EP3630075A1 - A dosage unit with ppis (proton pump inhibitors) - Google Patents

A dosage unit with ppis (proton pump inhibitors)

Info

Publication number
EP3630075A1
EP3630075A1 EP18730631.1A EP18730631A EP3630075A1 EP 3630075 A1 EP3630075 A1 EP 3630075A1 EP 18730631 A EP18730631 A EP 18730631A EP 3630075 A1 EP3630075 A1 EP 3630075A1
Authority
EP
European Patent Office
Prior art keywords
active ingredient
layer
pellets
dosage unit
ppi
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP18730631.1A
Other languages
German (de)
English (en)
French (fr)
Inventor
Katarina PUCHLA
Pavel Sebek
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zentiva KS
Original Assignee
Zentiva KS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zentiva KS filed Critical Zentiva KS
Publication of EP3630075A1 publication Critical patent/EP3630075A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00—Medicinal preparations characterised by special physical form
    • A61K9/48—Preparations in capsules, e.g. of gelatin, of chocolate
    • A61K9/50—Microcapsules having a gas, liquid or semi-solid filling; Solid microparticles or pellets surrounded by a distinct coating layer, e.g. coated microspheres, coated drug crystals
    • A61K9/5005—Wall or coating material
    • A61K9/5021—Organic macromolecular compounds
    • A61K9/5026—Organic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polyvinyl pyrrolidone, poly(meth)acrylates
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00—Medicinal preparations containing organic active ingredients
    • A61K31/33—Heterocyclic compounds
    • A61K31/395—Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
    • A61K31/435—Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having six-membered rings with one nitrogen as the only ring hetero atom
    • A61K31/44—Non condensed pyridines; Hydrogenated derivatives thereof
    • A61K31/4427—Non condensed pyridines; Hydrogenated derivatives thereof containing further heterocyclic ring systems
    • A61K31/4439—Non condensed pyridines; Hydrogenated derivatives thereof containing further heterocyclic ring systems containing a five-membered ring with nitrogen as a ring hetero atom, e.g. omeprazole
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00—Medicinal preparations characterised by special physical form
    • A61K9/48—Preparations in capsules, e.g. of gelatin, of chocolate
    • A61K9/50—Microcapsules having a gas, liquid or semi-solid filling; Solid microparticles or pellets surrounded by a distinct coating layer, e.g. coated microspheres, coated drug crystals
    • A61K9/5005—Wall or coating material
    • A61K9/5021—Organic macromolecular compounds
    • A61K9/5036—Polysaccharides, e.g. gums, alginate; Cyclodextrin
    • A61K9/5042—Cellulose; Cellulose derivatives, e.g. phthalate or acetate succinate esters of hydroxypropyl methylcellulose
    • A61K9/5047—Cellulose ethers containing no ester groups, e.g. hydroxypropyl methylcellulose

Definitions

  • PPIs proto pump inhibitors
  • Example 2 So e.g. the publication EP247983A, in Example 2, describes preparation of a pharmaceutical formulation of omeprazole in capsules.
  • pellets with the active ingredient omeprazole based on the filler mannitol are prepared by extrusion and spheronization. These pellets are further coated twice, namely with an insulating and then an acid resistant layer. Then, capsules are filled with these pellets. Every capsule was filled with 225 mg of these pellets with the content of 20 mg of the active ingredient omeprazole.
  • the matter contained in a capsule contained approx. 8.88% of omeprazole.
  • Example 4 Another publication, WO9501783, in Example 4, describes a similar formulation where the active ingredient omeprazole magnesium salt is comprised in a mannitol-based pellet. The pellets are filled into a capsule. The filling of the capsule comprises approx. 9.4% of the magnesium salt of omeprazole.
  • EP277741 A in Example 2, neutral pellets are coated with the active ingredient, lansoprazole. On the layer with the active ingredient, an insulating layer is applied and then an acid resistant layer. The pellets are filled into capsules. The content of lansoprazole in the capsuled matter is approx. 7.11%.
  • EP1010423 in Example 1, neutral pellets were coated with lansoprazole and subsequently with a layer comprising acid resistant coating. The content of lansoprazole in the pellets was approx. 6.5%.
  • the filling of the capsule comprises less than 10% of the active ingredient, i.e. more than 90% of inactive excipients.
  • the active ingredient i.e. more than 90% of inactive excipients.
  • pellets with a higher quantity of the active ingredient have also been described. However they were not filled into capsules, but tablets were made from them (called MUPS). However, tabletting of ready-made pellets required addition of other excipients.
  • Example 1 of EP 723436 pellets were prepared comprising 15.9% of omeprazole Mg salt. Before tabletting, 200 g of these pellets were mixed with 299 g of microcrystalline cellulose and 1.2 g of sodium lauryl sulphate. Thus, the final tablet only contains 6.36% of the active ingredient. Similarly, in Example 3, the produced pellets are further mixed with microcrystalline cellulose (no weight ratios are mentioned). In Example 1 of EP 723437, pellets with acid resistant coating are prepared containing 21% of lansoprazole. However, before tabletting, 82 g of these pellets are mixed with 191 g of microcrystalline cellulose. It means that the final tablet only contains 6.3% of the active ingredient.
  • pellets designed for further processing must also be provided.
  • concentration of the active ingredient in pellets the fewer pellets are inserted into one dosage form as e.g. capsules or tablets, and the bigger problems related to uneven weight can be expected. This results in deviations of the contents and uniformity of the content of the active ingredient in the filling of a capsule or tablet.
  • the present invention provides tablets that can be loaded into a capsule or tablet even with a high content of the active ingredient, by addition of a minimal quantity of excipients. This makes it possible to produce pellets with a PPI content of 15 to 85%, which will significantly increase the production capacity of the equipment. Pellets with a PPI concentration of 15 to 85% can be filled into capsules of a small size, which will at the same time contribute to better compliance of the patient.
  • the invention provides a dosage unit with the active ingredient PPI in a quantity of 15 to 85%. More specifically the PPI can be loaded between 20 to 40% or still more specifically between 28 to 38%. Other embodiments of the invention constitute the loading 40 to 66% or 45 to 55%.
  • the active ingredient is processed with at least one pharmaceutically acceptable substance into the form of a pellet that is provided with insulating and acid resistant coating.
  • the ratio of the acid resistant coating to the pellet core comprising the active ingredient coated with an insulating layer is 1:1 to 1:5
  • Another aspect of the invention is a preparation method of the concerned dosage form consisting in coating of a neutral core with a layer of the active ingredient in connection with a suitable binder. Coating of the layer with the active ingredient with an inert polymer, and subsequently it is coated with an acid resistant layer. This acid resistant coating can be possibly coated with another neutral layer. To improve the flow properties, the pellet can be further dusted with a suitable glidant.
  • pellets in the dosing unit according to the invention should vary between 200 to 600 or 200 to 450. Detailed description of the Invention
  • PPI is the abbreviation of a Protone Pump Inhibitor.
  • dosage unit refers to a part of the product that comprises a quantity of the active ingredient intended for one dose, each dosage unit being separated from the others.
  • dosage unit are mainly represented by tablets or capsules.
  • these dosage units consist of individual pellets.
  • the most preferred dosage unit with the active ingredient PPI according to the invention is in the form of pellets that are filled into hard gelatin capsules or are used for the preparation of tablets.
  • the pellets consist of:
  • the core is prepared by application of a layer of the active ingredient PPI on inert particles of starch, sucrose or other pharmaceutically acceptable substances as e.g. microcrystalline cellulose, or is prepared by extrusion and spheronization.
  • the size of particles comprising PPI may be in the range of 0.2 to 2.0 mm.
  • the application of the layer of the active ingredient from a solution or suspension onto inert particles is carried out in a fluidized bed apparatus with the use of water and/or organic solvents.
  • the active layer also comprises other ingredients from the group of stabilizers, fillers, disintegrants, binders, solubilizers or other pharmaceutically acceptable excipients.
  • extrusion a mixture of the active ingredient and ingredients from the group of stabilizers, fillers, disintegrants, binders, solubilizers or other pharmaceutically acceptable excipients enters an extruder.
  • a polymer based on polyvinyl alcohol (PVA), hydroxypropyl methylcellulose (HPMC) or hydroxypropyl cellulose (HPC) is used as the binder.
  • the core containing PPI must be insulated from the enteric layer comprising free carboxylic groups. Otherwise, PPI might get degraded during the spraying and/or storage period.
  • the insulating layer comprises a polymer based on polyvinyl alcohol, hydroxypropyl methylcellulose, hydroxypropyl cellulose, or possibly other excipients as plasticizers, colorants, pigments, fillers, glidants.
  • the insulating layer is applied onto the core containing the active ingredient in a fluidized bed apparatus with the use of water and/or organic solvents.
  • One or more polymers from the group of copolymers of methacrylic acid, cellulose acetate phthalate, hydroxypropyl methylcellulose phthalate, hydroxypropyl methylcellulose acetate succinate, polyvinyl acetate phthalate or other polymers suitable for the preparation of an acid resistant layer can be used for the preparation of the enteric layer.
  • the ehterosolvent layer can comprise plasticizers: triacetin, citric acid esters, dibutyl sebacate, polyethylene glycols, polysorbates, or possible other ingredients as colorants, pigments, or ahti-foaming agents.
  • the quantity of the plasticizer usually amounts to 10 - 50% of the weight of the polymer.
  • the enteric layer is applied onto the core containing PPI coated with the separating layer in a fluidized bed apparatus with the use of water and/or organic solvents.
  • One or more outer protecting layers can be applied onto the enteric-coated pellets.
  • the outer protecting layer is applied onto the enteric-coated pellets in a fluidized bed apparatus with the use of water and/or organic solvents.
  • the outer protecting layer comprises a polymer based on polyvinyl alcohol (PVA), HPMC or HPC, or possibly other excipients as plasticizers, colorants, pigments, fillers, glidants.
  • PVA polyvinyl alcohol
  • HPMC polyvinyl alcohol
  • HPC polyvinyl alcohol
  • the outer protecting layer can protect the enteric layer from cracking during the tabletting of the pellets.
  • the outer protecting layer comprises pharmaceutically acceptable plasticizers as triacetin, citric acid ester, dibutyl sebacate, polyethylene glycols, polysorbates, cetyl alcohol, stearyl alcohol and others.
  • the quantity of the plasticizer usually represents 10 - 50% of the weight of the material forming the outer layer.
  • capsules usually made of gelatin. If necessary, the capsules may consist of another polymer, e.g. hydroxypropyl methyleellulose (HPMC). For the invention, commercially available capsules of size 5 to 0 can be used.
  • HPMC hydroxypropyl methyleellulose
  • the enteric-coated pellets can be used for the preparation of tablets.
  • enteric-coated tablets comprising an outer protective layer are compressed into tablets together with excipients from a group comprising fillers, binders, disintegrants, glidants and other pharmaceutically acceptable excipients.
  • a tablet comprises:
  • a tablet comprises enteric-coated tablets compressed together with at least two fillers, which differ from each other by the particle size and are smaller than the size of the enteric-coated pellets, most preferably, one of the fillers is 2x smaller than the size of the enteric-coated pellets.
  • the size of the enteric-coated pellets can be 200 - 2000 ⁇ , more preferably 500 - 1000 ⁇ .
  • a tablet comprises 70 - 30% by weight of tabletting ingredients as fillers, glidants and anti-adhesive agents and/or disintegrants and or plasticizers.
  • a tablet comprises enteric-coated tablets compressed together with at least two fillers, which differ from each other by the particle size and are smaller than the size of the enteric-coated pellets.
  • a tablet comprises two fillers having a different particle size where at least one of them is a filler with a bigger particle size and at least one of them is a filler with a smaller particle size.
  • the particles of the filler with a bigger particle size are 1-20 times smaller, preferably 2.5- 10 times smaller than the size of the enteric-coated tablets.
  • the particles of the filler with a smaller particle size are 4-100 times smaller, preferably 10-50 times smaller than the size of the enteric-coated tablets.
  • the quantity of the filler with a bigger particle size is in a ratio to the total quantity of the tabletting ingredients in the tablet of approx. 39-80% by weight.
  • the quantity of the filler with a smaller particle size is in a ratio to the total quantity of the tabletting ingredients in the tablet of approx. 19-60% by weight.
  • the filler used for the preparation of tablets can be microcrystalline cellulose, lactose, sucrose, polyalcohols, calcium monohydrogen phosphate dihydrate, anhydrous calcium phosphate, calcium phosphate or other available fillers suitable for direct compression.
  • the filler with a bigger particle size is preferably a filler with a particle size in the range of 100 - 200 ⁇ .
  • the filler with a bigger particle size is preferably microcrystalline cellulose with a particle size in the range of 100 - 200 ⁇ .
  • the tablet may contain disintegrants in a quantity of 0 - 5% of the total quantity of the tabletting ingredients, glidants and anti-adhesive substances in a quantity of 0.5 - 2% of the total quantity of the tabletting ingredients and plasticizers in a quantity of 0 - 20% of the total quantity of tabletting ingredients.
  • magnesium stearate, stearic acid, calcium stearate and others can be used in the tablet as the glidant / lubricant, most preferably magnesium stearate and sodium stearyl fumarate.
  • the tablets are prepared by mixing of enteric-coated tablets containing omeprazole and/or its salts, fillers, or possibly disintegrant, glidant and other tabletting ingredients and by being compressed on a rotary tabletting press.
  • the diameter of the pellets varies in the range of 0.2 to 2 mm, more preferably from 0.3 to 0.6 mm.
  • the pellets consist of a neutral core with several coating layers one of which comprises the active ingredients.
  • the neutral core may consist of sucrose and a suitable binder as e.g. PVP, HPMC, HPC.
  • the size of the neutral core may be in the range of 0.1 - 1.5 mm, preferably 0.2 - 0.4 mm.
  • the first principal problem of the design of the pellet according to the invention is the coating comprising the active ingredient.
  • the coating must be designed in such a way to comprise up to 90% of the active ingredient.
  • a binder is selected that can be based on polyvinyl alcohol (PVA), hydroxypropyl methylcellulose (HPMC), hydroxypropyl cellulose (HPC).
  • the insulating layer must meet the requirements for being completely inert with respect to the active ingredient. This holds good especially for high concentrations of the active ingredient when higher sensitivity to this selection can be expected.
  • the acid resistant layer comprises the acid resistant polymer itself on the one hand, and it may further comprise a softener that should ensure its elasticity.
  • the weight proportion of the acid resistant coating with respect to the whole pellet is selected in such a way to maintain the same dissolution properties as in the case of a lower content of the active ingredient.
  • the selection of a suitable composition and quantity of the acid resistant coating is another principal problem solved by the present invention.
  • Another optional neutral layer can further improve the mechanical characteristics of the pellet. It is selected in such a way as not to affect the dissolution rate of the active ingredient on the one hand and to improve the mechanical and flow characteristics of the pellets on the other hand.
  • a specific embodiment of the invention might be defined as a dosing unit containing a PPI as an active ingredient in the amount of 20 to 40% (w/w) in the form of pellets, which are present in the amount of 200 to 600.
  • the production method of the pellets is based on preparation of the pellets by:
  • the dosing unit according to the invention enables better use of manufacturing capacity, using a smaller dosing unit and thus improving the patient's compliance. But surprisingly, the dosing unit exhibits considerable better chemical stability, that the known one.
  • the total amount of impurities formed in the dosage unit can be smaller than the disregard limit, which is 0.05%.
  • the exceptional product stability enables to use a cheaper packaging; the dosing unit does not need the packaging which would be completely isolated from atmosphere.
  • a suspension of the active ingredient is prepared from lansoprazole, HPMC, talc, polysorbate 80 and purified water.
  • the suspension prepared this way is layered onto neutral sugar pellets in a fluidized bed apparatus with the use of the "bottom spray technique".
  • An insulating layer comprising HPC, talc and magnesium stearate is applied onto dried pellets with a layer of the active ingredient in a fluidized bed apparatus with the use of the "bottom spray technique"
  • An enteric layer in the form of a suspension prepared from the copolymer of methacrylic acid and ethyl acrylate (Eudragit L-30 D-55), triethyl citrate, glycerol monostearate, polysorbate 80 and purified water is applied onto dried pellets with the insulating layer in a fluidized bed apparatus with the use of the "bottom spray technique". The spraying is followed by drying in the same equipment.
  • Copolymer of methacrylic acid and ethyl 18.0% 18.0%
  • Polysorbate 80 0.2% 0.2% A suspension of the active ingredient is prepared from magnesium esomeprazole, HPMC, talc, polysorbate 80 and purified water. The suspension prepared this way is layered onto neutral sugar pellets in a fluidized bed apparatus with the use of the "bottom spray technique". An insulating layer comprising HPC, talc and magnesium stearate is applied onto dried pellets with a layer of the active ingredient in a fluidized bed apparatus with the use of the "bottom spray technique"
  • An enteric layer in the form of a suspension prepared from the copolymer of methacrylic acid and ethyl acrylate (Eudragit L-30 D-55), triethyl citrate, glycerol monostearate, polysorbate 80 and purified water is applied onto dried pellets with the insulating layer in a fluidized bed apparatus with the use of the "bottom spray technique". The spraying is followed by drying in the same equipment
  • the pellets are prepared by wet granulation of a dry mixture, spheronization of the granulated matter and coating of the pellet cores with an insulating and enteric layer.
  • a mixture of omeprazole, mannitol, disodium phosphate, hydroxypropyl methylcellulose and polysorbate 80 is moistened with water in a high-speed granulator.
  • the wet mixture is extruded through a perforated opening of the extruder and subsequently spheronized.
  • the prepared pellets containing omeprazole are dried in a fluid drier.
  • An insulating layer comprising HPC, talc and magnesium stearate is applied onto the dried pellets comprising omeprazole in a fluidized bed apparatus with the use of the "bottom spray technique".
  • An enteric layer in the form of a suspension prepared from the copolymer of methacrylic acid and ethyl acrylate (Eudragit L-30 D-55), triethyl citrate, glycerol monostearate, polysorbate 80 and purified water is applied onto dried pellets with the insulating layer in a fluidized bed apparatus with the use of the "bottom spray technique". The spraying is followed by drying in the same equipment.
  • Esomeprazole delayed release pellets containing an active layer, an isolation layer consisting of hydroxypropylcellulose and enterosolvent layer based on methacrylic acid copolymer.
  • Each film coating suspension was made and sprayed over the preceding layer in a fluidized bed apparatus.
  • the components of each coating layer are summarized in the following table:
  • Isolation layer Hydroxypropylcellulose 20,0
  • Esomeprazole delayed release pellets containing an active layer, an isolation layer consisting of hydroxypropylcellulose and enterosolvent layer based on methacrylic acid copolymer.
  • Each film coating suspension was made and sprayed over the preceding layer in a fluidized bed apparatus.
  • the components of each coating layer are summarized in the following table:
  • Isolation layer Hydroxypropylcellulose 20,0
  • Esomeprazole delayed release pellets containing an active layer, an isolation layer consisting of hydroxypropylcellulose and enterosolvent layer based on methacrylic acid copolymer.
  • Each film coating suspension was made and sprayed over the preceding layer in a fluidized bed apparatus.
  • the components of each coating layer are summarized in the following table:
  • Isolation layer Hydroxypropylcellulose 20,0

Landscapes

  • Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • Chemical & Material Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Pharmacology & Pharmacy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Engineering & Computer Science (AREA)
  • Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
EP18730631.1A 2017-06-02 2018-05-30 A dosage unit with ppis (proton pump inhibitors) Withdrawn EP3630075A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CZ2017-315A CZ2017315A3 (cs) 2017-06-02 2017-06-02 Dávkovací jednotka s PPI (inhibitory protonové pumpy)
PCT/CZ2018/000025 WO2018219369A1 (en) 2017-06-02 2018-05-30 A dosage unit with ppis (proton pump inhibitors)

Publications (1)

Publication Number Publication Date
EP3630075A1 true EP3630075A1 (en) 2020-04-08

Family

ID=69669599

Family Applications (1)

Application Number Title Priority Date Filing Date
EP18730631.1A Withdrawn EP3630075A1 (en) 2017-06-02 2018-05-30 A dosage unit with ppis (proton pump inhibitors)

Country Status (3)

Country Link
EP (1) EP3630075A1 (cs)
CZ (1) CZ2017315A3 (cs)
WO (1) WO2018219369A1 (cs)

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2189698A (en) 1986-04-30 1987-11-04 Haessle Ab Coated omeprazole tablets
US5026560A (en) 1987-01-29 1991-06-25 Takeda Chemical Industries, Ltd. Spherical granules having core and their production
SE9302395D0 (sv) 1993-07-09 1993-07-09 Ab Astra New pharmaceutical formulation
SE9402431D0 (sv) 1994-07-08 1994-07-08 Astra Ab New tablet formulation
ES2100142T3 (es) 1994-07-08 2002-03-01 Astrazeneca Ab Forma de dosificacion en tabletas i constituida por unidades multiples.
ES2137862B1 (es) 1997-07-31 2000-09-16 Intexim S A Preparacion farmaceutica oral que comprende un compuesto de actividad antiulcerosa y procedimiento para su obtencion.
CA2463690C (en) * 2001-10-17 2011-08-23 Takeda Chemical Industries, Ltd. Granules containing acid-unstable chemical in large amount
ITFI20070253A1 (it) * 2007-11-09 2009-05-10 Valpharma Internat S P A Formulazioni farmaceutiche per la somministrazione di ipp.

Also Published As

Publication number Publication date
WO2018219369A1 (en) 2018-12-06
CZ2017315A3 (cs) 2018-12-12

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