EP3623075B1 - Adjusting device for the narrow side of a continuous casting mould and method for adjusting the narrow side of a continuous casting mould - Google Patents
Adjusting device for the narrow side of a continuous casting mould and method for adjusting the narrow side of a continuous casting mould Download PDFInfo
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- EP3623075B1 EP3623075B1 EP19196387.5A EP19196387A EP3623075B1 EP 3623075 B1 EP3623075 B1 EP 3623075B1 EP 19196387 A EP19196387 A EP 19196387A EP 3623075 B1 EP3623075 B1 EP 3623075B1
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- narrow side
- continuous casting
- setting element
- length
- adjusting
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- 238000009749 continuous casting Methods 0.000 title claims description 57
- 238000000034 method Methods 0.000 title claims description 35
- 238000012937 correction Methods 0.000 claims description 20
- 238000005266 casting Methods 0.000 description 18
- 238000010586 diagram Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 230000001419 dependent effect Effects 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000000644 propagated effect Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
- B22D11/05—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds into moulds having adjustable walls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/168—Controlling or regulating processes or operations for adjusting the mould size or mould taper
Definitions
- the invention relates to an adjusting device for the narrow side of a continuous casting mold according to the preamble of claim 1, and a method for adjusting a narrow side of a continuous casting mold according to the preamble of claim 10.
- At least one narrow side of the mold can be adjusted relative to the other narrow side, or both narrow sides relative to one another, in order to set a different format for the cast strand.
- this is off DE 197 48 305 A1 or WO 2009/144127 A1 known - in these publications, for the purpose of adjusting the casting width, at least one narrow side of the mold is adjusted by means of a narrow side adjusting device or an adjusting element which acts in this way and which is connected to the narrow side.
- the individual positions of the axes along which the adjustment drives act for a respective narrow side of the mold can be converted into a side-related mold conicity and an opening width of the mold (in different horizontal planes: upper edge, lower edge, Bathroom level) must be converted accordingly.
- the basis for calculating a nominal width in a continuous casting mold is the desired cold width of the cast strand format. From this value, so-called temperature shrinkage factors are used to convert to the adjustment of the narrow side of the mold, thus realizing the desired width setting (cold dimension to warm dimension in the mold). The same applies to the so-called mold conicity. Such a conicity is necessary in continuous casting in order to reduce the temperature shrinkage of the still hot steel, i.e. Shrinkage in width in the mold or above the height of the narrow side of the mold, to be compensated solely within the given mold height.
- the narrow sides of the mold are set to the respective setpoint values, it being possible to change the position of the narrow sides of the mold during the casting operation.
- Such process-dependent changes in the positions of the narrow sides are used for desired changes in width, or also for necessary adjustments (conicity and width) when the steel quality is changed and / or when the casting speed is changed.
- the position of the narrow sides of a continuous casting mold is controlled by the automation of the continuous casting plant.
- a setpoint for setting the Width synonymous with the position of the mold narrow sides, and the narrow side taper specified by the basic automation.
- the adjustment of the mold narrow sides to predetermined setpoints takes place on the basis of a calibration of the measuring system of the narrow side adjustment device, this calibration being carried out as a rule at ambient temperature before the start of casting. With such a calibration, the mechanical adjustment system is generally assumed to be a constant and unchangeable parameter.
- the invention is based on the object of optimizing the setting of the narrow sides of a mold in the continuous casting process with a view to a consistently high quality of products produced therewith and thereby also increasing operational reliability.
- An adjusting device is used to adjust the narrow side of a continuous casting mold.
- the adjusting device includes At least one actuator, which is connected to the narrow side of the mold, in particular by a joint, and a control device for generating an actuating signal and for controlling the actuator with the actuating signal, whereby the narrow side of the mold is adjusted in the direction of an adjustment axis in a target position during operation of a continuous casting plant can be.
- On the actuator on parts thereof and / or adjacent to the actuator, at least one temperature sensor is arranged, which is in signal connection with the control device, for example wired or wirelessly via a radio link or the like.
- This temperature sensor can be used to measure a change in temperature on the actuator or on parts thereof, particularly during operation of a continuous casting plant.
- the control device comprises a computing unit with which a temperature change detected by the temperature sensor for the actuator and / or parts thereof can be converted into a thermally induced change in length.
- the control device is programmed in such a way that this calculated change in length in the direction of the adjustment axis is used to determine a correction variable which is taken into account when the actuator is actuated with the actuating signal.
- the invention is based on the essential knowledge that temperature changes occurring during the continuous casting process on the actuator, on parts thereof and / or adjacent to this actuator are detected with at least one temperature sensor, these temperature changes then being linear expansions or thermally induced with the computing unit of the control device Changes in length of the actuator or parts thereof are converted that occur on the actuator and / or its components. Taking these calculated changes in length into account, the invention then determines correction values which are suitably taken into account for the control signals with which an actuator for adjusting a narrow side of the mold into its target position is controlled. As a result, corrected adjustment paths are thus implemented for an actuator connected to a narrow side of the mold, so that the changes in length that occur as a result of temperature changes are suitably compensated.
- the actuator with which an adjustment and / or adjustment of a narrow side of the mold takes place can be formed from a hydraulic cylinder or from an electromotive spindle drive. Details of these possible embodiments of the actuator are explained elsewhere below.
- changed component lengths of the actuator can be determined according to the invention, which correspond to said calculated changes in length of the actuator or parts thereof.
- a change in length can occur on a quill tube or on a spindle that is movably guided in it, and when a hydraulic cylinder is used, a change in length can occur on its cylinder rod.
- these changes in length are appropriately taken into account when controlling the actuator, so that when adjusting the narrow side of the mold according to its target position, there are no deviations or inaccuracies, not even with fluctuating temperatures in the casting operation.
- thermo sensors can be used for the temperature measurement on the actuator of an adjusting device according to the invention, e.g. Thermal elements, semiconductor temperature sensors, integrated temperature sensors, fiber-optic temperature sensors, NTC's, PTC's, and / or infrared sensors.
- the aforementioned correction of the adjustment path for the actuator is to be understood as meaning that if the thermal change in length of the actuator and / or parts thereof is positive or becomes greater, then this change in length from the adjustment path, the otherwise with the actuator in the direction of the pitch axis would be set, deducted or subtracted.
- a suitable correction value that is applied to the control signal with which the actuator is controlled.
- a temperature sensor can be attached to the outside of a narrow side of the mold. This ensures that fluctuating temperatures that occur within the mold during the continuous casting process and are also propagated to an actuator connected to a narrow side of the mold or to a part thereof, can be reliably detected or measured. In addition and / or as an alternative, it is also possible for a temperature sensor to be arranged or received in a narrow side of the mold, with the same advantages as just explained.
- a temperature sensor can also be integrated in a position transmitter of the adjusting device according to the invention, which is in signal connection with the control device. This takes place with the proviso that such a position transmitter is arranged at least adjacent to or in the vicinity of the actuator, or can also be attached to the actuator itself.
- FIG. 1 to 6 preferred embodiments of an adjusting device 10 according to the invention and a corresponding method for adjusting a narrow side 11 of a continuous casting mold 12 are explained.
- the same features in the drawing are each provided with the same reference symbols. At this point, it is pointed out separately that the drawing is only shown in a simplified manner and, in particular, without a scale.
- Fig. 1 shows parts of a continuous casting mold 12, namely a basically simplified side view of the narrow sides 11 thereof, which can be adjusted along adjustment axes A in the direction of a center M of the continuous casting mold 12 or away from it.
- the outer sides of the mold narrow sides 11 are connected to actuators 14 by means of joints 16.
- two actuators 14 are provided per mold narrow side 11, the adjustment axes A of which run approximately parallel to one another and are arranged one above the other.
- uniform actuation of the two actuators 14 enables the mold narrow side 11 to move in the direction of the adjustment axes A in order to adjust the casting width for the continuous casting mold 12. If the two actuators 14 are controlled differently from one another, this leads to a change in the inclination of a narrow mold side 11 with respect to the vertical, and thus to an adjustment of the conicity of this narrow mold side 11.
- FIG Fig. 2 The geometric relationships of the continuous casting mold 12 of Fig. 1 and an assignment of possible width values / conicity values are shown in FIG Fig. 2 clarified again in detail. Shown in detail are the conicity or the inclination of a narrow side of the mold, which, as explained, is achieved by a different control of the upper and lower actuator, the width at the lower edge and the upper edge, the width of the bath level and, accordingly, the bath level height, and finally also the height H of the narrow side of the mold.
- FIGS Figures 3 and 4 Various embodiments are shown for an adjusting device 10 which is used to adjust a narrow side 11 of the mold.
- FIGS Figures 3 and 4 for simplification, only one half of them, in the present case each a narrow mold side 11 arranged on the right in comparison to the Fig. 1 and 2 .
- an adjusting device 10 on a (in Fig. 3 or. Fig. 4 not shown) left-hand mold narrow side 11 is identical.
- the adjusting device 10 comprises in both embodiments of Fig. 3 or. Fig. 4 each a control device 18 with a computing unit 19.
- This control device 18 can either be part of an automation of a (not shown) continuous casting plant, or vice versa: the automation of such a continuous casting plant is then integrated into this control device 18 or a part thereof.
- the adjusting device 10 comprises two actuators 14, namely in the form of electromotive spindle drives 14-S, each of which is connected to an outer side of the narrow side 11 of the mold via a joint 16.
- These spindle drives 14-S form an electromechanical concept for adjusting the mold narrow side 11 and are each arranged at the points in the Fig. 2 are labeled "Upper Actuator Reference Height” and "Lower Actuator Reference Height”.
- a spindle drive 14-S each has a spindle 25 which is rotatably guided in a quill tube 26 connected to the joint 16 and which is driven in rotation by a motor 27.
- the motor 27 of a respective spindle drive 14-S is equipped with a rotary encoder 28 which is used to determine the position of the spindle 25. This rotary encoder 28 is also connected to the control device 18 via a signal path 21.
- a rotation of the spindle 25 within the quill tube 26 realizes a variable spindle stroke length with which an adjustment of the narrow side 11 of the mold is achieved.
- the adjustment of a spindle drive 14-S takes place along a spindle stroke axis, which in the Fig. 3 is designated as such and is symbolized by a double arrow.
- This spindle stroke axis corresponds to an adjustment axis A, as in connection with Fig. 1 shown and explained.
- a temperature sensor 20 is attached to the quill tube 26 of a respective spindle 14 -S, which is also connected to the control device 18 via a signal path 21.
- the mode of operation of this temperature sensor 20 is explained separately below.
- the adjusting device 10 comprises two actuators 14, namely in the form of hydraulic cylinders 14-H, which are each connected via a joint 16 to an outside of the narrow side 11 of the mold.
- These hydraulic cylinders 14-H form a hydraulic concept for adjusting the mold narrow side 11 and are each arranged at the points in the Fig. 2 are labeled "Upper Actuator Reference Height” and "Lower Actuator Reference Height”.
- a piston rod 23 leads to the joint 16 for the purpose of a connection to the narrow side 11 of the mold.
- a temperature sensor 20 is attached to the piston rod 23, which - in the same way as in the embodiment of Fig.
- Each of the two hydraulic cylinders 14 - H is equipped with a linear encoder 24, which is also connected to the control device 18 via a signal path 21.
- the position of a piston or hydraulic cylinder 14-H can be determined by means of the linear encoder 24.
- temperature sensor 20 and / or the provision of further temperature sensors 20 are also possible, for example in or on the gear G of a spindle drive 14-S, in or on the motor 27, in or on the rotary encoder 28, in or on the housing 22 of a hydraulic cylinder 14-H, in or preferably on the linear encoder 24, and / or in or on the mold narrow side 11.
- the linear encoder 24 and the rotary encoder 28 can also be collectively referred to as position sensors, in or on the, as just explained , the temperature sensor 20 can be attached.
- This also includes associated connecting elements and bearing housings of the individual actuators 14. A measured temperature can then be transmitted to the control device 18 and its computing unit 19 via the signal path 21.
- a cast strand is indicated by the reference number "13", which is discharged from the continuous casting mold 12 in a downward direction during operation of a continuous caster.
- the mentioned calibration also includes knowledge of the materials that are used for the individual actuators.
- the respective material-dependent linear expansion coefficients a for the individual parts or materials from which an actuator 14 consists or is formed are stored in the arithmetic unit 19.
- an output length l 0 is stored in the arithmetic unit 19, which - if a spindle drive 14-S is used - a system consisting of the quill tube 26 and the spindle 25 guided in it so that it can rotate therein, or - if a hydraulic cylinder 14-H is used - a piston rod 23, at which calibration temperature T K has.
- an output length l 0 is stored in the arithmetic unit 19, which an actuator 14 with all parts thereof has along its adjustment axis A at the calibration temperature T K.
- the continuous casting mold 12 is then set. This also includes that the two narrow sides 11 of the mold are set into their desired position by actuating the respective actuators 14. This takes place in that a control signal S is generated by the control device 18 (in the Figures 3 and 4 each symbolized by an arrow “S”), with which the motor 27 of a spindle drive 14-S or the piston K of a hydraulic cylinder 14-H is controlled.
- a control signal S is generated by the control device 18 (in the Figures 3 and 4 each symbolized by an arrow “S”), with which the motor 27 of a spindle drive 14-S or the piston K of a hydraulic cylinder 14-H is controlled.
- step 3 after all the necessary preparations have been made, the continuous casting process is started.
- the temperature sensor (s) 20 measure the operating temperatures T B that are present on the actuators 14, adjacent thereto and / or on their parts, the temperature measured values then being sent via the signal path 21 to the control device 18 and its computing unit 19 are transferred.
- step 4 it is checked whether a predetermined casting length has already been reached.
- a predetermined casting length corresponds at least to the narrow side height H (cf. Fig. 2 ) the continuous casting mold, or preferably a multiple of this narrow side height H.
- a predetermined casting length can assume the value of 2 meters.
- a change in length along the pitch axis A is determined is thus in step 7 according to Fig. 6 a current actual position for a mold narrow side 11 is calculated, and then in the next step 8 according to FIG Fig. 6 a correction value “OFF-SET” is calculated, which is applied to the control signal S output by the control device 18. In this way, even when temperature changes ⁇ T occur, the current position of a mold narrow side 11 can be set exactly into its target position.
- step 7 a position of the actual positions of the narrow mold sides 11 is new is calculated and then, according to step 8, the correction value “OFF-SET” is determined, with which a correction is then possible for the setpoint positions at which the narrow sides are adjusted by controlling the actuators 14.
- the correction value “OFF-SET” is subtracted or subtracted from the positive change in length that has occurred as a result of the increase in the operating temperature T B.
- Fig. 5 a typical temperature profile is shown which occurs for an actuator 14 at its adjustment axis A after the start of casting, ie after the start of a continuous casting process in its course.
- steps shown here in particular steps 3-11, can be carried out automatically during the continuous casting process without the intervention of operating personnel being required.
- the dominant component length for which there is a temperature dependency with regard to a change in length, is formed by the variably acting spindle length, which is of different lengths depending on the engagement of the spindle 25 in the quill tube 26.
- the dominant component length in the electromechanical concept which must be taken into account to determine a possible change in length as a result of a change in the operating temperature T B , is variable and not constant, and thus represents the main length of the active (variable) spindle stroke axis that is used to determine of the correction value "OFF-SET" is required.
- the cylinder rod of the piston rod 23 represents the dominant component length, which is subject to a temperature dependency with regard to a change in length, namely with an effective length that extends from the piston K to the end of the piston rod 23 connected to the joint 16.
- the dominant component length in the form of the piston rod 23 is constant. Accordingly, the calculation of a possible temperature-related change in length is essentially based on the length of this piston rod 23, which corresponds to the length of the in Fig. 4 illustrated "cylinder stroke axis" matches, in order to determine the explained correction value "OFF-SET". Possibly.
- the housing 22 of the hydraulic cylinder 14-H can also be included in the variable component length - in this case a known position of the piston K and a known length of the housing 22 are added to a variable length component along the pitch axis A to be added
- the adjusting device 10 and the corresponding method according to the present invention not only the format width and the desired conicity can be set for a mold narrow side 11 during the continuous casting process, but necessary corrections are also made when the Mold narrow side 11 made to required target positions if there are changes in the operating temperature T B and thus also a change in length of the actuators 14 along an associated pitch axis A in the course of the continuous casting process. With such a correction it is thus also ensured that a concave or convex bulge on the narrow sides of the cast strand 13 is prevented during the continuous casting process.
Description
Die Erfindung betrifft eine Verstelleinrichtung für die Schmalseite einer Stranggießkokille nach dem Oberbegriff von Anspruch 1, und ein Verfahren zum Verstellen einer Schmalseite einer Stranggießkokille nach dem Oberbegriff von Anspruch 10.The invention relates to an adjusting device for the narrow side of a continuous casting mold according to the preamble of claim 1, and a method for adjusting a narrow side of a continuous casting mold according to the preamble of
Zur Herstellung von metallischen Produkten durch Stranggießen sind nach dem Stand der Technik beispielsweise Bogen- oder sogenannte Vertikalabbiege-Stranggießanlagen bekannt. Bei den hierbei eingesetzten Kokillen, die in der Regel im Querschnitt rechteckig sind, können zumindest eine Schmalseite der Kokille relativ zu der anderen Schmalseite, oder beide Schmalseite relativ zueinander, verstellt werden, um ein unterschiedliches Format für den Gießstrang einzustellen. Dies ist beispielsweise aus
Nach dem obigen Stand der Technik ist es zur Einstellung der Formatbreite oder zur Einstellung der Konizität der Schmalseite der Kokille, was der Neigung der Schmalseite gegenüber der Vertikalen entspricht, bekannt, dass hierzu elektromotorische Antriebe oder hydraulische Antriebe eingesetzt werden, die mit der Kokillen-Schmalseite an deren Außenseite verbunden sind und darauf einwirken. Im Allgemeinen sind an einer Kokillen-Schmalseite zwei solcher Antriebe angebunden, die entlang von zwei übereinander liegenden Achsen - sogenannter Anstellachsen - auf die Kokillen-Schmalseite einwirken bzw. diese verstellen. Hierbei erfolgt die Positionsbestimmung und die Positionsregelung einer jeden Verstellachse - bei einem elektromotorischen Antrieb mit einer angeschlossenen Gewindespindel - über die Feststellung des Drehwinkels des Antriebs, oder - bei einem hydraulischen Antrieb - über integrierte Weggeber, die im oder an dem Anstellzylinder angebracht sind, um die Kolbenposition (= Zylinderhub) zu bestimmen.According to the above prior art, it is known to adjust the format width or to adjust the conicity of the narrow side of the mold, which corresponds to the inclination of the narrow side relative to the vertical, that electric motor drives or hydraulic drives are used with the narrow side of the mold are connected on the outside and act on it. In general, two such drives are connected to a narrow side of the mold and act on or adjust the narrow side of the mold along two axes lying one above the other - so-called adjustment axes. Here, the position determination and the position control of each adjustment axis takes place - in the case of an electromotive drive with a connected threaded spindle - by determining the angle of rotation of the drive, or - with a hydraulic drive - via integrated position transducers, which are attached in or on the adjusting cylinder to determine the piston position (= cylinder stroke).
Auf Grundlage von gegebenen Geometriewerten einer Stranggießkokille und einer Kalibrierung des Systems können die Einzelpositionen der Achsen, entlang derer die Verstellantriebe für eine jeweilige Kokillen-Schmalseite wirken, in eine seitenbezogene Kokillenkonizität und in eine Öffnungsbreite der Kokille (in verschiedenen horizontalen Ebenen: Oberkante, Unterkante, Badspiegelniveau) entsprechend umgerechnet werden.On the basis of given geometry values of a continuous casting mold and a calibration of the system, the individual positions of the axes along which the adjustment drives act for a respective narrow side of the mold can be converted into a side-related mold conicity and an opening width of the mold (in different horizontal planes: upper edge, lower edge, Bathroom level) must be converted accordingly.
Die Grundlage für die Berechnung einer Sollbreite in einer Stranggießkokille ist in den meisten Fällen die gewünschte Kaltbreite des vergossenen Strangformats. Aus diesem Wert wird dann mit sogenannten Temperatur-Schrumpffaktoren eine Umrechnung auf die Anstellung der Kokillen-Schmalseite vorgenommen und somit die gewünschte Breiteneinstellung (Kaltmaß auf Warmmaß in der Kokille) realisiert. Gleiches gilt für die sogenannte Kokillenkonizität. Eine solche Konizität ist beim Stranggießen erforderlich, um den Temperaturschrumpf des noch heißen Stahls, d.h. Breitenschrumpf in der Kokille bzw. über der Höhe der Kokillen-Schmalseite, alleine innerhalb der gegebenen Kokillenhöhe auszugleichen.In most cases, the basis for calculating a nominal width in a continuous casting mold is the desired cold width of the cast strand format. From this value, so-called temperature shrinkage factors are used to convert to the adjustment of the narrow side of the mold, thus realizing the desired width setting (cold dimension to warm dimension in the mold). The same applies to the so-called mold conicity. Such a conicity is necessary in continuous casting in order to reduce the temperature shrinkage of the still hot steel, i.e. Shrinkage in width in the mold or above the height of the narrow side of the mold, to be compensated solely within the given mold height.
Vor dem Anguss bzw. dem Gießstart des Stranggießprozesses werden die Kokillen-Schmalseiten auf jeweilige Sollwerte eingestellt, wobei auch während des Gießbetriebs Positionsänderungen für die Kokillen-Schmalseiten vorgenommen werden können. Solche prozessabhängigen Veränderungen der Positionen der Schmalseiten dienen zu gewünschten Breitenänderungen, oder auch zu erforderlichen Anpassungen (Konizität und Breite) bei einem Wechsel der Stahlqualität und/oder bei einer Änderung der Gießgeschwindigkeit.Before the casting process or the start of casting of the continuous casting process, the narrow sides of the mold are set to the respective setpoint values, it being possible to change the position of the narrow sides of the mold during the casting operation. Such process-dependent changes in the positions of the narrow sides are used for desired changes in width, or also for necessary adjustments (conicity and width) when the steel quality is changed and / or when the casting speed is changed.
Die Position der Schmalseiten einer Stranggießkokille wird über die Automation der Stranggießanlage geregelt. Hierbei wird ein Sollwert für die Einstellung der Breite, gleichbedeutend mit der Position der Kokillen-Schmalseiten, und die Schmalseitenkonizität von der Basisautomatisierung vorgegeben. Die Einstellung der Kokillen-Schmalseiten auf vorgegebene Sollwerte erfolgt auf Basis einer Kalibrierung des Messsystems der Schmalseitenverstelleinrichtung, wobei diese Kalibrierung vor dem Gießstart in der Regel bei Umgebungstemperatur durchgeführt wird. In der Regel wird bei einer solchen Kalibrierung das mechanische Anstellsystem als konstanter und nicht veränderbare Parameter angenommen.The position of the narrow sides of a continuous casting mold is controlled by the automation of the continuous casting plant. A setpoint for setting the Width, synonymous with the position of the mold narrow sides, and the narrow side taper specified by the basic automation. The adjustment of the mold narrow sides to predetermined setpoints takes place on the basis of a calibration of the measuring system of the narrow side adjustment device, this calibration being carried out as a rule at ambient temperature before the start of casting. With such a calibration, the mechanical adjustment system is generally assumed to be a constant and unchangeable parameter.
Die bislang nach dem Stand der Technik bekannten Möglichkeiten zum Einstellen der Kokillen-Schmalseiten unterliegen dem Nachteil, dass mögliche Schwankungen entweder von Gießparametern oder von Temperaturen, die im Bereich der Stranggießkokille vorherrschen, dann sowohl zu einer ungenauen bzw. schwankenden Produktbreite als auch zu einer ungenauen Schmalseitenkonizität führen können. Solche Schwankungen bzw. Ungenauigkeiten führen zu Qualitätsbeeinträchtigungen bzw. -abwertungen oder können, im Falle einer nicht optimal eingestellten Konizität, gar zu einem sogenannten "Strangstecker" führen.The possibilities for adjusting the narrow sides of the mold known up to now according to the prior art are subject to the disadvantage that possible fluctuations either in casting parameters or in temperatures that prevail in the area of the continuous casting mold result in both an imprecise or fluctuating product width and an imprecise one Narrow side taper can lead. Such fluctuations or inaccuracies lead to impairments or devaluations in quality or, in the case of a conicity that is not optimally set, can even lead to a so-called "strand connector".
Der Erfindung liegt die Aufgabe zugrunde, die Einstellung der Schmalseiten einer Kokille beim Stranggießprozess im Hinblick auf eine gleichbleibend hohe Qualität von damit erzeugten Produkten zu optimieren und dabei auch die Betriebssicherheit zu erhöhen.The invention is based on the object of optimizing the setting of the narrow sides of a mold in the continuous casting process with a view to a consistently high quality of products produced therewith and thereby also increasing operational reliability.
Diese Aufgabe wird durch eine Verstelleinrichtung mit den Merkmalen von Anspruch 1 und durch ein mit den Merkmalen von Anspruch 10 angegebenes Verfahren gelöst. Vorteilhafte Weiterbildung der Erfindung sind in den abhängigen Ansprüchen definiert.This object is achieved by an adjusting device with the features of claim 1 and by a method specified with the features of
Eine Verstelleinrichtung nach der vorliegenden Erfindung dient zum Anstellen der Schmalseite einer Stranggießkokille. Hierzu umfasst die Verstelleinrichtung zumindest ein Stellglied, das mit der Kokillen-Schmalseite insbesondere durch ein Gelenk verbunden ist, und eine Steuereinrichtung zum Erzeugen eines Stellsignals und zum Ansteuern des Stellglieds mit dem Stellsignal, wodurch die Kokillen-Schmalseite im Betrieb einer Stranggießanlage in Richtung einer Anstellachse in einer Sollposition angestellt werden kann. An dem Stellglied, an Teilen davon und/oder angrenzend zum Stellglied ist zumindest ein Temperatursensor angeordnet, der mit der Steuereinrichtung in Signalverbindung steht, z.B. drahtgebunden oder drahtlos über eine Funkstrecke oder dergleichen. Mit diesem Temperatursensor kann insbesondere im Betrieb einer Stranggießanlage eine Temperaturänderung an dem Stellglied oder von Teilen davon gemessen werden. Des Weiteren umfasst die Steuereinrichtung eine Recheneinheit, mit der eine durch den Temperatursensor erfasste Temperaturänderung für das Stellglied und/oder von Teilen davon in eine thermisch bedingte Längenveränderung umgerechnet werden kann. Hierbei ist die Steuereinrichtung programmtechnisch derart eingerichtet, dass mit dieser berechneten Längenveränderung in Richtung der Anstellachse eine Korrekturgröße bestimmt wird, die beim Ansteuern des Stellglieds mit dem Stellsignal berücksichtigt wird.An adjusting device according to the present invention is used to adjust the narrow side of a continuous casting mold. To this end, the adjusting device includes At least one actuator, which is connected to the narrow side of the mold, in particular by a joint, and a control device for generating an actuating signal and for controlling the actuator with the actuating signal, whereby the narrow side of the mold is adjusted in the direction of an adjustment axis in a target position during operation of a continuous casting plant can be. On the actuator, on parts thereof and / or adjacent to the actuator, at least one temperature sensor is arranged, which is in signal connection with the control device, for example wired or wirelessly via a radio link or the like. This temperature sensor can be used to measure a change in temperature on the actuator or on parts thereof, particularly during operation of a continuous casting plant. Furthermore, the control device comprises a computing unit with which a temperature change detected by the temperature sensor for the actuator and / or parts thereof can be converted into a thermally induced change in length. In this case, the control device is programmed in such a way that this calculated change in length in the direction of the adjustment axis is used to determine a correction variable which is taken into account when the actuator is actuated with the actuating signal.
In gleicher Weise sieht die Erfindung ein Verfahren vor, mit dem eine Schmalseite einer Stranggießkokille verstellt bzw. in eine Sollposition angestellt werden kann. Bei diesem Verfahren wird durch eine Steuereinrichtung ein Stellsignal erzeugt und damit ein Stellglied angesteuert, um die Kokillen-Schmalseite, mit der das Stellglied insbesondere durch ein Gelenk verbunden ist, im Betrieb einer Stranggießanlage in Richtung einer Anstellachse in einer Sollposition anzustellen. Im Einzelnen umfasst ein solches Verfahren folgende Schritte:
- (i) Erfassen einer Temperaturänderung an dem Stellglied, von Teilen davon und/oder angrenzend zu dem Stellglied,
- (ii) Berechnen einer thermischen Längenveränderung für das Stellglied und/oder von Teilen davon, auf Grundlage der in Schritt (i) erfassten Temperaturänderung,
- (iii) Berechnen einer aktuellen Ist-Position für die Kokillen-Schmalseite unter Berücksichtigung der in Schritt (ii) berechneten thermischen Längenveränderung,
- (iv) Berechnen eines Korrekturwerts für einen Anstellwert, mit dem das Stellglied zum Anstellen der Kokillen-Schmalseite in der Sollposition angesteuert wird, und
- (v) Erzeugen des Stellsignals zum Ansteuern des Stellglieds unter Berücksichtigung des Korrekturwerts von Schritt (iv), um damit die Kokillen-Schmalseite in ihre Sollposition anzustellen.
- (i) detecting a change in temperature on the actuator, parts thereof and / or adjacent to the actuator,
- (ii) Calculating a thermal change in length for the actuator and / or parts thereof, based on the temperature change recorded in step (i),
- (iii) Calculation of a current actual position for the narrow side of the mold taking into account the thermal change in length calculated in step (ii),
- (iv) calculating a correction value for a setting value with which the actuator is controlled for setting the narrow side of the mold in the target position, and
- (v) Generating the actuating signal for controlling the actuator, taking into account the correction value from step (iv), in order to adjust the narrow side of the mold to its target position.
Der Erfindung liegt die wesentliche Erkenntnis zugrunde, dass während des Stranggießprozesses an dem Stellglied, an Teilen davon und/oder angrenzend zu diesem Stellglied auftretende Temperaturänderungen mit zumindest einem Temperatursensor erfasst werden, wobei dann diese Temperaturänderungen mit der Recheneinheit der Steuereinrichtung in Längenausdehnungen bzw. thermisch bedingte Längenveränderungen des Stellglieds oder von Teilen davon umgerechnet werden, die an dem Stellglied und/oder dessen Komponenten auftreten. Unter Berücksichtigung dieser berechneten Längenveränderungen werden dann mit der Erfindung Korrekturwerte bestimmt, die für die Stellsignale, mit denen ein Stellglied zur Anstellung einer Kokillen-Schmalseite in seine Sollposition der angesteuert wird, geeignet berücksichtigt werden. Im Ergebnis werden damit korrigierte Anstellwege für ein mit einer Kokillen-Schmalseite verbundenes Stellglied realisiert, so dass die in Folge von Temperaturänderungen auftretenden Längenveränderungen geeignet kompensiert werden. In Folge dessen wird eine Kokillen-Schmalseite wieder genau nach den Vorgaben ihrer Sollposition angestellt. Damit führen veränderte Temperaturverhältnisse beim Stranggießen mit der vorliegenden Erfindung nunmehr nicht mehr nachteilig zu einer ansonsten ungenauen Anstellung der Schmalseiten-Kokille und/oder deren Konizität.The invention is based on the essential knowledge that temperature changes occurring during the continuous casting process on the actuator, on parts thereof and / or adjacent to this actuator are detected with at least one temperature sensor, these temperature changes then being linear expansions or thermally induced with the computing unit of the control device Changes in length of the actuator or parts thereof are converted that occur on the actuator and / or its components. Taking these calculated changes in length into account, the invention then determines correction values which are suitably taken into account for the control signals with which an actuator for adjusting a narrow side of the mold into its target position is controlled. As a result, corrected adjustment paths are thus implemented for an actuator connected to a narrow side of the mold, so that the changes in length that occur as a result of temperature changes are suitably compensated. As a result, a narrow side of the mold is adjusted again exactly according to the specifications of its target position. As a result, changed temperature conditions during continuous casting with the present invention no longer lead to an otherwise imprecise adjustment of the narrow-side mold and / or its conicity.
Das Stellglied, mit dem eine Verstellung und/oder eine Anstellung einer Kokillen-Schmalseite erfolgt, kann aus einem Hydraulikzylinder oder aus einem elektromotorischen Spindeltrieb gebildet sein. Einzelheiten zu diesen möglichen Ausführungsformen des Stellglieds sind nachstehend noch an anderer Stelle erläutert.The actuator with which an adjustment and / or adjustment of a narrow side of the mold takes place can be formed from a hydraulic cylinder or from an electromotive spindle drive. Details of these possible embodiments of the actuator are explained elsewhere below.
Auf Grundlage der vorstehend genannten Messung von veränderten Temperaturen mit Hilfe des Temperatursensors können erfindungsgemäß veränderte Bauteillängen des Stellglieds ermittelt werden, die den besagten berechneten Längenveränderungen des Stellglieds oder von Teilen davon entsprechen. Bei einem elektromotorischen Spindeltrieb kann eine solche Längenveränderung an einem Pinolrohr oder einer darin dreht beweglich geführten Spindel auftreten, wobei beim Einsatz eines Hydraulikzylinders eine Längenveränderung an dessen Zylinderstange entstehen kann. Jedenfalls werden diese Längenveränderungen bei der Ansteuerung des Stellglieds geeignet berücksichtigt, so dass sich beim Anstellen der Kokillen-Schmalseite nach Maßgabe von deren Sollposition keine Abweichungen bzw. Ungenauigkeiten ergeben, auch nicht bei schwankenden Temperaturen im Gießbetrieb.On the basis of the above-mentioned measurement of changed temperatures with the aid of the temperature sensor, changed component lengths of the actuator can be determined according to the invention, which correspond to said calculated changes in length of the actuator or parts thereof. In the case of an electromotive spindle drive, such a change in length can occur on a quill tube or on a spindle that is movably guided in it, and when a hydraulic cylinder is used, a change in length can occur on its cylinder rod. In any case, these changes in length are appropriately taken into account when controlling the actuator, so that when adjusting the narrow side of the mold according to its target position, there are no deviations or inaccuracies, not even with fluctuating temperatures in the casting operation.
Für die Temperaturmessung an dem Stellglied einer erfindungsgemäßen Verstelleinrichtung können verschiedene Typen von Temperatursensoren eingesetzt werden, z.B. Thermeelemente, Halbleiter-Temperatursensoren, integrierte Temperatursensoren, faseroptische Temperatursensoren, NTC's, PTC's, und/oder auch Infrarot-Sensoren.Various types of temperature sensors can be used for the temperature measurement on the actuator of an adjusting device according to the invention, e.g. Thermal elements, semiconductor temperature sensors, integrated temperature sensors, fiber-optic temperature sensors, NTC's, PTC's, and / or infrared sensors.
Je nach Art der vorliegenden Temperaturänderung ist die vorstehend genannte Korrektur der Anstellwege für das Stellglied dahingehend zu verstehen, dass, falls die thermische Längenveränderung des Stellglieds und/oder oder von Teilen davon positiv ist bzw. größer wird, dann diese Längenveränderung von dem Anstellweg, der ansonsten mit dem Stellglied in Richtung der Anstellachse eingestellt würde, abgezogen bzw. subtrahiert wird. Im umgekehrten Fall, d.h. bei Vorliegen einer negativen bzw. kleiner werdenden thermischen Längenveränderung des Stellglieds und/oder oder von Teilen davon, wird dann eine solche "Schrumpfung" des Stellglied dem Anstellweg hinzuaddiert. Diese Subtraktion bzw. Addition erfolgt durch einen geeigneten Korrekturwert, der auf das Stellsignal, mit dem das Stellglied angesteuert wird, aufgeschaltet wird.Depending on the type of temperature change present, the aforementioned correction of the adjustment path for the actuator is to be understood as meaning that if the thermal change in length of the actuator and / or parts thereof is positive or becomes greater, then this change in length from the adjustment path, the otherwise with the actuator in the direction of the pitch axis would be set, deducted or subtracted. In the opposite case, ie when there is a negative or decreasing thermal change in length of the actuator and / or parts thereof, such a "shrinkage" of the actuator is then added to the adjustment path. This subtraction or addition is carried out by a suitable correction value that is applied to the control signal with which the actuator is controlled.
In vorteilhafter Weiterbildung der Erfindung kann ein Temperatursensor außen an einer Kokillen-Schmalseite angebracht sein. Hierdurch ist gewährleistet, dass schwankende Temperaturen, die beim Stranggießprozess innerhalb der Kokille auftreten und sich dabei auch auf ein mit einer Kokillen-Schmalseite verbundenes Stellglied oder ein Teil davon fortpflanzt, zuverlässig erfasst bzw. gemessen werden kann. Ergänzend und/oder alternativ ist es auch möglich, dass ein Temperatursensor in einer Kokillen-Schmalseite angeordnet bzw. aufgenommen ist, mit den gleichen Vorteilen wie soeben erläutert.In an advantageous development of the invention, a temperature sensor can be attached to the outside of a narrow side of the mold. This ensures that fluctuating temperatures that occur within the mold during the continuous casting process and are also propagated to an actuator connected to a narrow side of the mold or to a part thereof, can be reliably detected or measured. In addition and / or as an alternative, it is also possible for a temperature sensor to be arranged or received in a narrow side of the mold, with the same advantages as just explained.
Nach einer weiteren Ausführungsform der Erfindung kann ein Temperatursensor auch in einem Positionsgeber der erfindungsgemäßen Verstelleinrichtung integriert sein, der mit der Steuereinrichtung in Signal Verbindung steht. Dies erfolgt mit der Maßgabe, dass ein solcher Positionsgeber zumindest angrenzend zum Stellglied bzw. in dessen Nähe angeordnet ist, oder auch an dem Stellglied selber angebracht sein kann. Eine solche Integration von Bauteilen führt vorteilhaft zu verminderten Kosten und zu einer robusteren Ausgestaltung der Erfindung.According to a further embodiment of the invention, a temperature sensor can also be integrated in a position transmitter of the adjusting device according to the invention, which is in signal connection with the control device. This takes place with the proviso that such a position transmitter is arranged at least adjacent to or in the vicinity of the actuator, or can also be attached to the actuator itself. Such an integration of components advantageously leads to reduced costs and to a more robust configuration of the invention.
Mit der vorliegenden Erfindung ist beispielsweise die Erzeugung von gewünschten Brammenbreiten mit ggf. verbesserter Breitentoleranz möglich, auch wenn beim Stranggießprozess Temperaturschwankungen auftreten sollten. Im Zuge dessen können auch Gießstörungen wirkungsvoll reduziert werden, was sich vorteilhaft auf eine Erhöhung der Produktionsausbringung auswirkt.With the present invention, for example, it is possible to produce desired slab widths with possibly improved width tolerance, even if temperature fluctuations should occur during the continuous casting process. In the course of this, casting disturbances can also be effectively reduced, which has an advantageous effect on increasing the production output.
Nachstehend sind Ausführungsbeispiele der Erfindung anhand einer schematisch vereinfachten Zeichnung im Detail beschrieben.Exemplary embodiments of the invention are described in detail below with reference to a schematically simplified drawing.
Es zeigen:
- Fig. 1
- eine prinzipiell vereinfachte Seitenansicht einer Stranggießkokille mit verstellbaren Schmalseiten,
- Fig. 2
- eine Seitenansicht der Stranggießkokille von
Fig. 1 , mit erläuternden Hinweisen zu deren Abmessungen, - Fig. 3, 4
- jeweils prinzipiell vereinfachte Seitenansichten von Ausführungsformen einer Verstelleinrichtung gemäß der vorliegenden Erfindung, mit der eine Schmalseite einer Stranggießkokille von
Fig. 1 eingestellt werden kann, - Fig. 5
- ein Diagramm für den Temperaturverlauf der Hubachsen einer erfindungsgemäßen Verstelleinrichtung als Funktion der Gießzeit, und
- Fig. 6
- ein Flussdiagramm zur Erläuterung eines Schrittablaufs nach einem erfindungsgemäßen Verfahren.
- Fig. 1
- a basically simplified side view of a continuous casting mold with adjustable narrow sides,
- Fig. 2
- a side view of the continuous casting mold of
Fig. 1 , with explanatory notes on their dimensions, - Fig. 3, 4
- each basically simplified side views of embodiments of an adjusting device according to the present invention, with which one narrow side of a continuous casting mold of
Fig. 1 can be set, - Fig. 5
- a diagram for the temperature profile of the stroke axes of an adjusting device according to the invention as a function of the casting time, and
- Fig. 6
- a flow chart to explain a step sequence according to a method according to the invention.
Nachstehend sind unter Bezugnahme auf die
In Bezug auf eine Kokillen-Schmalseite 14 ermöglicht eine gleichförmige Aktuierung der beiden Stellglieder 14 eine Bewegung der Kokillen-Schmalseite 11 in Richtung der Anstellachsen A, um damit die Gießbreite für die Stranggießkokille 12 einzustellen. Falls die beiden Stellglieder 14 jeweils unterschiedlich zueinander angesteuert werden, führt dies zu einer Änderung der Neigung einer Kokillen-Schmalseite 11 in Bezug zur Vertikalen, und damit zur Verstellung der Konizität dieser Kokillen-Schmalseite 11.With respect to a mold
Die geometrischen Beziehungen der Stranggießkokille 12 von
In den
Die Verstelleinrichtung 10 umfasst bei beiden Ausführungsform von
Bei der
Bei einer Betätigung des Motors 27 wird durch eine Rotation der Spindel 25 innerhalb des Pinolrohrs 26 eine variable Spindelhublänge realisiert, mit der eine Verstellung der Kokillen-Schmalseite 11 erreicht wird. Die Verstellung eines Spindeltriebs 14-S erfolgt entlang einer Spindelhubachse, die in der
An dem Pinolrohr 26 einer jeweiligen Spindel 14-S ist ein Temperatursensor 20 angebracht, der über eine Signalstrecke 21 ebenfalls an die Steuereinrichtung 18 angeschlossen ist. Die Funktionsweise dieses Temperatursensors 20 ist nachstehend noch gesondert erläutert.A
Bei der
Durch ein Verschieben des Kolbens K innerhalb des Gehäuses 22 wird eine variable Einstelllänge realisiert, mit der die Kolbenstange 23 die Kokillen-Schmalseite 11 in Position bringt. Die Verstellung der Kolbenstange 23 erfolgt längs einer Zylinderhubachse, die einer Anstellachse A entspricht, wie im Zusammenhang mit
Bezüglich des vorstehend genannten Temperatursensors 20 wird an dieser Stelle gesondert darauf hingewiesen, dass dessen Anbringung an dem Pinolrohr 26 eines Spindeltriebs 14-S bzw. an der Kolbenstange 23 eines Hydraulikzylinders 14-H derart erfolgt, dass damit z.B. eine aktuelle Temperatur an bzw. im Bereich des Systems bestehend aus Spindel 25 und Pinolrohr 26 oder der Kolbenstange 23 gemessen werden kann. Abweichend von den Darstellungen in
In den Darstellungen der
Nachstehend wird eine Funktionsweise der Erfindung im Einzelnen erläutert, wobei hierzu auch auf die Schrittabfolge des Flussdiagramms von
Vor dem Start eines Stranggießprozesses werden entsprechende Vorbereitungen getroffen (vgl. Schritt 1 von
Appropriate preparations are made before the start of a continuous casting process (see step 1 of
Zu der genannten Kalibrierung gehört auch eine Kenntnis der Materialien bzw. Werkstoffe, die für die einzelnen Stellglieder verwendet werden. Diesbezüglich sind dabei in der Recheneinheit 19 die jeweiligen werkstoffabhängigen Längenausdehnungskoeffizienten a für die einzelnen Teile bzw. Werkstoffe, aus denen ein Stellglied 14 besteht bzw. gebildet ist, abgespeichert. Des Weiteren ist in der Recheneinheit 19 eine Ausgangslänge l0 abgespeichert, die - beim Einsatz eines Spindeltriebs 14-S - ein System bestehend aus dem Pinolrohr 26 und der darin drehbeweglich geführten Spindel 25, oder - beim Einsatz eines Hydraulikzylinders 14-H - eine Kolbenstange 23, bei der Kalibrierungs-Temperatur TK hat. Allgemeiner formuliert, ist in der Recheneinheit 19 eine Ausgangslänge l0 gespeichert, die ein Stellglied 14 mit allen Teilen davon entlang seiner Anstellachse A bei der Kalibrierungs-Temperatur TK aufweist.The mentioned calibration also includes knowledge of the materials that are used for the individual actuators. In this regard, the respective material-dependent linear expansion coefficients a for the individual parts or materials from which an
In einem nächsten Schritt 2 wird dann die Einstellung der Stranggießkokille 12 vorgenommen. Hierzu gehört auch, dass die beiden Kokillen-Schmalseiten 11 durch eine Betätigung der jeweiligen Stellglieder 14 in ihre Sollposition angestellt werden. Dies erfolgt dadurch, dass durch die Steuereinrichtung 18 ein Steuersignal S erzeugt wird (in den
Im Schritt 3 erfolgt dann, nachdem alle notwendigen Vorbereitungen getroffen worden sind, der Start des Stranggießprozesses. Gleichzeitig werden durch den oder die Temperatursensor(en) 20 die Betriebstemperaturen TB gemessen, die an den Stellgliedern 14, angrenzend hierzu und/oder an deren Teilen vorliegen, wobei die Temperatur-Messwerte dann über die Signalstrecke 21 an die Steuereinrichtung 18 und deren Recheneinheit 19 übertragen werden.In
Im Schritt 4 wird geprüft, ob eine vorbestimmte Gießlänge bereits erreicht worden ist. Eine solche vorbestimmte Gießlänge entspricht mindestens der Schmalseitenhöhe H (vgl.
Falls die vorbestimmte Gießlänge erreicht worden ist, wird im Zuge des Schritts 5 eine Temperaturänderung ΔT an einem Stellglied 14, von Teilen davon und/oder angrenzend dazu ermittelt, nämlich durch einen Vergleich der mit dem Temperatursensor gemessenen Betriebstemperatur TB mit der eingangs bestimmten Kalibrierungs-Temperatur TK. Die nun folgende Korrekturberechnung im Schritt 6 gemäß
- ΔlS : Längenänderung in Metern [m]
- α: Längenausdehnungskoeffizient (Werkstoff abhängig), in [1/K]
- l0: Ausgangslänge in Metern [m], bei Kalibrierungs-Temperatur TK
- ΔT : gemessene Temperaturänderung in Kelvin [K]
- Δl S : change in length in meters [m]
- α: coefficient of linear expansion (material dependent), in [1 / K]
- l 0 : initial length in meters [m], at calibration temperature T K
- ΔT: measured temperature change in Kelvin [K]
Mittels der vorstehend genannten Berechnung der Längenänderung, die ein Stellglied 14 bei der aktuell vorherrschenden Betriebstemperatur TB im Vergleich zur Ausgangslänge bei der Kalibrierungs-Temperatur TK erfährt, ist es möglich, die Wärmeausdehnung eines Stellglieds 14 entlang seiner Anstellachse A (bei Verwendung eines Spindeltriebs 14-S: entlang der Spindelhubachse; bei Verwendung eines Hydraulikzylinders: entlang der Zylinderhubachse) zu ermitteln.By means of the above-mentioned calculation of the change in length that an
Falls ein Stellglied 14 Bauteile aus verschiedenen Werkstoffen aufweist, erfolgt die genannte Berechnung der Längenänderung ΔlS durch eine Addition der einzelnen Längenänderungen der beteiligten einzelnen Bauteile.If an
Für den Fall, dass bedingt durch eine Änderung der Betriebstemperatur TB unter Verwendung der obigen Gleichung (1) und unter Berücksichtigung eines Längenausdehnungskoeffizienten α von beteiligten Komponenten bzw. Bauteilen eines Stellglieds 14-S bzw. 14-H eine Längenänderung entlang der Anstellachse A festgestellt wird, wird damit in Schritt 7 gemäß
Die vorstehend erläuterte Korrektur zum Anstellen einer Kokillen-Schmalseite 11 wird anhand des folgenden Beispiels illustriert:
Falls sich während des Stranggießprozesses und nach Erreichen der vorbestimmten Gießlänge die Betriebstemperatur TB an der Spindel 25 eines Spindeltriebs 14-S (vgl.
If, during the continuous casting process and after reaching the predetermined casting length, the operating temperature T B on the
In
Der vorstehend erläuterte Ablauf nach dem Diagramm gemäß
Solange eine solche Veränderung der Betriebstemperatur TB von ≥ 5 °C nicht vorliegt, wird stets neu überprüft, ob dies der Fall ist, was durch den Rücksprung von Schritt 10 zum Beginn von Schritt 9 im Diagramm gemäß
Bezüglich der Schrittabfolge des Diagramms gemäß
Für die Ausführungsform der Verstelleinrichtung 10 nach dem elektromechanischen Konzept gemäß
Für die Ausführungsform der Verstelleinrichtung 10 nach dem hydraulischen Konzept gemäß
Mittels der Verstelleinrichtung 10 und des entsprechenden Verfahrens nach der vorliegenden Erfindung lassen sich für eine Kokillen-Schmalseite 11 nicht nur die Formatbreite und die gewünschte Konizität während des Stranggießprozesses einstellen, sondern es werden auch notwendige Korrekturen beim Anstellen der Kokillen-Schmalseite 11 auf geforderte Sollpositionen vorgenommen, wenn es im Verlauf des Stranggießprozesses zu Änderungen der Betriebstemperatur TB und damit auch zu einer Längenänderung der Stellglieder 14 entlang einer zugehörigen Anstellachse A kommt. Mit einer solchen Korrektur ist damit auch sichergestellt, dass während des Stranggießprozesses eine konkave oder konvexe Ausbauchung an den Schmalseiten des Gießstrangs 13 verhindert wird.For the embodiment of the adjusting
By means of the adjusting
- 1010
- VerstelleinrichtungAdjusting device
- 1111
- Schmalseite (der Stranggießkokille 12)Narrow side (of the continuous casting mold 12)
- 1212
- StranggießkokilleContinuous casting mold
- 1313
- GießstrangCast strand
- 1414th
- StellgliedActuator
- 14-H14-H
- HydraulikzylinderHydraulic cylinder
- 14-S14-S
- Spindeltrieb (elektromotorisch betrieben, mit einem Motor 27)Spindle drive (operated by an electric motor, with a motor 27)
- 1616
- Gelenkjoint
- 1818th
- SteuereinrichtungControl device
- 1919th
- Recheneinheit (der Steuereinrichtung 18)Arithmetic unit (of the control device 18)
- 2020th
- TemperatursensorTemperature sensor
- 2121st
- SignalverbindungSignal connection
- 2222nd
- Gehäuse (des Hydraulikzylinders 14-H)Housing (of hydraulic cylinder 14-H)
- 2323
- Kolbenstange (des Hydraulikzylinders 14-H)Piston rod (of hydraulic cylinder 14-H)
- 2424
- Lineargeber / PositionsgeberLinear encoder / position encoder
- 2525th
- Spindelspindle
- 2626th
- PinolrohrQuill tube
- 2727
- Motor (der elektromotorisch betriebenen Spindel 14-S)Motor (of the motorized spindle 14-S)
- 2828
- Drehgeber / PositionsgeberRotary encoder / position encoder
- aa
- LängenausdehnungskoeffizientCoefficient of linear expansion
- AA.
- AnstellachsePitch axis
- GG
- Getriebetransmission
- HH
- Höhe (der Kokillen-Schmalseite)Height (the narrow side of the mold)
- KK
- Kolben (eines Hydraulikzylinders 14-H)Piston (of a hydraulic cylinder 14-H)
- l0 l 0
- Ausgangslänge (von Komponenten eines Stellglieds 14)Output length (of components of an actuator 14)
- SS.
-
Stellsignal (für das Stellglied 14 / 14-H / 14-S)Control signal (for the
actuator 14/14-H / 14-S) - TB T B
- Betriebstemperaturoperating temperatur
- TK T K
- Kalibrierungs-TemperaturCalibration temperature
- ΔlS Δl S
-
(thermisch bedingte) Längenänderung des Stellglieds 14(thermally caused) change in length of the
actuator 14 - ΔTΔT
-
Temperaturänderung (an dem Stellglied 14 oder von Teilen davon)Change in temperature (on the
actuator 14 or parts thereof)
Claims (17)
- Adjusting device (10) for the narrow side of a continuous casting mould (12), comprising
at least one setting element (14), which is connected with the mould narrow side (11), particularly by a joint (16), and
a control device (18) for generating a setting signal (S) and for controlling the setting element (14) by the setting signal (S), whereby the mould narrow side (11) in operation of a continuous casting plant is adjustable in the direction of an adjusting axis (A) into a target position,
characterised in that
at least one temperature sensor (20), which is disposed in signal connection (21) with the control device (18), is arranged at the setting element (14), at parts thereof and/or adjacent thereto, wherein a temperature change (ΔT) at the setting element (14) or of parts thereof can be measured by the temperature sensor (20), particularly in the region of a continuous casting plant, and
the control device (18) comprises a computer unit (19), by which a temperature change (ΔT), which is detected by the temperature sensor (20), for the setting element (14) and/or of parts thereof can be recalculated into a thermally produced change in length (Δls), wherein the control device (18) is so equipped in terms of program that a correction variable which is taken into consideration in the controlling of the setting element (14) by the setting signal (S) is determined with this calculated change in length (Δls) in the direction of the adjusting axis (A). - Adjusting device (10) according to claim 1, characterised in that if the thermal change in length of the setting element (14) is positive then this change in length (Δls) is removed or subtracted from an adjusting path, which corresponds with the setting signal (S) of the control device (18), in the direction of the adjusting axis (A).
- Adjusting device (10) according to claim 1, characterised in that if the thermal change in length (Δls) of the setting element (14) is negative then the amount corresponding with this change in length (Δls) is summated with or added to the adjusting path, which corresponds with the setting signal (S) of the control device (18), in the direction of the adjusting axis (A).
- Adjusting device (10) according to any one of the preceding claims, characterised in that the temperature sensor (10) is disposed in signal connection (21) by wire with the control device (18).
- Adjusting device (10) according to any one of claims 1 to 3, characterised in that the temperature sensor (20) is disposed in wire-free signal connection (21) with the control device (18), preferably by way of a radio path or the like.
- Adjusting device (10) according to any one of the preceding claims, characterised in that at least one temperature sensor (20) is mounted on a mould narrow side (11) and/or arranged in a mould narrow side (11).
- Adjusting device (10) according to any one of the preceding claims, characterised in that the temperature sensor (20) is integrated in a position transmitter (24, 28) disposed in signal connection (21) with the control device (18).
- Adjusting device (10) according to any one of the preceding claims, characterised in that the setting element (14) is formed from a hydraulic cylinder (14-H), wherein a temperature sensor (20) is arranged at or in a housing (22) of the hydraulic cylinder (14-H) and/or mounted on a piston rod (23) of the hydraulic cylinder (14-H).
- Adjusting device (10) according to any one of claims 1 to 7, characterised in that the setting element (14) comprises an electromotorised spindle drive (14-S) with a motor (27), wherein a temperature sensor (20) is arranged at the motor (27) and/or mounted on the spindle (25) and/or a spindle sleeve (26) of the spindle drive (14-S).
- Method of adjusting a narrow side of a continuous casting mould (12), in which a setting signal (S) is generated by a control device (18) and a setting element (14) is controlled by that so as to adjust the mould narrow side (11), with which the setting element (14) is connected particularly by a joint (16), in operation of the continuous casting plant in the direction of an adjusting axis (A) into a target position,
characterised by the steps:(i) detecting a temperature change (ΔT) at the setting element (14), of parts thereof and/or adjacent to the setting element (14),(ii) calculating a thermal change in length (Δls) for the setting element (14) and/or of parts thereof on the basis of the temperature change (ΔT) detected in step (i),(iii) calculating an instantaneous actual position for the mould narrow side (11) with consideration of the thermal change in length (Δls) calculated in step (ii),(iv) calculating a correction value for an adjustment value by which the setting element (14) is controlled for adjusting the mould narrow side (11) into the target position and(v) generating the setting signal (S) for controlling the setting element (14) with consideration of the correction value of step (iv) in order to thereby adjust the mould narrow side (11) into its target position. - Method according to claim 10, characterised in that the steps (i) to (iv) are performed by a computer unit (19) of the control device (18).
- Method according to claim 10 or 11, characterised in that in step (i) the temperature change (ΔT) is determined on the basis of an instantaneous operating temperature (TB) by comparison with a calibration temperature (TK) at the start of the continuous casting process, preferably in that the temperature change (ΔT) is measured by at least one temperature sensor (20) arranged at the setting element (14), at parts thereof and/or adjacent thereto.
- Method according to any one of claims 10 to 12, characterised in that in step (i) the instantaneous operating temperature (TB) is determined after, in operation of a continuous casting plant, a cast strip (13) with a predetermined cast length has issued from the continuous casting mould (12).
- Method according to claim 13, characterised in that the predetermined cast length corresponds at least with a height (H) of the mould narrow side (11) or a multiple of this height (H).
- Method according to any one of claims 10 to 14, characterised in that the steps (ii) to (v) are repeatedly performed if the operating temperature (TB) has changed by comparison with the last calculation by at least 5° C.
- Method according to claim 15, characterised in that the steps (ii) to (v) are repeatedly performed if the operating temperature (TB) has increased by comparison with the last calculation by ≥ 5° C.
- Method according to any one of claims 10 to 16, characterised in that the steps (ii) to (v) are not further performed if the control device (18) is given a signal for concluding the continuous casting process.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102018215424.4A DE102018215424A1 (en) | 2018-09-11 | 2018-09-11 | Adjustment device for the narrow side of a continuous casting mold, and method for adjusting a narrow side of a continuous casting mold |
Publications (3)
Publication Number | Publication Date |
---|---|
EP3623075A2 EP3623075A2 (en) | 2020-03-18 |
EP3623075A3 EP3623075A3 (en) | 2020-05-13 |
EP3623075B1 true EP3623075B1 (en) | 2020-12-23 |
Family
ID=68084574
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19196387.5A Active EP3623075B1 (en) | 2018-09-11 | 2019-09-10 | Adjusting device for the narrow side of a continuous casting mould and method for adjusting the narrow side of a continuous casting mould |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP3623075B1 (en) |
DE (1) | DE102018215424A1 (en) |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19748305A1 (en) * | 1997-10-31 | 1999-05-06 | Schloemann Siemag Ag | Continuous casting mold |
AT506822B1 (en) | 2008-05-26 | 2012-06-15 | Siemens Vai Metals Tech Gmbh | CONTINUOUS COOLANT FOR A CONTINUITY PLANT |
AT519154B1 (en) * | 2016-09-26 | 2019-12-15 | Primetals Technologies Austria GmbH | Regulation of the narrow side taper of a continuous casting mold |
-
2018
- 2018-09-11 DE DE102018215424.4A patent/DE102018215424A1/en not_active Withdrawn
-
2019
- 2019-09-10 EP EP19196387.5A patent/EP3623075B1/en active Active
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
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DE102018215424A1 (en) | 2020-03-12 |
EP3623075A3 (en) | 2020-05-13 |
EP3623075A2 (en) | 2020-03-18 |
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