EP3548190B1 - Nozzle device for dispensing two approaching jets of a medium to be dispensed - Google Patents
Nozzle device for dispensing two approaching jets of a medium to be dispensed Download PDFInfo
- Publication number
- EP3548190B1 EP3548190B1 EP17808063.6A EP17808063A EP3548190B1 EP 3548190 B1 EP3548190 B1 EP 3548190B1 EP 17808063 A EP17808063 A EP 17808063A EP 3548190 B1 EP3548190 B1 EP 3548190B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- nozzle device
- openings
- emission medium
- nozzle
- opening
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000000463 material Substances 0.000 claims description 34
- 230000007704 transition Effects 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 10
- 238000013459 approach Methods 0.000 claims description 7
- 230000000295 complement effect Effects 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 14
- 239000004800 polyvinyl chloride Substances 0.000 description 14
- 239000002184 metal Substances 0.000 description 4
- 238000007789 sealing Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 230000006378 damage Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000010146 3D printing Methods 0.000 description 1
- 229920001817 Agar Polymers 0.000 description 1
- 229920001944 Plastisol Polymers 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000004999 plastisol Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
- B05C5/0212—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles
- B05C5/0216—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles by relative movement of article and outlet according to a predetermined path
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/14—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means with multiple outlet openings; with strainers in or outside the outlet opening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/08—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point
- B05B7/0807—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point to form intersecting jets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0204—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to the edges of essentially flat articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0254—Coating heads with slot-shaped outlet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/027—Coating heads with several outlets, e.g. aligned transversally to the moving direction of a web to be coated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/02—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape
- B05B1/04—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape in flat form, e.g. fan-like, sheet-like
- B05B1/044—Slits, i.e. narrow openings defined by two straight and parallel lips; Elongated outlets for producing very wide discharges, e.g. fluid curtains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/08—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point
- B05B7/0807—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point to form intersecting jets
- B05B7/0846—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point to form intersecting jets with jets being only jets constituted by a liquid or a mixture containing a liquid
Definitions
- the invention relates to a nozzle device according to one of claims 1 to 18 and a method according to one of claims 19 or 20 for dispensing a preferably viscous, in particular highly viscous, dispensing medium onto a component, preferably for dispensing the dispensing medium onto two side faces and optionally one end face of a fold ( e.g. standing seam), an edge or a transition seam of the component.
- the component is preferably a motor vehicle component (e.g. a motor vehicle body component), but can also be e.g. B. a component of a commercial vehicle (e.g. a commercial vehicle body component), a component of an aircraft, a window (e.g. a window pane) or a facade component.
- standing seams (z. B. component edges), as z. B. occur in the sill area or on the side members of a motor vehicle, sealed by means of conventional, robot-guided flat jet nozzles (also called flat stream nozzles) made of hard metal.
- the standing seam is sealed with PVC (PVC: polyvinyl chloride) from at least one and possibly also from both sides.
- PVC polyvinyl chloride
- a robot program is usually created in such a way that the lower edge of the spray jet emitted from the nozzle passes a few millimeters below the standing seam and thus on the standing seam is applied over (“missed").
- the PVC material that is applied to one side of the standing seam wraps itself around the seam edge to a certain extent and thus seals the lower, corrosion-prone side of the standing seam.
- the requirements for a conventional PVC seam are usually 15 mm to 25 mm seam width and 1.5 mm to 2.5 mm seam height. So that this can be achieved with a structurally limited nozzle, the slot opening of the conventional flat jet nozzle is convex so that the jet width of the spray jet increases towards the standing seam and thus towards the delivery side.
- a particular disadvantage of the prior art described above is that part of the released PVC material is "shot past" the standing seam as a result of the process. This has the consequence that the robot guiding the flat jet nozzle and / or the application cell in which the method is carried out is soiled, and thus an increased cleaning effort arises.
- the application can usually not be set differently due to component tolerances that are usually found in motor vehicle bodies.
- the component tolerances also mean that the standing seam has to be applied from both sides.
- Joined sheet metal edges z. B. differ in length from body to body.
- An object of the invention is to provide a way to deliver a z. B. viscous release medium on at least two side surfaces of a component, preferably z. B. to create a fold, an edge or a transition seam of the component, by means of which the required amount of the delivery medium can be reduced.
- the invention creates a nozzle device for dispensing a dispensing medium onto a component, preferably for dispensing the dispensing medium onto two side surfaces and / or an end face of a fold (e.g. standing seam), an edge or a transition seam of the component.
- a fold e.g. standing seam
- the component is preferably a motor vehicle component, e.g. B. a motor vehicle body.
- the component can also, for. B. a component of a commercial vehicle (e.g. a commercial vehicle body component), a component of an aircraft, a window (e.g. a window pane) or a facade component.
- a component of a commercial vehicle e.g. a commercial vehicle body component
- a component of an aircraft e.g. a window pane
- a facade component e.g. a facade component
- Areas of application of the nozzle device are therefore in particular: motor vehicles, utility vehicles, aircraft, windows and / or facade construction.
- the nozzle device comprises an opening configuration for dispensing the dispensing medium and is characterized in particular in that the opening configuration has at least two openings for dispensing at least two jets of the dispensing medium and the at least two openings are oriented inward so that the at least two jets are directed towards the dispensing side approach each other.
- the at least two openings can, for. B. be designed as slot openings, so that the at least two beams are preferably flat beams.
- the at least two openings can be aligned in the same plane or at least parallel to one another, so that the beams can preferably extend essentially in the same plane.
- a material recess for supplying the delivery medium to the at least two openings can be incorporated into the nozzle device.
- the material recess can, for. B. have a line section for the delivery medium via which the delivery medium can be fed to the at least two openings, so that the at least two openings are preferably jointly connected to the same line section.
- the nozzle device preferably the material recess, can in particular be designed to act on the delivery medium to be led to the at least two openings with at least one change of direction laterally outward and at least one change in direction laterally inward.
- the material recess opens into the at least two openings and forms the at least two openings on the delivery side.
- the line section prefferably divided into two channel sections, one channel section leading to the one opening and the other channel section leading to the other opening.
- the material recess can, for. B. have a downstream of the line section arranged chamber section, wherein the chamber section leads to the at least two openings.
- the passage cross-section of the chamber section can expediently be larger, at least in sections, than the passage cross-section of the line section.
- the material recess can be shaped in cross-section at least in sections essentially flat (e.g. slot-shaped and / or essentially rectangular), alternatively or additionally at least in sections but also essentially round (e.g. by means of a bore or in a 3D print -Variant).
- the material recess can, for. B. have inner flanks on both sides on the outside in order to deflect the delivery medium inwardly to the at least two openings.
- the opening configuration can have at least three openings.
- the opening configuration between the at least two openings has at least one third opening for the output of a third jet of the delivery medium.
- the at least two openings, and preferably the third opening can e.g. B. be aligned in the same plane or aligned parallel to each other, so that, for. B. the rays from the two openings, and preferably the ray from the third opening, extend substantially in the same plane.
- the discharge-side end face of the nozzle device and / or the opening configuration and thus the at least two openings are expediently concave, e.g. B. curved concave. This makes it possible for the two beams to approach one another on the delivery side.
- a protruding horn structure which comprises at least two inwardly shaped inner flanks, is arranged on both sides on the outside next to the at least two openings.
- the inner flanks can preferably act on the beams emitted from the at least two openings in order to deflect the beams inward.
- the nozzle device can be designed as a nozzle head, wherein the nozzle head is preferably a one-piece, integral component and z. B. can be made in one piece.
- the nozzle device can, however, also be designed as a nozzle plate.
- the nozzle device designed as a nozzle plate can comprise a counterplate for arrangement next to the nozzle plate, so that the nozzle device can also be designed in several parts.
- the counter-plate can in particular be designed to close the at least two openings in the circumferential direction, designed to close the material recess in the circumferential direction, and / or be designed on the delivery side to be complementary to the opening configuration having the at least two openings, preferably essentially flush with to complete the opening configuration.
- the at least two beams, and preferably the third beam are preferably flat beams that extend e.g. B. can extend in substantially the same plane.
- the at least two openings are oriented inwardly such that the at least two rays form a taper angle of greater than 5 °, greater than 10 °, greater than 15 °, greater than 90 °, greater than 95 ° or greater than 100 ° and less than 180 ° .
- the delivery medium can be a gas and / or a viscous, in particular highly viscous, delivery medium (e.g. PVC: polyvinyl chloride).
- PVC polyvinyl chloride
- the opening width of the at least two openings and preferably the third opening in the transverse direction can, for. B. have a value between 0.2 mm and 0.5 mm.
- the opening configuration can include at least three or even at least four openings.
- the application medium can, for. B. PVC (polyvinyl chloride) and / or a PVC plastisol.
- concave and curved concave preferably include, within the scope of the invention, essentially arcuate concave configurations.
- B. include linear concave configurations.
- the invention is not limited to a nozzle device according to claim 1, but also comprises a method according to claim 19 for dispensing a dispensing medium onto a component, preferably for dispensing the dispensing medium onto two side faces and / or one end face of a fold, an edge or a transition seam of the Component.
- the method is carried out with a nozzle device according to one of claims 1 to 18, so that the nozzle device has an opening configuration for the delivery of the delivery medium.
- the nozzle device in particular the opening configuration, and the fold, the edge or the transition seam to be aligned essentially at the end face to one another during the delivery of the delivery medium and the delivery medium nevertheless on two side surfaces and preferably one end face of the fold, the edge or the Transition seam meets.
- Figure 1 shows a side view of a nozzle device 1 designed as a nozzle plate with a counter plate 20 according to an embodiment of the invention, wherein Figure 2 an associated longitudinal sectional view along line AA of the Figure 1 shows and Figure 3 a sectional view of the counter plate 20 shows.
- the nozzle device 1 and the counter plate 20 will be described below with common reference to FIG Figures 1 to 3 described.
- the nozzle device 1 is used to deliver a viscous or highly viscous delivery medium (e.g. PVC) onto a component 100, preferably a motor vehicle component 100, preferably to deliver the delivery medium onto two side surfaces 101, 102 and optionally an end surface 103 of a fold, an edge or one Transition seam of the motor vehicle component 100.
- a viscous or highly viscous delivery medium e.g. PVC
- the nozzle device 1 comprises an opening configuration for dispensing the dispensing medium.
- the opening configuration has two openings 2.1, 2.2 for the output of two jets S1, S2 of the delivery medium.
- the openings 2.1, 2.2 are preferably designed as slot openings for the delivery of flat jets, but can also, for. B. be concave or convex.
- the two openings 2.1, 2.2 are aligned inwards in the same plane, so that the two beams S1, S2 approach one another towards the delivery side A.
- the nozzle device 1 and the motor vehicle component 100 in particular z. B. a fold, an edge or a transition seam of the motor vehicle component 100, essentially aligned with one another at the front. Nevertheless, as a result of the two inwardly directed beams S1, S2, the delivery medium hits two side surfaces 101, 102 of the motor vehicle component 100.
- the rays S1, S2 impinge only on the side surfaces 101, 102 of the motor vehicle component 100.
- the rays S1, S2 also hit the end face 103.
- the two beams S1, S2 can thus be aligned in such a way that when they strike the motor vehicle component 100 they expediently enclose (encompass) it on three sides, so that the delivery medium advantageously does not have to be applied past the motor vehicle component 100.
- the two openings 2.1, 2.2 are oriented inwardly so that the two rays S1, S2 enclose a taper angle ⁇ of approximately 120 °, generally also taper angles ⁇ of greater than 5 °, greater than 10 °, greater than 15 °, greater than 90 °, greater 95 ° or greater than 100 ° and less than 180 ° are possible.
- a material recess 3, 4, 5 for supplying the delivery medium to the two openings 2.1, 2.2 is incorporated into the nozzle device 1.
- the material recess 3, 4, 5 comprises a line section 3 for the delivery medium, via which the delivery medium can be fed to the two openings 2.1, 2.2, so that the two openings 2.1, 2.2 are jointly connected to the same line section 3.
- the line section 3 is divided into two channel sections 4, 5, one channel section 4 leading to the opening 2.1 and the other channel section 5 leading to the opening 2.2.
- the material recess 3, 4, 5 is designed so that the delivery medium to be led to the two openings 2.1, 2.2 is acted upon with at least one change of direction R1, R3 laterally outward and at least one direction change R2, R4 laterally inward.
- the material recess 3, 4, 5 opens into the two openings 2.1, 2.2 and thereby forms the two openings 2.1, 2.2 on the delivery side.
- the material recess 3, 4, 5 is essentially flat and / or slit-shaped in cross-section, and round versions can also be represented (e.g. by means of a bore or in a 3D printing variant).
- the counter-plate 20 is used to be arranged next to the nozzle device 1, which is designed as a nozzle plate, and is designed to close the two openings 2.1, 2.2 in the circumferential direction, designed to close the material recess 3, 4, 5 in the circumferential direction, and shaped complementary to the discharge side the opening configuration having two openings 2.1, 2.2.
- Figure 4 shows a side view of a preferably two clamping parts (z. B. clamping plates) comprising plate holder 30 for a nozzle device 1 according to an embodiment of the invention, wherein Figure 5 a sectional view along line AA of FIG Figure 3 shows, Figure 6 an associated top view and Figure 7 a sectional view along line BB of FIG Figure 6 shows.
- Figure 5 a sectional view along line AA of FIG Figure 3 shows
- Figure 6 an associated top view
- Figure 7 a sectional view along line BB of FIG Figure 6 shows.
- the nozzle device 1 designed as a nozzle plate is used to deliver a delivery medium onto a motor vehicle component 100 (see e.g. Figure 3 ) and includes an opening configuration for dispensing the dispensing medium.
- the opening configuration comprises two openings 2.1, 2.2 for the delivery of two jets S1, S2 of the delivery medium.
- the two openings 2.1, 2.2 are oriented inward, so that the two beams S1, S2 approach one another towards the delivery side A, at a taper angle ⁇ of approximately 30 °.
- a protruding horn structure 7.1, 7.2 is arranged on both sides on the outside next to the two openings 2.1, 2.2.
- the horn structure 7.1, 7.2 comprises two inwardly shaped inner flanks 8.1, 8.2.
- the inner flanks 8.1, 8.2 are designed to act on the beams S1, S2 emitted from the two openings 2.1, 2.2, so that the beams S1, S2 can be deflected inward.
- the opening configuration and thus the two openings 2.1, 2.2 and also the discharge-side end face of the nozzle device 1 are preferably concave, suitably curved and concave.
- the two openings 2.1, 2.2 are oriented inwards, so that the beams S1, S2 approach one another towards the delivery side A.
- the nozzle device 1 and the complementarily shaped counter plate 20 are arranged between the two clamping parts of the plate holder 30 in order to be held and fixed thereby.
- a fixation 31 is used to clamp the two clamping parts of the plate holder 30 and thus the nozzle device 1 and the counter plate 20.
- a material recess 3, 4, 5, 6 for supplying the delivery medium to the two openings 2.1, 2.2 is incorporated into the nozzle device 1.
- the material recess 3, 4, 5, 6 comprises a line section 3 for the delivery medium, via which the delivery medium can be fed to the two openings 2.1, 2.2 via a chamber section 6, so that the two openings 2.1, 2.2 are jointly connected to the same line section 3 .
- the nozzle device 1, preferably the material recess 3, 4, 5, 6, is designed to provide the two openings 2.1, 2.2 to be supplied with a change of direction R1, R3 to the side outside and a change of direction R2, R4 to the side inside.
- the material recess 3, 4, 5, 6 opens into the two openings 2.1, 2.2 and forms the two openings 2.1, 2.2 on the delivery side.
- the passage cross section of the chamber section 6 is at least partially larger than the passage cross section of the line section 3.
- the material recess 3, 4, 5, 6 furthermore comprises inner flanks F1, F2 on the outside on both sides in order to deflect the delivery medium inwardly to the two openings 2.1, 2.2.
- Figure 8 shows a sectional view of a nozzle device 1 according to another embodiment of the invention.
- the nozzle device 1 is used to deliver a delivery medium onto a motor vehicle component 100 (see e.g. Figure 3 ) and includes an opening configuration for dispensing the dispensing medium.
- the opening configuration has three openings 2.1, 2.2, 2.3 for the output of three jets S1, S2, S3 of the delivery medium.
- the two openings 2.1, 2.2 are oriented inwards, so that the two beams S1, S2 approach one another towards the delivery side A.
- the third opening 2.3 is arranged between the two openings 2.1, 2.2 and is oriented in such a way that the jet S3 is output essentially parallel to the central axis of the nozzle device 1.
- the three openings 2.1, 2.2, 2.3 are expediently aligned in one and the same plane, so that the rays S1, S2, S3 also extend essentially in the same plane.
- the nozzle device 1 and the motor vehicle component 100 are essentially aligned with one another at the front. Nevertheless, as a result of the inwardly directed beams S1, S2, the delivery medium can strike two side surfaces 101, 102 and, through the beam S3, the delivery medium can additionally strike an end face 103 of the motor vehicle component 100.
- Figure 9 shows a schematic plan view of the nozzle device 1 of FIG Figure 8 and in particular to the opening configuration with the three openings 2.1, 2.2, 2.3.
- the opening width of the three openings 2.1, 2.2. 2.3 in the transverse direction has a value between 0.2mm and 0.5mm.
- the two openings 2.1, 2.2 and preferably also the third opening 2.3 can be used to dispense a preferably viscous, in particular highly viscous, dispensing medium.
- the nozzle device 1 shown in the figures is designed as a nozzle plate for cooperation with a counter plate 20. In the context of the invention, however, it is also possible to design the nozzle device as a nozzle head, the nozzle head expediently representing a one-piece, integral component and Z. B. can be made from a single piece.
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- Coating Apparatus (AREA)
Description
Die Erfindung betrifft eine Düsenvorrichtung nach einem der Ansprüche 1 bis 18 und ein Verfahren nach einem der Ansprüche 19 oder 20 zur Abgabe eines vorzugsweise viskosen, insbesondere hochviskosen Abgabemediums auf ein Bauteil, vorzugsweise zur Abgabe des Abgabemediums auf zwei Seitenflächen und optional eine Stirnfläche eines Falzes (z. B. Stehfalzes), einer Kante oder einer Übergangsnaht des Bauteils. Das Bauteil ist vorzugsweise ein Kraftfahrzeugbauteil (z. B. ein Kraftfahrzeugkarosseriebauteil), kann aber auch z. B. ein Bauteil eines Nutzfahrzeugs (z. B. ein Nutzfahrzeugkarosseriebauteil), ein Bauteil eines Luftfahrzeugs, ein Fenster (z. B. eine Fensterscheibe) oder ein Fassadenbauteil sein.The invention relates to a nozzle device according to one of
Zum allgemeinen Stand der Technik wird auf
Unter Bezugnahme auf
Die Anforderungen an eine konventionelle PVC-Naht liegen bei üblicherweise 15 mm bis 25 mm Nahtbreite und 1,5 mm bis 2,5 mm Nahthöhe. Damit dies mit einer baulich begrenzten Düse realisiert werden kann, wird die Schlitzöffnung der konventionellen Flachstrahldüse konvex ausgeprägt, so dass sich die Strahlbreite des Spritzstrahls zum Stehfalz und somit zur Abgabeseite hin vergrößert.The requirements for a conventional PVC seam are usually 15 mm to 25 mm seam width and 1.5 mm to 2.5 mm seam height. So that this can be achieved with a structurally limited nozzle, the slot opening of the conventional flat jet nozzle is convex so that the jet width of the spray jet increases towards the standing seam and thus towards the delivery side.
Nachteilig bei dem zuvor beschriebenen Stand der Technik ist insbesondere, dass ein Teil des abgegebenen PVC-Materials prozessbedingt an dem Stehfalz "vorbeigeschossen" wird. Das hat zur Folge, dass der die Flachstrahldüse führende Roboter und/oder die Applikationszelle, in der das Verfahren ausgeführt wird, verschmutzt wird, und somit ein erhöhter Reinigungsaufwand entsteht. Die Applikation lässt sich aufgrund von Bauteiltoleranzen, die üblicherweise bei KraftfahrzeugKarosserien vorliegen, meist nicht anders einstellen. Die Bauteiltoleranzen führen auch dazu, dass der Stehfalz von beiden Seiten appliziert werden muss. Gefügte Blechkanten z. B. unterscheiden sich in ihrer Länge von Karosserie zu Karosserie.A particular disadvantage of the prior art described above is that part of the released PVC material is "shot past" the standing seam as a result of the process. This has the consequence that the robot guiding the flat jet nozzle and / or the application cell in which the method is carried out is soiled, and thus an increased cleaning effort arises. The application can usually not be set differently due to component tolerances that are usually found in motor vehicle bodies. The component tolerances also mean that the standing seam has to be applied from both sides. Joined sheet metal edges z. B. differ in length from body to body.
Eine Aufgabe der Erfindung ist es, eine Möglichkeit zur Abgabe eines z. B. viskosen Abgabemediums auf zumindest zwei Seitenflächen eines Bauteils, vorzugsweise z. B. einen Falz, eine Kante oder eine Übergangsnaht des Bauteils, zu schaffen, mittels der die erforderliche Menge des Abgabemediums reduziert werden kann.An object of the invention is to provide a way to deliver a z. B. viscous release medium on at least two side surfaces of a component, preferably z. B. to create a fold, an edge or a transition seam of the component, by means of which the required amount of the delivery medium can be reduced.
Diese Aufgabe kann mit den Merkmalen der unabhängigen Ansprüche gelöst werden. Vorteilhafte Weiterbildungen der Erfindung können den abhängigen Ansprüchen und der folgenden Beschreibung bevorzugter Ausführungsformen der Erfindung entnommen werden.This object can be achieved with the features of the independent claims. Advantageous developments of the invention can be found in the dependent claims and the following description of preferred embodiments of the invention.
Die Erfindung schafft eine Düsenvorrichtung zur Abgabe eines Abgabemediums auf ein Bauteil, vorzugsweise zur Abgabe des Abgabemediums auf zwei Seitenflächen und/oder eine Stirnfläche eines Falzes (z. B. Stehfalzes), einer Kante oder einer Übergangsnaht des Bauteils.The invention creates a nozzle device for dispensing a dispensing medium onto a component, preferably for dispensing the dispensing medium onto two side surfaces and / or an end face of a fold (e.g. standing seam), an edge or a transition seam of the component.
Das Bauteil ist vorzugsweise ein Kraftfahrzeugbauteil, z. B. eine Kraftfahrzeugkarosserie.The component is preferably a motor vehicle component, e.g. B. a motor vehicle body.
Das Bauteil kann aber auch z. B. ein Bauteil eines Nutzfahrzeugs (z. B. ein Nutzfahrzeugkarosseriebauteil), ein Bauteil eines Luftfahrzeugs, ein Fenster (z. B. eine Fensterscheibe) oder ein Fassadenbauteil sein.The component can also, for. B. a component of a commercial vehicle (e.g. a commercial vehicle body component), a component of an aircraft, a window (e.g. a window pane) or a facade component.
Anwendungsbereiche der Düsenvorrichtung sind somit insbesondere: Kraftfahrzeuge, Nutzfahrzeuge, Luftfahrzeuge, Fenster und/oder der Fassadenbau.Areas of application of the nozzle device are therefore in particular: motor vehicles, utility vehicles, aircraft, windows and / or facade construction.
Die Düsenvorrichtung umfasst eine Öffnungskonfiguration zur Abgabe des Abgabemediums und zeichnet sich insbesondere dadurch aus, dass die Öffnungskonfiguration zumindest zwei Öffnungen zur Ausgabe von zumindest zwei Strahlen des Abgabemediums aufweist und die zumindest zwei Öffnungen einwärts ausgerichtet sind, so dass die zumindest zwei Strahlen sich zur Abgabeseite hin einander annähern.The nozzle device comprises an opening configuration for dispensing the dispensing medium and is characterized in particular in that the opening configuration has at least two openings for dispensing at least two jets of the dispensing medium and the at least two openings are oriented inward so that the at least two jets are directed towards the dispensing side approach each other.
Dadurch können vorzugsweise eine oder mehrere der folgenden Vorteile erzielt werden:
- Der Verbrauch an Abgabemedium kann reduziert werden.
- Die Verschmutzung einer Applikationszelle kann reduziert werden.
- Eine prozesssichere Abdichtung unterschiedlicher Falzarten, insbesondere Stehfalze, kann ermöglicht werden.
- Auf ein Bauteilvermessungssystem zur Vermessung des (Kraftfahrzeug-) Bauteils kann verzichtet werden.
- Eine hohe Applikationsgeschwindigkeit kann erzielt werden, insbesondere gegenüber Applikationsverfahren mit Bauteilvermessung.
- Ein größerer Spritzabstand zwischen Düsenvorrichtung und (Kraftfahrzeug-) Bauteil kann ermöglicht werden, z. B. bis zu 50mm.
- Größere Bauteiltoleranzen können ermöglicht werden, z. B. +/- 3mm bis 5mm.
- Aufgrund der einfachen Bauform der Düsenvorrichtung entsteht vorzugsweise keine zusätzliche Störkontur am Applikator und/oder am Roboter, so dass z. B. auch schwer zugängliche Stellen, z. B. Falze, Nähte, Kanten, etc., gut erreicht werden können.
- Durch Erhöhung der Ausflussrate des Abgabemediums kann ermöglicht werden, auch eine konventionelle Naht, z. B. aus PVC, auf das (Kraftfahrzeug-) Bauteil aufzutragen.
- The consumption of the delivery medium can be reduced.
- The contamination of an application cell can be reduced.
- A process-reliable sealing of different types of folds, in particular standing seams, can be made possible.
- A component measuring system for measuring the (motor vehicle) component can be dispensed with.
- A high application speed can be achieved, especially compared to application methods with component measurement.
- A larger spray distance between the nozzle device and the (motor vehicle) component can be made possible, e.g. B. up to 50mm.
- Larger component tolerances can be made possible, e.g. B. +/- 3mm to 5mm.
- Due to the simple design of the nozzle device, there is preferably no additional interfering contour on the applicator and / or on the robot, so that, for. B. also hard-to-reach places, e.g. B. folds, seams, edges, etc., can be easily reached.
- By increasing the outflow rate of the delivery medium, a conventional suture, e.g. B. PVC, to be applied to the (motor vehicle) component.
Die Düsenvorrichtung eignet sich insbesondere für zumindest eine der folgenden Anwendungsmöglichkeiten:
- Abdichtung von z. B. metallischen (Kraftfahrzeug-) Bauteilen, die geschweißt oder geklebt werden, z. B. Falze (insbesondere Stehfalze) oder Übergangsnähte, aber auch z. B. Bauteilkanten einzelner Bauteile.
- Z. B. 3-seitig umgreifende (umschließende) Applikation (Beschichtung) eines z. B. viskosen oder hochviskosen Abgabemediums auf ein (Kraftfahrzeug-) Bauteil, zum Korrosionsschutz von Schnittkanten an z. B. Blechen, Schutz vor Verletzungen beim manuellen Bauteilhandling (z. B. bei scharfkantigen Blechkanten), Schutz vor Kantenbeschädigung (z. B. bei Faserverbundwerkstoffen) und/oder Scheuerschutz.
- Sealing of z. B. metallic (motor vehicle) components that are welded or glued, e.g. B. folds (especially standing seams) or transition seams, but also z. B. Component edges of individual components.
- For example, 3-sided encompassing (enclosing) application (coating) of a z. B. viscous or highly viscous delivery medium on a (motor vehicle) component, for corrosion protection of cut edges on z. B. sheet metal, protection against injuries during manual component handling (e.g. with sharp-edged sheet metal edges), protection against edge damage (e.g. with fiber composite materials) and / or abrasion protection.
Die zumindest zwei Öffnungen können z. B. als Schlitzöffnungen ausgeführt sein, so dass die zumindest zwei Strahlen vorzugsweise Flachstrahlen sind.The at least two openings can, for. B. be designed as slot openings, so that the at least two beams are preferably flat beams.
Es ist möglich, dass die zumindest zwei Öffnungen in derselben Ebene oder zumindest parallel zueinander ausgerichtet sind, so dass die Strahlen sich vorzugsweise im Wesentlichen in derselben Ebene erstrecken können.It is possible for the at least two openings to be aligned in the same plane or at least parallel to one another, so that the beams can preferably extend essentially in the same plane.
In die Düsenvorrichtung kann eine Materialaussparung zur Zufuhr des Abgabemediums zu den zumindest zwei Öffnungen eingearbeitet sein.A material recess for supplying the delivery medium to the at least two openings can be incorporated into the nozzle device.
Die Materialaussparung kann z. B. einen Leitungsabschnitt für das Abgabemedium aufweisen, über den das Abgabemedium den zumindest zwei Öffnungen zuführbar ist, so dass die zumindest zwei Öffnungen vorzugsweise mit demselben Leitungsabschnitt gemeinsam in Verbindung stehen.The material recess can, for. B. have a line section for the delivery medium via which the delivery medium can be fed to the at least two openings, so that the at least two openings are preferably jointly connected to the same line section.
Die Düsenvorrichtung, vorzugsweise die Materialaussparung, kann insbesondere ausgeführt sein, um das zu den zumindest zwei Öffnungen zu führende Abgabemedium jeweils mit mindestens einem Richtungswechsel nach seitlich außen und mindestens einem Richtungswechsel nach seitlich innen zu beaufschlagen.The nozzle device, preferably the material recess, can in particular be designed to act on the delivery medium to be led to the at least two openings with at least one change of direction laterally outward and at least one change in direction laterally inward.
Es ist möglich, dass die Materialaussparung in den zumindest zwei Öffnungen mündet und abgabeseitig die zumindest zwei Öffnungen ausbildet.It is possible that the material recess opens into the at least two openings and forms the at least two openings on the delivery side.
Es ist möglich, dass der Leitungsabschnitt in zwei Kanalabschnitte geteilt wird, wobei der eine Kanalabschnitt zu der einen Öffnung und der andere Kanalabschnitt zu der anderen Öffnung führt.It is possible for the line section to be divided into two channel sections, one channel section leading to the one opening and the other channel section leading to the other opening.
Die Materialaussparung kann z. B. einen stromabwärts des Leitungsabschnitts angeordneten Kammerabschnitt aufweisen, wobei der Kammerabschnitt zu den zumindest zwei Öffnungen führt.The material recess can, for. B. have a downstream of the line section arranged chamber section, wherein the chamber section leads to the at least two openings.
Der Durchlassquerschnitt des Kammerabschnitts kann zumindest abschnittsweise zweckmäßig größer sein als der Durchlassquerschnitt des Leitungsabschnitts.The passage cross-section of the chamber section can expediently be larger, at least in sections, than the passage cross-section of the line section.
Die Materialaussparung kann im Querschnitt zumindest abschnittsweise im Wesentlichen flach (z. B. schlitzförmig und/oder im Wesentlichen rechteckförmig) ausgeformt sein, alternativ oder ergänzend zumindest abschnittsweise aber auch im Wesentlichen rund (z. B. mittels einer Bohrung oder in einer 3D-Druck-Variante).The material recess can be shaped in cross-section at least in sections essentially flat (e.g. slot-shaped and / or essentially rectangular), alternatively or additionally at least in sections but also essentially round (e.g. by means of a bore or in a 3D print -Variant).
Die Materialaussparung kann z. B. beidseitig außen Innenflanken aufweisen, um das Abgabemedium einwärts zu den zumindest zwei Öffnungen umzulenken.The material recess can, for. B. have inner flanks on both sides on the outside in order to deflect the delivery medium inwardly to the at least two openings.
Die Öffnungskonfiguration kann zumindest drei Öffnungen aufweisen.The opening configuration can have at least three openings.
Es ist möglich, dass die Öffnungskonfiguration zwischen den zumindest zwei Öffnungen zumindest eine dritte Öffnung zur Ausgabe eines dritten Strahls des Abgabemediums aufweist.It is possible that the opening configuration between the at least two openings has at least one third opening for the output of a third jet of the delivery medium.
Die zumindest zwei Öffnungen, und vorzugsweise die dritte Öffnung, können z. B. in derselben Ebene ausgerichtet sein oder parallel zueinander ausgerichtet sein, so dass z. B. die Strahlen aus den zwei Öffnungen, und vorzugsweise der Strahl aus der dritten Öffnung, sich im Wesentlichen in derselben Ebene erstrecken.The at least two openings, and preferably the third opening, can e.g. B. be aligned in the same plane or aligned parallel to each other, so that, for. B. the rays from the two openings, and preferably the ray from the third opening, extend substantially in the same plane.
Es ist möglich, dass die abgabeseitige Stirnseite der Düsenvorrichtung und/oder die Öffnungskonfiguration und somit die zumindest zwei Öffnungen zweckmäßig konkav ausgeformt sind, z. B. gekrümmt konkav. Dadurch kann ermöglicht werden, dass die zwei Strahlen sich zur Abgabeseite hin einander annähern.It is possible that the discharge-side end face of the nozzle device and / or the opening configuration and thus the at least two openings are expediently concave, e.g. B. curved concave. This makes it possible for the two beams to approach one another on the delivery side.
Beidseitig außen neben den zumindest zwei Öffnungen ist eine abstehende Hornstruktur angeordnet, die zumindest zwei einwärts geformte Innenflanken umfasst.A protruding horn structure, which comprises at least two inwardly shaped inner flanks, is arranged on both sides on the outside next to the at least two openings.
Die Innenflanken können vorzugsweise auf die aus den zumindest zwei Öffnungen ausgegebenen Strahlen wirken, um die Strahlen einwärts umzulenken.The inner flanks can preferably act on the beams emitted from the at least two openings in order to deflect the beams inward.
Die Düsenvorrichtung kann als Düsenkopf ausgeführt sein, wobei vorzugsweise der Düsenkopf ein einstückig-integrales Bauteil darstellt und z. B. aus einem Stück gefertigt sein kann.The nozzle device can be designed as a nozzle head, wherein the nozzle head is preferably a one-piece, integral component and z. B. can be made in one piece.
Die Düsenvorrichtung kann allerdings auch als Düsenplatte ausgeführt sein.The nozzle device can, however, also be designed as a nozzle plate.
Die als Düsenplatte ausgeführte Düsenvorrichtung kann eine Gegenplatte zur Anordnung neben der Düsenplatte umfassen, so dass die Düsenvorrichtung auch mehrteilig ausgeführt sein kann.The nozzle device designed as a nozzle plate can comprise a counterplate for arrangement next to the nozzle plate, so that the nozzle device can also be designed in several parts.
Die Gegenplatte kann insbesondere ausgeführt sein, um die zumindest zwei Öffnungen in Umfangsrichtung zu schließen, ausgeführt sein, um die Materialaussparung in Umfangsrichtung zu schließen, und/oder abgabeseitig komplementär ausgeformt sein zu der die zumindest zwei Öffnungen aufweisenden Öffnungskonfiguration, um vorzugsweise im Wesentlichen bündig mit der Öffnungskonfiguration abzuschließen.The counter-plate can in particular be designed to close the at least two openings in the circumferential direction, designed to close the material recess in the circumferential direction, and / or be designed on the delivery side to be complementary to the opening configuration having the at least two openings, preferably essentially flush with to complete the opening configuration.
Die zumindest zwei Strahlen und vorzugsweise der dritte Strahl sind vorzugsweise Flachstrahlen, die sich z. B. im Wesentlichen in derselben Ebene erstrecken können.The at least two beams, and preferably the third beam, are preferably flat beams that extend e.g. B. can extend in substantially the same plane.
Es ist möglich, dass die zumindest zwei Öffnungen so einwärts ausgerichtet sind, dass die zumindest zwei Strahlen einen Verjüngungswinkel bilden von größer 5°, größer 10°, größer 15°, größer 90°, größer 95° oder größer 100° und kleiner 180°.It is possible that the at least two openings are oriented inwardly such that the at least two rays form a taper angle of greater than 5 °, greater than 10 °, greater than 15 °, greater than 90 °, greater than 95 ° or greater than 100 ° and less than 180 ° .
Das Abgabemedium kann ein Gas und/oder ein viskoses, insbesondere hochviskoses Abgabemedium (z. B. PVC: Polyvinylchlorid) sein.The delivery medium can be a gas and / or a viscous, in particular highly viscous, delivery medium (e.g. PVC: polyvinyl chloride).
Die Öffnungsweite der zumindest zwei Öffnungen und vorzugsweise der dritten Öffnung in deren Querrichtung kann z. B. einen Wert zwischen 0,2 mm und 0,5 mm aufweisen.The opening width of the at least two openings and preferably the third opening in the transverse direction can, for. B. have a value between 0.2 mm and 0.5 mm.
Die Öffnungskonfiguration kann zumindest drei oder sogar zumindest vier Öffnungen umfassen.The opening configuration can include at least three or even at least four openings.
Das Auftragsmedium kann z. B. PVC (Polyvinylchlorid) und/oder ein PVC-Plastisol umfassen.The application medium can, for. B. PVC (polyvinyl chloride) and / or a PVC plastisol.
Die Merkmale "konkav" und "gekrümmt konkav" umfassen im Rahmen der Erfindung vorzugsweise im Wesentlichen bogenförmig konkave Ausgestaltungen, sind aber hierauf nicht eingeschränkt, sondern können auch z. B. linear konkave Ausgestaltungen umfassen.The features "concave" and "curved concave" preferably include, within the scope of the invention, essentially arcuate concave configurations. B. include linear concave configurations.
Die Erfindung ist nicht auf eine Düsenvorrichtung nach Anspruch 1 beschränkt, sondern umfasst auch ein Verfahren nach Anspruch 19 zur Abgabe eines Abgabemediums auf ein Bauteil, vorzugsweise zur Abgabe des Abgabemediums auf zwei Seitenflächen und/oder eine Stirnfläche eines Falzes, einer Kante oder einer Übergangsnaht des Bauteils.The invention is not limited to a nozzle device according to
Das Verfahren wird mit einer Düsenvorrichtung nach einem der Anspüche 1 bis 18 ausgeführt, so dass die Düsenvorrichtung eine Öffnungskonfiguration zur Abgabe des Abgabemediums aufweist.The method is carried out with a nozzle device according to one of
Es ist möglich, dass die Düsenvorrichtung, insbesondere die Öffnungskonfiguration, und der Falz, die Kante oder die Übergangsnaht während der Abgabe des Abgabemediums im Wesentlichen stirnseitig zueinander ausgerichtet sind und das Abgabemedium dennoch auf zwei Seitenflächen und vorzugsweise eine Stirnseite des Falzes, der Kante oder der Übergangsnaht trifft.It is possible for the nozzle device, in particular the opening configuration, and the fold, the edge or the transition seam to be aligned essentially at the end face to one another during the delivery of the delivery medium and the delivery medium nevertheless on two side surfaces and preferably one end face of the fold, the edge or the Transition seam meets.
Andere vorteilhafte Weiterbildungen der Erfindung sind in den Unteransprüchen offenbart.
Figur 1- zeigt eine Seitenansicht einer Düsenvorrichtung mit einer Gegenplatte gemäß einer Ausführungsform der Erfindung,
- Figur 2
- zeigt eine Längsschnittansicht entlang Linie A-A der
Figur 1 , die einer nicht erfindungsgemäßen Ausführungsform entspricht, Figur 3- zeigt eine Schnittansicht der Gegenplatte der
Figur 1 , Figur 4- zeigt eine Seitenansicht einer Plattenhalterung für eine Düsenvorrichtung gemäß einer Ausführungsform der Erfindung,
Figur 5- zeigt eine Schnittansicht einer Düsenvorrichtung mit einer Gegenplatte gemäß einer Ausführungsform der Erfindung und der Plattenhalterung der
Figur 4 , Figur 6- zeigt eine Draufsicht auf die Düsenvorrichtung, die Gegenplatte und die
Plattenhalterung der Figuren 4 und5 , - Figur 7
- zeigt eine Schnittansicht entlang Linie B-B der Figur 6, die einer Ausführungsform der Erfindung entspricht,
- Figur 8
- zeigt eine Schnittansicht einer Düsenvorrichtung gemäß einer anderen Ausführungsform der Erfindung,
- Figur 9
- zeigt eine schematische Draufsicht der Düsenvorrichtung der
Figur 8 , und - Figur 10
- zeigt einen Applikationsprozess zur Abdichtung eines Stehfalzes gemäß Stand der Technik.
- Figure 1
- shows a side view of a nozzle device with a counter plate according to an embodiment of the invention,
- Figure 2
- FIG. 13 shows a longitudinal sectional view along line AA of FIG
Figure 1 which corresponds to an embodiment not according to the invention, - Figure 3
- shows a sectional view of the counter plate of FIG
Figure 1 , - Figure 4
- shows a side view of a plate holder for a nozzle device according to an embodiment of the invention,
- Figure 5
- FIG. 11 shows a sectional view of a nozzle device with a counter plate according to an embodiment of the invention and the plate holder of FIG
Figure 4 , - Figure 6
- FIG. 11 shows a top view of the nozzle device, the counter plate and the plate holder of FIG
Figures 4 and5 , - Figure 7
- shows a sectional view along line BB of Figure 6, which corresponds to an embodiment of the invention,
- Figure 8
- shows a sectional view of a nozzle device according to another embodiment of the invention,
- Figure 9
- FIG. 13 shows a schematic plan view of the nozzle device of FIG
Figure 8 , and - Figure 10
- shows an application process for sealing a standing seam according to the prior art.
Die unter Bezugnahme auf die Figuren beschriebenen Ausführungsformen der Erfindung stimmen teilweise überein, wobei ähnliche oder identische Teile mit den gleichen Bezugszeichen versehen sind, und zu deren Erläuterung auch auf die Beschreibung anderer Ausführungsformen oder Figuren verwiesen wird, um Wiederholungen zu vermeiden.The embodiments of the invention described with reference to the figures partially match, similar or identical parts being provided with the same reference symbols, and for their explanation reference is also made to the description of other embodiments or figures in order to avoid repetition.
Die Düsenvorrichtung 1 und die Gegenplatte 20 werden nachfolgend unter gemeinsamer Bezugnahme auf die
Die Düsenvorrichtung 1 dient zur Abgabe eines viskosen oder hochviskosen Abgabemediums (z. B. PVC) auf ein Bauteil 100, vorzugsweise Kraftfahrzeugbauteil 100, vorzugsweise zur Abgabe des Abgabemediums auf zwei Seitenflächen 101, 102 und optional eine Stirnfläche 103 eines Falzes, einer Kante oder einer Übergangsnaht des Kraftfahrzeugbauteils 100.The
Die Düsenvorrichtung 1 umfasst eine Öffnungskonfiguration zur Abgabe des Abgabemediums. Die Öffnungskonfiguration weist zwei Öffnungen 2.1, 2.2 zur Ausgabe von zwei Strahlen S1, S2 des Abgabemediums auf. Die Öffnungen 2.1, 2.2 sind vorzugsweise als Schlitzöffnungen zur Abgabe von Flachstrahlen ausgeführt, können aber auch z. B. konkav oder konvex ausgebildet sein.The
Die zwei Öffnungen 2.1, 2.2 sind in derselben Ebene einwärts ausgerichtet, so dass die zwei Strahlen S1, S2 sich zur Abgabeseite A hin einander annähern.The two openings 2.1, 2.2 are aligned inwards in the same plane, so that the two beams S1, S2 approach one another towards the delivery side A.
Während der Abgabe des Auftragsmediums sind die Düsenvorrichtung 1 und das Kraftfahrzeugbauteil 100, insbesondere z. B. ein Falz, eine Kante oder eine Übergangsnaht des Kraftfahrzeugbauteils 100, im Wesentlichen stirnseitig zueinander ausgerichtet. Dennoch trifft durch die zwei einwärts gerichteten Strahlen S1, S2 das Abgabemedium auf zwei Seitenflächen 101, 102 des Kraftfahrzeugbauteils 100.During the delivery of the application medium, the
In der in
Die zwei Öffnungen 2.1, 2.2 sind so einwärts ausgerichtet, dass die zwei Strahlen S1, S2 einen Verjüngungswinkel β von ungefähr 120° einschließen, wobei allgemein auch Verjüngungswinkel β von größer 5°, größer 10°, größer 15°, größer 90°, größer 95° oder größer 100° und kleiner 180° möglich sind.The two openings 2.1, 2.2 are oriented inwardly so that the two rays S1, S2 enclose a taper angle β of approximately 120 °, generally also taper angles β of greater than 5 °, greater than 10 °, greater than 15 °, greater than 90 °, greater 95 ° or greater than 100 ° and less than 180 ° are possible.
In die Düsenvorrichtung 1 ist eine Materialaussparung 3, 4, 5 zur Zufuhr des Abgabemediums zu den zwei Öffnungen 2.1, 2.2 eingearbeitet. Die Materialaussparung 3, 4, 5 umfasst einen Leitungsabschnitt 3 für das Abgabemedium, über den das Abgabemedium den zwei Öffnungen 2.1, 2.2 zuführbar ist, so dass die zwei Öffnungen 2.1, 2.2 mit demselben Leitungsabschnitt 3 gemeinsam in Verbindung stehen. Der Leitungsabschnitt 3 wird in zwei Kanalabschnitte 4, 5 geteilt, wobei der eine Kanalabschnitt 4 zu der Öffnung 2.1 und der andere Kanalabschnitt 5 zu der Öffnung 2.2 führt.A
Die Materialaussparung 3, 4, 5 ist so ausgeführt, dass das zu den zwei Öffnungen 2.1, 2.2 zu führende Abgabemedium jeweils mit mindestens einem Richtungswechsel R1, R3 nach seitlich außen und mindestens einem Richtungswechsel R2, R4 nach seitlich innen beaufschlagt wird.The
Die Materialaussparung 3, 4, 5 mündet in den zwei Öffnungen 2.1, 2.2 und bildet dadurch abgabeseitig die zwei Öffnungen 2.1, 2.2.The
Die Materialaussparung 3, 4, 5 ist im Querschnitt im Wesentlichen flach und/oder schlitzförmig ausgeformt, wobei auch runde Versionen darstellbar sind (z. B. mittels Bohrung oder in einer 3D-Druck-Variante).The
Die Gegenplatte 20 dient zur Anordnung neben der als Düsenplatte ausgebildeten Düsenvorrichtung 1 und ist ausgeführt, um die zwei Öffnungen 2.1, 2.2 in Umfangsrichtung zu schließen, ausgeführt, um die Materialaussparung 3, 4, 5 in Umfangsrichtung zu schließen, und abgabeseitig komplementär ausgeformt zu der die zwei Öffnungen 2.1, 2.2 aufweisenden Öffnungskonfiguration.The counter-plate 20 is used to be arranged next to the
Nachfolgend wird auf die
Die als Düsenplatte ausgeführte Düsenvorrichtung 1 dient zur Abgabe eines Abgabemediums auf ein Kraftfahrzeugbauteil 100 (siehe z. B.
Beidseitig außen neben den zwei Öffnungen 2.1, 2.2 ist eine abstehende Hornstruktur 7.1, 7.2 angeordnet. Die Hornstruktur 7.1, 7.2 umfasst zwei einwärts geformte Innenflanken 8.1, 8.2. Die Innenflanken 8.1, 8.2 sind ausgeführt, um auf die aus den zwei Öffnungen 2.1, 2.2 ausgegebenen Strahlen S1, S2 zu wirken, so dass die Strahlen S1, S2 einwärts umlenkbar sind.A protruding horn structure 7.1, 7.2 is arranged on both sides on the outside next to the two openings 2.1, 2.2. The horn structure 7.1, 7.2 comprises two inwardly shaped inner flanks 8.1, 8.2. The inner flanks 8.1, 8.2 are designed to act on the beams S1, S2 emitted from the two openings 2.1, 2.2, so that the beams S1, S2 can be deflected inward.
Die Öffnungskonfiguration und somit die zwei Öffnungen 2.1, 2.2 und ebenso die abgabeseitige Stirnseite der Düsenvorrichtung 1 sind vorzugsweise konkav, zweckmäßig gekrümmt konkav ausgeformt. Die zwei Öffnungen 2.1, 2.2 sind einwärts ausgerichtet, so dass die Strahlen S1, S2 sich zur Abgabeseite A hin einander annähern.The opening configuration and thus the two openings 2.1, 2.2 and also the discharge-side end face of the
Die Düsenvorrichtung 1 und die komplementär ausgeformte Gegenplatte 20 sind zwischen den zwei Klemmteilen der Plattenhalterung 30 angeordnet, um dadurch gehalten und fixiert zu werden. Eine Fixierung 31 dient dazu, die zwei Klemmteile der Plattenhalterung 30 und somit die die Düsenvorrichtung 1 und die Gegenplatte 20 zu verklemmen.The
In die Düsenvorrichtung 1 ist eine Materialaussparung 3, 4, 5, 6 zur Zufuhr des Abgabemediums zu den zwei Öffnungen 2.1, 2.2 eingearbeitet. Die Materialaussparung 3, 4, 5, 6 umfasst einen Leitungsabschnitt 3 für das Abgabemedium, über den das Abgabemedium über einen Kammerabschnitt 6 den zwei Öffnungen 2.1, 2.2 zuführbar ist, so dass die zwei Öffnungen 2.1, 2.2 mit demselben Leitungsabschnitt 3 gemeinsam in Verbindung stehen.A
Die Düsenvorrichtung 1, vorzugsweise die Materialaussparung 3, 4, 5, 6, ist ausgeführt, um das zu den zwei Öffnungen 2.1, 2.2 zu führende Abgabemedium jeweils mit einem Richtungswechsel R1, R3 nach seitlich außen und einem Richtungswechsel R2, R4 nach seitlich innen zu beaufschlagen.The
Die Materialaussparung 3, 4, 5, 6 mündet in den zwei Öffnungen 2.1, 2.2 und bildet abgabeseitig die zwei Öffnungen 2.1, 2.2.The
Der Durchlassquerschnitt des Kammerabschnitts 6 ist zumindest abschnittsweise größer als der Durchlassquerschnitt des Leitungsabschnitts 3.The passage cross section of the
Die Materialaussparung 3, 4, 5, 6 umfasst ferner beidseitig außen Innenflanken F1, F2, um das Abgabemedium einwärts zu den zwei Öffnungen 2.1, 2.2 umzulenken.The
Die Düsenvorrichtung 1 dient zur Abgabe eines Abgabemediums auf ein Kraftfahrzeugbauteil 100 (siehe z. B.
Die zwei Öffnungen 2.1, 2.2 sind einwärts ausgerichtet, so dass die zwei Strahlen S1, S2 sich zur Abgabeseite A hin einander annähern. Die dritte Öffnung 2.3 ist zwischen den zwei Öffnungen 2.1, 2.2 angeordnet und so ausgerichtet, dass der Strahl S3 im Wesentlichen parallel zur Mittelachse der Düsenvorrichtung 1 ausgegeben wird.The two openings 2.1, 2.2 are oriented inwards, so that the two beams S1, S2 approach one another towards the delivery side A. The third opening 2.3 is arranged between the two openings 2.1, 2.2 and is oriented in such a way that the jet S3 is output essentially parallel to the central axis of the
Die drei Öffnungen 2.1, 2.2, 2.3 sind zweckmäßig in ein und derselben Ebene ausgerichtet, so dass sich auch die Strahlen S1, S2, S3 im Wesentlichen in derselben Ebene erstrecken.The three openings 2.1, 2.2, 2.3 are expediently aligned in one and the same plane, so that the rays S1, S2, S3 also extend essentially in the same plane.
Während der Abgabe des Auftragsmediums können die Düsenvorrichtung 1 und das Kraftfahrzeugbauteil 100, insbesondere z. B. ein Falz, eine Kante oder eine Übergangsnaht, im Wesentlichen stirnseitig zueinander ausgerichtet werden. Dennoch kann durch die einwärts gerichteten Strahlen S1, S2 das Abgabemedium auf zwei Seitenflächen 101, 102 treffen und durch den Strahl S3 kann das Abgabemedium zusätzlich auf eine Stirnfläche 103 des Kraftfahrzeugbauteils 100 treffen.During the delivery of the application medium, the
Die Öffnungsweite der drei Öffnungen 2.1, 2.2. 2.3 in deren Querrichtung weist einen Wert zwischen 0,2mm und 0,5mm auf. Im Rahmen der Erfindung können die zwei Öffnungen 2.1, 2.2 und vorzugsweise auch die dritte Öffnung 2.3 zur Abgabe eines vorzugsweise viskosen, insbesondere hochviskosen Abgabemediums genutzt werden.The opening width of the three openings 2.1, 2.2. 2.3 in the transverse direction has a value between 0.2mm and 0.5mm. Within the scope of the invention, the two openings 2.1, 2.2 and preferably also the third opening 2.3 can be used to dispense a preferably viscous, in particular highly viscous, dispensing medium.
Die in den Figuren gezeigte Düsenvorrichtung 1 ist als Düsenplatte zur Kooperation mit einer Gegenplatte 20 ausgebildet. Im Rahmen der Erfindung ist es allerdings auch möglich, die Düsenvorrichtung als einen Düsenkopf auszubilden, wobei der Düsenkopf zweckmäßig ein einstückig-integrales Bauteil darstellt und z. B. aus einem einzigen Stück gefertigt sein kann.The
Die Erfindung ist nicht auf die oben beschriebenen bevorzugten Ausführungsformen beschränkt. Die Erfindung ist durch die Ansprüche 1 bis 20 definiert.The invention is not restricted to the preferred embodiments described above. The invention is defined by claims 1-20.
- 11
- Düsenvorrichtung, vorzugsweise Düsenplatte oder DüsenkopfNozzle device, preferably nozzle plate or nozzle head
- 2.1, 2.22.1, 2.2
- Zwei Öffnungen, vorzugsweise schlitzförmigTwo openings, preferably slit-shaped
- 2.32.3
- Dritte Öffnung, vorzugsweise schlitzförmigThird opening, preferably slit-shaped
- 33
- Leitungsabschnitt (Materialaussparung)Line section (material recess)
- 44th
- Kanalabschnitt (Materialaussparung)Duct section (material recess)
- 55
- Kanalabschnitt (Materialaussparung)Duct section (material recess)
- 66th
- Kammerabschnitt (Materialaussparung)Chamber section (material recess)
- 7.1, 7.27.1, 7.2
- HornstrukturHorn structure
- 8.1, 8.28.1, 8.2
- Innenflanken (Hornstruktur)Inner flanks (horn structure)
- 2020th
- GegenplatteCounter plate
- 3030th
- PlattenhalterungPlate holder
- 3131
- FixierungFixation
- AA.
- AbgabeseiteDelivery side
- S1, S2S1, S2
- Strahlen, vorzugsweise FlachstrahlenRays, preferably flat rays
- S3S3
- Strahl, vorzugsweise FlachstrahlJet, preferably flat jet
- R1R1
- Richtungswechselchange of direction
- R2R2
- Richtungswechselchange of direction
- R3R3
- Richtungswechselchange of direction
- R4R4
- Richtungswechselchange of direction
- F1, F2F1, F2
- Innenflanken (Materialaussparung)Inner flanks (material recess)
- 100100
- Bauteil, vorzugsweise KraftfahrzeugbauteilComponent, preferably a motor vehicle component
- 101101
- SeitenflächeSide face
- 102102
- SeitenflächeSide face
- 103103
- StirnflächeFace
- ββ
- VerjüngungswinkelTaper angle
Claims (20)
- Nozzle device (1) for emitting an emission medium onto a component (100), preferably for emitting the emission medium onto two side faces (101, 102) of a fold, an edge or a transition joint of the component (100), comprising an opening configuration for emitting the emission medium, the opening configuration comprising at least two openings (2.1, 2.2) for emitting at least two jets (S1, S2) of the emission medium and the at least two openings (2.1, 2.2) being oriented inwardly so that the at least two jets (S1, S2) approach one another toward the emission side (A), characterised in that a protruding horn structure (7.1, 7.2) is arranged on both sides externally beside the at least two openings (2.1, 2.2) and the horn structure (7.1, 7.2) comprises at least two inwardly formed inner flanks (8.1, 8.2), which act upon the jets (S1, S2) output from the at least two openings (2.1, 2.2), in order to deflect the jets (S1, S2) inwardly.
- Nozzle device (1) according to claim 1, characterised in that the at least two openings (2.1, 2.2) are configured as slit openings.
- Nozzle device (1) according to claim 1 or 2, characterised in that a material cut-out (3, 4, 5, 6) is incorporated into the nozzle device (1) for feeding the emission medium to the at least two openings (2.1, 2.2), wherein the material cut-out (3, 4, 5, 6) particularly comprises a conduit portion (3) for the emission medium, via which the emission medium is feedable to the at least two openings (2.1, 2.2), so that the at least two openings (2.1, 2.2) are together connected to the same conduit portion (3).
- Nozzle device (1) according to one of the preceding claims, characterised in that the nozzle device (1), preferably a material cut-out (3, 4, 5, 6) incorporated into the nozzle device (1), is configured to subject the emission medium to be fed to the at least two openings (2.1, 2.2) respectively to at least one direction change (R1, R3) laterally outwardly and at least one direction change (R2, R4) laterally inwardly.
- Nozzle device (1, 10) according to claim 3 or 4, characterised in that the material cut-out (3, 4, 5, 6) opens into the at least two openings (2.1, 2.2) and on the dispensing side forms the at least two openings (2.1, 2.2).
- Nozzle device (1) according to one of the claims 3 to 5, characterised in that the conduit portion (3) is divided into two channel portions (4, 5) wherein one channel portion (4) leads to one opening (2.1) and the other channel portion (5) leads to the other opening (2.2).
- Nozzle device (1) according to one of the claims 3 to 6, characterised in that the material cut-out (3, 4, 5, 6) comprises a chamber portion (6) arranged downstream of the conduit portion (5), wherein the chamber portion (6) leads to the at least two openings (2.1, 2.2), and wherein preferably the passage cross-section of the chamber portion (6) is larger, at least in sections, than the passage cross-section of the conduit portion (3).
- Nozzle device (1) according to one of the claims 3 to 7, characterised in that the material cut-out (3, 4, 5, 6) has inner flanks (F1, F2) on both sides in order to deflect the emission medium inwardly to the at least two openings (2.1, 2.2).
- Nozzle device (1) according to one of the claims 3 to 8, characterised in that the material cut-out (3, 4, 5, 6) is formed flat and/or round in cross-section.
- Nozzle device (1) according to one of the preceding claims, characterised in that the opening configuration has at least one third opening (2.3) between the at least two openings (2.1, 2.2) for emitting a third jet (S3) of an emission medium.
- Nozzle device (1) according to one of the preceding claims, characterised in that the at least two openings (2.1, 2.2) and preferably a third opening (2.3) are oriented in the same plane or are oriented parallel to one another.
- Nozzle device (1) according to one of the preceding claims, characterised in that the opening configuration and thus the at least two openings (2.1, 2.2) and/or the end face on the dispensing side of the nozzle device (1) are formed concave.
- Nozzle device (1) according to one of the preceding claims, characterised in that the nozzle device (1)a) is configured as a nozzle plate (1), orb) is configured as a nozzle head and the nozzle head preferably is a single-piece integral component.
- Nozzle device (1) according to claim 13, characterised in that the nozzle device (1) configured as a nozzle plate comprises a counterplate (20) for arranging beside the nozzle plate (1), wherein the counterplate (20) preferably comprises at least one of the following features:a) it is configured to close the at least two openings (2.1, 2.2) in the peripheral direction,b) it is configured to close the material cut-out (3, 4, 5, 6) in the peripheral direction,c) it is configured on the dispensing side complementary to the opening configuration comprising the at least two openings (2.1, 2.2).
- Nozzle device (1) according to one of the preceding claims, characterised in that the at least two jets (S1, S2) and preferably a third jet (S3) are flat jets and preferably extend substantially in the same plane.
- Nozzle device (1) according to one of the preceding claims, characterised in that the at least two openings (2.1, 2.2) are oriented inwardly such that the at least two jets (S1, S2) form a tapering angle (β) of greater than 5°, greater than 10°, greater than 15°, greater than 90°, greater than 95° or greater than 100° and less than 180°.
- Nozzle device (1) according to one of the preceding claims, characterised in that the emission medium is a gas or a viscous emission medium.
- Nozzle device (1) according to one of the preceding claims, characterised in that the opening width of the at least two openings (2.1, 2.2) and preferably of a third opening (2.3) in its transverse direction has a value of between 0.2 mm and 0.5 mm.
- Method for emitting an emission medium onto a component (100), preferably for emitting the emission medium onto two side faces (101, 102) and preferably an end face (103) of a fold, an edge or a transition joint of the component (100), comprising a nozzle device (1) according to one of the preceding claims.
- Method according to claim 19, characterised in that the nozzle device (1) and the fold, the edge or the transition joint are substantially oriented at the end face side toward one another during the dispensing of the emission medium and the emission medium nevertheless impacts on two side faces (101, 102) and preferably an end face (103) of the fold, the edge or the transition joint.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL17808063T PL3548190T3 (en) | 2016-11-30 | 2017-11-29 | Nozzle device for dispensing two approaching jets of a medium to be dispensed |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102016014270.7A DE102016014270A1 (en) | 2016-11-30 | 2016-11-30 | A nozzle device for emitting two approaching jets of a delivery medium |
PCT/EP2017/080821 WO2018099969A1 (en) | 2016-11-30 | 2017-11-29 | Nozzle device for dispensing two approaching jets of a medium to be dispensed |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3548190A1 EP3548190A1 (en) | 2019-10-09 |
EP3548190B1 true EP3548190B1 (en) | 2021-09-08 |
Family
ID=60543545
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17808063.6A Active EP3548190B1 (en) | 2016-11-30 | 2017-11-29 | Nozzle device for dispensing two approaching jets of a medium to be dispensed |
Country Status (9)
Country | Link |
---|---|
US (1) | US11511297B2 (en) |
EP (1) | EP3548190B1 (en) |
CN (1) | CN110022988B (en) |
DE (1) | DE102016014270A1 (en) |
ES (1) | ES2899384T3 (en) |
HU (1) | HUE056594T2 (en) |
MX (1) | MX2019005993A (en) |
PL (1) | PL3548190T3 (en) |
WO (1) | WO2018099969A1 (en) |
Cited By (1)
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WO2024028163A1 (en) | 2022-08-04 | 2024-02-08 | Atlas Copco Ias Gmbh | Nozzle device for applying a viscous material |
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DE102019113896A1 (en) * | 2019-05-24 | 2020-11-26 | Atlas Copco Ias Gmbh | Application nozzle |
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-
2017
- 2017-11-29 EP EP17808063.6A patent/EP3548190B1/en active Active
- 2017-11-29 MX MX2019005993A patent/MX2019005993A/en unknown
- 2017-11-29 ES ES17808063T patent/ES2899384T3/en active Active
- 2017-11-29 HU HUE17808063A patent/HUE056594T2/en unknown
- 2017-11-29 CN CN201780074078.XA patent/CN110022988B/en active Active
- 2017-11-29 PL PL17808063T patent/PL3548190T3/en unknown
- 2017-11-29 US US16/349,302 patent/US11511297B2/en active Active
- 2017-11-29 WO PCT/EP2017/080821 patent/WO2018099969A1/en unknown
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2024028163A1 (en) | 2022-08-04 | 2024-02-08 | Atlas Copco Ias Gmbh | Nozzle device for applying a viscous material |
DE102022119669A1 (en) | 2022-08-04 | 2024-02-15 | Atlas Copco Ias Gmbh | Nozzle device for applying a viscous material |
Also Published As
Publication number | Publication date |
---|---|
MX2019005993A (en) | 2019-08-01 |
EP3548190A1 (en) | 2019-10-09 |
CN110022988A (en) | 2019-07-16 |
ES2899384T3 (en) | 2022-03-11 |
HUE056594T2 (en) | 2022-02-28 |
US11511297B2 (en) | 2022-11-29 |
WO2018099969A1 (en) | 2018-06-07 |
CN110022988B (en) | 2022-02-22 |
DE102016014270A1 (en) | 2018-05-30 |
PL3548190T3 (en) | 2022-01-31 |
US20200179967A1 (en) | 2020-06-11 |
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