JP2005138128A - Apparatus for working plate-shaped work, and method for manufacturing metallic filter - Google Patents

Apparatus for working plate-shaped work, and method for manufacturing metallic filter Download PDF

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JP2005138128A
JP2005138128A JP2003375493A JP2003375493A JP2005138128A JP 2005138128 A JP2005138128 A JP 2005138128A JP 2003375493 A JP2003375493 A JP 2003375493A JP 2003375493 A JP2003375493 A JP 2003375493A JP 2005138128 A JP2005138128 A JP 2005138128A
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workpiece
disk
pair
plate
processing
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Shigeru Wada
和田  茂
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WADA SEIKO KK
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WADA SEIKO KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an apparatus for working a plate-shaped work which can reduce the number of part items and cost, shorten a working time, decrease the wear of a working blade and improve the service life of the apparatus and the working rate, and to provide a method for manufacturing an exhaust gas cleaning metallic filter by using the apparatus. <P>SOLUTION: This apparatus 1 for working the plate-shaped works W to be continuously fed is composed of: a pair of shafts S which are pivotally supported on the main body 10 and opposed with a prescribed interval; at least a pair of first discs which are attached to the shafts by making the axial center in common, respectively arranged in parallel on the shaft in a prescribed order and have projections the tip of which is acutely formed on the outer periphery and engaged with each other; and at least a pair of second discs which have corrugated teeth on the outer periphery, are engaged with each other and opposed. In the working apparatus and the manufacturing method, through holes are bored while forming corrugated shape by holding the plate-shaped works W to be fed between the engaging parts P of respective discs. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、平板状被加工物(ワーク;例えば帯状の金属板)に、ワーク送り方向に連続した波型や、多数の貫通孔を穿設するための加工装置その他に関する。   The present invention relates to a corrugated continuous workpiece in the workpiece feeding direction, a machining apparatus for drilling a large number of through holes, and the like on a flat workpiece (work; for example, a belt-shaped metal plate).

特開平9−245938号公報Japanese Patent Laid-Open No. 9-245938 特開2002−47915号公報JP 2002-47915 A 特開2003−285129号公報JP 2003-285129 A

従来より、自動車の排出ガス浄化装置に使用する金属フィルタとして、帯状に伸びる金属シート材料の長手方向に波形状又は凹凸形状のプレス成形を施し、これに多数の貫通孔を開けると共に、上記貫通孔の周りに金属シート表面と実質上垂直方向に伸びる突出部を形成したもの等が知られているが(特許文献1及び2参照)、その製造方法或いは製造装置については、i)金属板に波型を形成する部分と、ii)これに貫通孔を穿孔する部分とを、互いにセンサ等で電気的に監視しながら別々のモータで駆動する例のほか、1台の駆動源を基に両部分を機械的に連結した上、これらをタイミング良く連動せしめる例等が知られている(特許文献3参照)。
又帯状の金属板に多数の貫通穴を穿孔する上記ii)の構成としては、パンチプレス加工を行う互いに押圧又は離間可能な相対するプレス加工部の非作動時、すなわち上型及び下型が互いに離間している間に、送り部が、共に穿孔用の突起が配設された上型と下型との間に被加工物としての金属板を供給し、所定の送り量送って金属板を静止させた後、プレス加工部が上型及び下型によって金属板を互いに押圧(パンチ)することによって、これに多数の貫通穴を穿孔する例等が挙げられる(特許文献3参照)。
Conventionally, as a metal filter used in an exhaust gas purifying apparatus for automobiles, corrugated or uneven press molding is performed in the longitudinal direction of a metal sheet material extending in a strip shape, and a number of through holes are opened in the longitudinal direction. Is known in which a protrusion extending substantially perpendicular to the surface of the metal sheet is formed (see Patent Documents 1 and 2). In addition to the example in which the part forming the mold and ii) the part in which the through-hole is drilled are driven by different motors while being electrically monitored by sensors or the like, both parts based on one drive source An example is known in which these are mechanically connected and linked in a timely manner (see Patent Document 3).
In addition, the structure of ii) in which a plurality of through holes are drilled in a belt-shaped metal plate is as follows: when the pressing parts that are pressed or separated from each other for punch pressing are not operated, that is, the upper mold and the lower mold are mutually connected. While being separated, the feeding unit supplies a metal plate as a workpiece between the upper die and the lower die, both of which are provided with drilling projections, and feeds the metal plate by a predetermined feed amount. Examples include a case in which a plurality of through holes are drilled in the press working part by pressing (punching) the metal plates against each other with the upper die and the lower die after being stationary (see Patent Document 3).

しかしながら、これらの装置類はセンサ等の性能によって品質が左右される他、部品点数が多数に上ってコストが嵩むと共に構成が複雑となる上、被加工物への穿孔を全て、相対するプレス加工部のプレス型(上型及び下型)において被加工物の幅方向に配設された穿孔用の突起(刃)で賄う必要があったので、刃の疲労、摩耗が激しく、穿孔用の突起を含むプレス型の交換が度々必要となり煩雑であった。
さらに、穿孔用プレスは被加工物が送られて来るタイミングに連動して直線往復運動を行なうところ、これらの連係動作を司ることは複雑であり、送り速度を高めることが困難であるという問題があった。
However, the quality of these devices depends on the performance of sensors, etc. In addition to the large number of parts, the cost increases and the configuration becomes complicated, and all the drilling holes on the workpiece are opposed to each other. In the press die (upper die and lower die) of the processing part, it was necessary to cover with the protrusions (blades) for drilling arranged in the width direction of the workpiece. It was complicated because it was necessary to change the press die including the protrusions frequently.
Further, when the punching press performs linear reciprocating motion in conjunction with the timing at which the workpiece is fed, it is complicated to control these linkage operations, and it is difficult to increase the feeding speed. there were.

従って本発明は、高い加工精度を維持しつつ、センサ類を含む制御用部品やプレス駆動機構その他の部品点数を減らしコストを削減すると共に、更なる加工時間の短縮を促進できる平板状被加工物の加工装置を得ることを課題とする。
又本発明は、加工刃の疲労、摩耗を飛躍的に低減でき、加工装置全体の寿命と稼働率の向上を図ることができる平板状被加工物の加工装置を得ることを課題とする。
更に本発明は、上記加工装置を用いて、排出ガス浄化装置に使用される金属フィルタを製造するための新規な方法を得ることを課題とする。
Accordingly, the present invention can reduce the number of control parts including the sensors, the press drive mechanism, and other parts while maintaining high machining accuracy, reduce the cost, and promote further shortening of the machining time. It is an object to obtain a processing apparatus.
Another object of the present invention is to provide a processing apparatus for a flat workpiece that can dramatically reduce the fatigue and wear of the processing blade and can improve the life and operating rate of the entire processing apparatus.
Furthermore, this invention makes it a subject to obtain the novel method for manufacturing the metal filter used for an exhaust gas purification apparatus using the said processing apparatus.

上記課題を解決すべく種々検討を行なった結果、本発明者は、被加工物への貫通孔の穿設をプレス式で行なうのではなく、i)波型形成用とii)貫通孔穿設用とで異なる外形を有するディスクの組み合わせから構成される、互いに噛合して相対する一方側及び他方側の加工ドラムの噛合部に被加工物を供給し、当該噛合部においてi)波型を形成するほか、ii)並行して被加工物に貫通孔を穿設する工程を、被加工物を供給しながら上記ドラムを回転させて連続的に行なうこと(ロータリー式)とし、ギア状に形成されたディスクの噛み込みによって所望の被加工物を加工、或いは上記金属フィルタを造って行くことができることを見い出し、本発明を完成した。   As a result of various studies to solve the above-mentioned problems, the present inventor does not perform the punching of the through hole in the workpiece by the press method, but i) for forming the corrugation and ii) drilling the through hole. The workpiece is supplied to the meshing portions of the one and the other processing drums that are meshed with each other and are composed of a combination of disks having different external shapes, and i) a wave shape is formed at the meshing portions. In addition, ii) the step of forming a through-hole in the workpiece in parallel is performed continuously by rotating the drum while supplying the workpiece (rotary type), and is formed in a gear shape. The present invention has been completed by finding that a desired workpiece can be processed by biting the disc or the metal filter can be manufactured.

上記課題を解決可能な本発明の加工装置は、連続供給される平板状の被加工物を加工するための装置であって、本体上に軸支され、所定間隔をあけて相対する1対のシャフトと、前記各シャフトに軸心を共通にして取り付けられ、前記シャフト上に所定の順序でそれぞれ並列配置された、外周上に先端が尖鋭に形成された突起(刃)を有し互いに噛合して相対する少なくとも1対の第1のディスクと、外周上に波形の歯(成型歯)を有し互いに噛合して相対する少なくとも1対の第2のディスクと、からなり、前記各ディスクの噛合部に供給される平板状の被加工物を挟み込んで波型を形成しながら、前記被加工物に貫通孔を穿設して行くことを特徴とするものである。
更に本発明は、内燃機関からの排出ガス浄化装置に使用される金属フィルタを製造するための方法であって、上記加工装置の各ディスクの噛合部に、被加工物を挟み込んで波型を形成しながら、前記被加工物に貫通孔を穿設して行くことによって金属フィルタを製造することを特徴とするものである。
The processing apparatus of the present invention capable of solving the above-described problems is an apparatus for processing a continuously supplied flat plate-like workpiece, and is supported on a main body and is paired with a predetermined distance to face each other. A shaft and a shaft (shaft) attached to each of the shafts in common, arranged in parallel in a predetermined order on the shaft, and having protrusions (blades) with sharp tips on the outer periphery, which mesh with each other. At least one pair of first disks opposed to each other, and at least one pair of second disks having corrugated teeth (molded teeth) on the outer periphery and opposed to each other. A through hole is formed in the work piece while forming a corrugated shape by sandwiching a flat work piece supplied to the section.
Furthermore, the present invention is a method for manufacturing a metal filter used in an exhaust gas purifying apparatus for an internal combustion engine, wherein a workpiece is sandwiched between meshing portions of each disk of the processing apparatus to form a corrugated shape. However, a metal filter is manufactured by drilling through holes in the workpiece.

なお、本明細書においては、この発明の加工装置を、例えば横転させた状態で用いる場合であっても、加工装置の各構成要素の名称に付された上下左右或いは鉛直/水平その他の向きを指称する符号や名称はその儘変更せずに使用するものとする。
又本明細書にいう「波型」とは、必ずしも後記の図11又は図12に示す様な正弦曲線を描くものだけを指すのではなく、公知の三角波状のもの、鋸歯状のもの、パルス状のものをはじめとした種々の凹凸形状が形成されたものを指すこととする。
同様に「噛合」とは、必ずしも相対する各歯車又はディスクがいわゆる「遊び」なく噛み合っている状態を指すだけでなく、少なくとも相対する両者が組み合わさって互いに作用し合いながら作動し得る状態にあるものを指すこととする。
In this specification, even when the processing apparatus of the present invention is used in a state of being rolled over, for example, the vertical, horizontal, vertical / horizontal or other orientations attached to the names of the respective components of the processing apparatus are indicated. The symbols and names that are designated shall be used without change.
In addition, the “wave shape” referred to in this specification does not necessarily indicate only a sinusoidal curve as shown in FIG. 11 or 12 described later, but a known triangular wave shape, sawtooth shape, pulse It is assumed that various uneven shapes including a shape are formed.
Similarly, “meshing” does not necessarily refer to a state in which the respective gears or discs are engaged with each other without so-called “play”, but at least the opposing both are combined and can operate while acting on each other. I will refer to things.

本発明によれば、波型の形成並びに貫通孔の穿設及びその周りの突出部の形成を簡素な工程で素早く行える。それゆえ、部品点数を削減して加工装置をシンプルに構成できる。更に、相対するプレス型の離間/近接を繰り返す事によって、連続供給される被加工物に貫通孔を穿設しその周りに突出部を形成する従来装置では被加工物の加工に際し、これを全て一対のプレス型(上型及び下型)に配設された突起(刃)で賄う必要があったが、本発明によればディスク円周上に所定ピッチで配設された多数の突起(刃)を順次用いることによって加工を進めることができるので、刃の疲労、摩耗が飛躍的に低減でき、加工装置全体の寿命と稼働率の向上を図ることができる。   According to the present invention, it is possible to quickly form a corrugation, drill a through hole, and form a protrusion around the corrugated hole by a simple process. Therefore, it is possible to simplify the processing apparatus by reducing the number of parts. Further, by repeating the separation / proximity of the opposed press dies, a conventional apparatus that forms a through-hole in a continuously supplied workpiece and forms a protrusion around it, all of this is performed when processing the workpiece. Although it was necessary to cover with the protrusions (blades) disposed on the pair of press dies (upper mold and lower mold), according to the present invention, a large number of protrusions (blades) disposed at a predetermined pitch on the disk circumference. ) Can be used in sequence, the blade fatigue and wear can be greatly reduced, and the life and operating rate of the entire processing apparatus can be improved.

発明を実施するための形態BEST MODE FOR CARRYING OUT THE INVENTION

以下、図面を参照しながら、本発明の一実施形態に付き説明する。
図1及び図2は本発明の加工装置の正面図及び右側面図、図3〜図5は第1及び第2のディスク並びに歯車の一例(タイプA)を示す図、図6は第1及び第2のディスクの噛合状態の一例(タイプA)を示す図、図7〜図9は第1及び第2のディスク並びに歯車の別の例(タイプB)を示す図、図10は第1及び第2のディスクの噛合状態の別の例(タイプB)を示す図、図11及び図12は本発明の加工装置によって得られる金属フィルタの外観斜視及び側面図、図13は貫通孔の拡大図であって、貫通孔の穿設と同時にその周囲に折曲されて形成される突出部が有すべき輪郭形状を示す図である。
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
1 and 2 are a front view and a right side view of the processing apparatus of the present invention, FIGS. 3 to 5 are diagrams showing an example (type A) of first and second disks and gears, and FIG. FIG. 7 is a diagram illustrating an example (type A) of the meshed state of the second disk, FIGS. 7 to 9 are diagrams illustrating another example (type B) of the first and second disks and gears, and FIG. The figure which shows another example (type B) of the engagement state of a 2nd disk, FIG.11 and FIG.12 is an external appearance perspective view and side view of the metal filter obtained by the processing apparatus of this invention, FIG. 13 is an enlarged view of a through-hole. However, it is a figure which shows the outline shape which the protrusion part bent and formed in the circumference | surroundings simultaneously with drilling of a through-hole should have.

まず、本発明の装置及び方法を用いて得られる金属フィルタ(後段で説明する図11及び図12に示す様なもの)の使用形態を簡単に説明する。
以下に説明する実施例を含め、本実施形態では金属フィルタFを排出ガス浄化装置に組み込む際、これをロール状に巻き上げてフィルタセルを形成している。即ち、多数の貫通孔Ha,Hbを穿設し、その周りに突出部4(第1の突出部41〜第4の突出部44の総称。以下同じ)を形成した帯状波型の金属フィルタFを、図1に例示する様な本発明の加工装置1の後段に設けられる不図示の巻取装置によって巻き上げてロール状に形成することによって、フィルタセルを調製している。このフィルタセルは、エンジンから排出された排出ガス中の未燃粒子(PM)を捕捉して除去するために用いられる。
ここで、貫通孔Ha,Hbは、PMのフィルタ半径方向への移動を可能にして、PMのフィルタ衝突確率とフィルタ内滞留時間とを高める機能を有する。また、突出部41〜44は、貫通孔Ha,Hbを設けたことによるPMの接触面積の減少を補填し、PMのフィルタ衝突確率を高め、PMの直進を遮って、PMのフィルタ内滞留時間を延ばす機能を有している。
First, a usage form of a metal filter (as shown in FIGS. 11 and 12 described later) obtained using the apparatus and method of the present invention will be briefly described.
In this embodiment, including the examples described below, when the metal filter F is incorporated into the exhaust gas purification device, the filter cell is formed by rolling it up into a roll shape. In other words, a strip-shaped metal filter F in which a large number of through holes Ha and Hb are formed, and projecting portions 4 (generally referred to as the first projecting portions 41 to 44; hereinafter the same) are formed around the perforations Ha and Hb. Is wound up by a winding device (not shown) provided downstream of the processing apparatus 1 of the present invention as illustrated in FIG. 1 to form a filter cell. This filter cell is used to capture and remove unburned particles (PM) in the exhaust gas discharged from the engine.
Here, the through holes Ha and Hb have a function of increasing the PM filter collision probability and the residence time in the filter by allowing the PM to move in the filter radial direction. Further, the protrusions 41 to 44 compensate for the decrease in the PM contact area due to the provision of the through holes Ha and Hb, increase the PM filter collision probability, block the PM straight travel, and the PM residence time in the filter Has the function of extending

本発明の加工装置は、例えば、帯状の金属板を送りながらこの金属板に波型を形成しつつ多数の微細な貫通孔を穿設してPMを捕捉する金属フィルタを製造するために用いられ、図1及び図2に示すように、本体10の機械端板11上にそれぞれ軸支され、互いに噛合して相対する一方側及び他方側の加工ドラム(LX,LY)を備えている。尚加工装置1の後段には、多数の貫通孔が形成された波形の金属板を巻き取ってフィルタセルとする不図示の巻取装置が配設される。   The processing apparatus of the present invention is used, for example, to manufacture a metal filter that captures PM by drilling a large number of fine through-holes while feeding a strip-shaped metal plate while forming a corrugation in the metal plate. As shown in FIGS. 1 and 2, there are provided processing drums (LX, LY) on one side and the other side that are pivotally supported on the machine end plate 11 of the main body 10 and mesh with each other. A winding device (not shown) that winds a corrugated metal plate in which a large number of through-holes are formed to serve as a filter cell is disposed downstream of the processing device 1.

次に、上で概説した本発明の加工装置及び方法につき、一実施例を挙げてより詳細に説明する。説明に際しては上記の各図を使用する。   Next, the processing apparatus and method of the present invention outlined above will be described in more detail with an example. In the description, the above figures are used.

[構成]
図1又は図2に示す通り、本実施例の加工装置1は、それぞれシャフトSに取り付けられ、互いに噛合して平板状の金属板を波型に成形しながらこれと平行して貫通孔を穿設すると共に送り動作を行なう一方側及び他方側の加工ドラムLX,LYを有している。これらは、さながらオルゴールの演奏部の様な態様で本体10に組み込まれている。
[Constitution]
As shown in FIG. 1 or FIG. 2, the processing apparatus 1 of this embodiment is attached to a shaft S, and meshes with each other to form a flat metal plate into a corrugated shape and drill a through hole in parallel therewith. The processing drums LX and LY on one side and the other side that perform the feeding operation are provided. These are incorporated in the main body 10 in a manner similar to a music box performance section.

この本体10は、図1又は図2に示す通り、底板13と、底板13から所定間隔を空けて鉛直方向に平行して伸びる、相対する機械端板11と、底板13から鉛直方向に伸び、上記底板13及び相対する機械端板11のいずれとも接する背板12とからなり、これらがボルト14やナット15を用いて適宜結合されている。上記シャフトSの両端は、所定間隔を空けて並行して伸びる、相対する機械端板11に軸支されている。又図2に示す様に、背板12には、加工ドラムLX,LYの噛合部Pの水平方向位置に対応する部分に、ワーク取出し用の開口部16が設けられている。   As shown in FIG. 1 or 2, the main body 10 extends in the vertical direction from the bottom plate 13, the opposite machine end plates 11 extending in parallel to the vertical direction at a predetermined interval from the bottom plate 13, and the bottom plate 13. It consists of the bottom plate 13 and the back plate 12 in contact with any of the opposite machine end plates 11, and these are appropriately connected using bolts 14 and nuts 15. Both ends of the shaft S are pivotally supported by opposing machine end plates 11 extending in parallel at a predetermined interval. Further, as shown in FIG. 2, the back plate 12 is provided with an opening 16 for taking out a workpiece at a portion corresponding to the horizontal position of the meshing portion P of the processing drums LX and LY.

各加工ドラムLX,LY単体は、図1及び図2に示す様に、シャフトSを中心に、一方側又は他方側の歯車(GX又はGY)並びに第1及び第2のディスク(D1及びD2)が軸心を共通にして並列設置されたものからなるところ、図3〜5図及び図7〜9に示す様にそれぞれのディスク及び歯車には、シャフト挿通孔17のほか、シャフトSの軸方向に設けられたキー溝に合致する寸法のキーKが設けられているほか、互いに平行かつシャフトSとも平行な2本の補助シャフトを通す為の補助孔18が設けられており、各ディスク及び歯車の位置ずれが生じない様になっている。各ディスク及び歯車自体の構成については後記する。   As shown in FIG. 1 and FIG. 2, each processing drum LX, LY has a gear S (GX or GY) and first and second disks (D1 and D2) on one side or the other side around the shaft S. Are arranged in parallel with a common shaft center. As shown in FIGS. 3 to 5 and FIGS. 7 to 9, the discs and gears have shaft insertion holes 17 as well as the axial direction of the shaft S. In addition to a key K having a size that matches a key groove provided in the shaft, an auxiliary hole 18 for passing two auxiliary shafts parallel to each other and parallel to the shaft S is provided. The position shift is not caused. The configuration of each disk and the gear itself will be described later.

本発明の各加工ドラムLX,LYはそれぞれ、相対する相手側の同種のディスクと互いに噛合して平板状の金属板を波型に形成すると共に送り動作を行なう第1のディスクD1と、相対する相手側の同種のディスクと互いに噛合して金属板に貫通孔を穿設すると共に送り動作を行なう第2のディスクD2とを、軸方向に交互に、或いは被加工物の幅や幅方向に穿設される貫通孔の数その他の要求仕様(製品加工仕様)に合わせて適宜順序で並列した状態で有している。
本実施例では、第1のディスクは厚さt=1mm、第2のディスクは厚さt=0.5mmとされ、図1に示す様に一方側の歯車GX又は他方側の歯車GYに引き続いてこれらの回転軸上に第1のディスクD1、第2のディスクD2、第1のディスクD1・・・第2のディスクD2、第1のディスクD1の順に交互に並列設置されている。尚本実施例では、シャフトS上に、第1のディスク1が33枚、第2のディスク2が32枚それぞれ交互に並列設置され、若干の遊びも含めてこれらにより一方側及び他方側の加工ドラムLX,LYを形成し、金属フィルタFの加工を行える様になっている。
Each of the processing drums LX and LY of the present invention is opposed to the first disk D1 that meshes with the opposite counterpart disk of the same type to form a flat metal plate into a corrugated shape and performs a feeding operation. The second disk D2, which is engaged with the same type of disk on the other side and drills through holes in the metal plate and performs the feeding operation, alternately in the axial direction or in the width or width direction of the workpiece. According to the number of through-holes provided and other required specifications (product processing specifications), they are arranged in an appropriate order.
In this embodiment, the thickness of the first disk is t = 1 mm, and the thickness of the second disk is t = 0.5 mm. Following the gear GX on one side or the gear GY on the other side, as shown in FIG. The first disk D1, the second disk D2, the first disk D1,... The second disk D2, and the first disk D1 are alternately arranged in parallel on these rotating shafts. In this embodiment, 33 first discs 1 and 32 second discs 2 are alternately arranged in parallel on the shaft S, and one side and the other side are processed by these including some play. Drums LX and LY are formed so that the metal filter F can be processed.

各ディスクD1,D2の機能・構成に関しより詳細に説明すると、図3又は図7に例示される、外周上に先端が尖鋭(角錐形状又は円錐形状その他)に形成された突起(刃)3を有し互いに噛合して相対する第1のディスクD1は、突起3によって被加工物Wに貫通孔Ha,Hbを穿設し(図11又は図12参照)、その周りに突出部4を形成するために機能する一方、図4又は図8に例示される、外周上に波形の歯(成型歯)6を有し互いに噛合して相対する第2のディスクD2は、各ディスクの噛合部Pに供給される平板状の被加工物Wを挟み込んで逐次波型を形成して行く為に機能する。第1のディスクD1及び第2のディスクD2共に、本実施例では耐久性を考慮して焼入れ鋼材からなるものを使用している。
なお、一方側及び他方側の歯車GX,GYには、従来知られた例同様に外周上に伝達歯Tが適宜配設され、これらにより加工ドラムLX,LYの駆動或いは回転を確実なものとしている。
The functions and configurations of the disks D1 and D2 will be described in more detail. A protrusion (blade) 3 having a sharp tip (pyramidal shape or conical shape or the like) formed on the outer periphery, illustrated in FIG. 3 or FIG. The first disk D1 that is engaged and opposed to each other has through-holes Ha and Hb formed in the workpiece W by the protrusions 3 (see FIG. 11 or 12), and the protrusions 4 are formed around the holes. On the other hand, the second disk D2 having a corrugated tooth (molded tooth) 6 on the outer periphery and opposed to each other as illustrated in FIG. 4 or FIG. It functions to form a sequential wave pattern by sandwiching the flat plate-like workpiece W to be supplied. In this embodiment, both the first disk D1 and the second disk D2 are made of hardened steel in consideration of durability.
In addition, the transmission teeth T are appropriately disposed on the outer circumference of the gears GX and GY on the one side and the other side as in the conventionally known examples, thereby ensuring the driving or rotation of the processing drums LX and LY. Yes.

図3〜6に示す組のディスクと歯車の例(タイプA)の場合、各ディスクD1,D2および各歯車GX,GYの円周上にはそれぞれ、回転角およそ6°ピッチで60個の突起3及び凹部5、成型歯6並びに伝達歯Tが配列されている。図7〜10に示す組のディスクと歯車の例(タイプB)の場合、これらそれぞれの配列ピッチはおよそ4°となり、突起3及び凹部5、成型歯6並びに伝達歯Tの数がそれぞれ90個となる。尚タイプA、タイプBいずれの場合であっても、突起3の形状は四角錐形状をなしており、図3又は図7に示す方向に限らず、これを円周方向から視た場合においても、先端は尖鋭に形成されている。   In the case of the set of discs and gears shown in FIGS. 3 to 6 (type A), there are 60 protrusions on the circumferences of the discs D1 and D2 and the gears GX and GY at a rotation angle of about 6 °. 3 and the recessed part 5, the molding tooth 6, and the transmission tooth T are arranged. In the case of the pair of discs and gears shown in FIGS. 7 to 10 (type B), the arrangement pitch of each is about 4 °, and the number of protrusions 3 and recesses 5, molding teeth 6 and transmission teeth T is 90. It becomes. In either case of type A or type B, the shape of the protrusion 3 is a quadrangular pyramid shape, not only in the direction shown in FIG. 3 or FIG. 7, but also when viewed from the circumferential direction. The tip is sharply formed.

図3又は図7(タイプA,タイプB)に例示される、貫通孔Ha,Hbを穿設するための第1のディスクD1は、組立状態では凹部5が相対するディスクD1の突起3を受容する形で互いに噛合している(図6及び図10参照)。尚相対する各ディスク及び歯車は、互いに噛合させる必要上、タイプAに係る(図3〜図5)のディスク及び歯車のセットでは、図6に示す様に、相対する2枚のディスクと歯車は回転角で約3°互いにずれた状態で組み合わされている。又タイプBに係る(図7〜図9)のディスク及び歯車のセットでは、図10に示す様に、相対する2枚のディスクと歯車は回転角で約2°互いにずれた状態で組み合わされている。
ここで、図10に示す様にタイプBの第1のディスクD1の外周における、突起3及び凹部5以外の部分は、側面から見たとき、第2のディスクD2の成型歯6を含む波型形状に対応した波型形状に形成されている。この例では、金属板に形成される波型の各頂部間の距離(波長に相当)はおよそ4°ピッチ、即ち、例えばディスク直径をφ=66mmとすれば約2.3mmとなっている。
尚本実施例の加工装置1では、相対する各ディスク及び各歯車の中心軸間距離は適宜微調節可能な構造になっており、板厚等に応じこれを調節することで、被加工物Wに穿設される貫通孔Ha,Hbの大きさや被加工物Wに形成される突出部4の高さを変更することができる。
The first disk D1 for piercing through holes Ha and Hb illustrated in FIG. 3 or FIG. 7 (type A and type B) receives the protrusion 3 of the disk D1 with the recess 5 facing in the assembled state. (See FIGS. 6 and 10). In addition, since it is necessary to make each opposing disk and gear mesh with each other, in the set of the disk and gear according to type A (FIGS. 3 to 5), as shown in FIG. They are combined with a rotational angle of about 3 °. Also, in the set of discs and gears according to type B (FIGS. 7 to 9), as shown in FIG. 10, the two opposing discs and gears are combined in a state of being shifted from each other by about 2 ° in rotation angle. Yes.
Here, as shown in FIG. 10, the portion other than the protrusions 3 and the recesses 5 on the outer periphery of the type B first disk D1 includes the molding teeth 6 of the second disk D2 when viewed from the side. A corrugated shape corresponding to the shape is formed. In this example, the distance (corresponding to the wavelength) between the tops of the corrugations formed on the metal plate is about 4 ° pitch, that is, about 2.3 mm when the disk diameter is φ = 66 mm, for example.
In the processing apparatus 1 of the present embodiment, the distance between the central axes of the respective discs and gears can be finely adjusted as appropriate, and the workpiece W can be adjusted by adjusting the distance according to the plate thickness or the like. It is possible to change the size of the through holes Ha and Hb drilled in and the height of the protrusion 4 formed on the workpiece W.

又図6及び図10に示す様に、第1のディスクD1に並列して配置される第2のディスクD2の凹凸の位置関係は、第1のディスクD1と丁度逆とされていることより、加工後の金属板にはそれぞれ、波型の各頂部に穿設された貫通孔Ha,Hbの周りに形成される突出部4が、頂部から内向きに伸びるかたちに現われる(図11及び図12参照)。   Further, as shown in FIGS. 6 and 10, since the positional relationship of the unevenness of the second disk D2 arranged in parallel with the first disk D1 is just opposite to that of the first disk D1, Each of the processed metal plates has protrusions 4 formed around the through holes Ha and Hb drilled at the tops of the corrugations, extending inward from the tops (FIGS. 11 and 12). reference).

[動作]
以下では、本実施例の加工装置の動作について、図1及び図2を参照しながら説明する。
まず、不図示の駆動モータによってシャフトSに備えられたドリブンギアDGが駆動されると、これと同軸上にある一方側の加工ドラムLXが回転すると共に、このドラムLXと互いに噛合して相対する他方側の加工ドラムLYも連動して回転する。この様に本実施例では、ドリブンギアDGが回転することによって、相対する一方側の加工ドラムLXと他方側の加工ドラムLYとが噛合しながら回転するので、一方側の加工ドラムLXが駆動ドラム、他方側の加工ドラムLYが従動ドラムとなる。
[Operation]
Below, operation | movement of the processing apparatus of a present Example is demonstrated, referring FIG.1 and FIG.2.
First, when the driven gear DG provided on the shaft S is driven by a drive motor (not shown), the processing drum LX on one side coaxial with the shaft rotates, and meshes with the drum LX to face each other. The processing drum LY on the other side also rotates in conjunction with it. As described above, in this embodiment, when the driven gear DG rotates, the opposing one processing drum LX and the other processing drum LY rotate while meshing with each other, so that the one processing drum LX is driven by the driving drum. The other processing drum LY serves as a driven drum.

次に、これら一方側の加工ドラムLXと他方側の加工ドラムLYとの噛合部Pに、被加工部材としての平板状の金属板Wを挿入すると、この金属板Wには逐次、i)波型が形成されると共に、ii)形成された各波型の頂部に貫通孔Ha,Hbが穿設され、iii)並びにその周りに突出部4が形成されることとなる。噛合部Pにおける加工が済んだ金属板(金属フィルタF)は、背板12に開けられた開口部16を通って装置外部に引き出され、後段にある不図示の巻取装置へ順次送られ、そこでロール状に巻き取られる。
本実施例では、被加工物Wの一例として、常時排ガスに晒される点を踏まえて耐熱・耐酸性ステンレス鋼からなる幅約50mm、厚さ約40μmの連続供給可能な金属帯を用いている。これを加工することによって得られる金属フィルタFは、上記の通りDPF(ディーゼル微粒子除去装置)その他の排出ガス浄化装置に利用可能なものである。
Next, when a flat metal plate W as a member to be processed is inserted into a meshing portion P between the one processing drum LX and the other processing drum LY, i) a wave is sequentially applied to the metal plate W. As the mold is formed, ii) the through holes Ha and Hb are drilled at the top of each formed wave pattern, and iii) and the protrusion 4 is formed around it. The metal plate (metal filter F) that has been processed in the meshing portion P is pulled out of the apparatus through the opening 16 opened in the back plate 12, and sequentially sent to a winding device (not shown) in the subsequent stage, There it is wound up in a roll.
In this embodiment, as an example of the workpiece W, a metal strip made of heat-resistant and acid-resistant stainless steel having a width of about 50 mm and a thickness of about 40 μm is used in consideration of the constant exposure to exhaust gas. The metal filter F obtained by processing this can be used for DPF (diesel particulate removal device) and other exhaust gas purification devices as described above.

図11及び図12に示す様に、本発明の装置及び方法を用いて得られた金属フィルタFの波型の各頂部には、実質上正方形の貫通孔Ha,Hbが穿設され、縦横に多数配置されている。貫通孔Haは図面上、縁部に表面から内方に折曲されて突出する三角形状の4つの第1〜第4の突出部41〜44を持っている。また、貫通孔Hbは図面上、裏面から内方に折曲されて突起する三角形状の4つの第1〜第4の突出部41〜44を持っている。貫通孔Ha,Hbの大きさは、あまり小さいものとすれば、排ガスの通り道が狭められて、排出ガス浄化装置の排ガスの入口(IN)側と出口(OUT)側の排気圧力の差(差圧)が大きくなるため好適でない一方、大き過ぎ(例えば、正方形の一辺がおよそ0.8mm〜0.9mm程度)ればPM等の捕集能力が失われる。本実施例の装置を用いて得られる金属フィルタFでは、貫通孔Ha,Hbの大きさについては、正方形の一辺がおよそ0.1mm〜0.5mm程度に調整され、PMの捕集が効率良く行える様構成されている。   As shown in FIG. 11 and FIG. 12, substantially square through holes Ha and Hb are drilled at the tops of the corrugations of the metal filter F obtained by using the apparatus and method of the present invention, vertically and horizontally. Many are arranged. The through hole Ha has four triangular first to fourth projecting portions 41 to 44 that are bent inward from the surface and project inward at the edge portion in the drawing. Further, the through hole Hb has four triangular first to fourth protruding portions 41 to 44 that are bent inward from the rear surface and protruded in the drawing. If the sizes of the through holes Ha and Hb are too small, the passage of the exhaust gas is narrowed, and the difference (difference) in the exhaust pressure between the inlet (IN) side and the outlet (OUT) side of the exhaust gas purifier On the other hand, if the pressure is too large (for example, one side of the square is about 0.8 mm to 0.9 mm), the ability to collect PM and the like is lost. In the metal filter F obtained using the apparatus of the present embodiment, the size of the through holes Ha and Hb is adjusted so that one side of the square is about 0.1 mm to about 0.5 mm, and PM is efficiently collected. It is configured to do it.

又金属フィルタFに穿設される孔の間隔については、約0.2〜3.0mm程度とされている。このように構成することで、排ガスは、適宜排出ガス浄化装置の半径方向にも移動しながら、順次排出ガス浄化装置内を出口に向かって流れてゆくため、排ガスが浄化装置内部を通ずる距離を長くすることを可能ならしめている。更に単位面積あたりの穿孔数の異なる数種の金属フィルタを使用し、目が細かいものと粗いものの適宜を重ね合わせる(多層構造)ことで、より高いPM等の捕集効果を得ることができる。多層構造の一例としては、上記したタイプAに係る(図3〜図5)のディスク及び歯車のセットを組んだ加工装置1の上に、タイプBに係る(図7〜図9)のディスク及び歯車のセットを組んだ加工装置を備え、双方の加工装置に金属板を供給して貫通孔の大きさ又は貫通孔の穿設された間隔が互いに相異なる2枚の加工済み金属板を得、これらを層状に重ね合わせた上これをロール状に巻き上げてフィルタセルを形成し、その中心軸方向に排ガスが入ってくるようこれを排出ガス浄化装置内に取付けて使用する類のものが挙げられる。本発明の装置及び方法を用いて得られた金属フィルタは、排出ガス浄化装置のPM捕集性能向上及びその小型軽量化に大きな寄与を果たすものである。   The interval between the holes formed in the metal filter F is about 0.2 to 3.0 mm. By configuring in this way, the exhaust gas flows in the exhaust gas purification device sequentially toward the outlet while appropriately moving in the radial direction of the exhaust gas purification device. It is possible to make it longer. Furthermore, by using several types of metal filters having different numbers of perforations per unit area and appropriately superposing fine ones and coarse ones (multilayer structure), a higher collection effect such as PM can be obtained. As an example of the multi-layer structure, a disk of type B (FIGS. 7 to 9) and a processing apparatus 1 in which a set of the disk and gears of type A (FIGS. 3 to 5) are assembled and Provided with a processing device assembled with a set of gears, supply metal plates to both processing devices to obtain two processed metal plates with different sizes of through holes or intervals between the through holes, These are stacked in layers and then rolled up into a filter cell to form a filter cell, which is attached to the exhaust gas purifier so that the exhaust gas enters the central axis direction. . The metal filter obtained by using the apparatus and method of the present invention greatly contributes to improving the PM collection performance of the exhaust gas purifying apparatus and reducing its size and weight.

このように、本発明によれば、波型の形成並びに貫通孔の穿設及びその周りの突出部の形成を、互いに噛合して相対する一方側及び他方側の加工ドラムの噛合部に被加工物を供給するだけで行える様構成したので、当該加工装置の構成を簡素化し、装置自体のコストを低減できる。
又位置検出等を行なう為のセンサが不要であるほか、相対する一方側と他方側の加工ドラムLX,LYを、単一の駆動モータによって駆動できる上、駆動モータの回転速度が変動しても、確実かつ正確に金属板に貫通孔を穿孔できるため、電気的制御を簡素化できると共に制御用部品等の点数を低減できるので、この面のコストも低減できる。
その他、本発明によれば装置の小型化を図れる上、故障の発生を押え、長寿命化を図ることができ、維持保守を容易にすることができる。
更に、金属板を送りながら同時に円滑に穿孔を行うことができるので、加工時間を短縮化することもできる。
As described above, according to the present invention, the formation of the corrugation and the formation of the through hole and the formation of the protruding portion around the corrugated portion are processed on the meshing portions of the processing drums on one side and the other side that are meshed with each other. Since it has been configured so that it can be performed simply by supplying an object, the configuration of the processing apparatus can be simplified and the cost of the apparatus itself can be reduced.
In addition to the need for a sensor for position detection, the opposing processing drums LX and LY can be driven by a single drive motor, and even if the rotational speed of the drive motor varies. Since the through-hole can be drilled in the metal plate reliably and accurately, the electrical control can be simplified and the number of control parts can be reduced, so that the cost of this surface can be reduced.
In addition, according to the present invention, the apparatus can be reduced in size, the occurrence of a failure can be suppressed, the life can be extended, and the maintenance can be facilitated.
Furthermore, since the perforation can be performed smoothly while feeding the metal plate, the processing time can be shortened.

尚、本発明は上記実施例に限定されず、種々の設計事項の変更が可能である。
例えば、上記実施例では、加工ドラムLX,LYの駆動はドリブンギアDGを通じて行なっていたが、駆動方式はこれに何ら限定されず、シャフトSの一方又は双方に駆動モータの出力軸を直結して直接駆動しても良い。又ドリブンギアの代わりに伝動ベルト、チェーン等の手段を利用しても構わない。更に、上記実施例の加工ドラムLX,LYにはそれぞれ、一方側又は他方側の歯車GX,GYが含まれていたが、これらを省略し、相対して噛合する第1のディスクD1と第2のディスクD2の組合せだけから加工ドラムを構成した場合であっても、別段問題なく加工ドラムを駆動して被加工物を加工できる。
In addition, this invention is not limited to the said Example, A change of various design matters is possible.
For example, in the above embodiment, the processing drums LX and LY are driven through the driven gear DG, but the drive system is not limited to this, and the output shaft of the drive motor is directly connected to one or both of the shafts S. It may be driven directly. In addition, means such as a transmission belt and a chain may be used instead of the driven gear. Further, the processing drums LX and LY of the above embodiment include gears GX and GY on one side or the other side, respectively, but these are omitted, and the first disk D1 and the second disk that are meshed with each other. Even when the machining drum is configured only from the combination of the disks D2, the workpiece can be machined by driving the machining drum without any problem.

上記実施例によれば加工後の金属フィルタFには、波形の各頂部に穿設された貫通孔Ha,Hbの周りに形成される突出部4は頂部から内向きに伸びているが、突起3や凹部5の形状を適宜変更したり、或いは並列して配置される第1のディスクD1と第2のディスクD2の凹凸の位置関係をずらしたりすることにより、突出部4を頂部から外向きに形成することも可能である。
第1のディスクD1又は第2のディスクD2の円周上に配される突起3又は成型歯6の数も、上記の値に限定されず、これらの配列ピッチを適宜変更して、所望の間隔の貫通孔或いは波型を被加工物に形成・穿設することが可能である。突起3や凹部5、或いは成型歯6自体の形状も、上記各例に挙げたものに限定されず、製品として求められる被加工物の最終的な仕様に応じて適宜変更可能である。例えば、突起3の形状は、図13(A)に示す形状の突出部が被加工物W上に得られる様な先端形状(上記実施例において使用)に代えて、同(B)に示す形状の突出部が被加工物W上に得られる様な先端形状としても良い。又角錐状のものに限定されず円錐状のものであっても良い他、尖鋭な形状であれば特に限定されない。各ディスクD1,D2の厚さも上記の値に限定されない。
According to the above embodiment, in the processed metal filter F, the protrusions 4 formed around the through holes Ha and Hb drilled at the tops of the corrugations extend inward from the tops. 3 or the shape of the recess 5 is appropriately changed, or the positional relationship of the unevenness of the first disk D1 and the second disk D2 arranged in parallel is shifted, so that the protrusion 4 is directed outward from the top. It is also possible to form it.
The number of protrusions 3 or molding teeth 6 arranged on the circumference of the first disk D1 or the second disk D2 is not limited to the above value, and the desired pitch can be changed by appropriately changing the arrangement pitch. Can be formed and drilled in the workpiece. The shapes of the protrusions 3, the recesses 5, or the molding teeth 6 themselves are not limited to those described in the above examples, and can be appropriately changed according to the final specifications of the workpiece required as a product. For example, the shape of the protrusion 3 is the shape shown in FIG. 13B instead of the tip shape (used in the above embodiment) such that the protruding portion having the shape shown in FIG. It is good also as a front-end | tip shape that the protrusion part of this is obtained on the to-be-processed object W. Moreover, it is not limited to a pyramid shape, and may be a cone shape, and is not particularly limited as long as it has a sharp shape. The thickness of each disk D1, D2 is not limited to the above value.

さらに、相対する第1のディスクの一方側又は他方側のいずれかに突起3を設けず凹部5のみを設ける構成としても、波型と貫通孔と突出部を備えた金属フィルタの製造は可能であるし、第1或いは第2のディスクの円周全部には突起3、凹部5或いは成型歯6を設けず、間欠的或いは一部のみに設ける構成としても、被加工物Wの加工をなし得る。各ディスクの側面形状も、円形のものに限定されず、種々の多角形状その他変形形状として構わない。
各加工ドラムLX,LYの回転軸方向に並列配置される第1及び第2のディスクの配列順序に関し、上記実施例では第1のディスクD1と第2のディスクD2とを交互に配置していたところ、配列順序については勿論これに限定されることはなく、被加工物に対する要求仕様に応じて種々の配列をなし得る。各加工ドラムを構成するディスクの種類も、上記実施例の様に2種類に限定されるものではない。
Furthermore, a metal filter having a corrugated shape, a through hole, and a protruding portion can be manufactured even if only the concave portion 5 is provided on either one side or the other side of the opposed first disk. Further, the workpiece W can be processed even if the entire circumference of the first or second disk is not provided with the protrusions 3, the recesses 5, or the molding teeth 6 and is provided intermittently or only partially. . The side surface shape of each disk is not limited to a circular shape, and may be various polygonal shapes or other deformed shapes.
Regarding the arrangement order of the first and second disks arranged in parallel in the rotation axis direction of the respective processing drums LX and LY, the first disk D1 and the second disk D2 are alternately arranged in the above embodiment. However, the arrangement order is of course not limited to this, and various arrangements can be made according to the required specifications for the workpiece. The types of disks constituting each processing drum are not limited to two as in the above embodiment.

被加工物に関しても、被加工物たる金属板の板厚は40μmに限定されず、所望の板厚のものを加工できる。尚、上記した排出ガス浄化装置に使用する金属フィルタを製造するに当たっては、加工刃たる突起3の耐久性その他加工の容易性及び加工後の製品の強度等を勘案すれば、およそ10μmから80μmの材料が好ましい。金属板の幅も50mmに何ら限定されず、所望の寸法の金属板を加工できる。金属フィルタに穿設される孔の大きさについても特に限定はなく、例えば排出ガス浄化装置のIN側とOUT側の間に生じる差圧と、PMの低減効果との兼ね合いその他を考慮して最適な値を選択すれば良い。排出ガス浄化装置の仕様、適合条件その他についても特に制限はない。又上記実施例では被加工物の用途として、排出ガス浄化装置用金属フィルタを挙げたが、用途は特にこれに限定されることはない。   Regarding the workpiece, the thickness of the metal plate as the workpiece is not limited to 40 μm, and a desired thickness can be processed. In manufacturing the metal filter used in the exhaust gas purifying apparatus described above, considering the durability of the projection 3 as a processing blade, the ease of processing, the strength of the product after processing, and the like, the thickness is about 10 μm to 80 μm. Material is preferred. The width of the metal plate is not limited to 50 mm, and a metal plate having a desired dimension can be processed. There is no particular limitation on the size of the hole drilled in the metal filter. For example, it is optimal in consideration of the balance between the differential pressure generated between the IN side and the OUT side of the exhaust gas purifying device and the PM reduction effect, etc. You can select the correct value. There are no particular restrictions on the specifications, conforming conditions, etc. of the exhaust gas purification device. Moreover, although the metal filter for exhaust gas purification apparatuses was mentioned as an application of a workpiece in the said Example, an application is not specifically limited to this.

その他、各ディスク、歯車或いは被加工物の材質についても、上記実施例に挙げたものに限られず、種々のものを使用し得るほか、本発明の加工装置は、図1又は図2に示される状態の他、これを横転させた状態で運転しても、被加工物を加工できることは言うまでもない。   In addition, the material of each disk, gear, or workpiece is not limited to that described in the above embodiment, and various materials can be used. The processing apparatus of the present invention is shown in FIG. 1 or FIG. It goes without saying that the workpiece can be machined even if it is operated while being rolled over in addition to the state.

本発明の加工装置の正面図である。It is a front view of the processing apparatus of this invention. 本発明の加工装置の右側面図である。It is a right view of the processing apparatus of this invention. 第1のディスクの一例を示す図である。It is a figure which shows an example of the 1st disk. 第2のディスクの一例を示す図である。It is a figure which shows an example of the 2nd disk. 歯車の一例を示す図である。It is a figure which shows an example of a gearwheel. 第1のディスクと第2のディスクとが噛み合った様子の一例を示す図である。It is a figure which shows an example of a mode that the 1st disk and the 2nd disk meshed | engaged. 第1のディスクの別の例を示す図である。It is a figure which shows another example of the 1st disk. 第2のディスクの別の例を示す図である。It is a figure which shows another example of the 2nd disk. 歯車の別の例を示す図である。It is a figure which shows another example of a gearwheel. 第1のディスクと第2のディスクとが噛み合った様子の別の例を示す図である。It is a figure which shows another example of a mode that the 1st disk and the 2nd disk meshed | engaged. 本発明の加工装置によって得られる金属フィルタの外観斜視図である。It is an external appearance perspective view of the metal filter obtained by the processing apparatus of this invention. 本発明の加工装置によって得られる金属フィルタの構成を示す側面図である。It is a side view which shows the structure of the metal filter obtained by the processing apparatus of this invention. 貫通孔の拡大図であって、貫通孔の穿設と同時にその周囲に折曲されて形成される突出部が有すべき輪郭形状を示す図である。It is an enlarged view of a through-hole, and is a view showing a contour shape that should have a protruding portion formed by being bent around the through-hole at the same time.

符号の説明Explanation of symbols

D1 第1のディスク
D2 第2のディスク
LX 一方側の加工ドラム
LY 他方側の加工ドラム
DG ドリブンギア
F フィルタ
GX 一方側のギア
GY 他方側のギア
Ha 貫通孔
Hb 貫通孔
K キー部
P 噛合部
S シャフト
T 伝達歯
W 被加工物
1 加工装置
3 突起
4 突出部
5 凹部
6 成型歯
10 本体
11 機械端板
12 背板
13 底板
14 ボルト
15 ナット
16 開口部
17 シャフト挿通孔
18 補助孔
41 第1の突出部
42 第2の突出部
43 第3の突出部
44 第4の突出部
D1 1st disc D2 2nd disc LX One side processing drum LY The other side processing drum DG Driven gear F Filter GX One side gear GY The other side gear Ha Through hole Hb Through hole K Key part P Engagement part S Shaft T Transmission tooth W Work piece 1 Processing device 3 Protrusion 4 Protruding part 5 Recessed part 6 Molded tooth 10 Main body 11 Machine end plate 12 Back plate 13 Bottom plate 14 Bolt 15 Nut 16 Opening portion 17 Shaft insertion hole 18 Auxiliary hole 41 1st Projection 42 Second Projection 43 Third Projection 44 Fourth Projection

Claims (2)

連続供給される平板状の被加工物を加工するための装置であって、
本体上に軸支され、所定間隔をあけて相対する1対のシャフトと、
前記各シャフトに軸心を共通にして取り付けられ、前記シャフト上に所定の順序でそれぞれ並列配置された、
外周上に先端が尖鋭に形成された突起を有し互いに噛合して相対する少なくとも1対の第1のディスクと、
外周上に波形の歯を有し互いに噛合して相対する少なくとも1対の第2のディスクと、からなり、
前記各ディスクの噛合部に供給される平板状の被加工物を挟み込んで波型を形成しながら、前記被加工物に貫通孔を穿設して行くことを特徴とする平板状被加工物の加工装置。
An apparatus for processing a plate-like workpiece to be continuously supplied,
A pair of shafts pivotally supported on the body and facing each other at a predetermined interval;
Attached to each shaft with a common axis, and arranged in parallel on the shaft in a predetermined order,
At least one pair of first disks having protrusions formed sharply on the outer periphery and meshing with each other and facing each other;
Comprising at least one pair of second discs having corrugated teeth on the outer circumference and facing each other in mesh with each other,
A plate-like workpiece having a through-hole drilled in the workpiece while forming a corrugation by sandwiching the plate-like workpiece supplied to the meshing portion of each disk. Processing equipment.
排出ガス浄化装置に使用される金属フィルタを製造するための方法であって、
本体上に軸支され、所定間隔をあけて相対する1対のシャフトと、
前記各シャフトに軸心を共通にして取り付けられ、前記シャフト上に所定の順序でそれぞれ並列配置された、
外周上に先端が尖鋭に形成された突起を有し互いに噛合して相対する少なくとも1対の第1のディスクと、
外周上に波形の歯を有し互いに噛合して相対する少なくとも1対の第2のディスクと、からなる、平板状の被加工物を加工する手段の前記各ディスクの噛合部に、平板状の被加工物を挟み込んで波型を形成しながら、前記被加工物に貫通孔を穿設して行くことを特徴とする金属フィルタの製造方法。
A method for producing a metal filter used in an exhaust gas purification device,
A pair of shafts pivotally supported on the body and facing each other at a predetermined interval;
Attached to each shaft with a common axis, and arranged in parallel on the shaft in a predetermined order,
At least one pair of first disks having protrusions formed sharply on the outer periphery and meshing with each other and facing each other;
A flat plate-like engagement portion of each disk of a means for processing a flat plate-like workpiece, which has corrugated teeth on the outer periphery and is opposed to at least one pair of second disks engaged with each other. A method of manufacturing a metal filter, wherein a through hole is formed in the workpiece while forming a corrugation by sandwiching the workpiece.
JP2003375493A 2003-11-05 2003-11-05 Apparatus for working plate-shaped work, and method for manufacturing metallic filter Pending JP2005138128A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005177802A (en) * 2003-12-18 2005-07-07 Ooden:Kk Rotary press working apparatus and method
CN109153041A (en) * 2016-05-03 2019-01-04 谢德尔创新研究与发展有限公司 Circular screen and its manufacturing device
WO2020220825A1 (en) * 2019-04-30 2020-11-05 南京联众工程技术有限公司 Corrugated steel sheet rolling punching machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005177802A (en) * 2003-12-18 2005-07-07 Ooden:Kk Rotary press working apparatus and method
CN109153041A (en) * 2016-05-03 2019-01-04 谢德尔创新研究与发展有限公司 Circular screen and its manufacturing device
CN109153041B (en) * 2016-05-03 2021-10-22 谢德尔创新研究与发展有限公司 Circular sieve and manufacturing device thereof
WO2020220825A1 (en) * 2019-04-30 2020-11-05 南京联众工程技术有限公司 Corrugated steel sheet rolling punching machine

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