EP3238306A1 - Connecting terminal and method for fitting a connecting terminal - Google Patents
Connecting terminal and method for fitting a connecting terminalInfo
- Publication number
- EP3238306A1 EP3238306A1 EP15826021.6A EP15826021A EP3238306A1 EP 3238306 A1 EP3238306 A1 EP 3238306A1 EP 15826021 A EP15826021 A EP 15826021A EP 3238306 A1 EP3238306 A1 EP 3238306A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- housing
- housing part
- spring
- connecting terminal
- busbar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 9
- 239000004020 conductor Substances 0.000 claims abstract description 82
- 238000003780 insertion Methods 0.000 claims abstract description 29
- 230000037431 insertion Effects 0.000 claims abstract description 29
- 230000008878 coupling Effects 0.000 claims description 13
- 238000010168 coupling process Methods 0.000 claims description 13
- 238000005859 coupling reaction Methods 0.000 claims description 13
- 230000007246 mechanism Effects 0.000 claims description 10
- 230000007704 transition Effects 0.000 claims description 5
- 238000005192 partition Methods 0.000 claims description 3
- 238000011161 development Methods 0.000 description 14
- 230000008901 benefit Effects 0.000 description 9
- 239000000463 material Substances 0.000 description 8
- 238000013461 design Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 239000011324 bead Substances 0.000 description 3
- 239000011810 insulating material Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/28—Clamped connections, spring connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
- H01R13/506—Bases; Cases composed of different pieces assembled by snap action of the parts
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
- H01R13/508—Bases; Cases composed of different pieces assembled by a separate clip or spring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/28—Clamped connections, spring connections
- H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member
- H01R4/4809—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
- H01R4/48185—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar adapted for axial insertion of a wire end
- H01R4/4819—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar adapted for axial insertion of a wire end the spring shape allowing insertion of the conductor end when the spring is unbiased
- H01R4/4821—Single-blade spring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/28—Clamped connections, spring connections
- H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member
- H01R4/4809—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
- H01R4/4828—Spring-activating arrangements mounted on or integrally formed with the spring housing
- H01R4/48365—Spring-activating arrangements mounted on or integrally formed with the spring housing with integral release means
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/28—Clamped connections, spring connections
- H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member
- H01R4/4809—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
- H01R4/484—Spring housing details
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/28—Clamped connections, spring connections
- H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member
- H01R4/4809—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
- H01R4/48455—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar insertion of a wire only possible by pressing on the spring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/28—Clamped connections, spring connections
- H01R4/50—Clamped connections, spring connections utilising a cam, wedge, cone or ball also combined with a screw
- H01R4/52—Clamped connections, spring connections utilising a cam, wedge, cone or ball also combined with a screw which is spring loaded
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/70—Coupling devices
- H01R12/82—Coupling devices connected with low or zero insertion force
- H01R12/85—Coupling devices connected with low or zero insertion force contact pressure producing means, contacts activated after insertion of printed circuits or like structures
- H01R12/88—Coupling devices connected with low or zero insertion force contact pressure producing means, contacts activated after insertion of printed circuits or like structures acting manually by rotating or pivoting connector housing parts
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/28—Clamped connections, spring connections
- H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member
- H01R4/4809—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
- H01R4/4828—Spring-activating arrangements mounted on or integrally formed with the spring housing
- H01R4/483—Pivoting arrangements, e.g. lever pushing on the spring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/28—Clamped connections, spring connections
- H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member
- H01R4/4809—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
- H01R4/4846—Busbar details
- H01R4/485—Single busbar common to multiple springs
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/28—Clamped connections, spring connections
- H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member
- H01R4/4809—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
- H01R4/4846—Busbar details
- H01R4/4852—Means for improving the contact with the conductor, e.g. uneven wire-receiving surface
Definitions
- the invention relates to a dacasklennnne for connecting at least two electrical conductors with each other, wherein the connecting terminal has at least two separate housing parts which are mechanically connected to each other and on opposite sides of the housing each have a PortereinSte Maschinentechnische for at least one electrical conductor to be connected, wherein in a first housing part of at least two separate housing parts a first spring terminal connection for electrically contacting a first electrical conductor and in the second housing part of the at least two separate housing parts a second spring terminal connection for electrical contacting of the second electrical conductor is present.
- the invention also relates to a method for mounting a connection terminal for connecting at least two electrical conductors.
- connection terminals with conductor insertion openings arranged on opposite housing sides which are also referred to as double terminals, are known e.g. known from DE 10 2013 101 830 A1.
- US Pat. No. 7,628,640 B2 discloses a connection terminal with two separate housing parts, each of which forms one half of the connection terminal. To form the entire connection terminal, the two parts can be put together. They are electrically connected to each other by an electrical connector and at the same time mechanically held together via the connector. Accordingly, the electrical connector is loaded with mechanical stresses during operation of the connection terminal, which can lead to increased wear of the connector and, accordingly, to a deterioration of the electrical contact.
- the invention has for its object to provide a connection terminal for connecting at least two electrical conductors, which is modular with at least two separate housing parts, but does not have the disadvantages of the aforementioned connection terminal. Furthermore, an advantageous tes method for mounting such a connection terminal can be specified.
- a connecting terminal for connecting at least two electrical conductors to one another, wherein the connecting terminal has at least two separate housing parts, which are mechanically connected to each other and on opposite sides of the housing each have a PortereinSte Maschinentechnische for at least one electrical conductor to be connected, wherein in a first housing part the at least two separate housing parts a first spring terminal connection for electrically contacting a first electrical conductor and in the second housing part of the at least two separate housing parts a second spring terminal connection for electrical contacting of the second electrical conductor is present, wherein the first housing part with the second housing part on on the respective housing part trained coupling agent is mechanically coupled.
- a modular connection terminal which provides a secure and permanently reliable electrical contact and connection of the electrical conductors with each other at the same time high mechanical robustness.
- the respective housing part coupling means which may be formed in particular integrally with the respective housing part, forces acting on the outside of the connection terminal are absorbed and kept away from the electrical contacts.
- the first housing part may be directly coupled to the second housing part, or indirectly via another component.
- the coupling means formed on the respective housing part of the first and the second housing part can be directly in engagement with each other, or indirectly via an additional component.
- connection terminal may be formed as a single connection terminal, in which only the two conductor insertion openings arranged on opposite housing sides are provided, or as a multiple connection terminal, e.g. such that a plurality of individual connection terminals are arranged in a row next to each other.
- an electrical connection e.g. via a common bus bar, between adjacent connection terminals of the row of connection terminals.
- connection terminal is not an electrical connector. Electrical connectors are basically constructed differently than connecting terminals, since the electrical connectors are designed for multiple mating and loosening of the connector parts, while a connection terminal, in particular the connection terminal according to the invention, although modularly formed of several parts, but not after the assembly of the housing parts renewed disassembly or release of the housing parts from each other is designed.
- the coupling means for mechanical coupling of the housing parts e.g. be designed as a snap or snap connection, in particular as such a compound that is not again without damage or open only with special tools.
- connection terminal can be arranged, for example, in the first and in the second housing part in each case a busbar piece.
- the busbar pieces can then be connected to each other by a plug or screw connection.
- connection terminal has a bus bar extending from the first spring terminal connection to the second spring terminal connection.
- the busbar may in particular be made in one piece from a metallic material. This has the advantage that the electrical connection between the electrical conductors to be interconnected by the connection terminal is optimized and a high current carrying capacity can be realized. In addition, the continuous busbar supports the mechanical stability of the connection terminal.
- the first housing part is mechanically coupled to the second housing part via a connecting part arranged in the transition region from the first to the second housing part and designed as a separate component.
- a connecting part arranged in the transition region from the first to the second housing part and designed as a separate component.
- an additional component is introduced, which serves for the mechanical coupling of the housing parts of the connection terminal and can additionally exert a supporting and thus increasing the stability of the connection terminal effect.
- the connecting part may be e.g. be formed in the manner of a center piece or a support member.
- the connecting part can be designed as a multifunctional component with additional functions.
- the connecting part may be made of an insulating or a non-insulating material, e.g. made of plastic or metal.
- the connecting part may be made of the same material as the first and the second housing part.
- the first and the second housing part are made of an insulating material, in particular of plastic.
- the first housing component and / or the second housing component by means of a latching or Snap connection mechanically connected to the connecting part.
- a latching or Snap connection mechanically connected to the connecting part.
- the connecting part has a relative to the conductor insertion direction of the first and / or the second housing part substantially perpendicularly arranged partition wall between the first spring terminal connection and the second spring terminal connection, which serves as a conductor stop.
- the conductor stopper causes the conductor inserted into a conductor insertion opening to be inserted no further than a predetermined position. Due to the conductor stop, this maximum insertion position is haptically easy to detect.
- the partition may e.g. be arranged in the transition region from the first to the second housing component.
- the connecting part has at least one conductor insertion section arranged in the conductor insertion direction or at an angle to the conductor insertion direction of the first and / or the second housing part.
- the conductor insertion portion serves to guide a conductor inserted into a conductor insertion opening to a defined position within the connection terminal.
- the conductor can slide along the conductor insertion section.
- this can be carried out as a multi-functional component, which can realize one or more of said additional functions in addition to the actual connection function between the housing parts of the connecting terminal.
- the first housing Part formed with the second housing part overlapping at least on one side of the housing.
- such overlapping housing regions of the housing parts are arranged at least on the housing side of a busbar of the connection terminal closest to one another.
- the overlapping housing areas have locking means designed as coupling means.
- overlapping housing areas have a length of at least 30% of the length of a busbar of the connection terminal.
- the length dimensions are measured in one direction along the conductor insertion direction, ie. along the longitudinal axis of the busbar.
- a spring-force clamping connection of the connection terminal is formed by at least one clamping spring in connection with a conductor clamping region of a busbar of the connection terminal.
- the clamping spring on at least one clamping leg and at least one plant leg.
- a spring force clamping connection of the connecting terminal is then formed by a clamping leg of the clamping spring in conjunction with the conductor clamping region of the busbar.
- the plant leg serves to support the clamping spring.
- the busbar of the connection terminal has at least one stamped-out, angled material region on which the abutment leg of a clamping spring is supported.
- the material region punched out of the busbar can in particular be formed with a window-like opening.
- a lever-operated opening mechanism for opening the nip of the respective spring force clamping connection is arranged on the first housing part and / or on the second housing part, the opening mechanism having a pivotable actuating lever.
- the actuating lever is arranged on another housing side of the housing of the connecting terminal than on such a housing side, which has overlapping housing areas.
- the actuating lever or can Operating lever may be arranged on a housing side, which is opposite a housing side with overlapping housing portions. In this way, the one or more operating levers can be arranged to save space on the housing of the connection terminal, so that there is a compact, small-sized connection terminal despite the additional existing operating lever.
- the actuating lever has two spaced-apart side wall portions which are at least partially immersed with a pivot bearing area in the first and the second housing part and spaced from each other to the pivot bearing area with a transverse web to a lever arm.
- the actuating element thus forms an approximately U-shaped actuating lever in the section, which accommodates the spring force clamping connection at least partially in the free space bounded laterally by the side wall sections.
- the pivot bearing areas are thus not above, not below, not in front of or not behind the Federkraftklemman gleich, but laterally next to the Federkraftklemman gleich or to be operated clamping spring of Federkraftklemman gleiches.
- the pivot bearing areas have operating sections which are each used for aufschlagung an associated clamping spring of a Federkraftklemman- circuit upon pivoting of the actuating element of a closed position in which the actuating element is pivoted with its crosspiece in the direction of the housing part and a terminal formed by the Federkraftklemman gleich terminal for clamping an electrical conductor is closed, in an open position in which the actuating element pivoted away with its crosspiece of the housing part and a terminal formed by the Federkraftklemman gleich open terminal for clamping an electrical conductor, are formed.
- Two operating portions are arranged at the pivot bearing portions of the side wall portions at a smaller distance from each other than the distance between the side wall portions.
- the actuating portions extend parallel to the side wall portions and are integrally formed with the side wall portions so that in each case a guide slot between an actuating portion and the associated, directly adjacent side wall portion is present.
- a guide web of the housing part then immersed in an associated guide slot for guiding the actuating element during pivotal movement about a pivot axis in the pivot bearing area.
- the pivot lever are stably mounted in the housing part swivel without affecting the at least one Swivel lever acting actuator forces the housing part excessively.
- the actuating element is matched with the housing part and the associated Federkraftklemm- connection that the pivoting of the actuating element acting from the closed position to the open position on the crosspiece lever pivoting force as well as that of the operating sections upon pivoting of the actuating element of the Closed position in the open position acting on the clamping spring acting spring force relative to the axis of rotation on the same page.
- upward is understood to mean a principal direction independent of the exact extension angle corresponding to the direction of extension of an opened lever arm which points towards the free end.
- Downward is understood to mean the opposite direction irrespective of the exact angular position. It is therefore not important that the forces act equally parallel to each other.
- a particularly compact design with optimal guidance and storage of the actuators can be achieved if the adjacent side wall sections of two side by side arranged in the housing part actuators directly adjacent to each other.
- the outer walls of the tenwandabritte side by side actuators serve for mutual guidance and give the adjacent actuator an additional grip.
- the actuating portions have a part-circular outer periphery with a V-shaped notch to form a protruding in the direction of the center of the operating portion paragraph.
- the at least one Federkraftklemman- circuit each has a busbar section and a clamping spring with an actuating tab.
- the actuating tab of the clamping spring is on pivoting of the actuating element for opening a clamping point formed between a clamping edge of the clamping spring and the busbar section for clamping an electrical conductor on the shoulder.
- the transverse web projects beyond the free end of the side wall sections which lies opposite the pivot bearing region. This provides an approach to gripping the crosspiece and applying a lever pivoting force. By the projecting end of the crosspiece, the lever arm can be better grasped by hand or with a screwdriver to open under attack.
- a very stable and tolerance minimized mounting of the actuating elements in the housing part can be achieved if the pivot bearing areas are mounted on a portion of a busbar of the associated spring terminal connection.
- the usually very stable, massive busbar forms a support for the actuator, so that the busbar with the associated clamping spring and the actuator with respect to the force and moment effect are essentially self-supporting, without greater forces and moments when operating the Federkraftklemman gleiches Swiveling the actuating element act on the housing part.
- the outer contours of the actuating sections lie in the space between the plane spanned by a busbar of the associated spring terminal connection and a plane spanned by a contact leg of the associated spring terminal connection. This allows a very compact design with optimum force of the actuator on the spring terminal connection.
- the actuating element has two spaced Hebelarmabitese, which are at least partially immersed with a pivot bearing portion in the housing part and spaced from each other to the pivot bearing portion with a transverse web to a lever arm connected to each other that on the side of the housing part, on which the at least one actuating element is arranged, the at least one spring-force clamping connection being covered by an outer boundary wall of the housing part and extending from the outer On both sides of the boundary wall adjacent to each associated spring clamp terminal connection side wall portions extend into the interior of the housing part, and that the Hebelarmabitese of the actuating element in the direction of the housing swung down, closed state of the respective actuating element to a respectively associated side lying next to a Federkraftklemman gleich adjacent tenwandabites.
- a portion of an outer boundary wall of the housing part is arranged in the closed state of the respectively associated actuating element directly below the transverse web of the associated actuating element in a free space which is formed by the transverse web and adjoining Hebelarmabitese.
- the free space formed in the volume of the pivot lever by the transverse web and the adjoining Hebelarmabitese space is thus at least partially filled in the closed state of the pivot lever by a U-shaped housing wall section with its upper boundary wall of the housing part and projecting into the interior of the housing part side wall portions. This space is thus used to accommodate a cross-sectionally U-shaped housing wall portion and thus improve the air and creepage distances in a compact design.
- a gap between the in the closed state of the respective actuating element directly below the transverse web of the associated actuating element lying outer boundary wall of the housing part and an adjacent conductor insertion opening boundary wall for a conductor insertion opening is present. Then, the space between the conductor insertion opening and the crosspiece in the closed state of the actuating element, that is, when folded down pivot lever, not completely filled with the insulating material. Rather, an air space between the boundary wall for the conductor insertion opening and the directly on the crosspiece adjacent outer boundary wall of the housing part available. Such a gap can be used in an advantageous embodiment as a test opening.
- connection terminal for connecting at least two electrical conductors to one another with the steps:
- connection terminal a) mounting clamping springs of the connection terminal in a busbar of the connection terminal
- connection terminal can be mounted quickly and with little effort, in particular substantially without tools. Also an automated assembly, e.g. by robots, it is supported.
- Figure 1 is a connection terminal in side sectional view
- FIG. 2 shows the connection terminal according to FIG. 1 along the sectional plane A - A of FIG. 1 and FIG
- FIG. 3 shows a detail of the housing part shown on the left in FIG.
- Figure 4 shows the operating lever in perspective and Figure 5 shows the operating lever in a side sectional view and
- FIG. 6 shows a connecting part of the connecting terminal according to FIG. 1 in FIG.
- Figure 8 shows a busbar in perspective
- Figure 9 is a plan view of a busbar with a partially finished and a finished area.
- the connection terminal shown in FIG. 1 has a first housing part 1 and a second housing part 2.
- the housing parts 1, 2 have a parting plane arranged perpendicularly in Figure 1 and are arranged in a "back-to-back" arrangement against each other, only in the lower part do the housing parts 1, 2 overlap with respective housing sections 16, 26.
- the housing parts 1, 2 have a conductor insertion opening 10, 20, a test opening 11, 21, a clamping spring 12, 22 arranged in the housing part 1, 2 and a lever-operated opening mechanism with an actuating lever 13, 14 and 23, 24, which is provided for opening a nip of respective spring terminal connections.
- a bus bar 3 is further arranged, which is made of electrically conductive metallic material.
- the busbar 3 is, as can be seen in Figure 1, integrally formed as a continuous busbar, which extends from the first housing part 1 to the second housing part 2 over.
- a second housing part 2 forms an arranged conductor clamping region 32 of the busbar 3 with a clamping leg-side end 220 of the clamping spring 22 a second spring clamp terminal.
- the busbar 3 has out of the plane of the conductor clamping areas 31, 32 upwardly bent, punched-out material regions 33, 34, 35, 36, each forming a window-like opening 37, 38, as shown in Figure 8.
- a respective abutment arm side end 121, 221 of the respective clamping spring 12, 22 is inserted into a respective window-like opening 37, 38 and is supported on a horizontally extending transverse web 35, 36 of the upwardly bent material regions of the busbar 3 from.
- the respective clamping spring 12, 22 In order to fix the respective clamping spring 12, 22 in a slightly prestressed state in the position recognizable in FIG. 1, in which no electrical conductor is inserted into the respective conductor insertion opening 10, 20, in the respective conductor clamping areas 31, 32 of the busbar 3 are wave-shaped Deformations molded.
- a conductor to be inserted into the respective conductor insertion opening 10, 20 is introduced in a conductor insertion direction L, as shown in FIG.
- a test pin can be inserted to e.g. to measure the voltage applied to the respective clamping spring 12, 22 voltage with a measuring device.
- the housing parts 1, 2 are on the one hand via their overlapping housing portions 16, 26 mechanically coupled to each other.
- the first housing part 1 a latching lug 17, and the second housing part 2 in the housing portion 26 has a recess 27.
- the latching lug 17 can then engage behind a latching edge which is formed on an edge of the recess 27, whereby the housing parts 1, 2 fixed together become.
- a connecting part 4 which is located in the interior of the housing parts 1, 2 in the transition region of the one housing part 1 and to the other housing part 2.
- the connecting part 4 has an inside of the upper housing side of the housing parts 1, 2 arranged and, for example, adjacent thereto support portion 44.
- This support portion 44 provides a mechanical support of the housing parts 1, 2 against transverse forces, ie forces transverse to the conductor insertion direction L.
- respective locking lugs 18, 28 are present behind latching edges, which are formed by upper transverse webs 45, 46 of the connecting part 4, are engaged.
- the connecting part 4 has further functionalities. From the support region 44, the connecting part 4 extends over a gap 43 to a T-shaped material region formed on its underside, i. in an area in which the electrical conductors to be inserted are to be arranged, as conductor guide portions 41, 42 formed inclined regions. As a result, inserted into the respective conductor insertion opening 10, 20 electrical conductors are guided to a defined position within the connection terminal.
- a conductor stop 40 is provided, which may also be formed on the connection part 4, e.g. in the form of the recognizable in Figure 1, substantially vertical wall.
- the connecting part 4 together with corresponding inner cavities of the housing parts 1, 2 corresponding ladder receiving spaces for receiving in each case at least one electrical conductor, which are opposite to each other.
- the opposite conductor insertion openings 10, 20 on a common plane.
- the busbar 3 is thus a common busbar for the first and the second spring-terminal connection.
- each actuating lever on a lever arm 14, 24 which is coupled to an actuating disc 13 and 23, respectively.
- the actuating disk 13, 23 Upon pivoting of the respective actuating lever as a result of a movement of the lever arm 14, 24, the actuating disk 13, 23 performs a corresponding rotational movement about a central axis, which is also an axis of rotation.
- the respective clamping spring 12, 22 is deflected at its terminal leg end 120, 220 upwards, ie in the direction of the plant leg end 121, 221 out.
- the respective actuating disk 13, 23 is supported at the bottom and at the back on a bearing contour 15, 25, which is present within the respective housing part 1, 2, for example in one piece with the respective housing part 1, 2 is formed.
- FIG. 2 additionally shows the structure of the connection terminal according to FIG. 1 in a cross-sectional view along the sectional plane A-A, as shown in FIG.
- FIG. 3 shows the mode of operation of the respective opening mechanism for opening the clamping point of a respective clamping contact on the basis of the spring terminal connection shown on the left in FIG. a section of the arranged in the first housing part 1 components.
- the operation and the structure in the second housing part 2 are identical (mirror-symmetrical).
- FIG. 3 shows the opening mechanism when the lever arm 14 is pivoted upwards, so that the clamping point of the spring force terminal connection is open. It can be seen that the clip leg end 120 of the
- Clamping spring 12 is now spaced from the conductor clamping region 31 of the busbar 3. This is done by a rotation of the actuating disk 13, the actuating portion 130 presses against the clamping leg of the clamping spring 12 and this deflects upwards. It can also be seen in FIG. 3 that the actuating lever 13, 14 can have a side wall 140, by which the mechanical connection between the lever arm 14 and the actuating disk 13 is produced and which contributes to an additional mechanical stabilization of the opening mechanism.
- FIG. 4 shows a perspective view of an actuating lever 13, 14 from the underside. From this, the in principle U-shaped configuration with two spaced-apart side wall portions 140 can be seen, which are connected at their free end on a side edge with a transverse web 136 with each other. It is clear that the side wall portions 140 taper from the pivot bearing side end portions 141 to the free end. It can be seen that an actuating bead 137 is present at the free end of the crossbar 136. It is also clear that the transverse web 136 protrudes with the actuating bead 137 forward over the free ends of the side wall portions 140, wherein the inside of the transverse web 136 is inclined at the free end edge. This counteracts slippage when a lever actuating force of the lever arm 14 is applied.
- the actuating disks 13 have part-curved outer end sides 136, with which the actuating lever 13, 14 is mounted pivotably about a virtual axis of rotation 131 in the housing part 1.
- the axis of rotation 131 extends through the center of a through the Au .stirnseite 136 formed pitch circle.
- part-circular actuating disks 13 spaced apart from the side wall sections 140 with a guide slot 132 are arranged with a V-shaped recess 133.
- an actuating portion 134 is formed in each case, which serves to act on an associated clamping leg of a clamping spring 12, 22 with a spring actuation force.
- the actuating portions 134, as well as the transverse web 136, on which a lever pivoting force is exerted lie on the same side relative to the axis of rotation 131.
- the spring actuating forces FF exerted on the actuating sections 134 act on the same side relative to the axis of rotation 131 as the lever pivoting force applied to the transverse web 136 for pivoting.
- a locking lug 135 projects approximately in the direction of the actuating disk 14 and the portion 31.
- the locking lug 135 serves to lock the actuating lever 13, 14 in the closed position with the housing part.
- FIG. 5 shows a side sectional view through the actuating element 4 from FIG. 4. It is once again clear that the side wall sections 140 are connected by a transverse web 136 connecting them to the upper side of the actuating element 14.
- the crosspiece 136 extends only over a partial region of the length of the side wall sections 140 and preferably occupies more than half the length of the side wall sections 140.
- FIGS 6 and 7 show the connecting part 4 in an individual representation in additional views. It can be seen in particular that between the upper transverse webs 45, 46, which form the latching edges for the latching lugs 18, 28 of the housing parts 1, 2, in conjunction with lateral webs 48, a window-like open ner area 47 of the connecting part 4 is formed. In this, then, in the assembled state of the connection terminal, as shown in Figure 1, the locking lugs 18, 28 are arranged.
- the connection terminal 100 may be formed as a single connection terminal or as a multiple connection terminal.
- a busbar 3 according to Figure 8 is used.
- a busbar according to Figure 9 can be used.
- a plurality of busbars according to FIG 8 are arranged side by side and connected to each other via electrically conductive material webs.
- the busbar can be produced in its final shape from a flat metal part.
- a flat metal part e.g. provided by a punching process with the desired shape.
- those material regions 33, 34, 35, 36, which are intended to be angled upward to form the window-like opening 37, 38, are punched out of the material. They can then be angled upward by a bending process, as shown in the lower area on the left in Figure 9.
- the wavy contour in the conductor clamping areas 31, 32 can be generated by a bending or embossing step.
Landscapes
- Connections Arranged To Contact A Plurality Of Conductors (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
- Connector Housings Or Holding Contact Members (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014119421.7A DE102014119421B4 (en) | 2014-12-22 | 2014-12-22 | Connection terminal and method for mounting a connection terminal |
PCT/EP2015/080310 WO2016102322A1 (en) | 2014-12-22 | 2015-12-17 | Connecting terminal and method for fitting a connecting terminal |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3238306A1 true EP3238306A1 (en) | 2017-11-01 |
EP3238306B1 EP3238306B1 (en) | 2019-05-15 |
Family
ID=55177919
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15826021.6A Active EP3238306B1 (en) | 2014-12-22 | 2015-12-17 | Connecting terminal and method for fitting a connecting terminal |
Country Status (5)
Country | Link |
---|---|
US (1) | US10033119B2 (en) |
EP (1) | EP3238306B1 (en) |
CN (3) | CN110148843B (en) |
DE (1) | DE102014119421B4 (en) |
WO (1) | WO2016102322A1 (en) |
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-
2014
- 2014-12-22 DE DE102014119421.7A patent/DE102014119421B4/en not_active Expired - Fee Related
-
2015
- 2015-12-17 US US15/525,857 patent/US10033119B2/en active Active
- 2015-12-17 EP EP15826021.6A patent/EP3238306B1/en active Active
- 2015-12-17 CN CN201910406149.2A patent/CN110148843B/en active Active
- 2015-12-17 CN CN201910402288.8A patent/CN110148842B/en active Active
- 2015-12-17 CN CN201580062470.3A patent/CN107112648B/en active Active
- 2015-12-17 WO PCT/EP2015/080310 patent/WO2016102322A1/en active Application Filing
Also Published As
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CN107112648B (en) | 2019-06-11 |
CN110148842B (en) | 2021-10-26 |
DE102014119421B4 (en) | 2017-02-02 |
CN110148843A (en) | 2019-08-20 |
CN110148842A (en) | 2019-08-20 |
US20170331200A1 (en) | 2017-11-16 |
US10033119B2 (en) | 2018-07-24 |
DE102014119421A1 (en) | 2016-06-23 |
WO2016102322A1 (en) | 2016-06-30 |
EP3238306B1 (en) | 2019-05-15 |
CN110148843B (en) | 2021-10-26 |
CN107112648A (en) | 2017-08-29 |
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