EP3593923A1 - Method for continuous casting, in particular for a vertical casting installation for pouring steel - Google Patents
Method for continuous casting, in particular for a vertical casting installation for pouring steel Download PDFInfo
- Publication number
- EP3593923A1 EP3593923A1 EP18183322.9A EP18183322A EP3593923A1 EP 3593923 A1 EP3593923 A1 EP 3593923A1 EP 18183322 A EP18183322 A EP 18183322A EP 3593923 A1 EP3593923 A1 EP 3593923A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mold
- tubular element
- strand
- casting
- immersed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005266 casting Methods 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 23
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 12
- 239000010959 steel Substances 0.000 title claims abstract description 12
- 238000009749 continuous casting Methods 0.000 title claims abstract description 7
- 238000009434 installation Methods 0.000 title claims abstract description 4
- 239000000155 melt Substances 0.000 claims abstract description 20
- 239000002184 metal Substances 0.000 claims abstract description 18
- 229910052751 metal Inorganic materials 0.000 claims abstract description 18
- 238000007711 solidification Methods 0.000 claims description 19
- 230000008023 solidification Effects 0.000 claims description 19
- 239000011819 refractory material Substances 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 4
- 239000000919 ceramic Substances 0.000 claims description 3
- 239000011810 insulating material Substances 0.000 claims description 3
- 238000001816 cooling Methods 0.000 description 3
- 229910001338 liquidmetal Inorganic materials 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000002250 progressing effect Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000011038 discontinuous diafiltration by volume reduction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
- B22D11/041—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds for vertical casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/10—Supplying or treating molten metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/14—Plants for continuous casting
- B22D11/141—Plants for continuous casting for vertical casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/09—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting by using pressure
- B22D27/11—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting by using pressure making use of mechanical pressing devices
Definitions
- the invention relates to a process for continuous or semi-continuous continuous casting, in particular in a vertical casting installation for casting steel, in which the strand is lowered in a cooled mold at the end of the casting after the melt supply has stopped in a cooled mold.
- Such vertical casting plants are known to be used for the production of relatively short strands with larger cross-sectional formats. It melts metal from a metallurgical vessel, as from a pan or an intermediate container, fed through a pouring tube into a water-cooled mold, for example made of copper material. The strand that forms is poured vertically downwards until a defined length is reached. The output of these relatively short strands is determined in each case by the volume reduction of the potted material, in particular steel, during the solidification. This reduction in volume leads to the formation of a funnel at the upper end of the solidified strand without suitable countermeasures. Various methods are proposed to reduce or even prevent this funnel and thereby increase the output of the continuously or semi-continuously cast strands.
- a method in such a vertical casting system according to the document WO-A-2015/101 553 Known, in which liquid metal is supplied to a certain extent after the regular casting process has ended.
- a heating device positioned around the upper end region of the strand can also be provided, which controls the liquid metal reservoir at the top inside the strand. At least the shrinkage of the molten metal that occurs during solidification can thus be compensated for and the shrinkage cavity that is formed in the upper strand area can be shortened.
- the invention has for its object to largely overcome these disadvantages and to provide a method of the type mentioned, which is characterized by simple handling in the continuous or semi-continuous casting of relatively short large-sized strands and a higher yield rate of the usable strand by lower shrinkage cavities and consequently also enables cost savings.
- the system according to the invention has the advantage that it is only necessary to immerse the tubular element in the mold and, if necessary, to add insulating casting or covering powder over the molten metal after the casting process has ended. This simple procedure enables better output rates due to the shorter top strand end to be cut away.
- the invention provides that the outer dimensions of the tubular element are slightly smaller than the inner dimensions of the mold, the gap formed between them being dimensioned in this way is that the gap dimension is, for example, approximately the thickness of the strand shell formed in the mold in the normal casting process corresponds or is chosen smaller.
- the melt in this gap solidifies at a solidification rate predetermined by the mold cooling.
- a connection between the outer strand shell and the tube material can simultaneously serve as a holding element for the tube element, while in the interior of the tube element the solidification process of the molten metal is continued at a greatly reduced rate of solidification due to the insulating effect of the tube element.
- the strand which is still liquid in the mold is advantageously lowered to such an extent that the melt displaced to the outside after the insertion of the tube element does not flow out over the mold, but rather rises to approximately the same level as when casting.
- the outer contour of the tubular element is adapted to the inner contour of the mold in such a way that the gap formed between them is uniformly dimensioned over the entire circumference.
- tubular element has a uniform wall thickness over the entire length.
- an inwardly projecting ring shoulder can be assigned to its lower end.
- tube element can also be advantageous for the tube element to be composed of different tube segments, for example to modularly construct tube elements for different casting formats from segment parts.
- Fig. 1 schematically shows the mold area with a mold 1 of a vertical casting plant 10, which is used by continuous or semi-continuous continuous casting for the production, in particular, of short, large-format strands.
- a strand 5 which runs vertically downward from the mold 1 is produced, which is supported from below and can have a length of, for example, a few meters to 20 meters.
- Conventional cooling zones for solidifying the strand are arranged below the mold, but are not illustrated in any more detail.
- Fig. 3a shows the mold 1 during the casting of molten steel through a pouring tube 13 from a metallurgical not shown Vessel, such as from a pan or from a distributor serving as an intermediate container.
- the molten steel is continuously poured in a conventional manner at a given fill level 15 at the upper end of the mold by an adjustable closing element, such as a stopper or a sliding closure, and the strand 5 is correspondingly lowered from the mold at a withdrawal speed.
- the vessel with the pouring tube 13 is removed and as in Fig. 3b is illustrated, the strand 5 and thus the fill level 15 'in the mold is lowered. However, before the fill level 15 'has reached the lower end of the mold 1, the strand is stopped.
- a pipe element 2 for example with a weight 19, is inserted into the mold 1 by means of a manipulator (not shown in more detail).
- a manipulator not shown in more detail.
- fastening or coupling means in the form of, for example, retractable and extractable bolts 9 or the like are provided, which detachably engage in corresponding bores in the tubular element.
- this tube element 2 is immersed with its lower end 2 ′ into the molten metal in the mold 1 in such a way that the fill level of the molten metal rises almost to the upper end of the mold 1 as in casting.
- the pipe element 2 is weighted, if necessary, by means of the weight 19, and a liquid metal reservoir 12 is formed in this pipe element, which can be covered at the top with a heat-insulating material, preferably covering powder 11.
- Fig. 2 is the tubular element 2 as a sleeve-shaped body made of refractory material, the dimensions of which are slightly narrower than the internal dimensions of the mold 1. It is formed over the entire circumference of the mold 1, a gap 7 which is dimensioned such that the tube element 2 is within a strand shell 5 'forming during casting in the mold, while in the interior of the tube element the solidification process of the molten steel due to the insulating Effect of the tubular element is continued with a greatly reduced solidification speed compared to the conditions outside the tubular element.
- the outer contour of the tubular element 2 is adapted to the inner contour of the mold 1 so that the gap 7 between them is dimensioned with an approximately uniform thickness d over the entire circumference.
- the melt displaced when the tube element is immersed in the gap after it has solidified forms an optimal retaining ring for the tube element, which also has a uniform wall thickness.
- This formed gap 7 is advantageously dimensioned approximately between 1 and 10% of the inner dimensions of the mold 1, so that an optimal condition can be achieved by this retaining ring comprising the tubular element.
- the mold and the tubular element are rectangular in cross section. Of course, they could also be designed differently, such as round, square, polygonal or other formats.
- the tube element 2 is immersed in the mold 1 after the end of the melt supply, as from Fig. 3c can be seen that its lower end 2 'approximately the depth 14 of the shrinking funnel 12 that forms at the upper end of the strand after the strand 5 solidifies and the melt within the tubular element equivalent.
- the melting volume inside the tubular element compensates for the volume shrinkage due to the solidification of the strand located below the tubular element, whereby it must be ensured that the not yet solidified melt from the inner tube volume into the can flow into the lower strand.
- the tube element 2 is preferably dimensioned with its wall thickness in such a way that, in the immersed state, it has such an immersed volume at the defined depth that the fill level 15 of the molten metal, as during casting, results approximately up to the upper end of the mold.
- this tube element 2 has a length such that it can protrude beyond the mold 1 at the opposite upper end in the defined immersed depth.
- a weight 19 which prevents the lighter refractory material of the tubular element from floating in the melt and can also serve as a connecting means with the tubular element for coupling with the manipulator or a crane. This allows it to be brought into the mold and then immersed in it.
- this heat-insulating material, preferably covering powder 11, can be filled onto the molten metal 12 in this projecting region of the tubular element.
- Fig. 4 shows a variant of a tubular element 22 in FIG Fig. 3c explained casting phase. It differs from the tubular element 2 only in that an inwardly projecting ring extension 18 is assigned at its lower end.
- Fig. 5 shows a tube element 24 composed of several tube segments 25, 26 in the mold 1 in cross section.
- the outer contour of the tubular element 24 is in turn adapted to the inner contour of the mold 1 in such a way that there is a uniformly thick gap 7 between them over the entire circumference.
- These tube segments 25, 26 are, for example, flat-walled or corner-shaped, as illustrated, and advantageously mortared to one another. Depending on the size, more or fewer such pipe segments could also be used.
- this ceramic tube element could be immersed in the melt after the melt supply has stopped while the strand is being lowered in the mold. This would only slightly reduce the level.
- the ceramic tube element could be provided with a taper in cross-section in the casting direction in its outer and / or inner shape.
- the tapering of the outer shape could be chosen so that it is adapted to the solidified strand shell, which increases in the casting direction. In this way, the space between the tubular element and the inner shape of the strand could be optimized.
- the pipe element could theoretically also be made of metal, for example steel, or partly made of ceramic material and partly made of steel be made.
- a design partially made of steel advantageously on the outside of the tubular element allows the tubular element to fuse with the melt located in the gap 7 between the tubular element and the mold, which, due to the solidification determined by the mold cooling, leads to a firm connection between the tubular element and the outer strand shell in the gap 7 , so that the weight 19 can be removed at a very early stage after the casting is finished.
- the pipe element could also be pushed into the mold without this gap 7 and in this case have approximately the internal dimensions of the mold.
- the heat-insulating effect of the tubular element in connection with the possible task of the insulating powder is advantageously selected such that, despite slowly progressing solidification within the tubular element, a liquid reservoir is held so long that the volume shrinkage in the strand located below the tubular element due to the solidification progressing faster there than can be approximately or completely compensated for in the melt located within the tube element.
Abstract
Bei einem Verfahren zum kontinuierlichen oder semi-kontinuierlichen Stranggiessen insbesondere bei einer Vertikalgiessanlage zum Abgiessen von Stahl wird der Strang (5) bei Giessende nach dem Anhalten der Schmelzenzufuhr in einer gekühlten Kokille (1) abgesenkt. Der Strang (5) wird dabei angehalten bevor der Füllstand (15') das untere Ende der Kokille (1) erreicht. Ein Rohrelement (2) wird mit seinem unteren Ende (2') derart in die Metallschmelze in der Kokille (1) eingetaucht, dass der Füllstand (15') der Metallschmelze annähernd bis zum oberen Ende der Kokille wie beim Giessen ansteigt. Durch diese einfache Verfahrensweise werden bessere Ausbringungsraten aufgrund des kürzeren wegzuschneidenden oberen Strangendes ermöglicht.In a method for continuous or semi-continuous continuous casting, in particular in a vertical casting installation for casting steel, the strand (5) is lowered in a cooled mold (1) after the melt has stopped supplying. The strand (5) is stopped before the fill level (15 ') reaches the lower end of the mold (1). A pipe element (2) is immersed with its lower end (2 ') in the molten metal in the mold (1) in such a way that the fill level (15') of the molten metal rises approximately to the upper end of the mold as in casting. This simple procedure enables better output rates due to the shorter top strand end that has to be cut away.
Description
Die Erfindung betrifft ein Verfahren zum kontinuierlichen oder semi-kontinuierlichen Stranggiessen insbesondere bei einer Vertikalgiessanlage zum Abgiessen von Stahl, bei dem bei Giessende nach dem Anhalten der Schmelzenzufuhr in einer gekühlten Kokille der Strang abgesenkt wird.The invention relates to a process for continuous or semi-continuous continuous casting, in particular in a vertical casting installation for casting steel, in which the strand is lowered in a cooled mold at the end of the casting after the melt supply has stopped in a cooled mold.
Derartige Vertikalgiessanlagen werden bekanntlich zur Herstellung von verhältnismässig kurzen Strängen mit grösseren Querschnittsformaten eingesetzt. Es wird dabei Metallschmelze aus einem metallurgischen Gefäss, wie aus einer Pfanne oder einem Zwischenbehälter, durch ein Giessrohr in eine wassergekühlte Kokille zum Beispiel aus Kupfermaterial zugeführt. Der sich darin bildende Strang wird vertikal nach unten bis zum Erreichen einer definierten Länge gegossen. Das Ausbringen dieser relativ kurzen Stränge wird jeweils durch die Volumenreduktion des vergossenen Materials, insbesondere von Stahl, bei der Erstarrung bestimmt. Diese Volumenreduktion führt dazu, dass sich ohne geeignete Gegenmassnahmen ein Trichter am oberen Ende des erstarrten Stranges bildet. Um diesen Trichter zu verringern oder gar zu verhindern und dadurch das Ausbringen der kontinuierlich oder semi-kontinuierlich vergossenen Stränge zu erhöhen, werden verschiedenen Verfahren vorgeschlagen.Such vertical casting plants are known to be used for the production of relatively short strands with larger cross-sectional formats. It melts metal from a metallurgical vessel, as from a pan or an intermediate container, fed through a pouring tube into a water-cooled mold, for example made of copper material. The strand that forms is poured vertically downwards until a defined length is reached. The output of these relatively short strands is determined in each case by the volume reduction of the potted material, in particular steel, during the solidification. This reduction in volume leads to the formation of a funnel at the upper end of the solidified strand without suitable countermeasures. Various methods are proposed to reduce or even prevent this funnel and thereby increase the output of the continuously or semi-continuously cast strands.
Zum Beispiel ist ein Verfahren bei einer solchen Vertikalgiessanlage gemäss der Druckschrift
Es ist auch bekannt, auf die Kokille einen Hülsenkörper aus feuerfestem Material aufzusetzen und damit Raum für ein thermisch isoliertes Schmelzreservoir zu bilden, aus dem die Schmelze dann in den darunter befindlichen Kokillenbereich absinkt, in dem die Erstarrung des Strangs beginnt. Nach Beendigung der Schmelzenzufuhr kann aus diesem Reservoir die Volumenschrumpfung infolge der Erstarrung des Giessstranges ausgeglichen werden.It is also known to place a sleeve body made of refractory material on the mold and thus to form space for a thermally insulated melt reservoir, from which the melt then sinks into the mold area below, where the solidification of the strand begins. After the melt feed has ended, the volume shrinkage due to the solidification of the casting strand can be compensated for from this reservoir.
Diese bekannten Verfahren zum Verringern des Schwindungshohlraums bei Strängen oder Giessblöcken haben jedoch den Nachteil eines verhältnismässig sehr aufwendigen Aufbaus. Experimentelle Untersuchungen zum zweiten Verfahren haben gezeigt, dass der Übergang von der thermisch isolierten "Reservoirzone" zu der gekühlten Kokille kaum betriebssicher gestaltet werden kann.However, these known methods for reducing the shrinkage cavity in strands or casting blocks have the disadvantage of being relatively complex. Experimental investigations of the second method have shown that the transition from the thermally insulated "reservoir zone" to the cooled mold can hardly be made reliable.
Der Erfindung liegt die Aufgabe zugrunde, diese Nachteile weitgehend zu beheben und ein Verfahren nach der eingangs genannten Art zu schaffen, welches sich beim kontinuierlichen oder halbkontinuierlichen Giessen von relativ kurzen grossformatigen Strängen durch eine einfache Handhabung auszeichnet und eine höhere Ausbringungsrate des verwendbaren Strangs durch geringere Schwindungshohlräume und demzufolge auch Kostenersparnisse ermöglicht.The invention has for its object to largely overcome these disadvantages and to provide a method of the type mentioned, which is characterized by simple handling in the continuous or semi-continuous casting of relatively short large-sized strands and a higher yield rate of the usable strand by lower shrinkage cavities and consequently also enables cost savings.
Diese Aufgabe wird erfindungsgemäss nach den Merkmalen des Anspruchs 1 gelöst.This object is achieved according to the features of
Die erfindungsgemässe Anlage hat den Vorteil, dass nur ein Eintauchen des Rohrelementes in die Kokille und allenfalls eine Zugabe von isolierendem Giess- oder Abdeckpulver über die Metallschmelze nach Ende des Giessprozesses erforderlich ist. Durch diese einfache Verfahrensweise werden bessere Ausbringungsraten aufgrund des kürzeren wegzuschneidenden oberen Strangendes ermöglicht.The system according to the invention has the advantage that it is only necessary to immerse the tubular element in the mold and, if necessary, to add insulating casting or covering powder over the molten metal after the casting process has ended. This simple procedure enables better output rates due to the shorter top strand end to be cut away.
Damit das vorteilhaft aus feuerfestem Material bestehende Rohrelement nach dem Ende der Schmelzzufuhr in die Kokille einfach in dieselbe eingebracht werden kann, ist gemäss der Erfindung vorgesehen, dass die Aussenabmessungen des Rohrelementes geringfügig kleiner als die Innenabmessungen der Kokille sind, wobei der dazwischen gebildete Spalt so bemessen ist, dass das Spaltmass zum Beispiel ungefähr der Dicke der im normalen Giessprozess in der Kokille gebildeten Strangschale entspricht oder aber kleiner gewählt wird. Die in diesem Spalt befindliche Schmelze erstarrt mit einer durch die Kokillenkühlung vorgegebenen Erstarrungsgeschwindigkeit. Eine Verbindung zwischen der äusseren Strangschale und dem Rohrmaterial kann gleichzeitig als Halteelement für das Rohrelement dienen, während im Inneren des Rohrelementes der Erstarrungsprozess der Metallschmelze aufgrund der isolierenden Wirkung des Rohrelementes mit stark reduzierter Erstarrungsgeschwindigkeit fortgesetzt wird.So that the tubular element, which is advantageously made of refractory material, can simply be introduced into the mold after the melt has been supplied, the invention provides that the outer dimensions of the tubular element are slightly smaller than the inner dimensions of the mold, the gap formed between them being dimensioned in this way is that the gap dimension is, for example, approximately the thickness of the strand shell formed in the mold in the normal casting process corresponds or is chosen smaller. The melt in this gap solidifies at a solidification rate predetermined by the mold cooling. A connection between the outer strand shell and the tube material can simultaneously serve as a holding element for the tube element, while in the interior of the tube element the solidification process of the molten metal is continued at a greatly reduced rate of solidification due to the insulating effect of the tube element.
Vorteilhaft wird nach Giessende der oben noch flüssige Strang in der Kokille soweit abgesenkt, dass sich die nach dem Einsetzen des Rohrelementes zur Aussenseite desselben verdrängte Schmelze nicht über die Kokille hinausfliesst, sondern sich annähernd bis zum gleichen Füllstand wie beim Abgiessen anhebt.After the end of the casting, the strand which is still liquid in the mold is advantageously lowered to such an extent that the melt displaced to the outside after the insertion of the tube element does not flow out over the mold, but rather rises to approximately the same level as when casting.
Es ist dabei vorteilhaft, wenn die Aussenkontur des Rohrelementes der innenkontur der Kokille so angepasst ist, dass der dazwischen gebildete Spalt im gesamten Umfang gleichmässig dimensioniert ist.It is advantageous if the outer contour of the tubular element is adapted to the inner contour of the mold in such a way that the gap formed between them is uniformly dimensioned over the entire circumference.
Es ist fertigungstechnisch zweckmässig, wenn das Rohrelement eine über die gesamte Länge gleichmässige Wandstärke aufweist. Zur Steigerung seiner Stabilität in der Kokille und zur weiteren Erhöhung des Ausbringens kann seinem unteren Ende ein nach innen vorstehender Ringansatz zugeordnet sein.In terms of production technology, it is expedient if the tubular element has a uniform wall thickness over the entire length. To increase its stability in the mold and to further increase the output, an inwardly projecting ring shoulder can be assigned to its lower end.
Es kann auch vorteilhaft sein, dass das Rohrelement aus verschiedenen Rohrsegmenten zusammengesetzt wird, um zum Beispiel Rohrelemente für unterschiedliche Giessformate aus Segmentteilen modular aufzubauen.It can also be advantageous for the tube element to be composed of different tube segments, for example to modularly construct tube elements for different casting formats from segment parts.
Die Erfindung wird nachfolgend anhand eines Ausführungsbeispiels unter Bezugnahme auf die Zeichnung näher erläutert. Es zeigen:
- Fig. 1
- einen Längsschnitt vereinfacht und schematisch des Kokillenbereichs einer Vertikalgiessanlage mit einem Rohrelement vor dem Eintauchen in die Metallschmelze;
- Fig. 2
- einen schematischen Querschnitt einer rechteckigen Kokille und dem darin befindlichen Rohrelement;
- Fig. 3a
- bis
Fig. 3d Längsschnitte des Kokillenbereichs nach dem erfindungsgemässen Verfahren, ebenfalls vereinfacht und schematisch dargestellt; - Fig. 4
- einen Längsschnitt des Kokillenbereichs nach
Fig. 1 mit einer Variante eines Rohrelementes im eingetauchten Zustand; und - Fig. 5
- einen schematischen Querschnitt einer rechteckigen Kokille und einem darin befindlichen mehrteiligen Rohrelement.
- Fig. 1
- a longitudinal section simplified and schematic of the mold area of a vertical casting plant with a tubular element before immersion in the molten metal;
- Fig. 2
- a schematic cross section of a rectangular mold and the tube element located therein;
- Fig. 3a
- to
Fig. 3d Longitudinal sections of the mold area according to the inventive method, also simplified and shown schematically; - Fig. 4
- a longitudinal section of the mold area
Fig. 1 with a variant of a tubular element in the immersed state; and - Fig. 5
- a schematic cross section of a rectangular mold and a multi-part tubular element located therein.
Die erfindungsgemässe Verfahrensweise nach dem Ende der Schmelzenzufuhr in die Kokille, dem Giessende der Vertikalgiessanlage 10, ist in
Nach dem Giessende, bei dem der Strang 5 mit der vorgegebenen Länge gegossen ist, wird das Gefäss mit dem Giessrohr 13 entfernt und wie in
Im nächsten Verfahrensschritt, wie dies aus
Wie aus
Gemäss
Dabei ist die Aussenkontur des Rohrelementes 2 der Innenkontur der Kokille 1 so angepasst, dass der Spalt 7 zwischen ihnen im gesamten Umfang mit einer annähernd gleichmässigen Dicke d dimensioniert ist. Dadurch bildet die beim Eintauchen des Rohrelementes in den Spalt verdrängte Schmelze nach deren Erstarrung einen optimalen Haltering für das Rohrelement, welcher eine ebenfalls gleichmässige Wandstärke aufweist. Vorteilhaft ist dieser gebildete Spalt 7 etwa zwischen 1 und 10% der Innenabmessungen der Kokille 1 dimensioniert, damit ein optimaler Zustand durch diesen das Rohrelement umfassenden Haltering erzielt werden kann.The outer contour of the
Die Kokille und das Rohrelement sind im Querschnitt rechteckig ausgebildet. Sie könnten aber selbstverständlich auch andersförmig ausgestaltet sein, wie zum Beispiel rund, quadratisch, polygonal oder andersformatig.The mold and the tubular element are rectangular in cross section. Of course, they could also be designed differently, such as round, square, polygonal or other formats.
Das Rohrelement 2 wird nach Beendigung der Schmelzenzufuhr um eine solche Länge in die Kokille 1 eingetaucht, wie aus
Das Rohrelement 2 ist vorzugsweise mit seiner Wandstärke derart bemessen, dass es im eingetauchten Zustand in der definierten Tiefe ein solches eingetauchtes Volumen aufweist, dass sich der Füllstand 15 der Metallschmelze wie beim Giessen annähernd bis zum oberen Ende der Kokille ergibt.The
Darüberhinaus weist dieses Rohrelement 2 eine solche Länge auf, dass es im Zustand in der definierten eingetauchten Tiefe am gegenüberliegenden oberen Ende über die Kokille 1 hinaus vorstehen kann. An seinem oberen Ende ist es vorteilhaft mit einem Gewicht 19 beaufschlagt, welches ein Aufschwimmen des leichteren Feuerfestmaterials des Rohrelementes in der Schmelze verhindert und zudem als Verbindungsmittel mit dem Rohrelement zum Kuppeln mit dem Manipulator oder einem Kran dienen kann. Damit kann es von diesem über die Kokille herangeführt und anschliessend in diese hineingetaucht werden kann. Zudem kann in diesem vorstehenden Bereich des Rohrelementes dieses wärmeisolierende Material, vorzugsweise Abdeckpulver 11, auf die Metallschmelze 12 gefüllt werden.In addition, this
Abschliessend wird gemäss
Die Erfindung ist mit dem erläuterten Ausführungsbeispiel ausreichend dargetan. Als Variante könnte dieses keramische Rohrelement bereits nach dem Anhalten der Schmelzenzufuhr während dem Absenken des Strangs in der Kokille in die Schmelze eingetaucht werden. Damit würde sich der Füllstand nur geringfügig absenken.The invention is sufficiently demonstrated with the illustrated embodiment. As a variant, this ceramic tube element could be immersed in the melt after the melt supply has stopped while the strand is being lowered in the mold. This would only slightly reduce the level.
Das keramische Rohrelement könnte im Prinzip bei seiner Aussen- und/oder Innenform mit einer Verjüngung im Querschnitt in Giessrichtung versehen sein. Die Verjüngung der Aussenform könnte so gewählt sein, dass diese der erstarrten Strangschale, welche in Giessrichtung zunimmt, angepasst ist. So könnte der Zwischenraum vom Rohrelement und der Stranginnenform optimiert werden.In principle, the ceramic tube element could be provided with a taper in cross-section in the casting direction in its outer and / or inner shape. The tapering of the outer shape could be chosen so that it is adapted to the solidified strand shell, which increases in the casting direction. In this way, the space between the tubular element and the inner shape of the strand could be optimized.
Das Rohrelement könnte theoretisch auch aus Metall, zum Beispiel Stahl, oder teilweise aus keramischem Material und teilweise aus Stahl gefertigt sein. Eine Ausführung teilweise aus Stahl vorteilhaft auf der Aussenseite des Rohrelementes erlaubt eine Verschmelzung des Rohrelementes mit der im Spalt 7 zwischen Rohrelement und Kokille befindlichen Schmelze, was aufgrund der durch die Kokillenkühlung bestimmten Erstarrung zu einer festen Verbindung zwischen Rohrelement und der aussenseitigen Strangschale im Spalt 7 führt, so dass das Gewicht 19 zu einem sehr frühen Zeitpunkt nach dem Beenden des Giessens entfernt werden kann.The pipe element could theoretically also be made of metal, for example steel, or partly made of ceramic material and partly made of steel be made. A design partially made of steel advantageously on the outside of the tubular element allows the tubular element to fuse with the melt located in the
Das Rohrelement könnte auch ohne diesen Spalt 7 in die Kokille hineinschiebbar sein und dabei annähernd die Innenabmessungen der Kokille aufweisen.The pipe element could also be pushed into the mold without this
Die wärmeisolierende Wirkung des Rohrelementes im Zusammenhang mit der allfälligen Aufgabe des isolierenden Pulvers ist vorteilhaft so gewählt, dass trotz langsam fortschreitender Erstarrung innerhalb des Rohrelementes ein Flüssigkeitsreservoir so lange gehalten wird, dass der Volumenschrumpf im unterhalb des Rohrelementes befindlichen Strang aufgrund der dort schneller fortscheitenden Erstarrung als in der innerhalb der Rohrelementes befindlichen Schmelze annähernd oder vollständig ausgeglichen werden kann.The heat-insulating effect of the tubular element in connection with the possible task of the insulating powder is advantageously selected such that, despite slowly progressing solidification within the tubular element, a liquid reservoir is held so long that the volume shrinkage in the strand located below the tubular element due to the solidification progressing faster there than can be approximately or completely compensated for in the melt located within the tube element.
Claims (13)
der Strang (5) angehalten wird bevor der Füllstand (15') das untere Ende der Kokille (1) erreicht und dabei ein Rohrelement (2) mit seinem unteren Ende (2') derart in die Metallschmelze in der Kokille (1) eingetaucht wird, dass der Füllstand (15') der Metallschmelze annähernd bis zum oberen Ende der Kokille wie beim Giessen ansteigt.Process for continuous or semi-continuous continuous casting, in particular in a vertical casting installation for casting steel, in which the strand (5) is lowered in a cooled mold (1) at the end of the casting after the melt supply has stopped, characterized in that
the strand (5) is stopped before the fill level (15 ') reaches the lower end of the mold (1) and a pipe element (2) with its lower end (2') is immersed in the molten metal in the mold (1) that the fill level (15 ') of the molten metal rises almost up to the upper end of the mold as during casting.
die Aussenabmessungen des Rohrelements (2) geringfügig schmäler als die Innenabmessungen der Kokille (1) sind, wobei der dazwischen gebildete Spalt (7) über den gesamten Umfang der Kokille so bemessen ist, dass sich das Rohrelement (2) innerhalb einer beim Giessen in der Kokille bildenden Strangschale (5') befindet, während im Inneren des Rohrelements (2) der Erstarrungsprozess der Metallschmelze normal oder mit reduzierter Erstarrungsgeschwindigkeit fortgesetzt wird.A method according to claim 1, characterized in that
the outer dimensions of the tubular element (2) are slightly narrower than the inner dimensions of the mold (1), the gap (7) formed between them being dimensioned over the entire circumference of the mold in such a way that the tubular element (2) is within one during casting in the Mold shell forming strand shell (5 ') is located, while in the interior of the tubular element (2) the solidification process of the molten metal is continued normally or at a reduced solidification rate.
die Aussenabmessungen des Rohrelementes (2) den Innenabmessungen der Kokille (1) im Querschnitt gesehen so angepasst sind, dass der dazwischen gebildete Spalt (7) über den gesamten Umfang mit einer gleichmässigen Dicke (d) etwa zwischen 1 und 10% der Innenabmessungen der Kokille (1) versehen ist.A method according to claim 2, characterized in that
the outer dimensions of the tubular element (2) are adapted to the inner dimensions of the mold (1) seen in cross section so that the gap (7) formed between them over the entire circumference with a uniform thickness (d) between about 1 and 10% of the inner dimensions of the mold (1) is provided.
das Rohrelement (2) nach Beendigung der Schmelzenzufuhr um eine solche Länge in die Kokille (1) eingetaucht wird, dass sein unteres Ende (2') annähernd der sich bildenden Schrumpfungstiefe (14) beim oberen Strangende nach dem Erstarren des Strangs (5) entspricht.Method according to one of claims 1 to 3, characterized in that
the tube element (2) is immersed in the mold (1) by a length such that its lower end (2 ') approximately corresponds to the depth of shrinkage (14) that forms at the upper end of the strand after the strand (5) has solidified ,
das Rohrelement (2) mit seiner Wandstärke derart bemessen ist, dass es im eingetauchten Zustand in der definierten Tiefe ein solches eingetauchtes Volumen aufweist, dass sich der Füllstand (15) der Metallschmelze wie beim Giessen annähernd bis zum oberen Ende der Kokille einstellt.Method according to one of claims 1 to 4, characterized in that
the tube element (2) is dimensioned with its wall thickness in such a way that in the immersed state it has such an immersed volume in the defined depth that the fill level (15) of the molten metal adjusts itself almost to the upper end of the mold as during casting.
das Rohrelement (2) eine solche Länge aufweist, dass es im Zustand in der definierten eingetauchten Tiefe am gegenüberliegenden oberen Ende über der Kokille vorsteht und es an seinem oberen Ende mit einem Verbindungsmittel versehen ist, damit es von einem Manipulator über die Kokille herangeführt und anschliessend in diese hineingetaucht werden kann.Method according to one of claims 1 to 5, characterized in that
the tube element (2) has such a length that it protrudes in the defined immersed depth at the opposite upper end above the mold and is provided with a connecting means at its upper end so that it is brought over the mold by a manipulator and then can be immersed in them.
das Rohrelement (2) eine solche Länge aufweist, dass es im Zustand in der definierten eingetauchten Tiefe am gegenüberliegenden oberen Ende über der Kokille vorsteht und in diesem Bereich ein wärmeisolierendes Material, vorzugsweise Abdeckpulver (11), auf die Metallschmelze gefüllt wird.Method according to one of claims 1 to 5, characterized in that
the tube element (2) has such a length that it protrudes in the defined immersed depth at the opposite upper end above the mold and in this area a heat-insulating material, preferably covering powder (11), is filled onto the molten metal.
das Rohrelement (2) mit seinen Aussenabmessungen im Querschnitt gesehen bzw. in seiner Länge den Innenabmessungen der Kokille (1) bzw. der Schrumpfungstiefe (14) angepasst ist.Use of a tubular element for the method according to one of claims 1 to 7, characterized in that
the tubular element (2) is seen in cross-section with its outer dimensions or its length is adapted to the inner dimensions of the mold (1) or the depth of shrinkage (14).
das Rohrelement (2) aus einem keramischen feuerfesten Material hergestellt ist.Use of a tubular element according to claim 8, characterized in that
the tubular element (2) is made of a ceramic refractory material.
das Rohrelement (2) aus einer Kombination aus einem Feuerfestmaterial und einem Stahlmantel hergestellt ist.Use of a tubular element according to claim 8, characterized in that
the tubular element (2) is made from a combination of a refractory material and a steel jacket.
das Rohrelement (2) zylindrisch ausgebildet ist und über die gesamte Länge eine gleichmässige Wandstärke aufweist, oder dass an seinem einen Ende ein nach innen vorstehender Ringansatz (18) zugeordnet ist.Use of a tubular element according to claim 8 or 9, characterized in that
the tubular element (2) is cylindrical and has a uniform wall thickness over the entire length, or that an inwardly projecting ring extension (18) is associated at one end.
das Rohrelement (24) aus verschiedenen Rohrsegmenten (25, 26) zusammengesetzt ist.Use of a tubular element according to claim 8 to 11, characterized in that
the pipe element (24) is composed of different pipe segments (25, 26).
die wärmeisolierende Wirkung des Rohrelementes (2) so bemessen ist, dass die Erstarrung im Inneren des Rohrelementes so erfolgt, dass aus der Schmelze im Inneren des Rohrelementes der Volumenschrumpf aufgrund der Erstarrung im unterhalb des Rohrelementes befindlichen Stranges (5) annähernd oder vollständig ausgeglichen werden kann.Use of a tubular element according to claim 8 to 12, characterized in that
the heat-insulating effect of the tubular element (2) is dimensioned such that the solidification takes place in the interior of the tubular element such that the volume shrinkage due to the solidification in the strand (5) located below the tubular element can be approximately or completely compensated for from the melt in the interior of the tubular element ,
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
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EP18183322.9A EP3593923B1 (en) | 2018-07-13 | 2018-07-13 | Method for continuous casting, in particular for a vertical casting installation for pouring steel |
PCT/EP2019/063964 WO2020011444A1 (en) | 2018-07-13 | 2019-05-29 | Method for strand casting, especially in a vertical casting plant for casting steel |
CN201980046246.3A CN112512725A (en) | 2018-07-13 | 2019-05-29 | Continuous casting method for casting steel, in particular in vertical casting plants |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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EP18183322.9A EP3593923B1 (en) | 2018-07-13 | 2018-07-13 | Method for continuous casting, in particular for a vertical casting installation for pouring steel |
Publications (2)
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EP3593923A1 true EP3593923A1 (en) | 2020-01-15 |
EP3593923B1 EP3593923B1 (en) | 2021-10-13 |
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EP18183322.9A Active EP3593923B1 (en) | 2018-07-13 | 2018-07-13 | Method for continuous casting, in particular for a vertical casting installation for pouring steel |
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EP (1) | EP3593923B1 (en) |
CN (1) | CN112512725A (en) |
WO (1) | WO2020011444A1 (en) |
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CN115283631B (en) * | 2022-09-01 | 2023-08-01 | 一重集团大连工程技术有限公司 | Thermal insulation riser device and control method thereof |
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2018
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WO1981001810A1 (en) * | 1979-12-26 | 1981-07-09 | Sylvester Enterprises Inc | Process and apparatus for casting rounds,slabs and the like |
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Also Published As
Publication number | Publication date |
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EP3593923B1 (en) | 2021-10-13 |
CN112512725A (en) | 2021-03-16 |
WO2020011444A1 (en) | 2020-01-16 |
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