EP3396096B1 - Profilé composite et son procédé de fabrication - Google Patents
Profilé composite et son procédé de fabrication Download PDFInfo
- Publication number
- EP3396096B1 EP3396096B1 EP17168701.5A EP17168701A EP3396096B1 EP 3396096 B1 EP3396096 B1 EP 3396096B1 EP 17168701 A EP17168701 A EP 17168701A EP 3396096 B1 EP3396096 B1 EP 3396096B1
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- EP
- European Patent Office
- Prior art keywords
- profile
- groove
- metal
- insulator
- pockets
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/04—Wing frames not characterised by the manner of movement
- E06B3/263—Frames with special provision for insulation
- E06B3/26301—Frames with special provision for insulation with prefabricated insulating strips between two metal section members
- E06B3/26305—Connection details
- E06B3/26307—Insulating strips and metal section members both having L-shaped ribs, the engagement being made by a movement transversal to the plane of the strips
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/04—Wing frames not characterised by the manner of movement
- E06B3/263—Frames with special provision for insulation
- E06B3/273—Frames with special provision for insulation with prefabricated insulating elements held in position by deformation of portions of the metal frame members
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/04—Wing frames not characterised by the manner of movement
- E06B3/263—Frames with special provision for insulation
- E06B2003/26349—Details of insulating strips
- E06B2003/26369—Specific material characteristics
- E06B2003/26376—Non-plastic materials, e.g. wood, metal
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/04—Wing frames not characterised by the manner of movement
- E06B3/263—Frames with special provision for insulation
- E06B2003/26396—Frames with special provision for insulation specially adapted for sheet metal frames
Definitions
- the invention relates to a composite profile with the features of the preamble of claim 1.
- the composite profile can be used in the construction sector as a window, door or facade profile and is therefore particularly suitable for the production of windows, fixed glazing, doors or glass roofs.
- it comprises at least one metal profile and an insulator profile that is non-positively and / or positively connected to the metal profile.
- the invention further relates to a method for producing such a composite profile.
- Composite profiles of the type mentioned above are well known from the prior art.
- a thermal separation between the metal profile and a further metal profile and / or a substructure is brought about by means of the insulator or insulating profile, so that there is no formation of a thermal bridge.
- the insulator or insulating profile is made of a material that has a significantly lower thermal conductivity than metal. Plastic is usually used as the material.
- the composite profile In order for the composite profile to be able to absorb high loads, a stable bond between the at least one metal profile and the insulator or insulating profile must be guaranteed. It is also important to ensure that there is a stable bond over the entire service life. For this purpose, the metal profile and the insulator or insulating profile are connected in a non-positive and / or positive manner.
- From the EP 2 476 853 A1 is an example of a method for producing a composite profile for windows, fixed glazing, facades, doors or light roofs, in which a non-positive and / or positive connection between a metal profile and an insulating profile is produced by plastic deformation of at least one profile section of the metal profile.
- the profile section is a side boundary of a fastening groove in which the insulating profile is inserted.
- EP 3 048 232 A1 discloses a composite profile and a method with all features of the preambles of claims 1 and 14.
- the present invention is based on the object of specifying a composite profile, comprising a metal profile and an insulator profile, which has a high level of dimensional stability and is also simple and inexpensive to produce.
- the proposed composite profile comprises a metal profile produced by forming, in particular by roll forming, from a sheet metal material with a profile cross section forming a groove and a web.
- the web is formed from profile sections that lie on top of one another at least in sections and pass into profile sections that limit the groove.
- the proposed composite profile also includes a one-part or multi-part insulator profile, which is partially received in the groove of the metal profile and is non-positively and / or positively connected to the metal profile.
- the insulator profile and / or another profile received in the groove of the metal profile engages in pockets of the metal profile which are open towards the groove and are arranged on both sides of the web.
- insulator profile itself takes on the function of a clamp, increased form rigidity can be achieved by inserting the insulator profile into the groove of the metal profile, but at the latest by reshaping the profile sections delimiting the groove to produce the non-positive and / or positive connection of the insulator profile with the metal profile.
- the at least one further profile can be inserted into the groove alone or together with the insulator profile.
- the latter requires that the at least one further profile - if there is no connection yet - is first connected to the insulator profile.
- the connection can be realized, for example, by a simple plug, clamp and / or snap connection.
- the further profile preferably has a profile cross section in the form of a clip or a bracket in order to simplify the connection of the further profile to the metal profile and / or the insulator profile.
- the insulator profile of a composite profile according to the invention can be connected or connected not only to a single further profile, but also to a large number of further profiles or profile pieces.
- the plurality of profiles or profile pieces are preferably arranged one behind the other and / or next to one another at a distance from one another. The arrangement of several such profiles or profile pieces one behind the other requires that they are made shorter than the insulator profile in the longitudinal direction of the profile.
- the pockets formed in the metal profile must have a sufficient depth.
- the depth is preferably measured parallel to a central longitudinal axis A of the metal profile, which in turn preferably runs centrally with respect to the groove and / or the web of the metal profile. This means that the pockets preferably extend essentially parallel to the central longitudinal axis A of the metal profile.
- the depth of the pockets is advantageously chosen to be at least as large as or greater than the width of the pockets in the transition to the groove, so that adequate interlocking of the insulator profile and / or the further profile with the metal profile is ensured.
- the side boundaries of the pockets are at least partially parallel to one another, so that the insulator profile or further profile engaging therein is optimally supported via the parallel flat surfaces.
- the parallel sections of the side boundaries of the pockets are aligned parallel with respect to the web or the profile sections forming the web in order to achieve the desired clamping effect.
- the groove of the metal profile receiving the insulator profile and / or the further profile has a groove base and an opening, the opening preferably being opposite the groove base.
- the pockets open towards the groove, in which the insulator profile inserted into the groove and / or the further profile engage or engage, can be arranged in the region of the groove base and / or in the region of the opening of the groove. Pockets arranged in the area of the base of the groove have the advantage that the desired clamping effect is achieved when they are inserted the insulator profile and / or the further profile can be achieved in the groove of the metal profile.
- the insulator profile and / or the further profile preferably has a profile cross section which forms clamping noses. Via the preformed clamping lugs, a positive connection of the insulator profile and / or the further profile with the metal profile can be achieved in a simple manner, since the clamping lugs are only brought into engagement with the pockets of the metal profile, for example when the respective profile is inserted into the groove of the metal profile Need to become.
- the clamping lugs formed on the insulator profile and / or on the further profile form at least one pair of clamping lugs which can be brought into engagement with the pockets arranged on both sides of the web .
- the cross-sectional shape of the clamping lugs is preferably adapted to the cross-sectional shape of the pockets.
- the clamping lugs of the insulator profile and / or the further profile preferably form clamping webs which extend in the longitudinal direction of the profile.
- the pockets of the metal profile preferably form longitudinal grooves running in the longitudinal direction of the profile. In this way, a clamping effect can be achieved over a partial length or over the entire length of the composite profile.
- the proposed clamping lugs and / or pockets are preferably formed at the same time as the respective profile is being produced, so that the measures required to achieve the desired clamping effect can be implemented largely cost-neutral.
- the insulator profile of the proposed composite profile is at least partially or partially made of plastic.
- Plastic has a significantly lower thermal conductivity than metal, so that thermal insulation can be achieved via the insulator profile.
- the thermal separation prevents the formation of a thermal bridge if, for example, the metal profile is connected to another metal profile via the insulator profile.
- the insulator profile be made from at least two different materials, in particular two different plastics.
- a section or part of the insulator profile can be made of a material that has increased strength compared to a base material of the insulator profile.
- This section or part of the insulator profile is preferably in engagement with the pockets formed in the metal profile in order to increase the stiffness in the area of the positive connection.
- a section forming a clamping lug or a part of the insulator profile forming a clamping lug is made of a material with increased strength.
- a reduced strength of the clamping lugs or a section or part of the insulator profile forming the clamping lugs may also be desired, for example in order to enable plastic deformation of the clamping lugs when inserted into the pockets or when producing the positive connection between the insulator profile and the metal profile. The plastic deformation of the clamping lugs can then ensure that the clamping lugs engage sufficiently deep in the pockets or fill the pockets as completely as possible.
- the insulator profile is connected to at least one further profile or to the further profile, the at least one further profile or the further profile preferably being made of a different material than the insulator profile.
- the at least one further profile can be made, for example, from a further plastic or from metal.
- the use of a metallic material has the advantage that it generally has a high strength, so that it is particularly suitable for the formation of particularly rigid clamping lugs.
- particularly small clamping nose cross sections can be realized when using a metallic material.
- the insulator profile and the at least one further profile can be connected in a force-fitting, form-fitting and / or material-locking manner.
- a material bond can be achieved, for example, by inserting the additional profile into the mold when producing the insulator profile.
- the at least one further profile has an essentially U-shaped profile cross section.
- the U shape makes it easier Connection of the further profile to the insulator profile, since the further profile can be oriented in such a way that the lateral legs of the U-shaped further profile encompass the end of the insulator profile.
- projections can also be formed, which engage in the insulator profile, so that a positive fit is additionally achieved.
- the lateral legs are designed as spring arms, so that a form fit can also be achieved by subsequently attaching the further profile to an end section of the insulator profile.
- projections can be formed, by means of which a positive connection with the insulator profile can be produced.
- the U-shaped profile cross section of the further profile can also be used to form clamping lugs.
- the further profile is oriented in such a way that the free ends of the side legs point in the direction of the pockets.
- Angled spring arms can also be formed on the free ends of the side legs, so that the side legs can be brought into clamping engagement with the pockets of the metal profile.
- the further profile can have lateral legs, each of which has free ends on both sides, so that, on the one hand, clamping lugs and, on the other hand, legs are formed for connection to the insulator profile.
- the further profile connected to the insulator profile can also be designed as a simple wire.
- the wire can have a round, oval or square cross section.
- the wire can be inserted into the shape of the insulator profile during manufacture. If the cross section of the wire is only suitable for forming a single clamping lug, the insulator profile can also be connected to two profiles of the same cross section, so that both profiles together form a pair of clamping lugs.
- the wire or the wires can be made of a material that allows a certain plastic deformation when the profile sections of the metal profile that delimit the groove roll onto the insulator profile, so that the wires enter into the two sides of the web arranged pockets of the metal profile are pressed. It is therefore particularly suitable as a material for the wires a comparatively soft metal, such as aluminum or an aluminum alloy.
- the pockets of the metal profile open towards the groove have preferably been produced by reshaping, in particular by roll forming, the profile sections delimiting the groove. This means that the pockets can be designed at the same time that the metal profile is manufactured.
- the profile sections of the metal profile that delimit the groove preferably each have an envelope or a flange on the end, which engage behind an outer contour of the insulator profile.
- the envelopes or flanges can increase the dimensional stability of the profile sections delimiting the groove, in particular in the region of the opening of the groove. Since the envelopes or flanges engage behind an outer contour of the insulator profile, a positive connection is also achieved which counteracts a relative movement of the insulator profile with respect to the metal profile in a direction perpendicular to the longitudinal direction of the profile.
- the flanging also has the advantage that it forms a pocket suitable for receiving a clamping lug, which is arranged in the region of the opening of the groove. A clamping lug of the insulator profile preferably engages in this pocket.
- the upsetting can be carried out during the forming, in particular roll forming, of the sheet metal material for producing the metal profile.
- the upsetting leads to locally changed sheet thicknesses, the sheet metal material being able to be displaced such that sharp-edged inner contours are formed in the area of a sheet metal bend and / or in the area of a pocket.
- bags with a rectangular cross-sectional shape can also be produced by reshaping, in particular roll forming. If a bag connects to a sheet metal bend with a sharp-edged inner contour, the bag can be widened because the sheet metal bend takes up less space.
- the profile sections delimiting the groove are preferably compressed in the area of the groove base, since there is little space available for the formation of pockets due to multiple bends in the sheet metal material.
- the pockets preferably have a width b in cross section which is at least 0.2 mm. This means that a minimum width of 0.2 mm is not undershot across the entire depth of a pocket. Furthermore, the width b is preferably at least 0.4 mm, so that correspondingly wide clamping lugs can be brought into engagement with the pockets.
- the width of a pocket can increase towards the groove, but the side boundaries of a pocket preferably run parallel, at least in sections, in order to achieve an optimal form fit between the insulator profile or the further profile and the metal profile.
- the groove of the metal profile is preferably symmetrical in cross section. This means that when the profile sections delimiting the groove roll onto the insulator profile to produce the non-positive and / or form-fitting connection with the metal profile, the groove-delimiting profile sections are uniformly deformed. The process is therefore easier to control.
- the groove can have an essentially triangular, trapezoidal, rectangular and / or at least sectionally round cross-sectional shape. In the case of a substantially triangular or trapezoidal cross-sectional shape, the groove preferably widens in the direction of its opening in order to facilitate the insertion of the insulator profile into the groove. Since the groove-limiting profile sections are plastically deformed when rolling on, a groove with an initially trapezoidal cross section can have a rectangular cross-sectional shape after rolling on.
- the web of the metal profile is preferably arranged centrally with respect to the groove.
- a symmetry of the profile cross section of the metal profile is achieved, which facilitates the formation of the pockets arranged on both sides of the web.
- the central longitudinal axis A of the metal profile runs centrally with respect to the groove and centrally with respect to the web.
- the profile sections forming the web are connected via further profile sections.
- the further profile sections form a profile loop, which enables the metal profile to be produced from a sheet metal strip, which for this purpose is preferably reshaped in such a way that the free ends of the metal strip form the groove.
- the further profile sections or the profile sections of the profile loop preferably form at least one flange.
- the flange contributes to an increase in the stiffness of the composite profile.
- the flange can be used to attach a glass element, a panel, a seal and / or another profile.
- the flange is preferably oriented essentially perpendicularly with respect to the web, so that it forms a flat contact surface for a glass element, a panel, a seal and / or a further profile.
- the metal profile of the proposed composite profile can have an essentially T-shaped or L-shaped profile cross section.
- a large number of further cross-sectional shapes can be realized, which can be designed both symmetrically and asymmetrically with respect to the central longitudinal axis A.
- the profile sections of the profile loop can lie on one another at least in sections.
- the sheet stiffness of the metal profile and thus of the composite profile can be further increased by such sheet metal doublings.
- individual profile sections of the profile loop can enclose a cavity or a chamber, so that the metal profile is designed as a hollow profile at least in sections. The stiffness of the metal profile is further increased in this way.
- the insulator profile and / or a further profile which is inserted before or together with the insulator profile in the groove of the metal profile, is brought into engagement with pockets of the metal profile which are open towards the groove and are arranged on both sides of the web.
- a clamping effect is achieved via the insulator profile and / or further profile, which counteracts bending of the groove, since the profile sections of the metal profile forming the web are held together via the insulator profile and / or further profile which is in engagement with the pockets arranged on both sides.
- the pockets have been formed during the production of the metal profile by reshaping, in particular roll forming, so that no reworking of the metal profile is necessary to produce the pockets.
- the sheet metal material is compressed in some areas during the forming or roll forming, in particular in the area of a groove base of the groove.
- the profile sections of the metal profile delimiting the groove are plastically deformed, preferably by rolling onto the insulator profile.
- the plastic deformation of the groove-limiting profile sections can in particular be used to produce a positive connection.
- the insulator profile preferably has an outer contour which can be encompassed by the groove-limiting profile sections.
- the plastic deformation of the groove-limiting profile sections during the production of the non-positive and / or positive connection of the insulator profile with the metal profile can also be used to form pockets. This applies in particular to the formation of pockets which are arranged in the region of the opening of the groove.
- the ends of the groove-delimiting profile sections can each be provided with a flange, as a result of which pockets are formed in the region of the opening of the groove.
- the clamping lugs are preferably brought into engagement with these pockets when the insulator profile and / or the further profile is inserted into the groove of the metal profile.
- the non-positive and / or positive connection can be produced Connection of the insulator profile with the metal profile on the insulator profile and / or clamping lugs formed on the further profile can be brought into engagement with the pockets of the metal profile.
- clamping lugs can in particular be such that they completely fill the pockets.
- the cross-sectional shape of the clamping lugs is adapted to the cross-sectional shape of the pockets.
- clamping lugs can be provided, which are formed by angled spring arms of a profile and can be brought into clamping engagement with the pockets.
- the insulator profile and / or the further profile be or are plastically deformed at least in regions, preferably in the region of the clamping lugs in engagement with the pockets, during the production of the non-positive and / or positive connection of the insulator profile , A plastic deformation of the clamping lugs can further optimize the positive engagement that creates the clamping effect.
- the sheet material from which the metal profile of the composite profile is made preferably has a sheet thickness of 1-3 mm, further preferably of 1-2 mm.
- the sheet thickness can be 1.5 mm.
- the sheet metal material can in particular be a steel sheet, since this promotes a high degree of dimensional stability of the composite profile.
- Composite profile shown in cross section comprises a metal profile 1, which has been produced by forming from a metal sheet and has a substantially T-shaped profile cross section.
- the metal profile 1 forms a groove 2 which is delimited by profile sections 2.1, 2.2.
- An end section of an insulator profile 4 is accommodated in the groove 2, so that the profile sections 2.1, 2.2 of the metal profile 1 delimiting the groove 2 enclose the end section.
- envelopes 10 formed on the ends of the profile sections 2.1, 2.2 a positive fit is also achieved, since these each engage behind an outer contour 12 of the insulator profile 4.
- a web 3 adjoins the groove 2 of the metal profile 1 and is formed by profile sections 3.1, 3.2. These are connected via further profile sections 13.1, 13.2, 13.3 in such a way that a flange 13 is formed. In the area of the web 3 and the flange 13, the profile sections lie flat on one another, so that an increased stiffness is achieved via the sheet metal doubling.
- the metal profile 1 can also be formed from a sheet metal strip in this way.
- the profile sections 2.1, 2.2 delimiting the groove 2 are formed several times so that a groove base 7 and side boundaries 14 are formed which end in the envelopes 10 and in this way define an opening 8 in the groove 2.
- the groove-delimiting profile sections 2.1, 2.2 form pockets 6 in the area of the groove base, into which clamping lugs 9 of the insulator profile 4 engage. Since a pocket 6 is arranged on each side of the web 3, a cross-web clamping effect is achieved via the clamping lugs 9 of the insulator profile 4 which are in engagement with the pockets 6 and which holds the profile sections 3.1, 3.2 forming the web 3 together under load.
- the clamping lugs 9 are provided, which are formed by the insulator profile 4 itself.
- the insulator profile 4 is continuously made of one material.
- the clamping lugs 9 have a minimum width which is predetermined by a minimum width b of the pockets 6 (see also Fig. 2 ).
- the width b 0.4 mm In order to facilitate the insertion of the clamping lugs 9 into the pockets 6, the pockets 6 widen towards the groove 2.
- Fig. 2 is a modification of the composite profile of Fig. 1 shown.
- the groove-limiting profile sections 2.1 2.2 have a flattening 15 in the area of the groove base 7, in each case adjacent to a pocket 6. This can be attributed to a reduction in sheet thickness with simultaneous compression of the sheet material. While the profile sections 2.1, 2.2 have a sheet thickness s of 1.5 mm in the region of the side boundaries 14, the sheet thickness s' in the area of the reduction in sheet thickness is approximately 1-1.2 mm.
- the flats 15 part of the sheet metal material was simultaneously displaced in the direction of the pockets 6, so that they have a rectangular cross-sectional shape.
- the width b of the pockets 6 could be increased so that it is 0.5 mm. Since the rectangular cross-sectional shape of the pockets 6 provides optimal support for the insulating profile 2, the depth t of the pockets 6 can be made smaller. The depth t is chosen equal to the width b.
- Fig. 3 a further modification of a composite profile according to the invention can be seen.
- the clamping lugs 9 and the pockets 6 are not arranged in the region of the groove base 7, but in the region of the opening 8 of the groove 2.
- the ends of the groove-limiting profile sections 2.1, 2.2 do not have envelopes 10, but flanges 11.
- the clamping lugs 9 arranged in the region of the opening 8 not only counteract bending of the groove 2 under load, but also prevent the profile sections 2.1, 2.2 from springing back when rolling onto the insulator profile 4.
- FIG. 4 A combination of the embodiments of the Fig. 2 and the Fig. 3 is in the Fig. 4 shown, since pockets 6 are formed both in the area of the groove base 7 and in the area of the opening 8 of the groove 2, engage in the clamping lugs 9 of the insulator profile 4. In this way, a maximum clamping effect is achieved, which counteracts bending of the groove 2 under load and springing back of the profile sections 2.1, 2.2 when rolling on.
- the embodiment of the Fig. 5 shows that the clamping lugs 9 do not necessarily have to be formed on the insulator profile 4. Because in the Fig. 5 the clamping lugs 9 are formed by a further profile 5, which is made of metal and inserted into the groove 2 of the metal profile 1.
- the further profile 5 is designed as a U-shaped spring clip, the side legs 5.1, 5.2 are angled at the end to form spring arms. The spring arms can be brought into clamping engagement with the pockets 6 of the metal profile 1. The spring arms accordingly form clamping lugs 9.
- the inserted in the groove 2 further profile 5 can - as in the Fig. 6 shown - also be designed as an angle profile, which has an essentially U-shaped profile cross section.
- the lateral legs 5.1, 5.2 of the profile 5 are used in this case not only to form clamping lugs 9, but also to connect the profile 5 to the insulator profile 4.
- the connection can have been made before the two profiles are inserted into the groove 2 or only when the insulator profile 4 is inserted.
- the profile 5 is also supported on flats 15 on the nut side of the profile sections 2.1, 2.2 of the metal profile 1.
- the further profile 5 is positively connected to the insulator profile 4.
- the positive connection is achieved via angled ends 16 of the side legs 5.1, 5.2, which engage in the insulator profile 4.
- the further profile 5 may have been inserted into that of the insulator profile 4.
- the further profile 5 can, however, also have been pushed onto the insulator profile 4 subsequently.
- the insulator profile 4 is of multiple parts and comprises a first part 4.1 and a further part 4.2, which is formed by the further profile 5 (see also Fig. 8 ).
- the further profile 5 can be made of metal or plastic, for example.
- the Fig. 8 is a modification of the embodiment of FIG Fig. 7 refer to.
- the profile 5 is supported here on flats 15 of the profile sections 2.1, 2.2 of the metal profile 1 delimiting the groove 2.
- the formed on the profile 5 clamping lugs 9 have a rectangular cross-section corresponding to the pockets 6.
- the clamping lugs 9 are formed by the insulator profile 4, which for this purpose is made in sections from another material, in particular from a different plastic.
- the section forming the clamping lugs 9 can thus be coextruded.
- the Fig. 9 has the metal profile 1 of the composite profile Fig. 10 Pockets 6, which have a rectangular cross-sectional shape. At the same time 6 flats 15 adjoin the pockets.
- the groove-limiting profile sections 2.1, 2.2 have been compressed in some areas.
- a multi-part insulator profile 4 can be seen again, part 4.2 being formed by a profile 5 made of metal.
- the profile 5 forms clamping lugs 9 which engage in pockets 6 of the metal professional 1.
- the clamping lugs 9 are formed via lateral limbs 5.1, 5.2, which are bent inwards at the other end in order to engage behind the outer contour 12 of a further part 4.1 of the insulator profile 4.
- the multiple parts 4.1, 4.2 of the insulator profile 4 are therefore positively connected.
- the part 4.2 can be made shorter than the part 4.1 in the longitudinal direction of the profile.
- part 4.2 can be a short profile piece.
- the insulator profile 4 can have a plurality of such short profile pieces, which are attached or clamped onto the part 4.1 at a distance from one another.
- the representations of the Figures 12 to 14 show that simple wires can also be inserted into the insulator profile 4 to form clamping lugs 9.
- Each wire forms a further profile 5, which is firmly connected to the insulator profile 4.
- the profile cross section of such a profile 5 can, for example, be round ( Fig. 12 ), oval ( Fig. 13 ) or angular, especially triangular ( Fig. 14 ), his.
- Profile cross sections deviating from the round shape have the advantage that an optimal interlocking of the profile 5 with the insulator profile 4 can be achieved.
- the wires can also be inserted into the insulator profile 4 as short pieces of wire. In this case, the insulator profile 4 has a plurality of such wire pieces in the longitudinal direction of the profile, which are spaced apart in the longitudinal direction.
- the further profile 5 can extend over the entire length of the insulator profile 4 or be of shorter design. If the latter is the case, the further profile 5 is preferably a profile piece which can be connected or connected to the insulator profile 4 together with other similarly designed profile pieces.
- the metal profile 1 of a composite profile according to the invention does not necessarily have to be symmetrical with respect to a central longitudinal axis A.
- Asymmetrical embodiments of a metal profile 1 are exemplary in the Figures 15 to 18 shown.
- a metal profile 1 can be seen which has an essentially L-shaped profile cross section.
- the flange 13 is designed asymmetrically for this purpose.
- Fig. 16 shows a further metal profile 1 with an essentially L-shaped profile cross section.
- the profile sections 3.1, 3.2 forming the web 3 are bent several times here, so that small loops 17 are formed which delimit the grooves 18.
- sealing profiles can be inserted into the grooves 18.
- the metal profile of the Fig. 17 represents a combination of the metal profiles 1 of the Figures 15 and 16
- the left side corresponds to the metal profile 1 of the Fig. 15
- the right side corresponds to the metal profile 1 of the Fig. 16
- a groove 18 is also formed on one side, which is delimited by a loop 17.
- Metal profile 1 shown represents a modification of the metal profile 1 Fig. 17
- a cavity 19 is formed on the left side, which is enclosed by the profile sections 13.1, 13.2 and 13.3 and by the profile section 3.2.
- a groove 20 is also incorporated in the center, which brings about an optical structure of the front view.
Claims (17)
- Profilé composite pour des fenêtres, des vitrages fixes, des façades, des portes ou des toitures en verre, comprenant un profilé métallique (1) fabriqué par formage, en particulier par roulage, à partir d'un matériau de tôle, lequel profilé métallique a une section transversale de profilé formant une rainure (2) et une nervure (3), dans lequel la nervure (3) est formée à partir de parties de profilé (3.1, 3.2) qui sont au moins en partie l'une au-dessus de l'autre et se prolongent dans des parties de profilé (2.1, 2.2) qui délimitent la rainure (2), comprenant en outre un profilé d'isolation (4) réalisé en une ou plusieurs parties, qui est reçu en partie dans la rainure (2) du profilé métallique (1) et qui est assemblé à force et/ou par complémentarité de formes au profilé métallique (1), dans lequel le profilé d'isolation (4) et/ou un profilé supplémentaire (5) reçu dans la rainure (2) du profilé métallique (1) s'engage ou s'engagent dans des cavités (6) du profilé métallique (1) ouvertes vers la rainure (2) qui sont agencées des deux côtés de la nervure (3),
caractérisé en ce que les cavités (6) comportent des limitations latérales qui s'étendent au moins en partie parallèlement l'une à l'autre ainsi que parallèlement par rapport aux parties de profilé (3.1, 3.2) formant la nervure (3). - Profilé composite selon la revendication 1,
caractérisé en ce que la rainure (2) du profilé métallique (1) comporte un fond de rainure (7) et une ouverture (8), et les cavités (6) ouvertes vers la rainure (2) sont agencées dans la zone du fond de rainure (7) et/ou dans la zone de l'ouverture (8). - Profilé composite selon la revendication 1 ou 2,
caractérisé en ce que le profilé d'isolation (4) et/ou le profilé supplémentaire (5) a ou ont une section transversale de profilé formant un bec de serrage (9), dans lequel les becs de serrage (9) forment de préférence au moins une paire de becs de serrage. - Profilé composite selon l'une des revendications précédentes,
caractérisé en ce que le profilé d'isolation (4) est fabriqué au moins dans certaines parties ou en partie à partir d'une matière plastique. - Profilé composite selon l'une des revendications précédentes,
caractérisé en ce que le profilé d'isolation (4) est fabriqué à partir d'au moins deux matériaux différents, en particulier des matières plastiques, et/ou est assemblé au profilé supplémentaire (5). - Profilé composite selon l'une des revendications précédentes,
caractérisé en ce que le profilé supplémentaire (5) est fabriqué à partir d'un métal et/ou a une section transversale de profilé sensiblement en forme de U. - Profilé composite selon l'une des revendications précédentes,
caractérisé en ce que les cavités (6) du profilé métallique (1) ont été fabriquées par formage, en particulier par roulage, des parties de profilé (2.1, 2.2) délimitant la rainure (2). - Profilé composite selon l'une des revendications précédente,
caractérisé en ce que les parties de profilé (2.1, 2.2) délimitant la rainure (2) comportent respectivement, aux extrémités, un rabat (10) ou un bordage (11) qui saisit par l'arrière un contour extérieur (12) du profilé d'isolation (4). - Profilé composite selon l'une des revendications précédentes,
caractérisé en ce que les parties de profilé (2.1, 2.2) délimitant la rainure (2) sont comprimées par endroits, à savoir de préférence dans la zone du fond de rainure (7). - Profilé composite selon l'une des revendications précédentes,
caractérisé en ce que les cavités (6) ont respectivement une largeur (b) en coupe transversale qui est d'au moins 0,2 mm, de préférence d'au moins 0,4 mm. - Profilé composite selon l'une des revendications précédentes,
caractérisé en ce que la rainure (2) du profilé métallique (1) est formée de manière symétrique en coupe transversale, dans lequel la rainure (2) a de préférence une forme de section transversale sensiblement triangulaire, trapézoïdale, rectangulaire et/ou au moins en partie ronde. - Profilé composite selon l'une des revendications précédentes,
caractérisé en ce que la nervure (3) du profilé métallique (1) est agencée de manière centrée par rapport à la rainure (2). - Profilé composite selon l'une des revendications précédentes,
caractérisé en ce que les parties de profilé (3.1, 3.2) formant la nervure (3) sont assemblées par l'intermédiaire de parties de profilé supplémentaires (13.1, 13.2, 13.3, 13.4), dans lequel les parties de profilé supplémentaires (13.1, 13.2, 13.3, 13.4) forment de préférence au moins un rebord (13) qui est de plus orienté de préférence de manière sensiblement perpendiculaire par rapport à la nervure (3). - Procédé pour fabriquer un profilé mixte selon l'une des revendications précédentes, comportant les étapes consistant à :a) fournir un profilé métallique (1) qui a été fabriqué par formage, en particulier par roulage, à partir d'un matériau de tôle et qui a une section transversale de profilé formant une rainure (2) et une nervure (3), dans lequel la nervure (3) est formée à partir de parties de profilé (3.1, 3.2) qui sont au moins en partie l'une au-dessus de l'autre et se prolongent dans des parties de profilé (2.1, 2.2) qui délimitent la rainure (2),b) fournir un profilé d'isolation (4) réalisé en une ou plusieurs parties, qui est inséré en partie dans la rainure (2) du profilé métallique (1) et qui est assemblé au profilé métallique (1) à force et/ou par complémentarité de formes, dans lequel le profilé d'isolation (4) et/ou un profilé supplémentaire (5) qui est inséré dans la rainure (2) avant ou conjointement avec le profilé d'isolation (4), est ou sont mis en prise avec des cavités (6) du profilé métallique (1) ouvertes vers la rainure (2), qui sont agencées des deux côtés de la nervure (3),caractérisé en ce que les cavités (6) sont fabriquées par formage lors de la fabrication du profilé métallique (1), et le matériau de tôle du profilé métallique (1) est en particulier comprimé dans la zone d'un fond de rainure (7) de la rainure (2), pendant le formage dans certaines zones, de sorte que des cavités (6) sont créées avec un contour intérieur sensiblement rectangulaire.
- Procédé selon la revendication 14,
caractérisé en ce que pour l'assemblage à force et/ou par complémentarité de formes du profilé d'isolation (4) avec le profilé métallique (1), les parties de profilé (2.1, 2.2) du profilé métallique (1) délimitant la rainure (2) sont déformées plastiquement, de préférence par roulage sur le profilé d'isolation (4). - Procédé selon la revendication 14 ou 15,
caractérisé en ce qu'avant ou pendant la réalisation de l'assemblage à force et/ou par complémentarité de formes du profilé d'isolation (4) avec le profilé métallique (1), des becs de serrage (9) formés sur le profilé d'isolation (4) et/ou sur le profilé supplémentaire (5) sont mis en prise avec les cavités (6) du profilé métallique (1). - Procédé selon l'une des revendications 14 à 16,
caractérisé en ce que pendant la réalisation de l'assemblage à force et/ou par complémentarité de formes du profilé d'isolation (4) avec le profilé métallique (1), le profilé d'isolation (4) et/ou le profilé supplémentaire (5) est ou sont déformés plastiquement, au moins dans certaines zones, de préférence dans la zone des becs de serrage (9) en prise avec les cavités (6).
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP17168701.5A EP3396096B1 (fr) | 2017-04-28 | 2017-04-28 | Profilé composite et son procédé de fabrication |
CA3002405A CA3002405A1 (fr) | 2017-04-28 | 2018-04-23 | Profile en composite et methode de production du profile en composite |
US15/964,240 US20180313136A1 (en) | 2017-04-28 | 2018-04-27 | Composite profile, and method for producing the composite profile |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP17168701.5A EP3396096B1 (fr) | 2017-04-28 | 2017-04-28 | Profilé composite et son procédé de fabrication |
Publications (2)
Publication Number | Publication Date |
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EP3396096A1 EP3396096A1 (fr) | 2018-10-31 |
EP3396096B1 true EP3396096B1 (fr) | 2020-02-19 |
Family
ID=58640749
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP17168701.5A Active EP3396096B1 (fr) | 2017-04-28 | 2017-04-28 | Profilé composite et son procédé de fabrication |
Country Status (3)
Country | Link |
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US (1) | US20180313136A1 (fr) |
EP (1) | EP3396096B1 (fr) |
CA (1) | CA3002405A1 (fr) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110080437A (zh) * | 2019-04-26 | 2019-08-02 | 湖南坚致幕墙安装设计有限公司 | 一种组合式框架系统 |
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US3968561A (en) * | 1972-04-12 | 1976-07-13 | Thomas Francis Oakes | Method of fabricating hollow, foam-filled, metal structural members |
US3775914A (en) * | 1972-04-18 | 1973-12-04 | Ppg Industries Inc | Multiple-glazed unit for high sound transmission loss |
DE2552700C2 (de) * | 1975-11-25 | 1980-06-19 | Otto Fuchs Kg, 5882 Meinerzhagen | Verbundprofil, insbesondere fur Fenster, Türen und Fassaden |
US4194284A (en) * | 1975-11-25 | 1980-03-25 | Otto Fuchs Kg | Method of making insulated construction element |
CA1084231A (fr) * | 1977-04-04 | 1980-08-26 | Wilhelm Hasselbacher | lements et profiles d'assemblage isolants, et procede de fabrication |
NO154352C (no) * | 1979-03-16 | 1986-09-03 | Raufoss Ammunisjonsfabrikker | Fremgangsmaate og anordning for fremstilling av et sammensatt profil. |
DE2937454C2 (de) * | 1979-09-15 | 1985-08-08 | SCHÜCO Heinz Schürmann GmbH & Co, 4800 Bielefeld | Verbundprofil, insbesondere für Fenster, Türen und Fassaden sowie Verfahren zum Herstellen des Verbundprofils |
US4333295A (en) * | 1980-05-22 | 1982-06-08 | Hef-Fenstertechnik Vetriebs Gmbh | Casement frame |
SE445751B (sv) * | 1981-11-09 | 1986-07-14 | Lindstroem Wictor Carl Olof | Bagprofil for fonster och dorrar |
DE3332618A1 (de) * | 1983-09-09 | 1985-03-21 | Josef Gartner & Co, 8883 Gundelfingen | Verbundprofil |
DE3666259D1 (en) * | 1986-02-25 | 1989-11-16 | Geilinger Ag | Thermally insulating composite profile member |
US5469683A (en) * | 1994-02-09 | 1995-11-28 | Kawneer Company, Inc. | Thermally insulating composite frame member with snap-in thermal isolator |
US6286288B1 (en) * | 1996-12-05 | 2001-09-11 | Vertical Ventures V-5, Llc | Integrated multipane window unit and sash assembly and method for manufacturing the same |
US6055783A (en) * | 1997-09-15 | 2000-05-02 | Andersen Corporation | Unitary insulated glass unit and method of manufacture |
US6886297B1 (en) * | 1998-07-23 | 2005-05-03 | Ppg Industries Ohio, Inc. | Insulating unitless window sash |
US6640605B2 (en) * | 1999-01-27 | 2003-11-04 | Milgo Industrial, Inc. | Method of bending sheet metal to form three-dimensional structures |
DE19962964A1 (de) * | 1999-12-24 | 2001-07-05 | Wilfried Ensinger | Voll- oder Hohlkammerkunststoffprofile |
US6868648B2 (en) * | 2002-04-04 | 2005-03-22 | Bowmead Holdings Inc. | Fenestration sealed frame, insulating glazing panels |
DE202007016649U1 (de) * | 2007-04-02 | 2008-04-30 | Technoform Caprano Und Brunnhofer Gmbh & Co. Kg | Leiterförmiger Isoliersteg für ein Verbundprofil für Fenster-, Türen- und Fassadenelemente und Verbundprofil für Fenster-, Türen- und Fassadenelemente |
DE102007051354B4 (de) * | 2007-10-26 | 2009-11-19 | Welser Profile Ag | Verfahren zum Herstellen eines Profils aus flachem Metallband |
WO2010009751A1 (fr) * | 2008-07-24 | 2010-01-28 | Welser Profile Ag | Procédé de fabrication d’un profilé avec au moins un bord de profilé épaissi |
CH704363A1 (de) | 2011-01-14 | 2012-07-31 | Jansen Ag | Verbundprofil für Fenster, Türen und Fassaden sowie Verfahren zu dessen Herstellung. |
DE102014108264A1 (de) * | 2014-06-12 | 2015-12-17 | Ensinger Gmbh | Wärmeisolierendes Abstandhalterprofil |
EP3048232B1 (fr) * | 2015-01-22 | 2020-08-19 | RP Technik GmbH Profilsysteme | Profilé métallique, profilé composite avec un tel profilé métallique ainsi que procédé de fabrication du profilé métallique |
-
2017
- 2017-04-28 EP EP17168701.5A patent/EP3396096B1/fr active Active
-
2018
- 2018-04-23 CA CA3002405A patent/CA3002405A1/fr active Pending
- 2018-04-27 US US15/964,240 patent/US20180313136A1/en not_active Abandoned
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
EP3396096A1 (fr) | 2018-10-31 |
US20180313136A1 (en) | 2018-11-01 |
CA3002405A1 (fr) | 2018-10-28 |
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