EP3541535B1 - Separator and mill with this separator - Google Patents

Separator and mill with this separator Download PDF

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Publication number
EP3541535B1
EP3541535B1 EP17797296.5A EP17797296A EP3541535B1 EP 3541535 B1 EP3541535 B1 EP 3541535B1 EP 17797296 A EP17797296 A EP 17797296A EP 3541535 B1 EP3541535 B1 EP 3541535B1
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EP
European Patent Office
Prior art keywords
guide vane
vane ring
separator
separator according
elements
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP17797296.5A
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German (de)
French (fr)
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EP3541535A1 (en
Inventor
Marc Giersemehl
Thomas Mingers
Joachim Galk
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Neuman & Esser Process Technology GmbH
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Neuman & Esser Process Technology GmbH
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Publication of EP3541535A1 publication Critical patent/EP3541535A1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B7/00Selective separation of solid materials carried by, or dispersed in, gas currents
    • B07B7/08Selective separation of solid materials carried by, or dispersed in, gas currents using centrifugal force
    • B07B7/083Selective separation of solid materials carried by, or dispersed in, gas currents using centrifugal force generated by rotating vanes, discs, drums, or brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/18Adding fluid, other than for crushing or disintegrating by fluid energy
    • B02C23/24Passing gas through crushing or disintegrating zone
    • B02C23/30Passing gas through crushing or disintegrating zone the applied gas acting to effect material separation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B11/00Arrangement of accessories in apparatus for separating solids from solids using gas currents
    • B07B11/04Control arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C15/00Disintegrating by milling members in the form of rollers or balls co-operating with rings or discs
    • B02C2015/002Disintegrating by milling members in the form of rollers or balls co-operating with rings or discs combined with a classifier

Definitions

  • the present invention relates to a classifier according to the preamble of claim 1 and to a mill with such a classifier.
  • Air sifting is generally understood to mean the separation of solids according to certain criteria such as mass density or particle size.
  • Air sifting is a group of sifting processes in which a gas flow, the so-called sifting air, is used to achieve this separation.
  • the operating principle is based on the fact that fine or small particles are more strongly influenced and carried away by the gas flow than coarse or large particles.
  • Air classifiers are used, for example, to classify coal dust or other grist from a mill.
  • the aim here is, after the grinding process, to separate particles that have been ground sufficiently small and particles that have to be ground further. These two groups of particles are also referred to as fine and coarse material.
  • a sifter can also be used for the separation or classification of solids of other origins.
  • An essential differentiating criterion is the way in which the solids to be separated, the feed material and the sifting air are introduced into the sifter. In this way, solids and classifying air can either be introduced separately or together.
  • An air classifier according to the preamble of claim 1, in which solid matter and classifying air are introduced together, is from the US 2010/0236458 A1 known.
  • the disclosed wind sifter will used for the sifting of coal dust.
  • the gas-solid mixture of coal dust and sifting air is let into the sifter housing from below.
  • the inlet volume flow of the gas-solid mixture flows completely from the outside into the interior of a guide vane ring.
  • the guide vane ring has a plurality of deflection elements, between which the mixture flows.
  • the deflection elements are tilted by 50 to 70 ° relative to the horizontal and are fixed.
  • a sifter wheel is located inside the guide vane ring.
  • the classifier wheel is driven in rotation and has a plurality of lamellae which run essentially vertically. Due to the flow and despite the rotation of the classifier wheel, fine particles can pass between the lamellae of the classifier wheel and are then sucked upwards. Coarse particles hit the lamellas, are thrown back in this way and finally fall down due to gravity.
  • the guide vanes of the guide vane ring are arranged vertically, for example in FIG WO 2014/124899 A1 .
  • the guide vanes provided there can be straight or curved.
  • Similar air separators are also from the publications EP 1 239 966 B1 , EP 2 659 988 A1 , DE 44 23 815 C2 and EP 1 153 661 A1 known. In case of EP 2 659 988 A1 the slats are adjustable.
  • a mill with an integrated classifier is off US 2012/0138718 A1 known.
  • the deflection elements of the US 2010/0236458 A1 and the slats of the EP 1 153 661 A1 are more of an obstacle to the flow.
  • the mixture of feed material and sifter air flows almost vertically onto the deflection elements. In this way, a back pressure or a turbulence of the mixture can arise before it flows into the guide vane ring.
  • the object of the invention is therefore to improve the selectivity of classifiers in which the feed material and classifying air are introduced together.
  • the classifier according to the invention has a classifier housing.
  • a sifter wheel having an axis of rotation X and a guide vane ring are arranged in the sifter housing.
  • R perpendicular to the axis of rotation X between the guide vane ring and the classifier housing is an annular space and a viewing zone is provided between the guide vane ring and the classifier wheel.
  • the axis of rotation X preferably runs in the vertical direction.
  • the invention is characterized in that at least one deflection element is arranged at least between two adjacent vertical guide vanes, which deflection element has at least one downward curvature and / or bevel.
  • the downward curvature and / or fold is a Controlled diversion of the gas-solid mixture into the classifier's viewing zone is possible.
  • a fold is understood to mean an angled straight section of the deflecting element.
  • At least one deflecting element is preferably arranged between each two adjacent vertical guide vanes.
  • the deflection elements can either be identical or different. All deflecting elements are preferably identical within a sifter, which means that production costs can be reduced. Nevertheless, it can be advantageous to use differently designed deflection elements in a sifter in order to produce different effects at different points within the sifter.
  • deflecting element can also be used in other deflecting elements in one and the same embodiment of a classifier according to the invention and preferably in all deflecting elements of this embodiment.
  • Generic classifiers are generally arranged in an upright position. Therefore, hereinafter referred to as "vertical" directions are parallel to the direction of gravity designated. Correspondingly, directions perpendicular to the direction of gravity are referred to as horizontal.
  • At least one of the deflecting elements advantageously extends over the entire width between two adjacent guide vanes. In this way, areas within the guide vane ring in which an uncontrolled flow into the viewing zone could occur are avoided.
  • At least one of the deflection elements extends from the guide vane ring into the viewing zone and / or into the annular space.
  • an extension into the annular space is advantageous, since in this case the gas-solid mixture already meets the deflecting elements in the annular space and is deflected. This leads to a very controlled flow of the gas-solid mixture into the viewing zone.
  • At least one of the deflection elements has a changing radius of curvature in the radial direction R of the guide vane ring, at least in a partial section. At least one of the deflection elements preferably has a changing radius of curvature in the radial direction R over the entire length.
  • At least one of the deflection elements has a radially inner end with a first end section and / or a radially outer end with a second end section.
  • the terms radially inside and radially outside refer to the guide vane ring.
  • the guide vane ring preferably has a cylindrical basic shape.
  • the end sections can be configured in different ways, which will be explained in more detail below.
  • An end section preferably comprises less than 40%, in particular less than 20% of the total length of a deflecting element.
  • At least one of the end sections is straight.
  • a section is straight if it has no curvature.
  • This embodiment is particularly advantageous in the case of the first end section of the radially inner end.
  • the gas-solid mixture should flow in the direction of the classifier wheel and thereby as homogeneously as possible.
  • the straight design of the first end section favors a homogeneous flow.
  • Straight end sections are preferably bevelled, i. H. angled and thus form folds.
  • At least one of the end sections is preferably arranged horizontally. It is particularly preferably the first end section of the radially inner end. This also serves to generate a homogeneous flow in the direction of the classifier wheel.
  • At least one of the second end sections or its tangential extension extends at an angle ⁇ to a horizontal H, where: ⁇ 20 °.
  • the second end sections are each arranged at an outer end of the deflecting elements. When used as intended, the gas-solid mixture reaches the deflection elements from below. It is therefore particularly advantageous if the second end sections are oriented downward at an angle ⁇ greater than or equal to 20 °. Particularly preferably, ⁇ 60 ° also applies.
  • a straight extension of an arcuate section that is tangential to the curvature at an end point is referred to as a tangential extension of the section is.
  • the arcuate section is preferably viewed in cross section to determine the tangential extension.
  • the degree of deflection of the gas-solid mixture has an influence on the selectivity. If the deflection is too strong, turbulence or backwater can occur. Too little redirection remains ineffective.
  • the first end section of at least one of the deflecting elements or its tangential extension and the second end section of the same deflecting element or its tangential extension run at an angle ⁇ to one another, where: ⁇ ⁇ 90 °.
  • ⁇ 120 ° applies.
  • ⁇ 160 ° particularly preferably applies.
  • the first end section can be advantageous to arrange the first end section at an angle greater than 0 ° to a horizontal H.
  • at least one of the first end sections or its tangential extension extends at an angle ⁇ to a horizontal H, where: ⁇ ⁇ 10 °.
  • the gas-solid mixture can in this way be deflected downwards by the deflecting element and thus in the direction in which the coarse material is ultimately supposed to arrive.
  • the angle ⁇ must not be chosen too large.
  • the angles are preferably below one and the same horizontal H.
  • At least one vertical flap element extending into the viewing zone is preferably arranged on the inner circumference of the guide vane ring.
  • the vertical flap element or elements have the advantage that the flow of the gas-solid mixture emerging from the guide vane ring into the viewing zone can be adjusted even more specifically.
  • the advantage of the flap elements is that the flow can also be given a twist, preferably in the direction of rotation of the classifier wheel.
  • the flap element is preferably arranged to be pivotable about a vertical axis.
  • the flap element is preferably arranged on the inner end face of the vertical guide vane.
  • the length of the flap element is preferably equal to the length of the vertical guide vane. According to a particular embodiment, the flap element is designed to be rectangular.
  • the flap element preferably has at least one horizontal slot. This embodiment is used when the deflection elements extend into the viewing zone.
  • the number of horizontal slots is preferably based on the number of deflection elements.
  • the width of the slots is adapted to the configuration, ie to the curvature and / or bevel of the first end sections of the deflecting elements.
  • At least one flap element preferably has a curvature and / or a bevel.
  • the curvature or fold of the flap element preferably points in the direction of the inner circumference of the guide vane ring.
  • the annular space advantageously tapers towards the top.
  • the volume flow is gradually reduced, so that it is advantageous to steadily reduce the volume of the annular space towards the top. This is achieved through the rejuvenation.
  • the guide vane ring has at least one swirl breaker.
  • Swirl breakers prevent a flow in the circumferential direction of the guide vane ring and in this way homogenize the flow of the gas-solid mixture.
  • the object is also achieved with a mill which is combined with a classifier according to the invention.
  • the mill can, for example, be a pendulum mill or be a roller mill.
  • the classifier is preferably integrated into the mill, preferably a pendulum mill or a roller mill.
  • a sifter 10 is shown schematically.
  • the separator 10 has a separator housing 20 in which an inlet 21 for a volume flow Q of a gas-solid mixture 100 is provided in a lower region.
  • a sifter wheel 30 and a guide vane ring 50 are arranged in the sifter housing 20.
  • the classifier wheel 30 and the guide vane ring 50 have a common main axis, which is the axis of rotation X of the classifier wheel 30.
  • the axis of rotation X runs in the direction of the gravitational force F.
  • a radial direction R extends perpendicular to the axis of rotation X.
  • An annular space 26 is provided in the radial direction R between the guide vane ring 50 and the separator housing 20.
  • the space between the classifier wheel 30 and the guide vane ring 50 forms the viewing zone 32.
  • the guide vane ring 50 is equipped with deflection elements 53 which have a downward curvature. The deflection elements 53 are in particular in connection with the Figures 12 to 18 described in more detail.
  • the classifier wheel 30 is driven in rotation by a drive device 40, so that the classifier wheel 30 rotates about the axis of rotation X.
  • a first outlet 22 is arranged above the classifier wheel 30.
  • the first outlet 22 is connected to a suction device (not shown) which generates a negative pressure.
  • a suction device not shown
  • a first type of particle 101, the fine material is sucked off through the first outlet 22.
  • a second type of particle 102, the coarse material is discharged through the second outlet 23.
  • the classifier wheel 30 rejects large particles 102. These large particles reach the funnel 25 and from there to the second outlet 23.
  • the separator housing 20 is closed at the upper end by a housing cover 24.
  • a mill 110 is shown, which is designed as a pendulum mill. Inside the housing 112, which is closed at the top with a mill cover 114 and at the bottom by means of a mill bottom 116, there is a grinding device 118 which has several grinding pendulums 120.
  • the classifier 10 is integrated into the mill housing above the grinding device 18.
  • the annular space 26 is located between the mill housing 112 and the guide vane ring 50.
  • the classifier wheel 30 is arranged within the guide vane ring 50.
  • a viewing zone 32 is located between the separator wheel 30 and the guide vane ring 50.
  • the cylindrical separator housing 20 can also be designed to be conical. With such a conical sifter housing 20 '(shown in dashed lines) an upwardly tapering annular space 26 is formed.
  • the first outlet 22 is connected to the interior of the classifier wheel 30.
  • the guide vane ring 50 has a plurality of vertical guide vanes 54. Five deflection elements 53 are arranged between adjacent vertical guide vanes 54, each of which has a downward curvature.
  • the volume flow Q of the gas-solid mixture 100 flows from below into the annular space 26 and from there through the guide vane ring 50 into the sifting zone 32. Fine particles 101 enter the interior of the sifter wheel 30 and are sucked off through the first outlet 22. Coarse particles 102 fall down out of the viewing zone 32.
  • the deflection elements 53 impart flow components to the gas-solid mixture flowing through the guide vane ring 50 towards the classifier wheel, which is indicated by the arrows shown.
  • the Figure 4 shows the guide vane ring 50 from Figure 3 in perspective view.
  • the Figure 5 shows the top view of the in Figure 4 guide vane ring 50 shown.
  • the guide vane ring 50 has a plurality of vertical guide vanes 54, with five deflecting elements between each two adjacent guide vanes 54 53 are arranged. Each deflection element 53 extends over the entire width between two vertical guide vanes 54. The deflection elements 53 are arranged equidistantly in the vertical direction.
  • the guide vane ring 50 has a plurality of swirl breakers 52 on its outer circumferential surface.
  • the twist breakers 52 protrude into the annular space 26 (see Figure 1 ) and oppose a flow in the circumferential direction.
  • the twist breakers 52 have a rectangular basic shape and are made of sheet metal.
  • the swirl breakers 52 project in the radial direction R away from the guide vane ring 50 and extend over the entire height of the guide vane ring.
  • the deflection elements 53 have a downward curvature.
  • Each deflecting element 53 has a radially inner end 55 and a radially outer end 56. In the embodiment shown, the radially inner ends 55 do not protrude into the viewing zone 32.
  • a first end section 57 is arranged at the radially inner end 55 of each deflecting element 53 and a second end section 58 is arranged at the radially outer end 56 of each deflecting element 53. Both end sections 57, 58 are curved.
  • the Figure 7 shows a further embodiment of the guide vane ring 50 in a perspective illustration.
  • the Figure 8 shows the top view of the in Figure 7 guide vane ring 50 shown.
  • flap elements 60 are additionally arranged, which can be pivoted about a vertical axis 62.
  • these flap elements 60 are arranged, which are pivoted in the direction of rotation D and form an angle ⁇ with a radial direction R.
  • the angle ⁇ is 30 °.
  • the angle ⁇ is preferably in the range between 0 ° and 60 °.
  • the Figure 9 shows a further embodiment of the guide vane ring 50 in a perspective illustration.
  • the Figure 10 shows the top view of the in Figure 9 guide vane ring 50 shown.
  • the flap elements 60 have a curvature in the direction of the inner circumference of the guide vane ring 50.
  • the direction of rotation D of the classifier wheel not shown, is shown.
  • the free ends of the flap elements point in the direction of rotation D.
  • the Figure 11 shows a further embodiment of the guide vane ring 50 in a perspective illustration.
  • the Figure 12 shows the top view of the in Figure 11 guide vane ring 50 shown.
  • the flap elements 60 have a curvature in the direction of the inner circumference of the guide vane ring 50.
  • the direction of rotation D of the classifier wheel not shown, is shown.
  • the free ends of the flap elements also point in the direction of rotation D, the classifier wheel in contrast to the Figures 9 and 10 rotates counterclockwise.
  • FIG. 13 a further embodiment of the guide vane ring 50 is shown in perspective.
  • the Figure 14 shows the top view of the in Figure 13 guide vane ring 50 shown.
  • the deflecting elements 53 protrude with their radially inner end 55 into the viewing zone 32 (see FIG Figure 3 ) into it.
  • they are provided with horizontal slots 64. Since five deflection elements 53 are arranged between each two vertical guide vanes 54, each flap element 60 has four slots 64.
  • the Figure 15 shows an enlarged section of the guide vane ring 50 of FIG Figures 13 and 14th .
  • the deflecting elements 53 each have a radially inner end 55 and a radially outer end 56.
  • the radially inner end 55 has a first end section 57 and the radially outer end 56 has a second end section 58.
  • the deflection elements 53 have a downward curvature (see Figures 16 to 20 ) or a downward edging (see Figures 21 and 22nd ) on.
  • the deflecting elements 53 are arranged relative to an axis of rotation X of the classifier wheel (not shown here), the distance between the deflecting element 53 and the axis of rotation X being shown reduced for reasons of illustration.
  • the illustrated embodiments differ in particular in the design of the end sections 57, 58.
  • the end sections 57, 58 can both be curved (see FIG Figures 16 to 18 ) or both straight (see Figures 20 to 22 ), also being straight and / or curved End sections can be connected to one another via a curved central section.
  • the Figures 21 and 22nd show deflection elements 53 with bevels.
  • each deflecting element 53 or its tangential extension is arranged at an angle ⁇ to a horizontal H.
  • the angle ⁇ is between 0 ° (see Figure 16 ) and approx. 28 ° (see e.g. Figure 20 ).
  • the horizontal H which corresponds to the radial direction R, forms a right angle with the axis of rotation X.
  • each deflecting element 53 or its tangential extension is arranged at an angle ⁇ to the horizontal H.
  • the angle ⁇ is between approx. 35 ° (see e.g. Figure 17 ) and approx. 65 ° (see Figure 16 ).
  • the first end section 57 and the second end section 58 of a deflecting element 53 or their tangential extensions form an angle ⁇ .
  • the angle ⁇ is between approx. 108 ° (see Figure 20 ) and approx. 153 ° (see Figure 18 ).
  • angles ⁇ , ⁇ and ⁇ result in a total of 180 °. With the exception of the angle ⁇ in Figure 18 all angles ⁇ , ⁇ , ⁇ are oriented downwards.
  • the Figure 23 shows the particle size distribution of the fines from two viewings S1 and S2.
  • the measurements were preferably carried out by means of sedimentation analysis.
  • the feed material was identical in terms of particle size distribution in the two classifications S1 and S2.
  • the first sifting S1 was carried out with a conventional sifter. In the first sifting S1, 97% of the particles have a particle size x ⁇ 28 ⁇ m. A little over 50% of the particles were smaller than 10 ⁇ m and a little under 25% were ⁇ 5 ⁇ m.
  • a sifter according to the invention was used in the second sifting S2. This differs from the sifter of the first sifting S1 in particular in that there are four deflecting elements with downward curvatures according to FIG Figures 4 to 6 exhibited.
  • the second classification S2 shows that the invention achieves an improvement in the particle size distribution.

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Combined Means For Separation Of Solids (AREA)
  • Cyclones (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Disintegrating Or Milling (AREA)

Description

Die vorliegende Erfindung betrifft einen Sichter gemäß dem Oberbegriff des Anspruchs 1 sowie eine Mühle mit einem solchen Sichter.The present invention relates to a classifier according to the preamble of claim 1 and to a mill with such a classifier.

Unter Sichten wird im Allgemeinen die Trennung von Feststoffen nach bestimmten Kriterien wie Massendichte oder Partikelgröße verstanden. Das Windsichten ist eine Gruppe von Sichtverfahren, bei denen ein Gasstrom, die sogenannte Sichtluft, verwendet wird, um diese Trennung zu erreichen. Das Wirkprinzip beruht darauf, dass feine oder kleine Partikel von dem Gasstrom stärker beeinflusst und mitgerissen werden als grobe oder große Partikel.Sifting is generally understood to mean the separation of solids according to certain criteria such as mass density or particle size. Air sifting is a group of sifting processes in which a gas flow, the so-called sifting air, is used to achieve this separation. The operating principle is based on the fact that fine or small particles are more strongly influenced and carried away by the gas flow than coarse or large particles.

Windsichter werden beispielsweise zur Klassierung von Kohlestaub oder anderem Mahlgut einer Mühle eingesetzt. Ziel hierbei ist es, nach dem Mahlvorgang Partikel, die ausreichend klein zermahlen wurden, und Partikel, die weiter zermahlen werden müssen, voneinander zu trennen. Diese beiden Partikelgruppen werden auch als Feingut und Grobgut bezeichnet. Grundsätzlich kann ein Sichter auch für die Trennung oder Klassierung von Feststoffen anderen Ursprungs eingesetzt werden.Air classifiers are used, for example, to classify coal dust or other grist from a mill. The aim here is, after the grinding process, to separate particles that have been ground sufficiently small and particles that have to be ground further. These two groups of particles are also referred to as fine and coarse material. In principle, a sifter can also be used for the separation or classification of solids of other origins.

Es gibt verschiedene Arten von Windsichtern. Ein wesentliches Unterscheidungskriterium ist die Art und Weise, wie der zu trennende Feststoff, das Aufgabegut, und die Sichtluft in den Sichter eingebracht werden. So können Feststoff und Sichtluft entweder voneinander getrennt oder gemeinsam eingebracht werden.There are different types of air separators. An essential differentiating criterion is the way in which the solids to be separated, the feed material and the sifting air are introduced into the sifter. In this way, solids and classifying air can either be introduced separately or together.

Ein Windsichter, gemäß dem Oberbegriff des Anspruchs 1, bei dem Feststoff und Sichtluft gemeinsam eingebracht werden, ist aus der US 2010/0236458 A1 bekannt. Der offenbarte Windsichter wird für die Sichtung von Kohlestaub eingesetzt. Das Gas-Feststoff-Gemisch aus Kohlestaub und Sichtluft wird von unten in das Sichtergehäuse eingelassen. Der Einlassvolumenstrom des Gas-Feststoff-Gemischs strömt vollständig von außen in das Innere eines Leitschaufelkranzes. Der Leitschaufelkranz weist eine Mehrzahl von Umlenkelementen auf, zwischen denen das Gemisch hindurchströmt. Die Umlenkelemente sind gegenüber der Horizontalen um 50 bis 70° gekippt und fixiert. Im Inneren des Leitschaufelkranzes befindet sich ein Sichterrad. Das Sichterrad wird rotatorisch angetrieben und weist eine Mehrzahl von Lamellen auf, die im Wesentlichen vertikal verlaufen. Feine Partikel können aufgrund der Strömung und trotz der Rotation des Sichterrades zwischen den Lamellen des Sichterrades hindurchtreten und werden anschließend nach oben abgesaugt. Grobe Partikel prallen gegen die Lamellen, werden auf diese Weise zurückgeworfen und fallen schließlich durch die Gravitation nach unten.An air classifier according to the preamble of claim 1, in which solid matter and classifying air are introduced together, is from the US 2010/0236458 A1 known. The disclosed wind sifter will used for the sifting of coal dust. The gas-solid mixture of coal dust and sifting air is let into the sifter housing from below. The inlet volume flow of the gas-solid mixture flows completely from the outside into the interior of a guide vane ring. The guide vane ring has a plurality of deflection elements, between which the mixture flows. The deflection elements are tilted by 50 to 70 ° relative to the horizontal and are fixed. A sifter wheel is located inside the guide vane ring. The classifier wheel is driven in rotation and has a plurality of lamellae which run essentially vertically. Due to the flow and despite the rotation of the classifier wheel, fine particles can pass between the lamellae of the classifier wheel and are then sucked upwards. Coarse particles hit the lamellas, are thrown back in this way and finally fall down due to gravity.

Ein weiterer Sichter mit gegenüber der Horizontalen gekippten Umlenkelementen ist der Jalousiesichter Typ LJKS, der aus dem Artikel " Stand der Sichtertechnik - Sichter für Massengüter" von S. Bernotat, erschienen in ZKG International 43 (1990) Februar, No. 2, Wiesbad en, DE, bekannt ist.Another sifter with deflection elements tilted in relation to the horizontal is the type LJKS louvre sifter, which is taken from the article " State of the classifier technology - classifier for bulk goods "by S. Bernotat, published in ZKG International 43 (1990) February, No. 2, Wiesbad en, DE, is known.

Bei anderen Windsichtern sind die Leitschaufeln des Leitschaufelkranzes vertikal angeordnet, so beispielsweise in WO 2014/124899 A1 . Die dort vorgesehenen Leitschaufeln können gerade oder gebogen sein. Ähnliche Windsichter sind auch aus den Druckschriften EP 1 239 966 B1 , EP 2 659 988 A1 , DE 44 23 815 C2 und EP 1 153 661 A1 bekannt. Im Falle der EP 2 659 988 A1 sind die Lamellen justierbar.In other air separators, the guide vanes of the guide vane ring are arranged vertically, for example in FIG WO 2014/124899 A1 . The guide vanes provided there can be straight or curved. Similar air separators are also from the publications EP 1 239 966 B1 , EP 2 659 988 A1 , DE 44 23 815 C2 and EP 1 153 661 A1 known. In case of EP 2 659 988 A1 the slats are adjustable.

Bei der EP 1 153 661 A1 kommen sowohl vertikale als auch horizontale Lamellen zum Einsatz, was insgesamt zu einer Vergleichmäßigung der Strömung führen soll. Die horizontale Unterteilung des Strömungsweges soll außerdem bewirken, dass das Sichterrad über die gesamte Höhe angeströmt wird, was zu einer Verbesserung der Trennschärfe beitragen soll.In the EP 1 153 661 A1 Both vertical and horizontal lamellae are used, which should lead to an overall equalization of the flow. The horizontal subdivision of the flow path should also cause the classifier wheel to have a flow over the entire height, which should contribute to an improvement in the selectivity.

Eine Mühle mit einem integrierten Sichter ist aus US 2012/0138718 A1 bekannt. Die Umlenkelemente der US 2010/0236458 A1 und die Lamellen der EP 1 153 661 A1 stellen für die Strömung jedoch eher ein Hindernis dar. Insbesondere bei der US 2010/0236458 A1 strömt das Gemisch aus Aufgabegut und Sichterluft fast senkrecht auf die Umlenkelemente. Auf diese Weise kann ein Rückstau oder eine Verwirbelung des Gemischs vor dem Einströmen in den Leitschaufelkranz entstehen.A mill with an integrated classifier is off US 2012/0138718 A1 known. The deflection elements of the US 2010/0236458 A1 and the slats of the EP 1 153 661 A1 are more of an obstacle to the flow. Especially with the US 2010/0236458 A1 the mixture of feed material and sifter air flows almost vertically onto the deflection elements. In this way, a back pressure or a turbulence of the mixture can arise before it flows into the guide vane ring.

Die aus dem Stand der Technik bekannten Lösungen sind daher nicht ausreichend, um ein kontrolliertes Einbringen des Gemischs aus Aufgabegut und Sichterluft in die Sichtzone zwischen dem Leitschaufelkranz und dem Sichterrad zu ermöglichen. Unter dem unkontrollierten Einbringen leidet die Trennschärfe der Sichtung.The solutions known from the prior art are therefore not sufficient to enable a controlled introduction of the mixture of feed material and classifier air into the classifying zone between the guide vane ring and the classifier wheel. The selectivity of the sifting suffers from the uncontrolled introduction.

Aufgabe der Erfindung ist es daher, die Trennschärfe von Sichtern, bei denen Aufgabegut und Sichtluft gemeinsam eingebracht werden, zu verbessern.The object of the invention is therefore to improve the selectivity of classifiers in which the feed material and classifying air are introduced together.

Diese Aufgabe wird durch einen Sichter gemäß Anspruch 1 gelöst. Die Aufgabe wird auch mit einer Mühle gemäß Anspruch 15 gelöst.This object is achieved by a classifier according to claim 1. The object is also achieved with a mill according to claim 15.

Vorteilhafte Weiterbildungen sind Gegenstand der Unteransprüche.Advantageous further developments are the subject of the subclaims.

Der erfindungsgemäße Sichter weist ein Sichtergehäuse auf. In dem Sichtergehäuse sind ein eine Drehachse X aufweisendes Sichterrad und ein Leitschaufelkranz angeordnet. In Radialrichtung R senkrecht zu der Drehachse X zwischen dem Leitschaufelkranz und dem Sichtergehäuse ist ein Ringraum und zwischen dem Leitschaufelkranz und dem Sichterrad ist eine Sichtzone vorgesehen.The classifier according to the invention has a classifier housing. A sifter wheel having an axis of rotation X and a guide vane ring are arranged in the sifter housing. In the radial direction R perpendicular to the axis of rotation X between the guide vane ring and the classifier housing is an annular space and a viewing zone is provided between the guide vane ring and the classifier wheel.

Die Drehachse X verläuft bevorzugt in vertikaler Richtung.The axis of rotation X preferably runs in the vertical direction.

Die Erfindung zeichnet sich dadurch aus, dass mindestens zwischen zwei benachbarten vertikalen Leitschaufeln zumindest ein Umlenkelement angeordnet ist, das mindestens eine nach unten weisende Krümmung und/oder Abkantung aufweist. Durch die nach unten weisende Krümmung und/oder Abkantung ist ein kontrolliertes Umleiten des Gas-Feststoff-Gemischs in die Sichtzone des Sichters möglich. Unter einer Abkantung wird ein abgewinkelter gerader Abschnitt des Umlenkelementes verstanden.The invention is characterized in that at least one deflection element is arranged at least between two adjacent vertical guide vanes, which deflection element has at least one downward curvature and / or bevel. The downward curvature and / or fold is a Controlled diversion of the gas-solid mixture into the classifier's viewing zone is possible. A fold is understood to mean an angled straight section of the deflecting element.

Vorzugsweise ist zwischen jeweils zwei benachbarten vertikalen Leitschaufeln zumindest ein Umlenkelement angeordnet.At least one deflecting element is preferably arranged between each two adjacent vertical guide vanes.

Der Vorteil dieser Umlenkelemente besteht darin, dass bereits innerhalb des Leitschaufelkranzes der Strömung des Gas-Feststoffgemisches zusätzlich eine horizontale und/oder vertikal nach unten gerichtete Bewegungskomponente verliehen werden kann. Dies führt innerhalb der Sichtzone zu einer verbesserten Heranführung der Strömung an das Sichterrad, was wiederum die Trennschärfe des Sichters erhöht.The advantage of these deflecting elements is that a horizontal and / or vertical downward movement component can be given to the flow of the gas-solid mixture already within the guide vane ring. This leads to an improved approach of the flow to the classifier wheel within the classifying zone, which in turn increases the separator's precision.

Wird in einem Sichter eine Mehrzahl von Umlenkelementen vorgesehen, so können die Umlenkelemente entweder identisch oder unterschiedlich sein. Bevorzugt sind alle Umlenkelemente innerhalb eines Sichters identisch, wodurch die Produktionskosten gesenkt werden können. Dennoch kann es vorteilhaft sein, in einem Sichter unterschiedlich ausgeführte Umlenkelemente zu verwenden, um an verschiedenen Stellen innerhalb des Sichters unterschiedliche Effekte hervorzurufen.If a plurality of deflection elements is provided in a sifter, the deflection elements can either be identical or different. All deflecting elements are preferably identical within a sifter, which means that production costs can be reduced. Nevertheless, it can be advantageous to use differently designed deflection elements in a sifter in order to produce different effects at different points within the sifter.

Merkmale, die nachfolgend bezüglich eines Umlenkelements beschrieben werden, können auch bei anderen Umlenkelementen in ein- und derselben Ausführungsform eines erfindungsgemäßen Sichters und bevorzugt bei allen Umlenkelementen dieser Ausführungsform zur Anwendung kommen.Features that are described below with regard to a deflecting element can also be used in other deflecting elements in one and the same embodiment of a classifier according to the invention and preferably in all deflecting elements of this embodiment.

Gattungsgemäße Sichter sind im Allgemeinen stehend angeordnet. Daher werden nachfolgend mit "vertikal" Richtungen parallel zur Richtung der Schwerkraft bezeichnet. Als horizontal werden dementsprechend Richtungen senkrecht zur Richtung der Schwerkraft bezeichnet.Generic classifiers are generally arranged in an upright position. Therefore, hereinafter referred to as "vertical" directions are parallel to the direction of gravity designated. Correspondingly, directions perpendicular to the direction of gravity are referred to as horizontal.

Vorteilhafterweise erstreckt sich zumindest eines der Umlenkelemente über die gesamte Breite zwischen zwei benachbarten Leitschaufeln. Auf diese Weise werden Bereiche innerhalb des Leitschaufelkranzes, in denen es zu einem unkontrollierten Einströmen in die Sichtzone kommen könnte, vermieden.At least one of the deflecting elements advantageously extends over the entire width between two adjacent guide vanes. In this way, areas within the guide vane ring in which an uncontrolled flow into the viewing zone could occur are avoided.

Bei vorteilhaften Weiterbildungen ist vorgesehen, dass sich zumindest eines der Umlenkelemente von dem Leitschaufelkranz in die Sichtzone und/oder in den Ringraum erstreckt. Insbesondere eine Erstreckung in den Ringraum ist vorteilhaft, da das Gas-Feststoff-Gemisch in diesem Fall bereits schon im Ringraum auf die Umlenkelemente trifft und umgelenkt wird. Dies führt zu einem sehr kontrollierten Einströmen des Gas-Feststoff-Gemischs in die Sichtzone.In advantageous developments it is provided that at least one of the deflection elements extends from the guide vane ring into the viewing zone and / or into the annular space. In particular, an extension into the annular space is advantageous, since in this case the gas-solid mixture already meets the deflecting elements in the annular space and is deflected. This leads to a very controlled flow of the gas-solid mixture into the viewing zone.

Um ein gleichmäßiges Umlenken zu ermöglichen weist zumindest eines der Umlenkelemente in Radialrichtung R des Leitschaufelkranzes zumindest in einem Teilabschnitt einen sich ändernden Krümmungsradius auf. Bevorzugt weist zumindest eines der Umlenkelemente in Radialrichtung R über die gesamte Länge einen sich ändernden Krümmungsradius auf.In order to enable uniform deflection, at least one of the deflection elements has a changing radius of curvature in the radial direction R of the guide vane ring, at least in a partial section. At least one of the deflection elements preferably has a changing radius of curvature in the radial direction R over the entire length.

Vorteilhafterweise weist zumindest eines der Umlenkelemente ein radial inneres Ende mit einem ersten Endabschnitt und/oder ein radial äußeres Ende mit einem zweiten Endabschnitt auf. Die Begriffe radial innen und radial außen sind dabei auf den Leitschaufelkranz bezogen. Der Leitschaufelkranz weist bevorzugt eine zylindrische Grundform auf. Die Endabschnitte können auf unterschiedliche Art und Weise ausgestaltet werden, was nachfolgend näher erläutert wird.Advantageously, at least one of the deflection elements has a radially inner end with a first end section and / or a radially outer end with a second end section. The terms radially inside and radially outside refer to the guide vane ring. The guide vane ring preferably has a cylindrical basic shape. The end sections can be configured in different ways, which will be explained in more detail below.

Ein Endabschnitt umfasst vorzugsweise weniger als 40 %, insbesondere weniger als 20 % der Gesamtlänge eines Umlenkelements.An end section preferably comprises less than 40%, in particular less than 20% of the total length of a deflecting element.

Bei vorteilhaften Weiterbildungen des Sichters ist zumindest einer der Endabschnitte gerade. Ein Abschnitt ist dann gerade, wenn er keine Krümmung aufweist. Diese Ausführung ist insbesondere bei dem ersten Endabschnitt des radial inneren Endes von Vorteil. An dem radial inneren Ende soll das Gas-Feststoff-Gemisch in Richtung des Sichterrades und dabei möglichst homogen strömen. Die gerade Ausführung des ersten Endabschnitts begünstigt eine homogene Strömung.In advantageous developments of the sifter, at least one of the end sections is straight. A section is straight if it has no curvature. This embodiment is particularly advantageous in the case of the first end section of the radially inner end. At the radially inner end, the gas-solid mixture should flow in the direction of the classifier wheel and thereby as homogeneously as possible. The straight design of the first end section favors a homogeneous flow.

Gerade Endabschnitte sind vorzugsweise abgekantet, d. h. abgewinkelt und bilden somit Abkantungen.Straight end sections are preferably bevelled, i. H. angled and thus form folds.

Bevorzugt ist zumindest einer der Endabschnitte horizontal angeordnet. Besonders bevorzugt handelt es sich dabei um den ersten Endabschnitt des radial inneren Endes. Auch dies dient dem Erzeugen einer homogenen Strömung in Richtung des Sichterrades.At least one of the end sections is preferably arranged horizontally. It is particularly preferably the first end section of the radially inner end. This also serves to generate a homogeneous flow in the direction of the classifier wheel.

Bei vorteilhaften Weiterbildungen ist vorgesehen, dass zumindest einer der zweiten Endabschnitte oder dessen tangentiale Verlängerung in einem Winkel α zu einer Horizontalen H verläuft, wobei gilt: α ≥ 20°. Die zweiten Endabschnitte sind jeweils an einem äußeren Ende der Umlenkelemente angeordnet. Das Gas-Feststoff-Gemisch gelangt bei bestimmungsgemäßem Gebrauch von unten an die Umlenkelemente. Daher ist es insbesondere vorteilhaft, wenn die zweiten Endabschnitte in einem Winkel α größer oder gleich 20° nach unten ausgerichtet sind. Besonders bevorzugt gilt zudem α ≤ 60°.In advantageous developments it is provided that at least one of the second end sections or its tangential extension extends at an angle α to a horizontal H, where: α 20 °. The second end sections are each arranged at an outer end of the deflecting elements. When used as intended, the gas-solid mixture reaches the deflection elements from below. It is therefore particularly advantageous if the second end sections are oriented downward at an angle α greater than or equal to 20 °. Particularly preferably, α 60 ° also applies.

Als tangentiale Verlängerung wird eine gerade Verlängerung eines bogenförmigen Abschnitts bezeichnet, die tangential zu der Krümmung an einem Endpunkt des Abschnitts ist. Der bogenförmige Abschnitt wird zur Bestimmung der tangentialen Verlängerung bevorzugt im Querschnitt betrachtet.A straight extension of an arcuate section that is tangential to the curvature at an end point is referred to as a tangential extension of the section is. The arcuate section is preferably viewed in cross section to determine the tangential extension.

Die Ausprägung der Umlenkung des Gas-Feststoff-Gemischs besitzt einen Einfluss auf die Trennschärfe. Ist die Umlenkung zu stark, kann es zu Verwirbelungen oder einem Rückstau kommen. Eine zu geringe Umlenkung bleibt wirkungslos.The degree of deflection of the gas-solid mixture has an influence on the selectivity. If the deflection is too strong, turbulence or backwater can occur. Too little redirection remains ineffective.

Bei vorteilhaften Weiterbildungen der Erfindung ist daher vorgesehen, dass der erste Endabschnitt zumindest eines der Umlenkelemente oder dessen tangentiale Verlängerung und der zweite Endabschnitt des gleichen Umlenkelements oder dessen tangentiale Verlängerung in einem Winkel β zueinander verlaufen, wobei gilt: β ≥ 90°. Insbesondere gilt β ≥ 120°. Besonders bevorzugt gilt zudem β ≤ 160°.In advantageous developments of the invention it is therefore provided that the first end section of at least one of the deflecting elements or its tangential extension and the second end section of the same deflecting element or its tangential extension run at an angle β to one another, where: β ≥ 90 °. In particular, β 120 ° applies. In addition, β 160 ° particularly preferably applies.

In Abhängigkeit davon, welcher Feststoff gesichtet werden soll und wie die in dem Gas-Feststoff-Gemisch enthaltenen Partikelverteilung ist, kann es vorteilhaft sein, den ersten Endabschnitt in einem Winkel größer 0° zu einer Horizontalen H anzuordnen. Bei vorteilhaften Weiterbildungen ist vorgesehen, dass zumindest einer der ersten Endabschnitte oder dessen tangentiale Verlängerung in einem Winkel γ zu einer Horizontalen H verläuft, wobei gilt: γ ≥ 10°. Um zu vermeiden, dass vermehrt Grobgut in dem Feingut landet, kann auf diese Weise das Gas-Feststoff-Gemisch durch das Umlenkelement nach unten und damit in die Richtung, in die das Grobgut schlussendlich gelangen soll, abgelenkt werden. Der Winkel γ darf jedoch nicht zu groß gewählt werden. Bevorzugt gilt γ ≤ 45, insbesondere γ ≤ 30.Depending on which solid is to be sifted and how the particle distribution contained in the gas-solid mixture is, it can be advantageous to arrange the first end section at an angle greater than 0 ° to a horizontal H. In advantageous developments it is provided that at least one of the first end sections or its tangential extension extends at an angle γ to a horizontal H, where: γ ≥ 10 °. In order to avoid that more and more coarse material ends up in the fine material, the gas-solid mixture can in this way be deflected downwards by the deflecting element and thus in the direction in which the coarse material is ultimately supposed to arrive. However, the angle γ must not be chosen too large. Preferably, γ 45 45, in particular γ 30.

Hinsichtlich der Winkel α, β und γ gilt besonders bevorzugt: α + β + γ = 180°. Bevorzugt befinden sich die Winkel unterhalb ein und derselben Horizontalen H.With regard to the angles α, β and γ, the following applies particularly preferably: α + β + γ = 180 °. The angles are preferably below one and the same horizontal H.

Es hat sich gezeigt, dass bereits mit jeweils einem Umlenkelement zwischen jeweils zwei benachbarten vertikalen Leitschaufeln gute Ergebnisse bezüglich der Strömungsverhältnisse erzielt werden können.It has been shown that good results with regard to the flow conditions can be achieved with one deflecting element between each two adjacent vertical guide vanes.

Bei vorteilhaften Weiterbildungen des Sichters ist vorgesehen, dass zwischen jeweils zwei benachbarten vertikalen Leitschaufeln jeweils zumindest drei bis fünf Umlenkelemente angeordnet sind. Auf diese Weise wird das zwischen zwei benachbarten vertikalen Leitschaufeln hindurchströmende Gas-Feststoff-Gemisch in Teilströme unterteilt, wodurch Verwirbelungen vermieden werden.In advantageous developments of the sifter, provision is made for at least three to five deflecting elements to be arranged between each two adjacent vertical guide vanes. In this way, the gas-solid mixture flowing through between two adjacent vertical guide vanes is divided into partial flows, thereby avoiding turbulence.

Vorzugsweise ist am Innenumfang des Leitschaufelkranzes mindestens ein sich in die Sichtzone erstreckendes vertikales Klappenelement angeordnet. Das oder die vertikalen Klappenelemente haben den Vorteil, dass die aus dem Leitschaufelkranz in die Sichtzone austretende Strömung des Gas-Feststoff-Gemisches noch gezielter eingestellt werden kann. Der Vorteil der Klappenelemente besteht darin, dass der Strömung zusätzlich ein Drall, vorzugsweise in Drehrichtung des Sichterrades, verliehen werden kann.At least one vertical flap element extending into the viewing zone is preferably arranged on the inner circumference of the guide vane ring. The vertical flap element or elements have the advantage that the flow of the gas-solid mixture emerging from the guide vane ring into the viewing zone can be adjusted even more specifically. The advantage of the flap elements is that the flow can also be given a twist, preferably in the direction of rotation of the classifier wheel.

Vorzugsweise ist das Klappenelement um eine vertikale Achse schwenkbar angeordnet.The flap element is preferably arranged to be pivotable about a vertical axis.

Vorzugsweise ist das Klappenelement an der inneren Stirnseite der vertikalen Leitschaufel angeordnet.The flap element is preferably arranged on the inner end face of the vertical guide vane.

Vorzugsweise ist die Länge des Klappenelementes gleich der Länge der vertikalen Leitschaufel. Das Klappenelement ist gemäß einer besonderen Ausführungsform rechteckig ausgestaltet.The length of the flap element is preferably equal to the length of the vertical guide vane. According to a particular embodiment, the flap element is designed to be rectangular.

Vorzugsweise weist das Klappenelement mindestens einen horizontalen Schlitz auf. Diese Ausführungsform wird eingesetzt, wenn sich auch die Umlenkelemente in die Sichtzone erstrecken. Die Anzahl der horizontalen Schlitze richtet sich vorzugsweise nach der Anzahl der Umlenkelemente. Die Breite der Schlitze ist an die Ausgestaltung, d. h. an die Krümmung und/oder Abkantung der ersten Endabschnitte der Umlenkelemente angepasst.The flap element preferably has at least one horizontal slot. This embodiment is used when the deflection elements extend into the viewing zone. The number of horizontal slots is preferably based on the number of deflection elements. The width of the slots is adapted to the configuration, ie to the curvature and / or bevel of the first end sections of the deflecting elements.

Vorzugsweise weist mindestens ein Klappenelement eine Krümmung und/oder eine Abkantung auf.At least one flap element preferably has a curvature and / or a bevel.

Die Krümmung oder Abkantung des Klappenelementes weist vorzugsweise in Richtung des Innenumfangs des Leitschaufelkranzes.The curvature or fold of the flap element preferably points in the direction of the inner circumference of the guide vane ring.

Die Ausführungen zu den Merkmalen Krümmung und Abkantung sowie zu den Ausführungsformen im Zusammenhang mit den Umlenkelementen gelten auch für die Klappenelemente. Diese Ausführungsformen der Klappenelemente haben den Vorteil, dass die Strömungen durch den Leitschaufelkranz noch gezielter eingestellt werden können.The statements on the features of curvature and bevel and on the embodiments in connection with the deflecting elements also apply to the flap elements. These embodiments of the flap elements have the advantage that the flows through the guide vane ring can be adjusted even more specifically.

Vorteilhafterweise verjüngt sich der Ringraum nach oben hin. Durch das Hindurchströmen des Gas-Feststoff-Gemischs durch den Leitschaufelkranz verringert sich der Volumenstrom nach und nach, sodass es vorteilhaft ist, das Volumen des Ringraums nach oben hin stetig zu verringern. Dies wird durch die Verjüngung erreicht.The annular space advantageously tapers towards the top. As the gas-solid mixture flows through the guide vane ring, the volume flow is gradually reduced, so that it is advantageous to steadily reduce the volume of the annular space towards the top. This is achieved through the rejuvenation.

Bei vorteilhaften Weiterbildungen weist der Leitschaufelkranz zumindest einen Drallbrecher auf. Drallbrecher verhindert eine Strömung in Umfangsrichtung des Leitschaufelkranzes und homogenisieren auf diese Weise die Strömung des Gas-Feststoff-Gemischs.In advantageous developments, the guide vane ring has at least one swirl breaker. Swirl breakers prevent a flow in the circumferential direction of the guide vane ring and in this way homogenize the flow of the gas-solid mixture.

Die Aufgabe wird auch mit einer Mühle gelöst, die mit einem erfindungsgemäßen Sichter kombiniert ist. Die Mühle kann beispielsweise eine Pendelmühle oder eine Wälzmühle sein. Vorzugsweise ist der Sichter in die Mühle, vorzugsweise einer Pendelmühle oder einer Wälzmühle, integriert.The object is also achieved with a mill which is combined with a classifier according to the invention. The mill can, for example, be a pendulum mill or be a roller mill. The classifier is preferably integrated into the mill, preferably a pendulum mill or a roller mill.

Die Erfindung wird in den Figuren beispielhaft dargestellt und erläutert. Es zeigt dabei:

Figur 1
eine schematische Seitenansicht eines Sichter im Schnitt;
Figur 2
eine Mühle mit integriertem Sichter gemäß der Figur 1 im Schnitt;
Figur 3
eine schematische Seitenansicht des oberen Abschnitt des Sichters gemäß der Figur 1 teilweise im Schnitt;
Figur 4
einen Leitschaufelkranz in einer perspektivischen Darstellung;
Figur 5
den Leitschaufelkranz der Figur 4 in einer Draufsicht;
Figur 6
einen vergrößerten Ausschnitt aus dem in den Figuren 4 und 5 gezeigten Leitschaufelkranz;
Figur 7
einen Leitschaufelkranz gemäß einer weiteren Ausführungsform in einer perspektivischen Darstellung;
Figur 8
den Leitschaufelkranz der Figur 7 in Draufsicht;
Figur 9
einen Leitschaufelkranz gemäß einer weiteren Ausführungsform in einer perspektivischen Darstellung;
Figur 10
den Leitschaufelkranz der Figur 9 in Draufsicht;
Figur 11
einen Leitschaufelkranz gemäß einer weiteren Ausführungsform in einer perspektivischen Darstellung;
Figur 12
den Leitschaufelkranz der Figur 11 in Draufsicht;
Figur 13
einen Leitschaufelkranz gemäß einer weiteren Ausführungsform in einer perspektivischen Darstellung;
Figur 14
den Leitschaufelkranz der Figur 13 in Draufsicht;
Figur 15
einen vergrößerten Ausschnitt aus dem in den Figuren 13 und 14 gezeigten Leitschaufelkranz;
Figuren 16 bis 22
verschiedene Ausführungsformen von Umfenkelementen in Seitenansicht;
Figur 23
ein Diagramm des Volumenstromanteils über der Partikelgröße.
The invention is illustrated and explained by way of example in the figures. It shows:
Figure 1
a schematic side view of a sifter in section;
Figure 2
a mill with an integrated classifier according to Figure 1 on average;
Figure 3
a schematic side view of the upper portion of the classifier according to FIG Figure 1 partly in section;
Figure 4
a guide vane ring in a perspective illustration;
Figure 5
the guide vane ring of the Figure 4 in a plan view;
Figure 6
an enlarged section of the in the Figures 4 and 5 guide vane ring shown;
Figure 7
a guide vane ring according to a further embodiment in a perspective illustration;
Figure 8
the guide vane ring of the Figure 7 in plan view;
Figure 9
a guide vane ring according to a further embodiment in a perspective illustration;
Figure 10
the guide vane ring of the Figure 9 in plan view;
Figure 11
a guide vane ring according to a further embodiment in a perspective illustration;
Figure 12
the guide vane ring of the Figure 11 in plan view;
Figure 13
a guide vane ring according to a further embodiment in a perspective illustration;
Figure 14
the guide vane ring of the Figure 13 in plan view;
Figure 15
an enlarged section of the in the Figures 13 and 14th guide vane ring shown;
Figures 16 to 22
various embodiments of Umfenkelemente in side view;
Figure 23
a diagram of the volume flow rate over the particle size.

In Figur 1 ist ein Sichter 10 schematisch dargestellt. Der Sichter 10 weist ein Sichtergehäuse 20 auf, in dem in einem unteren Bereich ein Einlass 21 für einen Volumenstrom Q eines Gas-Feststoff-Gemischs 100 vorgesehen ist.In Figure 1 a sifter 10 is shown schematically. The separator 10 has a separator housing 20 in which an inlet 21 for a volume flow Q of a gas-solid mixture 100 is provided in a lower region.

In dem Sichtergehäuse 20 sind ein Sichterrad 30 und ein Leitschaufelkranz 50 angeordnet. Das Sichterrad 30 und der Leitschaufelkranz 50 weisen eine gemeinsame Hauptachse auf, die bei dem Sichterrad 30 die Drehachse X ist. Die Drehachse X verläuft in Richtung der Gravitationskraft F. Senkrecht zu der Drehachse X erstreckt sich eine Radialrichtung R. Zwischen dem Leitschaufelkranz 50 und dem Sichtergehäuse 20 ist in Radialrichtung R ein Ringraum 26 vorgesehen. Der Raum zwischen dem Sichterrad 30 und dem Leitschaufelkranz 50 bildet die Sichtzone 32. Der Leitschaufelkranz 50 ist mit Umlenkelementen 53 bestückt, die eine nach unten weisende Krümmung aufweisen. Die Umlenkelemente 53 werden insbesondere im Zusammenhang mit den Figuren 12 bis 18 näher beschrieben.A sifter wheel 30 and a guide vane ring 50 are arranged in the sifter housing 20. The classifier wheel 30 and the guide vane ring 50 have a common main axis, which is the axis of rotation X of the classifier wheel 30. The axis of rotation X runs in the direction of the gravitational force F. A radial direction R extends perpendicular to the axis of rotation X. An annular space 26 is provided in the radial direction R between the guide vane ring 50 and the separator housing 20. The space between the classifier wheel 30 and the guide vane ring 50 forms the viewing zone 32. The guide vane ring 50 is equipped with deflection elements 53 which have a downward curvature. The deflection elements 53 are in particular in connection with the Figures 12 to 18 described in more detail.

Das Sichterrad 30 wird von einer Antriebsvorrichtung 40 rotatorisch angetrieben, sodass sich das Sichterrad 30 um die Drehachse X dreht.The classifier wheel 30 is driven in rotation by a drive device 40, so that the classifier wheel 30 rotates about the axis of rotation X.

Oberhalb des Sichterrades 30 ist ein erster Auslass 22 angeordnet. Der erste Auslass 22 ist mit einer Saugeinrichtung (nicht dargestellt) verbunden, die einen Unterdruck erzeugt. Durch den ersten Auslass 22 wird bei bestimmungsgemäßem Gebrauch eine erste Partikelsorte 101, das Feingut, abgesaugt.A first outlet 22 is arranged above the classifier wheel 30. The first outlet 22 is connected to a suction device (not shown) which generates a negative pressure. When used as intended, a first type of particle 101, the fine material, is sucked off through the first outlet 22.

Unterhalb des Sichterrades 30 ist ein Trichter 25 angeordnet, der in einen zweiten Auslass 23 mündet. Durch den zweiten Auslass 23 wird bei bestimmungsgemäßem Gebrauch eine zweite Partikelsorte 102, das Grobgut, abgeführt. Das Sichterrad 30 weist große Partikel 102 ab. Diese großen Partikel gelangen in den Trichter 25 und von dort zu dem zweiten Auslass 23.A funnel 25, which opens into a second outlet 23, is arranged below the classifier wheel 30. When used as intended, a second type of particle 102, the coarse material, is discharged through the second outlet 23. The classifier wheel 30 rejects large particles 102. These large particles reach the funnel 25 and from there to the second outlet 23.

Das Sichtergehäuse 20 ist am oberen Ende durch einen Gehäusedeckel 24 verschlossen.The separator housing 20 is closed at the upper end by a housing cover 24.

In der Figur 2 ist eine Mühle 110 dargestellt, die als Pendelmühle ausgeführt ist. Innerhalb des Gehäuses 112, das oben mit einem Mühlendeckel 114 und unten mittels eines Mühlenbodens 116 abgeschlossen ist, befindet sich eine Mahleinrichtung 118, die mehrere Mahlpendel 120 aufweist. Über der Mahleinrichtung 18 ist der Sichter 10 in das Mühlegehäuse integriert. Zwischen dem Mühlengehäuse 112 und dem Leitschaufelkranz 50 befindet sich der Ringraum 26.In the Figure 2 a mill 110 is shown, which is designed as a pendulum mill. Inside the housing 112, which is closed at the top with a mill cover 114 and at the bottom by means of a mill bottom 116, there is a grinding device 118 which has several grinding pendulums 120. The classifier 10 is integrated into the mill housing above the grinding device 18. The annular space 26 is located between the mill housing 112 and the guide vane ring 50.

In der Figur 3 ist der obere Teil des Sichters 10 dargestellt. Das Sichterrad 30 ist innerhalb des Leitschaufelkranzes 50 angeordnet. Zwischen Sichterrad 30 und Leitschaufelkranz 50 befindet sich eine Sichtzone 32. Das zylindrische Sichtergehäuse 20 kann auch konisch ausgeführt sein. Mit einem solchen konischen Sichtergehäuse 20' (gestrichelt dargestellt) wird ein sich nach oben verjüngender Ringraum 26 gebildet.In the Figure 3 the upper part of the classifier 10 is shown. The classifier wheel 30 is arranged within the guide vane ring 50. A viewing zone 32 is located between the separator wheel 30 and the guide vane ring 50. The cylindrical separator housing 20 can also be designed to be conical. With such a conical sifter housing 20 '(shown in dashed lines) an upwardly tapering annular space 26 is formed.

Der erste Auslass 22 steht mit dem Innenraum des Sichterrades 30 in Verbindung.The first outlet 22 is connected to the interior of the classifier wheel 30.

Der Leitschaufelkranz 50 weist eine Mehrzahl von vertikalen Leitschaufeln 54 auf. Zwischen benachbarten vertikalen Leitschaufeln 54 sind fünf Umlenkelemente 53 angeordnet, die jeweils eine nach unten weisende Krümmung aufweisen.The guide vane ring 50 has a plurality of vertical guide vanes 54. Five deflection elements 53 are arranged between adjacent vertical guide vanes 54, each of which has a downward curvature.

Der Volumenstrom Q des Gas-Feststoff-Gemischs 100 strömt von unten in den Ringraum 26 und von dort durch den Leitschaufelkranz 50 in die Sichtzone 32. Feine Partikel 101 gelangen in das Innere des Sichterrades 30 und werden durch den ersten Auslass 22 abgesaugt. Grobe Partikel 102 fallen nach unten aus der Sichtzone 32 heraus. Die Umlenkelemente 53 verleihen dem durch den Leitschaufelkranz 50 strömenden Gas-Feststoffgemisch auf das Sichterrad gerichtete Strömungskomponenten, was durch die eingezeichneten Pfeile angedeutet wird.The volume flow Q of the gas-solid mixture 100 flows from below into the annular space 26 and from there through the guide vane ring 50 into the sifting zone 32. Fine particles 101 enter the interior of the sifter wheel 30 and are sucked off through the first outlet 22. Coarse particles 102 fall down out of the viewing zone 32. The deflection elements 53 impart flow components to the gas-solid mixture flowing through the guide vane ring 50 towards the classifier wheel, which is indicated by the arrows shown.

Die Figur 4 zeigt den Leitschaufelkranz 50 aus Figur 3 in perspektivischer Darstellung. Die Figur 5 zeigt die Draufsicht auf den in Figur 4 dargestellten Leitschaufelkranz 50.The Figure 4 shows the guide vane ring 50 from Figure 3 in perspective view. The Figure 5 shows the top view of the in Figure 4 guide vane ring 50 shown.

Der Leitschaufelkranz 50 weist eine Vielzahl von vertikalen Leitschaufeln 54 auf, wobei zwischen jeweils zwei benachbarten Leitschaufeln 54 jeweils fünf Umlenkelemente 53 angeordnet sind. Jedes Umlenkelement 53 erstreckt sich über die gesamte Breite zwischen zwei vertikalen Leitschaufeln 54. Die Umlenkelemente 53 sind in vertikaler Richtung äquidistant angeordnet.The guide vane ring 50 has a plurality of vertical guide vanes 54, with five deflecting elements between each two adjacent guide vanes 54 53 are arranged. Each deflection element 53 extends over the entire width between two vertical guide vanes 54. The deflection elements 53 are arranged equidistantly in the vertical direction.

An seiner äußeren Umfangsfläche weist der Leitschaufelkranz 50 eine Mehrzahl von Drallbrechern 52 auf. Die Drallbrecher 52 ragen in den Ringraum 26 hinein (siehe Figur 1) und stellen sich einer Strömung in Umfangsrichtung entgegen. Die Drallbrecher 52 weisen eine rechteckige Grundform auf und sind aus Blech gefertigt. Die Drallbrecher 52 stehen in Radialrichtung R von dem Leitschaufelkranz 50 weg und erstrecken sich über die gesamte Höhe des Leitschaufelkranzes.The guide vane ring 50 has a plurality of swirl breakers 52 on its outer circumferential surface. The twist breakers 52 protrude into the annular space 26 (see Figure 1 ) and oppose a flow in the circumferential direction. The twist breakers 52 have a rectangular basic shape and are made of sheet metal. The swirl breakers 52 project in the radial direction R away from the guide vane ring 50 and extend over the entire height of the guide vane ring.

In Figur 6 ist ein vergrößerter Ausschnitt aus dem in Figur 4 dargestellten Leitschaufelkranz 50 gezeigt.In Figure 6 is an enlarged section of the in Figure 4 illustrated guide vane ring 50 is shown.

Die Umlenkelemente 53 weisen eine nach unten weisende Krümmung auf. Jedes Umlenkelement 53 weist ein radial inneres Ende 55 und ein radial äußeres Ende 56 auf. Die radial inneren Enden 55 ragen bei der gezeigten Ausführungsform nicht in die Sichtzone 32.The deflection elements 53 have a downward curvature. Each deflecting element 53 has a radially inner end 55 and a radially outer end 56. In the embodiment shown, the radially inner ends 55 do not protrude into the viewing zone 32.

An dem radial inneren Ende 55 eines jeden Umlenkelements 53 ist ein erster Endabschnitt 57 und an dem radial äußeren Ende 56 eines jeden Umlenkelements 53 ist ein zweiter Endabschnitt 58 angeordnet. Beide Endabschnitte 57, 58 sind gekrümmt.A first end section 57 is arranged at the radially inner end 55 of each deflecting element 53 and a second end section 58 is arranged at the radially outer end 56 of each deflecting element 53. Both end sections 57, 58 are curved.

Die Figur 7 zeigt eine weitere Ausführungsform des Leitschaufelkranzes 50 in perspektivischer Darstellung. Die Figur 8 zeigt die Draufsicht auf den in Figur 7 dargestellten Leitschaufelkranz 50.The Figure 7 shows a further embodiment of the guide vane ring 50 in a perspective illustration. The Figure 8 shows the top view of the in Figure 7 guide vane ring 50 shown.

An der Innenseite des Leitschaufelkranzes 50 sind zusätzlich Klappenelemente 60 angeordnet, die um eine vertikale Achse 62 schwenkbar sind. In der gezeigten Ausführungsform sind an der inneren Stirnseite 59 (siehe Figur 6) aller vertikalen Leitschaufeln diese Klappenelemente 60 angeordnet, die in Drehrichtung D geschwenkt sind und mit einer Radialrichtung R einen Winkel δ bilden.On the inside of the guide vane ring 50, flap elements 60 are additionally arranged, which can be pivoted about a vertical axis 62. In the embodiment shown, on the inner end face 59 (see Figure 6 ) of all vertical guide vanes, these flap elements 60 are arranged, which are pivoted in the direction of rotation D and form an angle δ with a radial direction R.

Der Winkel δ beträgt in der hier gezeigten Ausführungsform 30°. Vorzugsweise liegt der Winkel δ im Bereich zwischen 0° und 60°.In the embodiment shown here, the angle δ is 30 °. The angle δ is preferably in the range between 0 ° and 60 °.

Die Figur 9 zeigt eine weitere Ausführungsform des Leitschaufelkranzes 50 in perspektivischer Darstellung. Die Figur 10 zeigt die Draufsicht auf den in Figur 9 dargestellten Leitschaufelkranz 50.The Figure 9 shows a further embodiment of the guide vane ring 50 in a perspective illustration. The Figure 10 shows the top view of the in Figure 9 guide vane ring 50 shown.

Die Klappenelemente 60 weisen eine Krümmung in Richtung des Innenumfangs des Leitschaufelkranzes 50 auf. In Figur 10 ist die Drehrichtung D des nicht dargestellten Sichterrades eingezeichnet. Die freien Enden der Klappenelemente weisen in Drehrichtung D.The flap elements 60 have a curvature in the direction of the inner circumference of the guide vane ring 50. In Figure 10 the direction of rotation D of the classifier wheel, not shown, is shown. The free ends of the flap elements point in the direction of rotation D.

Die Figur 11 zeigt eine weitere Ausführungsform des Leitschaufelkranzes 50 in perspektivischer Darstellung. Die Figur 12 zeigt die Draufsicht auf den in Figur 11 dargestellten Leitschaufelkranz 50.The Figure 11 shows a further embodiment of the guide vane ring 50 in a perspective illustration. The Figure 12 shows the top view of the in Figure 11 guide vane ring 50 shown.

Die Klappenelemente 60 weisen eine Krümmung in Richtung des Innenumfangs des Leitschaufelkranzes 50 auf. In Figur 12 ist die Drehrichtung D des nicht dargestellten Sichterrades eingezeichnet. Die freien Enden der Klappenelemente weisen ebenfalls in Drehrichtung D, wobei das Sichterrad sich im Unterschied zu den Figuren 9 und 10 entgegen des Uhrzeigersinns dreht.The flap elements 60 have a curvature in the direction of the inner circumference of the guide vane ring 50. In Figure 12 the direction of rotation D of the classifier wheel, not shown, is shown. The free ends of the flap elements also point in the direction of rotation D, the classifier wheel in contrast to the Figures 9 and 10 rotates counterclockwise.

In der Figur 13 ist eine weitere Ausführungsform des Leitschaufelkranzes 50 perspektivisch dargestellt. Die Figur 14 zeigt die Draufsicht auf den in Figur 13 gezeigten Leitschaufelkranz 50.In the Figure 13 a further embodiment of the guide vane ring 50 is shown in perspective. The Figure 14 shows the top view of the in Figure 13 guide vane ring 50 shown.

In dieser Ausführungsform ragen die Umlenkelemente 53 mit ihrem radial inneren Ende 55 in die Sichtzone 32 (siehe Figur 3) hinein. Um die Schwenkbarkeit der Klappenelemente 60 zu ermöglichen, sind diese mit horizontalen Schlitzen 64 versehen. Da zwischen jeweils zwei vertikalen Leitschaufeln 54 fünf Umlenkelemente 53 angeordnet sind, weist jedes Klappenelement 60 vier Schlitze 64 auf.In this embodiment, the deflecting elements 53 protrude with their radially inner end 55 into the viewing zone 32 (see FIG Figure 3 ) into it. In order to enable the flap elements 60 to be pivoted, they are provided with horizontal slots 64. Since five deflection elements 53 are arranged between each two vertical guide vanes 54, each flap element 60 has four slots 64.

Die Figur 15 zeigt einen vergrößerten Ausschnitt des Leitschaufelkranzes 50 der Figuren 13 und 14.The Figure 15 shows an enlarged section of the guide vane ring 50 of FIG Figures 13 and 14th .

In den Figuren 16 bis 22 sind verschiedene Ausführungsformen eines Umlenkelements 53 dargestellt. Die Umlenkelemente 53 weisen jeweils ein radial inneres Ende 55 und ein radial äußeres Ende 56 auf. Das radial innere Ende 55 weist einen ersten Endabschnitt 57 und das radial äußere Ende 56 weist einen zweiten Endabschnitt 58 auf. Die Umlenkelemente 53 weisen eine nach unten weisende Krümmung (siehe Figuren 16 bis 20) oder eine nach unten weisende Abkantung (siehe Figuren 21 und 22) auf.In the Figures 16 to 22 various embodiments of a deflecting element 53 are shown. The deflecting elements 53 each have a radially inner end 55 and a radially outer end 56. The radially inner end 55 has a first end section 57 and the radially outer end 56 has a second end section 58. The deflection elements 53 have a downward curvature (see Figures 16 to 20 ) or a downward edging (see Figures 21 and 22nd ) on.

Die Umlenkelemente 53 sind relativ zu einer Drehachse X des Sichterrades (hier nicht dargestellt) angeordnet, wobei der Abstand zwischen Umlenkelement 53 und Drehachse X aus Darstellungsgründen verkleinert darstellt ist.The deflecting elements 53 are arranged relative to an axis of rotation X of the classifier wheel (not shown here), the distance between the deflecting element 53 and the axis of rotation X being shown reduced for reasons of illustration.

Die in den Figuren 16 bis 22 dargestellten Ausführungsformen unterscheiden sich insbesondere in der Ausgestaltung der Endabschnitte 57, 58. Die Endabschnitte 57, 58 können beide gekrümmt (siehe Figuren 16 bis 18) oder beide gerade (siehe Figuren 20 bis 22) sein, wobei auch gerade und/oder gekrümmte Endabschnitte über einen gekrümmten Mittelabschnitt miteinander verbunden sein können. Die Figuren 21 und 22 zeigen Umlenkelemente 53 mit Abkantungen.The ones in the Figures 16 to 22 The illustrated embodiments differ in particular in the design of the end sections 57, 58. The end sections 57, 58 can both be curved (see FIG Figures 16 to 18 ) or both straight (see Figures 20 to 22 ), also being straight and / or curved End sections can be connected to one another via a curved central section. The Figures 21 and 22nd show deflection elements 53 with bevels.

Der erste Endabschnitt 57 eines jeden Umlenkelements 53 oder seine tangentiale Verlängerung (siehe Figur 19) ist in einem Winkel γ zu einer Horizontalen H angeordnet. Der Winkel γ beträgt bei den gezeigten Ausführungsformen zwischen 0° (siehe Figur 16) und ca. 28° (siehe z. B. Figur 20). Die Horizontale H, die der Radialrichtung R entspricht, bildet mit der Drehachse X einen rechten Winkel.The first end portion 57 of each deflecting element 53 or its tangential extension (see Figure 19 ) is arranged at an angle γ to a horizontal H. In the embodiments shown, the angle γ is between 0 ° (see Figure 16 ) and approx. 28 ° (see e.g. Figure 20 ). The horizontal H, which corresponds to the radial direction R, forms a right angle with the axis of rotation X.

Der zweite Endabschnitt 58 eines jeden Umlenkelements 53 oder seine tangentiale Verlängerung (siehe z. B. Figuren 16, 17, 19, 20) ist in einem Winkel α zu der Horizontalen H angeordnet. Der Winkel α beträgt bei den gezeigten Ausführungsformen zwischen ca. 35° (siehe z. B. Figur 17) und ca. 65° (siehe Figur 16).The second end section 58 of each deflecting element 53 or its tangential extension (see e.g. Figures 16 , 17th , 19th , 20th ) is arranged at an angle α to the horizontal H. In the embodiments shown, the angle α is between approx. 35 ° (see e.g. Figure 17 ) and approx. 65 ° (see Figure 16 ).

Der erste Endabschnitt 57 und der zweite Endabschnitt 58 eines Umlenkelements 53 oder deren tangentiale Verlängerungen bilden einen Winkel β. Der Winkel β beträgt bei den gezeigten Ausführungsformen zwischen ca. 108° (siehe Figur 20) und ca. 153° (siehe Figur 18).The first end section 57 and the second end section 58 of a deflecting element 53 or their tangential extensions form an angle β. In the embodiments shown, the angle β is between approx. 108 ° (see Figure 20 ) and approx. 153 ° (see Figure 18 ).

Die Winkel α, β und γ ergeben bei den gezeigten Ausführungsformen in Summe 180°. Mit Ausnahme des Winkels γ in Figur 18 sind alle Winkel α, β, γ nach unten ausgerichtet.In the embodiments shown, the angles α, β and γ result in a total of 180 °. With the exception of the angle γ in Figure 18 all angles α, β, γ are oriented downwards.

Die Figur 23 zeigt die Partikelgrößenverteilung des Feinguts aus zwei Sichtungen S1 und S2. Die Messungen erfolgten vorzugsweise mittels der Sedimentationsanalyse.The Figure 23 shows the particle size distribution of the fines from two viewings S1 and S2. The measurements were preferably carried out by means of sedimentation analysis.

Das Aufgabegut war bei den beiden Sichtungen S1 und S2 hinsichtlich der Partikelgrößenverteilung identisch.The feed material was identical in terms of particle size distribution in the two classifications S1 and S2.

Die erste Sichtung S1 wurde mit einem herkömmlichen Sichter durchgeführt. Bei der ersten Sichtung S1 weisen 97% der Partikel eine Partikelgröße x < 28 µm auf. Etwas über 50% der Partikel waren kleiner als 10 µm und etwas unter 25% waren < 5 µm.The first sifting S1 was carried out with a conventional sifter. In the first sifting S1, 97% of the particles have a particle size x <28 µm. A little over 50% of the particles were smaller than 10 µm and a little under 25% were <5 µm.

Bei der zweiten Sichtung S2 wurde ein erfindungsgemäßer Sichter verwendet. Dieser unterscheidet sich von dem Sichter der ersten Sichtung S1 insbesondere dadurch, dass das zwischen den vertikalen, benachbarten Leitschaufeln jeweils vier Umlenkelemente mit nach unten weisenden Krümmungen gemäß der Figuren 4 bis 6 aufwiesen.A sifter according to the invention was used in the second sifting S2. This differs from the sifter of the first sifting S1 in particular in that there are four deflecting elements with downward curvatures according to FIG Figures 4 to 6 exhibited.

Die zweite Sichtung S2 zeigt, dass durch die Erfindung eine Verbesserung der Partikelgrößenverteilung erreicht wird.The second classification S2 shows that the invention achieves an improvement in the particle size distribution.

Bei der Sichtung S2 waren 97% der Partikel kleiner als 10,9 µm. Fast 75% wiesen eine Partikelgröße x < 6 µm und fast 50% der Partikel wiesen eine Partikelgröße x < 4 µm auf.In screening S2, 97% of the particles were smaller than 10.9 µm. Almost 75% had a particle size x <6 µm and almost 50% of the particles had a particle size x <4 µm.

BezugszeichenlisteList of reference symbols

1010
SichterSifter
2020th
SichtergehäuseClassifier housing
20'20 '
konisches Sichtergehäuseconical classifier housing
2121
Einlassinlet
2222nd
erster Auslassfirst outlet
2323
zweiter Auslasssecond outlet
2424
GehäusedeckelHousing cover
2525th
Trichterfunnel
2626th
RingraumAnnulus
3030th
SichterradClassifier wheel
3232
SichtzoneViewing zone
4040
AntriebsvorrichtungDrive device
5050
LeitschaufelkranzGuide vane ring
5252
DrallbrecherSwirl breaker
5353
UmlenkelementDeflection element
5454
vertikale Leitschaufelvertical guide vane
5555
radial inneres Enderadially inner end
5656
radial äußeres Enderadially outer end
5757
erster Endabschnittfirst end section
5858
zweiter Endabschnittsecond end section
5959
Stirnseite der vertikalen LeitschaufelFront face of the vertical guide vane
6060
KlappenelementFlap element
6262
vertikale Schwenkachsevertical pivot axis
6464
Schlitzslot
100100
Gas-Feststoff-GemischGas-solid mixture
101101
erste Partikelsorte (Feingut)first type of particle (fine material)
102102
zweite Partikelsorte (Grobgut)second type of particle (coarse material)
FF.
GravitationskraftGravitational force
HH
Horizontalehorizontal
QQ
EinlassvolumenstromInlet volume flow
RR.
RadialrichtungRadial direction
S1S1
erste Sichtungfirst sighting
S2S2
zweite Sichtungsecond sighting
XX
DrehachseAxis of rotation
αα
Winkelangle
ββ
Winkelangle
γγ
Winkelangle

Claims (15)

  1. Separator (10) having a separator housing (20), a separator wheel (30) which is arranged in the separator housing (20) and which has a rotation axis (X), and a guide vane ring (50) which is arranged in the separator housing (20),
    wherein an annular space (26) is provided in a radial direction (R) perpendicular to the rotation axis (X) between the guide vane ring (50) and the separator housing (20) and a separation zone (32) is provided between the guide vane ring (50) and the separator wheel (30),
    wherein the guide vane ring (50) has a plurality of vertical guide vanes (54),
    characterised in that
    at least between two adjacent vertical guide vanes (54) there is arranged at least one redirection element (53) which has at least one downwardly facing curvature and/or fold.
  2. Separator according to claim 1, characterised in that at least one of the redirection elements (53) extends over the entire width between two adjacent guide vanes (54).
  3. Separator according to either of the preceding claims, characterised in that at least one of the redirection elements (53) extends from the guide vane ring (50) into the separation zone (32) and/or into the annular space (26).
  4. Separator according to any one of the preceding claims, characterised in that at least one of the redirection elements (53) has in a radial direction (R) of the guide vane ring (50) at least in a part-portion a changing radius of curvature.
  5. Separator according to any one of the preceding claims, characterised in that at least one of the redirection elements (53) has a radially inner end (55) with a first end portion (57) and/or a radially outer end (56) with a second end portion (58).
  6. Separator according to claim 5, characterised in that at least one of the end portions (57, 58) is straight.
  7. Separator according to claim 5 or 6, characterised in that at least one of the end portions (57, 58) is arranged horizontally.
  8. Separator according to any one of claims 5 to 7, characterised in that at least one of the second end portions (58) or the tangential extension thereof extends at an angle α with respect to a horizontal, where α ≥ 20°.
  9. Separator according to any one of claims 5 to 8, characterised in that the first end portion (57) of at least one of the redirection elements (53) or the tangential extension thereof and the second end portion (58) of the same redirection element (53) or the tangential extension thereof extend at an angle β with respect to each other, where β ≥ 90°.
  10. Separator according to any one of claims 5 to 9, characterised in that at least one of the first end portions (57) or the tangential extension thereof extends at an angle γ with respect to a horizontal, where γ ≥ 10°.
  11. Separator according to any one of claims 1 to 10, characterised in that at least one vertical flap element (60) which extends into the separation zone (32) is arranged on the inner periphery of the guide vane ring (50).
  12. Separator according to claim 11, characterised in that the length of the flap element (60) is equal to the length of the vertical guide vane (54).
  13. Separator according to either claim 11 or 12, characterised in that at least one flap element has at least one curvature and/or fold.
  14. Separator according to any one of the preceding claims, characterised in that the guide vane ring (50) has at least one torsion breaker (52).
  15. Mill (110), in particular pendulum mill or roller mill, having a separator (1) according to any one of the preceding claims.
EP17797296.5A 2016-11-15 2017-11-02 Separator and mill with this separator Active EP3541535B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102016121927.4A DE102016121927B3 (en) 2016-11-15 2016-11-15 Sifter and mill with a sifter
PCT/EP2017/078058 WO2018091275A1 (en) 2016-11-15 2017-11-02 Separator and mill with a separator

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EP3541535A1 EP3541535A1 (en) 2019-09-25
EP3541535B1 true EP3541535B1 (en) 2021-03-10

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US (1) US11541424B2 (en)
EP (1) EP3541535B1 (en)
JP (2) JP2019535513A (en)
KR (1) KR102613097B1 (en)
CN (1) CN109952160B (en)
BR (1) BR112019009865B1 (en)
DE (1) DE102016121927B3 (en)
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DE102016121925A1 (en) 2016-11-15 2018-05-17 Neuman & Esser Gmbh Mahl- Und Sichtsysteme Classifier, mill and method for sifting a gas-solid mixture
US10744534B2 (en) * 2016-12-02 2020-08-18 General Electric Technology Gmbh Classifier and method for separating particles
DE102019123034B3 (en) * 2019-08-28 2020-12-03 Khd Humboldt Wedag Gmbh Cyclone with rotating rod basket
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BR112019009865B1 (en) 2022-10-04
ES2862330T3 (en) 2021-10-07
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JP2022153642A (en) 2022-10-12
US11541424B2 (en) 2023-01-03
CN109952160B (en) 2023-05-23
EP3541535A1 (en) 2019-09-25
KR102613097B1 (en) 2023-12-12
KR20190077387A (en) 2019-07-03
DE102016121927B3 (en) 2018-01-18
WO2018091275A1 (en) 2018-05-24
JP2019535513A (en) 2019-12-12
CN109952160A (en) 2019-06-28
US20190291138A1 (en) 2019-09-26

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