EP3459865A1 - Procédé et dispositif d'emballage sous forme d'empilement des produits de petite taille - Google Patents
Procédé et dispositif d'emballage sous forme d'empilement des produits de petite taille Download PDFInfo
- Publication number
- EP3459865A1 EP3459865A1 EP18179598.0A EP18179598A EP3459865A1 EP 3459865 A1 EP3459865 A1 EP 3459865A1 EP 18179598 A EP18179598 A EP 18179598A EP 3459865 A1 EP3459865 A1 EP 3459865A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- product
- product group
- packaging
- products
- packaging material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 40
- 238000004806 packaging method and process Methods 0.000 claims abstract description 75
- 239000005022 packaging material Substances 0.000 claims abstract description 63
- 238000012546 transfer Methods 0.000 claims abstract description 31
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 15
- 238000000926 separation method Methods 0.000 claims abstract description 12
- 235000009508 confectionery Nutrition 0.000 claims abstract description 9
- 238000004904 shortening Methods 0.000 claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 claims abstract description 6
- 238000005520 cutting process Methods 0.000 claims abstract description 5
- 238000007493 shaping process Methods 0.000 claims description 2
- 238000012856 packing Methods 0.000 abstract description 8
- 238000007789 sealing Methods 0.000 description 16
- 230000000903 blocking effect Effects 0.000 description 6
- 239000011295 pitch Substances 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 230000005484 gravity Effects 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 230000036316 preload Effects 0.000 description 4
- 238000009516 primary packaging Methods 0.000 description 4
- 239000013590 bulk material Substances 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/005—Packaging other articles presenting special problems packaging of confectionery
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/46—Arranging and feeding articles in groups by rotary conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/14—Applying or generating heat or pressure or combinations thereof by reciprocating or oscillating members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/06—Enclosing successive articles, or quantities of material, in a longitudinally-folded web, or in a web folded into a tube about the articles or quantities of material placed upon it
- B65B9/067—Enclosing successive articles, or quantities of material, in a longitudinally-folded web, or in a web folded into a tube about the articles or quantities of material placed upon it the web advancing continuously
Definitions
- the present invention relates to a method for packaging small-sized products, in particular confectionery products, which are formed into stacked product groups.
- small-sized products in particular confectionery products
- confectionery products which are formed into stacked product groups.
- it is a great challenge to assemble and package small-sized products into stacked product groups without fear of damaging the confectionery.
- the completion of the package turns out to be extremely difficult.
- the thus erected product group is gripped by a gripper together with the at least partially tubular wrapping packaging material.
- the gripper therefore takes over the product group with the packaging material that has not yet been severed.
- the completion of the packaging tube is carried out accordingly, while the product group is held by the gripper.
- Most common grippers for example, are arranged on a packing head that rotates about an axis of rotation (see, for example WO 02/22445 A1 ).
- a packing head is not suitable for transporting the not yet severed packaging tube.
- the use of a gripper also opens up the possibility of approaching the most diverse areas of the scope of the product group and carrying out further packaging measures.
- a first shortening of the length L can already take place when transferring the product groups to the conveyor and the products of a product group can be transferred from a product arrangement arranged in series into a fanned, at least partially overlapping product arrangement.
- This diversified product arrangement facilitates the subsequent position alignment and prevents blocking or jamming of the products. Furthermore, this also ensures that unfavorable product shapes (for example cuboid shape, etc.) can also be used for a righting position alignment to be carried out.
- a lens shape is less of a problem, but here too the diversified product arrangement is beneficial because it makes the process less susceptible to failure.
- the conveyor may have receiving pockets for each product group, whereby the effective receiving length of the receiving pockets for erecting the products or the product group is shortened.
- the receiving pocket may for example be provided with a front and / or rear sliding wall. But there are also elements that intervene in the area of the receiving bag and erect the products.
- a rotatable separation plate which has group-shaped recesses for each product group, the products pass from above into the recesses and are delivered at a transfer station down from the recesses to the conveyor ,
- the product supply can be carried out as bulk material.
- Turning the separating actuator automatically leads to the filling of the recesses by the masses arranged on the turntable products.
- the feed can be done by means of a vibratory feeder.
- the recesses are arranged so that inevitably forms a product group with successively arranged products. As a rule, the products slide along a sliding surface, because the recesses are preferably open at the bottom.
- this sliding surface can then be interrupted in the transfer area of the transfer station, so that the products fall out of the recesses and out into a receiving pocket of the conveyor.
- the drop height can be very low here.
- the movement of the turntable and the conveyor are coordinated.
- the web-shaped packaging material is brought from above flat to the product groups conveyed by the conveyor and is subsequently transformed by forming means to a still open at the bottom packaging tube and the product group receiving portion of the conveyor from below into the engages open film tube.
- the conveyor and the gripper have a common length over a certain length of travel, so that product groups can be transferred very easily, because a matched to the longitudinal extent of the product group conveyor line are performed jointly by both the conveyor and the gripper. This is not the case with rotating packing heads, where theoretically there is only one tangential point where the transfer takes place.
- holding jaws of the gripper can preferably be placed laterally with the interposition of the packaging material on to each product group and the conveying of the product group by the conveyor can take over.
- the grippers offer the possibility to carry out further process steps on the packaging material at the bottom of the product group.
- the product group usually lies with its underside, which is why access there is difficult.
- the grippers already position the packaging material over a large area of the circumference of the product group, but allow said access.
- the grippers further convey the product groups together with the packaging material substantially in the same conveying direction as before the conveyor. Due to the fact that the grippers essentially take over the conveying of the product groups from the conveyor and essentially maintain the conveying direction, the packaging material does not necessarily have to be separated into individual product sections before the transfer, but can still be handled as a strip material. This offers the possibility of finishing the packaging material hose, while several product groups have already been taken over by the gripper. This is not possible with the otherwise usual rotating packing heads.
- a longitudinal fin is formed and sealed during the production of the packaging and the formation of the packaging tube.
- the use of a sealed longitudinal fin also paves the way for the packaging to be used as primary packaging.
- cold seal adhesives are used, the adhesive areas are applied to the same side of the packaging material and then pressed together in the continuous process. This can also be used to pack heat-sensitive products.
- heat sealing foils can also be used.
- Such a longitudinal fin can be produced while the product groups have already been taken over by the grippers.
- the longitudinal fin can be applied to the product group for a more pleasing appearance.
- a certain prestress in the packaging material hose between two product groups, each held by a gripper can already be generated by holding the gripper.
- the latter is at least additionally prestressed between two product groups. Accordingly, there is a targeted introduction of a bias favoring the severing. If there is already a certain preload by the mere access and transport of the gripper, this preload is deliberately increased again. Here, for example, provide additional units on the gripper, which generate this bias.
- the grippers in front of and behind the holding jaws can have refining units which, for closing the open ends of the packaging material tube, gather them and form a clamp closure and funnel-shaped closure ends.
- This is a very quick and easy way to create a visually appealing shutter.
- the packaging material can be made up in such a way that even in the region of the "gathering knot" a sealing takes place, for example with a cold-seal adhesive or heated pair of cups.
- a shapely primary packaging is then produced. There is thus no further Umverpackung more necessary and the packaged product group can be brought into the sales channel.
- the gripper can deliver it to a conveyor which, at least initially, further conveys the packaged product group in the conveying direction or at most with an offset of half the height of the packaged product group.
- the packaged product group is therefore released gently from the gripper for further promotion. Unnecessary fall heights are thus avoided.
- the invention relates to an apparatus for packaging small-sized products, in particular confectionery products, with a web-shaped packaging material.
- the device comprises a plurality of grippers, each of which has holding jaws for holding the product or product group at least partially enveloped by the web-shaped packaging material, and grinder units arranged in front of and behind the holding jaws for producing a clamp closure and funnel-shaped ends of the packaging.
- the gripper device provides the grippers with a gripper track which runs parallel to the conveying direction predetermined by a conveyor supplying the product or the product group of the gripper device, at least over a predetermined length section which is greater than the length of a product or a product group.
- Conventional gripper devices are designed as packing heads and rotate about an axis.
- the gripper device is capable of at least a part of the predetermined path of the conveyor to follow (eg at least 2 times the product length or 1.5 times the length of the product group or until the entire package is completed).
- This opens up the possibility of handing over the packaging material in web form without first dividing it into corresponding product sections.
- the subsequent dicing operation can then be performed, for example, on the gripper device, which usually gives better access than the conveyor.
- the gripper device can be brought in with the grippers from above, while a support from below through the conveyor continues to take place until the grippers take over. Accordingly, the grippers move back up after delivery of the product or product group.
- the gripper path between the acquisition of products or product groups and the levy is straight.
- the holding jaws can be controlled in such a way that they grip the product or product group at least partially enveloped by the web-shaped packaging material, before the web-shaped packaging material in the respective product or the respective product group is associated with severed portions.
- the packaging of lenticular products P which are formed into a product group G, explained in more detail below.
- the device and the associated method described below are also suitable for other product forms (for example spherical or cuboid).
- certain process steps or parts or areas of the entire device are also suitable for packaging and handling of individual products.
- the gripper device described in more detail below accordingly also serves for the handling and processing of individual products and the associated packaging material.
- the illustrated device 1 comprises a separating device 2, a transfer station 3, a conveyor 4, a Heidelbergsungsffenzu GmbHstation 5, a gripper device 6 and a conveyor 7. From the transfer station 3 to the conveyor 7 substantially a linear constant conveying direction F is maintained.
- the device 1 is used to produce a packaged product group VP (see FIG. 2 ).
- the products P are lenticular confectionery (for example drops) which are to be formed into a product group G consisting of five products P and packaged together.
- the number and shape of the products P can be arbitrary as long as they can be grouped in this way.
- the tubular package V is formed from a web-shaped packaging material VM.
- the packaging V should serve as a primary packaging and must therefore be hermetically sealed.
- the special feature of the packaging V are also the two funnel-shaped or trumpet-shaped closure ends VE in the form of shirred "knots" and an applied longitudinal fin LF in the form of a fin seam.
- the packaging material VM therefore encloses the product group G on all sides.
- the packaging material VM is made up in such a way that the film layers stick together both in the area of the fin seam and in the region of the knots. It is therefore a closed, not self-opening packaging V, in which the product group G is kept in the predetermined product formation.
- the separating device 2 comprises a continuously rotating separating plate 8.
- the separating plate 8 has in the region of its outer circumference circular recesses 9, which are arranged along a pitch circle and thus circulate annularly (see FIG. 3 ).
- the recesses 9 are combined into recess groups 10. Each five recesses 9 form a recess group 10.
- the recesses 9 are arranged so close to each other that they touch or slightly overlap. This makes it possible for the products P arranged in the recesses 9 to touch or almost touch within a recess group 10.
- the product feed takes place as bulk material.
- the products P are then received individually in the recesses 9 and thus form successively arranged product groups G.
- the recesses 9 are dimensioned such that only a single product P is added.
- deflectors are used, inter alia, in the form of brushes and guide devices (not shown).
- the recesses 9 in the separating plate 8 are already arranged in groups. This means that the length of the product group G on the separating plate 8 is greater than the length of the product group G arranged inside the packaging.
- the separating plate 8 rotates counterclockwise and conveys the separated and grouped products P to the transfer station 3 In this case, the products P accommodated in the recesses 9 of the singling positioner 8 slide horizontally during the rotation of the singling positioner 8 over the sliding surface of a slideway (see FIG FIGS. 4 to 6 ).
- the conveyor 4 is arranged below the separating actuator 8.
- the conveyor 4 extends with its conveying direction F substantially tangential to the pitch circle of the recesses 9.
- the conveyor 4 has a feed chain 12, of which only some of the drivers 13 are shown.
- the feed chain 12 is usually a roller chain, on which the drivers 13 shown are arranged at a predetermined distance (driver pitch).
- the drivers 13 are made relatively narrow and engage from below in a rail 14 with side walls. Between two drivers 13 and the rail 14 thus a moving receiving pocket 15 is formed.
- the slide 11 is interrupted. Due to gravity, the products P reach the receiving pocket 15 running synchronously with the product group G.
- the size (length) of this receiving pocket 15 is designed such that the respective number of products P, which are combined in a pack V, are respectively received.
- the products P in the singulator 2 it is advantageous if the products P lying, i. with a strong focus.
- the products P thus assume their most stable position.
- the most stable position does not correspond to the product formation which the products P take later in the packaging V.
- the transport of the transferred to the chain tray 15 products P takes place with a support plane contained in the receiving pocket 15 TE.
- the continuous speeds of the separating actuator 8 and of the feed chain 12 are matched to one another in such a way that the segmented recesses 9 of the singling actuator 8 always coincide with a driver pitch or receiving pocket 9.
- the position assignment between separating plate 8 and feed chain 12 remains secured accordingly.
- the alignment of the products P on the lateral surface is required.
- the lying flat product groups G must be erected. That is, the center of gravity of the products P is raised and the products P are then in a more unstable position.
- the bearing alignment takes place within the continuously running supply chain 12.
- the geometry of the products P requires a backup of the erected product group G, so that it does not tip over.
- the side surfaces of the product P do not allow it to stand erect without support.
- the rail 14 thus also represents a lateral boundary.
- the actual erection process is carried out by a erecting lever 16 pivotally arranged on the driver 13.
- the movement of the erecting lever 16 is effected via a frame-fixed cam control and a control cam 17 arranged at the other end of the erecting lever 16.
- the erecting lever 16 pivots counterclockwise in the chain compartment 15 and sets up the product group G.
- the lying product group G in the receiving pocket 15 has a length L1 and the erected product group G, the upright 16 against the rear End of the receiving pocket 15 is pressed, has the length L2.
- the length L2 is smaller than the length L1.
- the initial product group G is thereby converted into a stationary product group G (see FIG. 7 ).
- the product group G is moved from the conveyor 4 to the package feeding station 5.
- the packaging material VM is fed in web form.
- forming devices forming shoulder, etc.
- the upright product group G is then inserted by means of the conveyor 4 into this still open packaging tube PS.
- the supply chain 12 enters through the hose opening of the packaging material hose PS, so that the product group G is enveloped by the packaging material VM to a large extent.
- the erected product group G is further transported by the feed chain 12 until it reaches the area of the gripper device 6.
- the gripper device 6 has band-shaped circumferential chains on which grippers 18 are arranged at certain pitches.
- the grippers 18 thus run within a "gripper belt” 19 counterclockwise.
- the rapier band 19 describes at the ends in each case a circular arc shape and in between it runs straight.
- the lower strip strand runs substantially parallel to the conveying direction F.
- the grippers 18 are active on the product groups G in the lower strip strand of the rapier band 19 and drive accordingly straight above the product line in the conveying direction F.
- the rapier band 19 is a circulating, continuously driven Aggregate, which is occupied according to the circumference with uniformly distributed grippers 18.
- the grippers 18 are arranged at the identical distance to the Mitschteil the supply chain 12. This means that the feed rate of the feed chain 12 corresponds to the feed rate of the rapier band 19. Furthermore, the formed, still below open packaging tube PS also moves synchronously to the feed rate of the rapier band 19 (see FIGS. 8 and 9 ).
- Each gripper 18 has a gripper bridge 20, two retractable holding jaws 21 and in front of and behind the holding jaws 21 a gripper pair 22 each. Due to the exact position assignment between a gripper 18 and a receiving pocket 15, a transfer of the erected product group G and the voltage applied to the outside, bottom open packaging hose PS is realized by the feed chain 12 in the gripper 18 of the rapier band 19.
- the holding jaws 21 of the gripper 18 are cam-controlled and have an open and a closed position.
- a gripper 18 pivots by the deflection of the rapier band 19 in the region of the transfer of the erected product group G in the product level (see FIG. 9 ).
- the opened holding jaws 21 are laterally the packaging material hose PS and the products contained therein P passes without touching them.
- the transfer takes place after a parallel alignment of the gripper 18 to the conveying direction F of the conveyor 4.
- the holding jaws 21 are each provided with adapted to the products P recesses 23.
- the products P are both force and positively held by the holding jaws 21.
- the erected product group G and the packaging hose PS are now clamped both in the receiving pocket 15 and the lateral holding jaws 21.
- the gripper pairs 22 present on the gripper 18 are in the open position and have no contact with the packaging material VM and with the product group G.
- the fixing is released by the feed chain 12.
- the erecting lever 16 is swung out of the receiving pocket 15 again. This is done again by a curve control.
- the supply chain 12 releases the product group G in the sequence and emerges below the product level.
- the driver 13 roam the level of the product bottom and leave the packaging hose PS.
- the dimensioning of the retaining jaws 21 is designed such that it comprises the entire erected product group G over the entire length L2.
- special locking may be present at these points.
- a roller chain not shown serves as an endless, rotating drive element.
- the grippers 18 are (not shown) with their gripper bars 20 on frame-mounted guideways added and follow the chain movement directly. The force is applied in the guides of the gripper 18 and not in the chain strand.
- the drive train is operated continuously circulating.
- the representation reflects the functional structure. Elements for gripper guidance, storage and control are not shown in detail.
- the holding jaws 21 and the pair of grippers 22 are each rotatably mounted on the gripper bridge 20 and perform pivoting movements for functional fulfillment.
- the movement is initiated by frame-fixed cam tracks via roller lever.
- the movements of the individual elements are designed so that both the product group G and the packaging hose PS are processed optimally (without damage).
- the distance between the pair of pair of grippers 22 is designed such that in the closed state it corresponds to the length L2 of the erected product group G plus a minimum air gap.
- the retaining jaws 21 of the grippers 18 fix the erected product group G and move it synchronously with the peripheral speed of the sealing rollers 24 over the region of the longitudinal seam formation.
- the sealing of the film layers takes place in the illustrated embodiment by means of a pressure-sensitive adhesive mask located on the inside of the film.
- the sealing rolls 24 and 25 are arranged directly below the product bottom.
- the gripper pairs 22 of the grippers 18 are in the open position during the closing of the longitudinal fin LF.
- the closed longitudinal fin LF is vertically suspended downwards (see Fig. 12 ).
- the alignment of the longitudinal fins LF in the horizontal plane is required.
- the deformation takes place by means of a separate molding device.
- driven folding rollers 26 see FIG. 11
- the top of the folding rollers 26 is in a plane with the tops of the sealing rollers 24 and 25, so that the longitudinal fin LF is applied horizontally without any vertical portion to the packaging hose PS (see Fig. 13 ).
- the deformation of the longitudinal fin LF can also be realized by means of fixed baffles and other converter devices.
- the holding jaws 21 of the gripper 18 continue to fix the erected product group G.
- the Rafferschreibe 22 of the gripper 18 are still in the open position.
- the transport of the packaging material hose PS as well as the erected product groups G located therein is continued after leaving the folding rollers 26 by the holding jaws 21 of the continuously driven gripper 18. Further support of the product bottom is not absolutely necessary.
- a Rafferpoc 22 consists of at least two Raffern, which interlock toothed.
- both pairs of gatherers 22 have a common point of rotation 27 for optimum tube deformation, whose axis is aligned parallel to the conveying direction F (see FIG FIG. 14 and 15 ).
- the grippers of a Rafferschreibs 22 are pivoted symmetrically to the product center and touch the packaging hose PS simultaneously on both the front, as well as on the back.
- the separation of individual sections of the film tube FS is required (see FIGS. 17 to 20 ).
- the fixed by the holding jaws 21 and Raffercrue 22 and biased packaging hose PS is transported by means of the rapier belt 19 via a separator 28.
- the feed of the rapier band 19 continues to be continuous.
- the separation cut is realized by means of a scissors cut centrally between two gripper-like blades 29 and 30.
- the blade 29 and the counter blade 30 rotate counter to the product plane about a common pivot point.
- both knife blades are subject to a mutual bias in the region of the contact point of the cutting.
- the preload of the packaging hose PS In this case, it assists the cutting process in order to avoid tearing of the packaging material hose PS or of the tube section to be formed by the knives 29 and 30. Furthermore, the orientation of the cutting line perpendicular to the conveying direction F of the packaging material hose PS is supported in this manner. To avoid relative movements in the conveying direction F between the blades 29 and 30 and the packaging hose PS both knives 29 and 30 are subject to an oscillating movement in the axial direction (in and counter to the conveying direction F) with respect to its axis of rotation.
- FIG. 17 are the blades 29 and 30 before engaging in the packaging hose PS. Subsequently, the blades 29 and 30 are in engagement with the packaging hose PS (see FIG. 18 ).
- the knives 29 and 30 move axially in addition to their rotation at a synchronous speed to the rapier band 19, so that there are no relative movements in this direction.
- FIG. 19 the completion of the separation cut is shown.
- the axial movement of the knife 29 and counter knife 30 is subject to a reversal of direction.
- the preload of the packaging tube PS formed by the initial advancing movement of the pair of scrapers 22 is canceled between two grippers 18. Between the separate tube sections, a free space is formed (see FIG. 20 ).
- the rotation and the contour of the knives 29 and 30 is designed such that during the return stroke of the separating device 28, the grippers 18 and the packaging hose PS are transported without collision.
- the gripper pairs 22 of the gripper 18 are subject to a further, initiated by the frame-mounted outer cam track feed movement.
- the pair of gatherers 22 taper the tube cross section at the edge sides of the erected product group G such that a ruffled knot is formed.
- the shirred knot retains its shape.
- the inner sides of the film adhere to each other due to the externally introduced pressure (see FIG. 21 ).
- As a result of the delivery movement of Raffercrue 22 is a shortening of the lateral, free hose section.
- the gap between two hose ends of adjacent grippers 18 increases further.
- the product is delivered.
- the Rafferschreibe 22 and the holding jaws 21 of the gripper 18 are subject to one, initiated by the outer, fixed to the frame mounted cam track opening movement.
- the opening pairs 22 are completely opened before the holding jaws 21 are opened (see FIG FIG. 22 ).
- the packaged product group VP is transferred in the illustrated embodiment to a continuously driven delivery belt 31 of the conveyor 7.
- Other embodiments allow, inter alia, the use of slides, a free delivery and the transfer into an orderly transport system.
- the now free gripper 18 is deflected in the sequence corresponding to the course of the rapier band 19 upwards. In the region of the lower web of the rapier band 19, the grippers 18 are moved in the manner of gondolas suspended on both sides and complete the packaging V.
- FIG. 23 a further embodiment for the positional alignment of the products P described.
- the main difference lies in the shortening of the length of the receiving pocket 15, so that the lenticular products P are not received flat in the receiving pocket 15, but slightly fanned.
- a partial erection of the product group G is already done and it is counteracted blocking during the subsequent erection process by means of the righting lever 16.
- the problem of blocking is less, in other product forms a diversified arrangement in the receiving pocket 15 is absolutely necessary in order to carry out the upright operation.
- the transfer station 3 is then shaped accordingly to achieve this fanned arrangement in the receiving pocket 15.
- the receiving pocket 15 is formed by a driver 13 alone.
- FIG. 24 a further embodiment for the positional alignment of the products P described.
- the main difference lies in the other embodiment of the driver 13.
- the erection of the products P is effected by a linear movement of a front slider 32 within the receiving pocket 15 of the feed chain 12.
- the control of the slider 32 via a frame-fixed curved path by means of coupling mechanism.
- the size of the receiving pocket 15 is shortened due to the linear movement of the slider 32 such that the products P are erected and secured by the front and rear limits of the receiving pocket 15 in their new positional orientation.
- the length of the receiving pocket 15 is predetermined solely by a single driver 13.
- These drivers 13 are repeatedly arranged on the drive chain, such as a roller chain, the feed chain 12 in the predetermined pitch.
- the dimensioning of the cam control and the linkage is designed such that the initiated on the products P movement leads to the ereder derselbigen and no Damage to the product P causes.
- the outer surfaces of the products P slide together during the erecting process.
- the shape of the product cross-section supports the avoidance of jamming products P during the erection process.
- the preorientation of the product layer within the receiving pocket 15 must, with a different product cross-section, prevent blocking of the products P during the erection process.
- supporting elements in the region of the feed chain 12 and the frame-fixed outer product guides are e.g. Rail) applicable, which support the orientation of the product layer during the erection movement.
- a roller chain serves as an endless, revolving drive element.
- the drivers 13 are added to frame-mounted guideways and follow the chain movement directly.
- the force is introduced into the guides of the driver 13, not in the chain strand.
- the chain strand is operated continuously circulating.
- the objective is to maximize the efficiency of the processing operation, so that missing individual products P in the area of the product transfer from the singling plate 8 into the feed chain 12 are to be avoided under given process reliability.
- incompletely filled recesses 9 of a recess group 10 in the singling plate 8 can be sensed.
- the transfer station 3 is shut off by means of a separately switched lock washer exclusively for this product group, so that a transfer of the products P from this incomplete filled segment (recess group 10) does not take place in the feed chain 12.
- the incompletely filled segment of the singling positioner 8 is fed to the singling process in its current composition during a further rotation of the singling positioner 8.
- the receiving area 15 of the synchronously running feed chain 12 located in the transfer area no products P are handed over.
- the feed chain 12 continues to run continuously.
- the empty receiving pocket 15 passes through the entire section of the feed chain 12 up to and including the area of product transfer into the rapier band 19.
- the closing holding jaws 21 of the gripper 18 can not make contact with products P.
- the design of the holding jaw arrangement is selected such that its closing movement is realized spring-loaded. Under the action of a roller lever of the gripper 18, the outer, cam-mounted curved tracks exclusively perform the movement for opening the holding jaws 21. This design ensures that the holding jaws 21 reduce their distance to each other in the absence of product formation to a minimum, so that the packaging hose PS is clamped directly by the holding jaws 21.
- the processing of the packaging material hose PS takes place here on the further feed path of the rapier band 19 analogously to the process described without deactivating individual processing steps.
- the discharge of an empty pack is carried out, which is handled separately from the product flow of the packaged products VP.
- a further embodiment for avoiding the resulting empty bag is the decentralization of the drives of the separating actuator 8 relative to the feed chain 12.
- the blocking of the incompletely filled segment of the separating actuator 8 by a locking disc is driven continuously.
- the separator 8 is impressed by the control of the drive, an additional positional offset, so that in the product transfer to Zucommendedkette 12 the next, completely filled product group G of the singling 8 is synchronized to the position of the receiving pocket 15 of the feed chain 12.
- the generation of a package V by means of the rapier band 19 can also be done with individual products P instead of product groups G.
- the product group G does not necessarily have to be aligned with the lateral surface.
- the products P can be supplied to the rapier band 19 also lying.
- the product supply can be carried out by means other than a separating plate 8, for example by means of strip feed, direct input into the continuously running feed chain 12, etc.
- the formation of the product groups G does not have to be effected by segmentation of the separating plate 8 into individual groups.
- the feed chain 12 does not necessarily have to be formed as a continuous chain strand. It is also the execution by means of separate driven Driver 13 possible (single linear drives).
- the transfer of the products P in the feed chain 12 is also possible with auxiliary devices for safe ejection from the recess 9 of the separating actuator 8.
- the erecting of the products P is also by the relative movement of two drivers 13 conceivable, which are arranged on individual controlled linear actuators.
- the erecting of the products P can also be controlled by the sliding wall of the receiving pocket 15 or an erecting lever 16 arranged in this region.
- the vorrauseilende wall of the receiving pocket 15 is fixed in this embodiment.
- the raising can also be done by the relative movement of two elements of the driver 13 and center the product group G, for example, in the region of the driver center.
- the product contour does not necessarily have to be elliptical for erecting.
- the drivers 13 can also be driven by other endless, rotating drive elements.
- the drive of the driver 13 is also possible via individual drives.
- the drive of the rapier band 19 can also be realized as a single drive for each gripper 18 (linear drives). Instead of cold sealing, heat sealing or other sealing technologies are conceivable. Several or all sealing roller pairs can be driven.
- the pivot points of the two Raffer a Raffercrues 22 can also be arranged offset to one another in another embodiment.
- a concentric axis of rotation is not mandatory.
- the embodiment of the shirring is significantly influenced.
- the separating cut can also take place off-center between two grippers 18.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Container Filling Or Packaging Operations (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP19208804.5A EP3632805B1 (fr) | 2017-09-25 | 2018-06-25 | Dispositif et procédé d'emballage sous la forme d'un empilement de produits de petite taille |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102017122195.6A DE102017122195A1 (de) | 2017-09-25 | 2017-09-25 | Verfahren zum stapelförmigen Verpacken von kleinstückigen Produkten |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19208804.5A Division EP3632805B1 (fr) | 2017-09-25 | 2018-06-25 | Dispositif et procédé d'emballage sous la forme d'un empilement de produits de petite taille |
EP19208804.5A Division-Into EP3632805B1 (fr) | 2017-09-25 | 2018-06-25 | Dispositif et procédé d'emballage sous la forme d'un empilement de produits de petite taille |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3459865A1 true EP3459865A1 (fr) | 2019-03-27 |
EP3459865B1 EP3459865B1 (fr) | 2020-07-29 |
Family
ID=62778813
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19208804.5A Active EP3632805B1 (fr) | 2017-09-25 | 2018-06-25 | Dispositif et procédé d'emballage sous la forme d'un empilement de produits de petite taille |
EP18179598.0A Active EP3459865B1 (fr) | 2017-09-25 | 2018-06-25 | Procédé et dispositif d'emballage sous forme d'empilement des produits de petite taille |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19208804.5A Active EP3632805B1 (fr) | 2017-09-25 | 2018-06-25 | Dispositif et procédé d'emballage sous la forme d'un empilement de produits de petite taille |
Country Status (3)
Country | Link |
---|---|
EP (2) | EP3632805B1 (fr) |
DE (1) | DE102017122195A1 (fr) |
ES (2) | ES2822202T3 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115258273A (zh) * | 2022-08-09 | 2022-11-01 | 苏州佳祺仕信息科技有限公司 | 包装设备、包装设备的控制方法、装置、设备及存储介质 |
CN117228354A (zh) * | 2023-11-16 | 2023-12-15 | 合肥派联智能装备有限公司 | 一种智慧包装用成品码垛设备 |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH390131A (de) * | 1961-11-29 | 1965-03-31 | Sig Schweiz Industrieges | Vorrichtung zum kontinuierlichen Herstellen von Packungen |
US4352265A (en) * | 1979-10-15 | 1982-10-05 | Otto Hansel Gmbh | Apparatus for producing bar packages of preferably individually wrapped sweets or similar pieces of confectionery |
WO2001008977A2 (fr) * | 1999-08-02 | 2001-02-08 | Tuan Vinh Le | Emballeuse |
WO2002022445A1 (fr) | 2000-09-18 | 2002-03-21 | Mars, Incorporated | Procede et dispositif pour l'emballage de produit alimentaire, du type confiserie, et confiserie emballee |
JP2008137716A (ja) * | 2006-12-05 | 2008-06-19 | Tenchi Kikai Co Ltd | ひねり包装機 |
WO2014012913A1 (fr) * | 2012-07-20 | 2014-01-23 | Robert Bosch Gmbh | Dispositif d'empilage de produits |
-
2017
- 2017-09-25 DE DE102017122195.6A patent/DE102017122195A1/de not_active Withdrawn
-
2018
- 2018-06-25 ES ES18179598T patent/ES2822202T3/es active Active
- 2018-06-25 EP EP19208804.5A patent/EP3632805B1/fr active Active
- 2018-06-25 EP EP18179598.0A patent/EP3459865B1/fr active Active
- 2018-06-25 ES ES19208804T patent/ES2896683T3/es active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH390131A (de) * | 1961-11-29 | 1965-03-31 | Sig Schweiz Industrieges | Vorrichtung zum kontinuierlichen Herstellen von Packungen |
US4352265A (en) * | 1979-10-15 | 1982-10-05 | Otto Hansel Gmbh | Apparatus for producing bar packages of preferably individually wrapped sweets or similar pieces of confectionery |
WO2001008977A2 (fr) * | 1999-08-02 | 2001-02-08 | Tuan Vinh Le | Emballeuse |
WO2002022445A1 (fr) | 2000-09-18 | 2002-03-21 | Mars, Incorporated | Procede et dispositif pour l'emballage de produit alimentaire, du type confiserie, et confiserie emballee |
JP2008137716A (ja) * | 2006-12-05 | 2008-06-19 | Tenchi Kikai Co Ltd | ひねり包装機 |
WO2014012913A1 (fr) * | 2012-07-20 | 2014-01-23 | Robert Bosch Gmbh | Dispositif d'empilage de produits |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115258273A (zh) * | 2022-08-09 | 2022-11-01 | 苏州佳祺仕信息科技有限公司 | 包装设备、包装设备的控制方法、装置、设备及存储介质 |
CN117228354A (zh) * | 2023-11-16 | 2023-12-15 | 合肥派联智能装备有限公司 | 一种智慧包装用成品码垛设备 |
CN117228354B (zh) * | 2023-11-16 | 2024-01-12 | 合肥派联智能装备有限公司 | 一种智慧包装用成品码垛设备 |
Also Published As
Publication number | Publication date |
---|---|
EP3632805B1 (fr) | 2021-09-29 |
ES2822202T3 (es) | 2021-04-29 |
ES2896683T3 (es) | 2022-02-25 |
DE102017122195A1 (de) | 2019-03-28 |
EP3632805A1 (fr) | 2020-04-08 |
EP3459865B1 (fr) | 2020-07-29 |
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