EP3388151B1 - Nozzle head for application of an insulation material - Google Patents

Nozzle head for application of an insulation material Download PDF

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Publication number
EP3388151B1
EP3388151B1 EP18170836.3A EP18170836A EP3388151B1 EP 3388151 B1 EP3388151 B1 EP 3388151B1 EP 18170836 A EP18170836 A EP 18170836A EP 3388151 B1 EP3388151 B1 EP 3388151B1
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EP
European Patent Office
Prior art keywords
plate
nozzle head
jet
middle plate
width
Prior art date
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Active
Application number
EP18170836.3A
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German (de)
French (fr)
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EP3388151A1 (en
Inventor
Bernd Kraft
Martin Stiegler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Duerr Systems AG
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Duerr Systems AG
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Publication date
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Priority to PL18170836T priority Critical patent/PL3388151T3/en
Publication of EP3388151A1 publication Critical patent/EP3388151A1/en
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Publication of EP3388151B1 publication Critical patent/EP3388151B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/02Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape
    • B05B1/04Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape in flat form, e.g. fan-like, sheet-like
    • B05B1/044Slits, i.e. narrow openings defined by two straight and parallel lips; Elongated outlets for producing very wide discharges, e.g. fluid curtains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/02Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape
    • B05B1/04Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape in flat form, e.g. fan-like, sheet-like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/02Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape
    • B05B1/04Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape in flat form, e.g. fan-like, sheet-like
    • B05B1/042Outlets having two planes of symmetry perpendicular to each other, one of them defining the plane of the jet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0283Flat jet coaters, i.e. apparatus in which the liquid or other fluent material is projected from the outlet as a cohesive flat jet in direction of the work

Definitions

  • the invention relates to a nozzle head for dispensing a flat spray jet of a coating agent, in particular an insulating material for the insulation of motor vehicle body components.
  • Such a nozzle head is known per se from the prior art and consists essentially of two identical outer plates and a thin, smaller center plate, which is inserted between the two outer plates, wherein FIG. 8 an embodiment of such a conventional center plate 1 shows.
  • the center plate 1 has spraying off an end edge 2 with a substantially V-shaped contour, so that between the adjacent outer plates and the front edge 2 of the center plate 1, a nozzle chamber is formed, in which the insulating material is introduced.
  • a flat, fan-shaped spray jet forms, which is well suited for the application of the insulating material.
  • the middle plate 2 has on both sides slots 3, 4 for the passage of screws in order to screw the outer plates to the middle plate 1.
  • the jet width - if the volume flow is kept constant - in the beam plane from a certain minimum distance in front of the nozzle head distance independent almost constant.
  • the beam width then varies only in a range of ⁇ 2 mm.
  • This distance-independent constant beam width is particularly advantageous in the treatment of strongly curved component surfaces, since it is then not necessary to maintain a constant distance between the nozzle head and the component surface when driving off the component surface.
  • the beam width varies depending on the volume flow of the applied insulating material, which is also acceptable within the scope of the invention.
  • a nozzle head for discharging a spray jet of a cleaning agent which extends substantially flat in a jet plane and thereby has a certain beam width.
  • the known nozzle head has two outer plates and an intermediate middle plate with outer tips on both sides and a central recess.
  • a disadvantage of the known nozzle head described above is the fact that the distance-independence of the beam width is given only within a relatively narrow volume flow working range. On the other hand, outside of this volumetric flow operating range, the beam width varies relatively strongly as a function of the distance to the nozzle head. An operation is therefore possible in practice only within the relatively narrow volume flow working range.
  • the invention is therefore based on the object to improve the above-described conventional nozzle head accordingly.
  • the nozzle head according to the invention should be suitable for different volume flows of the insulating material, wherein the beam width should remain constant as independent as possible of the distance to the nozzle head.
  • the invention preferably comprises the general technical teaching to design the nozzle head expedient so that the suitable for an application volume flow working range with the essentially independent of the distance, a constant jet width of the spray jet has a volume flow range of at least ⁇ 5 cm 3 / s, ⁇ 10 cm 3 / s, ⁇ 15 cm 3 / s, ⁇ 20 cm 3 / s, ⁇ 25 cm 3 / s, ⁇ 40 cm 3 / s, ⁇ 80 cm 3 / s or ⁇ 90 cm 3 / s.
  • the jet width of the spray jet at a certain minimum distance is substantially constant independent of distance, as long as the volume flow is within the relatively wide volume flow working range.
  • the jet width can also vary in the case of the nozzle head according to the invention as a function of the volume flow of the applied application medium.
  • the beam width is only independent of the distance to the nozzle head from the minimum distance, whereas the beam width can also vary in the nozzle head according to the invention as a function of the volume flow.
  • the jet width of the spray jet can also vary in the case of the nozzle head according to the invention as a function of the volume flow of the application medium. If, however, the volume flow is kept substantially constant within the volume flow working range, then the jet width in the nozzle head according to the invention is essentially constant independent of the distance from the minimum distance.
  • the volume flow or outflow rate can be, for example, 10 cm 3 / s, 20 cm 3 / s, 30 cm 3 / s, 40 cm 3 / s, 50 cm 3 / s, 60 cm 3 / s, 70 cm 3 / s, 80 cm 3 / s, 90 cm 3 / s or 100 cm 3 / s, in each case preferably ⁇ 5 cm 3 / s, ⁇ 10 cm 3 / s or ⁇ 15 cm 3 / s.
  • the beam width is not exactly constant even in the case of the nozzle head according to the invention. Rather, the jet width can also vary in the nozzle head of the invention depending on the distance to the nozzle head fluctuations of ⁇ 1mm, ⁇ 2mm, ⁇ 4mm, ⁇ 6mm, ⁇ 8mm, 10mm, ⁇ 12mm, ⁇ 14mm or even ⁇ 16mm. This means, in particular, that in the context of the invention the feature "substantially independent of distance" may suitably include deviations of up to ⁇ 16 mm.
  • the nozzle head according to the invention is therefore much better suited for automated application by means of an application robot, the nozzle head being guided by the application robot over the component surface. Namely, when programming the application robot when using a nozzle head according to the invention, it can be assumed that the spray jet has a substantially constant jet width, namely at different volume flows of the application means, provided that the volume flow during the application is kept constant.
  • the beam width is substantially constant independent of distance, starting at a certain minimum distance to the nozzle head, in particular with a deviation of ⁇ 2 mm, ⁇ 4 mm, ⁇ 6 mm, ⁇ 8 mm, ⁇ 10 mm, ⁇ 12 mm, ⁇ 14 mm or even at most ⁇ 16mm, wherein the beam width is only substantially constant independent of distance from the minimum distance, if the volume flow of the application medium is within a certain volumetric flow working range and is expediently kept constant.
  • the nozzle head is in particular designed so that the volume flow working range with the substantially distance-independent constant beam width a Volumetric flow range of at least ⁇ 5 cm 3 / s, ⁇ 10 cm 3 / s, ⁇ 15 cm 3 / s, ⁇ 20 cm 3 / s, ⁇ 25 cm 3 / s, ⁇ 40 cm 3 / s, ⁇ 80 cm 3 / s or ⁇ 90 cm 3 / s.
  • the nozzle head has a similar structure as the conventional nozzle head described above.
  • the nozzle head according to the invention therefore preferably also has two outer plates and a middle plate, which is arranged between the two outer plates and spraying side has an end edge with a predetermined contour.
  • the two outer plates thus preferably delimit with their spray-off end edge a slot-shaped nozzle opening, wherein expediently between the outer plates and the spray-off front edge of the middle plate is a nozzle chamber into which the application agent to be applied is introduced.
  • the innovation according to the invention consists in the fact that the contour of the spray-off-side end edge of the middle plate is shaped such that the volume flow working region is relatively large with the beam width being substantially constant independent of the distance.
  • the front edge of the center plate in the nozzle head according to the invention is not simply V-shaped, but has a more complicated contour.
  • the spray-side end edge of the center plate preferably on both sides outside tips that protrude in Absprühraum, wherein the length of the tips is preferably at least 3 mm, 4 mm or even at least 5 mm.
  • the tips of the center plate preferably have an outer edge which is substantially parallel to the beam direction or is aligned at right angles to the base of the center plate.
  • the inner edge of the tips is preferably angled at an acute angle to the beam direction.
  • the inner edges of the tips may include an angle in the range of 15 ° -35 ° with the beam direction, with an angle of 24.165 ° or 28.3 ° has been found to be particularly advantageous.
  • the inner edges of the tips are aligned parallel to the beam direction or perpendicular to the base of the center plate.
  • the middle plate has a recess in the center, which, however, does not extend over the entire width of the middle plate, but only over a width of, for example, at least 15 mm, 17 mm or 20 mm.
  • the centrally arranged recess of the middle plate is substantially V-shaped.
  • the recess in the center plate comprises a central arc portion having a first radius and two adjacent outer arc portions having a second radius, wherein the second radius of the outer arc portions is greater than the first radius of the central arc portion.
  • the first radius of the central arc portion may be in the range of 2 mm - 10 mm, with a value of 5 mm being preferred.
  • the second radius of the outer arc sections of the recess is preferably in the range of 10 mm - 30 mm, with a value of 20 mm is preferred.
  • the center plate on both sides between the outer tips and the central recess each have a straight edge region, which is substantially is aligned at right angles to the Absprühraum, wherein the straight edge regions preferably have a width of at least 3 mm, 4 mm, 5 mm or 6 mm.
  • the straight edge portions of the center plate are preferably located at a height above the base of the middle plate, which is in a certain relation to the plate height of the middle plate.
  • the ratio of the plate height of the center plate to the height of the straight edge portions is preferably in the range of 1.4 to 1.6, with a value of 1.5 being preferred.
  • the outer plates preferably have spraying-side end edges, which are curved convexly in the direction of discharge, as is also the case in the prior art.
  • the above-mentioned tips of the center plate then preferably terminate with the ends of the curved end edge of the outer plate. This means that the tips of the center plate do not protrude beyond the outer contour of the outer plates.
  • the nozzle head according to the invention preferably comprises a plate holder for holding the outer plates and the middle plate inserted between the outer plates, wherein the plate holder preferably has an adjustable receiving width to accommodate different thickness plates can.
  • the nozzle holder has a groove with a constant groove width, wherein the plate package consisting of the outer plates and the middle plate is inserted into the groove and then clamped.
  • the plate holder can only accommodate one plate pack of a specific thickness. If now a thinner center plate to be used to change the spray behavior, so thicker outer plates must be used so that the thickness of the entire plate package is not changed.
  • the receiving width is adjustable so that different thickness plate packs can be added. This offers the advantage that different thickness middle plates can be used without the thickness of the outer plates must be adjusted accordingly.
  • the plate holder consists of two clamping plates, which are connected to each other via a compression fitting, so that the outer plates can be clamped with the middle plate between the clamping plates.
  • the compression fitting allows different thicknesses of the clamped plate package with the outer plates and the center plate.
  • the plate holder preferably has a bottom plate, on which the two clamping plates are placed.
  • one of the two clamping plates can be fixed immovably on the bottom plate, while the other clamping plate is movable by means of the compression fitting in order to clamp the plate pack of outer plates and center plate can.
  • the base plate preferably has a material bore in the region between the two clamping plates in order to supply the application medium.
  • the plate package with the outer plates and the middle plate is in this case over the material bore in the bottom plate and therefore can absorb the supplied via the material bore application agent.
  • the material bore is in this case provided with a seal (eg, O-ring) to seal the gap between the material bore and the plate package lying thereon.
  • the nozzle head according to the invention distinguishes the nozzle head according to the invention from the conventional nozzle head described above, in which the plate pack of outer plates and middle plate rests only flat over the material bore, which can lead to sealing problems.
  • the outer plates and / or the middle plate have a material guide, which emanates from the material bore in the bottom plate and opens into the nozzle space between the two outer plates.
  • This material guide may for example consist of a groove which is arranged in the two outer plates and extending from the lower end edge starting in Absprühraum and extends into the nozzle chamber, which is bounded by the two outer plates and the spray-off end edge of the center plate.
  • the above-mentioned bottom plate of the plate holder is preferably mounted on a mounting plate, wherein the mounting plate can be moved by an application robot, for which purpose the mounting plate is mounted, for example, on a flange plate of a robot's hand axis.
  • the connection between the bottom plate and the mounting plate takes place here by a releasable mechanical connection, such as by a screw.
  • the bottom plate can be mounted in different angular positions relative to the mounting plate.
  • this can be an additional pin connection between the bottom plate and the mounting plate be provided so that the bottom plate can be mounted in two different angular positions between the bottom plate and the mounting plate.
  • the middle plate has slots to screw the center plate with the outer plates can.
  • slots are disadvantageous in a cleaning of the nozzle head with water and subsequent blowing off with air, as can accumulate in the slots water, which can be removed only with difficulty by blowing off with air.
  • the elongated holes in the middle plate or in the outer plates are therefore preferably replaced by holes that are less prone to contamination.
  • the outer contour of the plate holder is preferably chosen so that after emergence from a water bath during the cleaning of the nozzle head, the water can be blown off as quickly as possible and without much effort.
  • the plate holder therefore preferably closes laterally substantially flush with the middle plate and the outer plates, in order to avoid a contamination-prone interference contour.
  • the middle plate preferably has a plate thickness in the range of 0.2 mm to 0.6 mm, with a range of 0.4 mm to 0.5 mm being preferred.
  • the outer plates have a width of 42 mm and a height in the discharge direction of 28.8 mm.
  • the middle plate preferably also has a width of 42 mm and a height of 19.5 mm.
  • the middle plate and the outer plates can be scaled arbitrarily in width and / or height, for example, to change the spray jet width accordingly.
  • the height of the outer panels and also the middle panel can be reduced by a factor of, for example, 1.2, with the width remaining the same, so that the outer panels have a height of 24 mm, while the center panel has a height of 16.25 mm.
  • the beam width can be reduced with the same material flow.
  • the outer panels and the middle plate are scaled down by a factor of, for example, 1.2, whereas the height of the outer plates and the middle plate remains unchanged.
  • the outer panels may then have a height of 28.8 mm while the center panel has a height of 19.5 mm.
  • the basic contour remains the same as in the basic version described above.
  • the outer tips that guide the insulating material to the nozzle gap pushed from an outer dimension of 42 mm continuously inward until they reach the new external dimension of at least 35 mm.
  • the outer plates are shortened laterally and the outer radius of the Au ⁇ enplatten is moved so far down until the outer radius again meets the tips of the center plate.
  • the beam width is slightly reduced at high outflow rate.
  • only the outer plates are modified from the basic version described above by the convex curved spray-side end edge of the outer plates is lowered, so that reduces the height of the outer plates, for example, from 28.8 mm to 24 mm.
  • the center plate has a plate height in the beam direction which is in the range of 15 mm-20 mm, with a value of 19.5 mm being preferred.
  • the outer plates preferably have a plate height in the beam direction which is in the range of 25-34 mm, with a value of 29.24 mm being preferred.
  • the plate height of the middle plate is preferably in a certain ratio to the plate width of the middle plate, which ratio is preferably in the range of 0.4-0.5, with a value of 0.464 being preferred.
  • the beam width varies by a maximum of ⁇ 4mm, ⁇ 6mm, ⁇ 8mm, ⁇ 10mm or ⁇ 12mm.
  • the invention is not limited to the above-described nozzle head according to the invention as a single component. Rather, the invention also includes a complete application robot with such a nozzle head.
  • the invention also encompasses the novel use of such a nozzle head for the application of an insulating agent to a body component.
  • FIGS. 1 to 5 show a nozzle head 5 according to the invention for the application of an insulating material (eg water-based acrylate) on a component, such as a motor vehicle body component.
  • an insulating material eg water-based acrylate
  • the nozzle head 5 is partially conventional and comprises two outer plates 6, 7 and a thin middle plate 8, which is inserted between the two outer plates 6, 7, wherein the contour of the outer plates 6, 7 in FIG. 3 is shown while FIG. 4 the contour of the middle plate 8 shows.
  • the nozzle head 5 comprises a plate holder for mechanically holding the plate package consisting of the outer plates 6, 7 and the middle plate 8.
  • This plate holder comprises two clamping plates 9, 10, which are arranged on both sides of the consisting of the outer plates 6, 7 and the middle plate 8 plate pack and can be clamped together by means of a compression fitting 11 to fix the plate package mechanically. It should be mentioned that between the two clamping plates 9, 10 differently thick plate packs can be used, so that the thickness of the center plate 8 changed in a simple manner can be without the thickness of the outer plates 6, 7 must be adjusted accordingly.
  • the plate holder comprises a bottom plate 12, wherein the two clamping plates 9, 10 are arranged on the upper side of the bottom plate 12.
  • the plate holder comprises a mounting plate 13, which is guided by an application robot, which is shown here only schematically.
  • the outer plates 6, 7 each have a material guide 16, 17, wherein the material guide 16 or 17 consists of a groove which projects from the lower end edge of the outer plate 6 and 7 in Abspritzetti upwards.
  • the insulating material is thus supplied via the material bore 14 and then penetrates into the material guides 16, 17, so that the insulating material then finally passes into the nozzle chamber, which laterally bounded by the two outer plates 6, 7 and bottom of a front edge 18 of the center plate 8 becomes.
  • the front edge 18 of the middle plate 8 has a centrally substantially V-shaped recess 21, wherein the V-shaped recess 21 does not extend over the entire width b of the central plate 8.
  • the outer contour of the front edge 18 of the middle plate 8 on both sides of the V-shaped recess 21 each have a straight edge region 22, 23, wherein the straight edge regions 22, 23 are aligned at right angles to the spray direction.
  • the above-described contour of the end edge 18 of the middle plate 8 has the advantage that the nozzle head 5 according to the invention has a spray jet 24 with a substantially constant jet width SB, as in particular FIG. 5 evident.
  • the jet width SB of the spray jet 24 depends on a distance d to the nozzle head 5.
  • the beam width SB varies by at most ⁇ 2 mm and is thus essentially constant, provided the volume flow of the applied insulating agent is kept constant during application.
  • the middle plate 8 closes here together with the outer plates 7 in the plate holder flush with the outer contour of the plate holder, whereby a pollution-prone interference contour is avoided.
  • outer plates 6, 7 and the middle plate 8 instead of those in the prior art according to FIG. 8 existing slots 3, 4 each holes 25-28, the are less prone to contamination than the conventional slots 3, 4.
  • the holes 25-28 serve here as in the prior art according to FIG. 8 for carrying out the compression fitting 11.
  • the bottom plate 12 can be connected by a screw connection to the mounting plate 13.
  • the bottom plate 12 can be mounted in two different, mutually perpendicular angular positions on the mounting plate 13.
  • a pin connection 30 is additionally provided, which allows only the two desired angular positions.
  • the pin connection 30 may consist of a pin on top of the mounting plate 13 and two mating holes in the underside of the bottom plate 12, where the pin may be selectively inserted into one of the two holes.
  • FIG. 6 shows a modification of the outer plate 7 according to Figure 3, wherein the modification largely with the embodiment described above FIG. 3 to avoid repetition, reference is made to the above description, the same reference numerals being used for corresponding details.
  • holes 25, 26 are formed in the outer plate 7 as laterally open slots.
  • FIG. 7 shows a modification of the center plate 8 according to FIG. 4
  • FIG. 7 shows a modification of the center plate 8 according to FIG. 4
  • the recess 21 in the middle plate 8 comprises a central arc section R1 and two adjacent outer arc sections R2, wherein the outer arc sections R2 have a radius of 20 mm, while the central arc section R1 has a radius of 5 mm having.
  • the tips 19, 20 each have outer flanks which are aligned parallel to the beam direction.
  • the inner flanks of the two tips 19, 20, however, are angled at an angle of 28.3 ° acute angle to the beam direction.

Description

Die Erfindung betrifft einen Düsenkopf zur Abgabe eines flachen Spritzstrahls eines Auftragsmittels, insbesondere eines Dämmstoffmittels zur Dämmung von Kraftfahrzeugkarosseriebauteilen.The invention relates to a nozzle head for dispensing a flat spray jet of a coating agent, in particular an insulating material for the insulation of motor vehicle body components.

Ein derartiger Düsenkopf ist an sich aus dem Stand der Technik bekannt und besteht im Wesentlichen aus zwei baugleichen Außenplatten und einer dünnen, kleineren Mittelplatte, die zwischen die beiden Außenplatten eingesetzt ist, wobei Figur 8 ein Ausführungsbeispiel einer derartigen herkömmlichen Mittelplatte 1 zeigt. Die Mittelplatte 1 weist absprühseitig eine Stirnkante 2 mit einer im Wesentlichen V-förmigen Kontur auf, so dass zwischen den benachbarten Außenplatten und der Stirnkante 2 der Mittelplatte 1 ein Düsenraum entsteht, in den das Dämmstoffmittel eingeleitet wird. Auf diese Weise bildet sich ein flacher, fächerförmiger Spritzstrahl aus, der gut zur Applikation des Dämmstoffmittels geeignet ist. Weiterhin ist zu erwähnen, dass die Mittelplatte 2 beidseitig Langlöcher 3, 4 zur Durchführung von Schrauben aufweist, um die Außenplatten mit der Mittelplatte 1 zu verschrauben.Such a nozzle head is known per se from the prior art and consists essentially of two identical outer plates and a thin, smaller center plate, which is inserted between the two outer plates, wherein FIG. 8 an embodiment of such a conventional center plate 1 shows. The center plate 1 has spraying off an end edge 2 with a substantially V-shaped contour, so that between the adjacent outer plates and the front edge 2 of the center plate 1, a nozzle chamber is formed, in which the insulating material is introduced. In this way, a flat, fan-shaped spray jet forms, which is well suited for the application of the insulating material. Furthermore, it should be mentioned that the middle plate 2 has on both sides slots 3, 4 for the passage of screws in order to screw the outer plates to the middle plate 1.

Bei diesem bekannten Düsenkopf ist die Strahlbreite - sofern der Volumenstrom konstant gehalten wird - in der Strahlebene ab einem bestimmten Mindestabstand vor dem Düsenkopf abstandsunabhängig nahezu konstant. Beispielsweise schwankt die Strahlbreite dann nur in einem Bereich von ±2 mm. Diese abstandsunabhängig konstante Strahlbreite ist insbesondere bei der Behandlung von stark gekrümmten Bauteiloberflächen vorteilhaft, da es dann beim Abfahren der Bauteiloberfläche nicht erforderlich ist, einen konstanten Abstand zwischen dem Düsenkopf und der Bauteiloberfläche einzuhalten. Allerdings ist hierbei zu erwähnen, dass die Strahlbreite in Abhängigkeit von dem Volumenstrom des applizierten Dämmstoffmittels schwankt, was auch im Rahmen der Erfindung zu akzeptieren ist.In this known nozzle head, the jet width - if the volume flow is kept constant - in the beam plane from a certain minimum distance in front of the nozzle head distance independent almost constant. For example, the beam width then varies only in a range of ± 2 mm. This distance-independent constant beam width is particularly advantageous in the treatment of strongly curved component surfaces, since it is then not necessary to maintain a constant distance between the nozzle head and the component surface when driving off the component surface. However, it should be mentioned here that the beam width varies depending on the volume flow of the applied insulating material, which is also acceptable within the scope of the invention.

Ferner ist aus US 3,716,194 ein Düsenkopf zur Abgabe eines Spritzstrahls eines Reinigungsmittels bekannt, der im Wesentlichen flach in einer Strahlebene verläuft und dabei eine bestimmte Strahlbreite aufweist. Der bekannte Düsenkopf hat zwei Außenplatten und eine dazwischen liegende Mittelplatte mit beidseitig Außenspitzen und einer mittigen Ausnehmung.Furthermore, it is off US 3,716,194 a nozzle head for discharging a spray jet of a cleaning agent is known which extends substantially flat in a jet plane and thereby has a certain beam width. The known nozzle head has two outer plates and an intermediate middle plate with outer tips on both sides and a central recess.

Zum allgemeinen Stand der Technik ist ferner hinzuweisen auf die JP 2000 237 679 A , US 2003/0155451 A1 , DE 10 2005 013 972 A1 und DE 10 2005 027 236 A1 .The general state of the art should also be pointed to the JP 2000 237 679 A . US 2003/0155451 A1 . DE 10 2005 013 972 A1 and DE 10 2005 027 236 A1 ,

Nachteilig an dem eingangs beschriebenen bekannten Düsenkopf ist die Tatsache, dass die Abstandsunabhängigkeit der Strahlbreite nur innerhalb eines relativ eng begrenzten Volumenstromarbeitsbereichs gegeben ist. Außerhalb dieses Volumenstromarbeitsbereichs schwankt die Strahlbreite dagegen relativ stark in Abhängigkeit von dem Abstand zu dem Düsenkopf. Ein Betrieb ist deshalb in der Praxis nur innerhalb des relativ engen Volumenstromarbeitsbereichs möglich.A disadvantage of the known nozzle head described above is the fact that the distance-independence of the beam width is given only within a relatively narrow volume flow working range. On the other hand, outside of this volumetric flow operating range, the beam width varies relatively strongly as a function of the distance to the nozzle head. An operation is therefore possible in practice only within the relatively narrow volume flow working range.

Der Erfindung liegt deshalb die Aufgabe zugrunde, den vorstehend beschriebenen herkömmlichen Düsenkopf entsprechend zu verbessern. So soll der erfindungsgemäße Düsenkopf für unterschiedliche Volumenströme des Dämmstoffmittels geeignet sein, wobei die Strahlbreite möglichst unabhängig von dem Abstand zu dem Düsenkopf konstant bleiben soll.The invention is therefore based on the object to improve the above-described conventional nozzle head accordingly. Thus, the nozzle head according to the invention should be suitable for different volume flows of the insulating material, wherein the beam width should remain constant as independent as possible of the distance to the nozzle head.

Diese Aufgabe wird zweckmäßig durch einen erfindungsgemäßen Düsenkopf gemäß dem Anspruch 1 gelöst.This object is advantageously achieved by a nozzle head according to the invention according to claim 1.

Die Erfindung umfasst vorzugsweise die allgemeine technische Lehre, den Düsenkopf zweckmäßig so zu gestalten, dass der für eine Applikation geeignete Volumenstromarbeitsbereich mit der im Wesentlichen abstandsunabhängig konstanten Strahlbreite des Spritzstrahls einen Volumenstrombereich von mindestens ±5 cm3/s, ±10 cm3/s, ±15 cm3/s, ±20 cm3/s, ±25 cm3/s, ±40 cm3/s, ±80 cm3/s oder ±90 cm3/s umfasst. Dies bedeutet insbesondere, dass die Strahlbreite des Spritzstrahls ab einem bestimmten Mindestabstand (z.B. 20mm, 30mm, 40mm, 50mm, 60mm, 70mm, 80mm, 90mm oder 100mm) abstandsunabhängig im Wesentlichen konstant ist, sofern der Volumenstrom innerhalb des relativ breiten Volumenstromarbeitsbereichs liegt.The invention preferably comprises the general technical teaching to design the nozzle head expedient so that the suitable for an application volume flow working range with the essentially independent of the distance, a constant jet width of the spray jet has a volume flow range of at least ± 5 cm 3 / s, ± 10 cm 3 / s, ± 15 cm 3 / s, ± 20 cm 3 / s, ± 25 cm 3 / s, ± 40 cm 3 / s, ± 80 cm 3 / s or ± 90 cm 3 / s. This means, in particular, that the jet width of the spray jet at a certain minimum distance (eg 20mm, 30mm, 40mm, 50mm, 60mm, 70mm, 80mm, 90mm or 100mm) is substantially constant independent of distance, as long as the volume flow is within the relatively wide volume flow working range.

Zur Vermeidung von Missverständnissen ist nochmals zu erwähnen, dass die Strahlbreite auch bei dem erfindungsgemäßen Düsenkopf in Abhängigkeit von dem Volumenstrom des applizierten Auftragsmittels schwanken kann. Im Rahmen der Erfindung ist die Strahlbreite also ab dem Mindestabstand nur unabhängig von dem Abstand zum Düsenkopf, wohingegen die Strahlbreite auch bei dem erfindungsgemäßen Düsenkopf in Abhängigkeit von dem Volumenstrom schwanken kann.To avoid misunderstandings, it should again be mentioned that the jet width can also vary in the case of the nozzle head according to the invention as a function of the volume flow of the applied application medium. In the context of the invention, therefore, the beam width is only independent of the distance to the nozzle head from the minimum distance, whereas the beam width can also vary in the nozzle head according to the invention as a function of the volume flow.

Zur Vermeidung von Missverständnissen ist darauf hinzuweisen, dass die Strahlbreite des Spritzstrahls auch bei dem erfindungsgemäßen Düsenkopf in Abhängigkeit von dem Volumenstrom des Auftragsmittels schwanken kann. Falls der Volumenstrom jedoch innerhalb des Volumenstromarbeitsbereichs im Wesentlichen konstant gehalten wird, so ist die Strahlbreite bei dem erfindungsgemäßen Düsenkopf ab dem Mindestabstand abstandsunabhängig im Wesentlichen konstant.To avoid misunderstandings, it should be pointed out that the jet width of the spray jet can also vary in the case of the nozzle head according to the invention as a function of the volume flow of the application medium. If, however, the volume flow is kept substantially constant within the volume flow working range, then the jet width in the nozzle head according to the invention is essentially constant independent of the distance from the minimum distance.

Der Volumenstrom oder die Ausflussrate kann z.B. 10 cm3/s, 20 cm3/s, 30 cm3/s, 40 cm3/s, 50 cm3/s, 60 cm3/s, 70 cm3/s, 80 cm3/s, 90 cm3/s oder 100 cm3/s betragen, jeweils vorzugsweise ± 5 cm3/s, ± 10 cm3/s oder ± 15 cm3/s.The volume flow or outflow rate can be, for example, 10 cm 3 / s, 20 cm 3 / s, 30 cm 3 / s, 40 cm 3 / s, 50 cm 3 / s, 60 cm 3 / s, 70 cm 3 / s, 80 cm 3 / s, 90 cm 3 / s or 100 cm 3 / s, in each case preferably ± 5 cm 3 / s, ± 10 cm 3 / s or ± 15 cm 3 / s.

Weiterhin ist zu erwähnen, dass die Strahlbreite auch bei dem erfindungsgemäßen Düsenkopf nicht exakt konstant ist. Vielmehr kann die Strahlbreite auch bei dem erfindungsgemäßen Düsenkopf in Abhängigkeit von dem Abstand zu dem Düsenkopf Schwankungen von ±1mm, ±2mm, ±4mm, ±6mm, ±8mm, 10mm, ±12mm, ±14mm oder sogar ±16mm aufweisen. Das bedeutet insbesondere, dass im Rahmen der Erfindung das Merkmal "abstandsunabhängig im Wesentlichen konstant" zweckmäßig Abweichungen von bis zu ±16mm umfassen kann.It should also be mentioned that the beam width is not exactly constant even in the case of the nozzle head according to the invention. Rather, the jet width can also vary in the nozzle head of the invention depending on the distance to the nozzle head fluctuations of ± 1mm, ± 2mm, ± 4mm, ± 6mm, ± 8mm, 10mm, ± 12mm, ± 14mm or even ± 16mm. This means, in particular, that in the context of the invention the feature "substantially independent of distance" may suitably include deviations of up to ± 16 mm.

Der erfindungsgemäße Düsenkopf ist deshalb wesentlich besser für eine automatisierte Applikation mittels eines Applikationsroboters geeignet, wobei der Düsenkopf von dem Applikationsroboter über die Bauteiloberfläche geführt wird. Bei der Programmierung des Applikationsroboters kann nämlich bei der Verwendung eines erfindungsgemäßen Düsenkopfs davon ausgegangen werden, dass der Spritzstrahl eine im Wesentlichen konstante Strahlbreite aufweist und zwar bei verschiedenen Volumenströmen des Auftragsmittels, sofern der Volumenstrom während der Applikation konstant gehalten wird.The nozzle head according to the invention is therefore much better suited for automated application by means of an application robot, the nozzle head being guided by the application robot over the component surface. Namely, when programming the application robot when using a nozzle head according to the invention, it can be assumed that the spray jet has a substantially constant jet width, namely at different volume flows of the application means, provided that the volume flow during the application is kept constant.

In einem besonders bevorzugten Ausführungsbeispiel der Erfindung ist die Strahlbreite ab einem bestimmten Mindestabstand zu dem Düsenkopf abstandsunabhängig im Wesentlichen konstant, insbesondere mit einer Abweichung von höchstens ±2mm, ±4mm, ±6mm, ±8mm, ±10mm,±12mm, ±14mm oder sogar ±16mm, wobei die Strahlbreite nur dann ab dem Mindestabstand abstandsunabhängig im Wesentlichen konstant ist, wenn der Volumenstrom des Auftragsmittels innerhalb eines bestimmten Volumenstromarbeitsbereichs liegt und zweckmäßig konstant gehalten wird.In a particularly preferred embodiment of the invention, the beam width is substantially constant independent of distance, starting at a certain minimum distance to the nozzle head, in particular with a deviation of ± 2 mm, ± 4 mm, ± 6 mm, ± 8 mm, ± 10 mm, ± 12 mm, ± 14 mm or even at most ± 16mm, wherein the beam width is only substantially constant independent of distance from the minimum distance, if the volume flow of the application medium is within a certain volumetric flow working range and is expediently kept constant.

Es ist möglich, dass der Düsenkopf insbesondere so ausgebildet ist, dass der Volumenstromarbeitsbereich mit der im Wesentlichen abstandsunabhängig konstanten Strahlbreite einen Volumenstrombereich von mindestens ±5 cm3/s, ±10 cm3/s, ±15 cm3/s, ±20 cm3/s, ±25 cm3/s, ±40 cm3/s, ±80 cm3/s oder ±90 cm3/s umfasst.It is possible that the nozzle head is in particular designed so that the volume flow working range with the substantially distance-independent constant beam width a Volumetric flow range of at least ± 5 cm 3 / s, ± 10 cm 3 / s, ± 15 cm 3 / s, ± 20 cm 3 / s, ± 25 cm 3 / s, ± 40 cm 3 / s, ± 80 cm 3 / s or ± 90 cm 3 / s.

In einem bevorzugten Ausführungsbeispiel der Erfindung weist der Düsenkopf einen ähnlichen Aufbau auf wie der eingangs beschriebene herkömmliche Düsenkopf. Der erfindungsgemäße Düsenkopf weist also vorzugsweise ebenfalls zwei Außenplatten und eine Mittelplatte auf, die zwischen den beiden Außenplatten angeordnet ist und absprühseitig eine Stirnkante mit einer vorgegebenen Kontur aufweist. Die beiden Außenplatten begrenzen also mit ihrer absprühseitigen Stirnkante vorzugsweise eine schlitzförmige Düsenöffnung, wobei sich zweckmäßig zwischen den Außenplatten und der absprühseitigen Stirnkante der Mittelplatte ein Düsenraum befindet, in den das zu applizierende Auftragsmittel eingeleitet wird. Die erfindungsgemäße Neuerung besteht hierbei darin, dass die Kontur der absprühseitigen Stirnkante der Mittelplatte so geformt ist, dass der Volumenstromarbeitsbereich mit der im Wesentlichen abstandsunabhängig konstanten Strahlbreite relativ groß ist.In a preferred embodiment of the invention, the nozzle head has a similar structure as the conventional nozzle head described above. The nozzle head according to the invention therefore preferably also has two outer plates and a middle plate, which is arranged between the two outer plates and spraying side has an end edge with a predetermined contour. The two outer plates thus preferably delimit with their spray-off end edge a slot-shaped nozzle opening, wherein expediently between the outer plates and the spray-off front edge of the middle plate is a nozzle chamber into which the application agent to be applied is introduced. The innovation according to the invention consists in the fact that the contour of the spray-off-side end edge of the middle plate is shaped such that the volume flow working region is relatively large with the beam width being substantially constant independent of the distance.

Im Gegensatz zu der eingangs beschriebenen und in Figur 8 dargestellten herkömmlichen Mittelplatte ist die Stirnkante der Mittelplatte bei dem erfindungsgemäßen Düsenkopf nicht einfach V-förmig ausgebildet, sondern weist eine kompliziertere Kontur auf.In contrast to the initially described and in FIG. 8 shown conventional center plate, the front edge of the center plate in the nozzle head according to the invention is not simply V-shaped, but has a more complicated contour.

So weist die absprühseitige Stirnkante der Mittelplatte vorzugsweise beidseitig außen Spitzen auf, die in Absprührichtung hervorstehen, wobei die Länge der Spitzen vorzugsweise mindestens 3 mm, 4 mm oder sogar mindestens 5 mm beträgt.Thus, the spray-side end edge of the center plate preferably on both sides outside tips that protrude in Absprührichtung, wherein the length of the tips is preferably at least 3 mm, 4 mm or even at least 5 mm.

Die Spitzen der Mittelplatte weisen vorzugsweise eine äußere Flanke auf, die im Wesentlichen parallel zur Strahlrichtung bzw. rechtwinklig zur Basis der Mittelplatte ausgerichtet ist. Die innere Flanke der Spitzen ist dagegen vorzugsweise spitzwinklig zur Strahlrichtung angewinkelt. Beispielsweise können die inneren Flanken der Spitzen mit der Strahlrichtung einen Winkel im Bereich von 15°-35° einschließen, wobei sich ein Winkel von 24,165° oder 28,3° als besonders vorteilhaft herausgestellt hat. Es besteht jedoch im Rahmen der Erfindung auch die Möglichkeit, dass die inneren Flanken der Spitzen parallel zur Strahlrichtung bzw. rechtwinklig zur Basis der Mittelplatte ausgerichtet sind.The tips of the center plate preferably have an outer edge which is substantially parallel to the beam direction or is aligned at right angles to the base of the center plate. The inner edge of the tips, however, is preferably angled at an acute angle to the beam direction. For example, the inner edges of the tips may include an angle in the range of 15 ° -35 ° with the beam direction, with an angle of 24.165 ° or 28.3 ° has been found to be particularly advantageous. However, it is within the scope of the invention, the possibility that the inner edges of the tips are aligned parallel to the beam direction or perpendicular to the base of the center plate.

Darüber hinaus weist die Mittelplatte mittig eine Ausnehmung auf, die sich jedoch nicht über die gesamte Breite der Mittelplatte erstreckt, sondern nur über eine Breite von beispielsweise mindestens 15 mm, 17 mm oder 20 mm.In addition, the middle plate has a recess in the center, which, however, does not extend over the entire width of the middle plate, but only over a width of, for example, at least 15 mm, 17 mm or 20 mm.

Die mittig angeordnete Ausnehmung der Mittelplatte ist im Wesentlichen V-förmig.The centrally arranged recess of the middle plate is substantially V-shaped.

Vorzugsweise wird im Wesentlichen eine Variante verwendet, bei der die Ausnehmung in der Mittelplatte einen mittigen Bogenabschnitt mit einem ersten Radius und zwei angrenzende äußere Bogenabschnitte mit einem zweiten Radius umfasst, wobei der zweite Radius der äußeren Bogenabschnitte größer ist als der erste Radius des mittigen Bogenabschnitts. Beispielsweise kann der erste Radius des mittigen Bogenabschnitts im Bereich von 2 mm - 10 mm liegen, wobei ein Wert von 5 mm bevorzugt wird. Der zweite Radius der äußeren Bogenabschnitte der Ausnehmung liegt dagegen vorzugsweise im Bereich von 10 mm - 30 mm, wobei ein Wert von 20 mm bevorzugt wird.Preferably, a variant is used in which the recess in the center plate comprises a central arc portion having a first radius and two adjacent outer arc portions having a second radius, wherein the second radius of the outer arc portions is greater than the first radius of the central arc portion. For example, the first radius of the central arc portion may be in the range of 2 mm - 10 mm, with a value of 5 mm being preferred. The second radius of the outer arc sections of the recess, however, is preferably in the range of 10 mm - 30 mm, with a value of 20 mm is preferred.

Ferner weist die Mittelplatte beidseitig zwischen den außen liegenden Spitzen und der mittigen Ausnehmung jeweils einen geraden Kantenbereich auf, der im Wesentlichen rechtwinklig zur Absprührichtung ausgerichtet ist, wobei die geraden Kantenbereiche vorzugsweise eine Breite von mindestens 3 mm, 4 mm, 5 mm oder 6 mm aufweisen.Furthermore, the center plate on both sides between the outer tips and the central recess each have a straight edge region, which is substantially is aligned at right angles to the Absprührichtung, wherein the straight edge regions preferably have a width of at least 3 mm, 4 mm, 5 mm or 6 mm.

Die geraden Kantenbereiche der Mittelplatte sind vorzugsweise in einer Höhe über der Basis der Mittelplatte angeordnet, die in einem bestimmten Verhältnis zur Plattenhöhe der Mittelplatte steht. So liegt das Verhältnis der Plattenhöhe der Mittelplatte zur Höhe der geraden Kantenbereiche vorzugsweise im Bereich von 1,4 - 1,6, wobei ein Wert von 1,5 bevorzugt wird.The straight edge portions of the center plate are preferably located at a height above the base of the middle plate, which is in a certain relation to the plate height of the middle plate. Thus, the ratio of the plate height of the center plate to the height of the straight edge portions is preferably in the range of 1.4 to 1.6, with a value of 1.5 being preferred.

In technischen Versuchen hat sich herausgestellt, dass eine derartige Formgebung der absprühseitigen Stirnkante der Mittelplatte einen positiven Einfluss auf den abgegebenen Spritzstrahl hat, so dass dieser innerhalb eines relativ großen Volumenstromarbeitsbereichs eine im Wesentlichen abstandsunabhängig konstante Strahlbreite aufweist.In technical experiments, it has been found that such a shaping of the spray-side end edge of the middle plate has a positive influence on the spray jet emitted, so that it has a substantially constant beam width independent of the distance within a relatively large volume flow working region.

Weiterhin ist zu erwähnen, dass auch bei dem erfindungsgemäßen Düsenkopf die Außenplatten vorzugsweise absprühseitige Stirnkanten aufweisen, die konvex in Absprührichtung gekrümmt sind, wie es auch beim Stand der Technik der Fall ist. Die vorstehend erwähnten Spitzen der Mittelplatte schließen dann vorzugsweise mit den Enden der gekrümmten Stirnkante der Au-βenplatte ab. Dies bedeutet, dass die Spitzen der Mittelplatte nicht über die Außenkontur der Außenplatten hinausragen.It should also be mentioned that even with the nozzle head according to the invention, the outer plates preferably have spraying-side end edges, which are curved convexly in the direction of discharge, as is also the case in the prior art. The above-mentioned tips of the center plate then preferably terminate with the ends of the curved end edge of the outer plate. This means that the tips of the center plate do not protrude beyond the outer contour of the outer plates.

Darüber hinaus umfasst der erfindungsgemäße Düsenkopf vorzugsweise einen Plattenhalter zur Halterung der Außenplatten und der zwischen die Außenplatten eingesetzten Mittelplatte, wobei der Plattenhalter vorzugsweise eine einstellbare Aufnahmebreite aufweist, um unterschiedlich dicke Platten aufnehmen zu können. Bei dem eingangs beschriebenen herkömmlichen Düsenkopf weist der Plattenhalter dagegen eine Nut mit einer konstanten Nutbreite auf, wobei das aus den Außenplatten und der Mittelplatte bestehende Plattenpaket in die Nut eingesetzt und dann festgeklemmt wird. Dies hat bei dem eingangs beschriebenen herkömmlichen Düsenkopf den Nachteil, dass der Plattenhalter nur ein Plattenpaket mit einer bestimmten Dicke aufnehmen kann. Falls nun zur Veränderung des Spritzverhaltens eine dünnere Mittelplatte verwendet werden soll, so müssen entsprechend dickere Außenplatten verwendet werden, damit die Dicke des gesamten Plattenpakets nicht verändert wird. Bei dem erfindungsgemäßen Plattenhalter ist die Aufnahmebreite dagegen einstellbar, so dass unterschiedlich dicke Plattenpakete aufgenommen werden können. Dies bietet den Vorteil, dass unterschiedlich dicke Mittelplatten eingesetzt werden können, ohne dass die Dicke der Außenplatten entsprechend angepasst werden muss.In addition, the nozzle head according to the invention preferably comprises a plate holder for holding the outer plates and the middle plate inserted between the outer plates, wherein the plate holder preferably has an adjustable receiving width to accommodate different thickness plates can. In the conventional described above On the other hand, the nozzle holder has a groove with a constant groove width, wherein the plate package consisting of the outer plates and the middle plate is inserted into the groove and then clamped. This has the disadvantage in the case of the conventional nozzle head described at the outset that the plate holder can only accommodate one plate pack of a specific thickness. If now a thinner center plate to be used to change the spray behavior, so thicker outer plates must be used so that the thickness of the entire plate package is not changed. In the disk holder according to the invention, however, the receiving width is adjustable so that different thickness plate packs can be added. This offers the advantage that different thickness middle plates can be used without the thickness of the outer plates must be adjusted accordingly.

In einem bevorzugten Ausführungsbeispiel der Erfindung besteht der Plattenhalter aus zwei Klemmplatten, die über eine Klemmverschraubung miteinander verbunden sind, so dass die Außenplatten mit der Mittelplatte zwischen den Klemmplatten eingeklemmt werden können. Die Klemmverschraubung ermöglicht hierbei unterschiedliche Dicken des festgeklemmten Plattenpakets mit den Außenplatten und der Mittelplatte.In a preferred embodiment of the invention, the plate holder consists of two clamping plates, which are connected to each other via a compression fitting, so that the outer plates can be clamped with the middle plate between the clamping plates. The compression fitting allows different thicknesses of the clamped plate package with the outer plates and the center plate.

Darüber hinaus weist der Plattenhalter vorzugsweise eine Bodenplatte auf, auf welche die beiden Klemmplatten aufgesetzt sind. Beispielsweise kann eine der beiden Klemmplatten unverrückbar auf der Bodenplatte befestigt sein, während die andere Klemmplatte mittels der Klemmverschraubung beweglich ist, um das Plattenpaket aus Außenplatten und Mittelplatte festklemmen zu können. Die Bodenplatte weist hierbei im Bereich zwischen den beiden Klemmplatten vorzugsweise eine Materialbohrung auf, um das Auftragsmittel zuzuführen. Das Plattenpaket mit den Außenplatten und der Mittelplatte liegt hierbei also über der Materialbohrung in der Bodenplatte und kann deshalb das über die Materialbohrung zugeführte Auftragsmittel aufnehmen. Vorzugsweise ist die Materialbohrung hierbei mit einer Dichtung (z.B. O-Ring) versehen, um den Spalt zwischen der Materialbohrung und dem darauf aufliegenden Plattenpaket abzudichten. Auch dadurch unterscheidet sich der erfindungsgemäße Düsenkopf von dem eingangs beschriebenen herkömmlichen Düsenkopf, bei dem das Plattenpaket aus Außenplatten und Mittelplatte lediglich plan über der Materialbohrung aufliegt, was zu Dichtungsproblemen führen kann. Hierbei ist zu erwähnen, dass die Außenplatten und/oder die Mittelplatte eine Materialführung aufweisen, die von der Materialbohrung in der Bodenplatte ausgeht und in den Düsenraum zwischen den beiden Außenplatten mündet. Diese Materialführung kann beispielsweise aus einer Nut bestehen, die in den beiden Außenplatten angeordnet ist und von der unteren Stirnkante ausgehend in Absprührichtung verläuft und bis in den Düsenraum reicht, der von den beiden Außenplatten und von der absprühseitigen Stirnkante der Mittelplatte begrenzt wird.In addition, the plate holder preferably has a bottom plate, on which the two clamping plates are placed. For example, one of the two clamping plates can be fixed immovably on the bottom plate, while the other clamping plate is movable by means of the compression fitting in order to clamp the plate pack of outer plates and center plate can. In this case, the base plate preferably has a material bore in the region between the two clamping plates in order to supply the application medium. The plate package with the outer plates and the middle plate is in this case over the material bore in the bottom plate and therefore can absorb the supplied via the material bore application agent. Preferably, the material bore is in this case provided with a seal (eg, O-ring) to seal the gap between the material bore and the plate package lying thereon. This also distinguishes the nozzle head according to the invention from the conventional nozzle head described above, in which the plate pack of outer plates and middle plate rests only flat over the material bore, which can lead to sealing problems. It should be mentioned that the outer plates and / or the middle plate have a material guide, which emanates from the material bore in the bottom plate and opens into the nozzle space between the two outer plates. This material guide may for example consist of a groove which is arranged in the two outer plates and extending from the lower end edge starting in Absprührichtung and extends into the nozzle chamber, which is bounded by the two outer plates and the spray-off end edge of the center plate.

Die vorstehend genannten Bodenplatte des Plattenhalters wird vorzugsweise auf einer Montageplatte montiert, wobei die Montageplatte von einem Applikationsroboter bewegt werden kann, wozu die Montageplatte beispielsweise an einer Flanschplatte einer Roboterhandachse montiert ist. Die Verbindung zwischen der Bodenplatte und der Montageplatte erfolgt hierbei durch eine lösbare mechanische Verbindung, wie beispielsweise durch eine Verschraubung.The above-mentioned bottom plate of the plate holder is preferably mounted on a mounting plate, wherein the mounting plate can be moved by an application robot, for which purpose the mounting plate is mounted, for example, on a flange plate of a robot's hand axis. The connection between the bottom plate and the mounting plate takes place here by a releasable mechanical connection, such as by a screw.

Hierbei ist es vorteilhaft, wenn die Bodenplatte in verschiedenen Winkelstellungen relativ zu der Montageplatte montiert werden kann. Beispielsweise kann hierzu eine zusätzliche Stiftverbindung zwischen der Bodenplatte und der Montageplatte vorgesehen sein, so dass die Bodenplatte in zwei verschiedenen Winkelstellungen zwischen der Bodenplatte und der Montageplatte montiert werden kann.It is advantageous if the bottom plate can be mounted in different angular positions relative to the mounting plate. For example, this can be an additional pin connection between the bottom plate and the mounting plate be provided so that the bottom plate can be mounted in two different angular positions between the bottom plate and the mounting plate.

Bei der Beschreibung des herkömmlichen Düsenkopfes wurde eingangs erwähnt, dass die Mittelplatte Langlöcher aufweist, um die Mittelplatte mit den Außenplatten verschrauben zu können. Derartige Langlöcher sind jedoch nachteilig bei einer Reinigung des Düsenkopfs mit Wasser und anschließendem Abblasen mit Luft, da sich in den Langlöchern Wasser ansammeln kann, das auch durch Abblasen mit Luft nur schwer entfernt werden kann. Bei dem erfindungsgemäßen Düsenkopf werden die Langlöcher in der Mittelplatte bzw. in den Außenplatten deshalb vorzugsweise durch Bohrungen ersetzt, die weniger verschmutzungsanfällig sind.In the description of the conventional nozzle head was mentioned in the beginning that the middle plate has slots to screw the center plate with the outer plates can. However, such slots are disadvantageous in a cleaning of the nozzle head with water and subsequent blowing off with air, as can accumulate in the slots water, which can be removed only with difficulty by blowing off with air. In the nozzle head according to the invention, the elongated holes in the middle plate or in the outer plates are therefore preferably replaced by holes that are less prone to contamination.

Weiterhin ist zu erwähnen, dass die Außenkontur des Plattenhalters vorzugsweise so gewählt wird, dass nach einem Auftauchen aus einem Wasserbad während der Reinigung des Düsenkopfs das Wasser möglichst schnell und ohne größeren Aufwand abgeblasen werden kann. Der Plattenhalter schließt deshalb seitlich vorzugsweise mit der Mittelplatte und den Außenplatten im Wesentlichen bündig ab, um eine verschmutzungsanfällige Störkontur zu vermeiden.Furthermore, it should be mentioned that the outer contour of the plate holder is preferably chosen so that after emergence from a water bath during the cleaning of the nozzle head, the water can be blown off as quickly as possible and without much effort. The plate holder therefore preferably closes laterally substantially flush with the middle plate and the outer plates, in order to avoid a contamination-prone interference contour.

Hinsichtlich der Abmessungen des erfindungsgemäßen Düsenkopfs ist zu erwähnen, dass die Mittelplatte vorzugsweise eine Plattenstärke im Bereich von 0,2 mm bis 0,6 mm aufweist, wobei ein Bereich von 0,4 mm bis 0,5 mm bevorzugt wird.With regard to the dimensions of the nozzle head according to the invention, it should be mentioned that the middle plate preferably has a plate thickness in the range of 0.2 mm to 0.6 mm, with a range of 0.4 mm to 0.5 mm being preferred.

In einem Ausführungsbeispiel des erfindungsgemäßen Düsenkopfs weisen die Außenplatten eine Breite von 42 mm und eine Höhe in Absprührichtung von 28,8 mm auf. In diesem Ausführungsbeispiel weist die Mittelplatte vorzugsweise ebenfalls eine Breite von 42 mm und eine Höhe von 19,5 mm auf.In one embodiment of the nozzle head according to the invention, the outer plates have a width of 42 mm and a height in the discharge direction of 28.8 mm. In this embodiment The middle plate preferably also has a width of 42 mm and a height of 19.5 mm.

Die Mittelplatte und die Außenplatten können jedoch in Breite und/oder Höhe beliebig skaliert werden, um beispielsweise die Sprühstrahlbreite entsprechend zu verändern.However, the middle plate and the outer plates can be scaled arbitrarily in width and / or height, for example, to change the spray jet width accordingly.

Beispielsweise kann die Höhe der Außenplatten und auch der Mittelplatte bei gleichbleibender Breite um einen Faktor von beispielsweise 1,2 reduziert werden, so dass die Außenplatten eine Höhe von 24 mm aufweisen, während die Mittelplatte eine Höhe von 16,25 mm aufweist. Hierdurch lässt sich die Strahlbreite bei gleichem Materialfluss verkleinern.For example, the height of the outer panels and also the middle panel can be reduced by a factor of, for example, 1.2, with the width remaining the same, so that the outer panels have a height of 24 mm, while the center panel has a height of 16.25 mm. As a result, the beam width can be reduced with the same material flow.

In einer anderen Variante wird dagegen nur die Breite der Au-βenplatten und der Mittelplatte mit einem Faktor von beispielsweise 1,2 abwärts skaliert, wohingegen die Höhe der Au-βenplatten und der Mittelplatte unverändert bleibt. Beispielsweise können die Außenplatten dann eine Höhe von 28,8 mm aufweisen, während die Mittelplatte eine Höhe von 19,5 mm aufweist.In another variant, on the other hand, only the width of the outer plates and the middle plate are scaled down by a factor of, for example, 1.2, whereas the height of the outer plates and the middle plate remains unchanged. For example, the outer panels may then have a height of 28.8 mm while the center panel has a height of 19.5 mm.

In einem anderen Ausführungsbeispiel bleibt die Grundkontur dagegen die gleiche wie bei der eingangs beschriebenen Basisausführung. Hierbei werden nur die äußeren Spitzen, die das Dämmstoffmittel bis zum Düsenspalt führen, von einem Außenmaß von 42 mm stufenlos nach innen geschoben, bis sie das neue Außenmaß von mindestens 35 mm erreichen. Weiterhin werden die Außenplatten seitlich eingekürzt und der Außenradius der Au-βenplatten wird so weit nach unten verschoben, bis der Außenradius wieder auf die Spitzen der Mittelplatte trifft. Durch diese Modifikation wird die Strahlbreite bei hoher Ausflussrate etwas reduziert.In another embodiment, however, the basic contour remains the same as in the basic version described above. In this case, only the outer tips that guide the insulating material to the nozzle gap, pushed from an outer dimension of 42 mm continuously inward until they reach the new external dimension of at least 35 mm. Furthermore, the outer plates are shortened laterally and the outer radius of the Au βenplatten is moved so far down until the outer radius again meets the tips of the center plate. By this modification, the beam width is slightly reduced at high outflow rate.

In einer anderen Variante der Erfindung werden dagegen nur die Außenplatten gegenüber der vorstehend beschriebenen Basisausführung modifiziert, indem die konvex gekrümmte absprühseitige Stirnkante der Außenplatten heruntergesetzt wird, so dass sich die Höhe der Außenplatten beispielsweise von 28,8 mm auf 24 mm reduziert.In another variant of the invention, however, only the outer plates are modified from the basic version described above by the convex curved spray-side end edge of the outer plates is lowered, so that reduces the height of the outer plates, for example, from 28.8 mm to 24 mm.

Schließlich ist im Rahmen der Erfindung noch eine Abwandlung gegenüber der vorstehend zuletzt beschriebenen Variante denkbar, wobei die Außenplatten in Breite und Höhe im gleichen Verhältnis auf die Breite von 35 mm abwärts skaliert werden. Die Mittelplatte wird dagegen nur in der Breite auf 35 mm skaliert, wobei die äußeren Spitzen der Mittelplatte dem Radius der Außenplatten angepasst werden. Mit dieser Abwandlung lässt sich eine Ausflussrate von ca. 45 cm3/s bei einer Strahlbreite von ca. 60 mm realisieren.Finally, in the context of the invention, a modification compared to the previously last described variant is conceivable, wherein the outer plates are scaled down in width and height in the same ratio to the width of 35 mm. By contrast, the center plate is only scaled to 35 mm in width, with the outer tips of the middle plate being adjusted to the radius of the outer plates. With this modification, an outflow rate of about 45 cm 3 / s can be realized with a beam width of about 60 mm.

In einem bevorzugten Ausführungsbeispiel der Erfindung weist die Mittelplatte eine Plattenhöhe in Strahlrichtung auf, die im Bereich von 15 mm - 20 mm liegt, wobei ein Wert von 19,5 mm bevorzugt wird. Die Außenplatten weisen dagegen vorzugsweise eine Plattenhöhe in Strahlrichtung auf, die im Bereich von 25 - 34 mm liegt, wobei ein Wert von 29,24 mm bevorzugt wird.In a preferred embodiment of the invention, the center plate has a plate height in the beam direction which is in the range of 15 mm-20 mm, with a value of 19.5 mm being preferred. On the other hand, the outer plates preferably have a plate height in the beam direction which is in the range of 25-34 mm, with a value of 29.24 mm being preferred.

Weiterhin ist zu erwähnen, dass die Plattenhöhe der Mittelplatte vorzugsweise in einem bestimmten Verhältnis zur Plattenbreite der Mittelplatte steht, wobei dieses Verhältnis vorzugsweise im Bereich von 0,4 - 0,5 liegt, wobei ein Wert von 0,464 bevorzugt wird.It should also be noted that the plate height of the middle plate is preferably in a certain ratio to the plate width of the middle plate, which ratio is preferably in the range of 0.4-0.5, with a value of 0.464 being preferred.

Bei einer bevorzugten Ausführungsform ist es insbesondere möglich, dass in einem Bereich zwischen einem Mindestabstand zu dem Düsenkopf von ungefähr 30mm, 40mm oder 50mm zuzüglich mindestens 10mm, 20mm, 30mm, 40mm, 50mm, 60mm oder 70mm die Strahlbreite um höchstens ±4mm, ±6mm, ±8mm, ±10mm oder ±12mm schwankt.In a preferred embodiment, it is particularly possible that in a range between a minimum distance to the nozzle head of about 30mm, 40mm or 50mm plus at least 10mm, 20mm, 30mm, 40mm, 50mm, 60mm or 70mm the beam width varies by a maximum of ± 4mm, ± 6mm, ± 8mm, ± 10mm or ± 12mm.

Ferner ist zu erwähnen, dass die Erfindung nicht auf den vorstehend beschriebenen erfindungsgemäßen Düsenkopf als einzelnes Bauteil beschränkt ist. Vielmehr umfasst die Erfindung auch einen kompletten Applikationsroboter mit einem solchen Düsenkopf.It should also be mentioned that the invention is not limited to the above-described nozzle head according to the invention as a single component. Rather, the invention also includes a complete application robot with such a nozzle head.

Schließlich umfasst die Erfindung auch die neuartige Verwendung eines solchen Düsenkopfs zur Applikation eines Dämmstoffmittels auf ein Karosseriebauteil.Finally, the invention also encompasses the novel use of such a nozzle head for the application of an insulating agent to a body component.

Andere vorteilhafte Weiterbildungen der Erfindung sind in den Unteransprüchen gekennzeichnet oder werden nachstehend zusammen mit der Beschreibung des bevorzugten Ausführungsbeispiels der Erfindung anhand der Figuren näher erläutert. Es zeigen:

Figur 1
eine Seitenansicht eines erfindungsgemäßen Düsenkopfs parallel zur Ebene des Spritzstrahls,
Figur 2
eine Frontansicht des erfindungsgemäßen Düsenkopfs aus Figur 1 rechtwinklig zur Ebene des Spritzstrahls,
Figur 3
eine Frontansicht einer Außenplatte des Düsenkopfs aus den Figuren 1 und 2,
Figur 4
eine Frontansicht der Mittelplatte des Düsenkopfs aus den Figuren 1 bis 3,
Figur 5
eine schematische Darstellung zur Verdeutlichung der Form des Spritzstrahls bei dem erfindungsgemäßen Düsenkopf,
Figur 6
eine Abwandlung der Außenplatte gemäß Figur 3,
Figur 7
eine Abwandlung der Mittelplatte gemäß Figur 4,
Figur 8
eine Frontansicht einer herkömmlichen Mittelplatte eines Düsenkopfs gemäß dem Stand der Technik.
Other advantageous developments of the invention are characterized in the subclaims or are explained in more detail below together with the description of the preferred embodiment of the invention with reference to the figures. Show it:
FIG. 1
a side view of a nozzle head according to the invention parallel to the plane of the spray jet,
FIG. 2
a front view of the nozzle head according to the invention FIG. 1 perpendicular to the plane of the spray jet,
FIG. 3
a front view of an outer plate of the nozzle head from the FIGS. 1 and 2 .
FIG. 4
a front view of the center plate of the nozzle head from the FIGS. 1 to 3 .
FIG. 5
a schematic representation to illustrate the shape of the spray jet in the nozzle head according to the invention,
FIG. 6
a modification of the outer panel according to FIG. 3 .
FIG. 7
a modification of the center plate according to FIG. 4 .
FIG. 8
a front view of a conventional center plate of a nozzle head according to the prior art.

Die Figuren 1 bis 5 zeigen einen erfindungsgemäßen Düsenkopf 5 zur Applikation eines Dämmstoffmittels (z.B. Acrylat auf Wasserbasis) auf ein Bauteil, wie beispielsweise ein Kraftfahrzeugkarosseriebauteil.The FIGS. 1 to 5 show a nozzle head 5 according to the invention for the application of an insulating material (eg water-based acrylate) on a component, such as a motor vehicle body component.

Der Düsenkopf 5 ist teilweise herkömmlich aufgebaut und umfasst zwei Außenplatten 6, 7 und eine dünne Mittelplatte 8, die zwischen die beiden Außenplatten 6, 7 eingesetzt ist, wobei die Kontur der Außenplatten 6, 7 in Figur 3 dargestellt ist, während Figur 4 die Kontur der Mittelplatte 8 zeigt.The nozzle head 5 is partially conventional and comprises two outer plates 6, 7 and a thin middle plate 8, which is inserted between the two outer plates 6, 7, wherein the contour of the outer plates 6, 7 in FIG. 3 is shown while FIG. 4 the contour of the middle plate 8 shows.

Darüber hinaus umfasst der erfindungsgemäße Düsenkopf 5 einen Plattenhalter, um das aus den Außenplatten 6, 7 und der Mittelplatte 8 bestehende Plattenpaket mechanisch zu halten. Dieser Plattenhalter umfasst zwei Klemmplatten 9, 10, die beiderseits des aus den Außenplatten 6, 7 und der Mittelplatte 8 bestehenden Plattenpakets angeordnet sind und mittels einer Klemmverschraubung 11 zusammengeklemmt werden können, um das Plattenpaket mechanisch zu fixieren. Hierbei ist zu erwähnen, dass zwischen die beiden Klemmplatten 9, 10 unterschiedlich dicke Plattenpakete eingesetzt werden können, so dass die Dicke der Mittelplatte 8 in einfacher Weise verändert werden kann, ohne dass die Dicke der Außenplatten 6, 7 entsprechend angepasst werden muss.In addition, the nozzle head 5 according to the invention comprises a plate holder for mechanically holding the plate package consisting of the outer plates 6, 7 and the middle plate 8. This plate holder comprises two clamping plates 9, 10, which are arranged on both sides of the consisting of the outer plates 6, 7 and the middle plate 8 plate pack and can be clamped together by means of a compression fitting 11 to fix the plate package mechanically. It should be mentioned that between the two clamping plates 9, 10 differently thick plate packs can be used, so that the thickness of the center plate 8 changed in a simple manner can be without the thickness of the outer plates 6, 7 must be adjusted accordingly.

Weiterhin umfasst der Plattenhalter eine Bodenplatte 12, wobei die beiden Klemmplatten 9, 10 an der Oberseite der Bodenplatte 12 angeordnet sind.Furthermore, the plate holder comprises a bottom plate 12, wherein the two clamping plates 9, 10 are arranged on the upper side of the bottom plate 12.

Ferner umfasst der Plattenhalter eine Montageplatte 13, die von einem Applikationsroboter geführt wird, was hier nur schematisch dargestellt ist.Furthermore, the plate holder comprises a mounting plate 13, which is guided by an application robot, which is shown here only schematically.

Aus Figur 3 ist weiterhin ersichtlich, dass die Außenplatten 6, 7 jeweils eine Materialführung 16, 17 aufweisen, wobei die Materialführung 16 bzw. 17 aus einer Nut besteht, die von der unteren Stirnkante der Außenplatte 6 bzw. 7 in Abspritzrichtung nach oben ragt. Das Dämmstoffmittel wird also über die Materialbohrung 14 zugeführt und dringt dann in die Materialführungen 16, 17 ein, so dass das Dämmstoffmittel dann schließlich in den Düsenraum gelangt, der seitlich von den beiden Außenplatten 6, 7 und unten von einer Stirnkante 18 der Mittelplatte 8 begrenzt wird.Out FIG. 3 is further seen that the outer plates 6, 7 each have a material guide 16, 17, wherein the material guide 16 or 17 consists of a groove which projects from the lower end edge of the outer plate 6 and 7 in Abspritzrichtung upwards. The insulating material is thus supplied via the material bore 14 and then penetrates into the material guides 16, 17, so that the insulating material then finally passes into the nozzle chamber, which laterally bounded by the two outer plates 6, 7 and bottom of a front edge 18 of the center plate 8 becomes.

Von besonderer Bedeutung ist weiterhin die Kontur der Stirnkante 18 der Mittelplatte 8, wobei diese Kontur aus der Detailansicht in Figur 4 ersichtlich ist.Of particular importance is still the contour of the front edge 18 of the center plate 8, said contour from the detail view in FIG. 4 is apparent.

So weist die Stirnkante 18 der Mittelplatte 8 beidseitig außen jeweils eine in Absprührichtung hervorstehende Spitze 19 bzw. 20 auf.Thus, the front edge 18 of the middle plate 8 on both sides outside a projecting in the direction of discharge tip 19 and 20 respectively.

Darüber hinaus weist die Stirnkante 18 der Mittelplatte 8 mittig eine im Wesentlichen V-förmige Ausnehmung 21 auf, wobei sich die V-förmige Ausnehmung 21 nicht über die gesamte Breite b der Mittelplatte 8 erstreckt.In addition, the front edge 18 of the middle plate 8 has a centrally substantially V-shaped recess 21, wherein the V-shaped recess 21 does not extend over the entire width b of the central plate 8.

Schließlich umfasst die Außenkontur der Stirnkante 18 der Mittelplatte 8 beiderseits der V-förmigen Ausnehmung 21 jeweils einen geraden Kantenbereich 22, 23, wobei die geraden Kantenbereiche 22, 23 rechtwinklig zur Abspritzrichtung ausgerichtet sind.Finally, the outer contour of the front edge 18 of the middle plate 8 on both sides of the V-shaped recess 21 each have a straight edge region 22, 23, wherein the straight edge regions 22, 23 are aligned at right angles to the spray direction.

Die vorstehend beschriebene Kontur der Stirnkante 18 der Mittelplatte 8 hat den Vorteil, dass der erfindungsgemäße Düsenkopf 5 einen Spritzstrahl 24 mit einer im Wesentlichen konstanten Strahlbreite SB aufweist, wie insbesondere aus Figur 5 hervorgeht. Zwar hängt die Strahlbreite SB des Spritzstrahls 24 von einem Abstand d zu dem Düsenkopf 5 ab. Innerhalb eines relativ großen Arbeitsbereichs AB schwankt die Strahlbreite SB dagegen um höchstens ±2 mm und ist damit im Wesentlichen konstant, sofern der Volumenstrom des applizierten Dämmstoffmittels während der Applikation konstant gehalten wird.The above-described contour of the end edge 18 of the middle plate 8 has the advantage that the nozzle head 5 according to the invention has a spray jet 24 with a substantially constant jet width SB, as in particular FIG. 5 evident. Although the jet width SB of the spray jet 24 depends on a distance d to the nozzle head 5. By contrast, within a relatively large working range AB, the beam width SB varies by at most ± 2 mm and is thus essentially constant, provided the volume flow of the applied insulating agent is kept constant during application.

Weiterhin ist zu erwähnen, dass die Außenplatten 6, 7 vorzugsweise eine Höhe ha=28,8 mm aufweisen, während die Mittelplatte 8 eine Höhe von hm=19,5 mm aufweist.It should also be mentioned that the outer plates 6, 7 preferably have a height ha = 28.8 mm, while the middle plate 8 has a height of hm = 19.5 mm.

Sowohl die Außenplatten 6, 7 als auch die Mittelplatte 8 weisen dagegen eine einheitliche Breite von b=42 mm auf.By contrast, both the outer plates 6, 7 and the middle plate 8 have a uniform width of b = 42 mm.

Die Mittelplatte 8 schließt hierbei zusammen mit den Außenplatten 7 in dem Plattenhalter bündig mit der Außenkontur des Plattenhalters ab, wodurch eine verschmutzungsanfällige Störkontur vermieden wird.The middle plate 8 closes here together with the outer plates 7 in the plate holder flush with the outer contour of the plate holder, whereby a pollution-prone interference contour is avoided.

Darüber hinaus weisen die Außenplatten 6, 7 und die Mittelplatte 8 anstelle der beim Stand der Technik gemäß Figur 8 vorhandenen Langlöcher 3, 4 jeweils Bohrungen 25-28 auf, die weniger verschmutzungsanfällig sind als die herkömmlichen Langlöcher 3, 4. Die Bohrungen 25-28 dienen hierbei wie beim Stand der Technik gemäß Figur 8 zur Durchführung der Klemmverschraubung 11.In addition, the outer plates 6, 7 and the middle plate 8 instead of those in the prior art according to FIG. 8 existing slots 3, 4 each holes 25-28, the are less prone to contamination than the conventional slots 3, 4. The holes 25-28 serve here as in the prior art according to FIG. 8 for carrying out the compression fitting 11.

Aus den Figuren 1 und 2 ist weiterhin ersichtlich, dass die Bodenplatte 12 durch eine Schraubverbindung mit der Montageplatte 13 verbunden werden kann. Hierbei kann die Bodenplatte 12 in zwei verschiedenen, rechtwinklig zueinander ausgerichteten Winkelstellungen an der Montageplatte 13 montiert werden. Zur Definition dieser beiden Winkelstellungen ist zusätzlich eine Stiftverbindung 30 vorgesehen, die nur die beiden gewünschten Winkelstellungen erlaubt. Die Stiftverbindung 30 kann beispielsweise aus einem Stift an der Oberseite der Montageplatte 13 und zwei passenden Bohrungen in der Unterseite der Bodenplatte 12 bestehen, wobei der Stift wahlweise in eine der beiden Bohrungen eingeführt werden kann.From the FIGS. 1 and 2 is also apparent that the bottom plate 12 can be connected by a screw connection to the mounting plate 13. Here, the bottom plate 12 can be mounted in two different, mutually perpendicular angular positions on the mounting plate 13. To define these two angular positions, a pin connection 30 is additionally provided, which allows only the two desired angular positions. For example, the pin connection 30 may consist of a pin on top of the mounting plate 13 and two mating holes in the underside of the bottom plate 12, where the pin may be selectively inserted into one of the two holes.

Figur 6 zeigt eine Abwandlung der Außenplatte 7 gemäß Figur 3, wobei die Abwandlung weitgehend mit dem vorstehend beschriebenen Ausführungsbeispiel gemäß Figur 3 übereinstimmt, so dass zur Vermeidung von Wiederholungen auf die vorstehende Beschreibung verwiesen wird, wobei für entsprechende Einzelheiten dieselben Bezugszeichen verwendet werden. FIG. 6 shows a modification of the outer plate 7 according to Figure 3, wherein the modification largely with the embodiment described above FIG. 3 to avoid repetition, reference is made to the above description, the same reference numerals being used for corresponding details.

Eine Besonderheit dieses Ausführungsbeispiels besteht darin, dass die Bohrungen 25, 26 in der Außenplatte 7 als seitlich offene Langlöcher ausgebildet sind.A special feature of this embodiment is that the holes 25, 26 are formed in the outer plate 7 as laterally open slots.

Eine weitere Besonderheit besteht darin, dass die Außenplatte 7 eine Breite b = 42 mm und eine Höhe ha = 29,24 mm aufweist.Another special feature is that the outer plate 7 has a width b = 42 mm and a height ha = 29.24 mm.

Figur 7 zeigt eine Abwandlung der Mittelplatte 8 gemäß Figur 4, so dass zur Vermeidung von Wiederholungen auf die vorstehende Beschreibung verwiesen wird, wobei für entsprechende Einzelheiten dieselben Bezugszeichen verwendet werden. FIG. 7 shows a modification of the center plate 8 according to FIG. 4 In order to avoid repetition, reference is made to the above description, wherein the same reference numerals are used for corresponding details.

Eine Besonderheit dieser Abwandlung besteht wiederum darin, dass anstelle der Bohrungen 27, 28 seitlich offene Langlöcher vorgesehen sind.A special feature of this modification, in turn, is that instead of the bores 27, 28 laterally open slots are provided.

Eine weitere Besonderheit dieses Ausführungsbeispiels besteht darin, dass die Ausnehmung 21 in der Mittelplatte 8 einen mittigen Bogenabschnitt R1 und zwei angrenzende äußere Bogenabschnitte R2 umfasst, wobei die äußeren Bogenabschnitte R2 einen Radius von 20 mm aufweisen, während der mittige Bogenabschnitt R1 einen Radius von 5 mm aufweist.Another peculiarity of this embodiment is that the recess 21 in the middle plate 8 comprises a central arc section R1 and two adjacent outer arc sections R2, wherein the outer arc sections R2 have a radius of 20 mm, while the central arc section R1 has a radius of 5 mm having.

Weiterhin ist zu erwähnen, dass die Spitzen 19, 20 hierbei jeweils äußere Flanken aufweisen, die parallel zur Strahlrichtung ausgerichtet sind.It should also be mentioned that the tips 19, 20 each have outer flanks which are aligned parallel to the beam direction.

Die inneren Flanken der beiden Spitzen 19, 20 sind dagegen mit einem Winkel von 28,3° spitzwinklig zur Strahlrichtung angewinkelt.The inner flanks of the two tips 19, 20, however, are angled at an angle of 28.3 ° acute angle to the beam direction.

Die Erfindung ist nicht auf das vorstehend beschriebene bevorzugte Ausführungsbeispiel beschränkt. Vielmehr ist eine Vielzahl von Varianten und Abwandlungen möglich, die ebenfalls von dem Erfindungsgedanken Gebrauch machen und deshalb in den Schutzbereich fallen. Darüber hinaus beansprucht die Erfindung auch Schutz für die Merkmale und den Gegenstand der Unteransprüche unabhängig von den jeweils in Bezug genommenen Ansprüchen.The invention is not limited to the preferred embodiment described above. Rather, a variety of variants and modifications is possible, which also make use of the inventive idea and therefore fall within the scope. In addition, the invention also claims protection for the features and the subject of the dependent claims, regardless of the claims taken in each case.

Die Erfindung umfasst insbesondere auch folgende Gegenstände:

  1. 1. Düsenkopf (5) zur Abgabe eines Spritzstrahls (24) eines Auftragsmittels, insbesondere eines Dämmstoffmittels, wobei
    1. a) ein bestimmter Volumenstrom des Auftragsmittels durch den Spritzstrahl (24) appliziert wird,
    2. b) der Spritzstrahl (24) im Wesentlichen flach in einer Strahlebene verläuft, und
    3. c) der Spritzstrahl (24) in der Strahlebene eine bestimmte Strahlbreite (SB) aufweist, die von dem Volumenstrom des Auftragsmittels abhängt,
      gekennzeichnet durch
    4. d) zwei Außenplatten (6, 7), und
    5. e) eine Mittelplatte (8), die zwischen den beiden Außenplatten (6, 7) angeordnet ist und abspritzseitig eine Stirnkante (18) mit einer vorgegebenen Kontur aufweist, wobei
    6. f) die Mittelplatte (8) beidseitig außen Spitzen (19, 20) aufweist, die in Abspritzrichtung hervorstehen, und
    7. g) die Mittelplatte (8) mittig eine Ausnehmung (21) aufweist.
  2. 2. Düsenkopf (5) nach Absatz 1, dadurch gekennzeichnet, dass
    1. a) die Strahlbreite (SB) ab einem bestimmten Mindestabstand (d) zu dem Düsenkopf (6) abstandsunabhängig im Wesentlichen konstant ist, insbesondere mit einer Abweichung von höchstens ±2mm, ±4mm, ±6mm, ±8mm oder ±10mm, und
    2. b) die Strahlbreite (SB) nur dann ab dem Mindestabstand (d) abstandsunabhängig im Wesentlichen konstant ist, wenn der Volumenstrom des Auftragsmittels innerhalb eines bestimmten Volumenstromarbeitsbereichs liegt und konstant gehalten wird, und
    3. c) vorzugsweise der Düsenkopf (5) so ausgebildet ist, dass der Volumenstromarbeitsbereich mit der im Wesentlichen abstandsunabhängig konstanten Strahlbreite (SB) einen Volumenstrombereich von mindestens ±10 cm3/s, ±15 cm3/s, ±20 cm3/s, ±25 cm3/s, ±40 cm3/s, ±80 cm3/s oder ±90 cm3/s umfasst.
  3. 3. Düsenkopf (5) nach Absatz 1 oder 2, gekennzeichnet durch
    1. a) eine schlitzförmige Düsenöffnung, die von den abspritzseitigen Stirnkanten der beiden Außenplatten (6, 7) begrenzt wird,
    2. b) einen Düsenraum zwischen der abspritzseitig Stirnkante (18) der Mittelplatte (8) und den beiden Außenplatten (6, 7),
    3. c) wobei die Kontur der abspritzseitigen Stirnkante (18) der Mittelplatte (8) so geformt ist, dass der Volumenstromarbeitsbereich mit der im Wesentlichen abstandsunabhängig konstanten Strahlbreite (SB) einen Volumenstrombereich von mindestens ±10 cm3/s, ±15 cm3/s, ±20 cm3/s, ±25 cm3/s, ±40 cm3/s, ±80 cm3/s oder ±90 cm3/s umfasst.
  4. 4. Düsenkopf (5) nach einem der vorhergehenden Absätze, dadurch gekennzeichnet,
    1. a) dass der Volumenstromarbeitsbereich mit der im Wesentlichen abstandsunabhängig konstanten Strahlbreite (SB) einen Volumenstrombereich von 10 cm3/s bis 200 cm3/s umfasst, und/oder
    2. b) dass der Mindestabstand (d) zu dem Düsenkopf (6) mindestens 10mm, 20mm, 30mm, 40mm, 60mm, 80mm, 100mm, 150mm oder 200mm beträgt, wobei die Strahlbreite (SB) ab dem Mindestabstand im Wesentlichen abstandsunabhängig konstant ist, sofern der Volumenstrom innerhalb des Volumenstromarbeitsbereichs liegt.
  5. 5. Düsenkopf (5) nach einem der vorhergehenden Absätze, dadurch gekennzeichnet,
    1. a) dass die Spitzen (19, 20) in Abspritzrichtung eine Länge von mindestens 3mm, 4mm oder 5mm aufweisen, und/oder
    2. b) dass die Spitzen (19, 20) ein äußere Flanke aufweisen, die im Wesentlichen parallel zur Strahlrichtung verläuft, und/oder
    3. c) dass die Spitzen (19, 20) innere Flanken aufweisen, die einen Winkel von mindestens 15°, 20°, 22°, 24°, 24° oder 26° zur Strahlrichtung einschließen, insbesondere einen Winkel von 24,165° oder 28,3°, und/oder
    4. d) dass die Spitzen (19, 20) innere Flanken aufweisen, die einen Winkel von höchstens 35°, 30°, 26° oder 25° zur Strahlrichtung einschließen, insbesondere einen Winkel von 24,165° oder 28,3°, und/oder
    5. e) dass die Ausnehmung (21) rechtwinklig zur Abspritzrichtung eine Breite von mindestens 15mm, 17mm oder 20mm aufweist, und/oder
    6. f) dass die Mittelplatte (8) beidseitig zwischen den außen liegenden Spitzen (19, 20) und der mittigen Ausnehmung (21) jeweils einen gerade Kantenbereich (22, 23) aufweist, der im Wesentlichen rechtwinklig zur Abspritzrichtung ausgerichtet ist, und/oder
    7. g) dass die geraden Kantenbereiche (22, 23) quer zur Abspritzrichtung jeweils eine Breite von mindestens 3mm, 4mm, 5mmm oder 6mm aufweisen.
  6. 6. Düsenkopf (6) nach einem der vorhergehenden Absätze, dadurch gekennzeichnet, dass die Ausnehmung (21) im Wesentlichen V-förmig ist.
  7. 7. Düsenkopf nach Absatz 6, dadurch gekennzeichnet,
    1. a) dass die Ausnehmung einen mittigen Bogenabschnitt mit einem ersten Radius (R1) und zwei angrenzende äußere Bogenabschnitte mit einem zweiten Radius (R2) aufweist, und/oder
    2. b) dass der zweite Radius (R2) der äußeren Bogenabschnitte größer ist als der erste Radius (R1) des mittigen Bogenabschnitts, und/oder
    3. c) dass der erste Radius (R1) des mittigen Bogenabschnitts größer ist als 2mm, 3mm oder 4mm, und/oder
    4. d) dass der erste Radius (R1) des mittigen Bogenabschnitts kleiner ist als 10mm, 8mm oder 6mm, und/oder
    5. e) dass der zweite Radius (R2) der äußeren Bogenabschnitte größer ist als 10mm, 15mm oder 18mm, und/oder
    6. f) dass der zweite Radius der äußeren Bogenabschnitte kleiner ist als 30mm, 25mm oder 21mm, und/oder
    7. g) dass der erste Radius (R1) des mittigen Bogenabschnitts im Wesentlichen 5mm und der zweite Radius (R2) der äußeren Bogenabschnitte im Wesentlichen 20mm ist.
  8. 8. Düsenkopf (5) nach einem der vorhergehenden Absätze, dadurch gekennzeichnet,
    1. a) dass die Außenplatten (6, 7) abspritzseitig jeweils eine Stirnkante aufweisen, die konvex in Abspritzrichtung gekrümmt ist, und
    2. b) dass die Spitzen (19, 20) der Mittelplatte (8) jeweils mit den Enden der gekrümmten Stirnkante der Außenplatten (6, 7) abschließen.
  9. 9. Düsenkopf (6) nach einem der vorhergehenden Absätze, dadurch gekennzeichnet,
    1. a) dass die geraden Kantenbereiche (22, 23) in Strahlrichtung in einer bestimmten ersten Höhe (h1) über der Basis der Mittelplatte (8) angeordnet sind,
    2. b) dass die Mittelplatte (8) eine bestimmte Plattenhöhe (hm) in Strahlrichtung aufweist,
    3. c) dass das Verhältnis zwischen der Plattenhöhe (hm) der Mittelplatte (8) und der ersten Höhe (h1) der geraden Kantenbereiche (22, 23) im Bereich von 1,4-1,6 liegt, insbesondere bei einem Wert von 1,5.
  10. 10. Düsenkopf (5) nach einem der vorhergehenden Absätze, dadurch gekennzeichnet,
    1. a) dass der Düsenkopf (5) zur Halterung der Außenplatten (6, 7) und der Mittelplatte (8) einen Plattenhalter aufweist, und
    2. b) dass der Plattenhalter eine einstellbare Aufnahmebreite aufweist, um unterschiedlich dicke Platten aufnehmen zu können.
  11. 11. Düsenkopf (5) nach Absatz 10, dadurch gekennzeichnet, dass der Plattenhalter zwei Klemmplatten (9, 10) aufweist, die über eine Klemmverschraubung miteinander verbunden sind, so dass die Außenplatten (6, 7) mit der Mittelplatte (8) zwischen den Klemmplatten (9, 10) klemmbar sind.
  12. 12. Düsenkopf (5) nach Absatz 11, dadurch gekennzeichnet,
    1. a) dass der Plattenhalter eine Bodenplatte (12) aufweist, auf welche die beiden Klemmplatten aufgesetzt sind,
    2. b) dass die Bodenplatte (12) im Bereich zwischen den beiden Klemmplatten eine Materialbohrung aufweist, um das Auftragsmittel zuzuführen,
    3. c) dass die Materialbohrung mit einer Dichtung versehen ist, insbesondere mit einem Dichtungsring,
    4. d) dass in zumindest einer der Außenplatten (6, 7) und/oder in der Mittelplatte (8) eine Materialführung angeordnet ist, die von der Materialbohrung in der Bodenplatte (12) ausgeht und in den Düsenraum zwischen den beiden Außenplatten (6, 7) mündet.
  13. 13. Düsenkopf (5) nach einem der Absätze 10 bis 12, dadurch gekennzeichnet,
    1. a) dass der Plattenhalter eine Bodenplatte (12) aufweist, welche die Außenplatten (6, 7) und die Mittelplatte (8) trägt,
    2. b) dass der Plattenhalter eine Montageplatte (13) trägt, um den Düsenkopf (5) an einem Roboter montieren zu können,
    3. c) dass die Bodenplatte (12) durch eine lösbare mechanische Verbindung an der Montageplatte (13) angebracht ist, insbesondere durch eine Verschraubung,
    4. d) dass die Bodenplatte (12) in verschiedenen Winkelstellungen relativ zu der Montageplatte (13) montierbar ist.
  14. 14. Düsenkopf (5) nach Absatz 13, gekennzeichnet durch eine formschlüssige Verbindung (30), insbesondere eine Stiftverbindung oder eine Nut-Feder-Verbindung zwischen der Bodenplatte (12) und der Montageplatte (13), wobei die formschlüssige Verbindung (30) zwei verschiedene Winkelstellungen zwischen der Bodenplatte (12) und der Montageplatte (13) ermöglicht.
  15. 15. Düsenkopf (5) nach einem der Absätze 10 bis 14, dadurch gekennzeichnet, dass die Mittelplatte (8) und/oder die Außenplatte(6, 7) zur Montage in dem Plattenhalter jeweils mindestens eine Bohrung (25-29) aufweisen, um ein verschmutzungsanfälliges Langloch zu vermeiden.
  16. 16. Düsenkopf (5) nach einem der Absätze 10 bis 15, dadurch gekennzeichnet, dass der Plattenhalter seitlich mit der Mittelplatte (8) und den Außenplatten (6, 7) im Wesentlichen bündig abschließt, um eine verschmutzungsanfällige Störkontur zu vermeiden.
  17. 17. Düsenkopf (5) nach einem der vorhergehenden Absätze, dadurch gekennzeichnet,
    1. a) dass die Mittelplatte (8) eine Plattenstärke von mindestens 0,2mm oder mindestens 0,4mm aufweist, und/oder
    2. b) dass die Mittelplatte (8) eine Plattenstärke von höchsten 0,6mm oder höchstens 0,5mm aufweist, und/oder
    3. c) dass die Mittelplatte (8) eine Plattenhöhe in Strahlrichtung von mindestens 15mm, 17mm oder 19mm und/oder höchsten 24mm, 22mm oder 20mm aufweist, insbesondere mit einem Wert von 19,5mm, und/oder
    4. d) dass die Außenplatten (6, 7) eine Plattenhöhe in Strahlrichtung von mindestens 25mm, 27mm oder 29mm und/oder höchsten 30mm, 32mm oder 34mm aufweist, insbesondere mit einem Wert von 29,24mm, und/oder
    5. e) dass die Mittelplatte (8) eine bestimmte Plattenbreite (b) und eine bestimmte Plattenhöhe (hm) in Strahlrichtung aufweist, wobei das Verhältnis zwischen der Plattenhöhe (hm) und der Plattenbreite (b) im Wesentlichen im Bereich von 0,4-0,5 liegt, insbesondere mit einem Wert von 0,464.
  18. 18. Applikationsroboter mit mehreren beweglichen Roboterachsen, die einen Düsenkopf (5) nach einem der vorhergehenden Absätze führen.
  19. 19. Verwendung eines Düsenkopfs (5) nach einem der Absätze 1 bis 17 zur Applikation eines Dämmstoffmittels auf ein Karosseriebauteil.
The invention also includes in particular the following items:
  1. 1. nozzle head (5) for discharging a spray jet (24) of a coating agent, in particular an insulating material, wherein
    1. a) a certain volume flow of the application agent is applied by the spray jet (24),
    2. b) the spray jet (24) extends substantially flat in a jet plane, and
    3. c) the spray jet (24) has a specific jet width (SB) in the jet plane which depends on the volume flow of the coating agent,
      marked by
    4. d) two outer plates (6, 7), and
    5. e) a central plate (8) which is arranged between the two outer plates (6, 7) and has a spray-discharge side end edge (18) with a predetermined contour, wherein
    6. f) the center plate (8) on both sides outside tips (19, 20) which protrude in Abspritzrichtung, and
    7. g) the center plate (8) has a central recess (21).
  2. 2. nozzle head (5) according to paragraph 1, characterized in that
    1. a) the beam width (SB) from a certain minimum distance (d) to the nozzle head (6) is substantially independent of distance, in particular with a maximum deviation of ± 2mm, ± 4mm, ± 6mm, ± 8mm or ± 10mm, and
    2. b) the beam width (SB) is substantially constant independent of the distance from the minimum distance (d) only if the volume flow of the application medium is within a certain volumetric flow working range and is kept constant, and
    3. c) preferably the nozzle head (5) is formed so that the volume flow working range with the substantially constant distance independent beam width (SB) has a volume flow range of at least ± 10 cm 3 / s, ± 15 cm 3 / s, ± 20 cm 3 / s, ± 25 cm 3 / s, ± 40 cm 3 / s, ± 80 cm 3 / s or ± 90 cm 3 / s.
  3. 3. nozzle head (5) according to paragraph 1 or 2, characterized by
    1. a) a slot-shaped nozzle opening, which is bounded by the discharge-side end edges of the two outer plates (6, 7),
    2. b) a nozzle space between the discharge side end edge (18) of the middle plate (8) and the two outer plates (6, 7),
    3. c) wherein the contour of the discharge-side end edge (18) of the center plate (8) is shaped so that the volume flow working range with the substantially constant distance independent beam width (SB) has a volume flow range of at least ± 10 cm 3 / s, ± 15 cm 3 / s , ± 20 cm 3 / s, ± 25 cm 3 / s, ± 40 cm 3 / s, ± 80 cm 3 / s or ± 90 cm 3 / s.
  4. 4. nozzle head (5) according to one of the preceding paragraphs, characterized
    1. a) that the volume flow working range with the substantially distance-independent constant beam width (SB) comprises a volume flow range of 10 cm 3 / s to 200 cm 3 / s, and / or
    2. b) that the minimum distance (d) to the nozzle head (6) at least 10mm, 20mm, 30mm, 40mm, 60mm, 80mm, 100mm, 150mm or 200mm, wherein the beam width (SB) from the minimum distance substantially independent of distance is constant if the volume flow is within the volume flow working range.
  5. 5. nozzle head (5) according to one of the preceding paragraphs, characterized
    1. a) that the tips (19, 20) in Abspritzrichtung have a length of at least 3mm, 4mm or 5mm, and / or
    2. b) that the tips (19, 20) have an outer edge, which runs substantially parallel to the beam direction, and / or
    3. c) that the tips (19, 20) have inner flanks enclosing an angle of at least 15 °, 20 °, 22 °, 24 °, 24 ° or 26 ° to the beam direction, in particular an angle of 24.165 ° or 28.3 °, and / or
    4. d) that the tips (19, 20) have inner flanks, which enclose an angle of at most 35 °, 30 °, 26 ° or 25 ° to the beam direction, in particular an angle of 24.165 ° or 28.3 °, and / or
    5. e) that the recess (21) at right angles to the direction of ejection has a width of at least 15mm, 17mm or 20mm, and / or
    6. f) that the middle plate (8) on both sides between the outer tips (19, 20) and the central recess (21) each have a straight edge region (22, 23) which is aligned substantially perpendicular to the injection direction, and / or
    7. g) that the straight edge regions (22, 23) transversely to the Abspritzrichtung each have a width of at least 3mm, 4mm, 5mmm or 6mm.
  6. 6. nozzle head (6) according to one of the preceding paragraphs, characterized in that the recess (21) is substantially V-shaped.
  7. 7. nozzle head according to paragraph 6, characterized
    1. a) that the recess has a central arc portion with a first radius (R1) and two adjacent outer arc portions with a second radius (R2), and / or
    2. b) that the second radius (R2) of the outer arcuate portions is greater than the first radius (R1) of the central arcuate portion, and / or
    3. c) that the first radius (R1) of the central arc portion is greater than 2mm, 3mm or 4mm, and / or
    4. d) that the first radius (R1) of the central arc portion is smaller than 10mm, 8mm or 6mm, and / or
    5. e) that the second radius (R2) of the outer arc sections is greater than 10mm, 15mm or 18mm, and / or
    6. f) that the second radius of the outer arc sections is smaller than 30mm, 25mm or 21mm, and / or
    7. g) that the first radius (R1) of the central arcuate portion is substantially 5mm and the second radius (R2) of the outer arcuate portions is substantially 20mm.
  8. 8. nozzle head (5) according to one of the preceding paragraphs, characterized
    1. a) that the outer plates (6, 7) on the injection side each have an end edge, which is curved convexly in the injection direction, and
    2. b) that the tips (19, 20) of the center plate (8) each terminate with the ends of the curved end edge of the outer plates (6, 7).
  9. 9. nozzle head (6) according to one of the preceding paragraphs, characterized
    1. a) that the straight edge regions (22, 23) are arranged in the beam direction at a specific first height (h1) above the base of the middle plate (8),
    2. b) that the center plate (8) has a certain plate height (hm) in the beam direction,
    3. c) that the ratio between the plate height (hm) of the central plate (8) and the first height (h1) of the straight edge regions (22, 23) is in the range 1.4-1.6, in particular at a value of 1, 5th
  10. 10. nozzle head (5) according to one of the preceding paragraphs, characterized
    1. a) that the nozzle head (5) for holding the outer plates (6, 7) and the middle plate (8) has a plate holder, and
    2. b) that the plate holder has an adjustable receiving width to accommodate different thickness plates can.
  11. 11. The nozzle head (5) according to paragraph 10, characterized in that the plate holder has two clamping plates (9, 10) which are interconnected via a compression fitting, so that the outer plates (6, 7) with the center plate (8) between the Clamping plates (9, 10) are clamped.
  12. 12. nozzle head (5) according to paragraph 11, characterized
    1. a) that the plate holder has a bottom plate (12), on which the two clamping plates are placed,
    2. b) that the bottom plate (12) has a material bore in the area between the two clamping plates in order to supply the application medium,
    3. c) that the material bore is provided with a seal, in particular with a sealing ring,
    4. d) that in at least one of the outer plates (6, 7) and / or in the middle plate (8), a material guide is arranged, from the material bore in the bottom plate (12) goes out and opens into the nozzle space between the two outer plates (6, 7).
  13. 13. nozzle head (5) according to any one of paragraphs 10 to 12, characterized
    1. a) that the plate holder has a bottom plate (12) which carries the outer plates (6, 7) and the middle plate (8),
    2. b) that the plate holder carries a mounting plate (13) in order to mount the nozzle head (5) on a robot,
    3. c) that the bottom plate (12) by a releasable mechanical connection to the mounting plate (13) is mounted, in particular by a screw,
    4. d) that the bottom plate (12) in different angular positions relative to the mounting plate (13) can be mounted.
  14. 14. nozzle head (5) according to paragraph 13, characterized by a positive connection (30), in particular a pin connection or a tongue and groove connection between the bottom plate (12) and the mounting plate (13), wherein the positive connection (30) two various angular positions between the bottom plate (12) and the mounting plate (13) allows.
  15. 15. Nozzle head (5) according to any one of paragraphs 10 to 14, characterized in that the center plate (8) and / or the outer plate (6, 7) for mounting in the plate holder each have at least one bore (25-29) to to avoid a dirty long hole.
  16. 16. Nozzle head (5) according to any one of paragraphs 10 to 15, characterized in that the plate holder laterally with the center plate (8) and the outer plates (6, 7) is substantially flush in order to avoid a contamination-prone interference contour.
  17. 17. Nozzle head (5) according to one of the preceding paragraphs, characterized
    1. a) that the middle plate (8) has a plate thickness of at least 0.2 mm or at least 0.4 mm, and / or
    2. b) that the middle plate (8) has a thickness of at most 0.6 mm or at most 0.5 mm, and / or
    3. c) that the middle plate (8) has a plate height in the beam direction of at least 15mm, 17mm or 19mm and / or highest 24mm, 22mm or 20mm, in particular with a value of 19.5mm, and / or
    4. d) that the outer plates (6, 7) has a plate height in the beam direction of at least 25mm, 27mm or 29mm and / or the highest 30mm, 32mm or 34mm, in particular with a value of 29.24mm, and / or
    5. e) that the middle plate (8) has a certain plate width (b) and a certain plate height (hm) in the beam direction, the ratio between the plate height (hm) and the plate width (b) substantially in the range of 0.4-0 , 5, in particular with a value of 0.464.
  18. 18. Application robot having a plurality of movable robot axes, which guide a nozzle head (5) according to one of the preceding paragraphs.
  19. 19. Use of a nozzle head (5) according to any one of paragraphs 1 to 17 for the application of an insulating material on a body component.

Claims (18)

  1. A nozzle head (5) for emitting a spray jet (24) of an application agent, in particular of an insulating agent, wherein
    a) a specific volumetric flow of the application agent is applied by the spray jet (24),
    b) the spray jet (24) extends essentially flat in a jet plane, and
    c) the spray jet (24) has in the jet plane a specific jet width (SB), which depends on the volumetric flow of the application agent,
    comprising
    d) two outer plates (6, 7), and
    e) a middle plate (8), which is disposed between the two outer plates (6, 7) and has a front edge (18) on the spraying side with a predetermined contour, wherein
    f) the middle plate (8) has outer tips (19, 20) on both sides which protrude in the spraying direction, and
    g) the middle plate (8) has an essentially V-shaped recess (21) in the middle,
    wherein
    h) the middle plate (8) has on both sides between the outer tips (19, 20) and the recess (21) in the middle a respective straight edge area (22, 23), which is aligned essentially at right angle with respect to the spraying direction.
  2. The nozzle head (5) according to claim 1, characterized in that
    a) the jet width (SB) is from a certain minimum distance (d) to the nozzle head (5) distance-independently essentially constant, in particular with a deviation of maximal ±2 mm, ±4 mm, ±6 mm, ±8 mm or ±10 mm, and
    b) the jet width (SB) is from the minimum distance (d) distance-independently essentially constant only if the volumetric flow of the application agent is within a specific volumetric flow operating range and is kept constant, and
    c) preferably, the nozzle head (5) is formed in such a way that the volumetric flow operating range with the essentially distance-independently constant jet width (SB) comprises a volumetric flow range of at least ±10 cm3/s, ±15 cm3/s, ±20 cm3/s, ±25 cm3/s, ±40 cm3/s, ±80 cm3/s or ±90 cm3/s.
  3. The nozzle head (5) according to claim 1 or 2, characterized by
    a) a slit-shaped nozzle opening, which is delimited by the spraying-side front edges of the two outer plates (6, 7),
    b) a nozzle chamber between the spraying-side front edge (18) of the middle plate (8) and the two outer plates (6, 7),
    c) wherein the contour of the spraying-side front edge (18) of the middle plate (8) is formed in such a way that the volumetric flow operating range with the essentially distance-independently constant jet width (SB) comprises a volumetric flow range of at least ±10 cm3/s, ±15 cm3/s, ±20 cm3/s, ±25 cm3/s, ±40 cm3/s, ±80 cm3/s or ±90 cm3/s.
  4. The nozzle head (5) according to any one of the preceding claims, characterized
    a) in that the volumetric flow operating range with the essentially distance-independently constant jet width (SB) comprises a volumetric flow range of 10 cm3/s to 200 cm3/s, and/or
    b) in that the minimum distance (d) to the nozzle head (5) is at least 10 mm, 20 mm, 30 mm, 40 mm, 60 mm, 80 mm, 100 mm, 150 mm or 200 mm, wherein the jet width (SB) is from the minimum distance essentially distance-independently constant if the volumetric flow is within the volumetric flow operating range.
  5. The nozzle head (5) according to any one of the preceding claims,
    characterized in
    a) that the tips (19, 20) have in the spraying direction a length of at least 3 mm, 4 mm or 5 mm, and/or
    b) that the tips (19, 20) have an outer flank, which extends essentially parallel to the jet direction, and/or
    c) that the tips (19, 20) have inner flanks, which include an angle of at least 15°, 20°, 22°, 24°, 24°, or 26° with respect to the jet direction, in particular an angle of 24.165° or 28.3°, and/or
    d) that the tips (19, 20) have inner flanks, which include an angle of maximal 35°, 30°, 26° or 25° with respect to the jet direction, in particular an angle of 24.165° or 28.3°, and/or
    e) that the recess (21) has, at right angle to the spraying direction, a width of at least 15 mm, 17 mm or 20 mm, and/or
    f) that the straight edge areas (22, 23) each have, transverse to the spraying direction, a width of at least 3 mm, 4 mm, 5 mm or 6 mm.
  6. The nozzle head (5) according to any one of the preceding claims, characterized
    a) in that the recess has a central arch section with a first radius (R1) and two adjacent outer arch sections with a second radius (R2),
    b) in that the second radius (R2) of the outer arch sections is greater than the first radius (R1) of the central arch section, and/or
    c) in that the first radius (R1) of the central arch section is larger than 2 mm, 3 mm or 4 mm, and/or
    d) in that the first radius (R1) of the central arch section is smaller than 10 mm, 8 mm or 6 mm, and/or
    e) in that the second radius (R2) of the outer arch sections is larger than 10 mm, 15 mm or 18 mm, and/or
    f) in that the second radius of the outer arch sections is smaller than 30 mm, 25 mm or 21 mm, and/or
    g) in that the first radius (R1) of the central arch section is essentially 5 mm and the second radius (R2) of the outer arch sections is essentially 20 mm.
  7. The nozzle head (5) according to any one of the preceding claims, characterized
    a) in that the outer plates (6, 7) each have a front edge on the spraying side which is curved in a convex manner in the spraying direction, and
    b) in that the tips (19, 20) of the middle plate (8) each terminates with the ends of the curved front edge of the outer plates (6, 7).
  8. The nozzle head (5) according to any one of the preceding claims,
    characterized
    a) in that the straight edge areas (22, 23) are arranged at a specific first height (h1) in the jet direction above the base of the middle plate (8),
    b) in that the middle plate (8) has a specific plate height (hm) in the jet direction,
    c) in that the ratio between the plate height (hm) of the middle plate (8) and the first height (h1) of the straight edge areas (22, 23) is in the range of 1.4-1.6, in particular has a value of 1.5.
  9. The nozzle head (5) according to any one of the preceding claims,
    characterized
    a) in that the nozzle head (5) has a plate holder for holding the outer plates (6, 7) and the middle plate (8), and
    b) in that the plate holder has an adjustable accommodation width in order to allow accommodation of plates with different thicknesses.
  10. The nozzle head (5) according to claim 9, characterized in that the plate holder has two clamping plates (9, 10), which are connected with each other by means of a clamping screw-connection, so that the outer plates (6, 7) with the middle plate (8) can be clamped between the clamping plates (9, 10) .
  11. The nozzle head (5) according to claim 10, characterized
    a) in that the plate holder has a bottom plate (12) onto which both clamping plates are placed,
    b) in that the bottom plate (12) has a material bore in the area between the two clamping plates in order to supply the application agent,
    c) in that the material bore is provided with a seal, in particular with a sealing ring,
    d) in that a material guide is arranged in at least one of the outer plates (6, 7) and/or the middle plate (8), which starts from the material bore in the bottom plate (12) and opens out into the nozzle chamber between the two outer plates (6, 7).
  12. The nozzle head (5) according to any one of claims 9 to 11,
    characterized in that
    a) the plate holder has a bottom plate (12), which carries the outer plates (6, 7) and the middle plate (8),
    b) the plate holder carries a mounting plate (13) in order to allow mounting of the nozzle head (5) on a robot,
    c) the bottom plate (12) is attached by means of a releasable mechanical connection to the mounting plate (13), particularly by screwing,
    d) the bottom plate (12) can be mounted in different angular positions relative to the mounting plate (13).
  13. The nozzle head (5) according to claim 12, characterized by a form-fitting connection (30), in particular a pin connection or a tongue-and-groove connection between the bottom plate (12) and the mounting plate (13), wherein the form-fitting connection (30) allows two different angular positions between the bottom plate (12) and the mounting plate (13).
  14. The nozzle head (5) according to any one of claims 9 to 13, characterized in that the middle plate (8) and/or the outer plate (6, 7) each have at least one bore (25-29) for mounting in the plate holder in order to avoid an elongated hole, which is prone to soiling.
  15. The nozzle head (5) according to any one of claims 9 to 14, characterized in that the plate holder terminates sidewards essentially flush with the middle plate (8) and the outer plates (6, 7) in order to prevent an interfering contour prone to soiling.
  16. The nozzle head (5) according to any one of the preceding claims, characterized
    a) in that the middle plate (8) has a plate thickness of at least 0.2 mm or at least 0.4 mm, and/or
    b) in that the middle plate (8) has a plate thickness of maximal 0.6 mm or maximal 0.5 mm, and/or
    c) in that the middle plate (8) has a plate height in the jet direction of at least 15 mm, 17 mm or 19 mm and/or of maximal 24 mm, 22 mm or 20 mm, in particular with a value of 19.5 mm, and/or
    d) in that the outer plates (6, 7) have a plate height in the jet direction of at least 25 mm, 27 mm or 29 mm and/or of maximal 30 mm, 32 mm or 34 mm, in particular with a value of 29.24 mm, and/or
    e) in that the middle plate (8) has a specific plate width (b) and a specific plate height (hm) in the jet direction, wherein the ratio between the plate height (hm) and the plate width (b) is essentially in the range of 0.4-0.5, in particular with a value of 0.464.
  17. An application robot with a plurality of movable robot axes, which guide a nozzle head (5) according to any one of the preceding claims.
  18. Use of a nozzle head (5) according to any one of the claims 1 to 16 for the application of an insulating agent to a vehicle body component.
EP18170836.3A 2011-02-21 2012-02-21 Nozzle head for application of an insulation material Active EP3388151B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL18170836T PL3388151T3 (en) 2011-02-21 2012-02-21 Nozzle head for application of an insulation material

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
DE102011011850A DE102011011850A1 (en) 2011-02-21 2011-02-21 Nozzle head for the application of an insulating agent
EP16002092.1A EP3165287B1 (en) 2011-02-21 2012-02-21 Nozzle head for application of an insulation material
EP12706196.8A EP2678112B1 (en) 2011-02-21 2012-02-21 Nozzle head for applying an insulating material
PCT/EP2012/000756 WO2012113540A1 (en) 2011-02-21 2012-02-21 Nozzle head for applying an insulating material

Related Parent Applications (3)

Application Number Title Priority Date Filing Date
EP16002092.1A Division-Into EP3165287B1 (en) 2011-02-21 2012-02-21 Nozzle head for application of an insulation material
EP16002092.1A Division EP3165287B1 (en) 2011-02-21 2012-02-21 Nozzle head for application of an insulation material
EP12706196.8A Division EP2678112B1 (en) 2011-02-21 2012-02-21 Nozzle head for applying an insulating material

Publications (2)

Publication Number Publication Date
EP3388151A1 EP3388151A1 (en) 2018-10-17
EP3388151B1 true EP3388151B1 (en) 2019-06-26

Family

ID=45771772

Family Applications (3)

Application Number Title Priority Date Filing Date
EP12706196.8A Active EP2678112B1 (en) 2011-02-21 2012-02-21 Nozzle head for applying an insulating material
EP18170836.3A Active EP3388151B1 (en) 2011-02-21 2012-02-21 Nozzle head for application of an insulation material
EP16002092.1A Active EP3165287B1 (en) 2011-02-21 2012-02-21 Nozzle head for application of an insulation material

Family Applications Before (1)

Application Number Title Priority Date Filing Date
EP12706196.8A Active EP2678112B1 (en) 2011-02-21 2012-02-21 Nozzle head for applying an insulating material

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP16002092.1A Active EP3165287B1 (en) 2011-02-21 2012-02-21 Nozzle head for application of an insulation material

Country Status (13)

Country Link
US (1) US9381526B2 (en)
EP (3) EP2678112B1 (en)
KR (1) KR101994347B1 (en)
CN (1) CN103476508B (en)
BR (1) BR112013020253B1 (en)
DE (1) DE102011011850A1 (en)
ES (3) ES2617185T3 (en)
HU (2) HUE040089T2 (en)
MX (1) MX339938B (en)
MY (1) MY168581A (en)
PL (3) PL3388151T3 (en)
SI (1) SI3165287T1 (en)
WO (1) WO2012113540A1 (en)

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Publication number Priority date Publication date Assignee Title
CN103721967B (en) * 2013-12-31 2016-03-09 镇江市港南电子有限公司 A kind of self-cleaning grinding upper disc structure
US10315405B2 (en) * 2014-06-23 2019-06-11 Exel Industries Methods and apparatus for applying protective films
DE102019113896A1 (en) * 2019-05-24 2020-11-26 Atlas Copco Ias Gmbh Application nozzle
DE102019131048A1 (en) * 2019-11-18 2021-05-20 Bayerische Motoren Werke Aktiengesellschaft Nozzle for applying highly viscous material in layers on a body shell of a motor vehicle
CN114471974B (en) * 2020-11-13 2024-04-16 上海发那科机器人有限公司 Uniform jet wide nozzle
CN115069485A (en) * 2021-03-11 2022-09-20 上海发那科机器人有限公司 Wide-width open flow nozzle for gluing
CN215964503U (en) * 2021-10-14 2022-03-08 宁德时代新能源科技股份有限公司 Gluing nozzle and gluing device
DE102022114833A1 (en) 2022-06-13 2023-12-14 Dürr Systems Ag Applicator for applying an application agent
DE102022118975A1 (en) 2022-07-28 2024-02-08 Dürr Systems Ag Nozzle device for delivering a spray jet of an application material

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US4128668A (en) * 1976-05-12 1978-12-05 National Steel Corporation Method of removing excess liquid coating from web edges in liquid coating thickness control
US4142010A (en) * 1977-01-17 1979-02-27 International Business Machines Corporation Method for applying a viscous fluid to a substrate
US4962891A (en) * 1988-12-06 1990-10-16 The Boc Group, Inc. Apparatus for removing small particles from a substrate
US5165601A (en) * 1990-04-11 1992-11-24 Terronics Development Corporation Nozzle for low resistivity flowable material
JP2000237679A (en) * 1999-02-18 2000-09-05 Toyota Motor Corp Coating film having lattice-like uneven pattern, method for forming the same and nozzle used therein
JP3957640B2 (en) * 2002-02-21 2007-08-15 アイシン化工株式会社 Wide slit nozzle and coating method with wide slit nozzle
DE102005013972B4 (en) * 2005-03-26 2012-05-24 Bayerische Motoren Werke Aktiengesellschaft nozzle body
DE102005027236A1 (en) 2005-06-13 2006-12-21 Dürr Systems GmbH Application robot with several application devices
DE102006012373B3 (en) 2006-03-17 2007-06-28 Bayerische Motoren Werke Ag Sound proof material application nozzle for motor vehicle, has outlet opening with two parallel slit-shaped openings of different lengths, where slit-shaped openings run parallel to one another

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Also Published As

Publication number Publication date
PL3165287T3 (en) 2018-12-31
PL2678112T3 (en) 2017-05-31
EP3165287B1 (en) 2018-07-04
HUE040089T2 (en) 2019-02-28
HUE031429T2 (en) 2017-07-28
DE102011011850A1 (en) 2012-08-23
BR112013020253B1 (en) 2020-11-24
EP3165287A1 (en) 2017-05-10
WO2012113540A1 (en) 2012-08-30
PL3388151T3 (en) 2020-01-31
ES2687608T3 (en) 2018-10-26
KR20140035344A (en) 2014-03-21
CN103476508B (en) 2017-09-05
CN103476508A (en) 2013-12-25
KR101994347B1 (en) 2019-06-28
MX339938B (en) 2016-06-17
EP2678112A1 (en) 2014-01-01
MY168581A (en) 2018-11-14
US20140203115A1 (en) 2014-07-24
MX2013009432A (en) 2013-10-01
EP2678112B1 (en) 2016-11-23
BR112013020253A2 (en) 2016-10-18
ES2617185T3 (en) 2017-06-15
EP3388151A1 (en) 2018-10-17
US9381526B2 (en) 2016-07-05
SI3165287T1 (en) 2018-11-30
ES2746828T3 (en) 2020-03-09

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