EP3456529B1 - Method and device for processing of assemblies, in particular tubing sections - Google Patents

Method and device for processing of assemblies, in particular tubing sections Download PDF

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Publication number
EP3456529B1
EP3456529B1 EP17001557.2A EP17001557A EP3456529B1 EP 3456529 B1 EP3456529 B1 EP 3456529B1 EP 17001557 A EP17001557 A EP 17001557A EP 3456529 B1 EP3456529 B1 EP 3456529B1
Authority
EP
European Patent Office
Prior art keywords
linear motor
unit
motor carriage
carriage
hose
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP17001557.2A
Other languages
German (de)
French (fr)
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EP3456529A1 (en
Inventor
Edgar Lederer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Harro Hofliger Verpackungsmaschinen GmbH
Original Assignee
Harro Hofliger Verpackungsmaschinen GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Harro Hofliger Verpackungsmaschinen GmbH filed Critical Harro Hofliger Verpackungsmaschinen GmbH
Priority to EP17001557.2A priority Critical patent/EP3456529B1/en
Publication of EP3456529A1 publication Critical patent/EP3456529A1/en
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Publication of EP3456529B1 publication Critical patent/EP3456529B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00Making flexible containers, e.g. envelopes or bags
    • B31B70/005Making flexible containers, e.g. envelopes or bags involving a particular layout of the machinery or relative arrangement of its subunits
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00Making flexible containers, e.g. envelopes or bags
    • B31B70/02Feeding or positioning sheets, blanks or webs
    • B31B70/022Holders for feeding or positioning sheets or webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00Making flexible containers, e.g. envelopes or bags
    • B31B70/02Feeding or positioning sheets, blanks or webs
    • B31B70/04Feeding sheets or blanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00Making flexible containers, e.g. envelopes or bags
    • B31B70/74Auxiliary operations
    • B31B70/81Forming or attaching accessories, e.g. opening devices, closures or tear strings
    • B31B70/84Forming or attaching means for filling or dispensing contents, e.g. valves or spouts
    • B31B70/844Applying rigid valves, spouts, or filling tubes

Definitions

  • the invention relates to a method and a device for processing assemblies, in particular hose sections.
  • the processing should preferably take place during the transport of the assembly such as the hose section in particular.
  • the processing of a tube section may be necessary, for example, when assembling inhalers or other pharmaceutical devices.
  • hose sections or other limp parts usually takes place in several movement steps.
  • the hoses are routinely first cut to length, picked up and aligned for further processing.
  • the hose sections can be picked up and aligned in particular by means of grippers.
  • grippers In the course of processing the hose sections, they often have to be released from their original orientation and reclamped. As a result, a new receptacle and consequently also a new alignment of the hose sections is necessary.
  • This intermittent technology limits the possible output of processed hose sections per unit of time. This can also have a negative impact on the quality of the processed hose sections.
  • the parts to be joined, the hose lengths or the processing steps are changed, the retrofitting of the assembly device can be very expensive.
  • the individual quality parameters are difficult to determine.
  • the joining parameters with regard to the setting of the individual components are also difficult to determine, which makes a reproducible setting difficult
  • the WO 2014/154196 A2 relates to the production of medical bags and discloses a transport system for feeding components, such as plastic tubes or valves, between two layers of film.
  • the transport system has a group of workpiece carriers on a circumferential rail system, the workpiece carriers preferably being implemented as linear motors in cooperation with the rail system.
  • the EP 2 965 900 A1 discloses an apparatus for processing an assembly in the form of an apparatus for manufacturing packaging bags.
  • the device has a chain conveyor for transporting film sections, although other transport devices can also be provided, such as transport units driven by individual linear motors.
  • the invention is based on the object of specifying an improved device and an improved method for processing an assembly such as a hose section in particular, in which the individual assemblies can be continuously processed without having to release them from their orientation.
  • the device according to the invention for processing an assembly is given by the features of main claim 1.
  • the method according to the invention for processing an assembly is given by the features of the independent claim 11. Sensible further developments of the invention are the subject of further claims which follow these claims.
  • the device according to the invention for processing an assembly such as, in particular, a hose section has a first linear motor circuit and a second linear motor circuit. At least one linear motor carriage unit, which can be moved on this circuit, is arranged on the first linear motor circuit.
  • a feeding device and an unloading device By means of the feed device, an assembly to be processed can be fed and placed on a linear motor carriage unit attached. The processed assembly can be unloaded from the linear motor carriage unit by means of the unloading device. The assembly can then, for example, be fed to a further assembly device for final assembly. It would also be possible to initially store the processed assembly - possibly after sterilization and packaging - or to move it to another To be transported to the installation site.
  • At least one linear motor carriage which can be moved on this second circuit, is arranged on the second linear motor circuit.
  • a processing unit is positioned on the at least one linear motor carriage of the second circuit.
  • the first linear motor circuit and the second linear motor circuit run parallel to one another in areas.
  • the assemblies present on the linear motor carriage units of the first linear motor circuit can be machined by the machining units present on the linear motor carriage of the second linear motor circuit.
  • the device according to the invention thus allows for the first time to add more components to pliable assemblies, such as hose sections in particular, or to process them in another way during a continuous transport movement.
  • the device according to the invention makes it possible to supply and process the assemblies precisely and in large numbers without having to leave them from their orientation.
  • the processing of the assemblies is possible in a reproducible manner, so that the assemblies can be processed with consistent quality even after a conversion or a standstill of the system.
  • the retrofitting of the device according to the invention to adapt to other dimensions of hose sections - for example the length or diameter of the hose sections - is quickly and precisely possible by adjusting the recipe in the software, since all relevant quality parameters can be set, recorded and evaluated.
  • the linear motor carriage units of the first linear motor circuit and the linear motor carriage of the second linear motor circuit are brought together in such a way that both can mesh with one another in the same way as a pair of gears or a zipper.
  • the relative distance between the linear motor carriage unit of the first circuit and the linear motor carriage of the second circuit for processing the assembly of the linear motor carriage unit is reduced so that the processing unit of the second cycle can be processed during transport.
  • the first linear motor circuit and the second linear motor circuit can run at a certain mutual distance from one another.
  • the guide systems of the linear motor carriages would be designed as closed guide systems.
  • the guide systems of the linear motor carriages can preferably be designed as open guide systems, so that the first linear motor circuit and the second linear motor circuit have a common guide rail in the area of the machining path.
  • each linear motor carriage unit can have at least one front and at least one rear clamping unit.
  • the assembly to be processed such as the hose section in particular, can in this case be releasably fastened in the at least two clamping units of the linear motor carriage unit.
  • the hose section can be attached to the clamping units in such a way that the front and rear cut surfaces of the hose sections are freely accessible. This enables these cut surfaces to be machined during transport. For example, connecting parts or end parts can be attached to the cut surfaces.
  • Each linear motor carriage unit of the first linear motor circuit can preferably have at least two linear motor carriage, each of which can have at least one clamping unit.
  • the use of two linear motor carriages for transporting a hose section enables the device to be adapted particularly easily to different lengths of assemblies.
  • an endless hose can be precisely cut to length within the framework of the feeding in of assemblies in the form of hose sections.
  • the feed device for the hose sections can have at least one supply for an endless hose.
  • the endless hose can be present rolled up on a reel, for example.
  • the feed device for the hose sections can have at least one cutting unit. The endless tube can be cut into the individual tube sections by means of the cutting unit.
  • the endless hose can first be attached to a front linear motor carriage unit. After the endless hose has been attached to a subsequent linear motor carriage unit, the endless hose can then be cut between the two linear motor carriage units so that the front linear motor carriage unit carries a free, precisely cut to length hose section.
  • the endless hose can in each case first be attached to the front linear motor carriage of the linear motor carriage unit.
  • the front linear motor carriage can then occupy a defined, predetermined distance from the rear linear motor carriage of the linear motor carriage unit. As soon as the distance is reached, the endless hose can also be attached to the rear linear motor carriage of the linear motor carriage unit.
  • the desired hose length can thus be adjusted by the distance between the linear motor carriage of a linear motor carriage unit.
  • the endless hose is then attached to the front linear motor carriage of a subsequent linear motor carriage unit. After this fastening, the endless hose can be cut between the rear linear motor carriage of the front linear motor carriage unit and the front linear motor carriage of the subsequent linear motor carriage unit.
  • the cutting process can take place immediately after the endless tube has been attached. It would be however, it is also possible to initially move the linear motor carriage units a little further with the continuous tube and only then to carry out the cutting process.
  • the tube sections can be machined, for example, by making a cut, a slot or an opening in the tube section.
  • the processing unit could be designed as a cutting or punching unit. For such a processing of an assembly, apart from the assembly to be processed and the processing unit, no further components are generally required.
  • the processing unit can already bring the component to be assembled with it for processing the assembly.
  • the second linear motor circuit can have at least one feed unit through which the additional component can be loaded onto the machining unit.
  • the feed unit can also load the linear motor carriage of the processing unit or a further, empty linear motor carriage of the second linear motor circuit with the component.
  • the first linear motor circuit can have at least one feed unit.
  • this feed unit the linear motor carriage unit, which already carries the assembly to be processed, can be loaded with a further, additional component.
  • This feed unit can preferably be located in front of the processing section in the transport direction, so that the processing section is available as completely as possible for the actual processing of the assembly.
  • the individual linear motor carriages used are each individually driven, individually controllable and individually monitored. As a rule, there are a large number of linear motor carriages on each linear motor revolution, so that a very high product output is possible.
  • the individual linear motor carriage units of the first linear motor circuit can transport assemblies in different processing states. Due to the possibility of monitoring each individual linear motor carriage, precise and correct processing of the respective assembly can still be possible. In addition, it would also be possible to process the assemblies differently. For example, a first assembly could be provided with a mouthpiece, while the following assembly is provided with a connection part and the following assembly is again provided with a mouthpiece.
  • the common processing path of the first and second linear motor circuit can in principle be of any length, provided that the spatial conditions in the vicinity of the device permit this.
  • the common processing line does not necessarily have to run exclusively in a straight line. It would be possible for the machining path to also include curves. Editing the However, assemblies can regularly be made faster and more effectively on straight machining routes than on curved machining routes.
  • the first linear motor circuit can have an alternative path and a normal path.
  • there can be a common route so that the alternative route is designed as a shortcut to the normal route. Due to the evasive section, the linear motor carriage unit can, after the end of the processing section, move directly to the start of the processing section with the assembly still to be processed, without having to pass the feed device located on the normal section.
  • the unloading device can preferably also lie on the normal route, so that the unloading device does not have to be passed in this case either.
  • FIG. 1 A first embodiment of the device 10 according to the invention is shown in FIG Fig. 1 simplified and shown schematically.
  • the device 10 has a first linear motor circuit 12 and a second linear motor circuit 14.
  • the two linear motor circuits 12, 14 run to a certain extent directly next to one another and thereby form a common processing path 16.
  • a large number of linear motor carriages 20 are mounted on the first linear motor circuit 12.
  • the individual linear motor carriages 20 can each be driven and monitored separately. As a result, the speed of the individual linear motor carriages 20 can be regulated individually.
  • a front linear motor carriage 20.1 and a rear linear motor carriage 20.2 each form a linear motor carriage unit 24 for transporting hose sections 22 (see also Fig. 4 ). As long as a hose section 22 is transported through a linear motor carriage unit 24, the distance between the two linear motor carriage 20.1, 20.2 remains constant. In this way, the device 10 can be adapted in a particularly simple manner to different hose lengths of the hose sections 22 by changing the distance between the two linear motor carriages 20.1, 20.2.
  • linear motor carriages 30, 32 are also mounted on the second linear motor circuit 14.
  • the individual linear motor carriages 30, 32 can each be driven and monitored separately, so that the speed of the individual linear motor carriages 30, 32 can be regulated individually.
  • the linear motor carriages 30 are each equipped with a processing unit in the present example.
  • the linear motor carriages 32 transport additional components that are to be mounted on the hose sections 22.
  • both linear motor carriages 30, 32 could also be equipped with similar functions.
  • both the linear motor carriages 30 and the linear motor carriages 32 could be equipped with a processing unit.
  • the linear motor carriages 30, 32 of the second linear motor circuit 14 mesh with the linear motor carriage units 24 of the first linear motor circuit 12 so that each linear motor carriage unit 24 is positioned between a linear motor carriage 30 and a linear motor carriage 32. Then the relative distance 34 (see Figures 3a and 3b ) between the linear motor carriage 30, 32 and the linear motor carriage unit 24 is reduced as much as possible. This reduction in the relative distance between the linear motor carriage unit 24 and the linear motor carriage 30, 32 is used both for joining and for processing the hose sections 22.
  • the processing unit can pick up a component to be assembled from the linear motor carriage 32 and attach this component to the Mount hose section 22. In parallel, the processing unit could also carry out further processing steps on the hose section 22.
  • the linear motor carriages 30, 32 separate again from the linear motor carriage unit 24.
  • the linear motor carriages 30, 32 continue on the second linear motor circuit 14, while the linear motor carriage unit 24 continues on the first linear motor circuit 12.
  • a first feed unit 36 and a second feed unit 38 are arranged on the second linear motor circulation 14.
  • the linear motor carriages 30, 32 can be loaded with new, possibly also with additional, components through the two feed units 36, 38.
  • the first feed unit 36 is used to equip the linear motor carriage 32 again with a component to be assembled.
  • the second feed unit 38 serves to transfer a new component to the processing unit on the linear motor carriage 30.
  • the linear motor carriage units 24 reach an unloading device 40.
  • the hose sections 22 are removed from the linear motor carriage unit 24.
  • the processed tube sections 22 can then be fed to a further processing unit.
  • the processed tube sections 22 can also initially be temporarily stored in order to be further processed at a later point in time.
  • the further processing unit for the hose sections 22 can be, for example, a further assembly device by means of which the hose sections 22 are further processed directly.
  • the processing unit could also be a packaging device through which the tube sections 22 are initially packaged. The packaged tube sections 22 could then stored and / or transported to another assembly location.
  • the two linear motor carriages 20 of the linear motor carriage unit 24 can again be controlled individually.
  • the linear motor carriages 20 can then again be electronically coupled to linear motor carriage units 24 in the area of the feed device 42.
  • a new hose section 22 is fed to the linear motor carriage units 24 for processing.
  • the feed device 42 could fasten already cut and separated hose sections 22 to the linear motor carriage units 24.
  • the feed device 42 has a reel on which an endless hose 44 is present rolled up.
  • the individual tube sections 22 are produced from the endless tube 44.
  • the endless hose 44 is always attached to at least one linear motor carriage 20, so that the endless hose 44 is never released from its positional fixation.
  • the endless hose 44 is initially attached to a front linear motor carriage 20.1. This front linear motor carriage 20.1 then assumes a predetermined distance 46 from the following linear motor carriage 20.2.
  • the linear motor carriage unit 24 formed in this way advances a little on the linear motor circuit 12 so that the endless hose 44 can be fastened again to a (then again front) linear motor carriage 20.
  • the cutting unit 48 is only passed when the endless hose 44 is still attached to two further linear motor carriage units 24.
  • the endless hose 44 is separated between two linear motor carriage units 24 by the cutting unit 48, so that the front linear motor carriage unit 24 carries a free hose section 22.
  • a further feed unit 56 is arranged in the area of the first linear motor circulation 12 in the present example.
  • a further component to be assembled can be loaded onto the linear motor carriage unit 24 by means of this feed unit 56.
  • the linear motor carriage units 24 reach the common processing section 16, so that the processing of the hose sections 22 can begin. It would also be possible to dispense with the feed unit 56.
  • further feed units 56 could also be provided if several further components are to be fed to the linear motor carriage unit 24.
  • the inventive device 10 according to Fig. 1 is designed with closed guide systems. In the area of the common processing path 16, there are therefore still two linear motor revolutions 12, 14 running parallel to one another. Editing the Hose sections 22 of the linear motor carriage units 24 then run with optimal precision and speed when the linear motor carriage units 24 of the first linear motor circuit 12 and the linear motor carriages 30, 32 of the second linear motor circuit 14 are present in an exactly defined position to one another. This is usually achieved by aligning the processing systems.
  • FIG Fig. 2 Such a second embodiment of the device 10.2 according to the invention with open guidance systems is shown in FIG Fig. 2 shown.
  • a large number of linear motor carriages 20 are mounted on the first linear motor circuit 12.2.
  • a front linear motor carriage 20.1 and a rear linear motor carriage 20.2 each form a linear motor carriage unit 24.
  • a large number of linear motor carriages 30, 32 are also mounted on the second linear motor circuit 14.2.
  • the linear motor carriages 30 are each equipped with a processing unit in the present example.
  • the linear motor carriages 32 transport additional components that are to be mounted on the hose sections 22.
  • the linear motor carriages 30, 32 of the second linear motor circuit 14.2 mesh with the linear motor carriage units 24 of the first linear motor circuit 12.2 so that each linear motor carriage unit 24 is positioned between a linear motor carriage 30 and a linear motor carriage 32.
  • the tube section 22 can then be machined.
  • the linear motor carriages 30, 32 separate again from the linear motor carriage unit 24.
  • the linear motor carriage 30, 32 continue on the second linear motor circuit 14.2, while the linear motor carriage unit 24 on the first linear motor cycle 12.2 continues.
  • two auxiliary circuits 60, 62 are present on the second linear motor circuit 14.2.
  • the linear motor carriages 32 turn off in the first auxiliary circuit 60.
  • linear motor carriages 32 can again be equipped with a component to be assembled.
  • the linear motor carriages 30 turn off in the second auxiliary circuit 62.
  • the linear motor carriage 30 or the processing unit arranged thereon can be equipped with a new component to be assembled.
  • the linear motor carriages 30, 32 come back to the beginning of the common guide rail 18, so that a further hose section 22 can be processed.
  • the finished hose sections can be unloaded in the area of the unloading device 40.
  • the individual linear motor carriages 20 can then be coupled again to form linear motor carriage units 24 in the area of the feed device 42 and loaded with hose sections 22.
  • the first linear motor circulation 12.2 thus has a normal section 72, an evasive section 70 and a common section 74.
  • the unloading device 40 and the feed device 42 are arranged in the area of the normal section 72.
  • the common guide rail 18 is arranged in the area of the common path 74.
  • the corresponding linear motor carriage unit moves 24 exclusively on the normal route 72 and the common route 74. If, on the other hand, the processing of a hose section 22 at the end of the common guide rail 18 has not yet been completed, the corresponding linear motor carriage unit 24 can turn onto the alternative route 70 at the end of the common route 74. Only after the successful end of the processing does the linear motor carriage unit 24 move back onto the normal route 72 in order to deliver the processed hose section 22 in the area of the unloading device 40 and to receive a new hose section 22 in the area of the feed device 42.
  • the device according to the invention is particularly suitable for machining limp parts.

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Description

TECHNISCHES GEBIETTECHNICAL AREA

Die Erfindung betrifft ein Verfahren und eine Vorrichtung zum Bearbeiten von Baugruppen, insbesondere von Schlauchabschnitten. Die Bearbeitung soll dabei vorzugsweise während des Transports der Baugruppe wie insbesondere des Schlauchabschnitts erfolgen. Das Bearbeiten eines Schlauchabschnitts kann beispielsweise bei der Montage von Inhalatoren oder anderen pharmazeutischen Vorrichtungen erforderlich sein.The invention relates to a method and a device for processing assemblies, in particular hose sections. The processing should preferably take place during the transport of the assembly such as the hose section in particular. The processing of a tube section may be necessary, for example, when assembling inhalers or other pharmaceutical devices.

STAND DER TECHNIKSTATE OF THE ART

Die Bearbeitung von Schlauchabschnitten oder anderen biegeschlaffen Teilen erfolgt in der Regel in mehreren Bewegungsschritten. Regelmäßig werden die Schläuche zunächst zugeführt abgelängt und für die Weiterverarbeitung aufgenommen und ausgerichtet. Das Aufnehmen und Ausrichten der Schlauchabschnitte kann dabei insbesondere mittels Greifern erfolgen. Im Laufe der Bearbeitung der Schlauchabschnitte müssen diese oftmals aus ihrer ursprünglichen Orientierung entlassen und umgespannt werden. Dadurch ist in der Folge eine neue Aufnahme und folglich auch eine neue Ausrichtung der Schlauchabschnitte erforderlich. Diese intermittierende Technik limitiert die mögliche Ausbringung an bearbeiteten Schlauchabschnitten pro Zeiteinheit. Auch die Qualität der bearbeiteten Schlauchabschnitte kann dadurch negativ beeinflusst werden.The processing of hose sections or other limp parts usually takes place in several movement steps. The hoses are routinely first cut to length, picked up and aligned for further processing. The hose sections can be picked up and aligned in particular by means of grippers. In the course of processing the hose sections, they often have to be released from their original orientation and reclamped. As a result, a new receptacle and consequently also a new alignment of the hose sections is necessary. This intermittent technology limits the possible output of processed hose sections per unit of time. This can also have a negative impact on the quality of the processed hose sections.

Bei einer Änderung der Fügeteile, der Schlauchlängen oder der Bearbeitungsschritte kann es zu einem erheblichen Aufwand für die Umrüstung der Montagevorrichtung kommen. Dazu kommt, dass die einzelnen Qualitätsparameter nur schwer erfassbar sind. Auch die Fügeparameter bezüglich der Einstellung der einzelnen Komponenten sind nur schwer erfassbar, was eine reproduzierbare Einstellung erschwertIf the parts to be joined, the hose lengths or the processing steps are changed, the retrofitting of the assembly device can be very expensive. In addition, the individual quality parameters are difficult to determine. The joining parameters with regard to the setting of the individual components are also difficult to determine, which makes a reproducible setting difficult

Die WO 2014/154196 A2 betrifft die Herstellung medizinischer Beutel und offenbart ein Transportsystem zur Zuführung von Komponenten, wie beispielsweise Kunststoffröhrchen oder Ventile, zwischen zwei Folienlagen. Das Transportsystem weist eine Schar Werkstückträger auf einem umlaufenden Schienensystem auf, wobei die Werkstückträger bevorzugt als Linearmotor in Zusammenwirken mit dem Schienensystem realisiert sind.The WO 2014/154196 A2 relates to the production of medical bags and discloses a transport system for feeding components, such as plastic tubes or valves, between two layers of film. The transport system has a group of workpiece carriers on a circumferential rail system, the workpiece carriers preferably being implemented as linear motors in cooperation with the rail system.

Die EP 2 965 900 A1 offenbart eine Vorrichtung zum Bearbeiten einer Baugruppe in Form einer Vorrichtung zur Herstellung von Verpackungsbeuteln.The EP 2 965 900 A1 discloses an apparatus for processing an assembly in the form of an apparatus for manufacturing packaging bags.

Die Vorrichtung besitzt einen Kettenförderer zum Transport von Folienabschnitten, wobei aber auch andere Transportvorrichtungen vorgesehen werden können wie beispielsweise durch individuelle Linearmotoren angetriebene Transporteinheiten.The device has a chain conveyor for transporting film sections, although other transport devices can also be provided, such as transport units driven by individual linear motors.

DARSTELLUNG DER ERFINDUNGDISCLOSURE OF THE INVENTION

Ausgehend von diesem vorbekannten Stand der Technik liegt der Erfindung die Aufgabe zugrunde, eine verbesserte Vorrichtung und ein verbessertes Verfahren zum Bearbeiten einer Baugruppe wie insbesondere eines Schlauchabschnitts anzugeben, bei denen die einzelnen Baugruppen kontinuierlich bearbeitet werden können, ohne diese aus ihrer Orientierung entlassen zu müssen.Proceeding from this known prior art, the invention is based on the object of specifying an improved device and an improved method for processing an assembly such as a hose section in particular, in which the individual assemblies can be continuously processed without having to release them from their orientation.

Die erfindungsgemäße Vorrichtung zum Bearbeiten einer Baugruppe ist durch die Merkmale des Hauptanspruchs 1 gegeben. Das erfindungsgemäße Verfahren zum Bearbeiten einer Baugruppe ist durch die Merkmale des nebengeordneten Anspruchs 11 gegeben. Sinnvolle Weiterbildungen der Erfindung sind Gegenstand von sich an diese Ansprüche anschließenden weiteren Ansprüchen.The device according to the invention for processing an assembly is given by the features of main claim 1. The method according to the invention for processing an assembly is given by the features of the independent claim 11. Sensible further developments of the invention are the subject of further claims which follow these claims.

Die erfindungsgemäße Vorrichtung zum Bearbeiten einer Baugruppe wie insbesondere eines Schlauchabschnitts besitzt einen ersten Linearmotorumlauf und einen zweiten Linearmotorumlauf. Auf dem ersten Linearmotorumlauf ist zumindest eine Linearmotorwageneinheit angeordnet, die auf diesem Umlauf verfahren werden kann. Darüber hinaus ist eine Zuführeinrichtung und eine Entladeeinrichtung vorhanden. Mittels der Zuführeinrichtung kann eine zu bearbeitende Baugruppe zugeführt und auf einer Linearmotorwageneinheit befestigt werden. Mittels der Entladeeinrichtung kann die bearbeitete Baugruppe von der Linearmotorwageneinheit entladen werden. Anschließend kann die Baugruppe beispielsweise einer weiteren Montagevorrichtung zur Endmontage zugeführt werden. Es wäre auch möglich, die bearbeitete Baugruppe - gegebenenfalls nach Sterilisation und Verpackung - zunächst zu lagern oder zu einem anderen Montageort zu transportieren. Auf dem zweiten Linearmotorumlauf ist zumindest ein Linearmotorwagen angeordnet, der auf diesem zweiten Umlauf verfahren werden kann. Auf dem zumindest einen Linearmotorwagen des zweiten Umlaufs ist eine Bearbeitungseinheit positioniert. Erfindungsgemäß verlaufen der erste Linearmotorumlauf und der zweite Linearmotorumlauf bereichsweise parallel zueinander. Auf dieser Bearbeitungsstrecke können die auf den Linearmotorwageneinheiten des ersten Linearmotorumlaufs vorhandenen Baugruppen durch die auf den Linearmotorwagen des zweiten Linearmotorumlaufs vorhandenen Bearbeitungseinheiten bearbeitet werden.The device according to the invention for processing an assembly such as, in particular, a hose section has a first linear motor circuit and a second linear motor circuit. At least one linear motor carriage unit, which can be moved on this circuit, is arranged on the first linear motor circuit. In addition, there is a feeding device and an unloading device. By means of the feed device, an assembly to be processed can be fed and placed on a linear motor carriage unit attached. The processed assembly can be unloaded from the linear motor carriage unit by means of the unloading device. The assembly can then, for example, be fed to a further assembly device for final assembly. It would also be possible to initially store the processed assembly - possibly after sterilization and packaging - or to move it to another To be transported to the installation site. At least one linear motor carriage, which can be moved on this second circuit, is arranged on the second linear motor circuit. A processing unit is positioned on the at least one linear motor carriage of the second circuit. According to the invention, the first linear motor circuit and the second linear motor circuit run parallel to one another in areas. On this machining line, the assemblies present on the linear motor carriage units of the first linear motor circuit can be machined by the machining units present on the linear motor carriage of the second linear motor circuit.

Die erfindungsgemäße Vorrichtung erlaubt damit erstmals, biegeschlaffe Baugruppen wie insbesondere Schlauchabschnitte während einer kontinuierlichen Transportbewegung um weitere Bauteile zu ergänzen oder in anderer Weise zu bearbeiten. Darüber hinaus ist es durch die erfindungsgemäße Vorrichtung möglich, die Baugruppen präzise und in hoher Stückzahl zuzuführen und zu bearbeiten, ohne diese aus ihrer Orientierung verlassen zu müssen. Die Bearbeitung der Baugruppen ist reproduzierbar möglich, so dass auch nach einer Umrüstung oder einem Stillstand der Anlage die Baugruppen in gleichbleibender Qualität bearbeitet werden können. Die Umrüstung der erfindungsgemäßen Vorrichtung zur Anpassung an andere Abmessungen an Schlauchabschnitten - beispielsweise Länge oder Durchmesser der Schlauchabschnitte - ist durch Rezepturanpassungen in der Software rasch und exakt möglich, da alle relevanten Qualitätsparameter einstellbar, erfassbar und auswertbar ist.The device according to the invention thus allows for the first time to add more components to pliable assemblies, such as hose sections in particular, or to process them in another way during a continuous transport movement. In addition, the device according to the invention makes it possible to supply and process the assemblies precisely and in large numbers without having to leave them from their orientation. The processing of the assemblies is possible in a reproducible manner, so that the assemblies can be processed with consistent quality even after a conversion or a standstill of the system. The retrofitting of the device according to the invention to adapt to other dimensions of hose sections - for example the length or diameter of the hose sections - is quickly and precisely possible by adjusting the recipe in the software, since all relevant quality parameters can be set, recorded and evaluated.

Die Linearmotorwageneinheiten des ersten Linearmotorumlaufs und die Linearmotorwagen des zweiten Linearmotorumlaufs werden dabei so zusammengebracht, dass beide einem Zahnradpaar oder Reißverschluss gleichend ineinander kämmen können. Dabei wird der relative Abstand der Linearmotorwageneinheit des ersten Umlaufs und der Linearmotorwagen des zweiten Umlaufs zur Bearbeitung der Baugruppe der Linearmotorwageneinheit so reduziert, dass die Bearbeitungseinheit des zweiten Umlaufs eine Bearbeitung während des Transports vornehmen kann.The linear motor carriage units of the first linear motor circuit and the linear motor carriage of the second linear motor circuit are brought together in such a way that both can mesh with one another in the same way as a pair of gears or a zipper. The relative distance between the linear motor carriage unit of the first circuit and the linear motor carriage of the second circuit for processing the assembly of the linear motor carriage unit is reduced so that the processing unit of the second cycle can be processed during transport.

Im Bereich der Bearbeitungsstrecke können der erste Linearmotorumlauf und der zweite Linearmotorumlauf mit einem gewissen gegenseitigen Abstand zueinander verlaufen. Die Führungssysteme der Linearmotorwagen wären in diesem Fall als geschlossene Führungssysteme ausgeführt. Vorzugsweise können die Führungssysteme der Linearmotorwagen als offene Führungssysteme ausgeführt sein, so dass der erste Linearmotorumlauf und der zweite Linearmotorumlauf im Bereich der Bearbeitungsstrecke eine gemeinsame Führungsschiene aufweisen. Durch die Nutzung einer gemeinsamen Führungsschiene kann eine höhere Genauigkeit bezüglich der Ausrichtung der einzelnen Linearmotorwagen zueinander erfolgen.In the area of the processing section, the first linear motor circuit and the second linear motor circuit can run at a certain mutual distance from one another. In this case, the guide systems of the linear motor carriages would be designed as closed guide systems. The guide systems of the linear motor carriages can preferably be designed as open guide systems, so that the first linear motor circuit and the second linear motor circuit have a common guide rail in the area of the machining path. By using a common guide rail, greater accuracy can be achieved with regard to the alignment of the individual linear motor carriages with respect to one another.

Um eine möglichst sichere Befestigung der Baugruppen auf den Linearmotorwageneinheiten zu ermöglichen, kann jede Linearmotorwageneinheit zumindest eine vordere und zumindest eine hintere Klemmeinheit besitzen. Die zu bearbeitende Baugruppe wie insbesondere der Schlauchabschnitt kann in diesem Fall lösbar in den zumindest zwei Klemmeinheiten der Linearmotorwageneinheit befestigt sein. Der Schlauchabschnitt kann dabei so an den Klemmeinheiten befestigt sein, dass die vordere und die hintere Schnittfläche der Schlauchabschnitte frei zugänglich sind. Dies ermöglicht eine Bearbeitung dieser Schnittflächen während des Transports. So können beispielsweise Anschlussteile oder Endteile an den Schnittflächen befestigt werden.In order to enable the assemblies to be fastened as securely as possible on the linear motor carriage units, each linear motor carriage unit can have at least one front and at least one rear clamping unit. The assembly to be processed, such as the hose section in particular, can in this case be releasably fastened in the at least two clamping units of the linear motor carriage unit. The hose section can be attached to the clamping units in such a way that the front and rear cut surfaces of the hose sections are freely accessible. This enables these cut surfaces to be machined during transport. For example, connecting parts or end parts can be attached to the cut surfaces.

Vorzugsweise kann jede Linearmotorwageneinheit des ersten Linearmotorumlaufs zumindest zwei Linearmotorwagen aufweisen, von denen jeder zumindest eine Klemmeinheit aufweisen kann. Die Verwendung von zwei Linearmotorwagen zum Transport eines Schlauchabschnitts ermöglicht eine besonders einfache Anpassung der Vorrichtung an unterschiedliche Längen von Baugruppen.Each linear motor carriage unit of the first linear motor circuit can preferably have at least two linear motor carriage, each of which can have at least one clamping unit. The use of two linear motor carriages for transporting a hose section enables the device to be adapted particularly easily to different lengths of assemblies.

Durch die Verwendung von zumindest zwei Linearmotorwageneinheiten auf dem ersten Linearmotorumlauf kann im Rahmen des Zuführens von Baugruppen in Form von Schlauchabschnitten ein exaktes Ablängen eines Endlosschlauches erfolgen. Insbesondere kann die Zuführeinrichtung für die Schlauchabschnitte zumindest einen Vorrat für einen Endlosschlauch besitzen. Der Endlosschlauch kann dazu beispielsweise auf einer Haspel aufgerollt vorhanden sein. Darüber hinaus kann die Zuführeinrichtung für die Schlauchabschnitte zumindest eine Schneideinheit besitzen. Mittels der Schneideinheit kann der Endlosschlauch in die einzelnen Schlauchabschnitte geschnitten werden.By using at least two linear motor carriage units on the first linear motor circuit, an endless hose can be precisely cut to length within the framework of the feeding in of assemblies in the form of hose sections. In particular, the feed device for the hose sections can have at least one supply for an endless hose. For this purpose, the endless hose can be present rolled up on a reel, for example. In addition, the feed device for the hose sections can have at least one cutting unit. The endless tube can be cut into the individual tube sections by means of the cutting unit.

Der Endlosschlauch kann in diesem Fall zunächst an einer vorderen Linearmotorwageneinheit befestigt werden. Nach dem Befestigen des Endlosschlauches an einer nachfolgenden Linearmotorwageneinheit kann der Endlosschlauch dann zwischen den beiden Linearmotorwageneinheiten geschnitten werden, so dass die vordere Linearmotorwageneinheiten einen freien, exakt abgelängten Schlauchabschnitt trägt. Bei der Verwendung von zumindest zwei Linearmotorwagen pro Linearmotorwageneinheit kann der Endlosschlauch jeweils zunächst an dem vorderen Linearmotorwagen der Linearmotorwageneinheit befestigt werden. Anschließend kann der vordere Linearmotorwagen zu dem hinteren Linearmotorwagen der Linearmotorwageneinheit einen definierten, vorbestimmten Abstand einnehmen. Sobald der Abstand erreicht ist, kann der Endlosschlauch auch an dem hinteren Linearmotorwagen der Linearmotorwageneinheit befestigt werden. Die gewünschte Schlauchlänge ist somit durch den Abstand der Linearmotorwagen einer Linearmotorwageneinheit einstellbar. Anschließend wird der Endlosschlauch an dem vorderen Linearmotorwagen einer nachfolgenden Linearmotorwageneinheit befestigt. Nach dieser Befestigung kann der Endlosschlauch zwischen dem hinteren Linearmotorwagen der vorderen Linearmotorwageneinheit und dem vorderen Linearmotorwagen der nachfolgenden Linearmotorwageneinheit geschnitten werden. Der Schneidvorgang kann dabei unmittelbar nach dem Befestigen des Endlosschlauches erfolgen. Es wäre jedoch auch möglich, die Linearmotorwageneinheiten zunächst noch mit dem zusammenhängenden Endlosschlauch ein Stück weiter zu verfahren und erst anschließend den Schneidvorgang durchzuführen.In this case, the endless hose can first be attached to a front linear motor carriage unit. After the endless hose has been attached to a subsequent linear motor carriage unit, the endless hose can then be cut between the two linear motor carriage units so that the front linear motor carriage unit carries a free, precisely cut to length hose section. When using at least two linear motor carriages per linear motor carriage unit, the endless hose can in each case first be attached to the front linear motor carriage of the linear motor carriage unit. The front linear motor carriage can then occupy a defined, predetermined distance from the rear linear motor carriage of the linear motor carriage unit. As soon as the distance is reached, the endless hose can also be attached to the rear linear motor carriage of the linear motor carriage unit. The desired hose length can thus be adjusted by the distance between the linear motor carriage of a linear motor carriage unit. The endless hose is then attached to the front linear motor carriage of a subsequent linear motor carriage unit. After this fastening, the endless hose can be cut between the rear linear motor carriage of the front linear motor carriage unit and the front linear motor carriage of the subsequent linear motor carriage unit. The cutting process can take place immediately after the endless tube has been attached. It would be however, it is also possible to initially move the linear motor carriage units a little further with the continuous tube and only then to carry out the cutting process.

Diese Art der Zuführung der Schlauchabschnitte ermöglicht es, den Endlosschlauch in besonders präzise Schlauchabschnitte zu schneiden, da die Vorzugskraft für den Schlauchabschnitt auf ein Minimum reduziert wird. Daher können Einflüsse, die aus der Elastizität des Schlauchs resultieren würden, nahezu ausgeschlossen werden. Darüber hinaus ergibt sich aus diesem Verfahren ein exakt definierter Überstand von der Kante des Schlauchabschnitts bis zum Ende der Linearmotorwageneinheit.This type of feeding of the tube sections makes it possible to cut the endless tube into particularly precise tube sections, since the pulling force for the tube section is reduced to a minimum. Influences that would result from the elasticity of the hose can therefore be virtually ruled out. In addition, this method results in an exactly defined protrusion from the edge of the hose section to the end of the linear motor carriage unit.

Die Bearbeitung der Schlauchabschnitte kann beispielsweise durch das Anbringen eines Schnittes, eines Schlitzes oder eines Durchbruchs in dem Schlauchabschnitt erfolgen. In diesem Fall könnte die Bearbeitungseinheit entsprechend als Schneid- oder Stanzeinheit ausgebildet sein. Für eine solche Bearbeitung einer Baugruppe sind abgesehen von der zu bearbeitenden Baugruppe und der Bearbeitungseinheit in der Regel keine weiteren Bauteile erforderlich.The tube sections can be machined, for example, by making a cut, a slot or an opening in the tube section. In this case, the processing unit could be designed as a cutting or punching unit. For such a processing of an assembly, apart from the assembly to be processed and the processing unit, no further components are generally required.

Im Gegensatz dazu kann bei der Bearbeitung einer Baugruppe auch ein weiteres Bauteil an der Baugruppe wie dem Schlauchabschnitt zu montieren sein. Dies können insbesondere Endstücke (beispielsweise ein Mundstück) oder Anschlussteile sein. In diesem Fall kann die Bearbeitungseinheit das zu montierende Bauteil zur Bearbeitung der Baugruppe bereits mitbringen. Dazu kann der zweite Linearmotorumlauf zumindest eine Zuführeinheit aufweisen, durch die das zusätzliche Bauteil auf die Bearbeitungseinheit geladen werden kann. Alternativ dazu kann die Zuführeinheit auch den Linearmotorwagen der Bearbeitungseinheit oder einen weiteren, leeren Linearmotorwagen des zweiten Linearmotorumlaufs mit dem Bauteil beladen.In contrast to this, when processing an assembly, another component such as the hose section can also have to be mounted on the assembly. These can in particular be end pieces (for example a mouthpiece) or connecting parts. In this case, the processing unit can already bring the component to be assembled with it for processing the assembly. For this purpose, the second linear motor circuit can have at least one feed unit through which the additional component can be loaded onto the machining unit. As an alternative to this, the feed unit can also load the linear motor carriage of the processing unit or a further, empty linear motor carriage of the second linear motor circuit with the component.

Alternativ oder zusätzlich dazu kann der erste Linearmotorumlauf zumindest eine Zuführeinheit aufweisen. Mittels dieser Zuführeinheit kann die Linearmotorwageneinheit, die bereits die zu bearbeitende Baugruppe trägt, mit einem weiteren, zusätzlichen Bauteil beladen werden. Dieser Zuführeinheit kann vorzugsweise in Transportrichtung vor der Bearbeitungsstrecke liegen, damit die Bearbeitungsstrecke möglichst vollständig für die eigentliche Bearbeitung der Baugruppe zur Verfügung steht.As an alternative or in addition to this, the first linear motor circuit can have at least one feed unit. By means of this feed unit the linear motor carriage unit, which already carries the assembly to be processed, can be loaded with a further, additional component. This feed unit can preferably be located in front of the processing section in the transport direction, so that the processing section is available as completely as possible for the actual processing of the assembly.

Die einzelnen verwendeten Linearmotorwagen sind jeweils einzeln angetrieben, einzeln steuerbar und einzeln überwachbar. In der Regel sind auf jedem Linearmotorumlauf eine Vielzahl von Linearmotorwagen vorhanden, so dass eine sehr hohe Produktausbringung möglich ist.The individual linear motor carriages used are each individually driven, individually controllable and individually monitored. As a rule, there are a large number of linear motor carriages on each linear motor revolution, so that a very high product output is possible.

Abhängig vom Aufwand der Bearbeitung der Baugruppen und der Länge der Bearbeitungsstrecke kann es erforderlich sein, die Bearbeitungsstrecke mehrmals mit einer Baugruppe zu durchfahren, bis alle erforderlichen Bearbeitungsschritte durchgeführt wurden. In diesem Fall können die einzelnen Linearmotorwageneinheiten des ersten Linearmotorumlaufs Baugruppen in unterschiedlichen Bearbeitungszuständen transportieren. Durch die Überwachungsmöglichkeit jedes einzelnen Linearmotorwagens kann dennoch eine präzise und korrekte Bearbeitung der jeweiligen Baugruppe möglich sein. Darüber hinaus wäre es auch möglich, die Baugruppen unterschiedlich zu bearbeiten. So könnte beispielsweise eine erste Baugruppe mit einem Mundstück versehen werden, während die folgende Baugruppe mit einem Anschlussteil und die darauf folgende wieder mit einem Mundstück versehen wird.Depending on the complexity of the processing of the assemblies and the length of the processing path, it may be necessary to travel through the processing path several times with an assembly until all the necessary processing steps have been carried out. In this case, the individual linear motor carriage units of the first linear motor circuit can transport assemblies in different processing states. Due to the possibility of monitoring each individual linear motor carriage, precise and correct processing of the respective assembly can still be possible. In addition, it would also be possible to process the assemblies differently. For example, a first assembly could be provided with a mouthpiece, while the following assembly is provided with a connection part and the following assembly is again provided with a mouthpiece.

Die gemeinsame Bearbeitungsstrecke des ersten und des zweiten Linearmotorumlaufs kann grundsätzlich beliebig lang ausgebildet sein, sofern die räumlichen Begebenheiten im Umfeld der Vorrichtung dies zulassen. Die gemeinsame Bearbeitungsstrecke muss nicht zwangsläufig ausschließlich gerade verlaufen. Es wäre möglich, dass die Bearbeitungsstrecke auch Kurven mit umfasst. Die Bearbeitung der Baugruppen ist jedoch regelmäßig auf geraden Bearbeitungsstrecken rascher und effektiver möglich als auf kurvigen Bearbeitungsstrecken.The common processing path of the first and second linear motor circuit can in principle be of any length, provided that the spatial conditions in the vicinity of the device permit this. The common processing line does not necessarily have to run exclusively in a straight line. It would be possible for the machining path to also include curves. Editing the However, assemblies can regularly be made faster and more effectively on straight machining routes than on curved machining routes.

Sofern die gemeinsame Bearbeitungsstrecke für die erforderliche Bearbeitung der Baugruppe nicht lang genug sein sollte, kann der erste Linearmotorumlauf eine Ausweichstrecke und eine Normalstrecke aufweisen. Darüber hinaus kann eine gemeinsame Strecke vorhanden sein, so dass die Ausweichstrecke quasi als Abkürzung der Normalstrecke ausgebildet ist. Durch die Ausweichstrecke kann die Linearmotorwageneinheit nach dem Ende der Bearbeitungsstrecke mit der noch weiter zu bearbeitenden Baugruppe direkt wieder an den Anfang der Bearbeitungsstrecke fahren, ohne die auf der Normalstrecke liegende Zuführeinrichtung passieren zu müssen. Vorzugsweise kann auch die Entladeeinrichtung auf der Normalstrecke liegen, so dass auch die Entladeeinrichtung in diesem Fall nicht passiert werden muss.If the common processing path should not be long enough for the required processing of the assembly, the first linear motor circuit can have an alternative path and a normal path. In addition, there can be a common route so that the alternative route is designed as a shortcut to the normal route. Due to the evasive section, the linear motor carriage unit can, after the end of the processing section, move directly to the start of the processing section with the assembly still to be processed, without having to pass the feed device located on the normal section. The unloading device can preferably also lie on the normal route, so that the unloading device does not have to be passed in this case either.

Weitere Vorteile und Merkmale der Erfindung sind den in den Ansprüchen ferner angegebenen Merkmalen sowie den nachstehenden Ausführungsbeispielen zu entnehmen.Further advantages and features of the invention can be found in the features further specified in the claims and in the exemplary embodiments below.

KURZE BESCHREIBUNG DER ZEICHNUNGBRIEF DESCRIPTION OF THE DRAWING

Die Erfindung wird im Folgenden anhand der in der Zeichnung dargestellten Ausführungsbeispiele näher beschrieben und erläutert. Es zeigen:

  • Fig. 1 eine schematische Darstellung einer ersten Ausführungsform der erfindungsgemäßen Vorrichtung mit einem ersten und einem zweiten Linearmotorumlauf und einer gemeinsamen Bearbeitungsstrecke, wobei die Führungssysteme als geschlossene Führungssysteme ausgeführt sind,
  • Fig. 2 eine schematische Darstellung einer zweiten Ausführungsform der erfindungsgemäßen Vorrichtung mit einem ersten und einem zweiten Linearmotorumlauf und einer gemeinsamen Bearbeitungsstrecke, wobei die Führungssysteme als offene Führungssysteme ausgeführt sind,
  • Fig. 3a eine schematische Darstellung einer Linearmotorwageneinheit des ersten Linearmotorumlaufs kurz vor der Bearbeitung durch Bearbeitungseinheiten des zweiten Linearmotorumlaufs auf der gemeinsamen Bearbeitungsstrecke,
  • Fig.3b eine schematische Darstellung einer Linearmotorwageneinheit des ersten Linearmotorumlaufs während der Bearbeitung durch Bearbeitungseinheiten des zweiten Linearmotorumlaufs, beziehungsweise nach erfolgtem Fügeprozess, auf der gemeinsamen Bearbeitungsstrecke und
  • Fig.4 eine schematische Darstellung einer Linearmotorwageneinheit des ersten Linearmotorumlaufs mit an diesem befestigten Schlauchabschnitt.
The invention is described and explained in more detail below with reference to the exemplary embodiments shown in the drawing. Show it:
  • Fig. 1 a schematic representation of a first embodiment of the device according to the invention with a first and a second linear motor circulation and a common processing line, wherein the guide systems are designed as closed guide systems,
  • Fig. 2 a schematic representation of a second embodiment of the device according to the invention with a first and a second linear motor circulation and a common one Processing line, whereby the guidance systems are designed as open guidance systems,
  • Fig. 3a a schematic representation of a linear motor carriage unit of the first linear motor circuit shortly before machining by machining units of the second linear motor circuit on the common machining path,
  • Fig.3b a schematic representation of a linear motor carriage unit of the first linear motor circuit during machining by machining units of the second linear motor circuit, or after the joining process, on the common machining path and
  • Fig. 4 a schematic representation of a linear motor carriage unit of the first linear motor circuit with a hose section attached to it.

WEGE ZUM AUSFÃœHREN DER ERFINDUNGWAYS OF CARRYING OUT THE INVENTION

Eine erste Ausführungsform der erfindungsgemäßen Vorrichtung 10 ist in Fig. 1 vereinfacht und schematisch dargestellt. Die Vorrichtung 10 besitzt einen ersten Linearmotorumlauf 12 und einen zweiten Linearmotorumlauf 14. Die beiden Linearmotorumläufe 12, 14 verlaufen ein Stück weit unmittelbar nebeneinander und bilden dadurch eine gemeinsame Bearbeitungsstrecke 16.A first embodiment of the device 10 according to the invention is shown in FIG Fig. 1 simplified and shown schematically. The device 10 has a first linear motor circuit 12 and a second linear motor circuit 14. The two linear motor circuits 12, 14 run to a certain extent directly next to one another and thereby form a common processing path 16.

Auf dem ersten Linearmotorumlauf 12 sind im vorliegenden Beispielsfall eine Vielzahl an Linearmotorwagen 20 gelagert. Die einzelnen Linearmotorwagen 20 sind jeweils separat antreibbar und überwachbar. Dadurch kann die Geschwindigkeit der einzelnen Linearmotorwagen 20 individuell geregelt werden. Zum Transport von Schlauchabschnitten 22 bilden jeweils ein vorderer Linearmotorwagen 20.1 und ein hinterer Linearmotorwagen 20.2 eine Linearmotorwageneinheit 24 (siehe auch Fig. 4). Solange ein Schlauchabschnitt 22 durch eine Linearmotorwageneinheit 24 transportiert wird, bleibt der Abstand der beiden Linearmotorwagen 20.1, 20.2 konstant. Auf diese Weise kann die Vorrichtung 10 auf besonders einfache Weise an unterschiedliche Schlauchlängen der Schlauchabschnitte 22 angepasst werden, indem der Abstand der beiden Linearmotorwagen 20.1, 20.2 verändert wird.In the present example, a large number of linear motor carriages 20 are mounted on the first linear motor circuit 12. The individual linear motor carriages 20 can each be driven and monitored separately. As a result, the speed of the individual linear motor carriages 20 can be regulated individually. A front linear motor carriage 20.1 and a rear linear motor carriage 20.2 each form a linear motor carriage unit 24 for transporting hose sections 22 (see also Fig. 4 ). As long as a hose section 22 is transported through a linear motor carriage unit 24, the distance between the two linear motor carriage 20.1, 20.2 remains constant. In this way, the device 10 can be adapted in a particularly simple manner to different hose lengths of the hose sections 22 by changing the distance between the two linear motor carriages 20.1, 20.2.

Auf dem zweiten Linearmotorumlauf 14 sind im vorliegenden Beispielsfall ebenfalls eine Vielzahl an Linearmotorwagen 30, 32 gelagert. Die einzelnen Linearmotorwagen 30, 32 sind jeweils separat antreibbar und überwachbar, so dass die Geschwindigkeit der einzelnen Linearmotorwagen 30, 32 individuell geregelt werden kann. Die Linearmotorwagen 30 sind im vorliegenden Beispielsfall jeweils mit einer Bearbeitungseinheit ausgestattet. Die Linearmotorwagen 32 transportieren dagegen im vorliegenden Beispielsfall zusätzliche Bauteile, die an den Schlauchabschnitten 22 montiert werden sollen. Im Gegensatz dazu könnten auch beide Linearmotorwagen 30, 32 mit gleichartigen Funktionen ausgestattet werden. So könnten beispielsweise sowohl die Linearmotorwagen 30 als auch die Linearmotorwagen 32 mit einer Bearbeitungseinheit ausgestattet sein.In the present example, a large number of linear motor carriages 30, 32 are also mounted on the second linear motor circuit 14. The individual linear motor carriages 30, 32 can each be driven and monitored separately, so that the speed of the individual linear motor carriages 30, 32 can be regulated individually. The linear motor carriages 30 are each equipped with a processing unit in the present example. In contrast, in the present example, the linear motor carriages 32 transport additional components that are to be mounted on the hose sections 22. In contrast to this, both linear motor carriages 30, 32 could also be equipped with similar functions. For example, both the linear motor carriages 30 and the linear motor carriages 32 could be equipped with a processing unit.

Im Bereich der gemeinsamen Bearbeitungsstrecke 16 kämmen die Linearmotorwagen 30, 32 des zweiten Linearmotorumlaufs 14 so mit den Linearmotorwageneinheiten 24 des ersten Linearmotorumlaufs 12, dass jede Linearmotorwageneinheit 24 zwischen einem Linearmotorwagen 30 und einem Linearmotorwagen 32 positioniert ist. Dann wird der relative Abstand 34 (siehe Fig. 3a und 3b) zwischen den Linearmotorwagen 30, 32 und der Linearmotorwageneinheit 24 so weit wie möglich reduziert. Diese Reduzierung des relativen Abstandes der Linearmotorwageneinheit 24 zu den Linearmotorwagen 30, 32 dient sowohl dem Fügen, als auch der Bearbeitung der Schlauchabschnitte 22. Zur Bearbeitung der Schlauchabschnitte 22 kann beispielsweise die Bearbeitungseinheit ein zu montierendes Bauteil von dem Linearmotorwagen 32 aufnehmen und dieses Bauteil an dem Schlauchabschnitt 22 montieren. Parallel dazu könnte die Bearbeitungseinheit auch weitere Bearbeitungsschritte an dem Schlauchabschnitt 22 durchführen.In the area of the common processing line 16, the linear motor carriages 30, 32 of the second linear motor circuit 14 mesh with the linear motor carriage units 24 of the first linear motor circuit 12 so that each linear motor carriage unit 24 is positioned between a linear motor carriage 30 and a linear motor carriage 32. Then the relative distance 34 (see Figures 3a and 3b ) between the linear motor carriage 30, 32 and the linear motor carriage unit 24 is reduced as much as possible. This reduction in the relative distance between the linear motor carriage unit 24 and the linear motor carriage 30, 32 is used both for joining and for processing the hose sections 22. For processing the hose sections 22, for example, the processing unit can pick up a component to be assembled from the linear motor carriage 32 and attach this component to the Mount hose section 22. In parallel, the processing unit could also carry out further processing steps on the hose section 22.

Am Ende der gemeinsamen Bearbeitungsstrecke 16 trennen sich die Linearmotorwagen 30, 32 wieder von der Linearmotorwageneinheit 24. Die Linearmotorwagen 30, 32 fahren auf dem zweiten Linearmotorumlauf 14 weiter, während die Linearmotorwageneinheit 24 auf dem ersten Linearmotorumlauf 12 weiterfährt. An dem zweiten Linearmotorumlauf 14 ist im vorliegenden Beispielsfall eine erste Zuführeinheit 36 und eine zweite Zuführeinheit 38 angeordnet. Durch die beiden Zuführeinheiten 36, 38 können die Linearmotorwagen 30, 32 mit neuen, gegebenenfalls auch mit zusätzlichen Bauteilen beladen werden. Im vorliegenden Beispielsfall dient die erste Zuführeinheit 36 dazu, die Linearmotorwagen 32 erneut mit einem zu montierenden Bauteil zu bestücken. Die zweite Zuführeinheit 38 dient im vorliegenden Beispielsfall dazu, ein neues Bauteil an die Bearbeitungseinheit auf dem Linearmotorwagen 30 zu übergeben. Nachdem die Linearmotorwagen 30, 32 beide Zuführeinheiten 36, 38 passiert haben, gelangen sie wieder an den Anfang der Bearbeitungsstrecke 16, so dass ein weiterer Schlauchabschnitt 22 bearbeitet werden kann.At the end of the common processing section 16, the linear motor carriages 30, 32 separate again from the linear motor carriage unit 24. The linear motor carriages 30, 32 continue on the second linear motor circuit 14, while the linear motor carriage unit 24 continues on the first linear motor circuit 12. In the present example, a first feed unit 36 and a second feed unit 38 are arranged on the second linear motor circulation 14. The linear motor carriages 30, 32 can be loaded with new, possibly also with additional, components through the two feed units 36, 38. In the present example, the first feed unit 36 is used to equip the linear motor carriage 32 again with a component to be assembled. In the present example, the second feed unit 38 serves to transfer a new component to the processing unit on the linear motor carriage 30. After the linear motor carriages 30, 32 have passed both feed units 36, 38, they come back to the beginning of the processing section 16, so that a further hose section 22 can be processed.

Nach der Bearbeitung der Schlauchabschnitte 22 im Bereich der Bearbeitungsstrecke 16 erreichen die Linearmotorwageneinheiten 24 eine Entladeeinrichtung 40. Im Bereich der Entladeeinrichtung 40 werden die Schlauchabschnitte 22 von der Linearmotorwageneinheit 24 entnommen. Die bearbeiteten Schlauchabschnitte 22 können dann einer weiteren Bearbeitungseinheit zugeführt werden. Alternativ dazu können die bearbeiteten Schlauchabschnitte 22 auch zunächst zwischengelagert werden, um zu einem späteren Zeitpunkt weiterverarbeitet zu werden. Bei der weiteren Bearbeitungseinheit für die Schlauchabschnitte 22 kann es sich beispielsweise um eine weitere Montagevorrichtung handeln, durch die die Schlauchabschnitte 22 unmittelbar weiterverarbeitet werden. Die Bearbeitungseinheit könnte auch eine Verpackungsvorrichtung sein, durch die die Schlauchabschnitte 22 zunächst verpackt werden. Die verpackten Schlauchabschnitte 22 könnten dann gelagert und/oder an einen anderen Montageort transportiert werden.After the processing of the hose sections 22 in the area of the processing section 16, the linear motor carriage units 24 reach an unloading device 40. In the area of the unloading device 40, the hose sections 22 are removed from the linear motor carriage unit 24. The processed tube sections 22 can then be fed to a further processing unit. As an alternative to this, the processed tube sections 22 can also initially be temporarily stored in order to be further processed at a later point in time. The further processing unit for the hose sections 22 can be, for example, a further assembly device by means of which the hose sections 22 are further processed directly. The processing unit could also be a packaging device through which the tube sections 22 are initially packaged. The packaged tube sections 22 could then stored and / or transported to another assembly location.

Nach dem Entfernen des bearbeiteten Schlauchabschnitts 22 von der Linearmotorwageneinheit 24 können die beiden Linearmotorwagen 20 der Linearmotorwageneinheit 24 wieder einzeln angesteuert werden. Die Linearmotorwagen 20 können dann im Bereich der Zuführeinrichtung 42 erneut elektronisch zu Linearmotorwageneinheiten 24 gekoppelt werden.After the machined hose section 22 has been removed from the linear motor carriage unit 24, the two linear motor carriages 20 of the linear motor carriage unit 24 can again be controlled individually. The linear motor carriages 20 can then again be electronically coupled to linear motor carriage units 24 in the area of the feed device 42.

Im Bereich der Zuführeinrichtung 42 wird den Linearmotorwageneinheiten 24 ein neuer Schlauchabschnitt 22 zur Bearbeitung zugeführt. Grundsätzlich könnte die Zuführeinrichtung 42 bereits fertig abgelängte und vereinzelte Schlauchabschnitte 22 an den Linearmotorwageneinheiten 24 befestigen. Im vorliegenden Beispielsfall besitzt die Zuführeinrichtung 42 eine Haspel, an der ein Endlosschlauch 44 aufgerollt vorhanden ist. Aus dem Endlosschlauch 44 werden die einzelnen Schlauchabschnitte 22 hergestellt. Der Endlosschlauch 44 ist dazu immer an mindestens einem Linearmotorwagen 20 befestigt, so dass der Endlosschlauch 44 nie aus seiner Lagefixierung entlassen wird. Der Endlosschlauch 44 ist dabei zunächst an einem vorderen Linearmotorwagen 20.1 befestigt. Dieser vordere Linearmotorwagen 20.1 nimmt dann einen vorgegebenen Abstand 46 zu dem nachfolgenden Linearmotorwagen 20.2 ein. Nach der Befestigung des Endlosschlauchs 44 auch an dem hinteren Linearmotorwagen 20.2 fährt die so gebildete Linearmotorwageneinheit 24 ein Stück auf dem Linearmotorumlauf 12 vor, so dass der Endlosschlauch 44 erneut an einem (dann wieder vorderen) Linearmotorwagen 20 befestigt werden kann. Grundsätzlich wäre es möglich, bereits zu diesem Zeitpunkt ein Schneiden des Endlosschlauchs 44 vorzunehmen. Im vorliegenden Beispielsfall wird die Schneideinheit 48 jedoch erst dann passiert, wenn der Endlosschlauch 44 noch an zwei weiteren Linearmotorwageneinheiten 24 befestigt ist. Durch die Schneideinheit 48 wird der Endlosschlauch 44 zwischen zwei Linearmotorwageneinheiten 24 getrennt, so dass die vordere Linearmotorwageneinheit 24 einen freien Schlauchabschnitt 22 trägt.In the area of the feed device 42, a new hose section 22 is fed to the linear motor carriage units 24 for processing. In principle, the feed device 42 could fasten already cut and separated hose sections 22 to the linear motor carriage units 24. In the present example, the feed device 42 has a reel on which an endless hose 44 is present rolled up. The individual tube sections 22 are produced from the endless tube 44. For this purpose, the endless hose 44 is always attached to at least one linear motor carriage 20, so that the endless hose 44 is never released from its positional fixation. The endless hose 44 is initially attached to a front linear motor carriage 20.1. This front linear motor carriage 20.1 then assumes a predetermined distance 46 from the following linear motor carriage 20.2. After the endless hose 44 has also been attached to the rear linear motor carriage 20.2, the linear motor carriage unit 24 formed in this way advances a little on the linear motor circuit 12 so that the endless hose 44 can be fastened again to a (then again front) linear motor carriage 20. In principle, it would be possible to cut the endless tube 44 at this point in time. In the present example, however, the cutting unit 48 is only passed when the endless hose 44 is still attached to two further linear motor carriage units 24. The endless hose 44 is separated between two linear motor carriage units 24 by the cutting unit 48, so that the front linear motor carriage unit 24 carries a free hose section 22.

Abhängig von dem Abstand 50 des hinteren Linearmotorwagens 20.2 einer vorderen Linearmotorwageneinheit 24 zum vorderen Linearmotorwagen 20.1 einer nachfolgenden Linearmotorwageneinheit 24 ergibt sich ein exakt definierter Überstand 52, 54 des Schlauchabschnitts 22 zu den Linearmotorwagen 20 einer Linearmotorwageneinheit 24 (siehe Fig. 4). In dem in Fig. 4 dargestellten Ausführungsbeispiel sind der vordere Überstand 52 und der hintere Überstand 54 identisch. Der Endlosschlauch 44 wird somit exakt mittig zwischen zwei Linearmotorwageneinheiten 24 geschnitten. Abhängig von der gewünschten Art der Bearbeitung könnten der vordere Überstand 52 und der hintere Überstand 54 auch unterschiedlich groß gewählt werden. In diesem Fall würde der Endlosschlauch 44 nicht exakt mittig geschnitten werden. Auch ein solcher außermittiger Schnitt könnte durch eine entsprechende Programmierung der Linearmotorwagen 20 exakt realisiert werden.Depending on the distance 50 from the rear linear motor carriage 20.2 of a front linear motor carriage unit 24 to the front linear motor carriage 20.1 of a subsequent linear motor carriage unit 24, there is an exactly defined protrusion 52, 54 of the hose section 22 from the linear motor carriage 20 of a linear motor carriage unit 24 (see Fig. 4 ). In the in Fig. 4 In the illustrated embodiment, the front protrusion 52 and the rear protrusion 54 are identical. The endless hose 44 is thus cut exactly in the middle between two linear motor carriage units 24. Depending on the desired type of processing, the front protrusion 52 and the rear protrusion 54 could also be selected to be of different sizes. In this case, the endless tube 44 would not be cut exactly in the middle. Such an eccentric cut could also be realized exactly by appropriate programming of the linear motor carriage 20.

Nach der Zuführeinrichtung 42 ist im vorliegenden Beispielsfall eine weitere Zuführeinheit 56 im Bereich des ersten Linearmotorumlaufs 12 angeordnet. Mittels dieser Zuführeinheit 56 kann ein weiteres zu montierendes Bauteil auf die Linearmotorwageneinheit 24 aufgeladen werden. Nach dem Passieren der Zuführeinheit 56 erreichen die Linearmotorwageneinheiten 24 die gemeinsame Bearbeitungsstrecke 16, so dass die Bearbeitung der Schlauchabschnitte 22 beginnen kann. Es wäre auch möglich, auf die Zuführeinheit 56 zu verzichten. Alternativ dazu könnten auch weitere Zuführeinheiten 56 vorgesehen werden, sofern der Linearmotorwageneinheit 24 mehrere weitere Bauteile zugeführt werden sollen.After the feed device 42, a further feed unit 56 is arranged in the area of the first linear motor circulation 12 in the present example. A further component to be assembled can be loaded onto the linear motor carriage unit 24 by means of this feed unit 56. After having passed the feed unit 56, the linear motor carriage units 24 reach the common processing section 16, so that the processing of the hose sections 22 can begin. It would also be possible to dispense with the feed unit 56. As an alternative to this, further feed units 56 could also be provided if several further components are to be fed to the linear motor carriage unit 24.

Die erfindungsgemäße Vorrichtung 10 gemäß Fig. 1 ist mit geschlossenen Führungssystemen ausgeführt. Im Bereich der gemeinsamen Bearbeitungsstrecke 16 liegen daher nach wie vor zwei parallel zueinander verlaufende Linearmotorumläufe 12, 14 vor. Die Bearbeitung der Schlauchabschnitte 22 der Linearmotorwageneinheiten 24 verläuft dann mit optimaler Präzision und Geschwindigkeit, wenn die Linearmotorwageneinheiten 24 des ersten Linearmotorumlaufs 12 und die Linearmotorwagen 30, 32 des zweiten Linearmotorumlaufs 14 in einer exakt festgelegten Position zueinander vorhanden sind. Dies wird in der Regel durch eine fluchtende Anordnung der Bearbeitungssysteme erreicht.The inventive device 10 according to Fig. 1 is designed with closed guide systems. In the area of the common processing path 16, there are therefore still two linear motor revolutions 12, 14 running parallel to one another. Editing the Hose sections 22 of the linear motor carriage units 24 then run with optimal precision and speed when the linear motor carriage units 24 of the first linear motor circuit 12 and the linear motor carriages 30, 32 of the second linear motor circuit 14 are present in an exactly defined position to one another. This is usually achieved by aligning the processing systems.

Diese fluchtende Anordnung kann noch exakter realisiert werden, wenn die beiden Linearmotorumläufe 12.2, 14.2 eine gemeinsame Führungsschiene 18 als Bearbeitungsstrecke aufweisen. Eine solche zweite Ausführungsform der erfindungsgemäßen Vorrichtung 10.2 mit offenen Führungssystemen ist in Fig. 2 dargestellt.This aligned arrangement can be implemented even more precisely if the two linear motor revolutions 12.2, 14.2 have a common guide rail 18 as a processing section. Such a second embodiment of the device 10.2 according to the invention with open guidance systems is shown in FIG Fig. 2 shown.

Auf dem ersten Linearmotorumlauf 12.2 sind auch im Fall der Vorrichtung 10.2 eine Vielzahl an Linearmotorwagen 20 gelagert. Zum Transport von Schlauchabschnitten 22 bilden jeweils ein vorderer Linearmotorwagen 20.1 und ein hinterer Linearmotorwagen 20.2 eine Linearmotorwageneinheit 24. Auch auf dem zweiten Linearmotorumlauf 14.2 eine Vielzahl an Linearmotorwagen 30, 32 gelagert. Die Linearmotorwagen 30 sind im vorliegenden Beispielsfall jeweils mit einer Bearbeitungseinheit ausgestattet. Die Linearmotorwagen 32 transportieren dagegen zusätzliche Bauteile, die an den Schlauchabschnitten 22 montiert werden sollen. Im Bereich der gemeinsamen Führungsschiene 18 kämmen die Linearmotorwagen 30, 32 des zweiten Linearmotorumlaufs 14.2 so mit den Linearmotorwageneinheiten 24 des ersten Linearmotorumlaufs 12.2, dass jede Linearmotorwageneinheit 24 zwischen einem Linearmotorwagen 30 und einem Linearmotorwagen 32 positioniert ist. Anschließend kann die Bearbeitung des Schlauchabschnitts 22 erfolgen.Also in the case of the device 10.2, a large number of linear motor carriages 20 are mounted on the first linear motor circuit 12.2. To transport hose sections 22, a front linear motor carriage 20.1 and a rear linear motor carriage 20.2 each form a linear motor carriage unit 24. A large number of linear motor carriages 30, 32 are also mounted on the second linear motor circuit 14.2. The linear motor carriages 30 are each equipped with a processing unit in the present example. The linear motor carriages 32, on the other hand, transport additional components that are to be mounted on the hose sections 22. In the area of the common guide rail 18, the linear motor carriages 30, 32 of the second linear motor circuit 14.2 mesh with the linear motor carriage units 24 of the first linear motor circuit 12.2 so that each linear motor carriage unit 24 is positioned between a linear motor carriage 30 and a linear motor carriage 32. The tube section 22 can then be machined.

Am Ende der gemeinsamen Führungsschiene 18 trennen sich die Linearmotorwagen 30, 32 wieder von der Linearmotorwageneinheit 24. Die Linearmotorwagen 30, 32 fahren auf dem zweiten Linearmotorumlauf 14.2 weiter, während die Linearmotorwageneinheit 24 auf dem ersten Linearmotorumlauf 12.2 weiterfährt. An dem zweiten Linearmotorumlauf 14.2 sind im vorliegenden Beispielsfall zwei Hilfsumläufe 60, 62 vorhanden. In den ersten Hilfsumlauf 60 biegen die Linearmotorwagen 32 ab. Durch die an dem Hilfsumlauf 60 angeordnete erste Zuführeinheit 36 können Linearmotorwagen 32 erneut mit einem zu montierenden Bauteil bestückt werden. In den zweiten Hilfsumlauf 62 biegen die Linearmotorwagen 30 ab. Durch die an dem Hilfsumlauf 62 angeordnete zweite Zuführeinheit 38 können die Linearmotorwagen 30 beziehungsweise die darauf angeordnete Bearbeitungseinheit mit einem neuen zu montierenden Bauteil bestückt werden. Nach dem Ende des zweiten Hilfsumlaufs 62 gelangen die Linearmotorwagen 30, 32 wieder an den Beginn der gemeinsamen Führungsschiene 18, so dass ein weiterer Schlauchabschnitt 22 bearbeitet werden kann.At the end of the common guide rail 18, the linear motor carriages 30, 32 separate again from the linear motor carriage unit 24. The linear motor carriage 30, 32 continue on the second linear motor circuit 14.2, while the linear motor carriage unit 24 on the first linear motor cycle 12.2 continues. In the present example, two auxiliary circuits 60, 62 are present on the second linear motor circuit 14.2. The linear motor carriages 32 turn off in the first auxiliary circuit 60. By means of the first feed unit 36 arranged on the auxiliary circuit 60, linear motor carriages 32 can again be equipped with a component to be assembled. The linear motor carriages 30 turn off in the second auxiliary circuit 62. By means of the second feed unit 38 arranged on the auxiliary circulation 62, the linear motor carriage 30 or the processing unit arranged thereon can be equipped with a new component to be assembled. After the end of the second auxiliary circuit 62, the linear motor carriages 30, 32 come back to the beginning of the common guide rail 18, so that a further hose section 22 can be processed.

Nach der Bearbeitung der Schlauchabschnitte 22 im Bereich der gemeinsamen Führungsstrecke 18 können die fertig bearbeiteten Schlauchabschnitte im Bereich der Entladeeinrichtung 40 entladen werden. Die einzelnen Linearmotorwagen 20 können dann im Bereich der Zuführeinrichtung 42 erneut zu Linearmotorwageneinheiten 24 gekoppelt und mit Schlauchabschnitten 22 beladen werden.After the machining of the hose sections 22 in the area of the common guide path 18, the finished hose sections can be unloaded in the area of the unloading device 40. The individual linear motor carriages 20 can then be coupled again to form linear motor carriage units 24 in the area of the feed device 42 and loaded with hose sections 22.

Im vorliegenden Beispielsfall ist vor der Entladeeinrichtung 40 eine Art Abkürzung in Form einer Ausweichstrecke 70 vorhanden. Die Ausweichstrecke 70 führt die Linearmotorwageneinheiten 24 wieder an den Beginn der gemeinsamen Führungsschiene 18, ohne dass die Entladeeinrichtung 40 und die Zuführeinrichtung 42 passiert werden müssten. Dadurch kann eine erneute Bearbeitung der Schlauchabschnitte 22 erfolgen. Der erste Linearmotorumlauf 12.2 besitzt somit im vorliegenden Beispielsfall eine Normalstrecke 72, eine Ausweichstrecke 70 und eine gemeinsame Strecke 74. Die Entladeeinrichtung 40 und die Zuführeinrichtung 42 sind im Bereich der Normalstrecke 72 angeordnet. Die gemeinsame Führungsschiene 18 ist im Bereich der gemeinsamen Strecke 74 angeordnet. Sofern ein Schlauchabschnitt 22 nach dem erstmaligen Durchlaufen der gemeinsamen Führungsschiene 18 bereits fertig bearbeitet ist, fährt die entsprechende Linearmotorwageneinheit 24 ausschließlich auf der Normalstrecke 72 und der gemeinsamen Strecke 74. Sofern dagegen die Bearbeitung eines Schlauchabschnitts 22 am Ende der gemeinsamen Führungsschiene 18 noch nicht abgeschlossen ist, kann die entsprechende Linearmotorwageneinheit 24 am Ende der gemeinsamen Strecke 74 auf die Ausweichstrecke 70 abbiegen. Erst nach dem erfolgreichen Ende der Bearbeitung fährt die Linearmotorwageneinheit 24 wieder auf die Normalstrecke 72, um den bearbeiteten Schlauchabschnitt 22 im Bereich der Entladeeinrichtung 40 abzugeben und einen neuen Schlauchabschnitt 22 im Bereich der Zuführeinrichtung 42 zu empfangen.In the present example, there is a type of abbreviation in the form of an evasive route 70 in front of the unloading device 40. The evasive route 70 leads the linear motor carriage units 24 back to the beginning of the common guide rail 18 without having to pass the unloading device 40 and the feed device 42. As a result, the hose sections 22 can be processed again. In the present example, the first linear motor circulation 12.2 thus has a normal section 72, an evasive section 70 and a common section 74. The unloading device 40 and the feed device 42 are arranged in the area of the normal section 72. The common guide rail 18 is arranged in the area of the common path 74. If a hose section 22 has already been completely machined after it has passed through the common guide rail 18 for the first time, the corresponding linear motor carriage unit moves 24 exclusively on the normal route 72 and the common route 74. If, on the other hand, the processing of a hose section 22 at the end of the common guide rail 18 has not yet been completed, the corresponding linear motor carriage unit 24 can turn onto the alternative route 70 at the end of the common route 74. Only after the successful end of the processing does the linear motor carriage unit 24 move back onto the normal route 72 in order to deliver the processed hose section 22 in the area of the unloading device 40 and to receive a new hose section 22 in the area of the feed device 42.

Abhängig vom Umfang der erforderlichen Bearbeitung der Schlauchabschnitte kann es vorteilhaft sein, neben dem zweiten Linearmotorumlauf einen oder mehrere weitere Linearmotorumläufe vorzusehen, die jeweils eine gemeinsame Bearbeitungsstrecke mit dem ersten Linearmotorumlauf aufweisen. Auf diese Weise könnten mehrere Bearbeitungsschritte hintereinander vorgenommen werden. Die gemeinsamen Bearbeitungsstrecken müssten in diesem Fall nicht zwingend in einer festgelegten Reihenfolge durchfahren werden. Sofern die erforderlichen Bearbeitungen des Schlauchabschnitts nicht aufeinander aufbauen, könnten die Bearbeitungsstrecken auch in einer beliebigen Reihenfolge von den Linearmotorwageneinheiten durchfahren werden.Depending on the scope of the required processing of the hose sections, it can be advantageous to provide one or more further linear motor circuits in addition to the second linear motor circuit, each of which has a common processing path with the first linear motor circuit. In this way, several processing steps could be carried out one after the other. In this case, the common processing routes would not necessarily have to be traversed in a fixed order. If the required processing of the hose section is not based on one another, the processing sections could also be traversed by the linear motor carriage units in any order.

Anstelle der Schlauchabschnitten 22 könnten mit der erfindungsgemäßen Vorrichtung 10, 10.2 auch andere Baugruppen transportiert und bearbeitet werden. Die erfindungsgemäße Vorrichtung bietet sich dabei insbesondere für die Bearbeitung von biegeschlaffen Teilen an.Instead of the hose sections 22, other assemblies could also be transported and processed with the device 10, 10.2 according to the invention. The device according to the invention is particularly suitable for machining limp parts.

Claims (13)

  1. Apparatus (10, 10.2) for processing an assembly, such as in particular a hose portion (22),
    - having a first linear motor circuit (12, 12.2)
    -- having at least one linear motor carriage unit (24),
    which can be moved on the first linear motor circuit (12, 12.2),
    -- having a feeding device (42) for feeding assemblies (22) to be processed and for fastening them to a linear motor carriage unit (24),
    -- having an unloading device (40) for unloading the processed assembly (22) from the linear motor carrier unit (24),
    - having a second linear motor circuit (14, 14.2)
    -- having at least one linear motor carriage (30, 32), which can be moved on the second linear motor circuit (14, 14.2),
    -- having at least one processing unit, which is positioned on the at least one linear motor carriage (30, 32),
    - wherein the first linear motor circuit (12, 12.2) and the second linear motor circuit (14, 14.2) extend parallel to one another in certain regions, with the result that the assemblies (22) present on the linear motor carriage units (24) of the first linear motor circuit (12, 12.2) can be processed by the processing units present on the linear motor carriages (30, 32) of the second linear motor circuit (14, 14.2).
  2. Apparatus according to Claim 1,
    - characterized in that
    - the first linear motor circuit (12.2) and the second linear motor circuit (14.2) have a common guide rail (18) in certain regions.
  3. Apparatus according to Claim 1 or 2,
    - characterized in that
    - each linear motor carriage unit (24) has at least one front clamping unit and at least one rear clamping unit,
    - the assembly (22) to be processed can be releasably fastened in the two clamping units of the linear motor carriage unit (24).
  4. Apparatus according to Claim 3,
    - characterized in that
    - each linear motor carriage unit (24) of the first linear motor circuit (12, 12.2) has at least two linear motor carriages (20.1, 20.2),
    - each linear motor carrier (20.1, 20.2) of the first linear motor circuit (12. 12.2) has at least one clamping unit.
  5. Apparatus according to one of the preceding claims,
    - characterized in that
    - at least two linear motor carriage units (24) are present.
  6. Apparatus according to Claim 5,
    - characterized in that
    - the feeding device (42) for the assemblies (22) has at least one supply for an endless hose (44),
    - the feeding device (42) for the assemblies (22) has at least one cutting unit (48) for cutting the endless hose (44) into hose portions (22).
  7. Apparatus according to one of the preceding claims,
    - characterized in that
    - the first linear motor circuit (12) has at least one feeding unit (56) by means of which a linear motor carriage unit (24) can be loaded with additional components.
  8. Apparatus according to one of the preceding claims,
    - characterized in that
    - the second linear motor circuit (14, 14.2) has at least one feeding unit (36, 38) by means of which the linear motor carriages (30, 32) and/or a processing unit can be loaded with additional components.
  9. Apparatus according to one of the preceding claims,
    - characterized in that
    - the first linear motor circuit (12.2) comprises a normal section (72), a bypass section (70) and a common section (74),
    - the feeding device (42) is arranged to feed the hose portions (22) in the region of the normal section (72),
    - the common processing section (16, 18) is arranged with the second linear motor circuit (14, 14.2) in the region of the common section (74).
  10. Apparatus according to Claim 9,
    - characterized in that
    - the unloading device (40) is arranged in the region of the normal section (72).
  11. Method for processing an assembly, such as in particular a hose portion (22), comprising the following method steps:
    - the assembly (22) to be processed is fastened to a linear motor carriage unit (24),
    - the linear motor carriage unit (24) travels on a first linear motor circuit (12, 12.2) in the transport direction,
    - a processing unit travels on a second linear motor circuit (14, 14.2) in the transport direction,
    - the linear motor carriage unit (24) carrying the assembly (22) and the processing unit are moved towards one another into an aligned position, with the result that the processing unit is positioned directly upstream of or directly downstream of the linear motor carriage (24) carrying the assembly (22),
    - the assembly (22) is processed by the processing unit,
    - the linear motor carriage unit (24) and the processing unit are separated from one another,
    - the processed assembly (22) is unloaded from the linear motor carriage unit (24).
  12. Method according to Claim 11,
    - characterized in that
    - to fasten an assembly (22) to a linear motor carriage unit (24), first of all an endless hose (44) fastened to a front linear motor carriage unit (24) is fastened to a following linear motor carriage unit (24),
    - the endless hose (44) is then cut between the two linear motor carriage units (24), with the result that the front linear motor carriage unit (24) carries a free hose portion (22).
  13. Method according to Claim 12,
    - characterized in that
    - each linear motor carriage unit (24) has at least two linear motor carriages (20.1, 20.2),
    - the endless hose (44) is first of all fastened to the front linear motor carriage (20.1) of the linear motor carriage unit (24),
    - the front linear motor carriage (20.1) and the rear linear motor carriage (20.2) of the linear motor carriage unit (24) assume a defined, predeterminable distance (46) from one another,
    - the endless hose (44) is fastened to the rear linear motor carriage (20.2) of the front linear motor carriage unit (24) and to the front linear motor carriage (20.1) of the following linear motor carriage unit (24),
    - the endless hose (44) is cut between the rear linear motor carriage (20.2) of the front linear motor carriage unit (24) and the front linear motor carriage (20.1) of the following linear motor carriage unit (24).
EP17001557.2A 2017-09-19 2017-09-19 Method and device for processing of assemblies, in particular tubing sections Active EP3456529B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP17001557.2A EP3456529B1 (en) 2017-09-19 2017-09-19 Method and device for processing of assemblies, in particular tubing sections

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP17001557.2A EP3456529B1 (en) 2017-09-19 2017-09-19 Method and device for processing of assemblies, in particular tubing sections

Publications (2)

Publication Number Publication Date
EP3456529A1 EP3456529A1 (en) 2019-03-20
EP3456529B1 true EP3456529B1 (en) 2021-03-31

Family

ID=59974113

Family Applications (1)

Application Number Title Priority Date Filing Date
EP17001557.2A Active EP3456529B1 (en) 2017-09-19 2017-09-19 Method and device for processing of assemblies, in particular tubing sections

Country Status (1)

Country Link
EP (1) EP3456529B1 (en)

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES1070247Y (en) * 2009-04-29 2009-10-27 Mespack S L HORIZONTAL PACKING MACHINE
DE102010050136A1 (en) * 2010-05-25 2011-12-01 Kiefel Gmbh System for welding e.g. flat film with introduction piece i.e. small plastic tube, into bag i.e. medical bag, has central electrode holder and bag gripper provided in component, and comprising swingable part
DE112014001703A5 (en) * 2013-03-28 2015-12-17 Kiefel Gmbh Transport system, plastic-processing joining plant, process for operating a plastic-processing joining plant and product produced therewith
EP2965900A1 (en) * 2014-07-09 2016-01-13 Cellpack AG Method and device for producing flexible packaging products, in particular packaging bags
DE112015004748A5 (en) * 2014-10-19 2017-06-29 Kiefel Gmbh Method for producing medical bags on a system and plant for producing medical bags

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None *

Also Published As

Publication number Publication date
EP3456529A1 (en) 2019-03-20

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