EP3492655B1 - Rubber wheel roller for compacting soil and method for controlling an irrigation system of a rubber wheel - Google Patents
Rubber wheel roller for compacting soil and method for controlling an irrigation system of a rubber wheel Download PDFInfo
- Publication number
- EP3492655B1 EP3492655B1 EP18000923.5A EP18000923A EP3492655B1 EP 3492655 B1 EP3492655 B1 EP 3492655B1 EP 18000923 A EP18000923 A EP 18000923A EP 3492655 B1 EP3492655 B1 EP 3492655B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- temperature
- temperature sensor
- tire
- rubber
- tires
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000034 method Methods 0.000 title claims description 15
- 238000003973 irrigation Methods 0.000 title description 14
- 230000002262 irrigation Effects 0.000 title description 14
- 239000002689 soil Substances 0.000 title description 13
- 239000010426 asphalt Substances 0.000 claims description 45
- 239000003795 chemical substances by application Substances 0.000 claims description 29
- 230000003287 optical effect Effects 0.000 claims description 18
- 238000005056 compaction Methods 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 3
- 230000003213 activating effect Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 description 28
- 238000005259 measurement Methods 0.000 description 13
- 239000007921 spray Substances 0.000 description 6
- 238000010276 construction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000004913 activation Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000009849 deactivation Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000001931 thermography Methods 0.000 description 2
- 230000002730 additional effect Effects 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/23—Rollers therefor; Such rollers usable also for compacting soil
- E01C19/238—Wetting, cleaning or heating rolling elements, e.g. oiling, wiping, scraping
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/23—Rollers therefor; Such rollers usable also for compacting soil
- E01C19/26—Rollers therefor; Such rollers usable also for compacting soil self-propelled or fitted to road vehicles
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/23—Rollers therefor; Such rollers usable also for compacting soil
- E01C19/27—Rollers therefor; Such rollers usable also for compacting soil with elastically-deformable rolling elements, e.g. pneumatic tyres
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
Definitions
- the invention relates to a pneumatic tire roller for compacting a soil, in particular for compacting asphalt.
- the invention also relates to a method for controlling a sprinkler system for a pneumatic tire roller.
- Generic rubber-tyred rollers are typically used for soil compaction and, in particular, in road construction for asphalt compaction. These are self-propelled construction machines, which usually have a machine frame, a drive motor and a chassis driven by the drive motor with a front chassis part and a rear chassis part. Typically, at least one chassis part comprises at least two wheels with treads arranged next to one another.
- the wheels are usually made of an elastic material such as a rubber material. When driving over the ground, the elastic properties of the wheels result in a kneading or flexing effect, which results in a particularly good pore closure on the surface of the layer to be compacted when using generic rubber-tyred rollers.
- the operator of the pneumatic tire roller must assess or observe when the asphalt material no longer threatens to adhere to the wheels. As soon as the wheels are sufficiently heated, the sprinkler system can then be switched off. If this is done too early, there is a risk of damaging the asphalt layer by loosening pieces adhering to the wheels. However, if the operator switches off the sprinkler system too late, too much release agent is used unnecessarily.
- it is known in the prior art to determine the temperature of the floor for example from the EP 3 181 753 A1 known. In this way, the operator can better estimate how long he will have to work the ground before the wheels have warmed up sufficiently. Even with the measurement of the ground temperature, the operator's decision to switch off the sprinkler system is still very subjective, so that on the one hand there is a risk of damage to the asphalt layer and on the other hand too much release agent is used.
- the solution should be as inexpensive as possible.
- the solution is achieved in a rubber-tyred roller mentioned at the outset in that there is an optical temperature sensor with a measuring field with at least two measuring points, which is designed and arranged in such a way that it determines the temperature of at least one wheel, in particular the tread of the wheel, and the floor .
- a basic idea of the present invention is therefore to directly determine the temperature of the wheel and, in particular, of the contact surface of the wheel with the ground, i.e. the tread. This means that the temperature is now determined directly at the point where the asphalt material threatens to stick.
- Contactless optical temperature sensors are particularly suitable for use with the invention.
- the arrangement does not have to be in the immediate vicinity of the wheel; it is only important that the temperature sensor is arranged in such a way that the wheel to be measured is in its measurement field. In other words, at least one measuring point of the temperature sensor must be on the wheel, in particular on the running surface of the wheel.
- the temperature of the tread of the wheel is a variable that is more directly related to the adhesion of asphalt material than just the temperature of the ground, since the latter does not provide any information about the heating state of the rubber wheel itself.
- the measured temperature of the wheel in particular of the tread of the wheel, can be displayed to the operator of the rubber-tyred roller, which means that the operator can estimate with greater precision whether or not asphalt material is currently still likely to stick.
- the operator can therefore adapt the switching on and / or off of the sprinkling system much more precisely to the actual need for sprinkling, which saves release agent overall.
- the sprinkler system is controlled fully automatically by a control unit which uses the temperature value of at least the temperature sensor to control the sprinkler system, in particular to switch the sprinkler on and / or off.
- the temperature sensor is an optical temperature sensor with a measuring field.
- the temperature sensor can be designed as a thermal imaging or infrared camera.
- the temperature sensor comprises an infrared sensor array, or the temperature sensor is designed as an infrared sensor array.
- An infrared sensor array is a measuring device with which the temperature of several measuring points can be determined at the same time.
- An infrared sensor array can be viewed, for example, as an infrared camera with only a few image points or pixels that represent the measurement points.
- an infrared sensor array can have 16 ⁇ 4 pixels or measuring points.
- a temperature scanner can also be used. This essentially has only a single measuring point, but directs it alternately to at least two points on a rubber wheel and / or at least one point in each case on at least two rubber wheels.
- Rubber-tyred rollers usually have several wheels arranged next to one another.
- the wheels can have different temperatures.
- the rubber-tyred roller can drive partly on an asphalt strip that has already cooled down and partly on a still hot asphalt strip, so that the wheels that come into contact with the hot or cold asphalt have different temperatures.
- the optical temperature sensor is designed and arranged such that the measuring field comprises at least one measuring point on at least two wheels, in particular on the tread of the respective wheel.
- the at least two wheels can, for example, be arranged next to one another.
- it can be, for example, two wheels lying next to one another which are arranged transversely to the working direction of the rubber-tyred roller on the left or right outer side of the chassis part.
- the wheels arranged on the very outside transversely to the working direction often have a different temperature than the wheels arranged further inside next to the outer wheels. This is because the wheels further inside are already shielded from the environment by the outer wheels. A temperature difference must therefore be expected, especially between these wheels.
- the optical temperature sensor is designed and arranged in such a way that the measuring field comprises at least one measuring point on each wheel of the respective chassis part, in particular on the running surface of the respective wheel.
- the temperature of each individual wheel of the chassis part is determined by the temperature sensor.
- An infrared sensor array can be arranged on the rubber tire roller, for example in the wheel arch of the chassis part or on a thermal apron provided for this chassis part or its holder, so that the temperature of each individual wheel of the chassis part can be measured by the temperature sensor. At least one pixel of the measurement field is therefore on each of the wheels. In this way, the temperature of all the wheels of the chassis part can be determined with just a single temperature sensor.
- the solution according to the invention is therefore particularly cost-effective since, for example, a separate temperature sensor does not have to be used for each individual wheel to be measured.
- the invention can also be used advantageously in rubber-tyred rollers in which both the front chassis part and the rear chassis part have wheels.
- a total of two optical temperature sensors are present, one optical temperature sensor determining the temperature of at least one wheel of the front chassis part and the other optical temperature sensor determining the temperature of at least one wheel of the rear chassis part.
- the two temperature sensors each determine the temperature of all the wheels arranged in the respective chassis part.
- a display device is present by means of which the temperatures of the wheels, which are determined by the temperature sensor, can be displayed to the operator.
- the operator can therefore decide on the basis of the wheel temperature whether sprinkling with release agent by the sprinkling system is necessary in order to prevent asphalt from sticking to the wheels.
- the control unit is designed to independently control the sprinkler system based on the measured values of the temperature sensor, in particular to at least activate and / or deactivate it. This can be done in addition to or as an alternative to the presence of a display device.
- control unit automatically controls the sprinkling system directly on the basis of the temperatures of the wheels measured by the temperature sensor or the temperature sensors, without the operator having to take any additional action.
- the control unit activates the sprinkler system when the temperature of the at least one wheel is below a predetermined threshold value.
- control unit can deactivate the sprinkler system if the temperature of the wheel is above or above a predetermined threshold value. Depending on the asphalt material used, different threshold values can be preset here.
- Typical threshold values are, for example, in the range from 60 ° C to 110 ° C, in particular at 80 ° C.
- the specific suitable threshold value depends on the softening point of the bitumen type used in the asphalt mix. It is further preferably provided here that the rubber-tyred roller or the above-mentioned control unit can optionally be switched into a "rolling mode” and / or “sprinkling mode", in particular to prevent the normal driving operation outside of the rolling operation, ie when the ground and the The wheels are cold, the sprinkler system is automatically activated by the control unit.
- the temperature of more than one wheel within a chassis part is determined by the temperature sensor, it is preferred that this additional information is then also used to control the sprinkler system.
- the control unit is designed to separate the irrigation of the wheels arranged transversely to a working direction separately from the one or those between them Wheels to control lying wheels.
- the sprinkling system is expediently designed in such a way that it can sprinkle the wheels arranged on the outside transversely to the working direction independently of the other wheels of a chassis part.
- the wheels of a chassis part that are on the outside transversely to the working direction are colder than those that are between these wheels. This is due to the fact that the wheels arranged on the outside are cooled to a greater extent from the outside environment. While the inner wheels have already reached the necessary temperature so that irrigation of these wheels can be dispensed with, this must be continued with the outer wheels. So that the already hot inner wheels are not sprinkled in vain, the control unit provides the sprinkler the wheels on the inside, while the wheels of the undercarriage part lying on the outside transversely to the working direction continue to be sprinkled until they too have reached the required temperature.
- the control unit is designed in such a way that it controls the irrigation of each individual wheel independently of the remaining wheels.
- the sprinkling system is of course also designed in such a way that the sprinkling of each individual wheel can be activated or deactivated independently of the other wheels.
- the sprinkler system has a spray bar which has its own spray nozzle for each wheel, each spray nozzle having its own valve which can be individually controlled by the control unit. In this way, the control unit can respond individually to any asymmetry in the temperatures of the wheels.
- the control unit activates the irrigation of those wheels whose temperature is below a predetermined threshold value, while the control unit deactivates the irrigation of those wheels whose temperature is above a predetermined threshold value.
- the threshold values already mentioned above can also be used here. Because the sprinkling of each individual wheel is controlled independently of the other wheels, the sprinkling with release agent is actually only carried out on those wheels and in that temperature range in which the asphalt material can adhere to the wheels. The release agent is used particularly efficiently and the consumption of the release agent is greatly reduced.
- the asphalt material adheres to the wheels when the hot asphalt material is cooled by the cold wheels and the viscosity is thus increased.
- An essential factor for the adhesion of the asphalt material is therefore the temperature difference between the ground or the asphalt material and the wheels of the rubber-tyred roller.
- the temperature sensor is therefore designed and arranged in such a way that, in addition to the temperature of the at least one wheel, the temperature of the floor can also be determined. In other words, at least one measuring point of the measuring field of the temperature sensor lies on the floor, so that its temperature can be measured by the temperature sensor.
- an infrared sensor array that has sufficient pixels or measuring points to cover all the wheels of a chassis part as well as the ground and the to determine the respective temperatures. It is particularly preferred if, in addition to the temperature of each wheel, the temperature of that floor section is also determined over which this wheel is traveling. For each wheel of the rubber-tyred roller, two temperatures are measured, which correspond to the tread of the wheel and to the ground surface that comes into contact with this tread.
- the temperature of the ground can then also be taken into account by the control unit when controlling the sprinkler system.
- the control unit is designed to activate sprinkling by the sprinkler system when the temperature of the ground is above a threshold value, and to deactivate the sprinkler system when the temperature difference between the ground and the wheel falls below a predetermined threshold value.
- This procedure is preferably carried out hierarchically, specifically in such a way that only when the sprinkler system is activated, ie "warm floor", which would trigger an activation of the sprinkler system in terms of temperature, the determined temperature difference for deactivation due to the determined temperature of the soil above a threshold value is being used.
- the threshold value for the temperature of the ground or the asphalt layer, above which the sprinkler system is activated by the control unit is between 40 ° C. and 80 ° C., for example 55 ° C.
- the temperature difference between the ground or asphalt layer and the wheel, below which the irrigation is deactivated by the control unit is between 10 ° C and 50 ° C, for example 20 ° C.
- the automatic activation and deactivation of the sprinkler system in particular for each individual wheel and taking into account the temperature of that section of the ground over which this wheel drives, prevents the sprinkler from being switched on too late and asphalt material from adhering to the wheels is.
- irrigation emulsion is prevented from being used unnecessarily, although there is no risk of adhesion.
- a device for, in particular optical, detection of the outer surface of at least one rubber wheel for example a digital camera
- control unit is designed to automatically switch off the previously activated sprinkler system by the sprinkler system when the determined temperature of the soil is below a threshold value. If the asphalt material has already cooled down to such an extent that there is no longer any risk of sticking to the wheels of the rubber-tyred roller, the previously activated sprinkler system is automatically deactivated, thus preventing unnecessary consumption of release agent.
- This switch-off also preferably relates to the irrigation of each individual wheel individually on the basis of the temperature of that floor section over which the corresponding wheel is traveling.
- control unit is designed to switch off the sprinkling by the activated sprinkling system when the temperature difference between the ground and the wheel falls below a predetermined threshold value. In this way, too, release agent is saved if there is no longer any risk of the asphalt material sticking to the wheel due to the material cooling down due to contact with the wheel.
- the above-described control of the sprinkling system takes place for each individual wheel of the rubber-tyred roller individually and independently of the other wheels or of the sprinkling of the other wheels of the rubber-tyred roller.
- the irrigation of a wheel depends only on the temperature of this wheel and the temperature of the floor, in particular that floor section over which this wheel travels, as well as the temperature difference between the wheel and the floor or this floor section.
- the decision as to whether a wheel is to be sprinkled with release agent is made by the control unit based on the measured values of the temperature sensor, which measures the temperature of the wheel concerned.
- the operator of the rubber-tyred roller does not have to issue any control commands for this.
- the sprinkling is therefore automatically controlled by the control unit depending on the objectively determined need of the individual wheel.
- the temperature sensor must be arranged in such a way that at least the wheels to be measured and the floor are in its measuring field.
- the temperature sensor can be arranged in the wheel arch of the rubber tire roller.
- the temperature sensor should be arranged in such a way that it is affected by the rough Working conditions within the wheel arch is spared as much as possible. It is therefore preferred that the temperature sensor is arranged in the upper half, preferably in the upper third, particularly preferably in the upper quarter, very particularly preferably in the upper fifth and at best at the upper vertex of a wheel arch.
- thermosensor set back in a shaft or a sensor viewing shaft which opens into the wheel arch and from which the temperature sensor has a clear field of view of the wheels to be measured and possibly the floor.
- a blowing-out device can be provided as a support, which prevents the temperature sensor, in particular the infrared temperature sensor, from becoming soiled.
- the object set at the beginning is also achieved with a method for controlling the sprinkling system of a rubber-tyred roller described above, comprising the steps of: determining the temperature of at least one wheel, in particular the tread of the wheel, and determining the temperature of the ground by a temperature sensor and controlling the sprinkling of the at least one wheel by the sprinkler system based on the measured values of the temperature sensor by a control unit.
- the method comprises at least one of the following steps: determining the temperature of at least two wheels, in particular the tread of the respective wheel, by means of a temperature sensor; Determining the temperature of all wheels of the respective chassis part, in particular the running surface of the respective wheel, by means of a temperature sensor; Determining the temperature of all the wheels of the front and rear undercarriage parts, in particular the tread of the respective wheel, by means of a temperature sensor for the front undercarriage part and the rear undercarriage part; Controlling the sprinkling of wheels arranged outside transversely to a working direction separately from the wheel or wheels lying between these wheels; Controlling the irrigation of each individual wheel independently of the remaining wheels; Activating the sprinkling by the sprinkler system when the temperature of the ground is above a threshold value and / or the temperature difference between the ground and the wheel exceeds a predetermined threshold value; and deactivating sprinkling by the sprinkler system when the temperature of the soil is below a threshold value; and / or deactivating the
- the Figures 1 and 2 show a pneumatic tire roller 1.
- Figure 1 shows the pneumatic tire roller 1 in side view and Figure 2 in front view.
- the rubber-tyred roller 1 comprises a driver's cab 2 and a machine frame 3, which is supported by a chassis with a front chassis part 5 and a rear chassis part 6.
- the chassis parts 5, 6 each have wheels 7 arranged in wheel housings 9, with which the rubber-tyred roller 1 travels over the soil 8 to be compacted.
- the energy required for this is provided by a drive motor 4, for example a diesel internal combustion engine.
- the forward direction of travel of the rubber-tyred roller 1 is referred to as the working direction a, although the rubber-tyred roller 1 can also compact the soil 8 while driving backwards.
- FIG. 1 and 2 One temperature sensor 11 each arranged on the front chassis part 5 and the rear chassis part 6, the measuring field of which - as will be explained in more detail below - the wheels 7, in particular their running surfaces 16 ( Figure 2 ), and the bottom 8 includes.
- the sprinkler systems 10 are controlled by the control unit 12 on the basis of the measured values from the temperature sensors 11.
- FIG 3 shows the components of the pneumatic tire roller 1 that are essential to the invention in a plan view.
- the rubber-tyred roller 1 of the exemplary embodiment has four wheels 7 arranged next to one another in the front chassis part 5 and also four wheels 7 in the rear chassis part 6, each of which is arranged in a wheel arch 9.
- the wheels 7 of the front chassis part 5 are offset transversely to the working direction a with respect to the wheels 7 of the rear chassis part 6 in order to ensure uniform compaction of the soil 8 when the rubber-tyred roller 1 is passed over.
- Both the front chassis 5 and the rear chassis 6 have a sprinkler system 10.
- the sprinkler system 10 comprises a spray bar 25 which extends transversely to the working direction a and on which at least one sprinkler nozzle 14 is arranged for each wheel 7. Via the sprinkler nozzles 14, as in the Figure 3 indicated, a liquid release agent, applied to the running surface 16 of the respective wheel 7.
- a tank 17 is provided on the rubber-tyred roller 1, which is connected to the sprinkler system 10 and supplies it with release agent.
- the connection of the sprinkler system 10 to the tank 17 is shown in FIG Figure 3 illustrated only for the sprinkler system 10 of the rear chassis part 6.
- the sprinkling system 10 of the front chassis part 5 is, however, connected to a tank 17 for separating agent. This can be the same tank 17, which is also connected to the sprinkler system 10 of the rear chassis part 6, or a separate tank 17.
- the control unit 12 is provided to control the sprinkling of the running surfaces 16 of the wheels 7 by the individual sprinkler nozzles 14.
- the control unit 12 is connected to the sprinkler system 10 in terms of control technology, as in FIG Figure 3 indicated.
- each sprinkling nozzle 14 of the spray bar 25 has its own controllable valve which can be opened or closed by the control unit 12.
- Each individual valve of a sprinkling nozzle 14 can be activated and opened or closed individually and individually, that is to say independently of all other valves, by the control unit 12.
- the control unit 12 therefore decides for each individual wheel 7 whether this wheel 7 has to be sprinkled with release agent in the current working mode or not.
- the control unit 12 uses the measurement results of the temperature sensors 11. As in Figure 3 As shown, a temperature sensor 11 is located on the front chassis part 5 and a further temperature sensor 11 is located on the rear chassis part 6. Both temperature sensors 11 are connected to the control unit 12 in terms of control technology.
- the temperature sensor 11 for the front chassis part 5 is arranged in the wheel arch 9 of the front chassis part 5. He can be arranged either on the machine frame 3 or on a holder for a thermal apron of the chassis part (not shown) or on the thermal apron itself.
- the temperature sensor 11 of the rear chassis part 6 is offset towards the inside of the rubber-tyred roller 1, as seen from the wheel housing 9.
- the temperature sensor 11 is arranged in a shaft 26 which is designed to be optically open to the rear chassis part 6. This means in particular that the temperature sensor 11 has a clear field of vision out of the shaft 26, in particular in the infrared range, onto the wheels 7 of the chassis part and the floor 8.
- the offset of the temperature sensor 11 towards the center of the machine ensures, on the one hand, that the measurement angle that is required to span a sufficiently large measurement field 13 of the temperature sensor 11 becomes smaller.
- the temperature sensor 11 is protected by the shaft 26 and is not damaged, for example, by chunks of asphalt possibly thrown around in the wheel arch 9.
- the arrangement of the temperature sensors 11 in Figure 3 is only exemplary. Thus, both temperature sensors 11 can also be arranged in the wheel arch 9 or in a shaft 26, as indicated by way of example for the two chassis parts 5, 6.
- the measuring field 13 of the temperature sensor 11 comprises a plurality of measuring points 15 or pixels.
- the temperature sensor 11, which is designed as an infrared sensor array has a measuring field 13 of 16 ⁇ 4 measuring points 15. Similar to a thermal imaging camera, the temperature sensor 11 thus determines or measures the temperature of an object on which the respective measuring point 15 is located.
- the measurement field 13 is, so to speak, the field of view of the temperature sensor 11.
- the temperature sensor 11 is designed and arranged in such a way that the measuring field 13 detects all the wheels 7 of the respective chassis part 5, 6.
- at least one measuring point 15 lies completely on the running surface 16 of each individual wheel 7 of this chassis part 5, 6.
- the measuring field 13 of the temperature sensor 11 thus extends transversely to the working direction a at least over all the running surfaces 16 of the wheels 7. This ensures that the temperature sensor 11 can assign the respective wheel 7 to at least one measuring point 15, so that the temperature of each wheel 7 can be determined.
- Figure 4 shows a side view of a wheel 7 of the front chassis part 5. Also shown are the temperature sensor 11 and the extent of the measurement field seen from this perspective 13th Figure 4 illustrates that the measuring field 13 of the temperature sensor 11 includes both the wheel 7 and the floor 8.
- the temperature sensor 11 is designed and arranged in such a way that within its measuring field 13 at least one measuring point 15 is completely on the running surface 16 of at least one individual wheel 7 and in particular each individual wheel 7 of the corresponding chassis part 5, 6 (in Figure 4 for example the front chassis part 5), as well as at least one measuring point 15 lies completely on the ground 8, i.e. on the asphalt layer to be compacted.
- the temperatures of all the wheels 7 of the rubber-tyred roller 1 and of the floor 8 can be determined via the two temperature sensors 11.
- the temperature sensor 11 determines the temperature of the floor 8 for each wheel 7 individually.
- each measuring point 15 located on a wheel 7, in particular on the running surface 16 of the wheel 7, can be assigned a measuring point 15 on the floor 8, the measuring point 15 for the floor 8 and the measuring point 15 for the wheel 7 lie in a common vertical plane which is aligned parallel to the working direction a.
- the temperature sensor 11 determines both the temperature of the wheel 7 and the temperature of the floor 8 or that floor section over which this wheel 7 travels.
- a temperature difference to the ground 8 can be measured or determined individually for each wheel 7. It is therefore optimal if the temperature sensor 11 for each wheel 7 determines both the temperature of the wheel 7 itself and the temperature of the floor 8 or floor section over which this wheel 7 travels.
- step 19 of method 18 the wheel temperatures are determined.
- the temperature of all the wheels 7 of the rubber-tyred roller 1 is determined via a single temperature sensor 11 for each chassis part 5, 6.
- the temperature of the floor 8 is also determined by at least one of the temperature sensors 11.
- each temperature of a wheel 7 measured by the temperature sensor 11 can be assigned a temperature of the floor 8 over which this wheel 7 is traveling.
- the sprinkler system 10 is then controlled by the control unit 12.
- the control can include different control commands.
- the control unit 12 activates the sprinkling of this wheel 7 via the sprinkler nozzle 14 according to step 22.
- the control unit 12 deactivates the sprinkler system 10, and in particular the sprinkling of that wheel 7 that is driving over that section of the ground whose temperature is below the threshold value, according to step 23. Even if it is determined that that the temperature difference between floor 8 and wheel 7 falls below a predetermined threshold value, for example a threshold value of 10 ° C, the irrigation is deactivated according to step 24, in particular the irrigation of that wheel 7 that no longer has a sufficient temperature difference to that soil section that is run over by this wheel 7.
- a predetermined threshold value for example below 5 ° C
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Description
Die Erfindung betrifft eine Gummiradwalze zur Verdichtung eines Bodens, insbesondere zur Asphaltverdichtung. Darüber hinaus betrifft die Erfindung ein Verfahren zur Steuerung einer Berieselungsanlage einer Gummiradwalze.The invention relates to a pneumatic tire roller for compacting a soil, in particular for compacting asphalt. The invention also relates to a method for controlling a sprinkler system for a pneumatic tire roller.
Gattungsgemäße Gummiradwalzen werden typischerweise zur Bodenverdichtung und insbesondere im Straßenbau zur Asphaltverdichtung eingesetzt. Es handelt sich um selbstfahrende Baumaschinen, die üblicherweise einen Maschinenrahmen, einen Antriebsmotor und ein vom Antriebsmotor angetriebenes Fahrwerk mit einem vorderen Fahrwerksteil und einem hinteren Fahrwerksteil aufweisen. Typischerweise umfasst wenigstens ein Fahrwerksteil wenigstens zwei nebeneinander angeordnete Räder mit Laufflächen. Die Räder sind normalerweise aus einem elastischen Material, beispielsweise einem Gummimaterial, hergestellt. Während des Überfahrens des Bodens ergibt sich durch die elastischen Eigenschaften der Räder ein Knet- beziehungsweise Walkeffekt, durch den es beim Einsatz von gattungsgemäßen Gummiradwalzen zu einem besonders guten Porenschluss an der Oberfläche der zu verdichtenden Schicht kommt.Generic rubber-tyred rollers are typically used for soil compaction and, in particular, in road construction for asphalt compaction. These are self-propelled construction machines, which usually have a machine frame, a drive motor and a chassis driven by the drive motor with a front chassis part and a rear chassis part. Typically, at least one chassis part comprises at least two wheels with treads arranged next to one another. The wheels are usually made of an elastic material such as a rubber material. When driving over the ground, the elastic properties of the wheels result in a kneading or flexing effect, which results in a particularly good pore closure on the surface of the layer to be compacted when using generic rubber-tyred rollers.
Insbesondere im Straßenbau ist es üblich, das zu verdichtende Asphaltmaterial mit den Gummiradwalzen zu überfahren, während das Asphaltmaterial noch heiß ist. Aufgrund der erhöhten Temperatur ist die Viskosität der Bindemittelanteile der Asphaltschicht, beispielsweise des Bitumens, noch niedrig genug, so dass eine ausreichende Verdichtung erzielt werden kann. Mit abnehmender Temperatur des Asphalts wird dieser dagegen viskoser und damit schlechter verdichtbar. Ein bekanntes Problem bei der Asphaltverdichtung mit Gummiradwalzen ist, dass das heiße Asphaltmaterial aufgrund der vorstehend beschriebenen Eigenschaft an kalten Rädern der Gummiradwalzen haftet. Insbesondere zu Beginn der Arbeiten, wenn die Räder noch deutlich kälter sind als das Asphaltmaterial, kommt es daher immer wieder dazu, dass Asphaltmaterial an den Gummirädern hängenbleibt, wodurch Unebenheiten in der fertigen Asphaltschicht entstehen können. Im Laufe der Arbeiten erwärmen sich dann die Räder, bis der Temperaturunterschied zwischen den Rädern und dem Asphaltmaterial so klein ist, dass das Material nicht mehr an den Rädern hängenbleibt.In road construction in particular, it is customary to drive over the asphalt material to be compacted with the rubber-tyred rollers while the asphalt material is still hot. Due to the increased temperature, the viscosity of the binder components of the asphalt layer, for example the bitumen, is still low enough so that adequate compaction can be achieved. On the other hand, as the temperature of the asphalt falls, it becomes more viscous and therefore more difficult to compact. A known problem with asphalt compaction with pneumatic tire rollers is that the hot asphalt material adheres to the cold wheels of the pneumatic tire rollers due to the property described above. Especially at the beginning of the work, when the wheels are significantly colder than the asphalt material, It is therefore always the case that asphalt material sticks to the rubber wheels, which can cause unevenness in the finished asphalt layer. In the course of the work, the wheels then heat up until the temperature difference between the wheels and the asphalt material is so small that the material no longer sticks to the wheels.
Um dem Anhaften von Asphaltmaterial an den Rädern entgegenzuwirken, ist es zum einen bekannt, Abstreifer an den Gummirädern vorzusehen, die anhaftendes Asphaltmaterial mechanisch entfernen. Darüber hinaus ist es bekannt, eine Berieselungsanlage für die Räder einzusetzen, die dazu ausgebildet ist, ein flüssiges Trennmittel, beispielsweise lösemittelfreies, wasserverdünnbares Trennmittel, auf die Laufflächen der Räder auszubringen. Typischerweise ist ebenfalls eine Steuereinheit zur Steuerung der Berieselungsanlage vorhanden. Solche Berieselungsanlagen sind beispielsweise aus der
Um den Verbrauch an Trennmittel in der Praxis zu minimieren, muss der Bediener der Gummiradwalze also abschätzen oder beobachten, wann das Asphaltmaterial nicht mehr an den Rädern zu haften droht. Sobald die Räder ausreichend erwärmt sind, kann dann die Berieselungsanlage abgeschaltet werden. Erfolgt dies zu früh, so besteht die Gefahr, die Asphaltschicht durch das Herauslösen von an den Rädern haftenden Stücken zu beschädigen. Schaltet der Bediener die Berieselungsanlage allerdings zu spät ab, so wird unnötig zu viel Trennmittel verbraucht. Um dem Bediener einen Anhaltspunkt zur Steuerung der Berieselungsanlage zu geben, ist es im Stand der Technik bekannt, die Temperatur des Bodens zu bestimmen, wie beispielsweise aus der
Es ist daher die Aufgabe der vorliegenden Erfindung, den Verbrauch an Trennmittel zu reduzieren und gleichzeitig die Gefahr einer Beschädigung der zu verdichtenden Bodenschicht zu verringern. Insbesondere ist es die Aufgabe der Erfindung, eine Möglichkeit anzugeben, wie die Entscheidung darüber, eine Berieselungsanlage im Arbeitsbetrieb an- oder abzuschalten, objektiver getroffen werden kann. Gleichzeitig soll die Lösung möglichst kostengünstig sein.It is therefore the object of the present invention to reduce the consumption of release agent and at the same time to reduce the risk of damage to the soil layer to be compacted. In particular, it is the object of the invention to provide a possibility of how the decision about whether to switch a sprinkler system on or off during work can be made more objectively. At the same time, the solution should be as inexpensive as possible.
Die Lösung dieser Aufgabe gelingt mit der Gummiradwalze und dem Verfahren gemäß den unabhängigen Ansprüchen. Bevorzugte Weiterbildungen sind in den abhängigen Ansprüchen angegeben.This object is achieved with the pneumatic tire roller and the method according to the independent claims. Preferred developments are given in the dependent claims.
Konkret gelingt die Lösung bei einer eingangs genannten Gummiradwalze dadurch, dass ein optischer Temperatursensor mit einem Messfeld mit wenigstens zwei Messpunkten vorhanden ist, der derart ausgebildet und angeordnet ist, dass er die Temperatur wenigstens eines Rades, insbesondere der Lauffläche des Rades, und des Bodens bestimmt. Ein Grundgedanke der vorliegenden Erfindung ist es also, direkt die Temperatur des Rades und insbesondere der Kontaktfläche des Rades zum Boden, sprich der Lauffläche, zu bestimmen. Damit wird die Temperatur nunmehr direkt an der Stelle ermittelt, an der ein Anhaften des Asphaltmaterials droht. Zum Einsatz mit der Erfindung eignen sich vor allem kontaktlose optische Temperatursensoren. Diese können in der Nähe der Räder, beispielsweise im Radkasten der Gummiradwalze, angeordnet sein und von dort auf die Lauffläche des Rades ausgerichtet werden. Dabei muss die Anordnung nicht in unmittelbarer Nähe zum Rad erfolgen, sondern es ist lediglich wichtig, dass der Temperatursensor so angeordnet ist, dass sich das zu messende Rad in seinem Messfeld befindet. Mit anderen Worten muss mindestens ein Messpunkt des Temperatursensors auf dem Rad, insbesondere auf der Lauffläche des Rades, liegen. Die Temperatur der Lauffläche des Rades ist eine Größe, die direkter mit dem Anhaften von Asphaltmaterial zusammenhängt als lediglich die Temperatur des Bodens, da letztere keine Information über den Erwärmungszustand des Gummirades selbst zur Verfügung stellt. Die gemessene Temperatur des Rades, insbesondere der Lauffläche des Rades, kann dem Bediener der Gummiradwalze angezeigt werden, wodurch dieser deutlich genauer abschätzen kann, ob derzeit noch ein Anhaften von Asphaltmaterial zu befürchten ist oder nicht. Der Bediener kann daher das Ein- und/oder Ausschalten der Berieselungsanlage deutlich genauer an den tatsächlichen Bedarf einer Berieselung anpassen, wodurch insgesamt Trennmittel eingespart wird. Genauso denkbar und vom Umfang der Erfindung mit umfasst ist es, dass ergänzend oder alternativ die Berieselungsanlage vollautomatisch von einer Steuereinheit gesteuert wird, die auf den Temperaturwert wenigstens des Temperatursensors zur Steuerung der Berieselungsanlage zurückgreift, insbesondere zum An- und/oder Abschalten der Berieselung.Specifically, the solution is achieved in a rubber-tyred roller mentioned at the outset in that there is an optical temperature sensor with a measuring field with at least two measuring points, which is designed and arranged in such a way that it determines the temperature of at least one wheel, in particular the tread of the wheel, and the floor . A basic idea of the present invention is therefore to directly determine the temperature of the wheel and, in particular, of the contact surface of the wheel with the ground, i.e. the tread. This means that the temperature is now determined directly at the point where the asphalt material threatens to stick. Contactless optical temperature sensors are particularly suitable for use with the invention. These can be arranged in the vicinity of the wheels, for example in the wheel arch of the rubber tire roller, and from there they can be aligned with the running surface of the wheel. The arrangement does not have to be in the immediate vicinity of the wheel; it is only important that the temperature sensor is arranged in such a way that the wheel to be measured is in its measurement field. In other words, at least one measuring point of the temperature sensor must be on the wheel, in particular on the running surface of the wheel. The temperature of the tread of the wheel is a variable that is more directly related to the adhesion of asphalt material than just the temperature of the ground, since the latter does not provide any information about the heating state of the rubber wheel itself. The measured temperature of the wheel, in particular of the tread of the wheel, can be displayed to the operator of the rubber-tyred roller, which means that the operator can estimate with greater precision whether or not asphalt material is currently still likely to stick. The operator can therefore adapt the switching on and / or off of the sprinkling system much more precisely to the actual need for sprinkling, which saves release agent overall. It is just as conceivable and encompassed by the scope of the invention that, in addition or as an alternative, the sprinkler system is controlled fully automatically by a control unit which uses the temperature value of at least the temperature sensor to control the sprinkler system, in particular to switch the sprinkler on and / or off.
Erfindungsgemäß ist der Temperatursensor ein optischer Temperatursensor mit einem Messfeld . Beispielsweise kann der Temperatursensor also als Wärmebild- beziehungsweise Infrarotkamera ausgebildet sein. In einer besonders bevorzugten Ausführungsform umfasst der Temperatursensor ein Infrarot-Sensor-Array, beziehungsweise ist der Temperatursensor als Infrarot-Sensor-Array ausgebildet. Ein Infrarot-Sensor-Array ist ein Messgerät, mit dem gleichzeitig die Temperatur mehrerer Messpunkte bestimmt werden kann. Ein Infrarot-Sensor-Array kann beispielsweise als Infrarotkamera mit nur wenigen Bildpunkten beziehungsweise Pixeln betrachtet werden, die die Messpunkte darstellen. Beispielsweise kann ein Infrarot-Sensor-Array 16x4 Pixel beziehungsweise Messpunkte aufweisen. Andere Auflösungen sind allerdings auch möglich und erfindungsgemäß einsetzbar. Ergänzend oder alternativ kann auch auf einen Temperaturscanner zurückgegriffen werden. Dieser weist im Wesentlichen nur einen einzigen Messpunkt auf, richtet diesen aber alternierend auf wenigstens zwei Stellen eines Gummirades und/oder wenigstens jeweils eine Stelle an wenigstens zwei Gummirädern.According to the invention, the temperature sensor is an optical temperature sensor with a measuring field. For example, the temperature sensor can be designed as a thermal imaging or infrared camera. In a particularly preferred embodiment, the temperature sensor comprises an infrared sensor array, or the temperature sensor is designed as an infrared sensor array. An infrared sensor array is a measuring device with which the temperature of several measuring points can be determined at the same time. An infrared sensor array can be viewed, for example, as an infrared camera with only a few image points or pixels that represent the measurement points. For example, an infrared sensor array can have 16 × 4 pixels or measuring points. However, other resolutions are also possible and can be used according to the invention. In addition or as an alternative, a temperature scanner can also be used. This essentially has only a single measuring point, but directs it alternately to at least two points on a rubber wheel and / or at least one point in each case on at least two rubber wheels.
Gummiradwalzen weisen üblicherweise mehrere nebeneinander angeordnete Räder auf. Je nach Betriebssituation der Gummiradwalze können die Räder unterschiedliche Temperaturen aufweisen. Beispielsweise kann die Gummiradwalze teilweise auf einem bereits erkalteten Asphaltstreifen und teilweise auf einem noch heißen Asphaltstreifen fahren, wodurch die jeweils mit dem heißen beziehungsweise kalten Asphalt in Kontakt tretenden Räder unterschiedliche Temperaturen aufweisen. Um auch über derartige unterschiedliche Temperaturverhältnisse Informationen zu erhalten, ist es bevorzugt, dass der optische Temperatursensor derart ausgebildet und angeordnet ist, dass das Messfeld jeweils zumindest einen Messpunkt auf wenigstens zwei Rädern, insbesondere auf der Lauffläche des jeweiligen Rades, umfasst. Die wenigstens zwei Räder können beispielsweise nebeneinander angeordnet sein. Darüber hinaus kann es sich beispielsweise um zwei nebeneinanderliegende Räder handeln, die quer zur Arbeitsrichtung der Gummiradwalze auf der linken oder der rechten äußeren Seite des Fahrwerksteiles angeordnet sind. Insbesondere die quer zur Arbeitsrichtung ganz außen angeordneten Räder weisen oftmals eine unterschiedliche Temperatur zu den weiter innen neben den äußeren Rädern angeordneten Rädern auf. Dies liegt daran, dass die weiter innen liegenden Räder bereits durch die äußeren Räder von der Umgebung abgeschirmt werden. Es ist daher besonders zwischen diesen Rädern mit einem Temperaturunterschied zu rechnen.Rubber-tyred rollers usually have several wheels arranged next to one another. Depending on the operating situation of the rubber-tyred roller, the wheels can have different temperatures. For example, the rubber-tyred roller can drive partly on an asphalt strip that has already cooled down and partly on a still hot asphalt strip, so that the wheels that come into contact with the hot or cold asphalt have different temperatures. In order to also obtain information about such different temperature conditions, it is preferred that the optical temperature sensor is designed and arranged such that the measuring field comprises at least one measuring point on at least two wheels, in particular on the tread of the respective wheel. The at least two wheels can, for example, be arranged next to one another. In addition, it can be, for example, two wheels lying next to one another which are arranged transversely to the working direction of the rubber-tyred roller on the left or right outer side of the chassis part. In particular, the wheels arranged on the very outside transversely to the working direction often have a different temperature than the wheels arranged further inside next to the outer wheels. This is because the wheels further inside are already shielded from the environment by the outer wheels. A temperature difference must therefore be expected, especially between these wheels.
Ganz besonders bevorzugt ist es, wenn der optische Temperatursensor derart ausgebildet und angeordnet ist, dass das Messfeld zumindest einen Messpunkt auf jedem Rad des jeweiligen Fahrwerksteiles, insbesondere auf der Lauffläche des jeweiligen Rades, umfasst. Auf diese Weise wird die Temperatur jedes einzelnen Rades des Fahrwerksteiles vom Temperatursensor bestimmt. Diese Informationen können dann beispielsweise dem Bediener angezeigt oder direkt zur Steuerung der Berieselungsanlage eingesetzt werden, wie nachstehend noch näher beschrieben wird. Sind die Temperaturdaten zu jedem einzelnen Rad bekannt, so kann besonders effizient entschieden werden, ob die Berieselungsanlage aktiviert oder deaktiviert werden muss, je nachdem, welches Rad mit welcher Temperatur auf dem heißen Asphaltmaterial fährt. Bei dieser Ausführungsform kommt ebenfalls der Vorteil des Einsatzes eines Infrarot-Sensor-Arrays besonders zum Tragen. Ein Infrarot-Sensor-Array kann derart an der Gummiradwalze angeordnet werden, beispielsweise im Radkasten des Fahrwerksteiles oder an einer für diesen Fahrwerksteil vorgesehenen thermischen Schürze oder deren Halterung, dass die Temperatur jedes einzelnen Rades des Fahrwerksteiles vom Temperatursensor messbar ist. Zumindest ein Pixel des Messfeldes liegt daher auf jedem einzelnen der Räder. Auf diese Weise kann mit nur einem einzigen Temperatursensor die Temperatur sämtlicher Räder des Fahrwerksteils bestimmt werden. Die erfindungsgemäße Lösung ist daher besonders kostengünstig, da nicht beispielsweise für jedes einzelne zu messende Rad ein eigener Temperatursensor eingesetzt werden muss.It is particularly preferred if the optical temperature sensor is designed and arranged in such a way that the measuring field comprises at least one measuring point on each wheel of the respective chassis part, in particular on the running surface of the respective wheel. In this way, the temperature of each individual wheel of the chassis part is determined by the temperature sensor. These Information can then, for example, be displayed to the operator or used directly to control the sprinkler system, as will be described in more detail below. If the temperature data for each individual wheel is known, a particularly efficient decision can be made as to whether the sprinkler system needs to be activated or deactivated, depending on which wheel is driving on the hot asphalt material at which temperature. In this embodiment, the advantage of using an infrared sensor array also comes into its own. An infrared sensor array can be arranged on the rubber tire roller, for example in the wheel arch of the chassis part or on a thermal apron provided for this chassis part or its holder, so that the temperature of each individual wheel of the chassis part can be measured by the temperature sensor. At least one pixel of the measurement field is therefore on each of the wheels. In this way, the temperature of all the wheels of the chassis part can be determined with just a single temperature sensor. The solution according to the invention is therefore particularly cost-effective since, for example, a separate temperature sensor does not have to be used for each individual wheel to be measured.
Die Erfindung kann auch vorteilhaft bei Gummiradwalzen eingesetzt werden, bei denen sowohl der vordere Fahrwerksteil als auch der hintere Fahrwerksteil Räder aufweist. In diesem Fall ist es bevorzugt, dass insgesamt zwei optische Temperatursensoren vorhanden sind, wobei ein optischer Temperatursensor die Temperatur wenigstens eines Rades des vorderen Fahrwerksteils bestimmt und der andere optische Temperatursensor die Temperatur wenigstens eines Rades des hinteren Fahrwerksteils bestimmt. Insbesondere bestimmen die beiden Temperatursensoren jeweils die Temperatur sämtlicher im jeweiligen Fahrwerksteil angeordneter Räder. Insgesamt wird somit durch den Einsatz von nur zwei Temperatursensoren an der Gummiradwalze erreicht, dass die Temperatur von sämtlichen Rädern bestimmbar ist. Diese Informationen kann der Bediener der Gummiradwalze, dem die entsprechenden Messergebnisse angezeigt werden, nutzen, um eine besonders effiziente Steuerung der Berieselungsanlage zu realisieren. Beide Temperatursensoren sind dabei besonders bevorzugt jeweils als Infrarot-Sensor-Array oder Temperaturscanner ausgebildet.The invention can also be used advantageously in rubber-tyred rollers in which both the front chassis part and the rear chassis part have wheels. In this case it is preferred that a total of two optical temperature sensors are present, one optical temperature sensor determining the temperature of at least one wheel of the front chassis part and the other optical temperature sensor determining the temperature of at least one wheel of the rear chassis part. In particular, the two temperature sensors each determine the temperature of all the wheels arranged in the respective chassis part. Overall, the use of only two temperature sensors on the rubber-tyred roller ensures that the temperature of all the wheels can be determined. The operator of the pneumatic tire roller, to whom the corresponding measurement results are displayed, can use this information to implement particularly efficient control of the sprinkler system. Both temperature sensors are particularly preferably designed as infrared sensor arrays or temperature scanners.
Wie schon angedeutet kann es vorgesehen sein, dass eine Anzeigeeinrichtung vorhanden ist, über die dem Bediener die Temperaturen der Räder, die vom Temperatursensor bestimmt werden, anzeigbar sind. Der Bediener kann daher aufgrund der Radtemperatur entscheiden, ob eine Berieselung mit Trennmittel durch die Berieselungsanlage notwendig ist um ein Anhaften von Asphalt an den Rädern zu verhindern. Gemäß einer bevorzugten Ausführungsform ist es allerdings vorgesehen, dass die Steuereinheit dazu ausgebildet ist, die Berieselungsanlage anhand der Messwerte des Temperatursensors selbstständig zu steuern, insbesondere zumindest zu aktivieren und/oder zu deaktivieren. Dies kann ergänzend oder alternativ zu dem Vorhandensein einer Anzeigeeinrichtung erfolgen. Es ist also vorgesehen, dass die Steuereinheit direkt die Berieselungsanlage automatisch anhand der von dem Temperatursensor beziehungsweise den Temperatursensoren gemessenen Temperaturen der Räder steuert, ohne dass der Bediener hierzu zusätzlich tätig werden muss. Auf diese Weise wird der letzte subjektive Einfluss bei der Steuerung der Berieselungsanlage eliminiert und gleichzeitig der Bediener der Gummiradwalze entlastet, so dass er sich auf andere Tätigkeiten des Verdichtungsprozesses konzentrieren kann. Beispielsweise aktiviert die Steuereinheit die Berieselungsanlage, wenn die Temperatur des wenigstens einen Rades unter einem vorbestimmten Schwellenwert liegt. Darüber hinaus kann die Steuereinheit die Berieselungsanlage deaktivieren, wenn die Temperatur des Rades über einem oder dem vorgegebenen Schwellenwert liegt. Je nach verwendetem Asphaltmaterial können hier unterschiedliche Schwellenwerte voreingestellt werden. Typische Schwellenwerte liegen beispielsweise im Bereich von 60 °C bis 110 °C, insbesondere bei 80 °C. Der konkrete geeignete Schwellenwert ist vom Erweichungspunkt der im Asphaltmischgut verwendeten Bitumensorte abhängig. Weiter bevorzugt ist es hier vorgesehen, dass die Gummiradwalze bzw. die vorstehend genannte Steuereinheit wahlweise in einen "Walzmodus" und/oder "Berieselungsmodus" schaltbar ist, insbesondere um zu verhindern, dass im normalen Fahrbetrieb außerhalb des Walzbetriebs, d.h. wenn der Boden und die Räder kalt sind, die Berieselungsanlage automatisch von der Steuereinheit aktiviert wird.As already indicated, it can be provided that a display device is present by means of which the temperatures of the wheels, which are determined by the temperature sensor, can be displayed to the operator. The operator can therefore decide on the basis of the wheel temperature whether sprinkling with release agent by the sprinkling system is necessary in order to prevent asphalt from sticking to the wheels. According to a preferred embodiment, however, it is provided that the control unit is designed to independently control the sprinkler system based on the measured values of the temperature sensor, in particular to at least activate and / or deactivate it. This can be done in addition to or as an alternative to the presence of a display device. It is therefore provided that the control unit automatically controls the sprinkling system directly on the basis of the temperatures of the wheels measured by the temperature sensor or the temperature sensors, without the operator having to take any additional action. In this way, the last subjective influence in the control of the sprinkler system is eliminated and at the same time the operator of the pneumatic tire roller is relieved so that he can concentrate on other activities of the compaction process. For example, the control unit activates the sprinkler system when the temperature of the at least one wheel is below a predetermined threshold value. In addition, the control unit can deactivate the sprinkler system if the temperature of the wheel is above or above a predetermined threshold value. Depending on the asphalt material used, different threshold values can be preset here. Typical threshold values are, for example, in the range from 60 ° C to 110 ° C, in particular at 80 ° C. The specific suitable threshold value depends on the softening point of the bitumen type used in the asphalt mix. It is further preferably provided here that the rubber-tyred roller or the above-mentioned control unit can optionally be switched into a "rolling mode" and / or "sprinkling mode", in particular to prevent the normal driving operation outside of the rolling operation, ie when the ground and the The wheels are cold, the sprinkler system is automatically activated by the control unit.
Insbesondere dann, wenn die Temperatur von mehr als einem Rad innerhalb eines Fahrwerksteiles vom Temperatursensor bestimmt wird, ist es bevorzugt, dass dann diese zusätzliche Information ebenfalls zur Steuerung der Berieselungsanlage genutzt wird. So ist es beispielsweise bevorzugt, dass mehr als zwei nebeneinander angeordnete Räder im vorderen Fahrwerksteil und/oder im hinteren Fahrwerksteil angeordnet sind, und dass die Steuereinheit dazu ausgebildet ist, die Berieselung der quer zu einer Arbeitsrichtung außen angeordneten Räder getrennt von dem oder den zwischen diesen Rädern liegenden Rädern zu steuern. Zweckmäßigerweise ist gleichzeitig die Berieselungsanlage derart ausgebildet, dass sie die quer zur Arbeitsrichtung außen angeordneten Räder unabhängig von den anderen Rädern eines Fahrwerksteiles berieseln kann. Wie bereits angedeutet, kommt es vor, dass die quer zur Arbeitsrichtung außen liegenden Räder eines Fahrwerksteiles kälter sind als diejenigen, die zwischen diesen Rädern liegen. Dies liegt daran, dass die außen angeordneten Räder von der Außenumgebung stärker abgekühlt werden. Während die innenliegenden Räder daher bereits die notwendige Temperatur erreicht haben, so dass auf eine Berieselung dieser Räder verzichtet werden kann, muss diese bei den äußeren Rädern fortgesetzt werden. Damit die bereits heißen inneren Räder allerdings nicht umsonst berieselt werden, stellt die Steuereinheit die Berieselung der innen liegenden Räder ab, während die quer zur Arbeitsrichtung außen liegenden Räder des Fahrwerksteils weiter berieselt werden, bis auch diese die notwendige Temperatur erreicht haben.In particular when the temperature of more than one wheel within a chassis part is determined by the temperature sensor, it is preferred that this additional information is then also used to control the sprinkler system. For example, it is preferred that more than two wheels arranged side by side are arranged in the front undercarriage part and / or in the rear undercarriage part, and that the control unit is designed to separate the irrigation of the wheels arranged transversely to a working direction separately from the one or those between them Wheels to control lying wheels. At the same time, the sprinkling system is expediently designed in such a way that it can sprinkle the wheels arranged on the outside transversely to the working direction independently of the other wheels of a chassis part. As already indicated, it happens that the wheels of a chassis part that are on the outside transversely to the working direction are colder than those that are between these wheels. This is due to the fact that the wheels arranged on the outside are cooled to a greater extent from the outside environment. While the inner wheels have already reached the necessary temperature so that irrigation of these wheels can be dispensed with, this must be continued with the outer wheels. So that the already hot inner wheels are not sprinkled in vain, the control unit provides the sprinkler the wheels on the inside, while the wheels of the undercarriage part lying on the outside transversely to the working direction continue to be sprinkled until they too have reached the required temperature.
Insbesondere in dem Fall, in dem über den oder die Temperatursensoren die Temperaturen sämtlicher Räder der Gummiradwalze bestimmt werden, ist es bevorzugt, dass die Steuereinheit derart ausgebildet, dass sie die Berieselung jedes einzelnen Rades unabhängig von den restlichen Rädern steuert. Entsprechend ist selbstverständlich auch die Berieselungsanlage derart ausgebildet, dass die Berieselung jedes einzelnen Rades unabhängig von den anderen Rädern aktivierbar oder deaktivierbar ist. Beispielsweise weist die Berieselungsanlage einen Sprühbalken auf, der für jedes Rad eine eigene Sprühdüse aufweist, wobei jede Sprühdüse ein eigenes Ventil aufweist, welches von der Steuereinheit einzeln ansteuerbar ist. Auf diese Weise kann die Steuereinheit auf jegliche Asymmetrie in den Temperaturen der Räder individuell eingehen. Egal wie die Temperatur der Räder untereinander verteilt ist, aktiviert die Steuereinheit die Berieselung jeweils bei denjenigen Rädern, deren Temperatur unter einem vorbestimmten Schwellenwert liegt, während die Steuereinheit die Berieselung derjeniger Räder deaktiviert, deren Temperatur oberhalb eines vorbestimmten Schwellenwertes liegt. Auch hier können die bereits vorstehend genannten Schwellenwerte zum Einsatz kommen. Aufgrund der Steuerung der Berieselung jedes einzelnen Rades unabhängig von den anderen Rädern wird die Berieselung mit Trennmittel tatsächlich nur bei denjenigen Rädern und in demjenigen Temperaturbereich durchgeführt, in dem ein Anhaften des Asphaltmaterials an den Rädern möglich ist. Das Trennmittel wird dadurch besonders effizient genutzt und der Verbrauch des Trennmittels stark reduziert.In particular in the case in which the temperatures of all wheels of the rubber-tyred roller are determined via the temperature sensor (s), it is preferred that the control unit is designed in such a way that it controls the irrigation of each individual wheel independently of the remaining wheels. Accordingly, the sprinkling system is of course also designed in such a way that the sprinkling of each individual wheel can be activated or deactivated independently of the other wheels. For example, the sprinkler system has a spray bar which has its own spray nozzle for each wheel, each spray nozzle having its own valve which can be individually controlled by the control unit. In this way, the control unit can respond individually to any asymmetry in the temperatures of the wheels. Regardless of how the temperature of the wheels is distributed among each other, the control unit activates the irrigation of those wheels whose temperature is below a predetermined threshold value, while the control unit deactivates the irrigation of those wheels whose temperature is above a predetermined threshold value. The threshold values already mentioned above can also be used here. Because the sprinkling of each individual wheel is controlled independently of the other wheels, the sprinkling with release agent is actually only carried out on those wheels and in that temperature range in which the asphalt material can adhere to the wheels. The release agent is used particularly efficiently and the consumption of the release agent is greatly reduced.
Grundsätzlich ist es bereits aufgrund der gemessenen Temperatur der Räder möglich, die Genauigkeit der Steuerung der Berieselungsanlage und damit die Effizienz des Trennmittelverbrauches zu erhöhen. Wie eingangs erläutert, haftet das Asphaltmaterial dann an den Rädern an, wenn das heiße Asphaltmaterial durch die kalten Räder abgekühlt und damit die Viskosität erhöht wird. Ein wesentlicher Faktor für das Anhaften des Asphaltmaterials besteht also in der Temperaturdifferenz zwischen dem Boden beziehungsweise dem Asphaltmaterial und den Rädern der Gummiradwalze. Der Temperatursensor ist daher derart ausgebildet und angeordnet, dass neben der Temperatur des wenigstens einen Rades ebenfalls die Temperatur des Bodens bestimmbar ist. Mit anderen Worten liegt mindestens ein Messpunkt des Messfeldes des Temperatursensors auf dem Boden, so dass dessen Temperatur vom Temperatursensor messbar ist. Auch dies lässt sich beispielsweise vorteilhaft mittels eines Infrarot-Sensor-Arrays erreichen, das ausreichend Pixel beziehungsweise Messpunkte aufweist, um sowohl sämtliche Räder eines Fahrwerksteiles als auch den Boden abzudecken und die jeweiligen Temperaturen zu bestimmen. Besonders bevorzugt ist es, wenn zusätzlich zur Temperatur eines jeden Rades ebenfalls die Temperatur desjenigen Bodenabschnittes bestimmt wird, über den dieses Rad fährt. Für jedes Rad der Gummiradwalze werden also zwei Temperaturen gemessen, die einmal der Lauffläche des Rades und einmal der mit dieser Lauffläche in Kontakt tretenden Bodenfläche entsprechen.Basically, based on the measured temperature of the wheels, it is already possible to increase the accuracy of the control of the sprinkler system and thus the efficiency of the release agent consumption. As explained at the beginning, the asphalt material adheres to the wheels when the hot asphalt material is cooled by the cold wheels and the viscosity is thus increased. An essential factor for the adhesion of the asphalt material is therefore the temperature difference between the ground or the asphalt material and the wheels of the rubber-tyred roller. The temperature sensor is therefore designed and arranged in such a way that, in addition to the temperature of the at least one wheel, the temperature of the floor can also be determined. In other words, at least one measuring point of the measuring field of the temperature sensor lies on the floor, so that its temperature can be measured by the temperature sensor. This, too, can advantageously be achieved, for example, by means of an infrared sensor array that has sufficient pixels or measuring points to cover all the wheels of a chassis part as well as the ground and the to determine the respective temperatures. It is particularly preferred if, in addition to the temperature of each wheel, the temperature of that floor section is also determined over which this wheel is traveling. For each wheel of the rubber-tyred roller, two temperatures are measured, which correspond to the tread of the wheel and to the ground surface that comes into contact with this tread.
Auch die Temperatur des Bodens kann sodann von der Steuereinheit bei der Steuerung der Berieselungsanlage berücksichtigt werden. So ist es beispielsweise bevorzugt, dass die Steuereinheit dazu ausgebildet ist, die Berieselung durch die Berieselungsanlage zu aktivieren, wenn die Temperatur des Bodens oberhalb eines Schwellenwertes liegt, und die Berieselungsanlage zu deaktivieren, wenn die Temperaturdifferenz zwischen Boden und Rad einen vorgegebenen Schwellenwert unterschreitet. Diese Vorgehensweise erfolgt bevorzugt hierarchisch, konkret derart, dass nur bei vorher aktivierter Berieselungsanlage, d.h. "warmen Boden", der für sich von der Temperatur her eine Aktivierung der Berieselungsanlage auslösen würde, aufgrund der ermittelten Temperatur des Bodens oberhalb eines Schwellenwertes die ermittelte Temperaturdifferenz zur Deaktivierung genutzt wird. Der Schwellenwert für die Temperatur des Bodens beziehungsweise der Asphaltschicht, oberhalb dessen die Berieselungsanlage von der Steuereinheit aktiviert wird, liegt beispielsweise zwischen 40 °C und 80 °C, beispielsweise bei 55 °C. Die Temperaturdifferenz zwischen Boden beziehungsweise Asphaltschicht und Rad, bei deren Unterschreiten die Berieselung durch die Steuereinheit deaktiviert wird, liegt beispielsweise zwischen 10 °C und 50 °C, beispielsweise bei 20 °C. Auch diese Werte können je nach verwendetem Asphaltmaterial variieren und hängen von der vorliegenden Bodentemperatur ab. Bei einer Temperatur, die nur knapp über der Einschalttemperatur der Berieselungsanlage liegt, darf die Reifentemperatur nicht wesentlich niedriger als die Bodentemperatur sein. Bei sehr hohen Asphalttemperaturen z.B. 130 °C genügt unter Umständen bereits eine Reifentemperatur von 80 °C, um Anhaftungen zu vermeiden. Durch die automatische Aktivierung und Deaktivierung der Berieselungsanlage, insbesondere für jedes einzelne Rad und unter Berücksichtigung der Temperatur desjenigen Bodenabschnittes, über den dieses Rad fährt, wird verhindert, dass die Berieselung zu spät angeschaltet wird und es bereits zu einem Anhaften von Asphaltmaterial an den Rädern gekommen ist. Zusätzlich wird verhindert, dass unnötig Berieselungsemulsion verwendet wird, obwohl keine Gefahr von Anhaftungen besteht.The temperature of the ground can then also be taken into account by the control unit when controlling the sprinkler system. For example, it is preferred that the control unit is designed to activate sprinkling by the sprinkler system when the temperature of the ground is above a threshold value, and to deactivate the sprinkler system when the temperature difference between the ground and the wheel falls below a predetermined threshold value. This procedure is preferably carried out hierarchically, specifically in such a way that only when the sprinkler system is activated, ie "warm floor", which would trigger an activation of the sprinkler system in terms of temperature, the determined temperature difference for deactivation due to the determined temperature of the soil above a threshold value is being used. The threshold value for the temperature of the ground or the asphalt layer, above which the sprinkler system is activated by the control unit, is between 40 ° C. and 80 ° C., for example 55 ° C. The temperature difference between the ground or asphalt layer and the wheel, below which the irrigation is deactivated by the control unit, is between 10 ° C and 50 ° C, for example 20 ° C. These values can also vary depending on the asphalt material used and depend on the prevailing soil temperature. At a temperature that is only slightly above the switch-on temperature of the sprinkler system, the tire temperature must not be significantly lower than the floor temperature. At very high asphalt temperatures, e.g. 130 ° C, a tire temperature of 80 ° C may be sufficient to avoid buildup. The automatic activation and deactivation of the sprinkler system, in particular for each individual wheel and taking into account the temperature of that section of the ground over which this wheel drives, prevents the sprinkler from being switched on too late and asphalt material from adhering to the wheels is. In addition, irrigation emulsion is prevented from being used unnecessarily, although there is no risk of adhesion.
Ergänzend oder alternativ kann es auch vorgesehen sein, dass eine Einrichtung zur, insbesondere optischen, Erfassung der Außenoberfläche wenigstens eines Gummirades, beispielsweise eine Digitalkamera, vorgesehen ist. Mit dieser kann mithilfe einer geeigneten Bildverarbeitungssoftware zusätzliche ermittelt werden, ob tatsächlich Anhaftungen auftreten oder nicht. Auch diese Information kann dem Bediener der Gummiradwalze angezeigt und/oder zur Steuerung der Steuereinheit der Berieselungsanlage genutzt werden, beispielsweise bei einer manuellen Festlegung wenigstens eines Schwellenwertes durch den Fahrer.In addition or as an alternative, provision can also be made for a device for, in particular optical, detection of the outer surface of at least one rubber wheel, for example a digital camera, to be provided. With this, with the aid of suitable image processing software, it can also be determined whether or not adhesions actually occur. This information too can be displayed to the operator of the rubber-tyred roller and / or used to control the control unit of the sprinkler system, for example when at least one threshold value is set manually by the driver.
Um die Steuerung der Berieselungsanlage weiter zu verbessern, ist es bevorzugt, dass die Steuereinheit dazu ausgebildet ist, die vorher aktivierte Berieselung durch die Berieselungsanlage selbsttätig dann abzustellen, wenn die ermittelte Temperatur des Bodens unterhalb eines Schwellenwertes liegt. Ist das Asphaltmaterial also bereits so weit abgekühlt, dass kein Anhaften an den Rädern der Gummiradwalze mehr zu befürchten ist, so wird automatisch die vormals aktivierte Berieselungsanlage deaktiviert und damit unnötiger Verbrauch von Trennmittel verhindert. Auch dieses Abschalten bezieht sich bevorzugt auf die Berieselung jedes einzelnen Rades individuell anhand der Temperatur desjenigen Bodenabschnittes, über das das entsprechende Rad fährt.In order to further improve the control of the sprinkler system, it is preferred that the control unit is designed to automatically switch off the previously activated sprinkler system by the sprinkler system when the determined temperature of the soil is below a threshold value. If the asphalt material has already cooled down to such an extent that there is no longer any risk of sticking to the wheels of the rubber-tyred roller, the previously activated sprinkler system is automatically deactivated, thus preventing unnecessary consumption of release agent. This switch-off also preferably relates to the irrigation of each individual wheel individually on the basis of the temperature of that floor section over which the corresponding wheel is traveling.
Darüber hinaus kann ebenfalls vorgesehen sein, dass die Steuereinheit dazu ausgebildet ist, die Berieselung durch die aktivierte Berieselungsanlage dann abzustellen, wenn die Temperaturdifferenz zwischen Boden und Rad einen vorgegebenen Schwellenwert unterschreitet. Auch auf diese Weise wird Trennmittel eingespart, wenn ein Anhaften des Asphaltmaterials am Rad aufgrund eines Abkühlens des Materials durch die Berührung des Rades nicht mehr zu befürchten ist.In addition, it can also be provided that the control unit is designed to switch off the sprinkling by the activated sprinkling system when the temperature difference between the ground and the wheel falls below a predetermined threshold value. In this way, too, release agent is saved if there is no longer any risk of the asphalt material sticking to the wheel due to the material cooling down due to contact with the wheel.
Insbesondere erfolgt die vorstehend beschriebene Steuerung der Berieselungsanlage für jedes einzelne Rad der Gummiradwalze individuell und unabhängig von den anderen Rädern beziehungsweise von der Berieselung der anderen Räder der Gummiradwalze. Die Berieselung eines Rades hängt also lediglich von der Temperatur dieses Rades und der Temperatur des Bodens, insbesondere desjenigen Bodenabschnittes, über den dieses Rad fährt, sowie der Temperaturdifferenz zwischen dem Rad und dem Boden beziehungsweise dieses Bodenabschnittes ab. Die Entscheidung darüber, ob ein Rad mit Trennmittel berieselt wird, wird von der Steuereinheit anhand der Messwerte des Temperatursensors, der die Temperatur des Betroffenen Rades misst, getroffen. Hierfür muss der Bediener der Gummiradwalze überhaupt keine Steuerbefehle mehr abgeben. Die Berieselung wird daher je nach objektiv festgestelltem Bedarf des einzelnen Rades automatisch von der Steuereinheit gesteuert.In particular, the above-described control of the sprinkling system takes place for each individual wheel of the rubber-tyred roller individually and independently of the other wheels or of the sprinkling of the other wheels of the rubber-tyred roller. The irrigation of a wheel depends only on the temperature of this wheel and the temperature of the floor, in particular that floor section over which this wheel travels, as well as the temperature difference between the wheel and the floor or this floor section. The decision as to whether a wheel is to be sprinkled with release agent is made by the control unit based on the measured values of the temperature sensor, which measures the temperature of the wheel concerned. The operator of the rubber-tyred roller does not have to issue any control commands for this. The sprinkling is therefore automatically controlled by the control unit depending on the objectively determined need of the individual wheel.
Wie schon erwähnt, muss der Temperatursensor derart angeordnet sein, dass sich zumindest die zu messenden Räder und der Boden in seinem Messfeld befinden. Beispielsweise kann der Temperatursensor im Radkasten der Gummiradwalze angeordnet sein. Darüber hinaus muss allerdings beachtet werden, dass der Temperatursensor derart angeordnet sein sollte, dass er von den rauen Arbeitsbedingungen innerhalb des Radkastens möglichst verschont bleibt. Es ist daher bevorzugt, dass der Temperatursensor in der oberen Hälfte, bevorzugt im oberen Drittel, besonders bevorzugt im oberen Viertel, ganz besonders bevorzugt im oberen Fünftel und bestenfalls am oberen Scheitelpunkt eines Radkastens angeordnet ist. Darüber hinaus ist es beispielsweise ebenfalls möglich, den Temperatursensor zurückgesetzt in einem Schacht bzw. einen Sensorsichtschacht anzuordnen, der in den Radkasten mündet und von dem aus der Temperatursensor ein freies Blickfeld auf die zu messenden Räder und gegebenenfalls den Boden hat. Durch den Versatz des Temperatursensors in einen Schacht wird dieser zusätzlich vor negativen Umwelteinflüssen geschützt. Unterstützend kann eine Freiblasvorrichtung vorgesehen sein, die verhindert, dass der Temperatursensor, insbesondere Infrarot-Temperatursensor, verschmutzt.As already mentioned, the temperature sensor must be arranged in such a way that at least the wheels to be measured and the floor are in its measuring field. For example, the temperature sensor can be arranged in the wheel arch of the rubber tire roller. In addition, however, it must be noted that the temperature sensor should be arranged in such a way that it is affected by the rough Working conditions within the wheel arch is spared as much as possible. It is therefore preferred that the temperature sensor is arranged in the upper half, preferably in the upper third, particularly preferably in the upper quarter, very particularly preferably in the upper fifth and at best at the upper vertex of a wheel arch. In addition, it is also possible, for example, to place the temperature sensor set back in a shaft or a sensor viewing shaft which opens into the wheel arch and from which the temperature sensor has a clear field of view of the wheels to be measured and possibly the floor. By offsetting the temperature sensor in a shaft, it is also protected from negative environmental influences. A blowing-out device can be provided as a support, which prevents the temperature sensor, in particular the infrared temperature sensor, from becoming soiled.
Die Lösung der eingangs gestellten Aufgabe gelingt ebenfalls mit einem Verfahren zur Steuerung der Berieselungsanlage einer vorstehend beschriebenen Gummiradwalze, umfassend die Schritte: Bestimmen der Temperatur wenigstens eines Rades, insbesondere der Lauffläche des Rades, und Bestimmen der Temperatur des Bodens durch einen Temperatursensor und Steuern der Berieselung des wenigstens einen Rades durch die Berieselungsanlage anhand der Messwerte des Temperatursensors durch eine Steuereinheit. Sämtliche vorstehend zur Gummiradwalze ausgeführten Merkmale, Vorteile und Wirkungen gelten ebenfalls im übertragenen Sinne für das erfindungsgemäße Verfahren. Auch die entsprechenden Schwellenwerte entsprechen den vorstehend genannten Werten. Es wird daher lediglich zur Vermeidung von Wiederholungen auf die vorstehenden Ausführungen Bezug genommen.The object set at the beginning is also achieved with a method for controlling the sprinkling system of a rubber-tyred roller described above, comprising the steps of: determining the temperature of at least one wheel, in particular the tread of the wheel, and determining the temperature of the ground by a temperature sensor and controlling the sprinkling of the at least one wheel by the sprinkler system based on the measured values of the temperature sensor by a control unit. All of the features, advantages and effects mentioned above for the pneumatic tire roller also apply in a figurative sense to the method according to the invention. The corresponding threshold values also correspond to the values mentioned above. Reference is therefore made to the above explanations only to avoid repetition.
Insbesondere umfasst das Verfahren wenigstens einen der folgenden Schritte: Bestimmen der Temperatur von wenigstens zwei Rädern, insbesondere der Lauffläche des jeweiligen Rades, durch einen Temperatursensor; Bestimmen der Temperatur von allen Rädern des jeweiligen Fahrwerksteils, insbesondere der Lauffläche des jeweiligen Rades, durch einen Temperatursensor; Bestimmen der Temperatur von allen Rädern des vorderen und des hinteren Fahrwerksteils, insbesondere der Lauffläche des jeweiligen Rades, durch jeweils einen Temperatursensor für den vorderen Fahrwerksteil und den hinteren Fahrwerksteil; Steuern der Berieselung von quer zu einer Arbeitsrichtung außen angeordneten Rädern getrennt von dem oder den zwischen diesen Rädern liegenden Rädern; Steuern der Berieselung jedes einzelnen Rades unabhängig von den restlichen Rädern; Aktivieren der Berieselung durch die Berieselungsanlage, wenn die Temperatur des Bodens oberhalb eines Schwellenwertes liegt und/oder die Temperaturdifferenz zwischen Boden und Rad einen vorgegebenen Schwellenwert überschreitet; und Deaktivieren der Berieselung durch die Berieselungsanlage, wenn die Temperatur des Bodens unterhalb eines Schwellenwertes liegt; und/oder Deaktivieren der Berieselung durch die Berieselungsanlage, wenn die Temperaturdifferenz zwischen Boden und Rad einen vorgegebenen Schwellenwert unterschreitet.In particular, the method comprises at least one of the following steps: determining the temperature of at least two wheels, in particular the tread of the respective wheel, by means of a temperature sensor; Determining the temperature of all wheels of the respective chassis part, in particular the running surface of the respective wheel, by means of a temperature sensor; Determining the temperature of all the wheels of the front and rear undercarriage parts, in particular the tread of the respective wheel, by means of a temperature sensor for the front undercarriage part and the rear undercarriage part; Controlling the sprinkling of wheels arranged outside transversely to a working direction separately from the wheel or wheels lying between these wheels; Controlling the irrigation of each individual wheel independently of the remaining wheels; Activating the sprinkling by the sprinkler system when the temperature of the ground is above a threshold value and / or the temperature difference between the ground and the wheel exceeds a predetermined threshold value; and deactivating sprinkling by the sprinkler system when the temperature of the soil is below a threshold value; and / or deactivating the irrigation by the sprinkler system when the temperature difference between the ground and the wheel falls below a specified threshold value.
Die Erfindung wird nun anhand der in den Figuren gezeigten Ausführungsbeispiele näher erläutert. Es zeigen schematisch:
- Figur 1:
- eine Seitenansicht einer Gummiradwalze;
- Figur 2:
- eine Frontansicht einer Gummiradwalze;
- Figur 3:
- eine Draufsicht auf Teile des Maschinenrahmens, des Fahrwerks und der Berieselungsanlage;
- Figur 4:
- eine Seitenansicht eines Rades mit Berieselungsanlage und Temperatursensor;
- Figur 5:
- einen Temperatursensor und dessen Messfeld; und
- Figur 6:
- ein Ablaufdiagramm des Verfahrens.
- Figure 1:
- a side view of a pneumatic tire roller;
- Figure 2:
- a front view of a pneumatic tire roller;
- Figure 3:
- a plan view of parts of the machine frame, the chassis and the sprinkler system;
- Figure 4:
- a side view of a wheel with sprinkler system and temperature sensor;
- Figure 5:
- a temperature sensor and its measuring field; and
- Figure 6:
- a flow chart of the process.
Gleiche beziehungsweise gleich wirkende Bauteile sind mit den gleichen Bezugszeichen beziffert. Sich wiederholende Bauteile sind nicht in allen Figuren gesondert bezeichnet.Identical or identically acting components are numbered with the same reference numerals. Repetitive components are not identified separately in all figures.
Die
Wichtig an der Berieselungsanlage 10 ist, dass die Steuereinheit 12 dafür vorgesehen ist, die Berieselung der Laufflächen 16 der Räder 7 durch die einzelnen Berieselungsdüsen 14 zu steuern. Dafür ist zum einen die Steuereinheit 12 mit der Berieselungsanlage 10 steuerungstechnisch verbunden, wie in
Die Funktion der Temperatursensoren 11 und die Form des Messfeldes 13 beziehungsweise Sichtfeldes der Temperatursensoren 11, das ebenfalls bereits in
Diese Informationen werden von der Steuereinheit 12 genutzt, um die Berieselungsanlagen 10 zu steuern. Insbesondere ist die Steuereinheit 12 zur Durchführung des Verfahrens 18 ausgebildet, dessen Ablaufdiagramm in
Alles in allem wird auf diese Weise eine effiziente und objektive Steuerung der Berieselungsanlagen 10 durch die Steuereinheit 12 anhand der Messwerte der Temperatursensoren 11 bereitgestellt, die sämtliche subjektiven Einflüsse aus der Steuerung der Berieselungsanlagen 10 entfernt. Die Erfindung führt daher zu einer besonders exakten Steuerung der Berieselungsanlage 10, die zum einen garantiert, dass die zu verdichtenden Bodenschichten nicht durch das Anhaften von Material an den Rädern 7 der Gummiradwalze 1 beschädigt werden, und zum anderen zu einem besonders sparsamen und effektiven Einsatz des Trennmittels führt. Es wird daher insgesamt weniger Trennmitteln verbraucht, wodurch beispielsweise weniger Zeit aufgewendet werden muss, um den Vorratsbehälter für Trennmitteln nachzufüllen. Die Erfindung erhöht daher insgesamt die Wirtschaftlichkeit der Gummiradwalze 1.All in all, in this way an efficient and objective control of the
Claims (15)
- A rubber-tired roller (1) for compacting a ground (8), in particular for asphalt compaction, with- a machine frame (3);- a drive engine (4);- a chassis driven by said drive engine (4) with a front chassis part (5) and a rear chassis part (6), at least one chassis part (5, 6) comprising at least two tires (7) with running surfaces (16), which are arranged next to each other;- at least one sprinkler system (10) for the tires (7) of the chassis part (5, 6), which is configured to apply a liquid separating agent to the running surfaces of the tires (7); and- a control unit (12) for controlling the sprinkler system (10);
characterized in that
an optical temperature sensor (11) with a measuring area (13) and at least two measuring points is provided where the temperature sensor (11) is configured and arranged such that one mesuring point (15) of the temperature sensor (11) is located on at least one tire and one mesuring point (15) of the temperature sensor (11) is located on the ground so that the temperature of the at least one tire (7) and the temperature of the ground (8) can be determined, by means of the temperature sensor (11). - The rubber-tired roller (1) according to claim 1,
characterized in that
the optical temperature sensor (11) comprises an infrared sensor array. - The rubber-tired roller (1) according to any one of the preceding claims,
characterized in that
the optical temperature sensor (11) is configured and arranged such that the measuring area (13) comprises at least one respective measuring point (15) on at least two tires (7), in particular on the running surface (16) of the respective tire (7). - The rubber-tired roller (1) according to any one of the preceding claims,
characterized in that
the optical temperature sensor (11) is configured and arranged such that the measuring area (13) comprises at least one measuring point (15) on each tire (7) of the respective chassis part (5, 6), in particular on the running surface (16) of the respective tire (7). - The rubber-tired roller (1) according to any one of the preceding claims,
characterized in that
each of the front chassis part (5) and the rear chassis part (6) includes tires (7), and that a total of two optical temperature sensors (11) is provided, wherein one optical temperature sensor (11) determines the temperature of at least one tire (7) of the front chassis part (5) and the other optical temperature sensor (11) determines the temperature of at least one tire (7) of the rear chassis part (6). - The rubber-tired roller (1) according to any one of the preceding claims,
characterized in that
the control unit (12) is configured to control the sprinkler system (10) based on the measured values of the temperature sensor (11). - The rubber-tired roller (1) according to claim 6,
characterized in that
more than two tires (7) are arranged next to one another in the front chassis part (5) and/or in the rear chassis part (6), and that the control unit (12) is configured to control the sprinkling of the tires (7) arranged at external positions transversely to a working direction (a) separately from the tire (7) or tires (7) arranged between these tires (7). - The rubber-tired roller (1) according to any one of claims 6 or 7,
characterized in that
the control unit (12) is configured to control the sprinkling of every single tire (7) independently of the remaining tires (7). - The rubber-tired roller (1) according to any one of the preceding claims,
characterized in that
the control unit (12) is configured to activate the sprinkling performed by the sprinkler system (10) when the temperature of the ground (8) is above a threshold value and the temperature difference between the ground (8) and the tire (7) exceeds a specified threshold value, and/or to deactivate the sprinkling performed by the sprinkler system (10) when the temperature of the ground (8) is below a threshold value. - The rubber-tired roller (1) according to any one of the preceding claims,
characterized in that
the control unit (12) is configured to turn the sprinkling performed by the sprinkler system (10) off when the temperature difference between the ground (8) and the tire (7) falls below a specified threshold value. - The rubber-tired roller (1) according to any one of the preceding claims,
characterized in that
the temperature sensor (11) is arranged in the upper half, preferably in the upper third, more preferably in the upper quarter, even more preferably in the upper fifth, and ideally at the upper apex of a wheel box (9). - A method (18) for controlling the sprinkler system (10) of a rubber-tired roller (1) according to any one of the preceding claims, comprising the steps of:- determining (19) the temperature of at least one tire (7), in particular the running surface (16) of said tire (7), by means of the optical temperature sensor (11); and- determining (21) the temperature of the ground (8), by means of the optical temperature sensor (11); and- controlling (20) the sprinkling of said at least one tire (7) performed by the sprinkler system (10) based on the measured values of the temperature sensor (11) by means of a control unit (12).
- The method (18) according to claim 12,
characterized by at least one of the following steps:- determining (19) the temperature of at least two tires (7), in particular the running surface (16) of the respective tire (7), by means of a temperature sensor (11);- determining (19) the temperature of all tires (7) of the respective chassis part (5, 6), in particular the running surface (16) of the respective tire (7), by means of a temperature sensor (11);- determining (19) the temperature of all tires (7) of the front and rear chassis parts (5, 6), in particular the running surface (16) of the respective tire (7), by means of a respective temperature sensor (11) for each of the front chassis part (5) and the rear chassis part (6). - The method (18) according to any one of claims 12 or 13,
characterized by at least one of the following steps:- controlling (20) the sprinkling of tires (7) arranged at external positions transversely to a working direction (a) separately from the tire (7) or tires (7) located between said tires (7);- controlling (20) the sprinkling of every single tire (7) independently of the remaining tires (7). - The method (18) according to any one of claims 12 to 14,
characterized by at least one of the following steps:- activating (22) the sprinkling performed by the sprinkler system (10) when the temperature of the ground (8) is above a threshold value and the temperature difference between the ground (8) and the tire (7) exceeds a specified threshold value;- deactivating (23) the sprinkling performed by the sprinkler system (10) when the temperature of the ground (8) is below a threshold value; and/or- deactivating (24) the sprinkling performed by the sprinkler system (10) when the temperature difference between the ground (8) and the tire (7) falls below a specified threshold value.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102017011146.4A DE102017011146A1 (en) | 2017-12-01 | 2017-12-01 | Rubber wheel roller for compacting a floor and method for controlling a sprinkler system of a rubber wheel roller |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3492655A1 EP3492655A1 (en) | 2019-06-05 |
EP3492655B1 true EP3492655B1 (en) | 2021-04-14 |
Family
ID=64556639
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18000923.5A Active EP3492655B1 (en) | 2017-12-01 | 2018-11-27 | Rubber wheel roller for compacting soil and method for controlling an irrigation system of a rubber wheel |
Country Status (3)
Country | Link |
---|---|
US (1) | US10669676B2 (en) |
EP (1) | EP3492655B1 (en) |
DE (1) | DE102017011146A1 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102019000966A1 (en) | 2019-02-08 | 2020-08-13 | Bomag Gmbh | Outlet nozzle, mobile soil cultivation machine, in particular soil cultivation machine or sweeper, and method for operating an outlet nozzle of a sprinkler system of a mobile soil cultivation machine |
US20210140126A1 (en) * | 2019-11-08 | 2021-05-13 | Caterpillar Paving Products Inc. | Fluid spray system |
DE102020003682A1 (en) * | 2020-06-19 | 2021-12-23 | Bomag Gmbh | SOIL COMPACTION DEVICE FOR COMPACTING A SUBSTRATE LAYER, ASPHALT ROLLER AND METHOD FOR OPERATING A SOIL COMPACTION DEVICE |
CN111827041B (en) * | 2020-07-29 | 2021-12-31 | 重庆交通建设(集团)有限责任公司 | Smoke-inhibiting flame-retardant construction method of environment-friendly modified asphalt |
US12059695B2 (en) * | 2021-09-16 | 2024-08-13 | Caterpillar Paving Products Inc. | Fluid spray system timing control |
CN114703721A (en) * | 2022-03-11 | 2022-07-05 | 江苏顺联工程建设有限公司 | Small-size road roller is used in town road repair |
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US2430781A (en) * | 1943-11-19 | 1947-11-11 | William H Phalor | Fluid distributing apparatus |
US4157877A (en) * | 1978-04-03 | 1979-06-12 | B.R. Lee Industries, Inc. | Apparatus for compacting subgrade and pavement materials |
US5222828A (en) * | 1991-10-30 | 1993-06-29 | Ingersoll-Rand Company | Device for cleaning and lubricating the exterior surface of asphalt compacting drums |
US6827524B2 (en) * | 2002-07-26 | 2004-12-07 | Ingersoll-Rand Company | Controller for a compacting vehicle wetting system |
US20080292401A1 (en) * | 2007-05-23 | 2008-11-27 | Caterpillar Inc. | Heated drum compactor machine and method |
US8636443B2 (en) * | 2012-02-29 | 2014-01-28 | Caterpillar Paying Products Inc. | Compactor having electronically controlled liquid dispensing mechanism, system, and method |
US8500363B1 (en) * | 2012-02-29 | 2013-08-06 | Caterpillar Paving Products Inc. | Compactor having controllable edge wheel spray system |
US9611442B2 (en) * | 2013-10-18 | 2017-04-04 | International Flavors & Fragrances Inc. | 3-(cyclohex-1-en-1-yl)propionates and their use in perfume compositions |
US9139964B2 (en) * | 2013-12-16 | 2015-09-22 | Caterpillar Paving Products Inc. | System for adjusting the pressure and temperature of a compacting member |
DE102014216440A1 (en) * | 2014-08-19 | 2016-02-25 | Hamm Ag | compactor |
DE102014216439A1 (en) * | 2014-08-19 | 2016-02-25 | Hamm Ag | compactor |
DE102015122161A1 (en) * | 2015-12-18 | 2017-06-22 | Hamm Ag | Soil compactors and method for compacting underground |
DE102016007170A1 (en) * | 2016-06-13 | 2017-12-14 | Bomag Gmbh | Pneumatic roller |
DE102016007166A1 (en) * | 2016-06-13 | 2017-12-14 | Bomag Gmbh | Roller for asphalt compaction, in particular rubber wheel roller, and method for spraying a rubber wheel of a roller for asphalt compaction |
US9931891B1 (en) * | 2016-09-13 | 2018-04-03 | Caterpillar Paving Products Inc. | Suspension system for a pneumatic compactor |
US10196791B1 (en) * | 2017-11-27 | 2019-02-05 | Caterpillar Paving Products Inc. | Compacting machine and method of monitoring compacting member of compacting machine |
-
2017
- 2017-12-01 DE DE102017011146.4A patent/DE102017011146A1/en active Pending
-
2018
- 2018-11-27 EP EP18000923.5A patent/EP3492655B1/en active Active
- 2018-11-30 US US16/205,788 patent/US10669676B2/en active Active
Non-Patent Citations (1)
Title |
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None * |
Also Published As
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DE102017011146A1 (en) | 2019-06-06 |
US20190211516A1 (en) | 2019-07-11 |
US10669676B2 (en) | 2020-06-02 |
EP3492655A1 (en) | 2019-06-05 |
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