EP3401032A1 - Outil composite et procédé de fabrication d'un élément en tôle - Google Patents

Outil composite et procédé de fabrication d'un élément en tôle Download PDF

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Publication number
EP3401032A1
EP3401032A1 EP18171616.8A EP18171616A EP3401032A1 EP 3401032 A1 EP3401032 A1 EP 3401032A1 EP 18171616 A EP18171616 A EP 18171616A EP 3401032 A1 EP3401032 A1 EP 3401032A1
Authority
EP
European Patent Office
Prior art keywords
die
cutting edge
punch
holder
sheet metal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP18171616.8A
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German (de)
English (en)
Other versions
EP3401032B1 (fr
Inventor
Valeri BAUMANN
Martin Heckmann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lapple Automotive GmbH
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Lapple Automotive GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lapple Automotive GmbH filed Critical Lapple Automotive GmbH
Priority to HRP20221138TT priority Critical patent/HRP20221138T1/hr
Priority to RS20220849A priority patent/RS63631B1/sr
Publication of EP3401032A1 publication Critical patent/EP3401032A1/fr
Application granted granted Critical
Publication of EP3401032B1 publication Critical patent/EP3401032B1/fr
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Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D24/00Special deep-drawing arrangements in, or in connection with, presses
    • B21D24/04Blank holders; Mounting means therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • B21D22/06Stamping using rigid devices or tools having relatively-movable die parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/001Shaping combined with punching, e.g. stamping and perforating

Definitions

  • the invention relates to a composite tool according to the preamble of claim 1 and a manufacturing method according to the preamble of claim 15.
  • Composite tools and in particular overall composite tools are usually characterized in that at least two technologically different machining processes are performed in one tool and in one press stroke. In other words, multiple operations or functions are integrated into a tool or machining step.
  • Commonly composite tools are used mainly for geometrically simple components, which are usually made of a metal strip.
  • the use of Intelverbundtechnikmaschineen is not common.
  • Body panels are typically manufactured in a series of operations of drawing, trimming, punching, and finishing in multiple dies or tool stages.
  • the finished molding can in particular represent a bending operation.
  • drawing the component base from a flat sheet metal blank is the first operation in the manufacturing process with line or transfer tools.
  • the drawing is typically a deep drawing, stretch drawing, or combined operation a tool. Subsequently, in operations separate from the drawing, the further steps are carried out such as punching, cutting and finishing.
  • Subsequent or finished molds are also understood to mean shaping operations, usually in the last tool stage.
  • a process of post-forming or finish-forming represents the folding.
  • the edge of the drawn and trimmed sheet metal part is "bent" by about 90 °.
  • Beveled shelves on sheet metal parts serve e.g. as Fügeflansche or as a preform for a crimping or Rollfalzoperation in shell, where the item is joined with others to an assembly. In most cases, the folding takes place in the last operation.
  • FIG. 16A schematically shows a known from the prior art operation sequence pull-trimming-folding on a body component K.
  • the Figures 16A and 16B show in each case the simple case in which all operations in the direction of a press can be performed.
  • a tool element bending strip
  • post-forming or finish-forming are, for example, the reference or calibration.
  • an already formed component is acted upon in order to locally influence its geometry.
  • imprints are introduced or radii are reduced.
  • the invention has the object to achieve a reduction in the total number of tools required for the production of a sheet metal component and this reduction in equipment costs and the development and procurement times and to shorten process chains.
  • the translationally adjustable blank holder secures the defined position and orientation of the waste piece to be separated in cooperation with the at least two-part die and, through its adjustability relative to the punch, ensures the integration of a cutting operation into the press stroke.
  • a “pressing of the two-part die and the punch against each other” is understood in particular to mean that the two-part die and the punch are displaced toward one another under the action of an adjusting force applied by a press (equipped with the composite tool) and an actual pressing of at least one Part of the at least two-part die against the stamp only with a time end of the drawing process takes place.
  • the outer die is pressed against the blank holder and a pressing of the inner die against the punch takes place only with the end of the drawing process.
  • the fact that the inner die and the outer dies on the first structure are adjustable relative to each other includes both that the inner die is adjustable relative to the outer die, and that the outer die is adjustable relative to the inner die. Due to the adjustability of the inner and outer matrices relative to each other on the first structure as well as through the interaction with the adjustable plate holder of the second structure, a separation of the waste piece can be realized in a particularly simple manner via the press stroke.
  • the outer die of the first structure may at least partially surround the inner die.
  • the outer die has a first form-fitting region and the blank holder has a second form-fitting region.
  • the scrap piece of the sheet metal blank is deformed (locally) during pressing via the first and second form-fit regions of the outer die and so that at least one region of the scrap piece engages positively in at least one of the first and second form-fitting regions and / or at least one of the first and second form-fitting regions engages positively in the waste piece.
  • the first and second positive locking areas can thus serve to fix the waste piece between the sheet holder and the outer die during pressing, although this is not mandatory.
  • the first and second positive-locking regions can be used, for example, as Projections and / or depressions may be formed. For example, a bulge is provided on the outer die for producing a bead corresponding thereto at the waste piece of the sheet metal blank.
  • the composite tool is thus adapted to simultaneously use a pressing force applied for forming the sheet metal blank to separate an outer edge of the sheet metal blank as a piece of waste and thus to trim the sheet metal blank. Possibly.
  • the edge of the sheet metal component is also finished, but at least deformed.
  • trimming and e.g. an edge bending or folding. Consequently, the first structure and the second structure can not only be set up with the pressing of the die and the punch against each other and also separate an outer edge of the sheet metal blank as a waste piece. Rather, the first structure and the second structure may also be arranged to reshape an edge portion of the sheet metal component on which a separation edge resulting from the separation of the waste piece is formed before or after the separation of the waste piece.
  • the edge portion of the sheet metal component, on which the separating edge is present bent before separating the waste piece or folded after the separation of the waste piece.
  • a press on which the composite tool is equipped with the first and second structures is then the sole drive for all tool functions, i. There are no other hydraulic or other actuators used to realize the trimming and finish molding.
  • At least one follow-up operation in the drawing tool can be integrated via the relatively adjustable inner and outer dies.
  • at least an external trimming of the sheet metal component is integrated into the drawing stage. This may in particular be a circumferential trimming, thus a complete trimming. It is also conceivable, however, to carry out only a first segment trimming in the drawing tool, which would be possible, for example, in the special case of pulling with open heads. Pulling and trimming are basically done in a continuous stroke of the composite tool.
  • the generated cut or trim edge can both represent the contour of the finished part, as well as in other operations, such as a folding or post-forming, further processed.
  • the composite tool according to the invention makes it possible to reduce the number of tools for the production of a sheet metal component by at least one operation.
  • the invention is in this case e.g. not limited to body parts for motor vehicles, but also extends to the production of other sheet metal components, in particular sheet metal components made of steel, aluminum or other materials.
  • edge trimming of the sheet metal blank is also to be separated from the setting of a relief slot in an internal waste area of the component, e.g. in a window opening.
  • a relief cut is raised during forming, which favors the material flow from "inside out".
  • this is only a linear cut, i. no trimming operation.
  • the area of the wound relief cut is cut out only in a downstream operation. Consequently, this is not the integration of a trim operation into the puller.
  • the composite tool integrates a circumferential outer component truncation in the drawing stage. Further operations may be integrated in possible developments in the drawing stage. These are e.g. to the integration of pulling, cutting and bending or pulling, cutting, folding and stamping. This makes it possible, for example, to realize the entire production sequence of a sheet metal component in the composite tool and in a press stroke converted therewith.
  • the proposed solution also differs from follow-on composite tools, which are characterized in that the manufacture of the components from a sheet metal strip (from the coil) takes place, which is pushed or pulled stepwise through a sequence of several tool stages. The finished component is only separated from the strip in the last step.
  • follow - on tools are used in usually only small to medium-sized, geometrically simple components manufactured in large quantities.
  • the composite tool hereby typically forms a component-specific pressing tool in which a sheet metal blank is formed globally. This is followed by a separation, preferably a shear cutting on the circumference of the three-dimensionally shaped geometry, no laser or water jet cutting in the horizontal plane.
  • the sheet metal component is not cut out, but a piece of waste cut from the sheet metal blank.
  • the blank holder on the second structure is adjustable relative to the punch in a loading position on the outer die.
  • the then occupied insertion position of the sheet metal blank is to be arranged with a peripheral portion on the sheet holder.
  • the sheet holder is adjustable relative to the punch in a different holding position to the insertion position, in which the separated from the sheet blank waste between the outer die and the blank holder is held.
  • the blank holder is displaced from the loading position under the action of the first structure and in particular of the outer die displaced with the first structure.
  • the waste piece of the sheet metal blank provided between the outer die and the adjustable sheet holder is hereby reshaped as required.
  • the separated waste piece is held in a defined position at the end of the press stroke by the plate holder which can be adjusted relative to the punch and can be displaced relative to the finished sheet metal component. This is particularly advantageous with regard to the removal of the waste piece from the composite tool.
  • the proposed composite tool is set up to simultaneously use a pressing force applied to reshape the sheet metal blank and thus also the press stroke to separate the piece of waste and, if necessary, to shape the edge of the sheet metal component.
  • the translucent adjustment of the first structure and the second structure toward one another can also lead to the sheet metal holder relative to the stamp and / or die inner and outer matrices are adjusted relative to each other.
  • the blank holder is thus not power-operated by an additional drive, for example, during the press stroke relative to the punch adjustable, but solely by the pressing force.
  • a relative movement of the plate holder to the stamp is thus caused by the adjustment of the first and second structures toward each other and the thus realized press stroke.
  • An additional (motor) adjustment is not provided for this purpose. The same applies to the alternative or supplementary intended adjustment of inner and outer matrices relative to each other during the pressing.
  • a stamp structure is additionally provided on the second structure, which is arranged between the blank holder and an insertion region for a cutting edge of the first structure.
  • the stamp construction against this background is opposite to a hold-down of the first structure.
  • the stamp construction can be spaced apart from the stamp and at the same time from the sheet metal holder (transversely to the adjustment direction of the sheet metal holder). In an alternative embodiment variant, however, the stamp construction can also be an integral part of the stamp.
  • first structure and the second structure of the composite tool may be arranged to cut off the waste piece by shearing with the pressing of the die and the punch against each other.
  • At least two-part die in which an inner die and an outer die are adjustable relative to each other, may be formed in a variant for the separation of the waste piece on the outer die a cutting edge or mounted a cutting edge.
  • an edge of the outer die adjacent to the inner die forms a cutting edge for the separation of the waste piece.
  • the outer die will be here (optionally together with the opposite blank holder) adjusted during the Pressenhubs relative to the inner die.
  • a separate cutting edge or a cutting blade with such a cutting edge is mounted on the outer die.
  • a cutting edge (of a cutting knife) is provided on the first structure, relative to which the inner die of the at least two-part die is adjustably mounted on the first structure.
  • the inner die is displaced counter to the adjustment direction with respect to the cutting edge, so that the cutting edge separates the scrap piece on further adjustment of the first structure, optionally adjacent to forming the separating edge the inner matrix.
  • the cutting edge is formed in a variant with a cutting bar (a) simultaneously when pressing the die and the punch against each other acts as a folding edge or (b) during pressing of the die and the punch against each other cooperates with a counter-holder and then as a folding bar against this Counterholder acts.
  • the cutter bar is e.g. for folding an issued and / or multi-stepped board when pressing the die and the punch against each other.
  • a cutting edge of the cutting bar has at least one first cutting edge section and at least one second cutting edge section, wherein, with respect to a direction pointing from the inner die to the outer die, the at least one first cutting edge section is on the inside and the at least one second cutting edge section is on the outside, such that an inner contour of the cutting edge and the at least one second cutting edge section define an outer contour of the cutting edge with the at least one first cutting edge section.
  • the protrusion of different cutting edge portions may prove to be particularly advantageous if two edge regions are to be provided on the component, of which an edge region is finished after drawing and trimming, while an adjoining edge region after pulling and trimming a laid-out board still a fold must be subjected. For these different edge areas then the movable cutting bar is designed accordingly different.
  • the at least one second cutting edge section of the cutting edge defining the outer contour projects with respect to the at least one first cutting edge section defining the inner contour, e.g. in an adjustment of the cutting edge, in which the cutting edge is adjusted against each other during the pressing of the die and the punch.
  • the at least one second cutting edge section of the cutting edge defining the outer contour faces the at least one first cutting edge section defining the inner contour, depending on the component geometry, process, sheet metal material and thickness, for example. by 0.5 mm to 3.0 mm before.
  • a board in the range of 0.7 mm to 1.4 mm is provided.
  • a cooperating with the cutting bar counter-holder may further be formed and provided, for a transition region of the cutting edge, where the cutting edge of the at least one first cutting edge portion merges into the at least one second cutting edge portion to act as a counter blade when pressing the die and the punch against each other.
  • a counter holder interacting with the cutting bar can be designed and provided to be displaced against one another by the cutting edge abutting the at least one first cutting edge section when the die and the punch are pressed together, after by means of the at least one second cutting edge section a trimming of the sheet metal blank was made. After completion of the trimming in a second edge regions and a transition region, the cutting edge therefore sits in the here first edge region on the anvil and begins to displace this with advancing press stroke against a defined force down.
  • the cropping in the first edge area is performed in advance and then peels over the transition edge area. Finally, the second edge area is cut and folded.
  • a cutting insert may be provided on a top or bottom blade at a transition region.
  • the first structure and the second structure may be further configured in one embodiment, with the pressing of the dies and the stamp against each other at the edge portion of the sheet metal component to be produced to provide at least one embossing.
  • at least one embossed or stepped shaping surface for the sheet metal blank is provided, for example, on an optionally adjustable counterholder of the first or second structure, so that a corresponding embossing is present at the end of the press stroke on the finished molded edge section during the press stroke and the sheet metal blank inserted as intended in the composite tool.
  • a shaping surface for embossing can be provided, for example, on the first structure on a cutting, bending or stamping strip and / or on the second structure on the stamp.
  • the cutting edge of the first structure, relative to which the inner die is adjustably mounted may also be formed with a cutting strip which simultaneously acts as a folding edge and as a molding strip for providing the embossment when the die and the punch are pressed To provide a stamped board of the edge portion of the embossment.
  • an (embossing) insert can be provided on the first structure by means of which an embossment in the component surface (and thus not on an edge flange), in particular a door grip recess, is introduced during pulling or after completion of the drawing.
  • the integration of a stamping process for the production of a stamping in the component surface in the press stroke can thereby achieve facilitate higher surface quality.
  • the sheet metal blank is still to a certain extent under biaxial tension from the drawing process and to be provided with the embossment component surface is between the punch and the inner die held. This biaxial tensile stress superimposes the stress states that result from the embossing process in and around the embossment and reduces the influence of the different unwinding lengths over the embossment.
  • a punch for producing at least one hole on the sheet metal component is provided on the first structure.
  • the punch may in this case be provided for producing the at least one hole on the embossment produced by means of the insert.
  • the use is then e.g. mounted adjustably on the first structure, so that the insert after production of the embossment in a first adjustment phase during further pressing of the die and the punch against each other - and thus in a subsequent second Verstellphase - is displaced and the punch produces the at least one hole.
  • Embossing and perforation are thus also represented here by means of the composite tool in a press stroke.
  • the composite tool can be designed as an overall composite tool and / or can be set up and provided in particular for producing a flat body component for a motor vehicle.
  • An exemplary planar body component is for example a Dachbeplankung.
  • Another flat body component may be, for example, a door panel, in particular a door outer panel of a motor vehicle door.
  • Another aspect of the proposed solution relates to a method for producing a flat sheet-metal component by means of a press device, which comprises a first structure having a die and a second structure having a die.
  • the proposed method provides that with the pressing of the die and the punch against each other to form the sheet metal component by pulling, also separated an outer edge of the sheet blank as waste and thus within the compound tool also a trimming of the Sheet metal blanks is performed.
  • To pull the sheet metal blank at least one relative to the punch translationally adjustable blank holder is used, on which an outer edge of the sheet metal blank to be drawn is held.
  • the method uses an at least two-part die having an inner die and an outer die in which the inner die and the outer die on the first structure are adjustable relative to one another.
  • the outer die and the relative to the punch translationally adjustable blank holder are opposite to each other, the outer die and the blank holder between them hold when pressing the two-part die and the punch against each other the waste piece, which with the pressing of the die and the punch against each other on the outer edge of the drawn sheet blank is separated.
  • both a forming and a trimming is consequently implemented in a press stroke, the trimming being realized mechanically by means of the parts of the press device which are displaced relative to one another during pressing, without these having to be adjusted by means of their own adjusting drive.
  • a preforming is additionally provided in that, by pressing the die and the punch against each other, the edge portion of the sheet metal component on which there is a separating edge resulting from separation of the piece of waste is bent prior to separation of the piece of waste or folded after separation of the piece of waste.
  • a press may be used with a composite tool according to the invention, in particular be equipped.
  • the press equipped with the compound tool then drives the composite tool.
  • the Figure 15A shows a body component K in the form of a car roof paneling with a circumferential folded board.
  • the FIG. 15B shows a body component K in the form of a door outer panel for a motor vehicle door with a recessed grip M in herein formed holes L1 and L2 for the attachment of a door handle.
  • Details A and B in the FIG. 15B show on average the design of the different edges of the door outer panel including the flanges.
  • the conventional sequence of operations in the manufacture of such sheet metal components of FIGS. 15A and 15B consists of drawing, cutting and folding in typically four tools and, if necessary, in addition - in the case of the door outer panel - from embossing and punching. All Beschknkanten Schemee are more or less perpendicular to the working direction of the press device to be used. The bevelled areas are free of undercuts.
  • FIGS. 1 to 14 different variants are illustrated in order to produce a flat body part K or a modified body part K from a (blank) blank K 'in the form of a flat individual board.
  • FIGS. 1 . 1A , and 2A to 2F on the one hand and the Figures 3 and 4A to 4E, on the other hand, suggest pulling and complete trimming in a (total) composite tool W. The folding is done in a separate tool.
  • Figures 5 and 6A to 6G proposes pulling, complete trimming and circumferential folding in a further developed (total) composite tool W, ie the entire manufacturing process of the body component K takes place in the composite tool W.
  • a possible development aims at slightly different component geometries flared flanges KF according to FIG. 8 from. It includes drawing, complete trimming, folding and reshaping in one tool.
  • the post-forming refers to the setting of the flange angle in the closed tool, whereby a targeted compensation of the elastic Winkelfederfederonne when opening the tool is achieved.
  • Figures 10A and 10B proposes drawing, complete trimming, folding and embossing in a composite tool W, wherein flared flange portions KF have embossments P (cf. FIG. 9 ).
  • the embossing operation can be used simultaneously to set the flange angle (spring deflection compensation).
  • FIG. 11 illustrates the production of multi-stepped shelves by means of the composite tool W.
  • One in the Figures 12 and 13A to 13G illustrated composite tool W and thus implemented method provides pulling, Komplettberough, edging, embossing and punching, for example, for the production of a door outer panel of FIG. 15B , Bending is done here on straight and flared flanges. Embossing takes place in the component surface; may alternatively or additionally but (also) take place in the region of the flange.
  • the composite tool W comprises an upper structure O with a multi-part die 1 and a substructure U with a die 2 and a metal holder 3 adjustable therefor.
  • the composite tool W is equipped here with a press, wherein the upper structure O on a (press) tappet 7 of Press and the substructure U are attached to a (press) table 6 of the press.
  • the present two-part die 1 has an inner die 1A and an outer die 1B.
  • the inner and outer dies 1A, 1B are relative movable with each other.
  • the outer die 1B encloses the inner die 1A at least partially.
  • the inner die 1A and the outer die 1B are adjustably mounted on an upper part 5 of the upper structure O via (upper air) pin Bo. These bolts Bo protrude through through openings 50 of the upper part 5 and aligned through openings 70 of a plunger 7 of the press which is arranged above the upper part 5 and on which the upper part 5 is fixed.
  • at least one spacer Z is provided on the upper part 5.
  • the upper part 5 can act on the outer die 1B in a press stroke along an adjustment direction Vu and cause an adjustment movement of the inner and outer dies 1A, 1B relative to each other.
  • the inner die 1A is opposite the punch 2 of the substructure U, which is fixed immovably to a lower part 4 of the substructure U.
  • the lower part 4 in turn rests on the table 6 of the press.
  • the punch 2 forms a stamp surface 20.
  • This stamp face 20 faces a die surface 10A of the inner die 1A.
  • the inner die 1A Adjacent to the outer die 1B, the inner die 1A forms on the edge side a bending web 11A.
  • This bending web 11A projects in the direction of the punch 2 and corresponds to a peripheral recess 21 on the punch 2.
  • the inner die is formed via the bending web 11A 1A and the recess 21 of the punch 2 a bent edge portion Ka formed on the body component K.
  • This edge portion Ka is formed at a separating edge at which a piece of waste A is separated from the blank K 'by shearing.
  • the outer die 1B forms a cutting edge 11B and cooperates with a blank holder 3 of the substructure U.
  • the blank holder 3 is in this case mounted translationally adjustable on the substructure U and forms a blank holder surface 30, on which the waste piece A to be separated of the blank K 'is placed.
  • the stamping surface 20 defines here together with the die surface 10A of the inner die 1A, the sheet holder surface 30 and an opposite die surface 10B of the outer die 1B a gap R between the punch 2, sheet holder 3 and the two-part die 1. In this gap R is the Blank K 'to insert from this then in a Press stroke to form the body component K and trim. Between the sheet holder surface 30 and the opposite die surface 10B of the outer die 1B in this case the waste piece A is pressed and held securely.
  • the blank holder 3 and the outer die 1B form a positive-fit area in the form of a groove-like recess 32 and a projection 12B.
  • the composite tool W is opened, ie, the gap R is accessible and the blank holder 3 is moved in a raised insertion position in the direction of the outer die 1B.
  • the adjustment of the sheet holder 3 along an adjustment direction Vo is controlled by (under-air) pin Bu. If the blank holder 3 is in its insertion or starting position, the blank holder surface 30 is approximately at the level of the highest point of the stamp face 20.
  • the inner die 1A and the outer die 1B, controlled by the (upper-air) pin Bo have moved back so far in that blank K 'can be inserted and comes to lie on sheet metal holder surface 30 ( FIG. 2A ).
  • the defined by the bolt Bo force of the upper air cushion is greater than the force defined by the pin Bu force of the sub-air cushion (Tischziehkissens).
  • the outer die 1B displaces as the stroke progresses, ie as the upper structure O continues to approach the substructure U along the adjustment direction Vu, the under air cushion is displaced.
  • the drawing process begins.
  • the surfaces 110A and 10B of the inner and outer matrices 1A, 1B remain at the same level, since they are supported in each case against the common upper air cushion via the row of bolts Bo ( Figure 2C ).
  • the body component K is formed and the drawing operation is completed.
  • the upper air plugs Bo are displaced via the inner die 1A into the (press) plunger 7.
  • the upper air bolt Bo behind the outer die 1B empty.
  • the inner die 1A, the outer die 1B and the sheet metal holder 3 come to a standstill until the outer die 1B is seated on the at least one spacer Z ( FIG. 2D ).
  • the inner die 1A continues to stand still, while the inner die 1A continues to displace the upper air bolt Bo acting on it.
  • the outer die 1B is braced against the upper part 5 and the press ram 7 via the at least one spacer Z.
  • the outer die 1B moves under displacement of the sheet holder 7 further down in the adjustment direction Vu, relative to the inner die 1A. It thus comes for the first time to a relative movement between the inner and outer die 1A, 1B.
  • the cutting process begins.
  • the inner die 1A fixes the body component K on the punch 2 and thereby assumes the function of a cutting hold-down.
  • the stamp 2 now has the function of a cutting attachment.
  • the cutting edge 11B of the outer die 1B performs the function of a cutting knife.
  • the cutting edge 11B dips into the sheet metal material until it breaks through.
  • a cutting gap s is determined in this case by a horizontal offset between punch 2 and outer die 1B (FIG. Fig. 1A ).
  • the cutting process is complete.
  • a defined by the piece of waste A Ziehrand is separated from the body component K ( Figure 2E ).
  • the upper structure O moves with the press ram 7 and the upper part 5 upwards (in the adjustment direction Vo) and takes the inner and outer die 1A, 1B with. It is immaterial whether the upper air is pressurized or depressurized in this phase.
  • the body component K and the waste A can be removed. This can be done simultaneously or sequentially, manually or mechanized, for example by robotic suction spiders. Beneficial for the removal is that the cut piece of waste comes to rest at a level below the separating edge of the body component (see. Figure 2E ).
  • the under-air moves with the blank holder 3 only after the removal of the body component K and the waste piece A back up to prevent collision of the scrap with the body component K.
  • a new blank K 'in the form of a single planar board can be inserted.
  • FIGS. 1 . 1A and 2A to 2F and the Figures 3 and 4A to 4E show the component production with the board attached.
  • the tightening of the board is required to assist in the positioning of the drawn and trimmed body component K Insertion into the subsequent bending tool to ensure.
  • the risk of a so-called Kantenaufidess exist.
  • the Kantenaufmine represents a surface defect of the component along the Abkantline, which is particularly visible on the painted vehicle and therefore can not be tolerated.
  • the procedure for the production of the body component K is divided here into seven phases, shown on a tool assembly with anvil 8 and hold-down 1C according to the FIGS. 6A to 6G , These two elements are not mandatory, but can improve the quality and process reliability depending on the component.
  • the counter-holder 8 is supported by a spring element in the form of a gas pressure spring Gu on the lower part 4 and biased in the direction of the upper part 5.
  • the counter-holder 8 lies opposite the cutting edge 9 of the upper structure O and is arranged between the punch 2 and a stamp construction 2B.
  • the stamp assembly 2B is disposed between the blank holder 3 and an insertion section E for the cutting edge 9 of the first structure O.
  • the hold-down device 1C is in turn disposed opposite to the stamping structure 2B and is located between the cutting edge 9 and the outer die 1B.
  • the composite tool W is opened.
  • the inner die 1A and the blank holder 1C are supported on the extended pin Bo of the plunger pad.
  • the anvil 8 and the blank holder 3 are each in a raised loading or starting position.
  • the blank K ' is inserted ( FIG. 6A ).
  • the plunger 7 with the upper part 5 moves down.
  • the outer die 1B sits on the blank holder 3.
  • the beads on the waste piece A are formed and the board edge of the blank K 'clamped between blank holder 3 and outer die 1B ( FIG. 6B ).
  • the sheet is stretched over the punch 2 and thereby formed.
  • the drawing operation is completed when the inner die 1A and the blank holder 1C are seated on the sheet metal body K, respectively.
  • a portion of the scrap A then rests on a clamping surface 20B of the stamp assembly 2B and is clamped between the blank holder 1C and the stamp assembly 2B, while a nearer portion of the scrap A is fixed between the outer die 1B and the sheet holder 3 (FIG. FIG. 6C ).
  • the under-air can be depressurized.
  • the free lowering of the sheet holder 3 releases the bead.
  • the body component K can spring back elastically by a certain amount.
  • the body component K is cut at a lower voltage, which may u.U. positively affects its quality and dimensional stability.
  • the inner die 1A and the hold-down 1C displace the push rod cushion.
  • the cutting edge 9 of the cutting blade comes into engagement with the blank K 'and performs the trimming. Notwithstanding the simplified representation stamp stamp construction 2B and cutting edge 9 may be provided with clearance angles for cutting.
  • the board is first bent freely by a certain angle until the counter-holder 8 begins to act. From here, the cutting blade acts with the cutting edge 9 as a folding edge.
  • the cutting blade is preferably provided on its edge facing the punch 2 with a radius (not shown). At the same time the blank holder 3 is continuously displaced further against the table cushion ( FIG. 6D ).
  • the composite tool W reaches its bottom dead center and thus the upper structure O and the substructure U approximate one another as far as possible along the adjustment direction Vu, the composite tool W is completely closed.
  • the board is fully formed ( FIG. 6F ).
  • the cutting blade is withdrawn with the cutting edge 9.
  • the inner die 1A and the blank holder 1C release the body member K.
  • the body component K and the waste A can be removed.
  • the blank holder 3 initially remains in its lower position, that is, in the illustrated construction, the sub-air moves delayed until high. Thereby, the waste piece A can be gripped from its stable position on the sheet holder 3 and the stamp construction 2B.
  • the counter-holder 8 should be raised only delayed to prevent deformation of the board. This is realized in the illustrated construction with a controlled gas pressure spring Gu ( FIG. 6G ).
  • the punch 2 in the region of the folded portion Ka of the body component K (which forms the folded board) to a defined undercut angle ⁇ .
  • a side wall 22 of the punch 2 thus jumps back here relative to the inner die 1A by the undercut angle ⁇ .
  • additional complementary surfaces on the cutting edge 9 and / or the inner die 1A and a precise incorporation of the pressure conditions in the composite tool W a targeted overbending of the board can be achieved in the closed tool. After the elastic springing when opening the composite tool W, the board then assumes the required angular position.
  • a further embodiment relates to the production of sheet metal components with an at least partially adjoining the bevelled board and, for example tongue-shaped flange KF, for example, fulfills the function of a Fügeflanschs and extends predominantly perpendicular to the working direction of the press.
  • a corresponding body part K is exemplary in the FIG. 8 shown.
  • the cutting edge 9 and the counter-holder 8 can have a positive or negative angle ⁇ to the horizontal (see also FIG. 7 ).
  • This angle ⁇ serves to form flanges KF, which have a corresponding position in the composite tool W.
  • the angle ⁇ is dimensioned so that it compensates for the elastic springing of the flange when opening the composite tool W by targeted overbending.
  • stampings P or the like as in FIG. 9 is shown by way of example.
  • an embossing operation is required. This can be realized with a design variant of the composite tool W, as described in the Figures 10A and 10B is shown.
  • the cutting knife with the cutting edge 9 and its cutting bar also takes over the function of a bending bar and last of all a mold bar for embossing.
  • a pulling and trimming takes place according to the variant of Figures 5 and 6A to 6G .
  • the hold-down device 1C of the upper structure O is again optional.
  • the material flow is preferably controlled by a counter-holder 8 in order to ensure a defect-free shaping.
  • the composite tool W and the manufacturing process to be realized herewith are adjusted so that the trimming or separating edge of the sheet leaves the counter-holder 8 shortly before reaching the bottom dead center.
  • the stamp outline thus largely corresponds to the contour of the finished body part K.
  • Deviating from the variant of Figures 5 and 6A to 6G have the punch 2 and the cutting edge 9 on opposite and mutually complementary molding surfaces that correspond to the geometry of the issued board on the body part K. Accordingly, the forming surface 210 of the recess 21 opposite the first cutting section 90a has two steps on the stamp 2 for producing the stampings P.
  • the holder surface 80 of the counter-holder 8 as well as the complementary surface of this holder surface 80 of a second cutting portion 90b, which runs at an obtuse angle to the surface of the first cutting portion 90a are largely flat (FIG. FIG. 10B ). If the plate of the body part K has left the counter-holder 8, it now lies between the (forming) surfaces of the punch 2 and the cutting edge 9. On a remaining stroke to the bottom dead center, which only corresponds to the height of the stampings P or a little more, the formation of the stampings P.
  • the area between the cutting edge 9 and the punch 2 is again in an advantageous manner by the angle ⁇ (see. Fig. 7 ) to the horizontal hired to form corresponding layers of issued board or bring targeted overbends.
  • FIG. 11 As in the sectional view of FIG. 11 is shown, the production of multi-stepped shelves with a composite tool W is possible.
  • adjacent cutting sections 90a, 90b of the cutting edge 9 are stepped, so that one cutting section 90b protrudes in the adjustment direction Vu relative to the other cutting section 90a.
  • the counter-holder 8 opposite the cutting edge 9 accordingly has a holder surface 80 that is complementary to the cutting edge portions 90a, 90b, so that a between the cutting edge 9 and the counter-holder 8 at the end of the press stroke shaped board is repeatedly stepped.
  • FIG. 12 and 13A to 13G illustrated variant of a composite tool W is based on the embodiment of the Figures 5 and 6A to 6G and provides during the cutting and Abkantens in the edge region, the formation of a trough-shaped embossment in the component surface by means of a (embossing) insert 16 on the upper structure O before.
  • the insert 16 is in this case - relative to the inner die 1A - elastically adjustable mounted on the upper part 5.
  • the elastic bearing is realized via a plurality of spring element F1, F2, via which the insert 16 is supported on the upper part 5.
  • the production of the embossment on the body part - here, for example, in the form of a recessed grip M corresponding to FIG.
  • the insert 16 is for this purpose in the stamp surface 20 formed Crugemulde 201 of the punch 2 against. In this Crugemulde 201, the insert 16 during pressing of the inner die 1A and the punch 2 can dive against each other.
  • stampings are often formed in subsequent operations with different hold-down and mold inserts.
  • holes can also be introduced independently of an embossing function by guiding the punch 17 in the inner die 1A.
  • the inner die 1A then assumes the function of a hold-down in the second adjustment phase for the perforation.
  • FIG. 14 further illustrates schematically a further development of a composite tool W of FIG. 5 with stamping structure 2B integrated into the stamp 2.
  • the stamp construction 2B is separated only via the insertion region E for the cutting edge 9 from the stamp surface 20 of the stamp 2, which cooperates with the inner die 1A.
  • the cooperating with the separate hold-down 1C of the upper part 5 stamp construction 2B is thus not separated here as in the previously discussed variants spatially from the stamp 2, but a part of the stamp 2.
  • An integration of the stamp assembly 2B in the stamp 2 is of course also at the previously described embodiments possible.
  • the cutting edge 900 of the cutting bar thus has first cutting edge portions 900A, second cutting edge portions 900B, and transition regions 901 therebetween.
  • first cutting edge portions 900A are respectively inside and the second cutting edge portion 900B is outward, so that with the first cutting edge portions 900A, an inner contour of the cutting edge 900 and the second cutting edge portion 900B have an outer contour Cutting edge 900 are defined. 1.
  • the second outer contour defining cutting edge portion 900B of the cutting edge 900 is thus opposite to a first inner contour defining cutting edge portions 900A before, so when pressing the die 1 and the punch 2 against each other, the cutting edge 9 first by means of the second cutting edge portion 900B of its cutting edge 900 a trimming a second edge region II (to be bent below) before the cutting edge 9 makes a trimming in the first edge regions I by means of the first cutting edge section 900A of its cutting edge 900.
  • a counter holder 8 complementary to the cutting edge 9 in the (tool) lower part 4 is provided, which in the top view of FIG. 20 is shown.
  • This counter-holder 8 is in its upper position during the cutting of the second edge regions II and the transition edge regions III and acts as a counter knife in the transition edge region III. This limits or even completely prevents uncontrolled tearing in the transition edge region III to a minimum length.
  • the cutting edge 9 is seated in the first edge region I on the anvil 8 and begins to displace it with progressive press stroke against a defined force downwards (in the adjustment direction Vu).
  • the counter-holder 8 for cutting and the counter-holder 8 for folding with a corresponding structural design can also be made in one piece and / or be supported against the same pressure elements in the lower part 4.
  • a counter holder 8 is used for folding in the second edge region II, its contour can also be designed as a lower blade in the transition edge region III. In this case, the trimming in the first edge region I is carried out in advance and then peels over the transition edge region III. Finally, the second edge region II is then cut and folded.
  • the described function and tool design does not necessarily imply a full-edged cutting in the first and second edge regions I and II.
  • a crossing or peeling cutting can be provided.
  • a cutting insert is provided on the upper or lower blade in the transition region 901. Its cutting edge is then e.g. opposite to those of the cutting bar (s) in the peripheral areas I and II by a dimension of 0.5 mm to 3.0 mm.
  • the cutting insert intersects the transition edge region III and is subsequently displaced so far that its cutting edge is at the same level as that of the first and second edge regions I and II. Then, the cutting edge portions 900A, 900B engage with the first and second edge portions I and II.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Mounting, Exchange, And Manufacturing Of Dies (AREA)
  • Laminated Bodies (AREA)
EP18171616.8A 2017-05-10 2018-05-09 Outil composite et procédé de fabrication d'un élément en tôle Active EP3401032B1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
HRP20221138TT HRP20221138T1 (hr) 2017-05-10 2018-05-09 Sastavljeni alat i postupak proizvodnje limene komponente
RS20220849A RS63631B1 (sr) 2017-05-10 2018-05-09 Kombinovani alat i postupak za proizvodnju komponente od lima

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102017207934.7A DE102017207934A1 (de) 2017-05-10 2017-05-10 Verbundwerkzeug und Verfahren zur Herstellung eines Blechbauteils
DE202017107906.6U DE202017107906U1 (de) 2017-05-10 2017-12-22 Verbundwerkzeug zur Herstellung eines Blechbauteils

Publications (2)

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EP3401032A1 true EP3401032A1 (fr) 2018-11-14
EP3401032B1 EP3401032B1 (fr) 2022-07-06

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EP18171616.8A Active EP3401032B1 (fr) 2017-05-10 2018-05-09 Outil composite et procédé de fabrication d'un élément en tôle

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EP (1) EP3401032B1 (fr)
DE (2) DE102017207934A1 (fr)
DK (1) DK3401032T3 (fr)
ES (1) ES2927084T3 (fr)
HR (1) HRP20221138T1 (fr)
HU (1) HUE059995T2 (fr)
LT (1) LT3401032T (fr)
PL (1) PL3401032T3 (fr)
PT (1) PT3401032T (fr)
RS (1) RS63631B1 (fr)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113345743A (zh) * 2021-05-13 2021-09-03 谢江 一种双向式灭弧罩固定片生产装置
CN113500141A (zh) * 2021-07-16 2021-10-15 深圳市鹏福创新科技有限公司 一种高透光轻薄盖板及其生产工艺
CN115284005A (zh) * 2022-08-17 2022-11-04 柴洪磊 一种三元锂电池外壳加工设备
WO2024015636A1 (fr) * 2022-07-15 2024-01-18 Magna International Inc. Ensemble matrice pour la fabrication de portières de véhicule

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JPH09271856A (ja) * 1996-04-08 1997-10-21 Kanto Auto Works Ltd プレス成形型
JP2004314147A (ja) * 2003-04-18 2004-11-11 Honda Motor Co Ltd プレス成形用複合金型
WO2008025387A1 (fr) * 2006-08-28 2008-03-06 Magna Automotive Services Gmbh Procédé et outil de formage à chaud d'une pièce métallique
DE102008047971B3 (de) * 2008-09-18 2010-05-12 Aisin Takaoka Co., Ltd., Toyota Verfahren und Vorrichtung zum Presshärten eines metallischen Formbauteils
DE102011110597A1 (de) * 2010-08-18 2012-07-26 Elisabeth Braun Warmumformvorrichtung mit Schneideeinrichtung
WO2015061281A1 (fr) * 2013-10-21 2015-04-30 Magna International Inc. Procédé d'ébavurage d'une pièce formée à chaud

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DE10224711A1 (de) * 2002-06-04 2004-01-08 Daimlerchrysler Ag Verfahren zum optimierenden Einstellen einer Umformgeometrie eines Umformwerkzeugs, entsprechendes Umformwerkzeug und geeignetes Versuchswerkzeug
US6843089B2 (en) * 2002-10-23 2005-01-18 General Motors Corporation Method of producing surface features in sheet metal using superplastic forming
DE102008034996B4 (de) * 2008-07-25 2010-11-18 Benteler Automobiltechnik Gmbh Vorrichtung zum Warmformen, Presshärten und Schneiden eines Halbzeugs aus härtbarem Stahl

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JPH09271856A (ja) * 1996-04-08 1997-10-21 Kanto Auto Works Ltd プレス成形型
JP2004314147A (ja) * 2003-04-18 2004-11-11 Honda Motor Co Ltd プレス成形用複合金型
WO2008025387A1 (fr) * 2006-08-28 2008-03-06 Magna Automotive Services Gmbh Procédé et outil de formage à chaud d'une pièce métallique
DE102008047971B3 (de) * 2008-09-18 2010-05-12 Aisin Takaoka Co., Ltd., Toyota Verfahren und Vorrichtung zum Presshärten eines metallischen Formbauteils
DE102011110597A1 (de) * 2010-08-18 2012-07-26 Elisabeth Braun Warmumformvorrichtung mit Schneideeinrichtung
WO2015061281A1 (fr) * 2013-10-21 2015-04-30 Magna International Inc. Procédé d'ébavurage d'une pièce formée à chaud

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113345743A (zh) * 2021-05-13 2021-09-03 谢江 一种双向式灭弧罩固定片生产装置
CN113345743B (zh) * 2021-05-13 2023-06-30 南京越坤电气自动化有限公司 一种双向式灭弧罩固定片生产装置
CN113500141A (zh) * 2021-07-16 2021-10-15 深圳市鹏福创新科技有限公司 一种高透光轻薄盖板及其生产工艺
CN113500141B (zh) * 2021-07-16 2023-06-23 深圳市鹏福创新科技有限公司 一种高透光轻薄盖板及其生产工艺
WO2024015636A1 (fr) * 2022-07-15 2024-01-18 Magna International Inc. Ensemble matrice pour la fabrication de portières de véhicule
CN115284005A (zh) * 2022-08-17 2022-11-04 柴洪磊 一种三元锂电池外壳加工设备

Also Published As

Publication number Publication date
LT3401032T (lt) 2022-10-10
PT3401032T (pt) 2022-09-20
HUE059995T2 (hu) 2023-01-28
EP3401032B1 (fr) 2022-07-06
HRP20221138T1 (hr) 2022-12-09
DK3401032T3 (da) 2022-09-19
PL3401032T3 (pl) 2023-01-09
ES2927084T3 (es) 2022-11-02
DE102017207934A1 (de) 2018-11-15
DE202017107906U1 (de) 2018-08-14
RS63631B1 (sr) 2022-10-31

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