EP3621752B1 - Filling machine for filling open mouth bags with bulk material and cleaning device - Google Patents

Filling machine for filling open mouth bags with bulk material and cleaning device Download PDF

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Publication number
EP3621752B1
EP3621752B1 EP18727687.8A EP18727687A EP3621752B1 EP 3621752 B1 EP3621752 B1 EP 3621752B1 EP 18727687 A EP18727687 A EP 18727687A EP 3621752 B1 EP3621752 B1 EP 3621752B1
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EP
European Patent Office
Prior art keywords
container
filling machine
fluid
layer
laminate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP18727687.8A
Other languages
German (de)
French (fr)
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EP3621752A1 (en
Inventor
Volker SCHÜTTE
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Haver and Boecker OHG
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Haver and Boecker OHG
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Publication date
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Publication of EP3621752A1 publication Critical patent/EP3621752A1/en
Application granted granted Critical
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/20Reducing volume of filled material
    • B65B1/26Reducing volume of filled material by pneumatic means, e.g. suction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/087Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/093Cleaning containers, e.g. tanks by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/02Machines characterised by the incorporation of means for making the containers or receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04Methods of, or means for, filling the material into the containers or receptacles
    • B65B1/06Methods of, or means for, filling the material into the containers or receptacles by gravity flow
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/20Reducing volume of filled material
    • B65B1/24Reducing volume of filled material by mechanical compression
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/30Devices or methods for controlling or determining the quantity or quality or the material fed or filled
    • B65B1/36Devices or methods for controlling or determining the quantity or quality or the material fed or filled by volumetric devices or methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/44Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation from supply magazines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/46Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers
    • B65B43/465Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers for bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/50Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using rotary tables or turrets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00Preserving, protecting or purifying packages or package contents in association with packaging
    • B65B55/24Cleaning of, or removing dust from, containers, wrappers, or packaging ; Preventing of fouling

Definitions

  • the present invention relates to a filling machine for filling open sacks with bulk goods comprising a cleaning device and a cleaning device for cleaning a tubular inner wall of a container, for. B. of particles from bulk material or other impurities.
  • the EP 1 403 187 A1 discloses a packaging machine for the production, filling and separation of packaging from a continuously conveyed packaging material web guided through processing stations of the machine, a cleaning device being assigned to the side, which is formed from a cleaning lance mounted on a carrier and controllably movable in several degrees of freedom A cleaning head which can be charged with cleaning agent under pressure through the lance is arranged at the free end.
  • the filling weight of a filled open sack being between approximately 1 kg and 10 kg.
  • the bags can be produced directly in a device upstream of the device as part of the filling process. For this purpose, for example, a flat film is passed over a forming shoulder and the flat film is welded there to form a film tube.
  • the open bag to be filled is received in a receiving box and filled there.
  • box-shaped open-top bags can be filled which are compacted during the process. At the end of the process, rectangular open bags can be packed. The known device works satisfactorily.
  • the open sacks are introduced into a receiving box, filled there, optionally compressed and then removed.
  • Bulk material particles can adhere to the inner wall of the container during introduction, subsequent compression and removal, or dust can have a scratching effect on the surface of the open-top bag. It can happen that a printed surface of the sack becomes scratched or unsightly.
  • a filling machine is used to fill open sacks with bulk material, the open sack being held at least temporarily in a container.
  • the cleaning device comprises a cleaning device which can be moved in the container along a longitudinal direction (the inner wall).
  • the cleaning device comprises a layer composite made up of a plurality of (at least 2) layers or plates.
  • the layer composite comprises two end layers, each with one End face.
  • An end layer is designed as a top layer with a top surface and an end layer is designed as a bottom layer with a bottom surface.
  • a plurality of outwardly directed fluid outlet openings are formed on the layer composite in order to direct a fluid flow onto the tubular inner wall of the container.
  • the filling machine according to the invention has many advantages.
  • a considerable advantage of the filling machine according to the invention is that after the filling, any particles adhering to the container can be cleaned off through the fluid outlet openings in the layer composite.
  • the fluid outlet openings can be aligned in the desired direction and in the desired number on the tubular inner wall of the container. This makes it possible to adjust the strength and intensity and alignment of the fluid flow to the tubular inner wall of the container depending on the desired conditions, in order to clean off disturbing adhering particles which could scratch, damage or stain the surface of an open bag during a subsequent filling. In the consumer goods sector in particular, it is very desirable to provide visually flawless and clean containers.
  • At least one layer is designed as a (separate) plate.
  • the layer composite can be a composite of several (separate) layers and / or plates.
  • the layer composite can be designed as a plate composite.
  • At least one end layer can be designed as an end plate which provides a cover layer or end surface.
  • the plates and / or layers preferably extend transversely to the longitudinal direction.
  • the layers can also extend in the longitudinal direction or at an angle to the longitudinal direction.
  • the composite panel comprises two end layers, each with an end face, with one end layer as a cover layer is formed with a top surface and an end layer as a bottom layer with a bottom surface.
  • the cleaning device as a whole or at least the cleaning device can be moved vertically in order to clean the tubular inner wall of the container.
  • air is used as the fluid.
  • the fluid outlet openings are outlet openings for air and can also be referred to as blow openings.
  • a plurality of blow openings is provided or formed over the circumference of at least one layer or plate of the layer or plate composite.
  • the fluid flow is suitable for cleaning an inner wall of a tubular container.
  • the tubular container can be designed as a receiving box.
  • particles of bulk material can be blown off the inner wall of the pipe with the fluid flow.
  • a significant advantage is that any pipe cross-section can be cleaned effectively. It is advantageous to have a large number of fluid outlet openings with a small cross section, which enable a high fluid outlet speed with low fluid consumption (air consumption) and a good cleaning effect right into the corners.
  • the layer composite is preferably movable along a longitudinal direction, which can also be referred to as the axial direction, of the tubular inner wall.
  • the fluid outlet openings are oriented transversely thereto and can be oriented radially, for example. However, it is also possible that the alignment of the fluid outlet openings also has an axial component.
  • At least one fluid supply is connected to an end layer and in particular to the base layer or base plate.
  • a fluid supply opening on the (axial) end face educated.
  • a fluid line such as a hose or the like is preferably connected to the fluid supply opening.
  • fluid outlet openings are formed on a circumferential surface and / or at least one end surface of the layer composite and / or plate composite. Air outlet openings are particularly preferably arranged or formed distributed over the circumference of the layer composite.
  • the layer composite particularly preferably comprises at least one fluid guide layer (in particular an air guide layer or air guide plate) in which a plurality of (air) guide channels is formed, which are coupled to fluid outlet openings.
  • the fluid conducting layer is designed in particular as a fluid conducting plate.
  • the guide channels are formed on or in the fluid guide layer separated from one another by material webs.
  • a guide channel and in particular all guide channels extend in particular from a radially inner region to the outside to the outer edge of the fluid guide layer.
  • at least two guide channels each extend from a guide channel start located radially further inward to a respective fluid outlet opening.
  • two guide channels do not intersect.
  • the guide channels are (approximately) formed in a star shape. It is also possible for the guide channels to be designed in a spiral shape in the fluid guide layer (so that they in particular do not intersect).
  • two guide channels each extend from a guide channel start located radially further inward to a respective fluid outlet opening.
  • the guide channels can be milled and in particular by punching, lasering, etching or z. B. be introduced by water jet cutting.
  • the composite layer comprises a spacer layer or spacer plate adjacent to the Fluid conducting layer.
  • the spacer layer is accommodated between a cover layer and the fluid conducting layer.
  • a distribution trough in the form of a distribution space is formed in the layer composite. At least two guide channel beginnings (and in particular all guide channel beginnings) are connected to one another via the distribution trough. In particular, the distribution trough is formed in a central region of the layer composite. The distribution trough makes it possible to supply several guide channels with fluid at the same time by applying fluid to the distribution trough.
  • the distribution trough is formed by a through opening in the spacer layer plate.
  • the distribution trough in the spacer layer then causes simultaneous loading of the guide channel beginnings of different guide channels.
  • the distribution trough is therefore connected to the fluid supply.
  • the fluid conducting layer can have a central through opening. Fluid can be supplied to the distribution trough, for example, through the central passage opening.
  • a drive is provided in order to move the layer composite along a longitudinal direction of the tubular inner wall of the container.
  • the drive is designed in particular as an electric drive.
  • a pneumatic or hydraulic or other drive is used.
  • At least one, in particular, separate supply bushing can be formed on the layer composite.
  • a fluid line or a vacuum line or a power line or the like can be passed through the layer composite through the supply feedthrough.
  • a separate supply lead-through in this sense is the lead-through of at least one supply line through the layer composite independently of the Guide channels and the fluid outlet openings. This means that the passage of fluid through the supply passage has no effect whatsoever on the exit of fluid from the fluid outlet openings. Unless the supply feed-through is again used to supply the fluid.
  • the fluid outlet openings are preferably arranged close to the tubular inner wall. Supply lines then no longer fit between the inner wall of the pipe and the cleaning device.
  • Brushes are preferably attached to an outer side of the layer composite, in particular in order to clean the tubular inner wall (at least in sections). Brushes can be provided over the entire circumference of the layer composite or plate composite. It is also possible that brushes are only attached in certain areas or sections in which additional mechanical cleaning is advantageous.
  • At least one centering hole, in which a centering pin is received is formed on at least one layer of the layer composite. It is possible and preferred for two centering holes to be formed into each of which a centering pin is inserted in order to ensure a defined assembly of the layer composite.
  • At least one plate of the layer composite consists at least essentially and in particular almost completely or completely of metal and in particular steel.
  • a cross section of the layer composite is adapted to an inner cross section of the container.
  • the cross-section can, for example, be round, rounded, oval, rectangular or star-shaped or with undercuts or undercuts or in some other way.
  • the transverse dimensions of the Layer composite and / or the plate composite adapted to the inner dimensions of the container in such a way that there is a defined (minimum and maximum) distance to the inner walls of the container.
  • a sealant or a sealing layer can be introduced between individual or all layers of the layer composite.
  • sealants can be used. Sealants can also be applied or sprayed on. Depending on the nature of the surface, sealants can also be dispensed with.
  • the present invention relates to a compression station with at least one compression device for compressing open sacks filled with bulk goods.
  • the invention is used in particular in connection with a filling machine or device, as described in US Pat WO 2016/046302 A1 have become known.
  • bags are filled, for example, with bulk materials such as cement, high-quality joint mortar or other building materials. Block-shaped bags with a high degree of compression are produced.
  • the open sacks filled with bulk goods are picked up by many people or if the open sacks are pressed too hard (or fingered extensively with the hands), the sacks can soften and lose their exact cuboid shape.
  • the filling machine comprises at least one compression station with at least one compression device for compressing the open sacks filled with bulk goods.
  • the compression device comprises a container with a tubular inner wall and a receiving space for receiving a filled open bag.
  • a Support unit provided on a height-adjustable lifting device.
  • the support unit is adjustable in height relative to the container in particular by means of the height-adjustable lifting device. In a lowered position of the lifting device, the support unit is supported from below and, in a raised position, is suitable for taking over a filled open bag from an adjacent conveyor device.
  • a press ram that can be lowered from above is included, which acts on the bulk material from above in a lowered position and which, in a raised position, enables a filled open bag to be taken over from an adjacent conveyor device.
  • Such a compaction station has many advantages.
  • a considerable advantage of a filling machine with such a compression station is that a filled open bag is compressed within a container. As a result, the shape of the container is impressed on the open bag. For example, cuboid-shaped, filled open bags with a high degree of compression can be produced.
  • the support unit in a lowered position of the lifting device, is supported or set down on support hooks of the container and supported by them from below.
  • Other support from below is also possible.
  • the container can preferably be raised and lowered periodically by one container stroke via a compression gear. By periodically raising and lowering the container relative to the ram, a pounding or shaking compression of the bulk material filled into the open bag is ensured.
  • the container stroke is preferably less than a fifth and in particular less than a tenth of the length of the container. In particularly preferred embodiments, the container stroke is less than 50 mm and in particular less than 20 mm and preferably less than 10 mm. In a specific embodiment, a stroke of 6 mm is used. Depending on the container size and in particular the height of the container and the desired degree of compression and the compressibility of the bulk material, the stroke can be selected.
  • the ram is preferably driven by a pneumatic drive.
  • the pneumatic drive can comprise at least one pneumatic cylinder.
  • the compression gear is preferably driven by an electric motor.
  • the combination of a pneumatic drive and another, for example electric, drive has the advantage that the pneumatic drive can compensate for pressure surges, so that overloading is reliably prevented.
  • press ram is automatically adjusted with increasing compression (due to the pneumatics). Even with increasing compression, it is ensured that the acting force remains (practically) the same. Alternatively, it is also possible for the ram to stand still and the container to be raised and pneumatically adjusted.
  • a dedusting device is attached to the container. It is possible, for example, for the upper container opening to be at least partially surrounded by a dedusting opening.
  • dedusting gaps can be provided on one side of the container or on several sides of the container, which suction the upper area of the container and thus reliably remove a large part of any dust that may emerge.
  • an upper section of the container is conical or funnel-shaped or the like, so that it is easier to insert an open bag into the container.
  • the compression device is a slide, swivel arm or the like is assigned or the compression device has a slide with which the filled open bag can be pushed onto the support unit and / or back again laterally, for example from the conveyor device.
  • an open bag to be compressed can be removed from the conveyor device and compressed in the compression station, while the conveyor device itself continues to run and, for example, transports a second filled open bag to a second compression device of the compression station.
  • the processing speed can be increased by the parallel and simultaneous compression of several filled open-mouth bags with a long dwell time in the compression station.
  • the slide includes suction cups in order to keep the upper bag wall open.
  • the slide preferably comprises suction cups at different heights in order to be able to keep the upper bag wall open in a targeted manner in each case of open bags of different heights.
  • the support unit In all of the configurations it is possible for the support unit to be able to be raised using a short lifting device. This enables the support unit to be positioned slightly higher than the level of the conveyor when transferring a compressed open sack from the support unit to the conveyor, so that the already compressed open sack can be pushed off easily onto the conveyor. Conversely, the support unit can be placed somewhat below the level of the conveyor device when an open bag to be compressed is transferred from the conveyor device to the support unit with the pusher.
  • the short stroke device can perform a stroke of 5 mm or 10 mm or 20 mm or an intermediate value.
  • the press ram is equipped with a suction device.
  • the compression station comprises at least 2 compression devices or 3 compression devices or more compression devices for compressing open sacks filled with bulk goods.
  • the compression devices are preferably arranged one behind the other and connected to one another via a conveyor device. This makes it possible to compress a filled open bag several times. In particular, however, it is also possible to compress a filled open bag at several compression devices at the same time, so that the processing speed increases accordingly.
  • a method is carried out at the compression station which is used to compress bulk material in an open bag filled with bulk material.
  • a filled open bag is placed on a support unit.
  • the support unit with the filled open bag placed on it is lowered into a tubular receiving space of a container to such an extent that the product level is in the tubular receiving space of the container.
  • the support unit of the container then stands on support hooks or is supported from below.
  • a press ram dips into the open end of the open bag from above, at the same time or preferably beforehand, and acts on the bulk material from above, while the support unit (supported by the support hooks) presses against the bottom of the sack from below.
  • the lifting device moves downwards and separates from the support unit when the support unit strikes the support hook.
  • the method allows an advantageous compression of bulk goods in open bags, with a parallelization to the Increased performance of the entire system or a higher degree of compression of the entire system is made possible for a given overall performance.
  • a cleaning device is used to clean a tubular inner wall of a container, which is used for receiving an open bag, in particular with a positive fit and / or with a precise fit.
  • the inner wall of the container can, for. B. be cleaned of particles of bulk material that adhere to the outer wall of the open bag during the filling or transport of the open bag or that are deposited on the tubular inner wall of the container.
  • the cleaning device comprises a layer composite composed of a plurality of layers, the layers extending in the longitudinal direction or transversely or obliquely to the longitudinal direction.
  • the layer composite comprises two end surfaces, a top surface and a bottom surface being included.
  • a plurality of outwardly directed fluid outlet openings are formed on the layer composite in order to direct a fluid flow onto the tubular inner wall of the container.
  • the layers extend in the longitudinal direction and / or transversely to the longitudinal direction.
  • the cleaning device comprises at least one feature, as was described above with reference to the filling machine.
  • Figure 1 shows the basic structure of a filling machine 1. It shows Figure 1 a perspective overall view of the filling machine 1 for filling bulk goods (and possibly fluids) into flexible and open-top bags 3.
  • the bags 3 to be processed consist of a flexible material and in particular of a plastic material.
  • the filling machine 1 comprises a filling carousel 2, a sack source 70 and an intermediate silo 80 for intermediate buffering of the bulk material to be filled.
  • a film roll 71, onto which a film web 72 is wound, is provided here as the sack source 70.
  • the film web 72 unwound from the film roll 71 is fed to a forming shoulder 73.
  • the film web 72 made of plastic film is guided around the shoulder and a longitudinal seam is welded so that a continuous film tube is created.
  • the bottom of the bag is produced at the transfer station 60, in which suitable weld seams are introduced transversely to the longitudinal extension of the tubular film.
  • the tubular film held in the appropriate cross-section is conveyed further and brought into the receiving box 62 of the transfer station 60.
  • There the open sack 3 to be filled is received in a form-fitting manner.
  • the tubular film is cut to fit so that the open-top end of the open sack is produced.
  • the open-topped sacks from an already prefabricated and, for example, extruded film tube, or also to supply completely prefabricated flexible sacks or bags from a magazine or the like.
  • the device or filling machine 1 has a base frame to which the filling carousel 2 and the other components are attached. Part 5 of the device is designed to be stationary, while part 6 rotates during operation. Various treatment stations are provided at the individual filling stations, with the filling taking place in the coarse flow at one treatment station and the filling in the fine flow at a further treatment station 41. The filled bulk material is compacted at further treatment stations.
  • the filling carousel 2 is operated clocked here.
  • the required bulk material is fed from the intermediate silo 80.
  • a compression station 100 can be connected downstream, as shown in FIG Figure 2 is shown.
  • the compaction station 100 off Figure 2 here comprises five different compression devices 101, which are here arranged in series.
  • Each compression device 101 comprises a pressing device 123, each of which has a pneumatic drive 124 in the form of a pneumatic cylinder.
  • a ram 120 can be raised or lowered by means of a lifting and lowering unit 126. In the lowered position, pressure is then exerted on the bulk material via the pneumatic cylinder 124.
  • the filled open sacks 3 are conveyed via the conveying device 106, which is preferably designed as a conveyor belt. If compression is to take place on one of the compression devices 101, the damming flap 108 is retracted or swiveled in in order to position the open bag in a defined manner in the conveying direction and the corresponding slide 105 is activated at the appropriate moment. Thus, an open bag 3 to be compressed is withdrawn from the conveying device 106 and introduced into a container 110. Dedusting lines 130 are provided to remove dust during compression. With the lifting device 102 an in Figure 2 non-visible support unit 231 can be adjusted in height.
  • Figure 3 shows a schematic cross section through the compression station according to FIG Figure 2 .
  • the pressing device 123 with the pneumatic cylinder 124 can be seen, to which a linkage and then the press ram 120 coupled to it are connected at the bottom.
  • the actual pressing surface of the press ram 120 can be equipped with a suction device 125 in order to effect an effective ventilation.
  • the suction device 125 can effectively suck air out of the bulk material.
  • the pusher 105 is here in the position above the container 110, which the pusher has reached after an open bag 3 to be compressed has been transferred from the conveying device 106 to a support unit 231.
  • the open bag 3 is shown here with dashed lines, as is a press ram 120 which is immersed in the open bag and which is shown in broken lines in the lowered position 121.
  • the open bag 3 rests on the support unit 231, which is detachably coupled to the layer composite 203 via magnets 232.
  • the support unit 231 rests on hooks 116 at the lower end of the container 110.
  • the support unit 231 is decoupled from the lifting device 102, since forces in the vertical direction are diverted from above onto the bulk material or the open bag directly via the hooks 116 and the container 110.
  • the magnetic connection between the support unit 231 and the layer composite 203 prevents the support unit 231 from tilting in the tubular inner wall 111 when it is lowered.
  • individual fluid outlet openings such. B. to exit at an oblique angle in the upper cover plate or end plate in order to clean them from particles deposited thereon.
  • the layer composite can consist of individual (and prior to assembly or production) separate panels that form a one-piece or multi-part panel composite. It is also possible and preferred, however, that at least part of the layer composite or the entire layer composite is designed as a whole in one piece and z. B. is produced in an additive manufacturing process and / or as a 3D printing. The entire layer composite can then also be manufactured in one manufacturing step. It can guide channels or fluid passages z. B. be made by omitting material.
  • the container 110 has a tubular receiving space with a tubular inner wall 111.
  • the cross-section here is rectangular, so that cuboid open bags are created.
  • the upper section 115 of the container 110 is slightly conical in order to facilitate the introduction of an open bag to be compressed.
  • FIG. 4 a part of the compression device 101 is shown in perspective.
  • the layer composite 203 with the magnets 232 can be seen on the inside, on which the support unit 231 (not shown here) rests during operation.
  • a sack to be compressed is placed on the support unit 231 or on a sliding plate (not shown) arranged thereon.
  • the open bag to be compressed is lowered together with the support unit 231, so that the compression device is removed from the in Figure 4 raised position 104 shown in FIG Figure 5 depicted lowered position 103 is transferred.
  • the support unit 231 can be seen, which now rests on the hook 116 of the container 110. This causes the lifting device 102 to be decoupled from the support unit 231.
  • the height of the lifting unit 102 is adjusted via the linear guide 233, which comprises a motor.
  • the in Figure 4 The recognizable motor 235 serves to drive the compression gear 113, with which a periodic pitching movement of the entire container 110 takes place.
  • the dedusting unit 130 is decoupled from the container 110. This can be done, for example, in that the dedusting 130 is received in an elongated hole 131 on the container 110, so that a sufficient vertical offset is made possible.
  • the elongated hole is sealed with a rubber flap.
  • the in Figures 4 and 5 The recognizable motor 234 serves to drive the conveyor belt 106.
  • Figure 6 shows part of the compression station 100 or the cleaning device 200, with which the inner wall 111 of the container 110 can be effectively cleaned when a compressed open bag 3 is removed from a container 110.
  • the cleaning device 202 with the layer composite 203 is used.
  • the layer composite 203 comprises a plurality of layers 204 to 208, the structure and function of which are described below with reference to FIG Figures 7 and 8th is explained.
  • Figure 7 shows a plan view of the fluid conducting layer, in particular in the form of a fluid conducting plate 205
  • Figure 8 shows a schematic exploded view of the layer composite or plate composite 203.
  • the cleaning device 200 can be raised and lowered via the lifting device 102.
  • the layer composite 203 here comprises, as the lowermost plate, an end plate 204 in the form of a base layer or base plate.
  • the fluid supply 212 is connected to the base plate 204 via a fluid supply opening 213.
  • the layer composite 203 is held together in the assembled state by means of centering pins 229 and / or screws.
  • brushes can be attached to or formed on one or more of the plates or layers 204-208, which assist in cleaning the inner wall.
  • the fluid guide plate 205 On which a plurality of fluid outlet openings 210, 211 are formed distributed over the circumference.
  • the fluid outlet openings 210, 211 form the ends of the guide channels 215, 216, which each extend from a radially inner region 219 to the outer side 220 or the outer edge on the circumferential surface 217.
  • the guide channels 215, 216 are here as recesses or through openings in the Fluid guide plate 205 formed.
  • the respective guide channels 215, 216 are separated from one another by material webs 222.
  • all guide channels 215, 216 run essentially in a star shape, so that there are fluid outlet openings distributed over the entire circumference, which in this case serve in particular as blow openings for blowing out air as a cleaning medium.
  • there is a central through opening 225 which has no direct connection to the guide channels of the fluid guide plate 205.
  • a spacer plate 206 which has a distribution trough 223 (distribution space), which is designed here as a through opening in the spacer plate 26.
  • the fluid to be distributed here air
  • the fluid to be distributed is distributed to all guide channels 215, 216 via the distribution trough 223, so that air is blown to the outside from all guide channels 215, 216 via the air supply through the central fluid supply opening 213.
  • the intensity of the blown air can be adjusted via the cross-sectional area of the individual guide channels.
  • a cover plate 207 is also provided above the spacer plate 206, to which the end plate 208 finally adjoins.
  • the cleaning device 200 can optionally also comprise only one plate assembly or layer assembly of, for example, three plates or layers, the middle layer or plate then e.g. B. is designed as a fluid guide plate.
  • the guide channels in the fluid guide plate it is possible for the guide channels in the fluid guide plate to be designed as through openings. But it is possible also that the guide channels are, for example, milled into the surface of the fluid guide plate.
  • a magnet 232 (or more) can be provided there or additional actuators can be attached, such as, for. B. a short stroke device 140, which is controlled by means of supply bushings 226.
  • a cleaning device 200 can also be used in a corresponding manner for cleaning the receiving boxes 30 or 62 of the filling machine 1.
  • the receiving boxes 30 and / or 62 can thus be cleaned automatically after each bag change.
  • the compression station With the compression station, the compression of the bulk material filled into an open sack can be increased considerably. It is possible to provide a compression station in which several compression devices are arranged one behind the other, so that parallel operation and parallel compression of a large number of filled open bags is possible.
  • an open bag to be compressed can be pushed from a conveyor device such as a flat belt conveyor to the compression device via a slide or the like.
  • the actual compression takes place in the container with the tubular inner wall, with a ram being lowered from above and dipping into the open-top bag, while the bottom of the open-top bag is supported on hooks of the container via a support unit.
  • the area around the container can be extracted by means of a dust removal system.
  • the container can perform a periodic lifting and lowering movement, which considerably supports the compression process. At the same time, air can be sucked out through the ram.
  • the contact surface of the press ram can be formed, for example, by a wire mesh or wire mesh, through which suction can take place.
  • the layer composite 203 of the cleaning device 202 is used for this, with a plurality of fluid outlet openings 210, 211 being formed on the circumferential surface 217 of the plate composite 203, through which a fluid flow can be directed onto the inner wall of the container.
  • the airways can be controlled in a simple manner by a corresponding design of the fluid guide plate, with the intensity being able to be adjusted accordingly by adapting the cross section or by adjusting the number of outlet openings 210, 211 per circumferential length.
  • the orientation of the air outlet 210, 211 defines the direction of flow of the fluid and thus the direction of the fluid flow 209.
  • a supply feedthrough 226 can be formed on the layer assembly in order to enable, for example, a compressed air or vacuum connection or a compressed air or vacuum feed-through.
  • the construction of the compression station 100 and the construction of the cleaning device 200 can each be implemented simply and inexpensively.
  • Figure 9 shows a detail of a lifting device 102, a short lifting device 140 being attached to the layer composite 203, which can here adjust the height of the plate 208 by +/- 5 mm. As a result, the support unit 231 is also adjusted accordingly.
  • the Short stroke device 140 could also be integrated into linear guide 233.
  • the layer composite 203 here comprises the layers 204, 205 and 207.
  • the layers 204 and 207 accommodate the fluid guide plate 205 between them, on which the fluid outlet openings 210, 211 are formed.
  • the fluid outlet openings are z. B. been cut out of the plate 205 by water jet cutting.
  • the short lifting device 140 is attached to the plate 207 and can adjust the height of the plate 208 once again (slightly) in order to facilitate the transfer of an open bag from the conveying device or onto the conveying device 106.
  • the open bag stands on the support unit 231, which is magnetically and thus releasably attached to the plate 208.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Quality & Reliability (AREA)
  • Basic Packing Technique (AREA)
  • Supplying Of Containers To The Packaging Station (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)

Description

Die vorliegende Erfindung betrifft eine Abfüllmaschine zum Füllen von Offensäcken mit Schüttgut umfassend eine Reinigungsvorrichtung und eine Reinigungsvorrichtung zum Reinigen einer rohrförmigen Innenwand eines Behälters z. B. von Partikeln von Schüttgut oder anderen Verunreinigungen.The present invention relates to a filling machine for filling open sacks with bulk goods comprising a cleaning device and a cleaning device for cleaning a tubular inner wall of a container, for. B. of particles from bulk material or other impurities.

Die EP 1 403 187 Al offenbart eine Verpackungsmaschine zur Herstellung, Befüllung und Vereinzelung von Verpackungen aus einer kontinuierlich zugeförderten und durch Bearbeitungsstationen der Maschine geführten Packstoffbahn, wobei eine Reinigungsvorrichtung seitlich zugeordnet ist, die aus einer an einem Träger gelagerten und in mehreren Freiheitsgraden gesteuert beweglichen Reinigungslanze gebildet ist, an deren freien Ende ein durch die Lanze mit Reinigungsmittel unter Druck beschickbarer Reinigungskopf angeordnet ist.The EP 1 403 187 A1 discloses a packaging machine for the production, filling and separation of packaging from a continuously conveyed packaging material web guided through processing stations of the machine, a cleaning device being assigned to the side, which is formed from a cleaning lance mounted on a carrier and controllably movable in several degrees of freedom A cleaning head which can be charged with cleaning agent under pressure through the lance is arranged at the free end.

Im Stand der Technik sind mit der WO 2016/046302 A1 eine Vorrichtung und ein Verfahren zum Füllen von Offensäcken bekannt geworden, wobei bei dieser bekannten Vorrichtung das Abfüllgewicht eines gefüllten offenen Sacks zwischen etwa 1 kg und 10 kg beträgt. Mit der bekannten Vorrichtung werden insbesondere Schüttgüter wie Zement oder hochwertiger Fugenmörtel oder andere Baustoffe in Offensäcke abgefüllt, die auch als Beutel oder Kleinbeutel bezeichnet werden. Bei der bekannten Vorrichtung können die Säcke direkt in einer der Vorrichtung vorgeschalteten Einrichtung im Rahmen des Füllprozesses hergestellt werden. Dazu wird beispielsweise eine Flachfolie über eine Formschulter geführt und die Flachfolie wird dort zu einem Folienschlauch verschweißt. Bei der bekannten Vorrichtung wird der zu füllende Offensack in einem Aufnahmekasten aufgenommen und dort gefüllt. Mit der bekannten Vorrichtung lassen sich kastenförmige Offensäcke abfüllen, die während des Prozesses verdichtet werden. Am Ende des Prozesses können quaderförmige Offensäcke verpackt werden. Die bekannte Vorrichtung funktioniert zufriedenstellend.In the prior art with the WO 2016/046302 A1 a device and a method for filling open sacks have become known, with this known device the filling weight of a filled open sack being between approximately 1 kg and 10 kg. With the known device, in particular bulk goods such as cement or high-quality joint mortar or other building materials are filled into open bags, which are also referred to as bags or small bags. In the known device, the bags can be produced directly in a device upstream of the device as part of the filling process. For this purpose, for example, a flat film is passed over a forming shoulder and the flat film is welded there to form a film tube. In the known device, the open bag to be filled is received in a receiving box and filled there. With the known device, box-shaped open-top bags can be filled which are compacted during the process. At the end of the process, rectangular open bags can be packed. The known device works satisfactorily.

Bei der Herstellung der Offensäcke werden die Offensäcke in einen Aufnahmekasten eingeführt, dort gefüllt, gegebenenfalls nach verdichtet und anschließend entnommen. Beim Einführen, bei der Nachverdichtung und auch beim Entnehmen können an der Behälterinnenwand Schüttgutteilchen anhaften oder es kann Staub eine Kratzwirkung auf die Oberfläche des Offensacks ausüben. Dabei kann es dazu kommen, dass eine bedruckte Oberfläche des Sacks verkratzt oder unansehnlich wird.During the production of the open sacks, the open sacks are introduced into a receiving box, filled there, optionally compressed and then removed. Bulk material particles can adhere to the inner wall of the container during introduction, subsequent compression and removal, or dust can have a scratching effect on the surface of the open-top bag. It can happen that a printed surface of the sack becomes scratched or unsightly.

Es ist deshalb die Aufgabe der vorliegenden Erfindung, eine Abfüllmaschine zum Füllen von Offensäcken mit Schüttgut und eine Reinigungsvorrichtung zur Verfügung zu stellen, wodurch hochqualitative Offensäcke mit Schüttgut gefüllt werden können und wobei Beschädigungen einer z. B. bedruckten Oberfläche eines Offensacks besser vermieden werden können.It is therefore the object of the present invention to provide a filling machine for filling open sacks with bulk material and a cleaning device, whereby high quality open sacks can be filled with bulk material and where damage to a z. B. printed surface of an open bag can be better avoided.

Diese Aufgabe wird gelöst durch eine Abfüllmaschine mit den Merkmalen des Anspruchs 1 und durch eine Reinigungsvorrichtung mit den Merkmalen des Anspruchs 15. Bevorzugte Ausgestaltungen der Erfindung sind Gegenstand der Unteransprüche. Weitere Vorteile und Merkmale der vorliegenden Erfindung ergeben sich aus der allgemeinen Beschreibung und der Beschreibung der Ausführungsbeispiele.This object is achieved by a filling machine with the features of claim 1 and by a cleaning device with the features of claim 15. Preferred embodiments of the invention are the subject of the subclaims. Further advantages and features of the present invention emerge from the general description and the description of the exemplary embodiments.

Eine erfindungsgemäße Abfüllmaschine dient zum Füllen von Offensäcken mit Schüttgut, wobei der Offensack wenigstens zeitweise in einem Behälter aufgenommen ist. Es ist wenigstens eine Reinigungsvorrichtung zum Reinigen einer rohrförmigen Innenwand eines Behälters z. B. bzw. insbesondere von Partikeln von Schüttgut umfasst, um nach oder während der Entnahme und/oder vor dem Einführen oder während des Einführens eines Offensacks die rohrförmige Innenwand zu reinigen. Die Reinigungsvorrichtung umfasst eine in dem Behälter entlang einer Längsrichtung (der Innenwand) bewegbare Reinigungseinrichtung. Die Reinigungseinrichtung umfasst einen Schichtverbund aus einer Mehrzahl von (wenigstens 2) Schichten oder Platten. Der Schichtverbund umfasst zwei Endschichten mit jeweils einer Endfläche. Eine Endschicht ist als Deckschicht mit einer Deckfläche und eine Endschicht ist als Bodenschicht mit einer Bodenfläche ausgebildet. An dem Schichtverbund ist eine Vielzahl von nach außen ausgerichteter Fluidaustrittsöffnungen ausgebildet, um einen Fluidstrom auf die rohrförmige Innenwand des Behälters auszurichten.A filling machine according to the invention is used to fill open sacks with bulk material, the open sack being held at least temporarily in a container. There is at least one cleaning device for cleaning a tubular inner wall of a container, for. B. or in particular comprised of particles of bulk material in order to clean the tubular inner wall after or during the removal and / or before the insertion or during the insertion of an open bag. The cleaning device comprises a cleaning device which can be moved in the container along a longitudinal direction (the inner wall). The cleaning device comprises a layer composite made up of a plurality of (at least 2) layers or plates. The layer composite comprises two end layers, each with one End face. An end layer is designed as a top layer with a top surface and an end layer is designed as a bottom layer with a bottom surface. A plurality of outwardly directed fluid outlet openings are formed on the layer composite in order to direct a fluid flow onto the tubular inner wall of the container.

Die erfindungsgemäße Abfüllmaschine hat viele Vorteile. Ein erheblicher Vorteil der erfindungsgemäßen Abfüllmaschine ist, dass nach der Füllung an dem Behälter eventuell anhaftende Partikel durch die Fluidaustrittsöffnungen in dem Schichtverbund abgereinigt werden können. Die Fluidaustrittsöffnungen können in gewünschter Richtung und gewünschter Anzahl auf die rohrförmige Innenwand des Behälters ausgerichtet werden. Dadurch ist es möglich, die Stärke und Intensität und Ausrichtung des Fluidstroms auf die rohrförmige Innenwand des Behälters je nach gewünschten Bedingungen auszurichten, um störende anhaftende Partikel abzureinigen, die bei einer nachfolgenden Füllung die Oberfläche eines Offensackes zerkratzen, beschädigen oder beschmutzen könnten. Gerade im Konsumgüterbereich ist es sehr gewünscht, optisch einwandfreie und saubere Gebinde zur Verfügung zu stellen.The filling machine according to the invention has many advantages. A considerable advantage of the filling machine according to the invention is that after the filling, any particles adhering to the container can be cleaned off through the fluid outlet openings in the layer composite. The fluid outlet openings can be aligned in the desired direction and in the desired number on the tubular inner wall of the container. This makes it possible to adjust the strength and intensity and alignment of the fluid flow to the tubular inner wall of the container depending on the desired conditions, in order to clean off disturbing adhering particles which could scratch, damage or stain the surface of an open bag during a subsequent filling. In the consumer goods sector in particular, it is very desirable to provide visually flawless and clean containers.

In vorteilhaften Ausgestaltungen ist wenigstens eine Schicht als (separate) Platte ausgebildet. Der Schichtverbund kann ein Verbund von mehreren (separaten) Schichten und/oder Platten sein. Der Schichtverbund kann als Plattenverbund ausgebildet sein. Wenigstens eine Endschicht kann als Endplatte ausgebildet sein, die eine Deckschicht oder Endfläche zur Verfügung stellt.In advantageous refinements, at least one layer is designed as a (separate) plate. The layer composite can be a composite of several (separate) layers and / or plates. The layer composite can be designed as a plate composite. At least one end layer can be designed as an end plate which provides a cover layer or end surface.

Die Platten und/oder Schichten erstrecken sich vorzugsweise quer zu der Längsrichtung. Insbesondere bei einer additiven Fertigung (auch als 3D-Druck bezeichnet) können sich die Schichten auch in Längsrichtung oder schräg zur Längsrichtung erstrecken.The plates and / or layers preferably extend transversely to the longitudinal direction. In particular in the case of additive manufacturing (also referred to as 3D printing), the layers can also extend in the longitudinal direction or at an angle to the longitudinal direction.

Insbesondere umfasst der Plattenverbund zwei Endschichten mit jeweils einer Endfläche, wobei eine Endschicht als Deckschicht mit einer Deckfläche und eine Endschicht als Bodenschicht mit einer Bodenfläche ausgebildet ist.In particular, the composite panel comprises two end layers, each with an end face, with one end layer as a cover layer is formed with a top surface and an end layer as a bottom layer with a bottom surface.

Besonders bevorzugt ist die Reinigungsvorrichtung insgesamt oder wenigstens die Reinigungseinrichtung in der Höhe verfahrbar, um die rohrförmige Innenwand des Behälters zu reinigen.Particularly preferably, the cleaning device as a whole or at least the cleaning device can be moved vertically in order to clean the tubular inner wall of the container.

In vorteilhaften Ausgestaltungen wird Luft als Fluid verwendet. Dann sind die Fluidaustrittsöffnungen Austrittsöffnungen für Luft und können auch als Blasöffnungen bezeichnet werden. Insbesondere ist über dem Umfang wenigstens einer Schicht oder Platte des Schichten- oder Plattenverbundes eine Vielzahl an Blasöffnungen vorgesehen oder ausgebildet.In advantageous refinements, air is used as the fluid. Then the fluid outlet openings are outlet openings for air and can also be referred to as blow openings. In particular, a plurality of blow openings is provided or formed over the circumference of at least one layer or plate of the layer or plate composite.

Der Fluidstrom ist geeignet zum Reinigen einer Rohrinnenwand eines rohrförmigen Behälters. Der rohrförmige Behälter kann als Aufnahmekasten ausgebildet sein. Insbesondere können mit dem Fluidstrom Partikel von Schüttgut von der Rohrinnenwand abgeblasen werden. Ein erheblicher Vorteil ist, dass ein beliebiger Rohrquerschnitt effektiv gereinigt werden kann. Vorteilhaft sind viele Fluidaustrittsöffnungen mit kleinem Querschnitt, die eine hohe Fluidaustrittsgeschwindigkeit bei geringem Fluidverbrauch (Luftverbrauch) und guter Reinigungswirkung bis in die Ecken ermöglichen.The fluid flow is suitable for cleaning an inner wall of a tubular container. The tubular container can be designed as a receiving box. In particular, particles of bulk material can be blown off the inner wall of the pipe with the fluid flow. A significant advantage is that any pipe cross-section can be cleaned effectively. It is advantageous to have a large number of fluid outlet openings with a small cross section, which enable a high fluid outlet speed with low fluid consumption (air consumption) and a good cleaning effect right into the corners.

Vorzugsweise ist der Schichtverbund entlang einer Längsrichtung, die auch als Axialrichtung bezeichnet werden kann, der rohrförmigen Innenwand bewegbar. Die Fluidaustrittsöffnungen (Austrittsöffnungen) sind quer dazu ausgerichtet und können beispielsweise radial ausgerichtet sein. Möglich ist es aber ebenso, dass die Ausrichtung der Fluidaustrittsöffnungen auch eine axiale Komponente aufweist.The layer composite is preferably movable along a longitudinal direction, which can also be referred to as the axial direction, of the tubular inner wall. The fluid outlet openings (outlet openings) are oriented transversely thereto and can be oriented radially, for example. However, it is also possible that the alignment of the fluid outlet openings also has an axial component.

In einer bevorzugten Weiterbildung ist wenigstens eine Fluidzufuhr an eine Endschicht und insbesondere an der Bodenschicht oder Bodenplatte angeschlossen. Dazu ist insbesondere eine Fluidzufuhröffnung an der (axialen) Endfläche ausgebildet. An die Fluidzufuhröffnung ist vorzugsweise eine Fluidleitung wie ein Schlauch oder dergleichen angeschlossen.In a preferred development, at least one fluid supply is connected to an end layer and in particular to the base layer or base plate. For this purpose, there is in particular a fluid supply opening on the (axial) end face educated. A fluid line such as a hose or the like is preferably connected to the fluid supply opening.

In bevorzugten Weiterbildungen sind Fluidaustrittsöffnungen an einer Umfangsfläche und/oder wenigstens einer Endfläche des Schichtverbundes und/oder Plattenverbundes ausgebildet. Besonders bevorzugt sind Luftaustrittsöffnungen über den Umfang des Schichtverbundes verteilt angeordnet bzw. ausgebildet.In preferred developments, fluid outlet openings are formed on a circumferential surface and / or at least one end surface of the layer composite and / or plate composite. Air outlet openings are particularly preferably arranged or formed distributed over the circumference of the layer composite.

Besonders bevorzugt umfasst der Schichtverbund wenigstens eine Fluidleitschicht (insbesondere eine Luftleitschicht oder Luftleitplatte), in der eine Mehrzahl an (Luft-) Leitkanälen ausgebildet ist, die mit Fluidaustrittsöffnungen gekoppelt sind. Die Fluidleitschicht ist insbesondere als Fluidleitplatte ausgebildet. In einer einfachen Ausgestaltung sind die Leitkanäle durch Materialstege voneinander getrennt an bzw. in der Fluidleitschicht ausgebildet. Ein Leitkanal und insbesondere alle Leitkanäle erstrecken sich insbesondere von einem radial inneren Bereich bis nach außen zum äußeren Rand der Fluidleitschicht. Vorzugsweise erstrecken sich wenigstens zwei Leitkanäle jeweils von einem radial weiter innen gelegenen Leitkanalanfang zu jeweils einer Fluidaustrittsöffnung. In bevorzugten Ausgestaltungen kreuzen sich zwei Leitkanäle nicht. Insbesondere sind die Leitkanäle (etwa) sternförmig ausgebildet. Möglich ist es auch, dass die Leitkanäle spiralförmig in der Fluidleitschicht ausgebildet sind (sodass sie sich insbesondere nicht schneiden).The layer composite particularly preferably comprises at least one fluid guide layer (in particular an air guide layer or air guide plate) in which a plurality of (air) guide channels is formed, which are coupled to fluid outlet openings. The fluid conducting layer is designed in particular as a fluid conducting plate. In a simple embodiment, the guide channels are formed on or in the fluid guide layer separated from one another by material webs. A guide channel and in particular all guide channels extend in particular from a radially inner region to the outside to the outer edge of the fluid guide layer. Preferably, at least two guide channels each extend from a guide channel start located radially further inward to a respective fluid outlet opening. In preferred refinements, two guide channels do not intersect. In particular, the guide channels are (approximately) formed in a star shape. It is also possible for the guide channels to be designed in a spiral shape in the fluid guide layer (so that they in particular do not intersect).

Vorzugsweise erstrecken sich zwei Leitkanäle jeweils von einem radial weiter innen gelegenen Leitkanalanfang zu jeweils einer Fluidaustrittsöffnung.Preferably, two guide channels each extend from a guide channel start located radially further inward to a respective fluid outlet opening.

In allen Ausgestaltungen können die Leitkanäle durch Fräsen und insbesondere durch Stanzen, Lasern, Ätzen oder z. B. durch Wasserstrahlschneiden eingebracht werden.In all configurations, the guide channels can be milled and in particular by punching, lasering, etching or z. B. be introduced by water jet cutting.

In vorteilhaften Weiterbildungen umfasst der Schichtverbund eine Distanzschicht oder Distanzplatte benachbart zu der Fluidleitschicht. Insbesondere ist die Distanzschicht zwischen einer Deckschicht und der Fluidleitschicht aufgenommen.In advantageous developments, the composite layer comprises a spacer layer or spacer plate adjacent to the Fluid conducting layer. In particular, the spacer layer is accommodated between a cover layer and the fluid conducting layer.

In bevorzugten Ausgestaltungen ist in den Schichtverbund eine Verteilmulde in Form eines Verteilerraums ausgebildet. Über die Verteilmulde werden wenigstens zwei Leitkanalanfänge (und insbesondere alle Leitkanalanfänge) miteinander verbunden. Insbesondere ist die Verteilmulde in einem mittleren Bereich des Schichtverbundes ausgebildet. Durch die Verteilmulde wird es möglich, mehrere Leitkanäle gleichzeitig mit Fluid zu versorgen, in dem die Verteilmulde mit Fluid beaufschlagt wird.In preferred embodiments, a distribution trough in the form of a distribution space is formed in the layer composite. At least two guide channel beginnings (and in particular all guide channel beginnings) are connected to one another via the distribution trough. In particular, the distribution trough is formed in a central region of the layer composite. The distribution trough makes it possible to supply several guide channels with fluid at the same time by applying fluid to the distribution trough.

Es ist möglich, dass die Verteilmulde durch eine Durchgangsöffnung in der Distanzschichtplatte gebildet wird. Dann wird durch die Verteilmulde in der Distanzschicht eine gleichzeitige Beaufschlagung der Leitkanalanfänge verschiedener Leitkanäle bewirkt. In besonders bevorzugten Ausgestaltungen ist deshalb die Verteilmulde mit der Fluidzufuhr verbunden. Die Fluidleitschicht kann eine zentrale Durchgangsöffnung aufweisen. Durch die zentrale Durchgangsöffnung kann beispielsweise die Fluidzufuhr zu der Verteilmulde erfolgen.It is possible for the distribution trough to be formed by a through opening in the spacer layer plate. The distribution trough in the spacer layer then causes simultaneous loading of the guide channel beginnings of different guide channels. In particularly preferred configurations, the distribution trough is therefore connected to the fluid supply. The fluid conducting layer can have a central through opening. Fluid can be supplied to the distribution trough, for example, through the central passage opening.

In vorteilhaften Ausgestaltungen ist ein Antrieb vorgesehen, um den Schichtverbund entlang einer Längsrichtung der rohrförmigen Innenwand des Behälters zu bewegen. Der Antrieb ist insbesondere als elektrischer Antrieb ausgebildet. Möglich ist es aber auch, dass ein pneumatischer oder hydraulischer oder sonstiger Antrieb verwendet wird.In advantageous embodiments, a drive is provided in order to move the layer composite along a longitudinal direction of the tubular inner wall of the container. The drive is designed in particular as an electric drive. However, it is also possible that a pneumatic or hydraulic or other drive is used.

In allen Ausgestaltungen ist es möglich, dass wenigstens eine insbesondere separate Versorgungsdurchführung an dem Schichtverbund ausgebildet ist. Durch die Versorgungsdurchführung kann beispielsweise eine Fluidleitung oder eine Vakuumleitung oder eine Stromleitung oder dergleichen durch den Schichtverbund hindurchgeführt werden. Eine separate Versorgungsdurchführung in diesem Sinne ist die Durchführung wenigstens einer Versorgungsleitung durch den Schichtverbund unabhängig von den Leitkanälen und den Fluidaustrittsöffnungen. Das bedeutet, dass die Durchführung von Fluid durch die Versorgungsdurchführung keinerlei Auswirkungen auf den Austritt von Fluid aus den Fluidaustrittsöffnungen hat. Es sei denn, dass die Versorgungsdurchführung wiederum zur Versorgung mit dem Fluid dient. Die Fluidaustrittsöffnungen sind vorzugsweise dicht an der rohrförmigen Innenwand angeordnet. Dann passen Versorgungsleitungen nicht mehr zwischen der Rohrinnenwand und der Reinigungseinrichtung hindurch.In all of the configurations, it is possible for at least one, in particular, separate supply bushing to be formed on the layer composite. For example, a fluid line or a vacuum line or a power line or the like can be passed through the layer composite through the supply feedthrough. A separate supply lead-through in this sense is the lead-through of at least one supply line through the layer composite independently of the Guide channels and the fluid outlet openings. This means that the passage of fluid through the supply passage has no effect whatsoever on the exit of fluid from the fluid outlet openings. Unless the supply feed-through is again used to supply the fluid. The fluid outlet openings are preferably arranged close to the tubular inner wall. Supply lines then no longer fit between the inner wall of the pipe and the cleaning device.

Vorzugsweise sind an einer Außenseite des Schichtverbundes Bürsten befestigt, insbesondere um die rohrförmige Innenwand (wenigstens abschnittsweise) zu reinigen. Bürsten können über dem vollständigen Umfang des Schichtverbundes oder Plattenverbundes vorgesehen sein. Möglich ist es auch, dass Bürsten nur in bestimmten Bereichen oder Abschnitten angebracht sind, in denen eine zusätzliche mechanische Reinigung vorteilhaft ist.Brushes are preferably attached to an outer side of the layer composite, in particular in order to clean the tubular inner wall (at least in sections). Brushes can be provided over the entire circumference of the layer composite or plate composite. It is also possible that brushes are only attached in certain areas or sections in which additional mechanical cleaning is advantageous.

In allen Ausgestaltungen ist es bevorzugt, dass an wenigstens einer Schicht des Schichtverbundes wenigstens ein Zentrierloch ausgebildet ist, in dem ein Zentrierstift aufgenommen ist. Möglich und bevorzugt ist es, dass zwei Zentrierlöcher ausgebildet sind, in die jeweils ein Zentrierstift eingeführt ist, um eine definierte Montage des Schichtverbundes zu gewährleisten.In all of the configurations, it is preferred that at least one centering hole, in which a centering pin is received, is formed on at least one layer of the layer composite. It is possible and preferred for two centering holes to be formed into each of which a centering pin is inserted in order to ensure a defined assembly of the layer composite.

In allen Ausgestaltungen ist es bevorzugt, dass wenigstens eine Platte des Schichtverbundes wenigstens im Wesentlichen und insbesondere nahezu vollständig oder vollständig aus Metall und insbesondere Stahl besteht.In all of the configurations it is preferred that at least one plate of the layer composite consists at least essentially and in particular almost completely or completely of metal and in particular steel.

In allen Ausgestaltungen ist es bevorzugt, dass ein Querschnitt des Schichtverbundes an einen Innenquerschnitt des Behälters angepasst ist. Dabei kann der Querschnitt beispielsweise rund, abgerundet, oval, rechteckig oder sternförmig oder mit Hinterschneidungen oder Hinterschnuitten oder sonstwie ausgebildet sein. Insbesondere sind die Querabmessungen des Schichtverbundes und/oder des Plattenverbundes an die Innenabmessungen des Behälters derart angepasst, dass ein definierter (minimaler und maximaler) Abstand zu den Innenwänden des Behälters vorliegt.In all of the configurations, it is preferred that a cross section of the layer composite is adapted to an inner cross section of the container. The cross-section can, for example, be round, rounded, oval, rectangular or star-shaped or with undercuts or undercuts or in some other way. In particular, the transverse dimensions of the Layer composite and / or the plate composite adapted to the inner dimensions of the container in such a way that there is a defined (minimum and maximum) distance to the inner walls of the container.

In allen Fällen kann zwischen einzelnen oder allen Schichten des Schichtverbundes ein Dichtmittel oder eine Dichtschicht eingebracht sein.In all cases, a sealant or a sealing layer can be introduced between individual or all layers of the layer composite.

Es können eingelegte Dichtungen verwendet werden. Es können auch Dichtmittel aufgetragen oder aufgesprüht werden. Je nach Oberflächenbeschaffenheit kann auch auf Dichtmittel verzichtet werden.Inlaid seals can be used. Sealants can also be applied or sprayed on. Depending on the nature of the surface, sealants can also be dispensed with.

Des Weiteren betrifft die vorliegende Erfindung eine Verdichtungsstation mit wenigstens einer Verdichtungseinrichtung zur Verdichtung von mit Schüttgütern gefüllten Offensäcken. Die Erfindung wird insbesondere im Zusammenhang mit einer Abfüllmaschine oder Vorrichtung verwendet, wie sie aus der WO 2016/046302 A1 bekannt geworden sind. Bei einer solchen bekannten Vorrichtung werden Säcke beispielsweise mit Schüttgütern wie Zement, hochwertigem Fugenmörtel oder anderen Baustoffen gefüllt. Dabei werden quaderförmige Säcke mit einem hohen Verdichtungsgrad produziert.Furthermore, the present invention relates to a compression station with at least one compression device for compressing open sacks filled with bulk goods. The invention is used in particular in connection with a filling machine or device, as described in US Pat WO 2016/046302 A1 have become known. In such a known device, bags are filled, for example, with bulk materials such as cement, high-quality joint mortar or other building materials. Block-shaped bags with a high degree of compression are produced.

Wenn die mit Schüttgütern gefüllten Offensäcke aber von vielen Personen in die Hand genommen werden oder wenn die Offensäcke zu stark gedrückt (oder ausgiebig mit den Händen befingert) werden, können die Säcke aufweichen und ihre exakte quaderförmige Gestalt verlieren.However, if the open sacks filled with bulk goods are picked up by many people or if the open sacks are pressed too hard (or fingered extensively with the hands), the sacks can soften and lose their exact cuboid shape.

In einer bevorzugten Weiterbildung umfasst die Abfüllmaschine wenigstens eine Verdichtungsstation mit wenigstens einer Verdichtungseinrichtung zur Verdichtung von den mit Schüttgütern gefüllten Offensäcken. Die Verdichtungseinrichtung umfasst einen Behälter mit einer rohrförmigen Innenwand und einem Aufnahmeraum zur Aufnahme eines gefüllten Offensacks. Des weiteren ist eine Stützeinheit an einer höhenverfahrbaren Hebeeinrichtung vorgesehen. Die Stützeinheit ist insbesondere mittels der höhenverfahrbaren Hebeeinrichtung relativ zu dem Behälter in der Höhe verstellbar. Die Stützeinheit wird in einer abgesenkten Stellung der Hebeeinrichtung auf von unten unterstützt und ist in einer angehobenen Stellung zur Übernahme eines gefüllten Offensacks von einer benachbarten Fördereinrichtung geeignet. Des Weiteren ist ein von oben absenkbarer Pressstempel umfasst, der in einer abgesenkten Position von oben auf das Schüttgut einwirkt und der in einer angehobenen Position die Übernahme eines gefüllten Offensacks von einer benachbarten Fördereinrichtung ermöglicht.In a preferred further development, the filling machine comprises at least one compression station with at least one compression device for compressing the open sacks filled with bulk goods. The compression device comprises a container with a tubular inner wall and a receiving space for receiving a filled open bag. Furthermore is a Support unit provided on a height-adjustable lifting device. The support unit is adjustable in height relative to the container in particular by means of the height-adjustable lifting device. In a lowered position of the lifting device, the support unit is supported from below and, in a raised position, is suitable for taking over a filled open bag from an adjacent conveyor device. Furthermore, a press ram that can be lowered from above is included, which acts on the bulk material from above in a lowered position and which, in a raised position, enables a filled open bag to be taken over from an adjacent conveyor device.

Eine solche Verdichtungsstation hat viele Vorteile. Ein erheblicher Vorteil einer Abfüllmaschine mit einer solchen Verdichtungsstation besteht darin, dass ein gefüllter Offensack innerhalb eines Behälters verdichtet wird. Dadurch wird dem Offensack die Form des Behälters aufgeprägt. Beispielsweise sind quaderförmige gefüllte Offensack mit einer hohen Verdichtung herstellbar.Such a compaction station has many advantages. A considerable advantage of a filling machine with such a compression station is that a filled open bag is compressed within a container. As a result, the shape of the container is impressed on the open bag. For example, cuboid-shaped, filled open bags with a high degree of compression can be produced.

Insbesondere wird die Stützeinheit in einer abgesenkten Stellung der Hebeeinrichtung auf Stützhaken des Behälters abgestützt bzw. abgesetzt und von diesen von unten unterstützt. Möglich ist aber auch eine anderweitige Unterstützung von unten.In particular, in a lowered position of the lifting device, the support unit is supported or set down on support hooks of the container and supported by them from below. Other support from below is also possible.

Vorzugsweise ist der Behälter über ein Verdichtungsgetriebe periodisch um einen Behälterhub anhebbar und absenkbar. Durch eine periodische Anhebung und Absenkung des Behälters relativ zu dem Pressstempel wird eine stampfende oder rüttelnde Verdichtung des in den Offensack abgefüllten Schüttguts gewährleistet. Der Behälterhub beträgt vorzugsweise weniger als ein Fünftel und insbesondere weniger als ein Zehntel der Länge des Behälters. In besonders bevorzugten Ausgestaltungen beträgt der Behälterhub weniger als 50 mm und insbesondere weniger als 20 mm und vorzugsweise weniger als 10 mm. In einer konkreten Ausgestaltung wird ein Hub von 6 mm eingesetzt. Abhängig von der Gebindegröße und insbesondere der Gebindehöhe und dem gewünschten Verdichtungsgrad und der Verdichtungsfähigkeit des Schüttguts kann der Hub ausgewählt werden.The container can preferably be raised and lowered periodically by one container stroke via a compression gear. By periodically raising and lowering the container relative to the ram, a pounding or shaking compression of the bulk material filled into the open bag is ensured. The container stroke is preferably less than a fifth and in particular less than a tenth of the length of the container. In particularly preferred embodiments, the container stroke is less than 50 mm and in particular less than 20 mm and preferably less than 10 mm. In a specific embodiment, a stroke of 6 mm is used. Depending on the container size and in particular the height of the container and the desired degree of compression and the compressibility of the bulk material, the stroke can be selected.

Vorzugsweise wird der Pressstempel über einen Pneumatikantrieb angetrieben. Der Pneumatikantrieb kann wenigstens einen Pneumatikzylinder umfassen. Vorzugsweise wird das Verdichtungsgetriebe über einen Elektromotor angetrieben. Die Kombination eines Pneumatikantriebs und eines anderen zum Beispiel elektrischen Antriebs hat den Vorteil, dass der Pneumatikantrieb Druckstöße ausgleichen kann, sodass eine Überbelastung zuverlässig verhindert wird.The ram is preferably driven by a pneumatic drive. The pneumatic drive can comprise at least one pneumatic cylinder. The compression gear is preferably driven by an electric motor. The combination of a pneumatic drive and another, for example electric, drive has the advantage that the pneumatic drive can compensate for pressure surges, so that overloading is reliably prevented.

Ein weiterer erheblicher Vorteil eines pneumatisch betriebenen Pressstempels und eines Verdichtungsgetriebes ist, dass der Pressstempel bei zunehmender Verdichtung (durch die Pneumatik bedingt) automatisch nachgeführt wird. Auch bei zunehmender Verdichtung wird sicher gestellt, dass die einwirkende Kraft (praktisch) gleich bleibt. Alternativ ist auch möglich, dass der Pressstempel still steht und der Behälter hochgefahren und pneumatisch nachgeführt wird.Another significant advantage of a pneumatically operated press ram and a compression gear is that the press ram is automatically adjusted with increasing compression (due to the pneumatics). Even with increasing compression, it is ensured that the acting force remains (practically) the same. Alternatively, it is also possible for the ram to stand still and the container to be raised and pneumatically adjusted.

In vorteilhaften Ausgestaltungen ist an dem Behälter eine Entstaubung angebracht. Möglich ist es beispielsweise, dass die obere Behälteröffnung wenigstens teilweise von einer Entstaubungsöffnung umgeben ist. Beispielsweise kann auf einer Seite des Behälters oder es können auf mehreren Seiten des Behälters Entstaubungsspalte vorgesehen sein, die den oberen Bereich des Behälters absaugen und somit einen Großteil eventuell austretenden Staubes zuverlässig abführen.In advantageous embodiments, a dedusting device is attached to the container. It is possible, for example, for the upper container opening to be at least partially surrounded by a dedusting opening. For example, dedusting gaps can be provided on one side of the container or on several sides of the container, which suction the upper area of the container and thus reliably remove a large part of any dust that may emerge.

In bevorzugten Ausgestaltungen ist ein oberer Abschnitt des Behälters konisch oder trichterförmig oder dergleichen ausgestaltet, sodass ein Einführen eines Offensacks in den Behälter erleichtert wird.In preferred embodiments, an upper section of the container is conical or funnel-shaped or the like, so that it is easier to insert an open bag into the container.

In vorteilhaften Ausgestaltungen ist der Verdichtungseinrichtung ein Schieber, Schwenkarm oder ähnliches zugeordnet bzw. die Verdichtungseinrichtung weist einen Schieber auf, mit welchem der gefüllte Offensack seitlich von zum Beispiel der Fördereinrichtung auf die Stützeinheit und/oder wieder zurück schiebbbar ist. Darüber kann von der Fördereinrichtung ein zu verdichtender Offensack abgenommen und in der Verdichtungsstation verdichtet werden, während die Fördereinrichtung an sich weiterläuft und beispielsweise einen zweiten gefüllten Offensack zu einer zweiten Verdichtungseinrichtung der Verdichtungsstation transportiert. Über die parallele und gleichzeitige Verdichtung mehrerer gefüllter Offensäcke kann die Verarbeitungsgeschwindigkeit bei gleichzeitig langer Verweilzeit in der Verdichtungsstation erhöht werden.In advantageous refinements, the compression device is a slide, swivel arm or the like is assigned or the compression device has a slide with which the filled open bag can be pushed onto the support unit and / or back again laterally, for example from the conveyor device. In addition, an open bag to be compressed can be removed from the conveyor device and compressed in the compression station, while the conveyor device itself continues to run and, for example, transports a second filled open bag to a second compression device of the compression station. The processing speed can be increased by the parallel and simultaneous compression of several filled open-mouth bags with a long dwell time in the compression station.

In allen Ausgestaltungen ist es bevorzugt, dass der Schieber Sauger umfasst, um die obere Sackwandung offen zu halten. Vorzugsweise umfasst der Schieber Sauger in unterschiedlichen Höhen, um die obere Sackwandung von unterschiedlich hohen Offensäcken jeweils gezielt offen halten zu können.In all configurations, it is preferred that the slide includes suction cups in order to keep the upper bag wall open. The slide preferably comprises suction cups at different heights in order to be able to keep the upper bag wall open in a targeted manner in each case of open bags of different heights.

In allen Ausgestaltungen ist es möglich, dass die Stützeinheit über eine Kurzhubeinrichtung anhebbar ist. Dadurch wird es ermöglicht, dass die Stützeinheit bei der Überführung eines verdichteten Offensacks von der Stützeinheit auf die Fördereinrichtung etwas höher positioniert wird, als die Ebene der Fördereinrichtung, sodass ein leichtes Abschieben des schon verdichteten Offensacks auf die Fördereinrichtung ermöglicht wird. Umgekehrt kann die Stützeinheit etwas unterhalb des Höhenniveaus der Fördereinrichtung platziert werden, wenn mit dem Schieber ein zu verdichtender Offensack von der Fördereinrichtung auf die Stützeinheit überführt wird. Beispielsweise kann die Kurzhubeinrichtung einen Hub von 5 mm oder 10 mm oder 20 mm oder eines Zwischenwerts durchführen. Bei einem Hub von 10 mm besteht dann vorzugsweise jeweils eine Höhendifferenz von etwa 5 mm, wenn von der Fördereinrichtung ein zu verdichtender Offensack mittels des Schiebers an die Stützeinheit übergeben wird und es besteht auch eine Höhendifferenz von etwa 5 mm, wenn anschließend nach dem Verdichten der Offensack von der Stützeinheit auf die Fördereinrichtung wieder zurückgeschoben werden soll.In all of the configurations it is possible for the support unit to be able to be raised using a short lifting device. This enables the support unit to be positioned slightly higher than the level of the conveyor when transferring a compressed open sack from the support unit to the conveyor, so that the already compressed open sack can be pushed off easily onto the conveyor. Conversely, the support unit can be placed somewhat below the level of the conveyor device when an open bag to be compressed is transferred from the conveyor device to the support unit with the pusher. For example, the short stroke device can perform a stroke of 5 mm or 10 mm or 20 mm or an intermediate value. With a stroke of 10 mm, there is preferably a height difference of about 5 mm each time when an open bag to be compacted is transferred to the support unit by means of the pusher from the conveyor, and there is also a height difference of about 5 mm when the Open bag from the support unit to the conveyor should be pushed back again.

In allen Ausgestaltungen ist es bevorzugt, dass der Pressstempel mit einer Absaugeinrichtung ausgerüstet ist.In all of the configurations it is preferred that the press ram is equipped with a suction device.

In allen Ausgestaltungen ist es bevorzugt, dass die Verdichtungsstation wenigstens 2 Verdichtungseinrichtungen oder 3 Verdichtungseinrichtungen oder mehr Verdichtungseinrichtung zur Verdichtung von mit Schüttgütern gefüllten Offensäcken umfasst. Dabei sind die Verdichtungseinrichtungen vorzugsweise jeweils hintereinander angeordnet und über eine Fördereinrichtung miteinander verbunden. Dadurch wird es möglich, eine Mehrfachverdichtung eines gefüllten Offensack durchzuführen. Möglich ist es insbesondere aber auch, an mehreren Verdichtungseinrichtungen jeweils gleichzeitig einen gefüllten Offensack zu verdichten, sodass die Verarbeitungsgeschwindigkeit entsprechend steigt.In all of the configurations it is preferred that the compression station comprises at least 2 compression devices or 3 compression devices or more compression devices for compressing open sacks filled with bulk goods. The compression devices are preferably arranged one behind the other and connected to one another via a conveyor device. This makes it possible to compress a filled open bag several times. In particular, however, it is also possible to compress a filled open bag at several compression devices at the same time, so that the processing speed increases accordingly.

An der Verdichtungsstation wird ein Verfahren durchgeführt, welches zum Verdichten von Schüttgut in einem mit Schüttgut gefüllten Offensack dient. Dabei wird ein gefüllter Offensack auf einer Stützeinheit platziert. Die Stützeinheit mit dem darauf platzierten gefüllten Offensack wird soweit in einen rohrförmigen Aufnahmeraum eines Behälters abgesenkt, dass sich der Produktspiegel in dem rohrförmigen Aufnahmeraum des Behälters befindet. Die Stützeinheit des Behälters steht dann auf Stützhaken auf oder wird von unten unterstützt. Ein Pressstempel taucht gleichzeitig oder vorzugsweise schon zuvor von oben in das offene Ende des Offensacks ein und wirkt von oben auf das Schüttgut ein, während von unten die Stützeinheit (abgestützt durch die Stützhaken) gegen den Sackboden drückt. Die Hebeeinrichtung fährt insbesondere nach unten und trennt sich von der Stützeinheit, wenn die Stützeinheit auf den Stützhaken auftrifft.A method is carried out at the compression station which is used to compress bulk material in an open bag filled with bulk material. A filled open bag is placed on a support unit. The support unit with the filled open bag placed on it is lowered into a tubular receiving space of a container to such an extent that the product level is in the tubular receiving space of the container. The support unit of the container then stands on support hooks or is supported from below. A press ram dips into the open end of the open bag from above, at the same time or preferably beforehand, and acts on the bulk material from above, while the support unit (supported by the support hooks) presses against the bottom of the sack from below. In particular, the lifting device moves downwards and separates from the support unit when the support unit strikes the support hook.

Das Verfahren erlaubt eine vorteilhafte Verdichtung von Schüttgütern in Offensäcken, wobei auch eine Parallelisierung zur Leistungssteigerung der Gesamtanlage oder ein höherer Verdichtungsgrad der Gesamtanlage bei gegebener Gesamtleistung ermöglicht wird.The method allows an advantageous compression of bulk goods in open bags, with a parallelization to the Increased performance of the entire system or a higher degree of compression of the entire system is made possible for a given overall performance.

Eine erfindungsgemäße Reinigungsvorrichtung dient zum Reinigen einer rohrförmigen Innenwand eines Behälters, der zur insbesondere formschlüssigen und/oder passgenauen Aufnahme eines Offensackes verwendet wird. Die Innenwand des Behälters kann z. B. von Partikeln von Schüttgut gereinigt werden, die während der Füllung oder des Transportes des Offensackes an der Außenwand des Offensackes anhaften oder die sich an der rohrförmigen Innenwand des Behälters ablegen. Dabei ist eine in dem Behälter entlang einer Längsrichtung bewegbare Reinigungseinrichtung umfasst. Die Reinigungseinrichtung umfasst einen Schichtverbund aus einer Mehrzahl von Schichten, wobei sich die Schichten in Längsrichtung oder quer oder schräg zu der Längsrichtung erstrecken. Der Schichtverbund umfasst zwei Endflächen, wobei eine Deckfläche und eine Bodenfläche umfasst sind. An dem Schichtverbund ist eine Vielzahl von nach außen ausgerichteter Fluidaustrittsöffnungen ausgebildet, um einen Fluidstrom auf die rohrförmige Innenwand des Behälters auszurichten.A cleaning device according to the invention is used to clean a tubular inner wall of a container, which is used for receiving an open bag, in particular with a positive fit and / or with a precise fit. The inner wall of the container can, for. B. be cleaned of particles of bulk material that adhere to the outer wall of the open bag during the filling or transport of the open bag or that are deposited on the tubular inner wall of the container. This includes a cleaning device that can be moved in the container along a longitudinal direction. The cleaning device comprises a layer composite composed of a plurality of layers, the layers extending in the longitudinal direction or transversely or obliquely to the longitudinal direction. The layer composite comprises two end surfaces, a top surface and a bottom surface being included. A plurality of outwardly directed fluid outlet openings are formed on the layer composite in order to direct a fluid flow onto the tubular inner wall of the container.

Insbesondere erstrecken sich die Schichten in Längsrichtung und/oder quer zu der Längsrichtung.In particular, the layers extend in the longitudinal direction and / or transversely to the longitudinal direction.

In Weiterbildungen umfasst die Reinigungsvorrichtung wenigstens ein Merkmal, wie es zuvor mit Bezug auf die Abfüllmaschine beschrieben wurde.In further developments, the cleaning device comprises at least one feature, as was described above with reference to the filling machine.

Weitere Vorteile und Merkmale der vorliegenden Erfindung ergeben sich aus den Ausführungsbeispielen, die im Folgenden mit Bezug auf die beiliegenden Figuren erläutert werden.Further advantages and features of the present invention emerge from the exemplary embodiments which are explained below with reference to the accompanying figures.

In den Figuren zeigen:

Figur 1
eine schematische perspektivische Ansicht einer Füllvorrichtung zum Füllen von Schüttgütern in Offensäcke;
Figur 2
eine Verdichtungsstation zum Verdichten der Offensäcke;
Figur 3
eine schematische Querschnittsansicht der Verdichtungsstation gemäß Figur 2;
Figur 4
eine perspektivische Ansicht einer Verdichtungseinrichtung der Verdichtungsstation nach Figur 2 in einer ersten Stellung;
Figur 5
die Verdichtungseinrichtung aus Figur 4 in einer zweiten Stellung;
Figur 6
eine Reinigungsvorrichtung zur Reinigung des Behälters der Verdichtungseinrichtung aus Figur 4;
Figur 7
eine Platte des Plattenverbundes der Reinigungsvorrichtung nach Figur 6;
Figur 8
eine Explosionsdarstellung des Plattenverbundes der Reinigungsvorrichtung nach Figur 6; und
Figur 9
eine schematische Seitenansicht eines Details einer Hebeeinrichtung.
In the figures show:
Figure 1
a schematic perspective view of a Filling device for filling bulk goods into open-top bags;
Figure 2
a compacting station for compacting the open bags;
Figure 3
a schematic cross-sectional view of the compression station according to FIG Figure 2 ;
Figure 4
a perspective view of a compression device of the compression station according to Figure 2 in a first position;
Figure 5
the compression device off Figure 4 in a second position;
Figure 6
a cleaning device for cleaning the container of the compression device Figure 4 ;
Figure 7
a plate of the plate assembly according to the cleaning device Figure 6 ;
Figure 8
an exploded view of the panel assembly according to the cleaning device Figure 6 ; and
Figure 9
a schematic side view of a detail of a lifting device.

Figur 1 zeigt den grundsätzlichen Aufbau einer Abfüllmaschine 1. Dabei zeigt Figur 1 eine perspektivische Gesamtansicht der Abfüllmaschine 1 zur Abfüllung von Schüttgütern (und gegebenenfalls Fluiden) in flexible und oben offene Säcke 3. Die zu verarbeitenden Säcke 3 bestehen aus einem flexiblen Material und insbesondere aus einem Kunststoffmaterial. Die Abfüllmaschine 1 umfasst ein Füllkarussell 2, eine Sackquelle 70 und ein Zwischensilo 80 zur Zwischenpufferung des abzufüllenden Schüttguts. Figure 1 shows the basic structure of a filling machine 1. It shows Figure 1 a perspective overall view of the filling machine 1 for filling bulk goods (and possibly fluids) into flexible and open-top bags 3. The bags 3 to be processed consist of a flexible material and in particular of a plastic material. The filling machine 1 comprises a filling carousel 2, a sack source 70 and an intermediate silo 80 for intermediate buffering of the bulk material to be filled.

Als Sackquelle 70 ist hier eine Folienrolle 71 vorgesehen, auf die eine Folienbahn 72 aufgewickelt ist. Die von der Folienrolle 71 abgewickelte Folienbahn 72 wird einer Formschulter 73 zugeführt. Dort wird die Folienbahn 72 aus Kunststofffolie um die Schulter herum geführt und es wird eine Längsnaht geschweißt, sodass ein durchgehender Folienschlauch entsteht.A film roll 71, onto which a film web 72 is wound, is provided here as the sack source 70. The film web 72 unwound from the film roll 71 is fed to a forming shoulder 73. There, the film web 72 made of plastic film is guided around the shoulder and a longitudinal seam is welded so that a continuous film tube is created.

An der Übergabestation 60 wird der Sackboden hergestellt, in dem geeignete Schweißnähte quer zur Längserstreckung der Schlauchfolie eingebracht werden. Die im passenden Querschnitt gehaltene Schlauchfolie wird weitergefördert und in den Aufnahmekasten 62 der Übergabestation 60 gebracht. Dort wird der zu füllende offene Sack 3 formschlüssig aufgenommen. Für die Zufuhr wird die Schlauchfolie passend abgeschnitten, sodass das oben offene Ende des offenen Sacks hergestellt wird.The bottom of the bag is produced at the transfer station 60, in which suitable weld seams are introduced transversely to the longitudinal extension of the tubular film. The tubular film held in the appropriate cross-section is conveyed further and brought into the receiving box 62 of the transfer station 60. There the open sack 3 to be filled is received in a form-fitting manner. For the supply, the tubular film is cut to fit so that the open-top end of the open sack is produced.

Möglich ist auch die Herstellung der oben offenen Säcke aus einem bereits vorgefertigten und zum Beispiel extrudierten Folienschlauch oder auch die Zuführung komplett vorgefertigter flexibler Säcke oder Beutel aus einem Magazin oder Ähnlichem.It is also possible to manufacture the open-topped sacks from an already prefabricated and, for example, extruded film tube, or also to supply completely prefabricated flexible sacks or bags from a magazine or the like.

In Figur 1 ist die Schwenkposition 63 der Übergabestation 60 abgebildet.In Figure 1 the pivot position 63 of the transfer station 60 is shown.

Die Vorrichtung bzw. Abfüllmaschine 1 weist ein Grundgestell auf, an dem das Füllkarussell 2 und die weiteren Komponenten befestigt sind. Der Teil 5 der Vorrichtung ist feststehend ausgeführt, während der Teil 6 sich im Betrieb dreht. Es sind verschiedene Behandlungsstationen an den einzelnen Füllplätzen vorgesehen, wobei an einer Behandlungsstation die Füllung im Grobstrom und an einer weiteren Behandlungsstation 41 die Füllung im Feinstrom erfolgt. An weiteren Behandlungsstationen erfolgt eine Verdichtung des abgefüllten Schüttguts.The device or filling machine 1 has a base frame to which the filling carousel 2 and the other components are attached. Part 5 of the device is designed to be stationary, while part 6 rotates during operation. Various treatment stations are provided at the individual filling stations, with the filling taking place in the coarse flow at one treatment station and the filling in the fine flow at a further treatment station 41. The filled bulk material is compacted at further treatment stations.

Das Füllkarussell 2 wird hier getaktet betrieben. Aus dem Zwischensilo 80 wird das benötigte Schüttgut zugeführt.The filling carousel 2 is operated clocked here. The required bulk material is fed from the intermediate silo 80.

Wenn die an dem Füllkarussell 2 erreichte Verdichtung noch nicht ausreicht, kann eine Verdichtungsstation 100 nachgeschaltet werden, wie sie in Figur 2 abgebildet ist. Die Verdichtungsstation 100 aus Figur 2 umfasst hier fünf unterschiedliche Verdichtungseinrichtungen 101, die hier hintereinander geschaltet angeordnet sind.If the compression achieved at the filling carousel 2 is not yet sufficient, a compression station 100 can be connected downstream, as shown in FIG Figure 2 is shown. The compaction station 100 off Figure 2 here comprises five different compression devices 101, which are here arranged in series.

Jede Verdichtungseinrichtung 101 umfasst eine Presseinrichtung 123, die jeweils über einen Pneumatikantrieb 124 in Form jeweils eines Pneumatikzylinders. Mittels einer Hub- und Senkeinheit 126 ist ein Pressstempel 120 anhebbar bzw. absenkbar. In der abgesenkten Stellung wird dann über den Pneumatikzylinder 124 Druck auf das Schüttgut ausgeübt.Each compression device 101 comprises a pressing device 123, each of which has a pneumatic drive 124 in the form of a pneumatic cylinder. A ram 120 can be raised or lowered by means of a lifting and lowering unit 126. In the lowered position, pressure is then exerted on the bulk material via the pneumatic cylinder 124.

Die gefüllten Offensäcke 3 werden über die Fördereinrichtung 106 gefördert, die vorzugsweise als Förderband ausgeführt ist. Wenn eine Verdichtung an einer der Verdichtungseinrichtungen 101 erfolgen soll, wird die Stauklappe 108 eingefahren bzw. eingeschwenkt, um den Offensack in Förderrichtung definiert zu positionieren und im geeigneten Moment wird der entsprechende Schieber 105 aktiviert. So wird ein zu verdichtender Offensack 3 von der Fördereinrichtung 106 abgezogen und in einen Behälter 110 eingeführt. Zur Beseitigung von Staub bei der Verdichtung sind Entstaubungsleitungen 130 vorgesehen. Mit der Hebeeinrichtung 102 kann eine in Figur 2 nicht sichtbare Stützeinheit 231 in der Höhe verstellt werden.The filled open sacks 3 are conveyed via the conveying device 106, which is preferably designed as a conveyor belt. If compression is to take place on one of the compression devices 101, the damming flap 108 is retracted or swiveled in in order to position the open bag in a defined manner in the conveying direction and the corresponding slide 105 is activated at the appropriate moment. Thus, an open bag 3 to be compressed is withdrawn from the conveying device 106 and introduced into a container 110. Dedusting lines 130 are provided to remove dust during compression. With the lifting device 102 an in Figure 2 non-visible support unit 231 can be adjusted in height.

Figur 3 zeigt einen schematischen Querschnitt durch die Verdichtungsstation gemäß Figur 2. Am oberen Ende ist die Presseinrichtung 123 mit dem Pneumatikzylinder 124 erkennbar, an den sich nach unten hin ein Gestänge und dann der damit gekoppelte Pressstempel 120 anschließt. Die eigentliche Pressfläche des Pressstempels 120 kann mit einer Absaugeinrichtung 125 ausgerüstet sein, um eine wirksame Entlüftung zu bewirken. Durch die Absaugeinrichtung 125 kann Luft effektiv aus dem Schüttgut abgesaugt werden. Figure 3 shows a schematic cross section through the compression station according to FIG Figure 2 . At the upper end, the pressing device 123 with the pneumatic cylinder 124 can be seen, to which a linkage and then the press ram 120 coupled to it are connected at the bottom. The actual pressing surface of the press ram 120 can be equipped with a suction device 125 in order to effect an effective ventilation. The suction device 125 can effectively suck air out of the bulk material.

Der Schieber 105 befindet sich hier in der Position oberhalb des Behälters 110, die der Schieber erreicht hat, nachdem ein zu verdichtender Offensack 3 von der Fördereinrichtung 106 auf eine Stützeinheit 231 überführt wurde. Der Offensack 3 ist hier gestrichelt dargestellt, ebenso wie ein in den Offensack eingetauchter Pressstempel 120, der in der abgesenkten Position 121 gestrichelt dargestellt ist. In der angehobenen Stellung 104 steht der Offensack 3 auf der Stützeinheit 231 auf, die über Magnete 232 lösbar mit dem Schichtverbund 203 gekoppelt ist. Wenn sich die Hebeeinrichtung 102 in der abgesenkten Stellung 103 befindet, liegt die Stützeinheit 231 auf Haken 116 am unteren Ende des Behälters 110 auf. Dadurch wird die Stützeinheit 231 von der Hebeeinrichtung 102 entkoppelt, da Kräfte in vertikaler Richtung von oben auf das Schüttgut oder den Offensack direkt über die Haken 116 und den Behälter 110 abgeleitet werden. Die magnetische Verbindung zwischen der Stützeinheit 231 und dem Schichtverbund 203 verhindert ein Verkanten der Stützeinheit 231 in der rohrförmigen Innenwand 111 beim Absenken. Um eine gute Haftwirkung der Magnete jederzeit sicher zu stellen, ist es möglich, einzelne Fluidaustrittsöffnungen z. B. in einem schrägen Winkel in der oberen Deckplatte oder Endplatte austreten zu lassen, um diese von sich darauf ablagernden Partikeln zu reinigen.The pusher 105 is here in the position above the container 110, which the pusher has reached after an open bag 3 to be compressed has been transferred from the conveying device 106 to a support unit 231. The open bag 3 is shown here with dashed lines, as is a press ram 120 which is immersed in the open bag and which is shown in broken lines in the lowered position 121. In the raised position 104, the open bag 3 rests on the support unit 231, which is detachably coupled to the layer composite 203 via magnets 232. When the lifting device 102 is in the lowered position 103, the support unit 231 rests on hooks 116 at the lower end of the container 110. As a result, the support unit 231 is decoupled from the lifting device 102, since forces in the vertical direction are diverted from above onto the bulk material or the open bag directly via the hooks 116 and the container 110. The magnetic connection between the support unit 231 and the layer composite 203 prevents the support unit 231 from tilting in the tubular inner wall 111 when it is lowered. In order to ensure good adhesion of the magnets at all times, it is possible to use individual fluid outlet openings such. B. to exit at an oblique angle in the upper cover plate or end plate in order to clean them from particles deposited thereon.

Der Schichtverbund kann aus einzelnen (und vor der Montage bzw. Fertigung) separaten Platten bestehen, die einen einteiligen oder mehrteiligen Plattenverbund bilden. Möglich und bevorzugt ist es aber auch, dass wenigstens ein Teil des Schichtverbundes oder der gesamte Schichtverbund insgesamt einstückig ausgebildet ist und z. B. in einem additiven Fertigungsverfahren und/oder als 3D-Druck hergestellt wird. Dann kann auch der gesamte Schichtverbund in einem Herstellschritt gefertigt werden. Dabei können Leitkanäle oder Fluiddurchführungen z. B. durch Weglassen von Material hergestellt werden.The layer composite can consist of individual (and prior to assembly or production) separate panels that form a one-piece or multi-part panel composite. It is also possible and preferred, however, that at least part of the layer composite or the entire layer composite is designed as a whole in one piece and z. B. is produced in an additive manufacturing process and / or as a 3D printing. The entire layer composite can then also be manufactured in one manufacturing step. It can guide channels or fluid passages z. B. be made by omitting material.

Der Behälter 110 weist einen rohrförmigen Aufnahmeraum mit einer rohrförmigen Innenwand 111 auf. Der Querschnitt ist hier rechteckig, sodass quaderförmige Offensäcke entstehen.The container 110 has a tubular receiving space with a tubular inner wall 111. The cross-section here is rectangular, so that cuboid open bags are created.

Der obere Abschnitt 115 des Behälters 110 ist leicht konisch ausgebildet, um ein Einführen eines zu verdichtenden Offensacks zu erleichtern.The upper section 115 of the container 110 is slightly conical in order to facilitate the introduction of an open bag to be compressed.

In Figur 4 ist ein Teil der Verdichtungseinrichtung 101 perspektivisch dargestellt. Am oberen Ende des Behälters 110 ist im Inneren der Schichtverbund 203 mit den Magneten 232 erkennbar, auf dem im Betrieb die hier nicht dargestellte Stützeinheit 231 aufliegt. Auf der Stützeinheit 231 bzw. einer darauf angeordneten Gleitplatte (nicht dargestellt) wird ein zu verdichtender Sack abgestellt. Im Anschluss daran wird der zu verdichtende Offensack zusammen mit der Stützeinheit 231 abgesenkt, sodass die Verdichtungseinrichtung von der in Figur 4 dargestellten angehobenen Stellung 104 in die in Figur 5 dargestellte abgesenkte Stellung 103 überführt wird.In Figure 4 a part of the compression device 101 is shown in perspective. At the upper end of the container 110, the layer composite 203 with the magnets 232 can be seen on the inside, on which the support unit 231 (not shown here) rests during operation. A sack to be compressed is placed on the support unit 231 or on a sliding plate (not shown) arranged thereon. Subsequently, the open bag to be compressed is lowered together with the support unit 231, so that the compression device is removed from the in Figure 4 raised position 104 shown in FIG Figure 5 depicted lowered position 103 is transferred.

Am unteren Ende des unten offenen Behälters 110 ist die Stützeinheit 231 erkennbar, die nun auf den Haken 116 des Behälters 110 aufliegt. Dadurch wird eine Entkopplung der Hebeeinrichtung 102 von der Stützeinheit 231 bewirkt. Eine Höhenverstellung der Hebeeinheit 102 erfolgt über die Linearführung 233, die einen Motor umfasst.At the lower end of the container 110, which is open at the bottom, the support unit 231 can be seen, which now rests on the hook 116 of the container 110. This causes the lifting device 102 to be decoupled from the support unit 231. The height of the lifting unit 102 is adjusted via the linear guide 233, which comprises a motor.

Der in Figur 4 erkennbare Motor 235 dient zum Antrieb des Verdichtungsgetriebes 113, mit dem eine periodische Stampfbewegung des gesamten Behälters 110 erfolgt.The in Figure 4 The recognizable motor 235 serves to drive the compression gear 113, with which a periodic pitching movement of the entire container 110 takes place.

Um eine Entkopplung der Hubbewegung des Behälters 110 von der Entstaubung 130 zu erhalten, ist die Entstaubung 130 von dem Behälter 110 entkoppelt. Das kann beispielsweise dadurch erfolgen, dass die Entstaubung 130 in einem Langloch 131 an dem Behälter 110 aufgenommen ist, sodass ein ausreichender Vertikalversatz ermöglicht wird. Das Langloch wird durch einen Gummilappen abgedichtet.In order to obtain a decoupling of the lifting movement of the container 110 from the dedusting unit 130, the dedusting unit 130 is decoupled from the container 110. This can be done, for example, in that the dedusting 130 is received in an elongated hole 131 on the container 110, so that a sufficient vertical offset is made possible. The elongated hole is sealed with a rubber flap.

Der in Figuren 4 und 5 erkennbare Motor 234 dient zum Antrieb des Förderbandes 106.The in Figures 4 and 5 The recognizable motor 234 serves to drive the conveyor belt 106.

Figur 6 zeigt einen Teil der Verdichtungsstation 100 bzw. die Reinigungsvorrichtung 200, mit der schon bei der Entnahme eines verdichteten Offensacks 3 aus einem Behälter 110 eine effektive Reinigung der Innenwandung 111 des Behälters 110 erfolgen kann. Dazu wird die Reinigungseinrichtung 202 mit dem Schichtverbund 203 eingesetzt. Figure 6 shows part of the compression station 100 or the cleaning device 200, with which the inner wall 111 of the container 110 can be effectively cleaned when a compressed open bag 3 is removed from a container 110. For this purpose, the cleaning device 202 with the layer composite 203 is used.

Der Schichtverbund 203 umfasst eine Mehrzahl an Schichten 204 bis 208, deren Aufbau und Funktion im Folgenden mit Bezug auf die Figuren 7 und 8 erläutert wird. Figur 7 zeigt dabei eine Draufsicht auf die Fluidleitschicht insbesondere in Form einer Fluidleitplatte 205, während Figur 8 eine schematische Explosionsdarstellung des Schichtenverbundes bzw. Plattenverbundes 203 zeigt.The layer composite 203 comprises a plurality of layers 204 to 208, the structure and function of which are described below with reference to FIG Figures 7 and 8th is explained. Figure 7 shows a plan view of the fluid conducting layer, in particular in the form of a fluid conducting plate 205, while Figure 8 shows a schematic exploded view of the layer composite or plate composite 203.

Die Reinigungsvorrichtung 200 ist über die Hebeeinrichtung 102 anhebbar und absenkbar. Der Schichtverbund 203 umfasst als unterste Platte hier eine als Bodenschicht oder Bodenplatte ausgebildete Endplatte 204. An der Bodenplatte 204 ist die Fluidzufuhr 212 über eine Fluidzufuhröffnung 213 angeschlossen. Über Zentrierstifte 229 und/oder Schrauben wird der Schichtverbund 203 insgesamt im montierten Zustand zusammengehalten.The cleaning device 200 can be raised and lowered via the lifting device 102. The layer composite 203 here comprises, as the lowermost plate, an end plate 204 in the form of a base layer or base plate. The fluid supply 212 is connected to the base plate 204 via a fluid supply opening 213. The layer composite 203 is held together in the assembled state by means of centering pins 229 and / or screws.

An einer oder mehreren der Platten oder Schichten 204-208 können optional Bürsten angebracht oder ausgebildet sein, die die Abreinigung der Innenwandung unterstützen.Optionally, brushes can be attached to or formed on one or more of the plates or layers 204-208, which assist in cleaning the inner wall.

Oberhalb der Bodenplatte 204 befindet sich die Fluidleitplatte 205, an der eine Vielzahl von Fluidaustrittsöffnungen 210, 211 über dem Umfang verteilt ausgebildet sind.Above the base plate 204 is the fluid guide plate 205, on which a plurality of fluid outlet openings 210, 211 are formed distributed over the circumference.

Die Fluidaustrittsöffnungen 210, 211 bilden die Enden der Leitkanäle 215, 216, die sich jeweils von einem radial inneren Bereich 219 bis zu der Außenseite 220 bzw. dem äußeren Rand auf der Umfangsfläche 217 erstrecken. Hier sind die Leitkanäle 215, 216 als Ausnehmungen bzw. Durchgangsöffnung in der Fluidleitplatte 205 ausgebildet. Die jeweiligen Leitkanäle 215, 216 werden durch Materialstege 222 voneinander getrennt. Hier verlaufen im Prinzip alle Leitkanäle 215, 216 im Wesentlichen sternförmig, sodass sich über dem kompletten Umfang verteilt Fluidaustrittsöffnungen gegeben, die hier insbesondere als Blasöffnungen zum Ausblasen von Luft als Reinigungsmedium dienen. Hier befindet sich in der Fluidleitplatte 205 eine zentrale Durchgangsöffnung 225, die keinerlei unmittelbare Verbindung zu den Leitkanälen der Fluidleitplatte 205 aufweist.The fluid outlet openings 210, 211 form the ends of the guide channels 215, 216, which each extend from a radially inner region 219 to the outer side 220 or the outer edge on the circumferential surface 217. The guide channels 215, 216 are here as recesses or through openings in the Fluid guide plate 205 formed. The respective guide channels 215, 216 are separated from one another by material webs 222. Here, in principle, all guide channels 215, 216 run essentially in a star shape, so that there are fluid outlet openings distributed over the entire circumference, which in this case serve in particular as blow openings for blowing out air as a cleaning medium. Here in the fluid guide plate 205 there is a central through opening 225 which has no direct connection to the guide channels of the fluid guide plate 205.

Oberhalb der Fluidleitplatte 205 wird eine Distanzplatte 206 eingesetzt, die eine Verteilmulde 223 (Verteilraum) aufweist, die hier als Durchgangsöffnung in der Distanzplatte 26 ausgebildet ist. Über die Verteilmulde 223 wird das zu verteilende Fluid (hier Luft) auf alle Leitkanäle 215, 216 verteilt, sodass über die Luftzufuhr durch die zentrale Fluidzufuhröffnung 213 aus allen Leitkanälen 215, 216 Luft nach außen geblasen wird. Über die Querschnittsfläche der einzelnen Leitkanäle kann die Intensität der ausgeblasenen Luft eingestellt werden.Above the fluid guide plate 205, a spacer plate 206 is used, which has a distribution trough 223 (distribution space), which is designed here as a through opening in the spacer plate 26. The fluid to be distributed (here air) is distributed to all guide channels 215, 216 via the distribution trough 223, so that air is blown to the outside from all guide channels 215, 216 via the air supply through the central fluid supply opening 213. The intensity of the blown air can be adjusted via the cross-sectional area of the individual guide channels.

Es ist möglich, dass separate Versorgungsdurchführungen 226 ausgebildet sind, durch die eine Versorgung weiterer Komponenten realisiert werden kann. Durch die Versorgungsdurchführung 226 kann beispielsweise Vakuum geleitet werden. Oder es wird Druckluft durchgeführt. Möglich ist es auch, dass Strom- oder Sensorsignale durch die Versorgungsdurchführung 226 durchgeführt werden.It is possible for separate supply feedthroughs 226 to be formed, through which supply of further components can be realized. For example, a vacuum can be passed through the supply feed-through 226. Or compressed air is carried out. It is also possible for current or sensor signals to be passed through the supply bushing 226.

Oberhalb der Distanzplatte 206 ist noch eine Deckplatte 207 vorgesehen, an die sich schließlich die Endplatte 208 anschließt.A cover plate 207 is also provided above the spacer plate 206, to which the end plate 208 finally adjoins.

Die Reinigungsvorrichtung 200 kann gegebenenfalls auch nur einen Plattenverbund oder Schichtverbund aus beispielsweise drei Platten oder Schichten umfassen, wobei die mittlere Schicht oder Platte dann z. B. als Fluidleitplatte ausgebildet ist. In allen Fällen ist es möglich, dass die Leitkanäle in der Fluidleitplatte als Durchgangsöffnungen ausgebildet sind. Möglich ist es aber auch, dass die Leitkanäle beispielsweise in die Oberfläche der Fluidleitplatte eingefräst sind.The cleaning device 200 can optionally also comprise only one plate assembly or layer assembly of, for example, three plates or layers, the middle layer or plate then e.g. B. is designed as a fluid guide plate. In all cases it is possible for the guide channels in the fluid guide plate to be designed as through openings. But it is possible also that the guide channels are, for example, milled into the surface of the fluid guide plate.

In die oberste Platte 208 können noch Zusatzfunktionen integriert sein. So kann beispielsweise ein Magnet 232 (oder mehrere) dort vorgesehen sein oder weitere Aktoren befestigt sein, wie z. B. eine Kurzhubeinrichtung 140, die mittels Versorgungsdurchführungen 226 angesteuert wird.Additional functions can also be integrated into the top plate 208. For example, a magnet 232 (or more) can be provided there or additional actuators can be attached, such as, for. B. a short stroke device 140, which is controlled by means of supply bushings 226.

Eine Reinigungsvorrichtung 200 kann in entsprechender Weise auch zur Reinigung der Aufnahmekästen 30 oder 62 der Abfüllmaschine 1 verwendet werden. So kann nach jedem Sackwechsel eine automatische Reinigung der Aufnahmekästen 30 und/oder 62 erfolgen.A cleaning device 200 can also be used in a corresponding manner for cleaning the receiving boxes 30 or 62 of the filling machine 1. The receiving boxes 30 and / or 62 can thus be cleaned automatically after each bag change.

Mit der Verdichtungsstation kann die Verdichtung des in einen offenen Sack abgefüllten Schüttguts erheblich gesteigert werden. Es ist möglich, eine Verdichtungsstation zur Verfügung zu stellen, bei der mehrere Verdichtungseinrichtungen hintereinander angeordnet sind, sodass ein Parallelbetrieb und eine parallele Verdichtung einer Vielzahl von gefüllten Offensäcken möglich ist. Dabei kann über einen Schieber oder dergleichen ein zu verdichtender Offensack von einer Fördereinrichtung wie einem Flachgurtförderer zu der Verdichtungseinrichtung geschoben werden. Die eigentliche Verdichtung erfolgt in dem Behälter mit der rohrförmigen Innenwand, wobei von oben ein Pressstempel abgesenkt wird und in den oben offenen Offensack eintaucht, während sich der Boden des Offensacks über eine Stützeinheit an Haken des Behälters abstützt. Gleichzeitig kann die Behälterumgebung durch eine Entstaubung abgesaugt werden.With the compression station, the compression of the bulk material filled into an open sack can be increased considerably. It is possible to provide a compression station in which several compression devices are arranged one behind the other, so that parallel operation and parallel compression of a large number of filled open bags is possible. In this case, an open bag to be compressed can be pushed from a conveyor device such as a flat belt conveyor to the compression device via a slide or the like. The actual compression takes place in the container with the tubular inner wall, with a ram being lowered from above and dipping into the open-top bag, while the bottom of the open-top bag is supported on hooks of the container via a support unit. At the same time, the area around the container can be extracted by means of a dust removal system.

Während des Pressens mit dem Pressstempel kann der Behälter eine periodische Heb- und Senkbewegung durchführen, die den Verdichtungsprozess erheblich unterstützt. Gleichzeitig kann durch den Pressstempel Luft abgesaugt werden. Dazu kann die Kontaktfläche des Pressstempels beispielsweise durch ein Drahtgitter oder Drahtgewebe gebildet werden, durch welches abgesaugt werden kann.During the pressing with the ram, the container can perform a periodic lifting and lowering movement, which considerably supports the compression process. At the same time, air can be sucked out through the ram. For this purpose, the contact surface of the press ram can be formed, for example, by a wire mesh or wire mesh, through which suction can take place.

Sollte bei dem Verdichtungsprozess Staub austreten, kann über die integrierte Reinigungsvorrichtung die Innenwandung des Behälters 100 von anhaftenden Schüttgutpartikeln gereinigt werden. Dazu dient der Schichtverbund 203 der Reinigungseinrichtung 202, wobei auf der Umfangsfläche 217 des Plattenverbundes 203 eine Vielzahl von Fluidaustrittsöffnungen 210, 211 ausgebildet ist, durch die ein Fluidstrom auf die Innenwandung des Behälters gerichtet werden kann.Should dust escape during the compression process, the inside wall of the container 100 can be cleaned of adhering bulk material particles via the integrated cleaning device. The layer composite 203 of the cleaning device 202 is used for this, with a plurality of fluid outlet openings 210, 211 being formed on the circumferential surface 217 of the plate composite 203, through which a fluid flow can be directed onto the inner wall of the container.

Die Steuerung der Luftwege kann auf einfache Art und Weise durch eine entsprechende Ausgestaltung der Fluidleitplatte erfolgen, wobei die Intensität durch eine Querschnittsanpassung oder die Anzahl der Austrittsöffnungen 210, 211 pro Umfangslänge entsprechend eingestellt werden kann. Die Ausrichtung des Luftaustritts 210, 211 definiert die Strömungsrichtung des Fluids und damit die Richtung des Fluidstroms 209.The airways can be controlled in a simple manner by a corresponding design of the fluid guide plate, with the intensity being able to be adjusted accordingly by adapting the cross section or by adjusting the number of outlet openings 210, 211 per circumferential length. The orientation of the air outlet 210, 211 defines the direction of flow of the fluid and thus the direction of the fluid flow 209.

Wenn beispielsweise oberhalb des Plattenverbundes 203 noch weitere Einrichtungen vorgesehen sind, die ebenfalls angesteuert werden sollen, kann eine Versorgungsdurchführung 226 an dem Schichtverbund ausgebildet sein, um beispielsweise einen Druckluft- oder Vakuumanschluss bzw. eine Druckluft- bzw. Vakuumdurchleitung zu ermöglichen.If, for example, further devices are provided above the plate assembly 203 that are also to be controlled, a supply feedthrough 226 can be formed on the layer assembly in order to enable, for example, a compressed air or vacuum connection or a compressed air or vacuum feed-through.

Da die Außenabmessungen des Plattenverbundes regelmäßig an die Innenabmessungen des Behälters 110 angepasst sind, kann durch eine Versorgungsdurchführung 226 ein einfacher Medienaustausch bzw. Datenaustausch realisiert werden.Since the external dimensions of the plate assembly are regularly adapted to the internal dimensions of the container 110, a simple media exchange or data exchange can be implemented by means of a supply feedthrough 226.

Der Aufbau der Verdichtungsstation 100 und der Aufbau der Reinigungsvorrichtung 200 ist jeweils einfach und kostengünstig realisierbar.The construction of the compression station 100 and the construction of the cleaning device 200 can each be implemented simply and inexpensively.

Figur 9 zeigt ein Detail einer Hebeeinrichtung 102, wobei auf dem Schichtverbund 203 eine Kurzhubeinrichtung 140 angebracht ist, die die Platte 208 hier um +/- 5 mm in der Höhe verstellen kann. Dadurch wird die Stützeinheit 231 entsprechend mitverstellt. Die Kurzhubeinrichtung 140 könnte auch in die Linearführung 233 integriert sein. Figure 9 shows a detail of a lifting device 102, a short lifting device 140 being attached to the layer composite 203, which can here adjust the height of the plate 208 by +/- 5 mm. As a result, the support unit 231 is also adjusted accordingly. The Short stroke device 140 could also be integrated into linear guide 233.

Der Schichtverbund 203 umfasst hier die Schichten 204, 205 und 207. Die Schichten 204 und 207 nehmen zwischen sich die Fluidleitplatte 205 auf, an der die Fluidaustrittsöffnungen 210, 211 ausgebildet sind. Hier sind die Fluidaustrittsöffnungen z. B. durch Wasserstrahlschneiden aus der Platte 205 ausgeschnitten worden. Auf der Platte 207 ist die Kurzhubeinrichtung 140 angebracht, die die Platte 208 noch einmal (etwas) in der Höhe verstellen kann, um die Übergabe eines Offensacks von der Fördereinrichtung oder auf die Fördereinrichtung 106 zu erleichtern. Der Offensack steht auf der Stützeinheit 231 auf, die magnetisch und somit lösbar an der Platte 208 befestigt ist. Bezugszeichenliste: 1 Abfüllmaschine 130 Entstaubung 2 Füllkarussell 140 Kurzhubeinrichtung, Kurzhubzylinder 3 Offensack 5 feststehender Teil 200 Reinigungsvorrichtung 6 beweglicher Teil 201 Längsrichtung 30 Aufnahmekasten 202 Reinigungseinrichtung 41 Behandlungsstation 203 Schichtverbund 60 Übergabestation 204 Schicht, Endschicht, Bodenschicht 61 Schwenkarm 62 Aufnahmekasten 205 Schicht, Fluidleitschicht 63 Schwenkposition 206 Schicht, DistanzSchicht, 70 Sackquelle 207 Schicht, Deckschicht 71 Folienrolle 208 Schicht,Endschicht 72 Folienbahn 209 Fluidstrom 73 Formschulter 210 Fluidaustrittsöffnung 80 Zwischensilo 211 Fluidaustrittsöffnung 100 Verdichtungsstation 212 Fluidzufuhr 101 Verdichtungseinrichtung 213 Fluidzufuhröffnung 102 Hebeeinrichtung 214 Endfläche, Bodenfläche 103 abgesenkte Stellung von 102 215 Leitkanal 215a Leitkanalanfang 104 angehobene Stellung von 102 216 Leitkanal 216a Leitkanalanfang 105 Schieber 217 Umfangs fläche 106 Förderband 218 Endfläche, Bodenfläche 107 Sauger an 105 219 radial innerer Bereich 108 Stauklappe 221 Querrichtung 110 Behälter 222 Materialsteg 111 rohrförmige Innenwand 223 Verteilmulde in 206 112 Aufnahmeraum 224 Durchgangsöffnung in 206 113 Verdichtungsgetriebe 225 zentrale Durchgangsöffnung von 205 115 oberer Abschnitt von 110 116 Haken 226 Versorgungsdurchführung 117 Rüttleraufhängung 227 Bürste 120 Pressstempel 228 Zentrierloch 121 abgesenkte Position 229 Zentrierstift 122 angehobene Position 230 Antrieb 123 Presseinrichtung 231 Stützeinheit 124 Pneumatikantrieb 232 Magnet 125 Absaugeinrichtung an 110 233 Linearführung mit Antrieb 126 Heb- und Senkeinheit 234 Motor 131 Langloch 235 Motor The layer composite 203 here comprises the layers 204, 205 and 207. The layers 204 and 207 accommodate the fluid guide plate 205 between them, on which the fluid outlet openings 210, 211 are formed. Here the fluid outlet openings are z. B. been cut out of the plate 205 by water jet cutting. The short lifting device 140 is attached to the plate 207 and can adjust the height of the plate 208 once again (slightly) in order to facilitate the transfer of an open bag from the conveying device or onto the conveying device 106. The open bag stands on the support unit 231, which is magnetically and thus releasably attached to the plate 208. <b> List of reference symbols: </b> 1 Filling machine 130 Dedusting 2 Filling carousel 140 Short stroke device, short stroke cylinder 3rd Open bag 5 fixed part 200 Cleaning device 6th moving part 201 Longitudinal direction 30th Reception box 202 Cleaning facility 41 Treatment station 203 Layer composite 60 Transfer station 204 Layer, top layer, bottom layer 61 Swivel arm 62 Reception box 205 Layer, fluid conducting layer 63 Swivel position 206 Layer, distance layer, 70 Bag source 207 Layer, top layer 71 Foil roll 208 Layer, final layer 72 Film web 209 Fluid flow 73 Form shoulder 210 Fluid outlet opening 80 Intermediate silo 211 Fluid outlet opening 100 Compaction station 212 Fluid supply 101 Compaction device 213 Fluid supply port 102 Lifting device 214 End face, bottom face 103 lowered position from 102 215 Guide channel 215a Guide channel start 104 raised position from 102 216 Guide channel 216a Guide channel start 105 Slider 217 Perimeter area 106 Conveyor belt 218 End face, bottom face 107 Sucker at 105 219 radially inner area 108 Storage flap 221 Transverse direction 110 container 222 Material bar 111 tubular inner wall 223 Distribution trough in 206 112 Recording room 224 Through opening in 206 113 Compression gear 225 central passage opening of 205 115 upper section of 110 116 hook 226 Supply implementation 117 Vibrator suspension 227 brush 120 Press ram 228 Centering hole 121 lowered position 229 Centering 122 raised position 230 drive 123 Pressing device 231 Support unit 124 Pneumatic drive 232 magnet 125 Extraction device on 110 233 Linear guide with drive 126 Lifting and lowering unit 234 engine 131 Long hole 235 engine

Claims (15)

  1. Filling machine (1) for filling open-mouth bags (3) with bulk material, wherein the open-mouth bag is at least temporarily received in a container (110) and wherein a cleaning apparatus (200) is comprised for cleaning a tubular inner wall (111) of the container (110) e.g. of particles of bulk material, for cleaning the tubular inner wall (111) after or during discharge and/or prior to or during inserting an open-mouth bag, characterized in
    that the cleaning apparatus comprises a cleaning device (202) that is movable in the container (110) along the longitudinal direction (201), and that the cleaning device (202) comprises a laminate (203) of a multitude of layers (204-208), and wherein the laminate (203) comprises two end faces (214, 218), one end face configured as a top surface (218) and one end face, as a bottom surface (214), and wherein the laminate (203) is configured with a plurality of outwardly oriented fluid outlet ports (210, 211) for directing a fluid flow (209) toward the tubular inner wall (111) of the container (110).
  2. The filling machine (1) according to claim 1, wherein at least one fluid feed (212) is connected with an end layer (204).
  3. The filling machine (1) according to any of the preceding claims, wherein the layers (204-208) extend transverse to the longitudinal direction (201), and wherein the plate composite (203) comprises two end layers (204, 208) having an end face (214, 218) each, wherein one end layer (208) is configured as a top layer with a top surface (218) and one end layer (204), as a bottom layer with a bottom surface (214).
  4. The filling machine (1) according to any of the preceding claims, wherein the cleaning device (202) is displaceable in the longitudinal direction for cleaning the tubular inner wall (111) of the container (110) and/or lifting the open-mouth bag out.
  5. The filling machine (1) according to any of the preceding claims, wherein fluid outlet ports (210, 211) are configured on a peripheral surface (217) and/or at least on one end face (214, 218) of the laminate (203).
  6. The filling machine (1) according to any of the preceding claims, wherein the laminate (203) comprises at least one fluid guiding layer (205) in which a multitude of guiding ducts (215, 216) is configured which are coupled with fluid outlet ports (210, 211), and wherein in particular the guiding ducts (215, 216) are separated from one another by material bridges (222) of the fluid guiding layer (205) and extend outwardly from a radially inwardly region (219) up to the outer edge (219) of the fluid guiding layer (205), and wherein preferably at least two guiding ducts (215, 216) extend from one radially farther inwardly guiding duct front end (215a, 216a) up to one fluid outlet port (210, 211) each.
  7. The filling machine (1) according to any of the preceding claims, wherein the laminate (203) comprises a distance plate (206) adjacent to the fluid guiding layer (205).
  8. The filling machine (1) according to any of the preceding claims, wherein a distributor trough (223) is configured in the laminate (203) by means of which the at least two guiding duct front ends (215a, 216a) are connected with one another, and/or wherein the distributor trough (223) is formed by a through hole (224) in the distance layer (206), and/or wherein the distributor trough (223) is connected with the fluid feed (212).
  9. The filling machine (1) according to any of the preceding claims, wherein the fluid baffle (205) shows a central through hole (225).
  10. The filling machine (1) according to any of the preceding claims, wherein a drive (230) is provided for moving the laminate (203) along a longitudinal direction of the tubular inner wall (201) of the container (110).
  11. The filling machine (1) according to any of the preceding claims, wherein the laminate (203) is configured with at least one supply feed-through (226).
  12. The filling machine (1) according to any of the preceding claims, wherein brushes (227) are attached to an outside surface (220) of the plate composite (203) for cleaning (at least sections of) the tubular inner wall (201), and/or wherein at least one plate (204-208) of the plate composite (203) is configured with at least one centering hole (228) in which a centering pin (229) is received.
  13. The filling machine (1) according to any of the preceding claims, wherein at least one plate (204-208) of the plate composite (203) consists at least substantially of metal and in particular steel, and/or wherein the cross section of the plate composite (203) is matched to the inner cross section of the container (110), the cross section being configured for example round, rounded, oval, rectangular, undercut or star-shaped.
  14. The filling machine (1) according to any of the preceding claims, wherein the laminate comprises at least one plate, and wherein the laminate is in particular designed as a plate composite and comprises multiple plates.
  15. Cleaning apparatus (200) for cleaning a tubular inner wall (111) of the container (110) e.g. of particles of bulk material, comprising a cleaning device (202) movable in the container (110) along a longitudinal direction (201),
    characterized in
    that the cleaning device (202) comprises a laminate (203) of a multitude of layers (204-208), and wherein the laminate (203) comprises two end faces (214, 218), one end face being configured as a top surface (218) and one end face, as a bottom surface (214), and wherein the laminate (203) is configured with a plurality of outwardly oriented fluid outlet ports (210, 211) for directing a fluid flow (209) toward the tubular inner wall (111) of the container (110).
EP18727687.8A 2017-05-08 2018-05-08 Filling machine for filling open mouth bags with bulk material and cleaning device Active EP3621752B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102017109873.9A DE102017109873A1 (en) 2017-05-08 2017-05-08 Cleaning device for cleaning a tubular inner wall of a container of bulk material particles
PCT/EP2018/061921 WO2018206602A1 (en) 2017-05-08 2018-05-08 Filling machine for filling open bags with bulk material and cleaning device

Publications (2)

Publication Number Publication Date
EP3621752A1 EP3621752A1 (en) 2020-03-18
EP3621752B1 true EP3621752B1 (en) 2021-03-24

Family

ID=62386378

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Application Number Title Priority Date Filing Date
EP18727688.6A Active EP3621881B1 (en) 2017-05-08 2018-05-08 Compacting station for compacting bulk material in open-mouth bags and method
EP18727687.8A Active EP3621752B1 (en) 2017-05-08 2018-05-08 Filling machine for filling open mouth bags with bulk material and cleaning device

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Application Number Title Priority Date Filing Date
EP18727688.6A Active EP3621881B1 (en) 2017-05-08 2018-05-08 Compacting station for compacting bulk material in open-mouth bags and method

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US (2) US11305907B2 (en)
EP (2) EP3621881B1 (en)
CN (2) CN110770131B (en)
CA (2) CA3062235A1 (en)
DE (1) DE102017109873A1 (en)
ES (2) ES2892335T3 (en)
WO (2) WO2018206602A1 (en)

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Also Published As

Publication number Publication date
CN110770131A (en) 2020-02-07
EP3621881A1 (en) 2020-03-18
ES2892335T3 (en) 2022-02-03
US11273942B2 (en) 2022-03-15
US20200062434A1 (en) 2020-02-27
EP3621881B1 (en) 2021-06-30
US20210078743A1 (en) 2021-03-18
CA3062520A1 (en) 2019-11-05
WO2018206602A1 (en) 2018-11-15
CA3062235A1 (en) 2018-11-15
EP3621752A1 (en) 2020-03-18
CN110691654B (en) 2022-05-31
CN110691654A (en) 2020-01-14
CN110770131B (en) 2022-06-10
ES2877626T3 (en) 2021-11-17
DE102017109873A1 (en) 2018-11-08
WO2018206607A1 (en) 2018-11-15
US11305907B2 (en) 2022-04-19

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