EP3536872B1 - Fastening element for use in a building system for building a wall in masonry stones - Google Patents
Fastening element for use in a building system for building a wall in masonry stones Download PDFInfo
- Publication number
- EP3536872B1 EP3536872B1 EP19168765.6A EP19168765A EP3536872B1 EP 3536872 B1 EP3536872 B1 EP 3536872B1 EP 19168765 A EP19168765 A EP 19168765A EP 3536872 B1 EP3536872 B1 EP 3536872B1
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- EP
- European Patent Office
- Prior art keywords
- building
- shaped profile
- pin
- building elements
- fastening element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004575 stone Substances 0.000 title claims description 42
- 238000010276 construction Methods 0.000 claims description 16
- 239000000853 adhesive Substances 0.000 claims description 13
- 230000001070 adhesive effect Effects 0.000 claims description 13
- 239000004568 cement Substances 0.000 claims description 3
- 239000004570 mortar (masonry) Substances 0.000 description 14
- 239000011449 brick Substances 0.000 description 7
- 239000003086 colorant Substances 0.000 description 3
- 239000004567 concrete Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000004873 anchoring Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000011469 building brick Substances 0.000 description 1
- 238000004590 computer program Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000009418 renovation Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- -1 synthetics Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2/14—Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element
- E04B2/16—Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element using elements having specially-designed means for stabilising the position
- E04B2/18—Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element using elements having specially-designed means for stabilising the position by interlocking of projections or inserts with indentations, e.g. of tongues, grooves, dovetails
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/041—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres composed of a number of smaller elements, e.g. bricks, also combined with a slab of hardenable material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0801—Separate fastening elements
- E04F13/0832—Separate fastening elements without load-supporting elongated furring elements between wall and covering elements
- E04F13/0833—Separate fastening elements without load-supporting elongated furring elements between wall and covering elements not adjustable
- E04F13/0846—Separate fastening elements without load-supporting elongated furring elements between wall and covering elements not adjustable the fastening elements engaging holes or grooves in the side faces of the covering elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0801—Separate fastening elements
- E04F13/0832—Separate fastening elements without load-supporting elongated furring elements between wall and covering elements
- E04F13/0857—Supporting consoles, e.g. adjustable only in a direction parallel to the wall
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2002/0202—Details of connections
- E04B2002/0243—Separate connectors or inserts, e.g. pegs, pins or keys
- E04B2002/0247—Strips or bars
Definitions
- the present invention relates to a fastening element suitable for use in a building system for building a wall in masonry stones.
- masonry stones are block-shaped elements with which a wall can be built. These masonry stones can be made of baked brick, natural stone, concrete, wood, synthetics, metal or any other material with which a wall can be built.
- a disadvantage of this known method is that it is laborious and requires bricklayers who have a minimum number of years of experience to produce good brickwork that has a uniform appearance without zones with masonry stones with a certain colour nuance being more concentrated than in other zones, so unattractive stains originate with a conspicuously different appearance and without the joints unintentionally meeting in such a way that they have the appearance of joint cracks or are proportionally much too wide.
- a problem is often that good bricklayers are difficult to find so one is compelled to use less experienced people with a less good finish than required sometimes as a result.
- bricklayers do not always closely follow the measurements on the building plan and that the place and dimensions of the openings where windows and doors must come are sometimes a number of centimetres away from how shown on the plan.
- US 2007/151190 discloses a fastening element according to the preamble of claim 1.
- BE 544 216 A discloses a building system as described in the preamble of claim 1.
- US 3.342.005 describes a type of fastening element which is used to attach wall elements to an interior concrete wall, whereby the wall elements rest on the fastening bracket and whereby stud bushings are embedded in the concrete wall. There is no possibility to align the wall elements to compensate for a crooked or non-straight wall.
- the purpose of the present invention is to provide a solution to the abovementioned and other disadvantages.
- the invention concerns a fastening element for use in a building system for building a wall in masonry stones, starting with prefab building elements consisting of two or more layers of masonry stones joined, bricked, adhered or suchlike to each other, whereby the building elements have a stepped form on at least one side such that the building elements fit sideways with their stepped side against each other and on each other and can be handled and laid by one person or by two persons, and whereby in an outer layer of masonry stones a groove is applied in the longitudinal direction of the masonry stones, whereby on the other outer layer of masonry stones a joining element is applied with upward facing edges whereby the outside wall is built with these prefab building elements by fitting the groove and the upward edge of prefab building elements lying on top of each other into each other without cement, adhesives or suchlike being used on the construction site.
- An advantage of such a building system is that with such prefab building elements building a wall progresses much faster than with the traditional building system.
- the building element has a larger surface than one single masonry stone and because the building elements are automatically aligned so to speak by making use of the joining element, it is easier to make them perfectly level and vertically align them.
- the prefab building elements can be made beforehand at the factory in better humidity and temperature conditions and in the bond required, starting with a stock of masonry stones that is better mixed than what is possible on the site, so the origination of undesired stains is excluded.
- the origination of imaginary joint cracks can also be avoided in this way as the brickwork bond of the building elements is set beforehand.
- Another important additional advantage is that the outside wall can be built without the need for mortar, adhesive or suchlike to join the prefab building elements to each other.
- an overlying prefab building element is simply placed with its groove over the upward facing edge of the joining element of an underlying building element, or the upward facing edge of the joining element of an overlying building element is simply placed in the groove of an underlying building element.
- the building system preferably uses a limited number of types of building blocks, including one or several of the following types or a combination thereof:
- this corner element starts with the selected brick bond that determines the brickwork bond of the adjacent building elements.
- the limited choice of building elements has the advantage that fewer kinds of building elements have to be manufactured and stored, and that if the building elements are machine-made, production can take place with more flexibility because the production line has to be converted less often.
- a building plan is created beforehand on which the required building elements have been drawn with the separate types shown by colour, numbering or suchlike.
- the work of the bricklayer can be simplified even more when the building elements arrive on the site by type, and the relative type of building elements is shown on the pallets in the same way as on the building plan, for example with the same colour or numbering.
- the building system can be used for both new construction and renovation, whereby for example a new outside wall is built around an existing home as an additional skin or to replace the old existing skin.
- joining element suitable for use in a building system as disclosed, whereby the joining element has an L, T or cross-shaped cross-section and an upward facing edge.
- the invention concerns a fastening element suitable for use in a building system as described above, as defined in claim 1.
- the L-shaped profile and the pin When the washer will be situated behind the folded over edge of the L-shaped profile, the L-shaped profile and the pin will be fixed with respect to one another and they will form a fixed whole.
- a fastening element suitable for use in a building system as described above is meant that the fastening element can also be used in other building systems, including but not limited to traditional building systems whereby individual masonry stones are attached to each other with cement or another adhesive to build a wall.
- a fastening element for use in a building system for building a wall in masonry stones are described hereinafter, by way of an example without any limiting nature, with reference to the accompanying drawings, wherein:
- Figure 1 shows the foundations of a building 2 to be built with two separate layers 3 of different types of prefab building elements 4 as they must be placed on the foundations 1 to build an outside wall or wall 5.
- the foundations 1 must be perfectly level and the required waterproof membranes are correctly applied.
- building elements 4 are shown in figures 2 to 7 , whereby these are made up of two or more layers 6 of masonry stones 7 that are bricked, adhered or suchlike on each other according to a required bond.
- the building elements 4 are provided on at least one side with a stepped shape such that the building elements 4 fit sideways with their stepped side 8 against each other and on each other without an intermediate layer of adhesive or mortar to form layers 3 as illustrated in figure 1 .
- the building elements 4 are preferably shaped and sized so they can be handled and laid by one person, and preferably weigh no more than 20 kilograms. Handling by two persons is also among the possibilities, whereby in that case the building elements 4 are preferably not heavier than 40 kilograms. It is obviously not excluded that the building elements 4 are heavier than 20 kilograms or 40 kilograms.
- the number of layers 6 can differ for different building levels 3.
- Figure 5 shows an example of an angled building element 4 , required to be able to build an outside wall corner, whereby the sides on one or on both sides have a stepped form 8.
- the stepped form can depending on requirements be either negative or positive, straight or a combination thereof;
- Figures 6 and 7 show flat building elements 4 that can be used to form a gable, whereby these building elements 4 have one or two stepped sides 8, whereby the stepped sides 8 can be both positive or negative.
- the building elements 4 in figures 2, 3 and 4 can also be used in a gable.
- Figure 8 shows a building element 4 with straight toothing that is obtained by applying for example the so-called Flemish bond or English bond or suchlike used instead of the half-brick bond in the previous figures.
- Figure 9 shows a building element 4 with oblique toothing along the left-hand side that is partly positive and partly straight, with along the straight side straight toothing.
- building elements 4 as shown in figures 8 or 9 are provided with one straight side 9, as in figure 2 .
- flat building elements 4 are provided with a straight form 9 on both sides.
- Such building elements 4 can have different widths consisting of two or more layers 6 of masonry stones 7.
- a suitable computer program can be helpful in this as the form and the dimensions of the building elements 4 can differ according to the type of masonry stone and the required bond chosen by the principal.
- the required types and quantities per type of building element 4 can be determined and supplied in the appropriate quantities per type on the site, preferably on pallets 13 marked per type in the same way as on the building plan 12, for example with the same colour or shading.
- Figure 10 also shows the construction of a gable using the building elements 4, whereby the inclination is formed by making use of the necessary building elements 4 and, if they protrude from the gable, by sawing them up beforehand in the workshop such that they fit on the site.
- the building elements 4 are provided to be able to be manually picked up and laid by one person or by two persons, it is possible to ease the work by using an appliance for hoisting and placing building elements 4 from pallets 13 on the ground.
- the building elements 4 can be manufactured by stacking the masonry stones in a mould provided to that end and joining them to each other by means of adhesive or mortar and holding or preserving them temporarily in the mould until the adhesive or mortar has sufficient bonding to be able to handle the formed building elements 4.
- the building elements 4 can be manufactured by clamping masonry stones 7 layer per layer 6 in their desired position against a plate in the desired position in relation to each other and joining them to each other by means of adhesive or mortar and holding or preserving them temporarily in that position them until the adhesive or mortar has sufficient bonding to be able to handle the formed building elements 4.
- building elements 4 are manufactured according to a freely chosen brickwork bond.
- the placing of the building elements 4 on the construction site takes place without mortar or adhesive, in other words: the outside wall 5 can be built without using mortar, adhesive or suchlike.
- the building elements 4 are provided with a groove 15 in an outer layer 6 of masonry stones 7.
- the joining element 14 is laid with an upward facing edge 16.
- the joining element 14 is lath-shaped in the example shown.
- the joining element 14 is already applied or fixed to the building elements 4 beforehand, as shown in the building elements 4 of figures 2, 3 , 6, 7 , 8 and 9 , but it is also possible that the joining element 14 is only fixed in or on the building element 4 on-site when the outside wall is being constructed.
- the joining element 14 is applied on the shortest layer 6, while in figure 7 the joining element 14 is applied on the longest layer 6.
- a joining element 14 can be provided both on the outer layers 6 and on the sides.
- Figure 11 shows a possible construction of a wall with building elements 4 with two straight sides.
- FIG. 12 A possible embodiment of the joining element 14 is shown in figures 12 and 13 . As shown in these figures, the joining element 14 is lath-shaped.
- the cross-section of the joining element is in this case cross-shaped, but T-shaped or L-shaped would also be possible.
- Both outer layers 6 of masonry stones 7 are then provided with a groove 15, whereby the joining element 14 is cemented or adhered in one of the grooves 15 with a flange 17a by means of adhesive or mortar 18.
- the thickness or the height of the building element 4 will remain guaranteed because the flanges 17b of the joining element 15 rest flat on the masonry stones 7.
- the outside wall 5 is built by simply fitting or sliding together grooves 15 and upward facing edges 16 of overlying building elements 4.
- the orientation of the building elements 4, meaning whether the groove 15 or the edge 16 is facing upwards, is then of no consequence.
- the flanges 17b will automatically give the correct joint thickness between two building elements 4 on top of each other.
- cross-section could also be L- or T-shaped, whereby the joining element 14 would be adhered or mechanically fastened to an outer layer 6 of masonry stones 7.
- the building element 4 then only has to be provided with one groove 15.
- the joining element 14 is preferably fastened on the top layer 6 of masonry stones 7, but it is not excluded that this is on the bottom layer 6.
- the joining element 14 is preferably made of aluminium, but the disclosure is not limited in this respect. Stainless steel and/or other materials are also among the possibilities.
- the joining element 14 preferably extends as good as across the whole length of the relative outer layer 6 of masonry stones 7, but it is obviously not excluded that different shorter joining elements 14 are used that are successively applied in a groove 15 of a building element 4, contiguously or with a space between two consecutive joining elements 14.
- a joining element 14 will preferably protrude in part in its longitudinal direction along one side over the masonry stones 7, for example over a distance of 0.5 to 15 millimetres. With the construction of the wall, this protruding part will come in the groove 15 of an adjacent building element 4 and ensure that the wall is stronger and easier to align.
- the joining element 14 ends to a distance of for example 5 millimetres from the end of the straight side of the building element 4 so the joining element 14 is not visible.
- the joining element 14 is preferably provided with a local break 19 in one of the flanges 17b, so the groove 15 is freely accessible at the location of this break.
- the building elements 4 can be anchored to the interior wall 20 by means of fastening elements 21 as shown in figure 14 .
- the fastening elements 21 are formed by a mainly L-shaped profile 22 and cooperating pin 23, whereby one leg of the L-shaped profile 22 has a folded over edge 24 intended to be applied in the groove 15 and of which the other leg has a feed-through hole 25 for the pin 23 for the attachment of the L-shaped profile 22 to the pin 23 to be able to fix the fastening element 21 to the interior wall 20.
- the dimensions of the L-shaped profile 22 and the folded over edge 24 are smaller than these of the opening 19, so the L-shaped profile 22 can be shifted some millimetres to the left or to the right in the length of the groove 15, depending on the necessity of fastening.
- the pin 23 can differ in length according to requirements.
- the one leg of the L-shaped profile 22 does not have to be provided with a folded over edge 24. It is also possible that the L-shaped profile 22 does not have such a folded over edge 24. In this case the L-shaped profile 22 will be fixed by means of mechanical attachment or screws to a building element 4, on an outer layer 6 of masonry stones 7.
- Figure 14 shows such a fastening element 21 and figures 15 to 17 show the anchoring of an outside wall 5 to an inside wall 20 using the fastening element 21.
- the pin 23 has means 26 to be able to fix the pin 23 with respect to the L-shaped profile 22.
- the abovementioned means 26 consist of an adjusting screw 27 fixed on the pin 23 and a clamping screw 28 rotatably applied on the pin 23, whereby the adjusting screw 27 and the clamping screw 28 fit through the abovementioned feed-through hole 25.
- a larger washer 29 loosely fitted against an upright side or stopper 35 on the pin 23 ensures a fixed, but sufficiently moving whole between the stopper 35 of the pin 23 and the clamping screw 28 by sliding the washer 29 behind folded over edges 30 of the L-shaped profile 22.
- the clamping screw 28, which is now positioned against the L-shaped profile 22 is not tightened just jet, but ensures in the first instance that the washer 29 remains in the correct place in the folded over edges 30 of the L-shaped profile 22, such that the L-shaped profile 22 and the pin 23 form are not movable with respect to one another during adjustment with the adjusting screw 27.
- the adjusting screw 27 allows for a movement to and from the interior wall 20 of the pin 23 and the L-shaped profile 22.
- the clamping screw 28 can be definitively tightened, so the washer 29 and the L-shaped profile are fixed between the clamping screw 28 and the stopper 35 of the pin 23.
- a hole 31 is drilled through the cavity insulation 32 to a certain depth in the interior wall 20, after which a plug 33 is fitted in this hole to anchor the pin 23 in the interior wall 20.
- the L-shaped profile 22 will be able to move several millimetres in the groove 15, so limited play in the fastening is obtained.
- the depth to which the pin 23 is applied in the hole 31 can be somewhat changed by turning the adjusting screw 27 before the clamping screw 28 is fixed on the pin 23.
- outside wall 5 is firmly anchored building element 4 after building element, so large parts of the outside wall 5 can be constructed without having to be afraid that a wind gust or another unforeseen load could cause the new brickwork to sink or fall over.
- the building elements 4 are supported above window, door or other openings by L-shaped lintels as in traditional brickwork.
- the building elements 4 can already be provided with L-shaped profiles 22 beforehand.
- the L-shaped profiles 22 are fastened with folded over edge 24 in the groove 15, at the location of the break 19, for example when the joining element 14 is adhered or mechanically fastened to the building element 4.
- the fastening pin 23 and the associated means 26 will then be adapted and applied in a suitable fashion.
- the pin 23 is provided with size indication from which it is clear how deep the pin 23 is inserted in the hole 31.
- This size indication can be in different forms: for example by parallel numbered lines on the pin 23, as on a measuring rule, or with consecutive coloured rings on the pin 23.
- a pointing mortar can be applied in all joints.
- the flanges 17b of the joining element 14 will keep the pointing mortar in the horizontal joint between the building elements 4 so during pointing the pointing mortar cannot arrive in the cavity wall, i.e. the space between the outside wall 5 and the inside wall 10.
- the flange 17b will also be approximately one centimetre thick so a joint of one centimetre can be obtained between the respective building elements 4. Obviously the thickness of the flange 17b will determine the thickness of the joint. If the masonry stones 7 of a building element 4 are adhered on top of each other so there is no actual joint between the masonry stones 7, the flange 17b will only be a few millimetres thick as there is also no need for a joint between the building elements 4.
- a seal will be placed at the stepped sides of the building elements 4 to allow the pointing of the stepped sides, whereby this seal will also prevent pointing mortar from getting into the cavity wall.
- the last building element 4 of a building level 3 and the corner building elements 4 will however not be able to be slid in sideways.
- the corner building element 4 can be slid with the other not ground out side with its groove 15 sideways over the joining element 14 of the underlying building level 3.
- the last building element 4 can be placed, after which one can slide the corner building element 4 into place, whereby the ground out side of the corner building element 4 is placed against the joining element 14. This means this last joining element 14 is not clamped.
- this building element will be able to be placed last, whereby the groove 15a of the building element can be placed against the upward facing edge 16 of the joining element 14 by sliding it perpendicular to the surface of the wall 5.
- At least one additional fastening must preferably be made to the laterally located building element 4.
- the abovementioned method is possible both with adhered brickwork, with a joint of for example 3 millimetres, and with brickwork with a joint of 10 millimetres or more.
- the last building element 4 will be able to be slid between the already placed building elements 4 of the building level 3 in a direction perpendicular to the surface of the wall 5, until it comes against the joining element 14 and to be lifted over the joining element 14 after which it drops back into the desired position.
- the abovementioned building elements 4 can be manually or machine-made in a workplace.
- the latter one can, for example, follow the known techniques of prefab brickwork production.
- the different modules are placed per type in coloured transport crates or pallets 13, of which for example the colours correspond to the colours mentioned on the building plan 12, for transport to the sites or building locations.
- Figures 20 and 21 illustrate two alternative embodiments for the L-shaped profile 22, not provided with the abovementioned folded over edge 24.
- the break 19 in the flange 17b of the joining element 14 has a T-shape, whereby the one leg of the L-shaped profile 22 has a correspondingly shaped end 36, so it fits in the abovementioned break 19 and is fixed there.
- the L-shaped profile 22 will, depending on the necessity of fastening, be able to be slid sideways a few millimetres to the left or right in the break 19, because the latter has slightly larger dimensions.
- the larger dimensions of the break 19 preferably only allow lateral movement and no forward and backward movement, meaning the building element 4 or the joining element 14 move away and towards building element 4 or joining element 14. That can be achieved by ensuring that dimensions A and B as indicated on the figure 20 are equal.
- the joining element 14 has a break 19 in the flange 17b and in the upward facing edge 16, so the groove 15 is fully freed.
- the one leg of the L-shaped profile 22 has a feed-through hole 37, so the L-shaped profile 22 can be screwed tight with a screw or suchlike that can be fixed through the feed-through hole 37 in the groove 15.
- the screw can be a regular screw or a screw that expands on the sides when screwing so automatic clamping in the groove 15 takes place.
- the overlying building elements 4 will stop the L-shaped profile 22 from coming out of the groove 15.
- the present invention is by no means limited to the embodiment described as an example and shown in the drawings, but a fastening element for use in a building system for building a wall in masonry stones can be realised in all kinds of forms, materials and dimensions for various applications such as in walls, floors and ceilings, for use in interior and exterior work on all sorts of buildings and constructions without departing from the scope of the invention.
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Finishing Walls (AREA)
Description
- The present invention relates to a fastening element suitable for use in a building system for building a wall in masonry stones.
- Here masonry stones are block-shaped elements with which a wall can be built. These masonry stones can be made of baked brick, natural stone, concrete, wood, synthetics, metal or any other material with which a wall can be built.
- It is known that traditional outside walls are built with baked bricks or other masonry stones that are laid or adhered next to and upon each other brick by brick and layer after layer, taking account of openings for doors and windows according to the plan.
- A disadvantage of this known method is that it is laborious and requires bricklayers who have a minimum number of years of experience to produce good brickwork that has a uniform appearance without zones with masonry stones with a certain colour nuance being more concentrated than in other zones, so unattractive stains originate with a conspicuously different appearance and without the joints unintentionally meeting in such a way that they have the appearance of joint cracks or are proportionally much too wide.
- A problem is often that good bricklayers are difficult to find so one is compelled to use less experienced people with a less good finish than required sometimes as a result.
- Building an outside wall also takes relatively much time and many working hours.
- Moreover, it is known that bricklayers do not always closely follow the measurements on the building plan and that the place and dimensions of the openings where windows and doors must come are sometimes a number of centimetres away from how shown on the plan.
- That means that windows, doors and sills have to be made to size and can only be ordered after the outside wall has been bricked and one has taken the measurements of the abovementioned openings. This results in a delay in the construction work and a longer time needed to finish a building.
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US 2007/151190 discloses a fastening element according to the preamble of claim 1. -
BE 544 216 A -
US 3.342.005 describes a type of fastening element which is used to attach wall elements to an interior concrete wall, whereby the wall elements rest on the fastening bracket and whereby stud bushings are embedded in the concrete wall. There is no possibility to align the wall elements to compensate for a crooked or non-straight wall. - The purpose of the present invention is to provide a solution to the abovementioned and other disadvantages.
- To this end, the invention concerns a fastening element for use in a building system for building a wall in masonry stones, starting with prefab building elements consisting of two or more layers of masonry stones joined, bricked, adhered or suchlike to each other, whereby the building elements have a stepped form on at least one side such that the building elements fit sideways with their stepped side against each other and on each other and can be handled and laid by one person or by two persons, and whereby in an outer layer of masonry stones a groove is applied in the longitudinal direction of the masonry stones, whereby on the other outer layer of masonry stones a joining element is applied with upward facing edges whereby the outside wall is built with these prefab building elements by fitting the groove and the upward edge of prefab building elements lying on top of each other into each other without cement, adhesives or suchlike being used on the construction site.
- An advantage of such a building system is that with such prefab building elements building a wall progresses much faster than with the traditional building system.
- Surprisingly enough, laying such building elements, even with the heaviest building elements of for example 20 kilogram for one person or 40 kilogram for two persons, is just as easy as building brick per brick, particularly because the building elements lie on top of each other with their stepped sides whereby by making use of the joining element, the building elements are automatically well aligned with each other.
- Because the building element has a larger surface than one single masonry stone and because the building elements are automatically aligned so to speak by making use of the joining element, it is easier to make them perfectly level and vertically align them.
- In addition, the prefab building elements can be made beforehand at the factory in better humidity and temperature conditions and in the bond required, starting with a stock of masonry stones that is better mixed than what is possible on the site, so the origination of undesired stains is excluded. The origination of imaginary joint cracks can also be avoided in this way as the brickwork bond of the building elements is set beforehand.
- This means that less experienced people can be used on the site to build the wall with such prefab building elements.
- Another important additional advantage is that the outside wall can be built without the need for mortar, adhesive or suchlike to join the prefab building elements to each other.
- On the construction site an overlying prefab building element is simply placed with its groove over the upward facing edge of the joining element of an underlying building element, or the upward facing edge of the joining element of an overlying building element is simply placed in the groove of an underlying building element.
- The building system preferably uses a limited number of types of building blocks, including one or several of the following types or a combination thereof:
- flat building elements to form a straight wall or a gable with on both sides a stepped form by the layers being shifted sideways with respect to each other, whereby the stepped form can depending on requirements be either negative or positive, straight or a combination thereof;
- flat building elements to form a door or window opening, with on one side a stepped form and on the other side an unstepped straight form to form the reveal of the opening whereby the stepped side can be either positive, negative or straight or a combination thereof;
- angled building elements to build an outside wall corner, whereby the sides on one or both sides have a stepped form, whereby the stepped form can depending on requirements be either negative or positive, straight or a combination thereof;
- For the angled building element, this corner element starts with the selected brick bond that determines the brickwork bond of the adjacent building elements.
- The limited choice of building elements has the advantage that fewer kinds of building elements have to be manufactured and stored, and that if the building elements are machine-made, production can take place with more flexibility because the production line has to be converted less often.
- Preferably, based on the architect's plan a building plan is created beforehand on which the required building elements have been drawn with the separate types shown by colour, numbering or suchlike.
- This eases the work of the bricklayer who only has to follow the building plan, which is also possible for bricklayers with limited experience or only a few months of training.
- The work of the bricklayer can be simplified even more when the building elements arrive on the site by type, and the relative type of building elements is shown on the pallets in the same way as on the building plan, for example with the same colour or numbering.
- It is clear that the building system can be used for both new construction and renovation, whereby for example a new outside wall is built around an existing home as an additional skin or to replace the old existing skin.
- Also disclosed is a joining element suitable for use in a building system as disclosed, whereby the joining element has an L, T or cross-shaped cross-section and an upward facing edge.
- The invention concerns a fastening element suitable for use in a building system as described above, as defined in claim 1.
- When the washer will be situated behind the folded over edge of the L-shaped profile, the L-shaped profile and the pin will be fixed with respect to one another and they will form a fixed whole.
- With the phrase "a fastening element suitable for use in a building system as described above" is meant that the fastening element can also be used in other building systems, including but not limited to traditional building systems whereby individual masonry stones are attached to each other with cement or another adhesive to build a wall. With the intention of better showing the characteristics of the invention, preferred embodiments of a fastening element for use in a building system for building a wall in masonry stones are described hereinafter, by way of an example without any limiting nature, with reference to the accompanying drawings, wherein:
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figure 1 schematically shows a perspective view of the construction of an outside wall according to the building system as disclosed; -
figures 2 to 9 show different possible types of building elements suitable for use in a building system as disclosed; -
figure 10 shows a building plan and corresponding pallets with building elements per type as to be delivered on the construction site; -
figure 11 schematically shows the construction of a wall with building elements; -
figure 12 schematically shows a perspective view of a joining element as disclosed; -
figure 13 schematically shows a cross-section of the joining element fromfigure 12 , but applied in a masonry stone; -
figure 14 schematically shows a perspective view of a fastening element according to the invention; -
figures 15 to 17 show an anchoring of an outside wall to an interior wall using a fastening element according to the invention; -
figures 18 and 19 schematically show a perspective view of different possible building elements. -
Figures 20 and 21 show alternative embodiments of construction of the L-shaped profile 22. -
Figure 1 shows the foundations of abuilding 2 to be built with twoseparate layers 3 of different types ofprefab building elements 4 as they must be placed on the foundations 1 to build an outside wall orwall 5. - The foundations 1 must be perfectly level and the required waterproof membranes are correctly applied.
- Some possible forms of
building elements 4 are shown infigures 2 to 7 , whereby these are made up of two ormore layers 6 ofmasonry stones 7 that are bricked, adhered or suchlike on each other according to a required bond. - The
building elements 4 are provided on at least one side with a stepped shape such that thebuilding elements 4 fit sideways with theirstepped side 8 against each other and on each other without an intermediate layer of adhesive or mortar to formlayers 3 as illustrated infigure 1 . - The
building elements 4 are preferably shaped and sized so they can be handled and laid by one person, and preferably weigh no more than 20 kilograms. Handling by two persons is also among the possibilities, whereby in that case thebuilding elements 4 are preferably not heavier than 40 kilograms. It is obviously not excluded that thebuilding elements 4 are heavier than 20 kilograms or 40 kilograms. - The forms in
figures 2 to 9 are intended for the construction of straight walls, whereby: - the
building elements 4 offigure 2 areflat building elements 4 to mark out a door or window opening, with on one side astepped form 8 and on the other side astraight form 9 to form the reveal of the opening whereby the stepped side can be either positive, negative or straight or a combination thereof; - the
building elements 4 infigures 3 ,4 ,6, 7 ,8 and 9 are provided on both sides with astepped form 8, by thelayers 6 being shifted sideways with respect to each other, whereby the stepped form can be either negative or positive, straight or a combination thereof; - the
building element 4 offigure 5 areangled building elements 4 to form outside wall corners that on both sides are provided with astepped form 8 and - whereby the different forms differ from each other in the number of masonry stones per
layer 6, but whereby the number oflayers 6 is the same for allbuilding elements 4, although this is not strictly required. - The number of
layers 6 can differ fordifferent building levels 3. -
Figure 5 shows an example of anangled building element 4 , required to be able to build an outside wall corner, whereby the sides on one or on both sides have astepped form 8. The stepped form can depending on requirements be either negative or positive, straight or a combination thereof; -
Figures 6 and 7 showflat building elements 4 that can be used to form a gable, whereby thesebuilding elements 4 have one or twostepped sides 8, whereby thestepped sides 8 can be both positive or negative. Thebuilding elements 4 infigures 2, 3 and4 can also be used in a gable. -
Figure 8 shows abuilding element 4 with straight toothing that is obtained by applying for example the so-called Flemish bond or English bond or suchlike used instead of the half-brick bond in the previous figures. -
Figure 9 shows abuilding element 4 with oblique toothing along the left-hand side that is partly positive and partly straight, with along the straight side straight toothing. - It is not excluded that building
elements 4 as shown infigures 8 or 9 are provided with onestraight side 9, as infigure 2 . - It is also possible that
flat building elements 4 are provided with astraight form 9 on both sides.Such building elements 4 can have different widths consisting of two ormore layers 6 ofmasonry stones 7. - It is preferable, as illustrated in
figure 10 , to on the basis of the architect's plan make a building plan 12 on which the requiredbuilding elements 4, according to the available forms and types, are drawn and the different types are specified, for example by colours or numbering or by shading as is the case infigure 10 . - A suitable computer program can be helpful in this as the form and the dimensions of the
building elements 4 can differ according to the type of masonry stone and the required bond chosen by the principal. - Based on the building plan 12 the required types and quantities per type of
building element 4 can be determined and supplied in the appropriate quantities per type on the site, preferably onpallets 13 marked per type in the same way as on the building plan 12, for example with the same colour or shading. - That makes it particularly easy for the bricklayer, considering he can read building element per building element off the building plan 12 and take a
building element 4 of the relative type from therelative pallet 13, whereby the outside wall can be built as a jigsaw puzzle. -
Figure 10 also shows the construction of a gable using thebuilding elements 4, whereby the inclination is formed by making use of thenecessary building elements 4 and, if they protrude from the gable, by sawing them up beforehand in the workshop such that they fit on the site. - Although the
building elements 4 are provided to be able to be manually picked up and laid by one person or by two persons, it is possible to ease the work by using an appliance for hoisting and placingbuilding elements 4 frompallets 13 on the ground. - The
building elements 4 can be manufactured by stacking the masonry stones in a mould provided to that end and joining them to each other by means of adhesive or mortar and holding or preserving them temporarily in the mould until the adhesive or mortar has sufficient bonding to be able to handle the formedbuilding elements 4. - Alternatively, the
building elements 4 can be manufactured by clampingmasonry stones 7 layer perlayer 6 in their desired position against a plate in the desired position in relation to each other and joining them to each other by means of adhesive or mortar and holding or preserving them temporarily in that position them until the adhesive or mortar has sufficient bonding to be able to handle the formedbuilding elements 4. - Here the
building elements 4 are manufactured according to a freely chosen brickwork bond. - The placing of the
building elements 4 on the construction site takes place without mortar or adhesive, in other words: theoutside wall 5 can be built without using mortar, adhesive or suchlike. - Instead of this, use is made of a joining
element 14. - To this end, the
building elements 4 are provided with agroove 15 in anouter layer 6 ofmasonry stones 7. - On the other outer layer of
masonry stones 7 the joiningelement 14 is laid with an upward facingedge 16. The joiningelement 14 is lath-shaped in the example shown. - It is possible that the joining
element 14 is already applied or fixed to thebuilding elements 4 beforehand, as shown in thebuilding elements 4 offigures 2, 3 ,6, 7 ,8 and 9 , but it is also possible that the joiningelement 14 is only fixed in or on thebuilding element 4 on-site when the outside wall is being constructed. - In
figure 6 the joiningelement 14 is applied on theshortest layer 6, while infigure 7 the joiningelement 14 is applied on thelongest layer 6. By placing bothbuilding elements 4 side by side with their joiningelements 14 facing upwards, walls and gables too can be constructed. - As regards the
building elements 4 with two straight sides, a joiningelement 14 can be provided both on theouter layers 6 and on the sides. - This will allow such a
building element 4 to be placed transversely so thelayers 6 run vertical instead of horizontal and to join the straight sides toadjacent building elements 4 with the joiningelement 14. - In this case the flat side of an
adjacent building element 4, for example thebuilding element 4 fromfigure 2 , must be provided with agroove 15 in its straight side. -
Figure 11 shows a possible construction of a wall with buildingelements 4 with two straight sides. - A possible embodiment of the joining
element 14 is shown infigures 12 and 13 . As shown in these figures, the joiningelement 14 is lath-shaped. - The cross-section of the joining element is in this case cross-shaped, but T-shaped or L-shaped would also be possible.
- Both
outer layers 6 ofmasonry stones 7 are then provided with agroove 15, whereby the joiningelement 14 is cemented or adhered in one of thegrooves 15 with a flange 17a by means of adhesive ormortar 18. - By cementing or adhering the joining
element 14 in thegroove 15, the thickness or the height of thebuilding element 4 will remain guaranteed because theflanges 17b of the joiningelement 15 rest flat on themasonry stones 7. - The
outside wall 5 is built by simply fitting or sliding togethergrooves 15 and upward facing edges 16 of overlyingbuilding elements 4. The orientation of thebuilding elements 4, meaning whether thegroove 15 or theedge 16 is facing upwards, is then of no consequence. - By choosing the correct thickness of the
flanges 17b, theflanges 17b will automatically give the correct joint thickness between two buildingelements 4 on top of each other. - When placing the
building elements 4 the necessary measures must be taken so the vertical joints between thebuilding elements 4 are equal to the vertical joint between themasonry stones 7. - In another embodiment the cross-section could also be L- or T-shaped, whereby the joining
element 14 would be adhered or mechanically fastened to anouter layer 6 ofmasonry stones 7. Thebuilding element 4 then only has to be provided with onegroove 15. - The joining
element 14 is preferably fastened on thetop layer 6 ofmasonry stones 7, but it is not excluded that this is on thebottom layer 6. - In this case the adhesive or mechanical fastening with which the joining
element 14 is fastened on thebuilding element 4 will have to be accurately applied, considering its thickness in this case will have an influence on the dimensions of thebuilding element 4. - The joining
element 14 is preferably made of aluminium, but the disclosure is not limited in this respect. Stainless steel and/or other materials are also among the possibilities. - The joining
element 14 preferably extends as good as across the whole length of the relativeouter layer 6 ofmasonry stones 7, but it is obviously not excluded that differentshorter joining elements 14 are used that are successively applied in agroove 15 of abuilding element 4, contiguously or with a space between two consecutive joiningelements 14. - A joining
element 14 will preferably protrude in part in its longitudinal direction along one side over themasonry stones 7, for example over a distance of 0.5 to 15 millimetres. With the construction of the wall, this protruding part will come in thegroove 15 of anadjacent building element 4 and ensure that the wall is stronger and easier to align. - For
building elements 4 with straight sides the joiningelement 14 ends to a distance of for example 5 millimetres from the end of the straight side of thebuilding element 4 so the joiningelement 14 is not visible. - As shown in
figure 12 , the joiningelement 14 is preferably provided with alocal break 19 in one of theflanges 17b, so thegroove 15 is freely accessible at the location of this break. - It is obviously possible to have a number of
such breaks 19 and/or that thebreak 19 is applied in a number offlanges 17b. - To strengthen the
outside wall 5 thebuilding elements 4 can be anchored to theinterior wall 20 by means offastening elements 21 as shown infigure 14 . - The
fastening elements 21 are formed by a mainly L-shapedprofile 22 and cooperatingpin 23, whereby one leg of the L-shapedprofile 22 has a folded overedge 24 intended to be applied in thegroove 15 and of which the other leg has a feed-throughhole 25 for thepin 23 for the attachment of the L-shapedprofile 22 to thepin 23 to be able to fix thefastening element 21 to theinterior wall 20. - It is possible that the dimensions of the L-shaped
profile 22 and the folded overedge 24 are smaller than these of theopening 19, so the L-shapedprofile 22 can be shifted some millimetres to the left or to the right in the length of thegroove 15, depending on the necessity of fastening. - The
pin 23 can differ in length according to requirements. The one leg of the L-shapedprofile 22 does not have to be provided with a folded overedge 24. It is also possible that the L-shapedprofile 22 does not have such a folded overedge 24. In this case the L-shapedprofile 22 will be fixed by means of mechanical attachment or screws to abuilding element 4, on anouter layer 6 ofmasonry stones 7. -
Figure 14 shows such afastening element 21 andfigures 15 to 17 show the anchoring of anoutside wall 5 to aninside wall 20 using thefastening element 21. - The
pin 23 has means 26 to be able to fix thepin 23 with respect to the L-shapedprofile 22. - The abovementioned means 26 consist of an adjusting
screw 27 fixed on thepin 23 and a clampingscrew 28 rotatably applied on thepin 23, whereby the adjustingscrew 27 and the clampingscrew 28 fit through the abovementioned feed-throughhole 25. Alarger washer 29 loosely fitted against an upright side orstopper 35 on thepin 23 ensures a fixed, but sufficiently moving whole between thestopper 35 of thepin 23 and the clampingscrew 28 by sliding thewasher 29 behind folded overedges 30 of the L-shapedprofile 22. - The clamping
screw 28, which is now positioned against the L-shapedprofile 22 is not tightened just jet, but ensures in the first instance that thewasher 29 remains in the correct place in the folded overedges 30 of the L-shapedprofile 22, such that the L-shapedprofile 22 and thepin 23 form are not movable with respect to one another during adjustment with the adjustingscrew 27. The adjustingscrew 27 allows for a movement to and from theinterior wall 20 of thepin 23 and the L-shapedprofile 22. After adjustment, the clampingscrew 28 can be definitively tightened, so thewasher 29 and the L-shaped profile are fixed between the clampingscrew 28 and thestopper 35 of thepin 23. - After placing a
building element 4, several centimetres above thebreak 19 in the joining element 14 ahole 31 is drilled through thecavity insulation 32 to a certain depth in theinterior wall 20, after which aplug 33 is fitted in this hole to anchor thepin 23 in theinterior wall 20. - After a
building element 4 is placed and thepin 23 has been anchored in theplug 33, an L-shapedprofile 22 is placed horizontal with its feed-throughhole 25 over thepin 23 against theloose washer 29 that is positioned against thestopper 35 of thepin 23 stands. This is shown infigure 15 . The lateral movement, in the case offigure 15 to the left, slides theloose washer 29 between the folded overflanges 31 of the L-shapedprofile 22. In this way a fixed, but still sufficiently moving, cooperating and adjustable whole is obtained with sufficient space above thebuilding element 4 to bring the L-shapedprofile 22 from a horizontal to a vertical position whereby the folded overedge 24 arrives in thegroove 15 at the location of thebreak 19. - By starting the mounting of the L-shaped
profile 22 from a horizontal position and then bringing it to a vertical position, rather than mounting the L-shapedprofile 22 starting from the vertical position, it can be ensured that a short lever can be obtained between thepin 23 and thebuilding element 4. - As already mentioned above, the L-shaped
profile 22 will be able to move several millimetres in thegroove 15, so limited play in the fastening is obtained. - Then the depth to which the
pin 23 is applied in thehole 31 can be somewhat changed by turning the adjustingscrew 27 before the clampingscrew 28 is fixed on thepin 23. - By tightening this adjusting
screw 27, thefastening element 21 moves closer or further away so thebuilding block 4 can be adjusted and theoutside wall 5 is fully and correctly aligned. Once correct adjustment has been obtained, the clampingscrew 28 can be definitively tightened, so thewasher 29 and the L-shapedprofile 22 are fixed between the clampingscrew 28 and thestopper 35 of thepin 23. This is shown infigure 17 . - In this way the
outside wall 5 is firmly anchoredbuilding element 4 after building element, so large parts of theoutside wall 5 can be constructed without having to be afraid that a wind gust or another unforeseen load could cause the new brickwork to sink or fall over. - It is important to note that the L-shaped
profile 22 can no longer be lifted out of thegroove 15 once the overlying layer ofbuilding elements 4 has been placed. - The
building elements 4 are supported above window, door or other openings by L-shaped lintels as in traditional brickwork. - It is clear that the
building elements 4 can already be provided with L-shapedprofiles 22 beforehand. This means: the L-shapedprofiles 22 are fastened with folded overedge 24 in thegroove 15, at the location of thebreak 19, for example when the joiningelement 14 is adhered or mechanically fastened to thebuilding element 4. Thefastening pin 23 and the associated means 26 will then be adapted and applied in a suitable fashion. - According to a preferred characteristic, the
pin 23 is provided with size indication from which it is clear how deep thepin 23 is inserted in thehole 31. - This has the advantage that when a
first pin 23 is inserted and adjusted, one can read off how deep thepin 23 goes into the hole, so the same depth can be used for theother pins 23 without having to measure after which the L-shapedprofile 22 is fixed to thepin 23. - This size indication can be in different forms: for example by parallel numbered lines on the
pin 23, as on a measuring rule, or with consecutive coloured rings on thepin 23. - Because the
building elements 4 always have the same height and because thepin 23 with its size indication in numbered lines or coloured rings can be adjusted consistently, traditional means such as building struts and bricking cords to keep a wall horizontally and vertically straight are no longer required. The traditional system can however also be used. One must, however, ensure that the wall against which thepin 23 fixed is vertical and the foundations on which the first layer ofbuilding elements 4 is applied is horizontal. - In a last step a pointing mortar can be applied in all joints. The
flanges 17b of the joiningelement 14 will keep the pointing mortar in the horizontal joint between thebuilding elements 4 so during pointing the pointing mortar cannot arrive in the cavity wall, i.e. the space between theoutside wall 5 and theinside wall 10. - If the
masonry stones 7 are cemented on each other with a mortar with a joint thickness of for example one centimetre, theflange 17b will also be approximately one centimetre thick so a joint of one centimetre can be obtained between therespective building elements 4. Obviously the thickness of theflange 17b will determine the thickness of the joint. If themasonry stones 7 of abuilding element 4 are adhered on top of each other so there is no actual joint between themasonry stones 7, theflange 17b will only be a few millimetres thick as there is also no need for a joint between thebuilding elements 4. - At the stepped sides of the building elements 4 a seal will be placed to allow the pointing of the stepped sides, whereby this seal will also prevent pointing mortar from getting into the cavity wall.
- If building
elements 4 are applied withstraight toothing 8, as shown infigures 8 and 9 , the construction method will differ somewhat from that described above. - Indeed, it will then not be possible to have the
building elements 4 lower vertically over the joiningelement 14 of underlyingbuilding elements 4. Thebuilding elements 4 must be slid into place sideways over the joiningelement 14. - The
last building element 4 of abuilding level 3 and thecorner building elements 4 will however not be able to be slid in sideways. - To solve this, with
such building elements 4 thegroove 15a on the rear, being the cavity side, is ground out. This is shown infigures 18 and 19 , for acorner building element 4 and aflat building element 4, respectively. - With a
corner building element 4 thegroove 15a on one side of the corner is fully ground out. - The
corner building element 4 can be slid with the other not ground out side with itsgroove 15 sideways over the joiningelement 14 of theunderlying building level 3. - By not yet fully sliding the
corner building element 4 against theadjacent building element 4, thelast building element 4 can be placed, after which one can slide thecorner building element 4 into place, whereby the ground out side of thecorner building element 4 is placed against the joiningelement 14. This means this last joiningelement 14 is not clamped. - For a
building element 4 as shown infigure 19 , this building element will be able to be placed last, whereby thegroove 15a of the building element can be placed against the upward facingedge 16 of the joiningelement 14 by sliding it perpendicular to the surface of thewall 5. - Here at least one additional fastening must preferably be made to the laterally located building
element 4. - This can for example, but not necessarily, be done using a pre-inserted pin 34 on the rear of the
relative building element 4. - After placing the
building element 4 this pin 34 will be extended and clamped behind thelateral building element 4. - The abovementioned method is possible both with adhered brickwork, with a joint of for example 3 millimetres, and with brickwork with a joint of 10 millimetres or more.
- In the case of brickwork with a joint of 10 millimetres or more, it is also possible to make the upward facing edge 16 a bit less high than the joint thickness to be provided.
- As a result, the
last building element 4 will be able to be slid between the already placedbuilding elements 4 of thebuilding level 3 in a direction perpendicular to the surface of thewall 5, until it comes against the joiningelement 14 and to be lifted over the joiningelement 14 after which it drops back into the desired position. - Preferably, the
abovementioned building elements 4 can be manually or machine-made in a workplace. For the latter one can, for example, follow the known techniques of prefab brickwork production. - It is not excluded that on the rear of larger building elements 4 a reinforcement fabric or net is applied to assure safety during transport and during the placing of the building elements.
- The different modules are placed per type in coloured transport crates or
pallets 13, of which for example the colours correspond to the colours mentioned on the building plan 12, for transport to the sites or building locations. -
Figures 20 and 21 illustrate two alternative embodiments for the L-shapedprofile 22, not provided with the abovementioned folded overedge 24. - In
figure 20 thebreak 19 in theflange 17b of the joiningelement 14 has a T-shape, whereby the one leg of the L-shapedprofile 22 has a correspondinglyshaped end 36, so it fits in theabovementioned break 19 and is fixed there. - Also in this case the L-shaped
profile 22 will, depending on the necessity of fastening, be able to be slid sideways a few millimetres to the left or right in thebreak 19, because the latter has slightly larger dimensions. - Hereby it must be noted that it is of importance that the larger dimensions of the
break 19 preferably only allow lateral movement and no forward and backward movement, meaning thebuilding element 4 or the joiningelement 14 move away and towardsbuilding element 4 or joiningelement 14. That can be achieved by ensuring that dimensions A and B as indicated on thefigure 20 are equal. - Obviously the specific shape is only one possibility and it is to be understood that other forms than a T-shape are also possible, such as a dovetail form.
- In
figure 20 the joiningelement 14 has abreak 19 in theflange 17b and in the upward facingedge 16, so thegroove 15 is fully freed. - The one leg of the L-shaped
profile 22 has a feed-throughhole 37, so the L-shapedprofile 22 can be screwed tight with a screw or suchlike that can be fixed through the feed-throughhole 37 in thegroove 15. - The screw can be a regular screw or a screw that expands on the sides when screwing so automatic clamping in the
groove 15 takes place. - Also for these last two embodiments of the L-shaped
profile 22 the overlyingbuilding elements 4 will stop the L-shapedprofile 22 from coming out of thegroove 15. - The present invention is by no means limited to the embodiment described as an example and shown in the drawings, but a fastening element for use in a building system for building a wall in masonry stones can be realised in all kinds of forms, materials and dimensions for various applications such as in walls, floors and ceilings, for use in interior and exterior work on all sorts of buildings and constructions without departing from the scope of the invention.
Claims (5)
- Fastening element suitable for use in a building system for building a wall (5) in masonry stone (7), whereby one departs from prefab building elements (4) consisting of two or more layers (6) of masonry stones (7) bricked, joined, adhered or suchlike to each other, whereby the building elements (4) have a stepped form (8) on at least one side such that the building elements (4) fit sideways with their stepped (8) side against each other and on each other and can be handled and laid by one person or by two persons, whereby in an outer layer (6) of masonry stones (7) a groove (15) is applied in the longitudinal direction of the masonry stones (7), whereby on the other outer layer (6) of masonry stones a joining element (14) is applied with an upward facing edge (16) and whereby the wall (5) is built with these prefab building elements (4) by fitting the groove (15) and the upward edge (16) of prefab building elements (4) lying on top of each other, into each other without cement, adhesives or suchlike being used on the construction site, wherein the fastening element (21) is in the form of a mainly L-shaped profile (22) and a cooperating pin (23), whereby one leg of the L-shaped profile (22) can be fixed on a building element (4) and of which the other leg has a feed-through hole (25) for the pin (23) for attaching the fastening element (21) to an interior wall (20) and in that the pin (23) has means (26) to be able to fix the pin (23) with respect to the L-shaped profile (22) and in that the above-mentioned means (26) consist of an adjusting screw (27) applied fixed on the pin (23) and a clamping screw (28) rotatably applied on the pin (23) and a washer (29) adapted to be applied loose against a stopper (35) fixed on the pin (23), characterized in that the washer (29) is larger than the adjusting screw (27) and clamping screw (28)and whereby the adjusting screw (27) in an installed condition of the pin (23) allows for a movement of the fastening element (21) closer or further away from the interior wall 20, whereby the adjusting screw (27) and the clamping screw (28) fit through the above-mentioned feed-through hole (25) and the washer (29) does not, whereby the L-shaped profile comprises folded over edges (30) and the washer can be slid behind said folded over edges of the L-shaped profile such that a fixed, but sufficiently moving whole is provided, and whereby the L-shaped profile (22) can be clamped between the clamping screw (28) and the stopper (35) on the pin (23)
- Fastening element according to claim 1, characterised in that the one leg of the L-shaped profile (22) is provided with a folded over edge (24).
- Fastening element according to claim 1, characterized in that the L-shaped profile (22) has a T-shape (36) or a dovetail form.
- Fastening element according to claim 1, characterized in that one leg of the L-shaped profile (22) has said feed-through hole (25).
- Fastening element according to claim 4, characterized in that the fastening element (21) is further provided with a screw or suchlike that can be fixed through said feed-through hole (25) so the L-shaped profile (22) can be screwed tight.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BE2016/5636A BE1024493B1 (en) | 2016-08-12 | 2016-08-12 | BUILDING SYSTEM FOR PUTTING INTO A WALL FROM MASONSTONE AND BUILDING ELEMENTS THEREFORE APPLIED |
EP17185759.2A EP3282062B1 (en) | 2016-08-12 | 2017-08-10 | Building system for building a wall in masonry stones |
Related Parent Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17185759.2A Division EP3282062B1 (en) | 2016-08-12 | 2017-08-10 | Building system for building a wall in masonry stones |
EP17185759.2A Division-Into EP3282062B1 (en) | 2016-08-12 | 2017-08-10 | Building system for building a wall in masonry stones |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3536872A1 EP3536872A1 (en) | 2019-09-11 |
EP3536872B1 true EP3536872B1 (en) | 2022-06-15 |
Family
ID=56800090
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17185759.2A Active EP3282062B1 (en) | 2016-08-12 | 2017-08-10 | Building system for building a wall in masonry stones |
EP19168765.6A Active EP3536872B1 (en) | 2016-08-12 | 2017-08-10 | Fastening element for use in a building system for building a wall in masonry stones |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17185759.2A Active EP3282062B1 (en) | 2016-08-12 | 2017-08-10 | Building system for building a wall in masonry stones |
Country Status (5)
Country | Link |
---|---|
EP (2) | EP3282062B1 (en) |
BE (1) | BE1024493B1 (en) |
DK (2) | DK3536872T3 (en) |
PL (2) | PL3536872T3 (en) |
RU (1) | RU2751187C2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2757871C2 (en) * | 2019-06-13 | 2021-10-22 | Алла Александровна Салмина | Formwork profile for brick (or block) masonry and brick (or block) masonry using such a profile |
BE1029295B1 (en) | 2021-04-12 | 2022-11-17 | Wout Timmerman | COMPOSED FACADE PANEL |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE544216A (en) * | ||||
BE544215A (en) * | ||||
US3342005A (en) * | 1965-03-26 | 1967-09-19 | John W Rickards | Crypt fastener |
DE1609580A1 (en) * | 1966-01-14 | 1970-04-16 | Braunstein Dipl Ing Franz | Wall components for the production of walls and processes for the production of walls, ceilings, light structures and the like. |
DE2903844A1 (en) * | 1979-02-01 | 1980-08-07 | Gert Rossbach | Connectable slotted building block - has slits aligned at non right-angles and differently aligned on same face |
FR2590607B1 (en) * | 1985-11-28 | 1988-04-08 | Cazalens Georges | INTERIOR PARTITION ELEMENTS OF BUILDINGS AND METHOD FOR ASSEMBLING THESE ELEMENTS. |
NL1027062C1 (en) * | 2004-06-11 | 2005-12-14 | Press Brick System B V | Construction system for building flat structures. |
US20070151190A1 (en) * | 2005-12-19 | 2007-07-05 | Robert Huff | Thin stone or thin brick veneer wall system and clips therefor |
DE102014017202A1 (en) * | 2014-11-21 | 2016-05-25 | Wilhelm Modersohn Gmbh & Co Kg | anchoring system |
-
2016
- 2016-08-12 BE BE2016/5636A patent/BE1024493B1/en active IP Right Grant
-
2017
- 2017-08-07 RU RU2017128014A patent/RU2751187C2/en active
- 2017-08-10 DK DK19168765.6T patent/DK3536872T3/en active
- 2017-08-10 PL PL19168765.6T patent/PL3536872T3/en unknown
- 2017-08-10 DK DK17185759.2T patent/DK3282062T3/en active
- 2017-08-10 EP EP17185759.2A patent/EP3282062B1/en active Active
- 2017-08-10 EP EP19168765.6A patent/EP3536872B1/en active Active
- 2017-08-10 PL PL17185759T patent/PL3282062T3/en unknown
Also Published As
Publication number | Publication date |
---|---|
DK3282062T3 (en) | 2020-09-28 |
RU2017128014A3 (en) | 2020-12-24 |
DK3536872T3 (en) | 2022-08-29 |
EP3282062A3 (en) | 2018-02-28 |
PL3536872T3 (en) | 2022-11-07 |
EP3282062A2 (en) | 2018-02-14 |
RU2751187C2 (en) | 2021-07-12 |
BE1024493A1 (en) | 2018-03-07 |
EP3536872A1 (en) | 2019-09-11 |
PL3282062T3 (en) | 2021-01-25 |
RU2017128014A (en) | 2019-02-07 |
EP3282062B1 (en) | 2020-08-26 |
BE1024493B1 (en) | 2018-03-12 |
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