EP3332206B1 - Échangeur de chaleur - Google Patents
Échangeur de chaleur Download PDFInfo
- Publication number
- EP3332206B1 EP3332206B1 EP16745757.1A EP16745757A EP3332206B1 EP 3332206 B1 EP3332206 B1 EP 3332206B1 EP 16745757 A EP16745757 A EP 16745757A EP 3332206 B1 EP3332206 B1 EP 3332206B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- heat exchanger
- segment
- corrugation
- corrugated fins
- tubes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000012790 adhesive layer Substances 0.000 claims description 13
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- 238000010030 laminating Methods 0.000 claims description 3
- 238000002485 combustion reaction Methods 0.000 claims description 2
- 239000004411 aluminium Substances 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 239000002313 adhesive film Substances 0.000 description 4
- 238000004026 adhesive bonding Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005476 soldering Methods 0.000 description 3
- 244000089486 Phragmites australis subsp australis Species 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000011664 nicotinic acid Substances 0.000 description 2
- 229910052582 BN Inorganic materials 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
- F28F1/126—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element consisting of zig-zag shaped fins
- F28F1/128—Fins with openings, e.g. louvered fins
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
- F28F1/126—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element consisting of zig-zag shaped fins
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
- F28F1/24—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely
- F28F1/32—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely the means having portions engaging further tubular elements
- F28F1/325—Fins with openings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2215/00—Fins
- F28F2215/02—Arrangements of fins common to different heat exchange sections, the fins being in contact with different heat exchange media
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2215/00—Fins
- F28F2215/04—Assemblies of fins having different features, e.g. with different fin densities
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2215/00—Fins
- F28F2215/08—Fins with openings, e.g. louvers
Definitions
- the present invention relates to a heat exchanger with tubes and interposed corrugated fins with straight flanks and each having a curvature troughs and crests, according to the preamble of claim 1.
- a heat exchanger is for example US 3,673,846 known.
- a heat exchanger network and a heat exchanger equipped therewith is known, wherein the heat exchanger network has a plurality of flat tubes and arranged between the flat tubes, in heat-conducting contact with these lamellae and wherein the heat-conducting contact is made solely by mutual tension of the flat tubes and fins.
- the lamellae are elastically deformable in the direction of the tension, whereby an assembly effort is to be reduced.
- corrugated ribs are used between individual tubes of such heat exchangers in a known manner, which improves the heat transfer usually soldered to the pipes.
- an adhesive bond for fixing the corrugated fins to the pipes is also known, with the adhesives used hitherto being equipped, for example, with heat conducting particles of boron nitride or aluminum in order to be able to improve the thermal conductivity of the adhesive.
- the adhesives used hitherto being equipped, for example, with heat conducting particles of boron nitride or aluminum in order to be able to improve the thermal conductivity of the adhesive.
- such sauceleitp adversely affect the price of the adhesive and its processing.
- gluing a soldered network but this two production processes must be combined, which also has a negative effect on the cost.
- soldering constructions known from the prior art are designed to compensate for manufacturing tolerances arising during assembly via the tube geometry.
- this is not possible with a purely glued heat exchanger and, for example, with an extruded tube geometry.
- corrugated fins are used, which can take such a compensation function.
- the present invention addresses the problem of providing a heat exchanger of the generic type an improved or at least one alternative embodiment, which overcomes in particular the disadvantages known from the prior art.
- the present invention is based on the general idea to be able to create a heat exchanger on the one hand, which can be glued, and On the other hand, however, these equip comparatively inexpensive and with appropriate tolerance compensation options and a high heat exchanger performance.
- the heat exchanger according to the invention has in a known manner tubes and interposed corrugated fins with straight flanks and each having a curvature having wave troughs and wave crests.
- the curvature of a wave crest can alternatively be designed in two embodiments according to the invention. In the two alternatives, the wave crests are optimized in that a minimum investment is enforced by a spring action, whereby an improved heat transfer capability and thus a minimum system performance can be guaranteed.
- the shape of the wave crest of such a corrugated fin according to the invention is in bionic form based on the shape of a human foot. It is particularly advantageous that results in a pressure-stable rib or flank of the corrugated fin, which avoids buckling under pressurization.
- the first alternative embodiment of a curvature of a wave crest has a curved first section and a linear second section, the second section being twice as long as the first section and the two sections having an opposing gradient between 0.1 and 0.5%. respectively.
- the domed first section has a positive slope of +0.1 to + 0.5% while the linear second section has a negative slope of -0.1 to -0.5%.
- the slope of the curved first section is determined between its beginning and end point.
- the wave crests of the corrugated fin By such a curvature of the wave crests of the corrugated fin, on the one hand, a required tolerance compensation can be achieved and, on the other hand, a two-dimensional contact of the corrugated fin on the tubes, whereby a high heat transfer and thus high performance of the heat exchanger can be achieved.
- the troughs are of course formed according to the wave crests, only in reverse, ie, for example, by an upside-down first and second section. The wave crest can thus correspond to a mirrored wave valley or vice versa.
- the first section again passes over a high point in the second section and wherein at unloaded corrugated fins between two adjacent wave crests a tolerance distance a remains, which is dimensioned so that it is pressed when installed in the heat exchanger state to zero and thereby abut the wave crests on block together.
- the two sections are arranged in mirror image to each other, as long as the mirror axis passes through the high point.
- the horizontal tolerance distance a between two wave crests or between two wave troughs can thus preset determine a possible vertical spring travel, as contact after exhausting this spring travel two adjacent wave peaks or troughs and thus creates a very stable arch structure.
- buckling of the individual flanks or corrugated ribs is prevented and, on the other hand, a sufficient pressure-stable surface is created in order to displace superfluous adhesive from the gap between the wave crest or the wave trough and the tube. This is especially important for optimum heat transfer.
- the remaining adhesive layer is thereby reduced to a minimum while ensuring freedom from bubbles.
- an opposing gradient of the first and second sections is about 0.3-0.4%. This makes it possible to create a comparatively shallow wave crest or a comparatively shallow wave trough, which on the one hand enables a flat and thus good heat transfer connection to the pipe and on the other hand enables the desired tolerance compensation.
- an adhesive layer in particular by laminating, is applied on an outer side of the tubes.
- the adhesive layer can thus be applied, in particular in the form of an adhesive film or an adhesive film, whereby the application of the adhesive layer is possible not only economically but also of extremely high quality.
- the corrugated fins are made of a good thermally conductive material, preferably aluminum, copper, etc. This can also be thought of a combination of materials, since the adhesive layer acts insulating and thus contact corrosion is prevented.
- the heat exchanger is expediently designed as an evaporator, as a radiator, as a condenser, as a charge air cooler, as a chiller, as an oil cooler, as a radiator or as a PTC heater.
- a heat exchanger 1 which may be formed, for example, as an evaporator, as a radiator, as a condenser, as intercooler, as a chiller, as oil cooler, as a radiator or PTC heater, tubes 2 and interposed corrugated fins 3 with straight edges 4 and each one vault 5 having wave troughs 6 and wave crests 7 (see also the Fig. 2 and 4 ) on.
- the corrugated fins 3 are glued to the tubes 2 via an adhesive layer 8.
- the bulge 5 of a wave crest 6 according to the invention according to two alternative embodiments formed:
- this has a curved first section 9 and a linear second section 10, wherein the linear second section 10 is twice as long as the first section 9.
- the length used for this refers to an extension along a central axis 12.
- the curved first section 9 has a slope of 0.1-0.5%, preferably between +0.3 and +0.4%, while the linear second section 10 has a gradient of -0 , 1 to -0.5%, preferably from -0.3 to -0.4%.
- the height of the curvature 5 to the transition into the respective flanks 4 is in accordance with the Fig. 2 and 4 denoted by m.
- the curvature 5 of a wave crest 6 (cf. Fig. 4 ) have a curved first portion 9 and a curved in the same direction second portion 10, which have the same length L (along the central axis 12) and are therefore formed the same length.
- a tolerance distance a which is dimensioned such that it goes to zero when installed in the heat exchanger 1 state and thereby the wave crests 6 rest on block to each other.
- the difference between the wave crests 6 and the wave troughs 7 can only be seen in a reflection with respect to the central axis 12, so that the wave crests 6 correspond to the wave troughs 7.
- the adhesive layer 8 is applied to the outside of the tubes 2, for example by laminating, whereby such an adhesive layer 8, for example in the form of an adhesive film or an adhesive film, not only cost, but also with low layer thickness and can be reliably applied.
- an adhesive layer 8 for example in the form of an adhesive film or an adhesive film, not only cost, but also with low layer thickness and can be reliably applied.
- the individual corrugated fins 3 are glued to the respective adjacent tubes 2, wherein the corrugated fins 3 preferably lie flat against the tubes 2 in the region of their wave crests 6 and their wave troughs 7, thereby enabling a good heat transfer.
- the corrugated fins 3 according to the invention are preferably formed of aluminum and thus a good heat-conducting material. In theory, a combination of different materials is grateful by gluing the corrugated fins 3 with the tubes 2, so that the corrugated fins 3 can be formed from a different material to the tubes 2, without the risk of contact corrosion exists.
- corrugated fins 3 formed according to the invention manufacturing tolerances arising during assembly of the system 3 and pipe 2 can be compensated for particularly easily, as a result of which air inclusions and higher adhesive layer thicknesses, which have an insulating effect and thereby cause a reduced performance of the glued heat exchanger 1, can be avoided.
- the bionic embodiment of the bulges 5 an enlargement of the contact surface on the tube 2 can be achieved, whereby a likewise improved heat transfer can be achieved.
- the according to the Fig. 2 illustrated embodiment of the corrugated fins 3 may of course be symmetrical and not asymmetric as in the example shown.
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Geometry (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Claims (8)
- Echangeur de chaleur (1) avec des tubes (2) et des nervures ondulées (3) agencée entre eux avec des flancs droits (4) et des creux ondulés (7) et des sommets ondulés (6) présentant respectivement une courbure (5),
caractérisé en ce que, dans lequel- la courbure (5) d'un sommet ondulé (6) présente une première section (9) courbée et une seconde section (10) linéaire, dans lequel la seconde section (10) est deux fois plus longue que la première section (9) et la première section (9) et la seconde section (10) présentent une pente contraire de 0,1 à 0,5 %, ou- la courbure (5) d'un sommet ondulé (6) présente une première section (9) courbée et une seconde section (10) courbée de même longueur et dans le même sens, dans lequel en cas de nervures ondulées (3) non sollicitées entre deux sommets ondulés (6) contigus une distance de tolérance a reste, laquelle est dimensionnée de sorte qu'elle se réduise à zéro en cas d'état intégré dans l'échangeur de chaleur (1) et ainsi les sommets ondulés (6) reposent en bloc l'un contre l'autre,caractérisé en ce
que sur un côté extérieur des tubes (2) une couche de colle (8) est appliquée par contrecollage. - Echangeur de chaleur selon la revendication 1,
caractérisé en ce
que les creux ondulés (7) correspondent à des sommets ondulés (6) inversés. - Echangeur de chaleur selon la revendication 1 ou 2,
caractérisé en ce
que les nervures ondulées (3) sont collées dans la zone de leurs sommets ondulés (6) et leurs creux ondulés (7) aux tubes (2). - Echangeur de chaleur selon l'une quelconque des revendications 1 à 3,
caractérisé en ce
que la pente contraire de la première et de la seconde section (9,10) s'élève entre 0,3 et 0,4 %. - Echangeur de chaleur selon l'une quelconque des revendications 1 à 4,
caractérisé en ce
que l'échangeur de chaleur (1) est réalisé en tant qu'évaporateur, en tant que refroidisseur de moteur, en tant que condensateur, en tant que refroidisseur d'air de suralimentation, en tant que condenseur, en tant que refroidisseur d'huile, en tant que corps de chauffage ou en tant que dispositif de chauffage supplémentaire de CPT. - Echangeur de chaleur selon l'une quelconque des revendications précédentes,
caractérisé en ce
que les nervures ondulées (3) sont réalisées en aluminium. - Echangeur de chaleur selon l'une quelconque des revendications 1 à 6,
caractérisé en ce
que les nervures ondulées (3) dans la zone de leurs sommets ondulés (6) et de leurs creux ondulés (7) reposent à plat contre les tubes (2). - Moteur à combustion interne (11) avec un échangeur de chaleur (1) selon l'une quelconque des revendications 1 à 7.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015215053.4A DE102015215053A1 (de) | 2015-08-06 | 2015-08-06 | Wärmeübertrager |
PCT/EP2016/068452 WO2017021416A1 (fr) | 2015-08-06 | 2016-08-02 | Échangeur de chaleur |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3332206A1 EP3332206A1 (fr) | 2018-06-13 |
EP3332206B1 true EP3332206B1 (fr) | 2019-04-03 |
Family
ID=56561372
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16745757.1A Active EP3332206B1 (fr) | 2015-08-06 | 2016-08-02 | Échangeur de chaleur |
Country Status (5)
Country | Link |
---|---|
US (1) | US20190242658A1 (fr) |
EP (1) | EP3332206B1 (fr) |
CN (1) | CN107850402A (fr) |
DE (1) | DE102015215053A1 (fr) |
WO (1) | WO2017021416A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102020212488A1 (de) | 2020-10-02 | 2022-04-07 | Mahle International Gmbh | Verfahren und Anordnung |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11032944B2 (en) * | 2017-09-29 | 2021-06-08 | Intel Corporation | Crushable heat sink for electronic devices |
EP3540354A1 (fr) * | 2018-03-15 | 2019-09-18 | Mahle International GmbH | Composite d'ailette ondulée pour échangeur de chaleur |
Family Cites Families (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1301665A (fr) * | 1969-05-09 | 1973-01-04 | ||
US4067219A (en) * | 1977-03-23 | 1978-01-10 | Bernard J. Wallis | Heat exchanger fin roll |
US4645000A (en) * | 1986-04-21 | 1987-02-24 | General Motors Corporation | Tube and fin heat exchanger |
JP3814846B2 (ja) * | 1994-12-26 | 2006-08-30 | 株式会社デンソー | コルゲートフィン用成形ローラ及びコルゲートフィン成形方法 |
ES2205427T3 (es) * | 1997-08-19 | 2004-05-01 | Gruter Elektroapparate Ag | Cañon extrusor con un intercambiador de calor. |
DE60027990T2 (de) * | 1999-11-26 | 2006-09-21 | Calsonic Kansei Corp. | Verfahren zur Herstellung einer Wellrippe |
DE20118511U1 (de) | 2000-11-01 | 2002-02-14 | Autokuehler Gmbh & Co Kg | Wärmeaustauschernetz und damit hergestellter Wärmeaustauscher |
JP2003279278A (ja) * | 2002-01-15 | 2003-10-02 | Denso Corp | 熱交換器 |
DE10228697C5 (de) * | 2002-06-27 | 2007-05-16 | Gea Energietechnik Gmbh | Wärmeübertrager |
JP2005061648A (ja) * | 2003-08-18 | 2005-03-10 | Zexel Valeo Climate Control Corp | 熱交換器 |
DE102006035209A1 (de) | 2006-07-29 | 2008-01-31 | Modine Manufacturing Co., Racine | Wellrippe und Wärmetauscher |
US7850796B2 (en) * | 2007-08-20 | 2010-12-14 | Denso Corporation | Aluminum alloy fin material for brazing |
CN101846475B (zh) * | 2009-03-25 | 2013-12-11 | 三花控股集团有限公司 | 用于热交换器的翅片以及采用该翅片的热交换器 |
CN101526324B (zh) * | 2009-04-13 | 2010-07-28 | 三花丹佛斯(杭州)微通道换热器有限公司 | 翅片、具有该翅片的换热器和换热器装置 |
CN101691975B (zh) * | 2009-09-03 | 2011-06-29 | 三花丹佛斯(杭州)微通道换热器有限公司 | 用于热交换器的翅片以及具有该翅片的热交换器 |
DE102013206056A1 (de) * | 2013-03-18 | 2014-09-18 | Behr Gmbh & Co. Kg | Verfahren zur Herstellung von verbundenen Wärmeübertragerelementen |
DE102013226542A1 (de) * | 2013-12-18 | 2015-06-18 | MAHLE Behr GmbH & Co. KG | Heizvorrichtung |
-
2015
- 2015-08-06 DE DE102015215053.4A patent/DE102015215053A1/de not_active Withdrawn
-
2016
- 2016-08-02 US US15/748,642 patent/US20190242658A1/en not_active Abandoned
- 2016-08-02 EP EP16745757.1A patent/EP3332206B1/fr active Active
- 2016-08-02 CN CN201680044806.8A patent/CN107850402A/zh active Pending
- 2016-08-02 WO PCT/EP2016/068452 patent/WO2017021416A1/fr active Application Filing
Non-Patent Citations (1)
Title |
---|
None * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102020212488A1 (de) | 2020-10-02 | 2022-04-07 | Mahle International Gmbh | Verfahren und Anordnung |
Also Published As
Publication number | Publication date |
---|---|
US20190242658A1 (en) | 2019-08-08 |
DE102015215053A1 (de) | 2017-02-09 |
WO2017021416A1 (fr) | 2017-02-09 |
EP3332206A1 (fr) | 2018-06-13 |
CN107850402A (zh) | 2018-03-27 |
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