EP3532248B1 - Meule abrasive agglomérée et procédé de fabrication associé - Google Patents
Meule abrasive agglomérée et procédé de fabrication associé Download PDFInfo
- Publication number
- EP3532248B1 EP3532248B1 EP17864183.3A EP17864183A EP3532248B1 EP 3532248 B1 EP3532248 B1 EP 3532248B1 EP 17864183 A EP17864183 A EP 17864183A EP 3532248 B1 EP3532248 B1 EP 3532248B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- magnetizable
- abrasive
- layer
- bonded abrasive
- abrasive particles
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
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- UMFJXASDGBJDEB-UHFFFAOYSA-N triethoxy(prop-2-enyl)silane Chemical compound CCO[Si](CC=C)(OCC)OCC UMFJXASDGBJDEB-UHFFFAOYSA-N 0.000 description 1
- QQQSFSZALRVCSZ-UHFFFAOYSA-N triethoxysilane Chemical compound CCO[SiH](OCC)OCC QQQSFSZALRVCSZ-UHFFFAOYSA-N 0.000 description 1
- HGCVEHIYVPDFMS-UHFFFAOYSA-N trimethoxy(7-oxabicyclo[4.1.0]heptan-4-ylmethyl)silane Chemical compound C1C(C[Si](OC)(OC)OC)CCC2OC21 HGCVEHIYVPDFMS-UHFFFAOYSA-N 0.000 description 1
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- WGEATSXPYVGFCC-UHFFFAOYSA-N zinc ferrite Chemical compound O=[Zn].O=[Fe]O[Fe]=O WGEATSXPYVGFCC-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D5/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
- B24D5/14—Zonally-graded wheels; Composite wheels comprising different abrasives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0009—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
- B24D3/04—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic
- B24D3/14—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic ceramic, i.e. vitrified bondings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
- B24D3/20—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
- B24D3/28—Resins or natural or synthetic macromolecular compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/34—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties
- B24D3/346—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties utilised during polishing, or grinding operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D5/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
- B24D5/12—Cut-off wheels
Definitions
- Bonded abrasive wheels according to the present disclosure can be made by a molding process. During molding, first and second organic binder precursors, which may be liquid or powdered, or a combination of liquid and powder, is mixed with abrasive particles. In some embodiments, a liquid medium (either curable organic resin or a solvent) is first applied to the abrasive particles to wet their outer surface, and then the wetted abrasive particles are mixed with a powdered organic binder precursor. Bonded abrasive wheels according to the present disclosure may be made, for example, by compression molding, injection molding, and/or transfer molding.
- the abrasive particles can be graded to a nominal screened grade using U.S.A. Standard Test Sieves conforming to ASTM E-11 "Standard Specification for Wire Cloth and Sieves for Testing Purposes".
- ASTM E-11 prescribes the requirements for the design and construction of testing sieves using a medium of woven wire cloth mounted in a frame for the classification of materials according to a designated particle size.
- a typical designation may be represented as -18+20 meaning that the shaped ceramic abrasive particles pass through a test sieve meeting ASTM E-11 specifications for the number 18 sieve and are retained on a test sieve meeting ASTM E-11 specifications for the number 20 sieve.
- Bonded abrasive wheels can be made according to any suitable method.
- a first reinforcing material is placed into a wheel-shaped mold centered over a circular magnet placed just below the mold. In this configuration the magnetic field lines within the disc shaped mold cavity are perpendicular to the plane of the disc cavity. Crushed abrasive particles are mixed with a liquid binder precursor and then a powdered binder precursor, and placed in the mold onto the scrim thereby forming a substantially uniform layer onto which a second reinforcing material is placed.
- Vitreous bond abrasive wheels are made in a similar manner, but the firing temperature is typically from 500 to 1100°C instead of the lower temperatures used for organic binder precursors.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Claims (15)
- Meule à abrasif lié comprenant des particules abrasives magnétisables retenues dans un premier liant organique, dans laquelle la meule à abrasif lié a une partie centrale adjacente à un moyeu central, dans laquelle la meule à abrasif lié a une circonférence externe et un axe de rotation s'étendant à travers le moyeu central, dans laquelle une majorité des particules abrasives magnétisables sont essentiellement parallèles à l'axe de rotation.
- Meule à abrasif lié selon la revendication 1, dans laquelle la meule à abrasif lié comprend :une couche abrasive primaire comprenant les particules abrasives magnétisables retenues dans le premier liant organique ;une couche abrasive secondaire comprenant des particules abrasives non magnétisables retenues dans un deuxième liant organique ; etun premier matériau de renforcement disposé entre et en contact avec la couche abrasive primaire et la couche abrasive secondaire.
- Meule à abrasif lié selon la revendication 1 ou 2, dans laquelle les particules abrasives magnétisables comprennent des corps céramiques, ayant chacun une couche magnétisable respective disposée sur ceux-ci.
- Meule à abrasif lié selon la revendication 3, dans laquelle les corps céramiques comprennent de l'alpha-alumine.
- Meule à abrasif lié selon la revendication 3, dans laquelle les corps céramiques comprennent des tiges céramiques.
- Meule à abrasif lié selon la revendication 3, dans laquelle les corps céramiques comprennent des plaquettes céramiques.
- Meule à abrasif lié selon la revendication 6, dans laquelle les plaquettes céramiques comprennent des pyramides triangulaires tronquées céramiques.
- Meule à abrasif lié selon l'une quelconque des revendications 1 à 7, dans laquelle la couche magnétisable est constituée essentiellement d'un métal ou alliage métallique.
- Meule à abrasif lié selon l'une quelconque des revendications 1 à 7, dans laquelle la couche magnétisable comprend des particules magnétisables retenues dans un liant.
- Procédé de fabrication d'une meule à abrasif lié, le procédé comprenant les étapes :a) mise en place d'une couche d'une première composition durcissable dans un moule ayant une cavité de moule circulaire avec une partie centrale en creux adjacente à un moyeu central, dans lequel la cavité de moule circulaire a une circonférence externe et un axe de rotation s'étendant à travers le moyeu central, et dans lequel la première composition durcissable comprend des particules abrasives de charge dispersées dans un premier précurseur de liant organique ;b) mise en place d'un premier matériau de renforcement poreux sur la couche de première composition durcissable ;c) mise en place d'une couche d'une deuxième composition durcissable sur le premier matériau de renforcement poreux et la première composition durcissable, dans lequel la deuxième composition durcissable comprend des particules abrasives magnétisables dispersées dans un deuxième précurseur de liant organique ; etd) application d'un champ magnétique à la deuxième composition durcissable de telle sorte qu'une majorité des particules abrasives magnétisables sont essentiellement parallèles à l'axe de rotation ; ete) durcissement au moins partiel de la deuxième composition durcissable pour fournir la meule à abrasif lié.
- Procédé selon l'une quelconque parmi la revendication 10, dans lequel l'étape b) comprend en outre l'agitation mécanique au moins de la couche de la deuxième composition durcissable.
- Procédé selon l'une quelconque parmi la revendication 10, dans lequel les particules abrasives magnétisables comprennent des corps céramiques, ayant chacun une couche magnétisable respective disposée sur ceux-ci.
- Procédé selon la revendication 12, dans lequel la couche magnétisable est constituée essentiellement d'un métal ou alliage métallique.
- Procédé selon la revendication 12, dans lequel la couche magnétisable comprend des particules magnétisables retenues dans un liant.
- Procédé selon l'une quelconque des revendications 12 à 14, dans lequel les corps céramiques comprennent de l'alpha-alumine.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201662412411P | 2016-10-25 | 2016-10-25 | |
| PCT/US2017/053695 WO2018080704A1 (fr) | 2016-10-25 | 2017-09-27 | Meule abrasive agglomérée et procédé de fabrication associé |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP3532248A1 EP3532248A1 (fr) | 2019-09-04 |
| EP3532248A4 EP3532248A4 (fr) | 2020-07-08 |
| EP3532248B1 true EP3532248B1 (fr) | 2021-08-04 |
Family
ID=62023934
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP17864183.3A Active EP3532248B1 (fr) | 2016-10-25 | 2017-09-27 | Meule abrasive agglomérée et procédé de fabrication associé |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US20190262973A1 (fr) |
| EP (1) | EP3532248B1 (fr) |
| CN (1) | CN109890566B (fr) |
| WO (1) | WO2018080704A1 (fr) |
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| BR112014017050B1 (pt) | 2012-01-10 | 2021-05-11 | Saint-Gobain Ceramics & Plastics, Inc. | partícula abrasiva moldada |
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| CA2887561C (fr) | 2012-10-15 | 2019-01-15 | Saint-Gobain Abrasives, Inc. | Particules abrasives presentant des formes particulieres et procedes permettant de former lesdites particules |
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| US9914864B2 (en) | 2014-12-23 | 2018-03-13 | Saint-Gobain Ceramics & Plastics, Inc. | Shaped abrasive particles and method of forming same |
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| JP2018516767A (ja) | 2015-06-11 | 2018-06-28 | サン−ゴバン セラミックス アンド プラスティクス，インコーポレイティド | 成形研磨粒子を含む研磨物品 |
| EP3455321B1 (fr) | 2016-05-10 | 2022-04-20 | Saint-Gobain Ceramics&Plastics, Inc. | Méthodes de formation de particules abrasives |
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| US11230653B2 (en) | 2016-09-29 | 2022-01-25 | Saint-Gobain Abrasives, Inc. | Fixed abrasive articles and methods of forming same |
| CN109843509A (zh) | 2016-10-25 | 2019-06-04 | 3M创新有限公司 | 结构化磨料制品及其制备方法 |
| CN109890930B (zh) | 2016-10-25 | 2021-03-16 | 3M创新有限公司 | 可磁化磨料颗粒及其制备方法 |
| US10774251B2 (en) | 2016-10-25 | 2020-09-15 | 3M Innovative Properties Company | Functional abrasive particles, abrasive articles, and methods of making the same |
| EP3533075A4 (fr) | 2016-10-25 | 2020-07-01 | 3M Innovative Properties Company | Procédé de fabrication de particules abrasives magnétisables |
| US11484990B2 (en) | 2016-10-25 | 2022-11-01 | 3M Innovative Properties Company | Bonded abrasive wheel and method of making the same |
| EP3532247B1 (fr) | 2016-10-25 | 2021-06-09 | 3M Innovative Properties Company | Particule abrasive magnétisable et son procédé de fabrication |
| WO2018080703A1 (fr) | 2016-10-25 | 2018-05-03 | 3M Innovative Properties Company | Particules abrasives magnétisables et articles abrasifs les comprenant |
| US11141835B2 (en) | 2017-01-19 | 2021-10-12 | 3M Innovative Properties Company | Manipulation of magnetizable abrasive particles with modulation of magnetic field angle or strength |
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| US10759024B2 (en) | 2017-01-31 | 2020-09-01 | Saint-Gobain Ceramics & Plastics, Inc. | Abrasive article including shaped abrasive particles |
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| US11724363B2 (en) | 2018-04-24 | 2023-08-15 | 3M Innovative Properties Company | Method of making a coated abrasive article |
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| JP2021530743A (ja) | 2018-07-18 | 2021-11-11 | スリーエム イノベイティブ プロパティズ カンパニー | 磁化可能な粒子を有する光制御構造体を有するデバイス |
| EP3843947A1 (fr) | 2018-08-27 | 2021-07-07 | 3M Innovative Properties Company | Circuit électronique intégré dans des meules et procédés d'intégration |
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| WO2021116883A1 (fr) | 2019-12-09 | 2021-06-17 | 3M Innovative Properties Company | Articles abrasifs revêtus et procédés de fabrication d'articles abrasifs revêtus |
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| WO2021152444A1 (fr) | 2020-01-31 | 2021-08-05 | 3M Innovative Properties Company | Articles abrasifs revêtus |
| CN115485100A (zh) | 2020-04-23 | 2022-12-16 | 3M创新有限公司 | 成形磨料颗粒 |
| EP4161732A1 (fr) | 2020-06-04 | 2023-04-12 | 3M Innovative Properties Company | Particules abrasives façonnées et leurs procédés de fabrication |
| CN115697634A (zh) | 2020-06-04 | 2023-02-03 | 3M创新有限公司 | 不完整多边形成形磨料颗粒、制造方法和包含该不完整多边形成形磨料颗粒的制品 |
| WO2022023845A1 (fr) | 2020-07-30 | 2022-02-03 | 3M Innovative Properties Company | Article abrasif et procédé de fabrication associé |
| EP4192649A1 (fr) | 2020-08-10 | 2023-06-14 | 3M Innovative Properties Company | Articles abrasifs et leur procédé de fabrication |
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| CN106002654A (zh) * | 2015-07-10 | 2016-10-12 | 杭州日铭科技有限公司 | 一种磁场辅助镀镍金刚石有序排布砂轮及其制备方法 |
-
2017
- 2017-09-27 CN CN201780065866.2A patent/CN109890566B/zh active Active
- 2017-09-27 EP EP17864183.3A patent/EP3532248B1/fr active Active
- 2017-09-27 WO PCT/US2017/053695 patent/WO2018080704A1/fr unknown
- 2017-09-27 US US16/343,816 patent/US20190262973A1/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| US20190262973A1 (en) | 2019-08-29 |
| WO2018080704A1 (fr) | 2018-05-03 |
| EP3532248A4 (fr) | 2020-07-08 |
| EP3532248A1 (fr) | 2019-09-04 |
| CN109890566A (zh) | 2019-06-14 |
| CN109890566B (zh) | 2021-11-19 |
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