EP3336008B1 - Verfahren zur herstellung eines drei-dimensionalen erzeugnisses aus einem bausatz und entsprechender bausatz - Google Patents

Verfahren zur herstellung eines drei-dimensionalen erzeugnisses aus einem bausatz und entsprechender bausatz Download PDF

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Publication number
EP3336008B1
EP3336008B1 EP17206679.7A EP17206679A EP3336008B1 EP 3336008 B1 EP3336008 B1 EP 3336008B1 EP 17206679 A EP17206679 A EP 17206679A EP 3336008 B1 EP3336008 B1 EP 3336008B1
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EP
European Patent Office
Prior art keywords
parts
cut sheet
cut
sheet
hinge fold
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EP17206679.7A
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English (en)
French (fr)
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EP3336008A1 (de
Inventor
Luc MAYER
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Rossmann Sas
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Rossmann Sas
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/36—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents adapted to be used for non-packaging purposes after removal of contents
    • B65D81/368—Foldable carton-boxes simulating, or transformable into, a special configuration, e.g. a car, a house, an animal
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B43/00—Cabinets, racks or shelf units, characterised by features enabling folding of the cabinet or the like
    • A47B43/02—Cabinets, racks or shelf units, characterised by features enabling folding of the cabinet or the like made of cardboard or the like
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C5/00—Chairs of special materials
    • A47C5/005—Chairs of special materials of paper, cardboard or similar pliable material
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B2220/00—General furniture construction, e.g. fittings
    • A47B2220/008—General furniture construction, e.g. fittings characterised by materials
    • A47B2220/0083—Furniture made of sheet material
    • A47B2220/0086—Furniture made of sheet material made of cardboard
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B2230/00—Furniture jointing; Furniture with such jointing
    • A47B2230/0074—Mortise and tenon joints or the like including some general male and female connections
    • A47B2230/0092—Furniture assembled by mutually slotted joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2585/00—Containers, packaging elements or packages specially adapted for particular articles or materials
    • B65D2585/64—Containers, packaging elements or packages specially adapted for particular articles or materials for bulky articles
    • B65D2585/641—Containers, packaging elements or packages specially adapted for particular articles or materials for bulky articles specific articles
    • B65D2585/647—Containers, packaging elements or packages specially adapted for particular articles or materials for bulky articles specific articles furniture

Definitions

  • the present invention relates to a method of manufacturing a three-dimensional article from a mounting kit comprising a plurality of planar parts from at least one raw sheet of material such as cardboard, said article being obtained by assembly of said plurality of parts connected to each other, in which process, in order to produce the assembly kit for said article, all the pieces of said article are positioned in said at least one raw sheet of material, said parts are precut in said raw sheet to obtain a cut sheet, during the cutting operation, uncut areas are formed forming attachment points arranged to hold the precut pieces together and in said cut sheet.
  • the invention also relates to a mounting kit for manufacturing a three-dimensional article, said mounting kit comprising a plurality of planar parts from at least one raw sheet of material such as cardboard, and an article obtained by assembly. said plurality of cardboard pieces bonded together.
  • the publications US 4,875,737 , US 6,048,032 , EP 2 099 334 B1 and DE 10 2010 040 712 A1 provide examples of cardboard furniture made from a mounting kit comprising a plurality of pieces cut from different sheets of cardboard, these cut pieces being superimposed and transported flat, to be then assembled in three dimensions.
  • the cut pieces constituting the mounting kit are packaged flat in a specific packaging, such as a cardboard packaging, a film, a container-shaped suitcase or the like, facilitating their storage and transport.
  • a specific packaging such as a cardboard packaging, a film, a container-shaped suitcase or the like, facilitating their storage and transport.
  • each cut piece constituting the piece of furniture must be individually identified, referenced, managed and manipulated until it is assembled with the other cut pieces to be packaged as a kit.
  • cardboard boxes that incidentally include a game or a cardboard toy to be made from these boxes when the food has been consumed. Examples of such examples are described in the publications JP S59 75482 U and US 2004/094610 A1 .
  • These boxes which often form an overpack, are formed from a relatively thin sheet of cardboard, less than a millimeter to save raw material. In this case we speak of compact cardboard and never corrugated paperboard too expensive to produce for this type of application. They generally have a parallelepipedal shape and a dimension substantially corresponding to an A4 format. The parts of the game or the toy are therefore small and pre-cut in at least one of the front or rear walls of the box.
  • the three-dimensional object obtained after assembly of the parts is small, lightweight and of low mechanical strength.
  • this design is very far from the field of the invention, which mainly concerns furniture and interior decoration, and therefore requires large pieces, beyond the size of these boxes. packaging, precut in a thick cardboard sheet, beyond the thickness of the cardboard sheet used for these boxes. The current solutions are therefore not totally satisfactory.
  • the present invention aims to overcome these disadvantages by proposing a new method of manufacturing a three-dimensional article in a sheet of material such as cardboard, packaged in a mounting kit for optimizing industrial production, to lower the costs of production. manufacturing, reduce waste, and ensure high repeatability, without adding overwrap, ensuring the integrity of the mounting kit, without loss or omission of parts, thus facilitating the management of references to produce, while offering the buyer a quality item, very easy to assemble, without glue, chisel or cutter, additional accessory, or any additional finish, which can be quickly disassembled to be transported flat, said article obtained can of course be customized as desired, and being secure without any visible cutting edge.
  • the invention relates to a manufacturing method as defined in claim 1. It is characterized in that at least two substantially oblong openings are cut in said cut sheet at predetermined locations, in that the at the time of the cutting operation, at least one first hinge fold is created on a median line separating said cut sheet into two substantially equal parts, in that the two parts are folded one above the other in folding said cut sheet around said first hinge fold to form a carrying case of the mounting kit, and in that said openings are arranged to allow the passage of a hand and to define with the cut sheet a carrying handle when said sheet cut out is folded into a suitcase.
  • the pieces of said article are cut in a single raw sheet of material.
  • At least a first hinge fold and a second hinge fold can be created during the cutting operation on two median lines perpendicular to each other separating said cut sheet into four substantially equal portions, cut the second hinge fold to the intersection with the first hinge fold, and we fold the four parts one on the other by folding said cut sheet around respectively the first hinge fold and then around the second hinge fold to form said bag.
  • the second and third hinge folds are cut to the intersection with the first hinge fold, and the six parts are folded one over the other by folding said cut sheet around respectively the first hinge fold and then the second hinge fold and finally the third hinge fold to form said bag.
  • locking means arranged to hold the parts of said cut sheet when folded in a suitcase can be created in said openings.
  • At least one mounting instruction for said article can be printed on said raw sheet of material.
  • a mounting kit as defined in claim 9. It is made from the manufacturing method as defined above, for manufacturing a piece of furniture selected from a stool, a chair, a table of bedside table with a drawer, a shelf, a multiple shelf, a box spring, or any other item selected from a decorative object such as a light, a game, a toy, a utility object.
  • the manufacturing method according to the invention is described with reference to three different types of furniture, namely a stool according to the Figures 1 to 5 , a shelf according to Figures 6 to 10 and a luminaire according to the Figures 11 to 15 .
  • These three embodiments are intended to explain the manufacturing process of the invention in a concrete manner.
  • these examples of embodiments are not limiting and instead show the range of possibilities offered by this new manufacturing process which has no limit that the imagination of the designer of products or three-dimensional articles intended in particular but not exclusively to furnishings, interior decoration, exterior decoration, toys, utility objects, etc.
  • the material used is generally in the form of a raw sheet of material, flat, and preferably rectangular, without this form being limiting.
  • the material can be cardboard.
  • the raw sheet may consist of one or more layers of flat and / or corrugated cardboard, superimposed and glued together.
  • flat cardboard it is called compact cardboard whose thickness of a layer may vary between 0.25mm and 0.40mm, without these values being limiting.
  • corrugated cardboard each layer of cardboard may be single, double or triple corrugated, depending on the intended applications and the mechanical stresses to which the manufactured article must respond.
  • the thickness of a layer of corrugated cardboard may vary depending on the thickness of the grooves between 0.7mm and 5mm, without these values being limiting.
  • This example of material is not limiting and extends to any other material that can be cut and folded in a manner similar to the cardboard, and having similar advantages to the cardboard, such as lightness and rigidity. Mention may be made of certain synthetic or composite materials, such as, for example, cellular polypropylene, cellular polycarbonate, and any equivalent cellular material.
  • Stool 10 shown in figure 5 , is made from the mounting kit 11 of the figure 1 obtained by precutting all the parts constituting said stool 10 in a single raw sheet of material 12.
  • Pre-cut means to partially cut the outline of the pieces in the raw sheet of material so that they remain attached by uncut areas forming attachment points as described below, these attachment points can be broken by hand without tools.
  • a cut sheet 13 is obtained in one piece.
  • This cut sheet 13 comprises all the parts of the stool 10 pre-cut and a frame 14 held together with each other and said cut sheet 13 by uncut areas 15 forming attachment points 15a, connecting lugs 18a, 19a, or Similar.
  • the armature 14 is also cut into at least two substantially oblong apertures 16 at predetermined locations to allow the passage of a hand when the cut sheet 13 is folded into a carrying case 17 (FIG. Fig. 2D ).
  • the printing operation and the cutting operation can each be performed in a single pass on a printing machine and then on a cutting machine respectively.
  • the printing can be done by flexography, inkjet, screen printing, offset, or any other suitable printing technique.
  • the cutting can be done by stamping, laser, or any other suitable cutting means.
  • the cut sheet 13 can thus be produced industrially in mass production at a lower cost and with a very simplified logistics.
  • the cut sheets 13 obtained can be easily stacked on a pallet or the like to be stored, transported and packaged.
  • the parts will preferably be placed adjacent to each other and symmetrically with respect to two median perpendicular lines L and T, namely a longitudinal center line L and a transverse center line T.
  • These two middle lines L and T make it possible to divide the raw sheet 12 into four substantially equal parts A, B, C, D. This arrangement thus makes it possible to optimize the quantity of material required by reducing voids and thus waste matter.
  • This arrangement also makes it possible to separate the parts A and B and to allow folding of parts A, B, C and D of the cut sheet 13 on one another as explained below to form a bag 17 easily transportable by a person P, in accordance with the 2D figure .
  • a first hinge fold 18 on the longitudinal center line L and a second hinge fold 19 on the center line transverse T To facilitate the folding in four of the cut sheet 13 in bag 17, it is created by grooving during the cutting operation, a first hinge fold 18 on the longitudinal center line L and a second hinge fold 19 on the center line transverse T.
  • the first hinge fold 18 has a width substantially equal to two thicknesses of material, is divided in two at the intersection of the median lines L and T, and extends on the one hand between the parts A and C connected between by connecting tabs 18a, and on the other hand between parts B and D connected to each other by connecting tabs 18b, these connecting tabs 18a and 18b being formed by uncut areas 15 of the raw sheet 12.
  • the second hinge fold 19 has a width substantially equal to four thicknesses of material, and extends only between the parts C and D connected to each other by connecting lugs 19a also formed by uncut areas 15 of the sheet 12, parts A and B are no longer linked.
  • the mounting kit 11 of the stool 10 is thus contained in a single cut sheet 13 which can be folded in four on itself in accordance with the example shown in FIGS. Figures 2A to 2D to form a suitcase 17 compact, lightweight, and very easy to store and transport.
  • part A can be folded on part C ( Fig. 2A ) and Part B on Part D ( Fig. 2B ) around the first hinge fold 18, and finally the parts A and C on the parts B and D around the second hinge fold 19.
  • the two openings 16 previously cut in the frame 14 are superimposed to form the carrying handle of the suitcase 17.
  • These openings 16 may comprise locking means, such as for example tabs and notches of complementary shapes, arranged to fit into each other and thus lock the bag 17 in the closed position.
  • the suitcases 17 obtained are ready to be sent to the point of sale. For this purpose, they can be easily stacked on a pallet or the like to be stored, transported and then transported to the point of sale.
  • the reinforcements 21, 22 of substantially rectangular shape each comprise two slots 21a, 22a parallel to each other which extend over half the height of each reinforcement.
  • the reinforcements 21 and 22 are positioned perpendicularly to each other and are assembled by a translational movement making it possible to fit their respective slots 21a, 22a into one another ( Fig. 4A ).
  • Spacers 23 of substantially rectangular shape are attached on two opposite sides of the supporting structure 24 by interlocking notches 23a provided in the spacers 23 in corresponding notches 21b provided laterally in the reinforcements 21 (FIG. Fig. 4B ).
  • the two identical envelopes 20 are used and in which the different zones provided are delimited between them by fold lines 20a, made by grooving during the cutting operation.
  • the two flaps 25a, 25b are folded on either side of a half-seat 25 on the half-seat 25 which will form the top of the stool 10. It locks this assembly by embedding the male form 25c in omega of the flap 25b in the complementary omega 25d female form of the flap 25a ( Fig. 4C ). Thanks to this folding, the edges of the seat 25 of the stool 10 which will remain visible are formed by the fold of the cardboard which ensures an aesthetic and secure finish, since it allows to hide the grooves and avoid sharp edges.
  • a first casing 20 is assembled to the supporting structure 24 by interlocking notches 26a provided on the nose 26 of the half-seat 25 in notches 22b provided at the top of the reinforcements 22 ( Fig. 4D ). Then the casing 20 is folded at 90 ° around the bearing structure 24 to form a side wall 27 of the stool 10, framed by two lateral half-walls 28 ( Fig. 4E ). The two flaps 29 provided at the ends of the half-side walls 28 are folded at 90 ° and these flaps 29 are fitted on the spacers 23 via notches 29a, 23b in correspondence. At the same time, the flaps 28a provided at the top of the lateral half-walls 28 are folded at 90 °, which is introduced inside the stool 10 under the seat 25 (FIG.
  • Fig. 4F We proceed in the same way with the second envelope 20 and we obtain the stool 10 ( Fig. 5 ).
  • the stool 10 being obtained without adding glue or any means of attachment is easily removable and can be reassembled without any degradation of the parts constituting the stool 10, especially in case of moving.
  • This stool 10 made of cardboard with a bearing structure 24 is just as resistant as a stool in wood or metal. It has the added advantage of being economical, lightweight, easily transportable, and customizable.
  • FIG. 6 to 9 illustrate for this purpose an example of embodiment applied to a shelf 30 ( Fig. 10 ) which is made from the mounting kit 31 of the figure 6 obtained by precutting all the parts constituting said shelf 30 in a first raw sheet 32a of material and in a second raw sheet 32b of material whose dimensions correspond to at most half of the first raw sheet 32a.
  • a first cut sheet 33a is obtained which comprises an armature 34 for holding the integral parts to said sheet by uncut areas 35 forming attachment points 35a, connecting tabs 39a, or the like.
  • Also cut into the frame 34 is at least two substantially oblong openings 36 at predetermined locations to allow the passage of a hand when the cut sheet 33a is folded into a carrying case 37 (FIG. Fig. 7C ).
  • a second cut sheet 33b is also obtained in which the pieces are held together by non-cut zones 35 forming attachment points 35a. Also cut in said second cut sheet 33b at least one aperture 36 substantially oblong at a location corresponding to one of the openings 36 of the first cut sheet 33a when folded bag 37.
  • the arrangement of the parts of the mounting kit 31 is distributed and optimized in the two raw sheets 32a, 32b of material. It is created by grooving during the cutting operation a hinge fold 39 on a transverse centerline T to divide the first cut sheet 33a into two substantially equal parts A and B.
  • the hinge fold 39 has a width substantially equal to three thicknesses of material, and extends between the parts A and B interconnected by connecting lugs 39a formed by uncut areas 35 of the raw sheet 32a.
  • the mounting kit 31 of the shelf 30 is thus contained in only two cut sheets 33a, 33b, which can be superimposed so that the second cut sheet 33b is contained inside the first cut sheet 33a when is folded in half on itself in accordance with the example shown in Figures 7A to 7C to form a bag 37 compact, lightweight, and very easy to store and transport.
  • the openings 36 previously cut in the armature 34 of the first cut sheet 33a and in the second cut sheet 33b are superimposed to form the carrying handle of the case 37 and lock together to secure the two sheets 33a, 33b between them.
  • the consumer P unlocks the carrying handle to unfold the first cut sheet 33a and access the second cut sheet 33b, the assembly constituting the mounting kit 31. It detaches all parts to separate them from the armature 34 or between them by breaking the attachment points 35a. It retains the frame 34 of the first cut sheet 33a on which is printed the assembly instructions.
  • the parts contained in the mounting kit 31 comprise with reference to the figure 8 an envelope 40, a base 41, a shelf tray 42, a bottom 43 and four reinforcements 44.
  • the procedure for mounting the shelf 30 is illustrated in the Figures 9A to 9J .
  • the different zones provided in the different parts 40, 41, 42, 43, 44 are delimited between them by fold lines made by grooving during the cutting operation.
  • the envelope 40 is used with three central parts intended to form the two side walls 45 and the upper wall 46 of the shelf 30.
  • Three reinforcements 44 are superimposed on the three walls of the envelope 40, namely on the two side walls 45 and on the upper wall 46, by folding at 90 ° the flaps 44a provided on either side of each reinforcement 44 ( Fig. 9A ).
  • the two flaps 40a provided on either side of the walls 45, 46 of the envelope 40 are folded over the reinforcements 44 by fitting the flaps 40b provided at the ends of the flaps 40a in the notch 44b provided in the middle of the flaps. 44a reinforcements 44 ( Fig. 9B ).
  • the shelf plate 42 is folded in half, a first side wall 45 of the envelope 40 is folded at 90 °, and the lateral tabs 42a provided on one side of the shelf plate 42 are inserted into the notches 40c provided for. in the flaps 40a of this first folded side wall 45 ( Fig. 9C ).
  • the second side wall 45 of the envelope 40 is folded at 90 ° by fitting the two lateral tabs 42a provided on the other side of the shelf plate 42 in the notches 40c provided in the flaps 40a of this second folded side wall 45 ( Fig. 9D ).
  • the base 41 of the shelf 30 is prepared by proceeding as the envelope 40.
  • the last reinforcement 44 is superimposed on the central part of the base 41 intended to form the lower wall 47 of the shelf 30 by folding them at 90 °. flaps 44a ( Fig. 9E ).
  • the bottom wall 47 is assembled to the side walls 45 of the shelf 30 by introducing, via corresponding slots, the fixing lugs 41c provided on either side of the bottom wall 47 into the fixing lugs 40d provided in extension of the side walls. 45.
  • the four partially cut tabs 48 are dissected in the flaps 41a of the base 41 generating four recesses 49 giving access to the interior of the lower wall 47 (FIG. Fig. 9H ).
  • Each tongue 48 is inserted into each recess 49 to insert it into the slot of the corresponding fixing lug 40d and thus lock the assembly of the lower wall 47 to the side walls 45 of the shelf 30 (FIG. Fig. 9I ).
  • the bottom 43 is assembled by folding at 90 ° the flaps 43a provided on the four sides of the bottom 43 and by fitting them in slots 40e provided in the side walls 45, the upper wall 46 and the bottom wall 47 (9J) to finish. the shelf 30 ( Fig. 10 ).
  • FIG. 11 to 15 illustrate a last example of embodiment applied to a luminaire 50 to suspend ( Fig. 15 ) which is made from the mounting kit 51 of the figure 11 obtained by precutting all the parts constituting said luminaire 50 in a single and only raw sheet 52 of material.
  • the cut sheet 53 obtained after cutting comprises an armature 54 and all the parts necessary for the luminaire 50 held integrally with said sheet or between them by uncut areas 55 forming attachment points 55a, connecting tabs 58a, 59a, or the like.
  • Also cut into the armature 54 is at least two substantially oblong openings 36 at predetermined locations to allow the passage of a hand when the cut sheet 53 is folded into a carrying case 57 (FIG. Fig. 12E ).
  • the arrangement of the parts of the mounting kit 51 is distributed and optimized in the raw sheet 52. It is created by grooving during the cutting operation a first hinge fold 58 on a longitudinal centerline L and two hinge folds 59 on two medial transverse lines T making it possible to divide the cut sheet 53 into six parts A, B, C, D, E, F substantially equal.
  • the hinge folds 58, 59 are, as in the example of the stool 5, formed by connecting lugs 58a, 59a.
  • parts A and B are folded respectively on parts D and C around the hinge fold 58 ( Fig. 12A ). Then, parts A and D on parts B and E ( Fig. 12B ). Then, parts A, D, B, E on part F ( Fig.
  • the mounting kit 51 of the luminaire 50 is thus contained in a single cut sheet 53 and folded to form a compact bag 57, lightweight, and very easy to store and transport.
  • the openings 56 previously cut in the armature 54 of the cut sheet 53 are superimposed to form the carrying handle of the case 57 and are interlocked to each other to secure together the various parts A to F folded on each other. other.
  • the consumer P unlocks the carrying handle to unfold the cut sheet 53. It detaches all the parts to separate them from the frame 54 or between them by breaking the attachment points 55a and the connecting lugs 58a, 59a . It retains the frame 54 on which is printed the assembly instructions.
  • the parts contained in the mounting kit 51 comprise with reference to the figure 13 (to be added in the figures) two envelopes 60 perforated and accordion, a lower circle 61, an upper circle 62 and a filter 63.
  • the procedure for mounting the luminaire 50 is illustrated in the Figures 14A to 14F .
  • the upper circle 62 is added and the pins 62a provided on the periphery of the upper circle 62 are nested in the holes 60a provided on the other edge of the envelope 60 (FIG. Fig. 14B ).
  • the second envelope 60 is added by interlocking respectively the spurs 61a of the lower circle 61 and the spikes 62a on the upper circle 62 in the corresponding holes 60a of the second envelope 60 ( Fig. 14C ).
  • the two envelopes 60 are laterally assembled together by interlocking with each other the fastening lugs 60b provided along their lateral edges ( Fig. 14D ).
  • Electrical accessories such as a socket 64 with its power cable and a bulb 65, which may be a light-emitting diode ( Fig. 14E ).
  • the lower part of the luminaire 50 is closed by adding the filter 63.
  • the fastening lugs 63a provided at its periphery are folded at 90 ° and are fitted into slots 61b provided in the lower disc 61 ( Fig. 14F ) to obtain the luminaire 50 ( Fig. 15 ).
  • the manufacturing method according to the invention makes it possible to achieve the goals set, namely an industrial process, making it possible to offer for sale optimized mounting kits, without added packaging, these kits allow you to assemble three-dimensional items, such as furniture, interior and exterior decoration objects, especially if the raw sheet of material is made hydrophobic by treatment or filming, games and toys, objects utilities such as footwear such as flip-flops, hairstyles such as hats, shelters such as tents, etc ..., simple, fast, fun, without special difficulty and without tools or adding glue or other fasteners.
  • the assemblies obtained are all removable and indefinitely recyclable.
  • the products obtained are light, economical, and ecological.

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Claims (11)

  1. Verfahren zur Herstellung eines dreidimensionalen Erzeugnisses aus einem Bausatz, der eine Vielzahl flächiger Teile aufweist, die aus zumindest einem rohen Blatt Material wie Karton gefertigt sind, wobei besagtes Erzeugnis durch Zusammenfügen von besagter Vielzahl Teile erhalten wird, Verfahren in dem, um besagten Bausatz (11, 31, 51) von besagtem Erzeugnis zu fertigen, man alle Teile von besagtem Erzeugnis in besagtem zumindest einem rohen Blatt Material (12, 32, 52) positioniert, man besagte Teile in besagtem rohen Blatt vorschneidet, um ein zugeschnittenes Blatt (13, 33, 53) zu erhalten, man während des Schneidvorgangs nicht geschnittene Bereiche (15, 35, 55) bewährt, die Befestigungspunkte (15a, 35a, 55a) bilden, die ausgelegt sind, um die vorgeschnittenen Teile untereinander und in besagtem geschnittenen Blatt festzuhalten, dadurch gekennzeichnet, dass man in besagtem zugeschnittenen Blatt (13, 33, 53) zumindest zwei im Wesentlichen längliche Öffnungen (16, 36, 56) an vorbestimmten Stellen ausschneidet, dadurch, dass man zum Zeitpunkt des Schneidvorgangs zumindest einen ersten Klappfalz (18, 39, 58) auf einer Mittellinie (L, T) erzeugt, die besagtes zugeschnittenes Blatt in zwei im Wesentlichen gleiche Teile teilt, dadurch, dass man durch Falten von besagtem zugeschnittenen Blatt um besagten ersten Klappfalz die beiden Teile übereinander klappt, um eine Transportkoffer (17, 37, 57) für den Bausatz zu bilden, und dadurch, dass besagte Öffnungen (16, 36, 56) ausgelegt sind, um das Durchgreifen mit einer Hand zu ermöglichen und um mit den zugeschnittenen Blatt (13, 33, 53) einen Transportgriff zu begrenzen wenn besagtes Blatt zu einem Koffer (17, 37, 57) gefaltet ist.
  2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass man die Teile von besagtem Erzeugnis in einem einzigen rohen Blatt Material (12, 52) ausschneidet.
  3. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass man die Teile von besagtem Erzeugnis in zumindest zwei rohen Blättern Material (32a, 32b) ausschneidet, und dadurch, dass man zumindest eines der erhaltenen besagten zugeschnittenen Blätter (33a) um das andere zugeschnittene Blatt (33b) faltet, um besagten Koffer (37) zu bilden.
  4. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass man während des Schneidvorgangs zumindest einen ersten Klappfalz (18) und einen zweiten Klappfalz (19) auf zwei zueinander senkrechten Mittellinien (L, T) erzeugt, die besagtes zugeschnittenes Blatt (13) in vier in Wesentlichen gleiche Teile (A, B, C, D) teilt, dadurch, dass man den zweiten Klappfalz bis zum Schnittpunkt mit dem ersten Klappfalz aufschneidet, und dadurch, dass man die vier Teile durch Falten von besagtem zugeschnittenen Blatt (13) jeweils um ersten Klappfalz (18), dann um zweiten Klappfalz (19) übereinander klappt, um besagten Koffer (17) zu bilden.
  5. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass man während des Schneidvorgangs einen ersten Klappfalz (58) auf einer Mittellinie (L) und einen zweiten und einen dritten Klappfalz (59) auf zwei zueinander parallele und zu besagter ersten Mittellinie (L) quer angeordnete Linien (T) erzeugt, die besagtes zugeschnittenes Blatt (53) in sechs in Wesentlichen gleiche Teile (A bis F) teilt, dadurch, dass man den zweiten und den dritten Klappfalz bis zum Schnittpunkt mit dem ersten Klappfalz aufschneidet, und dadurch, dass man die sechs Teile durch Falten von besagtem zugeschnittenen Blatt (53) jeweils um ersten Klappfalz (58), dann um zweiten Klappfalz (59), und endlich um dritten Klappfalz (59) übereinander klappt, um besagten Koffer (37) zu bilden.
  6. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass man in besagten Öffnungen (16, 36, 56) Verriegelungsmittel herstellt, die ausgelegt sind, um die Teile von besagtem zugeschnittenen Blatt zusammen zu halten wenn es zu einem Koffer (17, 37, 57) gefaltet ist.
  7. Verfahren nach einem beliebigen der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass man vor dem Schneidvorgang zumindest eine Montageanleitung für besagtes Erzeugnis auf besagtes rohes Blatt Material (12, 32a, 32b, 52) druckt.
  8. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass, um besagtes Erzeugnis zu montieren, man alle vorgeschnittenen Teile durch Brechen der Befestigungspunkte (15a, 35a, 55a) von besagtem vorgeschnittenen Blatt (13, 33, 53) trennt, dadurch, dass man besagte Teile durch Falten und Einfügen zusammen baut, um sie ohne Werkzeug, Klebstoff oder Befestigungsorgan miteinander zu verbinden, und dadurch, dass besagter erhaltener Zusammenbau demontierbar ist.
  9. Bausatz (11, 31, 51) für die Herstellung eines dreidimensionalen Erzeugnisses, wobei besagter Bausatz eine Vielzahl flächiger Teile aufweist, die in zumindest einem rohen Blatt Material (12, 32, 52) wie Karton positioniert sind, wobei besagtes Erzeugnis durch Zusammenbau von besagter Vielzahl untereinander verbundener Teile erhalten wird, wobei besagte Vielzahl flächiger Teile in besagtem zumindest einem Blatt Material vorgeschnitten ist, im ein zugeschnittenes Blatt (13, 33, 53) zu erhalten, wobei nicht geschnittene Bereiche (15, 35, 55) bewahrt werden, die Befestigungspunkte (15a, 35a, 55a) bilden, die ausgelegt sind, um die vorgeschnittenen Teile untereinander und in besagtem geschnittenen Blatt festzuhalten, dadurch gekennzeichnet, dass er ausgehend von dem Herstellungsverfahren nach einem beliebigen der Ansprüche 1 bis 8 erzeugt wird, dadurch, dass besagtes zugeschnittenes Blatt (13, 33, 53) zudem zumindest zwei an vorbestimmten Stellen ausgeschnittene, im Wesentlichen längliche Öffnungen (16, 36, 56) umfasst, sowie zumindest einen ersten Klappfalz (18, 39, 58) auf einer Mittellinie (L, T), die besagtes zugeschnittenes Blatt in zwei im Wesentlichen gleiche Teile teilt, die ausgelegt sind, um durch Falten von besagtem zugeschnittenen Blatt um besagten ersten Klappfalz übereinander geklappt zu werden, um eine Transportkoffer (17, 37, 57) für besagten Bausatz zu bilden, und dadurch, dass besagte Öffnungen (16, 36, 56) ausgelegt sind, um das Durchgreifen mit einer Hand zu ermöglichen und um mit den zugeschnittenen Blatt (13, 33, 53) einen Transportgriff von besagtem Koffer (17, 37, 57) zu begrenzen.
  10. Bausatz nach Anspruch 9, dadurch gekennzeichnet, dass er die Teile für die Herstellung eines unter einem Schemel (10), einem Stuhl, einem Nachttisch mit Schublade, einem Regal (30), einem Mehrfach-Regal, einem Bettrost gewählten Möbels enthält.
  11. Bausatz nach Anspruch 9, dadurch gekennzeichnet, dass er die Teile für die Herstellung eines unter einem Dekorationsobjekt wie eine Leuchte (50), einem Spiel, einem Spielzeug, einem Gebrauchsgegenstand gewählten Erzeugnisses enthält.
EP17206679.7A 2016-12-14 2017-12-12 Verfahren zur herstellung eines drei-dimensionalen erzeugnisses aus einem bausatz und entsprechender bausatz Active EP3336008B1 (de)

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JPS5975482U (ja) * 1982-11-13 1984-05-22 菊井　泉彌 包装体
US4875737A (en) 1988-10-05 1989-10-24 Sunclipse, Inc. Disassemblable corrugated board backed chair
FR2705274B1 (fr) * 1993-05-18 1995-08-25 Leblois Olivier Meubles réalisés par pliage de plaques de carton ou tout matériau alvéolaire.
US6048032A (en) 1998-07-17 2000-04-11 Stewart; Harry Malcolm Lightweight, waterproof and foldable seat which can also function as a support
US20040094610A1 (en) * 2002-11-14 2004-05-20 Longo Robert J. Food containers formed with one or more pop-out surface portions including advertising indicia and method of manufacturing the same
US7625047B2 (en) 2007-01-03 2009-12-01 Krooom Ltd. Kits for use in forming three-dimensional articles, particularly articles of furniture, from flat cardboard sheets
DE102010040712B4 (de) 2010-09-14 2014-02-13 Hefner Günther GbR (vertretungsber. Gesellschafter F. Hefner, 80469 München und R. Günther, 80469 München) Modular aufgebauter Lampenkörper
CN105501692A (zh) * 2014-09-24 2016-04-20 中兴通讯股份有限公司 一种包装盒

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