EP3452233A1 - Circular screen and device for producing same - Google Patents
Circular screen and device for producing sameInfo
- Publication number
- EP3452233A1 EP3452233A1 EP17720099.5A EP17720099A EP3452233A1 EP 3452233 A1 EP3452233 A1 EP 3452233A1 EP 17720099 A EP17720099 A EP 17720099A EP 3452233 A1 EP3452233 A1 EP 3452233A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- metal strip
- sheet metal
- wave
- troughs
- screen
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002184 metal Substances 0.000 claims abstract description 226
- 238000004804 winding Methods 0.000 claims description 86
- 238000004519 manufacturing process Methods 0.000 claims description 20
- 230000000694 effects Effects 0.000 claims description 12
- 230000002093 peripheral effect Effects 0.000 claims description 5
- 230000000670 limiting effect Effects 0.000 description 7
- 230000000630 rising effect Effects 0.000 description 7
- 230000002829 reductive effect Effects 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000036961 partial effect Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 238000007873 sieving Methods 0.000 description 2
- 206010010774 Constipation Diseases 0.000 description 1
- 230000002238 attenuated effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000012824 chemical production Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/08—Bending rods, profiles, or tubes by passing between rollers or through a curved die
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/18—Drum screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/4609—Constructional details of screens in general; Cleaning or heating of screens constructional details of screening surfaces or meshes
- B07B1/4618—Manufacturing of screening surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/06—Bending into helical or spiral form; Forming a succession of return bends, e.g. serpentine form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D13/00—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form
- B21D13/04—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form by rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
Definitions
- the present invention relates to a round screen and a manufacturing apparatus for a round screen.
- a sieve with a multiplicity of sieve openings in a sieve surface is known.
- the screen has a plurality of edgewise, juxtaposed and partially abutting each other sheet metal strip layers.
- the sheet metal strip layers are arranged such that lateral end faces of the sheet metal strip layers are arranged substantially in the plane of the screen surface and define non-abutting areas of adjacent sheet metal strip layers screen openings.
- Such a sieve has the disadvantage that its screen openings often clog during operation.
- a round screen according to the invention comprises a substantially cylindrical and / or substantially frusto-conical base body which is formed from a sheet metal strip wound up into a plurality of sheet metal strip turns; wherein the sheet metal strip describes a wave line oscillating about a reference plane with wave crests and wave troughs; each adjacent sheet-metal strip turns abutting one another such that screen openings are formed in the radial direction; and wherein the height of the wave crests and troughs of the sheet metal strip turns increases radially outward with respect to the reference plane such that the size of the screen openings in the flow direction increases radially outward; or wherein the height of the wave crests and the troughs of the metal strip windings, in relation to the reference plane, in the radial direction increases inwards, so that the size of the screen openings in the flow direction increases radially inwardly.
- the substantially cylindrical or substantially frusto-conical basic body of the round screen is formed from a sheet metal strip, which is wound into a plurality of sheet metal strip turns, and which describes an oscillating wavy line with wave crests and wave troughs.
- the adjacent metal strip windings lie against one another in regions and form, in each case, sieve openings in the radial direction between the contact areas.
- the screen openings in particular have a repetitive or constant opening profile.
- the metal strips can be helically wound in each case lying one above the other in the axial direction, resulting in a substantially cylindrical basic shape of the main body of the round screen.
- the sheet metal strip is wound helically, ie with an axially changing diameter, which essentially results in a truncated cone-like basic shape of the Rundsieb- basic body.
- a round screen according to the invention it is likewise possible for a round screen according to the invention to form a combination of essentially frustoconical and / or substantially cylindrical body sections.
- the inventors of the present application found that the clogging of conventional round screens, as known for example from DE 20 2006 01 089 U1, is due to the fact that screen openings with a constant in the radial direction flow cross-section have a strong constipation tendency.
- the height of the wave crests and troughs of the sheet metal strip turns increases or decreases radially outward with respect to the reference plane so that the size increases or decreases in the radial flow direction.
- the reference plane is in particular spiral and follows the winding direction of the metal strip.
- the screen openings thus form a small inlet opening in the direction of flow and a cross-section widening at least in regions to the outlet opening.
- a suitable flushing medium such as water.
- the metal strip is in particular formed periodically repeating.
- the wavy line with wave crests and wave troughs is thus essentially the same for the respective metal strip windings lying one above the other.
- a round screen according to the invention can also be referred to as a screen basket and is used in particular in the paper and pulp industry, in wastewater treatment, in fiber recovery, in sludge thickening, in chemical production plants, in juice presses, in the food industry or in general in sorting and filtration processes.
- the round screen is a round screen with a flow direction from the inside to the outside; and the height of the wave crests and troughs of the sheet metal strip turns with respect to the reference plane, and thus the amplitude increases radially outward, so that the size of the screen openings in the flow direction increases radially outward
- Such a round screen has very good sieving results when flowing from the inside to the outside with a medium to be screened, and clogging of the screen openings is largely avoided.
- the round screen is a round screen with flow direction from outside to inside; and the height of the wave crests and troughs of the sheet metal strip turns, based on the Reference plane, in the radial direction and thus the amplitude increases inwardly, so that the size of the screen openings increases in the flow direction from the outside radially inward.
- Such a round screen has very good sieving results when flowing from outside to inside with a medium to be screened, and clogging of the screen openings is largely avoided.
- the oscillating wavy line with wave crests and troughs has flattened wave crests and flattened wave troughs.
- the oscillating wavy line with wave crests and with troughs substantially has a sinusoidal shape with rounded or rounded wave crests and with rounded or rounded wave troughs.
- the metal strip windings are arranged in phase one above the other, so that the wave troughs of a sheet metal strip turn over the respective troughs of each underlying sheet metal strip turn and that the wave crests of a metal strip turn each over the wave crests of each underneath arranged sheet metal strip turn lie, each seen in the axial direction.
- the flank sections between the wave crests and the troughs each adjacent metal strip turns lie against each other.
- the screen openings thus formed have, in substantially sinusoidal formation of the wavy line of the metal strip, a substantially crescent-shaped basic shape and, in a flattened wavy formation of the wavy line of the metal strip, a roughly trapezoidal basic shape, each with a view radially inward or radially outward.
- the metal strip windings may also be arranged offset from one another, so that in each case the troughs of an upper sheet metal strip winding abut the wave crests of the underlying each sheet metal strip winding and the screen openings through the free cross section between a wave crest of an upper sheet metal strip turn and a formed in the axial direction underlying trough a lower sheet metal strip turn.
- metal strip windings are each arranged in intermediate positions between the two arrangement possibilities mentioned on each other.
- the peripheral surface formed by the sieve openings, in particular by the respectively smallest openings of the sieve openings amounts to 15-50% of the sieve opening area of the round sieve.
- adjacent sheet-metal strip turns abut one another
- the round screen further has a frame which holds the respectively adjacent sheet-metal strip turns against one another in the resting position.
- adjacent sheet metal strip windings need not be interconnected by weld connections.
- the in-position holding the adjacent sheet metal strip turns to each other and the screen openings is effected by a frame which fixes the sheet metal strip turns in the axial direction to each other.
- adjacent sheet-metal strip turns can be welded together in each case.
- a separate frame is dispensable, but may nevertheless be provided.
- adjacent metal strip windings are welded to one another on at least part of the abutting flank sections of respectively adjacent metal strip windings.
- the pitch angle of the wave crests and the troughs of the sheet metal strip turns, with respect to the reference plane, in the radial direction 1 - 20 °.
- the sheet metal strip has a substantially rectangular cross section.
- Typical dimensions of the metal strip are as follows: width 2-5mm, height 3-5mm, elongated length, relative to one period, 2-5mm.
- Typical sieve openings have an opening width of 0, 1 - 0.3 mm and / or a height of 1 - 3 mm.
- the invention also relates to a manufacturing device for a round screen of the type described above, which has the following features:
- the sheet metal strip is wound into a plurality of sheet metal strip windings, which describe a wave line oscillating about a reference plane with wave crests and wave troughs;
- the at least one pair of counter-rotating gears has a gear geometry which varies the cross-section of the sheet metal strip so that, after passing through the sheet metal strip by the at least two rounding rolls, the height of the wave crests and troughs of the sheet metal strip turns, with respect to the reference plane, increases radially outwards, so that the size of the screen openings in the flow direction increases radially outward; or the height of the wave crests and the troughs of the sheet metal strip turns, relative to the reference plane, increases in the radial direction inwardly, so that the size of the screen openings in the flow direction increases radially inwardly.
- an inventive round screen is inexpensive to produce.
- the metal strip can be supplied either already in the desired length, alternatively it can be supplied to an endless metal strip and after production the Rundsiebs be cut with the desired number of sheet metal strip turns.
- the inventors have found that, in a rounding process in which a sheet metal strip with a wave crest and corrugation trough is wound into a plurality of sheet metal strip windings which partially abut each other and form screen openings therebetween, so that in total a round screen is formed with a substantially cylindrical and / or substantially frusto-conical body, the effects of stretching the waveform on the outside and the compression of the waveform on the inside occur, so that the height of the wave crests and troughs and thus the amplitude and the Size of the screen openings increases radially from outside to inside.
- the curvature of the corrugated sheet-metal strip over its width after the rounding process can be influenced in advance in a targeted manner by a corresponding gear geometry of the at least one pair of counter-rotating gears.
- a round screen in which the size of the screen openings increases radially from outside to inside, is well suited for applications in which the flow direction is radially from outside to inside. For applications in which the flow direction, however, is radially from the inside out, such a round screen is less well suited because it has a very strong tendency to clog.
- the enlargement of these screen openings can be adjusted to the desired level by the gear geometry of at least one gear pair.
- the effect of the stretching of the outside and the compression of the inside, which occurs during the rounding process, is purposefully intensified or reduced by the gear geometry.
- a round screen is to be produced radially from the inside to the outside with a flow direction in which enlargement of the screen openings is desired radially from the inside to the outside
- the gear wheel geometry of the at least one pair of counter-rotating gear wheels be that in spite of the effect of stretching on the outside and the compression on the inside of the height of the wave crests and the troughs of the sheet metal strip turns and thus the amplitude in the radially outward increases and thus the size of the screen openings in the desired flow direction radially from inside out increases.
- a first pair of counter-rotating gears is provided, which are arranged above and below the sheet metal strip to be traversed and formed that the sheet metal strip is thereby transformed into a wave-crested wave troughs.
- a second pair of counter-rotating gears can be provided, which are arranged above and below the sheet metal strip to be traversed and formed that the sheet metal strip is thereby transformed into a flattened wave shape with flattened wave crests and flattened wave troughs.
- both a round or rounded waveform and a flattened waveform can be produced.
- the teeth and interdental spaces of the at least one pair of counter-rotating gears are obliquely formed with respect to the axial direction of the respective gear so as to give an oblique cross section to the sheet metal strip formed into a wavy line with wave crests and troughs the effect of upsetting the inside of the corrugated sheet metal strip and extending the outside of the corrugated sheet metal strip as it passes through the at least two To increase or reduce rounding rollers to achieve an increase in height of the wave crests and the troughs of the sheet metal strip windings and an enlargement of the screen openings in the flow direction radially outward, relative to the reference plane; or in spite of the effect of compressing the inside of the corrugated sheet metal strip and stretching the outside of the corrugated sheet metal strip when passing through the at least two rounding rollers, an increase in height of the wave crests and wave troughs of the sheet metal strip turns and an enlargement of the screen openings in the flow direction
- anti-clogging dies can be manufactured reliably and inexpensively both with the flow direction radially outward and with the flow direction radially inward.
- the production device still has a welding unit which respectively welds adjacent metal strip windings to one another, in particular respectively adjacent sheet metal strip windings welded to adjacent metal strip windings on at least part of the mutually abutting edge sections.
- each adjacent metal strip turns permanently and reliably welded together.
- a change in the screen openings is reliably avoided.
- a compassionanbringiser is still provided, which braces in particular the metal strip windings in the axial direction against each other.
- Figure 1 shows a schematic Perspektivanischt a round screen according to a first embodiment of the invention
- Figure 2 shows on the basis of its part Figure 2 (a) the schematic perspective view of the round screen of Figure 1, with reference to its part Figure 2 (b) is a plan view of a section of the same and with reference to its part Figure 2 (c) a side view of a peripheral region thereof.
- FIG. 3 shows, on the basis of its partial FIG. 3 (a), a side view of the inner side of a sinusoidal sheet-metal strip winding section, and FIG. 3 (b) a sectional view through a trough of a sheet-metal strip turn in a plane passing through the symmetry axis of the round screen its sub-figure 3 (c) is a side view of the outside of a sinusoidal sheet-metal strip winding section;
- FIG. 4 shows, on the basis of its partial FIG. 4 (a), a side view of the inside of a flattened corrugated sheet-metal strip winding section, FIG. 4 (b) a sectional view through a trough of a sheet-metal strip turn in a plane passing through the symmetry axis of the round screen, and FIG on the basis of its sub-figure 4 (c) a side view of the outside of the flattened corrugated sheet-metal strip winding section;
- FIG. 5 shows a side view of the outer side of a sinusoidal sheet-metal strip winding section on the basis of its partial FIG. 5 (c) and a dimensional representation of the sinusoidal sheet-metal strip-winding section over its height and width, based on its partial figure 5 (d) is a side view of the sinusoidal BlechstMail- Windungs section on the inside, and on the basis of their part figure 5 (e) is a sectional view of the round screen through the plane AA Part 5 (a).
- FIG. 6 shows a side view of a square outer peripheral section of the round screen from FIG Dimension representation of the flattened wave-shaped sheet-metal strip winding section over its height and width, based on their part figure 6 (d) a side view of the flattened wave-shaped sheet metal strip winding section on the inside, and by means of their part figure 6 (e) is a sectional view of the round screen through the Plane AA from sub-figure 6 (a).
- Figure 7 shows a schematic representation of a round screen manufacturing apparatus with a sheet metal strip, with a first pair of counter-rotating gears, with a second pair of counter-rotating gears, with a tooth shape representation, and with rounding rollers.
- FIG. 1 shows a schematic perspective view of a round screen 2.
- the round screen 2 has a cylindrical base body, which is formed from a wound up to a plurality of metal strip turns sheet metal strip 2. In the present, non-limiting embodiment, the round screen 2 has about 40 sheet metal strip turns.
- the wound sheet metal strip 2 has a regular waveform with alternating wave crests and troughs, which in the present embodiment has approximately a sinusoidal shape.
- the metal strip turns are arranged in phase with each other, so that their troughs and wave crests are arranged at each matching circumferential positions, so that the troughs of a metal strip turn in each case in the direction of the troughs of the underlying each sheet metal strip turn extend so that the wave crests of a metal strip turn are each located above the wave crests of each underlying sheet metal strip turn and so that the flank or slope sections between a wave crest and an adjacent trough and a wave trough and an adjacent wave crest respectively to the underlying, corresponding Flank or slope sections abut the underlying metal strip turn.
- welded connections may be provided between some or all of such abutting flank sections.
- the round screen 2 can also be designed without such welded joints.
- a frame is provided, which holds the metal strip windings 4 in the axial direction against each other or braced, so as to avoid a divergence of adjacent metal strip windings.
- the sheet-metal strip windings thus describe a wavy line with wave crests and wave troughs which oscillates about a reference plane, which is in particular formed in a spiral shape.
- the slope of this reference plane and thus the metal strip turns is very low and is in a range of 0-1 °.
- the metal strip is made of a metal material, in particular of a rust and corrosion resistant metal material.
- each adjacent metal strip windings 4 are arranged one above the other in the circumferential direction and form therebetween crescent-shaped screen openings 1 1, and that each superposed edge portions 8 adjacent metal strip windings 4 abut each other.
- the sub-figures 3 (a) and 3 (c) each show a period of a sinusoidal sheet-strip winding portion 12 of wave trough 10 via the rising flank portion 8, the wave crest 6, the falling flank portion 8 to the next wave trough 10, respectively on the outside ( Figure 3 (a)) and on the inside ( Figure 3 (c)). It can be clearly seen that the amplitude of the metal strip winding is higher on the outside than on the inside.
- the valley figure 3 (b) is a sectional view through the sinusoidal sheet metal strip winding section 12, through a sectional plane perpendicular to the plane of the drawing and passing through the sinusoidal winding section 12, to the right in FIGS. 3 (a) and 3 (c) located wave trough 10, facing left.
- the reference plane of the sheet-metal strip winding 4 and the sinusoidal sheet-metal strip winding section 12 shown in FIG. 3 intersects the sheet-metal strip winding section 12 in a horizontal left-right direction. Based on such a reference plane, the height of the wave crests 6 and the wave troughs 10 increases from the inside to the outside in the radial direction.
- FIG. 4 corresponds substantially to the representation 3, wherein the sheet-metal strip winding section 14 instead of a sinusoidal course describes a flattened wave-shaped course.
- the wave crests 16 and the wave troughs 20 are thus not rounded, but flattened, resulting in wider and less high screen openings, when a plurality of metal strip windings 14 of the type shown in Figure 4 to a substantially cylindrical or substantially frusto-conical Base bodies are wound and the wave crests 16 and the troughs 18 each adjacent metal strip windings 14 are superimposed and the rising and falling edge portions 18 abut each other.
- the pitch angle of the wave peaks 6 and troughs 10 radially from the inside to the outside, in each case based on the reference plane, is 1, 5 °.
- the drawn in Figures 3 and 4 opening angle ⁇ between wave trough 20 and wave peak 16 is thus 3 °.
- FIG. 5 (a) shows a round-screen cut-out 22 with sinusoidal sheet-metal strip turns in a side view from the outside. It can be seen well that the superimposed metal strip windings 4 are arranged in phase, whose troughs 10 each form intermediate crescent-shaped screen openings 1 1, that their wave peaks 6 are also arranged one above the other and also form between them substantially crescent-shaped screen openings 1 1 between them, and that their rising and falling edge portions 8 are in contact with each other.
- the height h of the screen openings 1 1 on the outside is in the present exemplary, non-limiting embodiment, 0.25 mm, and the surface F on the outside, ie at the outlet opening of the screen openings 1 1 in the present exemplary, non-limiting embodiment 0, 16 mm 2 .
- the surface F on the outside ie at the outlet opening of the screen openings 1 1 in the present exemplary, non-limiting embodiment 0, 16 mm 2 .
- other heights and other surfaces are possible.
- a period of a sinusoidal sheet-strip winding section 24 of wave trough 10 is shown via the rising flank section 8, wave crest 6, falling flank section 8 to the next wave trough 10 , which is the outside of the sinusoidal sheet-strip winding section 24.
- the thickness d of the sheet-metal strip winding section 24 is 0.45 mm in the present exemplary, non-limiting exemplary embodiment, and the stretched length I on the inside, that is, the length of a period of a sinusoidal sheet-metal strip winding portion 24 is 3.94 mm, and on the outside of 4.23 mm.
- the sinusoidal metal strip winding section 24 is shown on the inside. It can be clearly seen that the amplitude and the height of the wave peaks 6 and the wave troughs 10 are smaller than on the outside.
- the opening angle ⁇ between the wave peak 6 and the adjacent wave trough 10 is shown, which in the present exemplary, non-limiting exemplary embodiment bears 3 °.
- the height of the amplitude h, on the inside is 1, 56 mm
- the height of the amplitude h a on the outside is 1, 75mm
- the width b of the sheet metal strip winding measured in the radial direction is 3.7 mm.
- sub-figure 5 (a) is a vertical section line A-A through the wave troughs 10 of the sheet-metal strip windings located.
- the increase of the height of the wave troughs 10 in the radial direction from the inside to the outside and the enlargement of the screen openings 1 1 radially from inside to outside can be seen well ,
- Part 5 (e) is a schematic representation. About the 30 conical shape, the waves lie together and thus have a balancing effect.
- the deviation is then slightly different from the cylinder axis.
- the sub-figures 6 (a) to (e) correspond largely to the sub-figures 5 (a) to (e), wherein the sheet-metal strip windings have no sinusoidal, but a flattened wave-like shape.
- the height h of the screen opening 1 1 on the outside is also 0.25 mm, the area occupied by a screen opening 1 1 on the outside surface F is 0.26 mm 2 .
- the stretched length I is 3.83 mm, the width b of the sheet metal strip turns seen in the radial direction is also 3.7 mm.
- the height h, the amplitude on the inside is 1, 16 mm,
- the height h a of the amplitude on the outside is 1, 35 mm.
- the stretched length I on the inside is 3.64 mm
- the stretched length I on the outside is 3.83 mm
- the height increase angle of the wave crests and wave troughs 16 and 18 with respect to the horizontal plane in the left-right direction is 1, 5 °
- the opening angle ⁇ radially from the inside to the outside is 3 °.
- the circumferential area occupied on the outer side by the screen openings 11, relative to the entire outer peripheral surface, is exemplarily 16% in the case of a round screen with sinusoidal sheet-metal strip windings according to FIG. 5 and 24.5 in the case of a round screen with flattened corrugated metal strips according to FIG %.
- FIG. 7 shows a schematic representation of a round-screen production device 34 with a sheet-metal strip 36, with a first pair of counter-rotating gears 38, with a second pair of counter-rotating gears 40, with a tooth-form representation 44, and with rounding rollers 42.
- the flat sheet metal strip When passing between the first pair of counter-rotating gears 38, the flat sheet metal strip is formed into a uniform, rounded, especially in the significant sinusoidal waveform with wave crests and wave troughs reshaped.
- the teeth of one of the two gears 38 each engage a distance in the interdental spaces of the opposite gear 38, and the shape of the teeth is performed rounded accordingly.
- the now corrugated metal strip is passed between the second pair of counter-rotating gears 40 and formed there into a flattened wave-shape with flattened crests and flattened troughs, thereby also reducing the amplitude.
- the teeth of a gear of the gear pair 40 engage in the interdental spaces of the respective opposite gear, and the corrugated sheet metal strip 36 is supplied so that its waveform in phase with the tooth profile of the second gear pair 40 substantially coincides, so that the previously rounded Wave crests and wave troughs are transformed into flattened wave crests and wave troughs.
- the teeth and / or the interdental spaces of at least one of the pair of gears 38 and 40 may be formed obliquely in the axial direction of the respective gear to reform the sheet metal strip into an oblique waveform along its width.
- This skew is selected so that the effect of compressing the inside of the corrugated sheet metal strip and the stretching of the outside of the corrugated sheet metal strip in the subsequent rounding by the rounding rollers 42 selectively amplified or reduced.
- the increase in height of the wave crests and the troughs of the sheet metal strip turns achieved by the effect of compressing the inside and the stretching of the outside of the corrugated metal strip when rounding through the rounding rolls 42 and an enlargement of the screen openings in fürströmungsrich- radially inward direction tends to be maintained and only amplified or attenuated.
- the teeth In order to produce a round screen, as described in FIGS. 4 and 6, with an increase in height of the wave crests and wave troughs radially from the inside to the outside and with radially inwardly enlarging screen openings, the teeth have at least one of the two gear pairs 38 and 40 and correspondingly Interdental spaces have a tooth form, as shown in the tooth form illustration 44, with a tooth flank rising outward relative to the radius of curvature, so that the flattened wave-shaped sheet metal strip has on its outer side a higher amplitude and thus higher wave crests and wave troughs.
- FIG. 7 The right-hand portion of FIG. 7 with the rounding rollers 42 is shown rotated by 90 ° with respect to the gear pairs 38 and 40. This rotation through 90 ° is illustrated in FIG. 7 by means of an arrow.
- the flattened corrugated metal strip 36 is wound into a plurality of sheet metal strip windings, which describe a wave oscillating about a reference plane wave crests and troughs in such a way that adjacent metal strip windings abut each other so that screen openings are formed in the radial direction.
- the flattened corrugated sheet metal strip 36 is wound to a base body of a plurality of wound and abutting sheet metal strip turns that the adjacent Sheet metal strip windings are in phase, so that their wave crests and wave troughs are each arranged one above the other and abut their rising and falling edge portions to each other, as shown in the figures described above.
- the manufacturing process can be stopped. Either the supplied sheet metal strip is finished wound, or it is cut to length accordingly.
- adjacent metal strip windings can be welded to at least a portion of the abutting areas.
- a frame construction can be mounted at the end of the so-produced round screen, which holds the metal strip turns in the axial direction so or braced against each other, that their adjacent areas remain permanently in contact.
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Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102016108177.9A DE102016108177B4 (en) | 2016-05-03 | 2016-05-03 | Round screen and manufacturing device for this |
PCT/EP2017/059972 WO2017191017A1 (en) | 2016-05-03 | 2017-04-26 | Circular screen and device for producing same |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3452233A1 true EP3452233A1 (en) | 2019-03-13 |
EP3452233B1 EP3452233B1 (en) | 2020-08-19 |
Family
ID=58640877
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17720099.5A Active EP3452233B1 (en) | 2016-05-03 | 2017-04-26 | Circular screen and device for producing same |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP3452233B1 (en) |
CN (1) | CN109153041B (en) |
DE (1) | DE102016108177B4 (en) |
WO (1) | WO2017191017A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110828175B (en) * | 2019-11-18 | 2022-09-27 | 株式会社村田制作所 | Method for forming wavy end face of metallized film capacitor |
CN112642511B (en) * | 2020-11-20 | 2022-03-08 | 含山县仙踪镇在文家庭农场 | Rice processing method |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL7215069A (en) * | 1971-11-13 | 1973-05-15 | ||
US4717471A (en) | 1985-09-05 | 1988-01-05 | The Black Clawson Company | Apparatus for screening paper fiber stock |
JPH02268928A (en) * | 1989-04-12 | 1990-11-02 | Mitsubishi Heavy Ind Ltd | Forming roll for air filter with unequal pitch |
DE19636367A1 (en) * | 1996-09-06 | 1998-03-12 | Emitec Emissionstechnologie | Method and devices for producing a metal sheet with a corrugation and a transverse microstructure |
DE29808974U1 (en) | 1998-05-18 | 1998-08-06 | Knoll, Peter, 89185 Hüttisheim | Device for profiling sheet metal or sheet metal strips on the edge |
CN2401267Y (en) * | 1999-12-21 | 2000-10-18 | 刘海侠 | composite honeycomb structured packing |
DE10200069A1 (en) * | 2002-01-03 | 2003-07-24 | Emitec Emissionstechnologie | Honeycomb structure and process for gluing and brazing |
JP2003245723A (en) * | 2002-02-21 | 2003-09-02 | Newlong Seimitsu Kogyo Co Ltd | Method for manufacturing corrugated carbon plate |
DE102004001419A1 (en) * | 2003-05-30 | 2004-12-16 | Emitec Gesellschaft Für Emissionstechnologie Mbh | Metal sheet, e.g. for supporting catalytic converter for treating vehicle exhaust, has slits near center which enclose microstructured area extending below its surface, where slits have recesses at their corners |
JP2005138128A (en) * | 2003-11-05 | 2005-06-02 | Wada Seiko:Kk | Apparatus for working plate-shaped work, and method for manufacturing metallic filter |
DE202006011089U1 (en) | 2006-07-18 | 2006-09-21 | Innotec Forschungs- Und Entwicklungs-Gmbh | Heavy duty sieve is formed by corrugated metal strips set end on to the sieve plane and with strip shape and thickness determining the filter flow and strength |
-
2016
- 2016-05-03 DE DE102016108177.9A patent/DE102016108177B4/en not_active Expired - Fee Related
-
2017
- 2017-04-26 WO PCT/EP2017/059972 patent/WO2017191017A1/en unknown
- 2017-04-26 CN CN201780027595.1A patent/CN109153041B/en active Active
- 2017-04-26 EP EP17720099.5A patent/EP3452233B1/en active Active
Also Published As
Publication number | Publication date |
---|---|
EP3452233B1 (en) | 2020-08-19 |
CN109153041A (en) | 2019-01-04 |
DE102016108177A1 (en) | 2017-11-09 |
DE102016108177B4 (en) | 2019-05-23 |
CN109153041B (en) | 2021-10-22 |
WO2017191017A1 (en) | 2017-11-09 |
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