EP3324490B1 - Spring clamp contact for connecting an electrical conductor, conductor connection terminal and method for manufacturing a spring clamp contact - Google Patents

Spring clamp contact for connecting an electrical conductor, conductor connection terminal and method for manufacturing a spring clamp contact Download PDF

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Publication number
EP3324490B1
EP3324490B1 EP17202130.5A EP17202130A EP3324490B1 EP 3324490 B1 EP3324490 B1 EP 3324490B1 EP 17202130 A EP17202130 A EP 17202130A EP 3324490 B1 EP3324490 B1 EP 3324490B1
Authority
EP
European Patent Office
Prior art keywords
clamping
spring
busbar
conductor
terminal contact
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP17202130.5A
Other languages
German (de)
French (fr)
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EP3324490A1 (en
Inventor
Meyer Michael
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wago Verwaltungs GmbH
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Wago Verwaltungs GmbH
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Publication date
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Priority to PL17202130T priority Critical patent/PL3324490T3/en
Publication of EP3324490A1 publication Critical patent/EP3324490A1/en
Application granted granted Critical
Publication of EP3324490B1 publication Critical patent/EP3324490B1/en
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Anticipated expiration legal-status Critical

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/22Contacts for co-operating by abutting
    • H01R13/24Contacts for co-operating by abutting resilient; resiliently-mounted
    • H01R13/2442Contacts for co-operating by abutting resilient; resiliently-mounted with a single cantilevered beam
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/15Pins, blades or sockets having separate spring member for producing or increasing contact pressure
    • H01R13/187Pins, blades or sockets having separate spring member for producing or increasing contact pressure with spring member in the socket
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/01Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts characterised by the form or arrangement of the conductive interconnection between the connecting locations
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/15Pins, blades or sockets having separate spring member for producing or increasing contact pressure
    • H01R13/18Pins, blades or sockets having separate spring member for producing or increasing contact pressure with the spring member surrounding the socket
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/22Contacts for co-operating by abutting
    • H01R13/24Contacts for co-operating by abutting resilient; resiliently-mounted
    • H01R13/2407Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the resilient means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/22Contacts for co-operating by abutting
    • H01R13/24Contacts for co-operating by abutting resilient; resiliently-mounted
    • H01R13/2464Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the contact point
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/48Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H01R4/4809Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
    • H01R4/48185Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar adapted for axial insertion of a wire end
    • H01R4/4819Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar adapted for axial insertion of a wire end the spring shape allowing insertion of the conductor end when the spring is unbiased
    • H01R4/4821Single-blade spring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/48Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H01R4/4809Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
    • H01R4/4846Busbar details
    • H01R4/485Single busbar common to multiple springs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50Fixed connections
    • H01R12/51Fixed connections for rigid printed circuits or like structures
    • H01R12/515Terminal blocks providing connections to wires or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2101/00One pole
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/48Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H01R4/4809Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
    • H01R4/4828Spring-activating arrangements mounted on or integrally formed with the spring housing
    • H01R4/483Pivoting arrangements, e.g. lever pushing on the spring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/22Bases, e.g. strip, block, panel
    • H01R9/24Terminal blocks
    • H01R9/2416Means for guiding or retaining wires or cables connected to terminal blocks

Definitions

  • the invention relates to a spring terminal contact for contacting electrical conductors according to the preamble of claim 1.
  • the invention further relates to a conductor terminal formed with such a spring terminal contact and a method for producing such a spring terminal contact.
  • the invention relates to the field of connecting electrical conductors by means of spring-loaded contacts.
  • spring terminal contacts are used, for example, in conductor connection terminals, especially in connection terminals, in particular in socket terminals, for the electrically conductive connection of several electrical conductors to one another.
  • Such spring terminal contacts can also be used, for example, in printed circuit board connectors, other connectors, terminal blocks and other electrical devices.
  • WO 2014/124961 A1 discloses a spring terminal contact and a connecting terminal.
  • EP 1 353 407 A1 a connection device for conductors is known. From the DE 10 2007 035 336 B3 a spring pressure clamp is known. EP 2 551 962 A1 and DE 10 2010 009158 A1 disclose other types of spring clip contacts.
  • the object of the present invention is to optimize the electrical contact with the busbar, in particular for electrical conductors in the form of stranded conductors.
  • a method for the production thereof is also to be specified.
  • the electrical contacting can be achieved by means of at least one such wing or by several such wings of a stranded conductor on the conductor rail can be significantly improved, since the individual strands have a defined lateral contact surface on the conductor rail due to the wing and can therefore fit better there.
  • the side bars can also be used to improve the electrical contact.
  • the formation of at least one wing on at least one of the side webs creates an improved lateral contact surface for the strands, so that a substantial improvement in the electrical contact can be achieved.
  • a particularly small spring clamp contact can be provided for a connecting terminal with improved electrical contacting.
  • the spring terminal contact according to the invention is therefore particularly suitable for the transmission of higher currents and accordingly also for electrical conductors with a larger cross section, for example for conductors up to 6 mm 2 .
  • a clamping point for clamping the electrical conductor is formed in the spring terminal contact according to the invention between the clamping section and the busbar.
  • the clamping point can be formed directly between the clamping section and the busbar, or indirectly, e.g. another component is arranged in the power flow between the clamping section and the busbar, e.g. an additional sheet.
  • the at least one wing can in particular be arranged at a distance from the terminal point on the spring terminal contact.
  • integrally molded wings are present on both side webs of a frame part. In this way, the advantageous effect according to the invention of improving the electrical contacting can be further increased.
  • the wings of a frame part are arranged essentially symmetrically to one another. As a result, the electrical contacting of stranded conductors can be further improved.
  • the at least one wing points in the direction of a conductor receiving space of the spring terminal contact formed behind the conductor lead-through opening in the conductor insertion direction.
  • the at least one wing can thus be arranged somewhat obliquely (at an angle) to the direction of insertion of an electrical conductor into the conductor lead-through opening. If wings are present on both side webs, these can e.g. run towards each other in a funnel shape, so that an electrical conductor inserted into the conductor lead-through opening opens into a receiving space tapering in the conductor insertion direction between the wings. In this way, the strands of the electrical conductor are slightly compressed due to the funnel-like arrangement of the wings, which further improves the electrical contact.
  • the at least one wing is designed as a material region that is angled (bent) relative to the surface of the side web. This allows simple and efficient production of the spring terminal contact already described above.
  • the at least one wing extends over at least two thirds of the distance between the transverse webs of the frame part along the side web.
  • a clamping point for the electrical connection of the electrical conductor is formed by the clamping section of the clamping spring and the busbar.
  • This clamping point can be in the direction of insertion of the electrical conductor into the conductor lead-through opening depending on the embodiment of the spring clamp contact, be formed in front of or behind the frame part or in the frame part. If the clamping point is arranged behind the frame part or at least behind the area at which the wing is integrally formed on the frame part, the at least one wing can advantageously form an insertion bevel for the electrical conductor to be inserted. This facilitates the insertion of the electrical conductor into the spring terminal contact or into the frame part and towards the terminal point.
  • the at least one wing can serve as an insertion aid for the electrical conductor to be inserted.
  • the angle between the conductor rail plane on which the clamping point is formed and the frame parts can advantageously be in the range from 60 degrees to 120 degrees. According to an advantageous development of the invention, it is provided that at least one of the frame parts is arranged essentially at right angles to the busbar. This allows the electrical conductor to be simply plugged into the conductor lead-through opening in conjunction with good electrical contacting of the electrical conductor on the busbar.
  • the structural unit can be produced simply and inexpensively from the busbar with the frame part or the frame parts.
  • the busbar with the frame part or the frame parts arranged thereon and the wing or the wings can, for example, be produced in one piece from a metal part, for example by a stamping and bending process.
  • conductor lead-through openings can be punched out of a busbar plate to form side webs and a crossbar and the side webs together with the crossbar connecting them, ie the frame parts, can be bent away from a clamping contact surface of the busbar at an acute or obtuse angle, for example before or after the step of punching out an angle in the range of 60 degrees to 120 degrees.
  • At least one of the frame parts is designed as a frame element separate from the busbar and the separate frame element is suspended in the busbar.
  • the frame element can be held on the current rail by the force of the clamping springs acting between the crosspiece and the frame part or the frame parts of the frame element and the busbar, in that the frame element e.g. reaches under.
  • holding elements in the form of holding lugs can be provided on the busbar, which are gripped by transverse webs of the frame element.
  • the busbar it is also possible for the busbar to have latching openings or latching depressions which engage in the latching fingers of the frame element in order to releasably connect the frame element to the busbar. In this way, a particularly flexible construction of a spring terminal contact is possible.
  • the clamping section is bent or bent away from the section of the clamping leg adjoining the spring arch in the direction of the busbar.
  • adjacent frame parts have an intermediate space between two spaced-apart side webs of frame parts arranged next to one another. If an actuating element is provided for opening the clamping point, it can protrude into the space between two frame parts, so that a small-sized conductor terminal with lever actuation can be realized
  • the clamping section has a smaller width than the remaining section of the clamping leg.
  • the at least one region of the section of the section that is laterally protruding relative to the clamping section can be wider Clamping legs can be opened as an actuating section for opening a clamping point formed between the clamping section of the clamping spring and the busbar for an electrical conductor with an actuating element which interacts with the actuating section and projects into the space between two frame parts.
  • At least one area of the clamping leg which projects laterally relative to the clamping section, as the actuating section for opening an clamping point for an electrical conductor formed between the clamping section of the clamping spring and the busbar, for an electrical conductor by means of a the actuating section cooperating actuating element is provided. This allows the clamping spring to be conveniently operated to open and close the clamping point.
  • the above-mentioned object is also achieved by a conductor terminal for electrical conductors with an insulating material housing and with at least one spring terminal contact of the type explained above.
  • the conductor connection terminal can e.g. be designed as a connecting terminal.
  • the conductor connecting terminal can have an actuating element for opening the clamping point, which cooperates with the actuating section.
  • the actuating element can protrude into the space between two frame parts, so that a small-sized conductor terminal with lever actuation can be realized.
  • the spring terminal contact can be produced particularly efficiently and inexpensively, since only one sheet metal part is required, which can be provided in a single stamping and bending process with the desired frame parts and the wings arranged thereon.
  • the punching and bending process can be carried out, for example, that the contour of the busbar with the frame parts and wings arranged thereon is first punched out of a flat, essentially flat sheet metal part in such a way that the frame parts have the corresponding gaps between adjacent frame parts and the corresponding conductor leadthrough openings are formed.
  • the required bending steps can then be carried out, either by first bending the wings on the respective side webs and then bending the frame parts relative to the busbar, or in the opposite way first by bending the frame parts opposite the power rail and then the wings on the side webs be bent.
  • Figure 1 shows a perspective view of a spring clamp contact 1, which is essentially formed from a busbar 2 and several, for example, three clamp springs 3 as shown.
  • the busbar 2 is made of an electrically highly conductive material, such as a copper sheet. It extends transversely to the direction of extension of the clamping springs 3 and in the direction of the series of the plurality of clamping springs 3. In this way, the electrical conductor clamped to a clamping point of the busbar 2 with a clamping spring 3 can then be electrically conductively clamped to a further clamping spring 3 of the spring clamping contact 1 electrical conductors are connected.
  • the clamping springs 3 each have a contact leg 4, a spring arch 5 adjoining the contact leg 4 and a clamping leg 6 adjoining the spring arch 5.
  • the clamping legs 6 each have a clamping section 7 at the free end, on which a clamping edge is formed.
  • the Busbar 2 are formed for each clamping spring 3 associated frame parts 8, each having two spaced side webs 9a, 9b and an upper crossbar 10 connecting the side webs 9a, 9b at the free end. Opposite the upper crosspiece 10, the transverse busbar 2 forms a further lower crosspiece 11.
  • a conductor lead-through opening 12 is created for the passage of an electrical conductor, which connects to the clamping edge of the clamping section 7 assigned clamping spring 3 and the contact edge 13 formed on the lower crosspiece 11 of the busbar 2.
  • the clamping edge of the clamping section 7 of the clamping spring 3 and the contact edge 13 of the busbar 2 thus form a clamping point for the electrical conductor to be clamped.
  • the frame parts 8 for the clamping springs 3 arranged next to one another are spaced apart from one another to form an intermediate space 14 between frame parts 8 arranged next to one another.
  • the adjacent side webs 9a, 9b of the frame parts 8 lying next to one another are at a distance from one another.
  • a section of an actuating element (not shown) can be introduced for at least one associated clamping spring 3, so that the space between the clamping springs 3 and in particular the space between the frame parts 8 can be used by the intermediate space 14 to accommodate sections of an actuating lever . This enables a very compact connection terminal to be set up.
  • a wing 30 is provided on the respective side web 9a of each of the frame parts 8, through which the electrical contacting of stranded conductors can be improved.
  • the clamping section 7 of the clamping spring 3 has a smaller width than the adjoining further section of the clamping leg 6 and the spring arch 5.
  • a region of the clamping leg 6 projecting laterally relative to the clamping section 7 is thus present, onto which an actuating contour an actuating lever can act, the actuating contour being arranged on a side wall section of an actuating lever protruding into the intermediate space 14 at least in the closed state.
  • the axis of rotation of this actuating lever is then below the clamping leg 6 and the spring arch 5 in the space between the clamping leg 6 and the busbar 2nd
  • the free end of the contact leg 4 also has a smaller width than the section of the contact leg 4 and the spring bow 5 adjoining the spring arch 5.
  • This reduced width of the contact leg 4 is adapted to the width of the conductor lead-through opening 12 of the frame part 8 in order to enable the contact leg 4 to be hooked into the conductor lead-through opening 2 for contact with the upper crosspiece 10.
  • Figure 2 omits a side view of the spring terminal contact 1 Figure 1 detect. It is clear that the rear free end of the contact leg 4 protrudes through the conductor leadthrough opening 12 of the frame part 8 and is suspended in the frame part 8. It can also be seen that the frame part 8 is integrally formed integrally with the busbar 2 from the same sheet metal part and is bent from the plane of the busbar adjacent to the clamping edge of the clamping spring 3 in the direction of the contact leg 4 of the clamping spring 3 at an angle of approximately 90 ° to 120 ° .
  • Figure 3 omits a side sectional view through the first embodiment of the spring terminal contact Figure 1 and 2nd detect. It is clear here that the contact leg 4 is guided through the conductor lead-through opening 12 with a bent end section 15 and bears against the upper transverse web 10. The clamping spring 3 is thus fixed in position in the busbar 2. The opposite end of the U-shaped curved spring 3, that is, the clamping section 7 of the clamping leg 4 is bent in the direction of the section of the busbar 2 which extends transversely to the number of clamping springs 3 and which adjoins the frame parts 8, the free end of the Clamping section is at an acute angle to this transverse section of the busbar 2.
  • Figure 4 shows a cross-sectional view of a connecting terminal 16 with an insulating housing 17.
  • the insulating housing 17 is made in two parts and has a main housing part 18 made of insulating material, which is closed with a cover part 20 after inserting an actuating lever 19 and the spring-loaded contact 1.
  • the main housing part 18 and cover part 20 are locked together in order to mount the actuating lever 19 with a pivot bearing section 21, which has a part-circular circumference, on this part-circular circumference with part-circular bearing contours 22 adapted to it in the insulating material housing 17.
  • the pivot bearing section 21 can also be supported on the busbar 2.
  • the pivot bearing section 21 has an actuating contour 23 in the form of a V-shaped cutout which merges into the outer circumference via a curved path.
  • the clamping leg 6 of the associated clamping spring 3 rests with a lateral area on this actuating contour 23, so that the clamping leg 6 is displaced away from the transverse section of the busbar 2 in the open position of the actuating lever 19 shown.
  • An electrical conductor can then be introduced via a conductor insertion opening 24 in the insulating material housing 17, which is open at the end and opens into the connection space of the spring terminal contact 1. This is then guided over the inclined section of the busbar 2, which extends transversely to the clamping springs 3, through the conductor leadthrough opening 12 of the associated frame part 8 of the spring terminal contact 1. The free stripped end of an electrical conductor then passes into a conductor receiving pocket 25 located in the conductor receiving space 35, which is located in the conductor guide direction L, i.e. Seen in the direction of extension of the conductor insertion opening 24, lies behind the conductor bushing opening 12 of the frame part 8.
  • Figure 5 omits the connecting terminal 16 Figure 4 recognize in the closed state.
  • the operating lever 19 is folded down in the direction of the insulating housing 17.
  • the actuating contour 23 has rotated by pivoting the pivot bearing section 21 by approximately 90 °. This enables the clamping leg 6 to be displaced downward from the contact leg 4 in the direction of the busbar 2 by the force of the clamping spring 3. In the closed end position shown, the clamping leg 6 no longer lies on the actuating contour 23, so that the clamping spring 3 can move unimpeded by the actuating lever 19.
  • an electrical conductor, not shown, inserted into the conductor insertion opening 24 is clamped in an electrically conductive and mechanical manner by the force of the clamping spring 3 with the clamping edge on the free clamping section 7 and the contact edge 13 on the busbar 2, so that an electrical current flows through the electrical conductor and the Busbar 2 can be guided to an adjacent terminal contact.
  • the frame parts 8 are each designed in such a way that a wing 30 is only present on one side web 9a. As mentioned, such wings can be present on both side webs 9a, 9b, as follows with reference to the others Figures 6 to 10 is explained. For better visibility of the details associated with the wings 30, the spring-clamp contacts without the clamp springs are shown in these figures. Only in Figure 9 the clamping section 7 is partially shown.
  • each of the mentioned wings 30 can be arranged on the two side webs 9a, 9b of a frame part 8. In particular, they can be arranged symmetrically to one another, so that the space between the wings 30 tapers in the direction of insertion of the conductor L. Can be seen in particular in the Figure 8 that the wings 30 provide a significantly enlarged contact surface 31 for the strands of an electrical stranded conductor.
  • the Figures 9 and 10 show the spring terminal contact when using an electrical conductor in the form of a stranded conductor 32.
  • the stranded conductor 32 has an outer insulation 33 and strands 34 arranged therein. With a stripped area of the stranded conductor 32, the latter is inserted in the spring terminal contact, in that the clamping leg 7 of the clamping spring presses on the strands 34 from above and presses them against the busbar 2.
  • the relatively flexible strands 34 yield somewhat to this pressure and yield somewhat to the side, so that they are pressed increasingly against the contact surfaces 31 of the wings 30. This is particularly true in the Figure 10 It can be seen from which it can be seen that the individual strands 34 nestle laterally against the wings 30. As a result, the electrical contacting of the strands 34 to the busbar 2 is improved.
  • FIGS 11 to 14 show the frame part 8 and the busbar 2 of a spring terminal contact of a further embodiment.
  • the clamping spring is not shown in this case, but is explained in addition below.
  • the clamping spring can, for. B. similar to in Figure 2 be made recognizable.
  • the Figure 11 shows a side view of the component shown, the Figure 12 a view correspond to that in Figure 11 shown viewing direction C, the Figure 13 a sectional view of the component according to the in Figure 12 marked cutting plane BB and the Figure 14 a sectional view of the component according to in Figure 11 marked section plane AA.
  • the component shown has a frame part 8 which is formed in one piece with the busbar 2, a part of the busbar in particular being able to form the lower crosspiece 11. Together with the side webs 9a, 9b and the upper crossbar 10, a frame part 8 is again formed, through which a conductor lead-through opening 12 is enclosed. On the frame part 8 projecting electrical connection contacts 36 can be arranged, for. B. in the form of contact pins that can be soldered into a circuit board.
  • the frame part 8 in each case has a wing 30 which is formed in one piece and is formed in each of the side webs 9a, 9b.
  • a funnel-shaped conductor insertion aid for an electrical conductor inserted in the conductor insertion direction L is formed by the inwardly flared wings 30.
  • the respective wing 30 is formed in the inner region of a respective side web 9a, 9b, so that there is a slot 38 completely enclosed by the material of the respective side web 9a, 9b.
  • Clamping spring can rest with its clamping section on the busbar 2 when no conductor is inserted.
  • a retaining lug 37 projecting toward the interior of the frame part 8 is formed on the upper crosspiece 10, e.g. B. in Form of an embossing in the material of the frame part 8.
  • the clamping spring can be hung on the holding lug 37 with a correspondingly adapted opening or bore in the contact leg and is thus fixed on the frame part 8.
  • FIGS. 15 to 18 show in comparable representations how Figures 11 to 14 a further embodiment of such a component with a frame part 8 and a busbar 2 formed integrally therewith
  • Figure 15 shows a side view of the component shown
  • the Figure 16 a view correspond to that in Figure 15 shown viewing direction C
  • the Figure 17 a sectional view of the component according to the in Figure 16 marked cutting plane BB
  • the Figure 18 a sectional view of the component according to in Figure 15 marked section plane AA.
  • each of the side webs 9a, 9b is separated from the material of the respective side web from an end region of the respective side web 9a, 9b by longitudinal slots 39 made in the longitudinal direction, ie in the conductor insertion direction L, so that the respective wing 30 in turn faces the interior of the frame part 8 can be issued such.
  • the Figure 16 clarifies.

Landscapes

  • Installation Of Bus-Bars (AREA)
  • Multi-Conductor Connections (AREA)
  • Connections Arranged To Contact A Plurality Of Conductors (AREA)
  • Connection Or Junction Boxes (AREA)

Description

Die Erfindung betrifft einen Federklemmkontakt zur Kontaktierung elektrischer Leiter gemäß dem Oberbegriff des Anspruchs 1. Die Erfindung betrifft ferner eine mit einem derartigen Federklemmkontakt gebildete Leiteranschlussklemme sowie ein Verfahren zur Herstellung eines derartigen Federklemmkontaktes.The invention relates to a spring terminal contact for contacting electrical conductors according to the preamble of claim 1. The invention further relates to a conductor terminal formed with such a spring terminal contact and a method for producing such a spring terminal contact.

Allgemein betrifft die Erfindung das Gebiet des Anschließens elektrischer Leiter mittels Federklemmkontakten. Solche Federklemmkontakte werden z.B. in Leiteranschlussklemmen genutzt, speziell in Verbindungsklemmen, insbesondere in Dosenklemmen, zur elektrisch leitenden Verbindung mehrerer elektrischer Leiter miteinander genutzt. Solche Federklemmkontakte können auch beispielsweise in Leiterplattensteckverbindern, sonstigen Steckverbindern, Reihenklemmen und sonstigen elektrischen Geräten eingesetzt werden. In der WO 2014/124961 A1 ist ein Federklemmkontakt sowie eine Verbindungsklemme offenbart.In general, the invention relates to the field of connecting electrical conductors by means of spring-loaded contacts. Such spring terminal contacts are used, for example, in conductor connection terminals, especially in connection terminals, in particular in socket terminals, for the electrically conductive connection of several electrical conductors to one another. Such spring terminal contacts can also be used, for example, in printed circuit board connectors, other connectors, terminal blocks and other electrical devices. In the WO 2014/124961 A1 discloses a spring terminal contact and a connecting terminal.

Aus der EP 1 353 407 A1 ist eine Anschlussvorrichtung für Leiter bekannt. Aus der DE 10 2007 035 336 B3 ist eine Federkraftprintklemme bekannt. EP 2 551 962 A1 und DE 10 2010 009158 A1 offenbaren andere Sorten von Federklemmkontakten.From the EP 1 353 407 A1 a connection device for conductors is known. From the DE 10 2007 035 336 B3 a spring pressure clamp is known. EP 2 551 962 A1 and DE 10 2010 009158 A1 disclose other types of spring clip contacts.

Demgegenüber liegt der vorliegenden Erfindung die Aufgabe zugrunde, insbesondere für elektrische Leiter in Form von Litzenleitern die elektrische Kontaktierung mit der Stromschiene zu optimieren. Für einen diese Aufgabe lösenden Federklemmkontakt soll zudem ein Verfahren zu dessen Herstellung angegeben werden.In contrast, the object of the present invention is to optimize the electrical contact with the busbar, in particular for electrical conductors in the form of stranded conductors. For a spring terminal contact that solves this task, a method for the production thereof is also to be specified.

Diese Aufgabe wird bei dem eingangs genannten Federklemmkontakt durch die kennzeichnenden Merkmale des Anspruchs 1 gelöst. Mittels wenigstens eines solchen Flügels oder durch mehrere solcher Flügel kann die elektrische Kontaktierung eines Litzenleiters an der Stromschiene deutlich verbessert werden, da die einzelnen Litzen durch den Flügel eine definierte seitliche Anlagefläche an der Stromschiene haben und sich damit dort besser anlegen können.This object is achieved in the spring-loaded contact mentioned at the outset by the characterizing features of claim 1. The electrical contacting can be achieved by means of at least one such wing or by several such wings of a stranded conductor on the conductor rail can be significantly improved, since the individual strands have a defined lateral contact surface on the conductor rail due to the wing and can therefore fit better there.

Erfindungsgemäß wurde festgestellt, dass bei einer Stromschiene mit einem oder mehreren daran angeordneten Rahmenteilen, die eine durch Seitenstege und Querstege begrenzte Leiterdurchführungsöffnung haben, neben der eigentlichen zur elektrischen Kontaktierung vorgesehenen Auflagefläche an der Stromschiene auch die Seitenstege zur Verbesserung der elektrischen Kontaktierung herangezogen werden können. Durch Ausbildung wenigstens eines Flügels an wenigstens einem der Seitenstege wird, wie erläutert, eine verbesserte seitliche Anlagefläche für die Litzen geschaffen, sodass hierdurch eine wesentliche Verbesserung der elektrischen Kontaktierung erzielt werden kann. Zudem kann ein besonders kleinbauender Federklemmkontakt für eine Verbindungsklemme mit verbesserter elektrischer Kontaktierung bereitgestellt werden.According to the invention, it was found that in the case of a busbar with one or more frame parts arranged thereon, which have a conductor leadthrough opening delimited by side bars and crossbars, in addition to the actual contact surface on the busbar provided for electrical contacting, the side bars can also be used to improve the electrical contact. As explained, the formation of at least one wing on at least one of the side webs creates an improved lateral contact surface for the strands, so that a substantial improvement in the electrical contact can be achieved. In addition, a particularly small spring clamp contact can be provided for a connecting terminal with improved electrical contacting.

Der erfindungsgemäße Federklemmkontakt eignet sich daher besonders für die Übertragung höherer Ströme und dementsprechend auch für elektrische Leiter mit größerem Querschnitt, z.B. für Leiter bis 6 mm2.The spring terminal contact according to the invention is therefore particularly suitable for the transmission of higher currents and accordingly also for electrical conductors with a larger cross section, for example for conductors up to 6 mm 2 .

Wie erwähnt, ist bei dem erfindungsgemäßen Federklemmkontakt zwischen dem Klemmabschnitt und der Stromschiene eine Klemmstelle zum Festklemmen des elektrischen Leiters gebildet. Die Klemmstelle dabei unmittelbar zwischen dem Klemmabschnitt und der Stromschiene gebildet sein, oder mittelbar, indem z.B. ein weiteres Bauteil im Kraftfluss zwischen dem Klemmabschnitt und der Stromschiene angeordnet ist, z.B. ein zusätzliches Blech. Der wenigstens eine Flügel kann insbesondere beabstandet von der Klemmstelle an dem Federklemmkontakt angeordnet sein.As mentioned, a clamping point for clamping the electrical conductor is formed in the spring terminal contact according to the invention between the clamping section and the busbar. The clamping point can be formed directly between the clamping section and the busbar, or indirectly, e.g. another component is arranged in the power flow between the clamping section and the busbar, e.g. an additional sheet. The at least one wing can in particular be arranged at a distance from the terminal point on the spring terminal contact.

Gemäß einer vorteilhaften Weiterbildung der Erfindung ist vorgesehen, dass an beiden Seitenstegen eines Rahmenteils einstückig angeformte Flügel vorhanden sind. Auf diese Weise kann der erfindungsgemäße, vorteilhafte Effekt der Verbesserung der elektrischen Kontaktierung weiter gesteigert werden.According to an advantageous development of the invention, it is provided that integrally molded wings are present on both side webs of a frame part. In this way, the advantageous effect according to the invention of improving the electrical contacting can be further increased.

Gemäß einer vorteilhaften Weiterbildung der Erfindung ist vorgesehen, dass die Flügel eines Rahmenteils im Wesentlichen symmetrisch zueinander angeordnet sind. Hierdurch kann die elektrische Kontaktierung von Litzenleitern weiter verbessert werden.According to an advantageous development of the invention, it is provided that the wings of a frame part are arranged essentially symmetrically to one another. As a result, the electrical contacting of stranded conductors can be further improved.

Gemäß einer vorteilhaften Weiterbildung der Erfindung ist vorgesehen, dass der wenigstens einen Flügel in Richtung eines in Leitereinführungsrichtung hinter der Leiterdurchführungsöffnung gebildeten Leiteraufnahmeraumes des Federklemmkontakts weist. Der wenigstens eine Flügel kann somit etwas schräg (im Winkel) zur Einsteckrichtung eines elektrischen Leiters in die Leiterdurchführungsöffnung angeordnet sein. Sind an beiden Seitenstegen Flügel vorhanden, so können diese z.B. trichterförmig aufeinander zulaufen, sodass ein in die Leiterdurchführungsöffnung eingeführter elektrischer Leiter in einen sich in Leitereinsteckrichtung verjüngenden Aufnahmeraum zwischen den Flügeln mündet. Auf diese Weise werden die Litzen des elektrischen Leiters infolge der trichterartigen Anordnung der Flügel leicht zusammengedrückt, was die elektrische Kontaktierung weiter verbessert.According to an advantageous development of the invention, it is provided that the at least one wing points in the direction of a conductor receiving space of the spring terminal contact formed behind the conductor lead-through opening in the conductor insertion direction. The at least one wing can thus be arranged somewhat obliquely (at an angle) to the direction of insertion of an electrical conductor into the conductor lead-through opening. If wings are present on both side webs, these can e.g. run towards each other in a funnel shape, so that an electrical conductor inserted into the conductor lead-through opening opens into a receiving space tapering in the conductor insertion direction between the wings. In this way, the strands of the electrical conductor are slightly compressed due to the funnel-like arrangement of the wings, which further improves the electrical contact.

Gemäß einer vorteilhaften Weiterbildung der Erfindung ist vorgesehen, dass der wenigstens eine Flügel als gegenüber der Oberfläche des Seitenstegs abgewinkelter (abgebogener) Materialbereich ausgebildet ist. Dies erlaubt eine einfache und rationelle Fertigung des zuvor bereits beschriebenen Federklemmkontakts.According to an advantageous development of the invention, it is provided that the at least one wing is designed as a material region that is angled (bent) relative to the surface of the side web. This allows simple and efficient production of the spring terminal contact already described above.

Gemäß einer vorteilhaften Weiterbildung der Erfindung ist vorgesehen, dass der wenigstens eine Flügel sich über wenigstens zwei Drittel des Abstands zwischen den Querstegen des Rahmenteils entlang des Seitenstegs erstreckt. Hierdurch kann die elektrische Kontaktierung von Litzenleitern weiter verbessert werden, da eine relativ große seitliche Anlagefläche für die Litzen an dem Flügel geschaffen ist.According to an advantageous development of the invention, it is provided that the at least one wing extends over at least two thirds of the distance between the transverse webs of the frame part along the side web. As a result, the electrical contacting of stranded conductors can be further improved, since a relatively large lateral contact surface for the strands is created on the wing.

Durch den Klemmabschnitt der Klemmfeder und die Stromschiene wird eine Klemmstelle zum elektrischen Anschluss des elektrischen Leiters gebildet. In Einsteckrichtung des elektrischen Leiters in die Leiterdurchführungsöffnung kann diese Klemmstelle je nach Ausführungsform des Federklemmkontakts vor oder hinter dem Rahmenteil oder in dem Rahmenteil gebildet sein. Ist die Klemmstelle hinter dem Rahmenteil oder zumindest hinter dem Bereich angeordnet, an dem der Flügel an dem Rahmenteil angeformt ist, so kann in vorteilhafter Weise durch den wenigstens einen Flügel eine Einführschräge für den einzuführenden elektrischen Leiter gebildet sein. Dies erleichtert das Einführen des elektrischen Leiters in den Federklemmkontakt bzw. in das Rahmenteil und hin zur Klemmstelle. Aber auch bei anderer Anordnung derart, dass die Klemmstelle in Leitereinsteckrichtung vor dem Rahmenteil bzw. dem Bereich angeordnet ist, an dem der Flügel an dem Rahmenteil angeformt ist, kann der wenigstens eine Flügel als Einführhilfe für den einzuführenden elektrischen Leiter dienen.A clamping point for the electrical connection of the electrical conductor is formed by the clamping section of the clamping spring and the busbar. This clamping point can be in the direction of insertion of the electrical conductor into the conductor lead-through opening depending on the embodiment of the spring clamp contact, be formed in front of or behind the frame part or in the frame part. If the clamping point is arranged behind the frame part or at least behind the area at which the wing is integrally formed on the frame part, the at least one wing can advantageously form an insertion bevel for the electrical conductor to be inserted. This facilitates the insertion of the electrical conductor into the spring terminal contact or into the frame part and towards the terminal point. But also in another arrangement such that the clamping point is arranged in the conductor insertion direction in front of the frame part or the area on which the wing is integrally formed on the frame part, the at least one wing can serve as an insertion aid for the electrical conductor to be inserted.

Der Winkel zwischen der Stromschienenebene, auf der die Klemmstelle gebildet ist, und den Rahmenteilen kann vorteilhaft im Bereich von 60 Grad bis 120 Grad liegen. Gemäß einer vorteilhaften Weiterbildung der Erfindung ist vorgesehen, dass wenigstens eines der Rahmenteile im Wesentlichen rechtwinklig zur Stromschiene angeordnet ist. Dies erlaubt ein einfaches Einstecken des elektrischen Leiters in die Leiterdurchführungsöffnung in Verbindung mit einer guten elektrischen Kontaktierung des elektrischen Leiters an der Stromschiene.The angle between the conductor rail plane on which the clamping point is formed and the frame parts can advantageously be in the range from 60 degrees to 120 degrees. According to an advantageous development of the invention, it is provided that at least one of the frame parts is arranged essentially at right angles to the busbar. This allows the electrical conductor to be simply plugged into the conductor lead-through opening in conjunction with good electrical contacting of the electrical conductor on the busbar.

Gemäß einer vorteilhaften Weiterbildung der Erfindung ist vorgesehen, dass wenigstens eines der Rahmenteile einstückig mit der Stromschiene ausgebildet ist. Auf diese Weise kann die Baueinheit aus der Stromschiene mit dem Rahmenteil oder den Rahmenteilen einfach und kostengünstig hergestellt werden. Die Stromschiene mit dem Rahmenteil oder den daran angeordneten Rahmenteilen und dem Flügel oder den Flügeln kann z.B. einstückig aus einem Metallteil hergestellt sein, z.B. durch einen Stanz-Biege-Prozess. Hierzu können zur Bildung von Seitenstegen und einem Quersteg Leiterdurchführungsöffnungen aus einem Stromschienenblech ausgestanzt und vor oder nach dem Schritt des Ausstanzens die Seitenstege zusammen mit dem diesen verbindenden Quersteg, d.h. die Rahmenteile, von einer Klemmkontaktfläche der Stromschiene in einem spitzen oder stumpfen Winkel weggebogen werden, z.B. einem Winkel im Bereich von 60 Grad bis 120 Grad.According to an advantageous development of the invention, it is provided that at least one of the frame parts is formed in one piece with the busbar. In this way, the structural unit can be produced simply and inexpensively from the busbar with the frame part or the frame parts. The busbar with the frame part or the frame parts arranged thereon and the wing or the wings can, for example, be produced in one piece from a metal part, for example by a stamping and bending process. For this purpose, conductor lead-through openings can be punched out of a busbar plate to form side webs and a crossbar and the side webs together with the crossbar connecting them, ie the frame parts, can be bent away from a clamping contact surface of the busbar at an acute or obtuse angle, for example before or after the step of punching out an angle in the range of 60 degrees to 120 degrees.

Gemäß einer vorteilhaften Weiterbildung der Erfindung ist vorgesehen, dass wenigstens eines der Rahmenteile als ein von der Stromschiene separates Rahmenelement ausgebildet ist und das separate Rahmenelement in die Stromschiene eingehängt ist. Das Rahmenelement kann hierbei durch die Kraft der zwischen dem Quersteg und dem Rahmenteil oder den Rahmenteilen des Rahmenelements und der Stromschiene wirkenden Klemmfedern an der Stromschiene gehalten werden, indem das Rahmenelement die Stromschiene z.B. untergreift. Hierzu können an der Stromschiene Halteelemente in Form von Haltenasen vorgesehen sein, die von Querstegen des Rahmenelements untergriffen werden. Es ist auch möglich, dass die Stromschiene Rastöffnungen oder Rastmulden aufweist, in die Rastfinger des Rahmenelements eingreifen, um das Rahmenelement mit der Stromschiene lösbar zu verbinden. Auf diese Weise ist ein besonders flexibler Aufbau eines Federklemmkontakts möglich.According to an advantageous development of the invention, it is provided that at least one of the frame parts is designed as a frame element separate from the busbar and the separate frame element is suspended in the busbar. The frame element can be held on the current rail by the force of the clamping springs acting between the crosspiece and the frame part or the frame parts of the frame element and the busbar, in that the frame element e.g. reaches under. For this purpose, holding elements in the form of holding lugs can be provided on the busbar, which are gripped by transverse webs of the frame element. It is also possible for the busbar to have latching openings or latching depressions which engage in the latching fingers of the frame element in order to releasably connect the frame element to the busbar. In this way, a particularly flexible construction of a spring terminal contact is possible.

Gemäß einer vorteilhaften Weiterbildung der Erfindung ist vorgesehen, dass der Klemmabschnitt von dem sich an den Federbogen anschließenden Abschnitt des Klemmschenkels in Richtung zur Stromschiene weg umgebogen oder abgeknickt ist. Hierdurch kann das sichere Anklemmen eines elektrischen Leiters durch die Klemmfeder verbessert und gleichzeitig sichergestellt werden, dass der elektrische Leiter ohne vorherige Betätigung der Klemmfeder an der Klemmstelle anschließbar ist.According to an advantageous development of the invention, it is provided that the clamping section is bent or bent away from the section of the clamping leg adjoining the spring arch in the direction of the busbar. As a result, the secure clamping of an electrical conductor by the clamping spring can be improved and at the same time it can be ensured that the electrical conductor can be connected to the clamping point without prior actuation of the clamping spring.

Gemäß einer vorteilhaften Weiterbildung der Erfindung ist vorgesehen, dass benachbarte Rahmenteile einen Zwischenraum zwischen zwei beabstandeten Seitenstegen nebeneinander angeordneter Rahmenteile aufweisen. Wenn ein Betätigungselement zum Öffnen der Klemmstelle vorgesehen ist, so kann dieses in den Zwischenraum zwischen zwei Rahmenteilen hineinragen, so dass eine kleinbauende Leiteranschlussklemme mit Hebelbetätigung realisiert werden kannAccording to an advantageous development of the invention, it is provided that adjacent frame parts have an intermediate space between two spaced-apart side webs of frame parts arranged next to one another. If an actuating element is provided for opening the clamping point, it can protrude into the space between two frame parts, so that a small-sized conductor terminal with lever actuation can be realized

Gemäß einer vorteilhaften Weiterbildung der Erfindung ist vorgesehen, dass der Klemmabschnitt eine geringere Breite als der übrige Abschnitt des Klemmschenkels hat. Hierdurch kann der mindestens eine relativ zum Klemmabschnitt seitlich überstehende Bereich des in Bezug auf den Klemmabschnitt breiteren Abschnitts des Klemmschenkels als Betätigungsabschnitt zum Öffnen einer zwischen Klemmabschnitt der Klemmfeder und der Stromschiene gebildeten Klemmstelle für einen elektrischen Leiter mit einem Betätigungselement geöffnet werden, das mit dem Betätigungsabschnitt zusammenwirkt und in den Zwischenraum zwischen zwei Rahmenteilen hineinragt.According to an advantageous development of the invention, it is provided that the clamping section has a smaller width than the remaining section of the clamping leg. As a result, the at least one region of the section of the section that is laterally protruding relative to the clamping section can be wider Clamping legs can be opened as an actuating section for opening a clamping point formed between the clamping section of the clamping spring and the busbar for an electrical conductor with an actuating element which interacts with the actuating section and projects into the space between two frame parts.

Gemäß einer vorteilhaften Weiterbildung der Erfindung ist vorgesehen, dass mindestens ein relativ zum Klemmabschnitt seitlich überstehender Bereich des in Bezug auf den Klemmabschnitt breiteren Abschnitts des Klemmschenkels als Betätigungsabschnitt zum Öffnen einer zwischen dem Klemmabschnitt der Klemmfeder und der Stromschiene gebildeten Klemmstelle für einen elektrischen Leiter durch ein mit dem Betätigungsabschnitt zusammenwirkendes Betätigungselement vorgesehen ist. Dies erlaubt ein bequemes Betätigen der Klemmfeder zum Öffnen und Schließen der Klemmstelle.According to an advantageous development of the invention, it is provided that at least one area of the clamping leg which projects laterally relative to the clamping section, as the actuating section for opening an clamping point for an electrical conductor formed between the clamping section of the clamping spring and the busbar, for an electrical conductor by means of a the actuating section cooperating actuating element is provided. This allows the clamping spring to be conveniently operated to open and close the clamping point.

Die eingangs genannte Aufgabe wird ferner gelöst durch eine Leiteranschlussklemme für elektrische Leiter mit einem Isolierstoffgehäuse und mit mindestens einem Federklemmkontakt der zuvor erläuterten Art. Auch hierdurch können die zuvor erläuterten Vorteile realisiert werden. Die Leiteranschlussklemme kann z.B. als Verbindungsklemme ausgebildet sein. Die Leiteranschlussklemme kann ein Betätigungselement zum Öffnen der Klemmstelle aufweisen, das mit dem Betätigungsabschnitt zusammenwirkt. Das Betätigungselement kann in den Zwischenraum zwischen zwei Rahmenteilen hineinragen, so dass eine kleinbauende Leiteranschlussklemme mit Hebelbetätigung realisiert werden kann.The above-mentioned object is also achieved by a conductor terminal for electrical conductors with an insulating material housing and with at least one spring terminal contact of the type explained above. This also enables the advantages explained above to be realized. The conductor connection terminal can e.g. be designed as a connecting terminal. The conductor connecting terminal can have an actuating element for opening the clamping point, which cooperates with the actuating section. The actuating element can protrude into the space between two frame parts, so that a small-sized conductor terminal with lever actuation can be realized.

Die eingangs genannte Aufgabe wird ferner gelöst durch ein Verfahren zur Herstellung eines Federklemmkontakts gemäß Anspruch 16.The above-mentioned object is further achieved by a method for producing a spring terminal contact according to claim 16.

Auch hierdurch können die zuvor erläuterten Vorteile realisiert werden. Insbesondere kann der Federklemmkontakt besonders effizient und kostengünstig hergestellt werden, da nur ein Blechteil erforderlich ist, das in einem einzigen Stanz-Biege-Vorgang mit den gewünschten Rahmenteilen und den daran angeordneten Flügeln bereitgestellt werden kann. Der Stanz-Biege-Vorgang kann z.B. derart durchgeführt werden, dass aus einem flachen, im wesentlichen ebenen Blechteil zunächst die Kontur der Stromschiene mit den daran angeordneten Rahmenteilen und Flügeln so ausgestanzt wird, dass die Rahmenteile die entsprechenden Zwischenräume zwischen benachbarten Rahmenteilen aufweisen und die entsprechenden Leiterdurchführungsöffnungen gebildet sind. Sodann können die erforderlichen Biege-Schritte durchgeführt werden, wobei entweder zunächst die Flügel an den jeweiligen Seitenstegen umgebogen werden und dann die Rahmenteile gegenüber der Stromschiene umgebogen werden, oder in umgekehrter Weise zunächst die Rahmenteile gegenüber der Stromschiene umgebogen werden und dann die Flügel an den Seitenstegen umgebogen werden.The advantages explained above can also be realized in this way. In particular, the spring terminal contact can be produced particularly efficiently and inexpensively, since only one sheet metal part is required, which can be provided in a single stamping and bending process with the desired frame parts and the wings arranged thereon. The punching and bending process can be carried out, for example, that the contour of the busbar with the frame parts and wings arranged thereon is first punched out of a flat, essentially flat sheet metal part in such a way that the frame parts have the corresponding gaps between adjacent frame parts and the corresponding conductor leadthrough openings are formed. The required bending steps can then be carried out, either by first bending the wings on the respective side webs and then bending the frame parts relative to the busbar, or in the opposite way first by bending the frame parts opposite the power rail and then the wings on the side webs be bent.

Die Erfindung wird nachfolgend anhand von Ausführungsbeispielen unter Verwendung von Zeichnungen näher erläutert.The invention is explained in more detail below on the basis of exemplary embodiments using drawings.

Es zeigen

Figur 1
perspektivische Ansicht eines Federklemmkontaktes mit Stromschiene und drei nebeneinander angeordneten Klemmfedern;
Figur 2
Seitenansicht des Federklemmkontaktes aus Figur 1;
Figur 3
Seiten-Schnittansicht des Federklemmkontaktes aus Figur 1;
Figur 4
Seiten-Schnittansicht durch eine Verbindungsklemme mit einem Isolierstoffgehäuse, hier einem Betätigungshebel für eine zugeordnete Klemmfeder und einem in das Isolierstoffgehäuse eingebauten Federklemmkontakt aus Figur 1 mit geöffnetem Betätigungshebel;
Figur 5
Seiten-Schnittansicht durch die Verbindungsklemme aus Figur 4 mit geschlossenem Betätigungshebel;
Figur 6
eine Frontansicht auf ein Rahmenteil;
Figur 7
eine Seitenansicht des Rahmenteils gemäß Figur 6 sowie die Stromschiene;
Figur 8
eine Querschnittsansicht des Rahmenteils mit der Stromschiene gemäß Figur 7 entsprechend der Schnittebene B-B;
Figur 9
eine Ansicht auf das Rahmenteil mit der Stromschiene entsprechend Figur 7 mit eingestecktem elektrischen Leiter;
Figur 10
eine Schnittansicht gemäß der in Figur 9 eingezeichneten Schnittebene A-A;
Figuren 11 bis 14
verschiedene Ansichten eines Teils einer weiteren Ausführungsform eines Federklemmkontakts;
Figuren 15 bis 18
verschiedene Ansichten eines Teils einer weiteren Ausführungsform eines Federklemmkontakts.
Show it
Figure 1
perspective view of a spring terminal contact with busbar and three clamping springs arranged side by side;
Figure 2
Side view of the spring terminal contact Figure 1 ;
Figure 3
Side sectional view of the spring terminal contact Figure 1 ;
Figure 4
Side sectional view through a connecting terminal with an insulating material housing, here an actuating lever for an associated clamping spring and a spring terminal contact built into the insulating material housing Figure 1 with open operating lever;
Figure 5
Side sectional view through the connecting clamp Figure 4 with closed operating lever;
Figure 6
a front view of a frame part;
Figure 7
a side view of the frame part according to Figure 6 as well as the busbar;
Figure 8
a cross-sectional view of the frame part according to the busbar Figure 7 according to the section plane BB;
Figure 9
a view of the frame part with the busbar accordingly Figure 7 with inserted electrical conductor;
Figure 10
a sectional view according to the in Figure 9 drawn section plane AA;
Figures 11 to 14
different views of part of another embodiment of a spring terminal contact;
Figures 15 to 18
different views of part of another embodiment of a spring terminal contact.

Figur 1 lässt eine perspektivische Ansicht eines Federklemmkontaktes 1 erkennen, der im Wesentlichen aus einer Stromschiene 2 und mehreren, z.B. wie dargestellt drei Klemmfedern 3 gebildet ist. Die Stromschiene 2 ist aus einem elektrisch gut leitendem Material, wie beispielsweise aus einem Kupferblech gebildet. Sie erstreckt sich quer zur Erstreckungsrichtung der Klemmfedern 3 und in Anreihrichtung der mehreren Klemmfedern 3. Auf diese Weise kann dann der mit einer Klemmfeder 3 an eine Klemmstelle der Stromschiene 2 angeklemmte elektrische Leiter elektrisch leitend mit einem weiteren an einer anderen Klemmfeder 3 des Federklemmkontaktes 1 angeklemmten elektrischen Leiter verbunden werden. Figure 1 shows a perspective view of a spring clamp contact 1, which is essentially formed from a busbar 2 and several, for example, three clamp springs 3 as shown. The busbar 2 is made of an electrically highly conductive material, such as a copper sheet. It extends transversely to the direction of extension of the clamping springs 3 and in the direction of the series of the plurality of clamping springs 3. In this way, the electrical conductor clamped to a clamping point of the busbar 2 with a clamping spring 3 can then be electrically conductively clamped to a further clamping spring 3 of the spring clamping contact 1 electrical conductors are connected.

Die Klemmfedern 3 haben jeweils einen Anlageschenkel 4, einen sich an den Anlegeschenkel 4 anschließenden Federbogen 5 und einen sich an den Federbogen 5 anschließenden Klemmschenkel 6. Die Klemmschenkel 6 haben jeweils einen Klemmabschnitt 7 am freien Ende, an dem eine Klemmkante ausgebildet ist. Mit der Stromschiene 2 sind für jede Klemmfeder 3 zugeordnete Rahmenteile 8 ausgeformt, die jeweils zwei voneinander beabstandete Seitenstege 9a, 9b und einen oberen, die Seitenstege 9a, 9b am freien Ende miteinander verbindenden Quersteg 10 haben. Gegenüberliegend zum oberen Quersteg 10 bildet die quer verlaufende Stromschiene 2 einen weiteren unteren Quersteg 11. Durch die Seitenstege 9a, 9b und die einander gegenüberliegenden Querstege 10, 11 wird eine Leiterdurchführungsöffnung 12 zum Durchführen eines elektrischen Leiters geschaffen, der an die Klemmkante des Klemmabschnitts 7 der zugeordneten Klemmfeder 3 und der an dem unteren Quersteg 11 der Stromschiene 2 gebildeten Kontaktkante 13 angeklemmt wird. Die Klemmkante des Klemmabschnitts 7 der Klemmfeder 3 und die Kontaktkante 13 der Stromschiene 2 bilden somit eine Klemmstelle für den anzuklemmenden elektrischen Leiter.The clamping springs 3 each have a contact leg 4, a spring arch 5 adjoining the contact leg 4 and a clamping leg 6 adjoining the spring arch 5. The clamping legs 6 each have a clamping section 7 at the free end, on which a clamping edge is formed. With the Busbar 2 are formed for each clamping spring 3 associated frame parts 8, each having two spaced side webs 9a, 9b and an upper crossbar 10 connecting the side webs 9a, 9b at the free end. Opposite the upper crosspiece 10, the transverse busbar 2 forms a further lower crosspiece 11. Through the side crosspieces 9a, 9b and the opposing crosspieces 10, 11, a conductor lead-through opening 12 is created for the passage of an electrical conductor, which connects to the clamping edge of the clamping section 7 assigned clamping spring 3 and the contact edge 13 formed on the lower crosspiece 11 of the busbar 2. The clamping edge of the clamping section 7 of the clamping spring 3 and the contact edge 13 of the busbar 2 thus form a clamping point for the electrical conductor to be clamped.

Deutlich wird, dass die Rahmenteile 8 für die nebeneinander angeordneten Klemmfedern 3 unter Bildung eines Zwischenraums 14 zwischen nebeneinander angeordneten Rahmenteile 8 voneinander beabstandet sind. Die benachbarten Seitenstege 9a, 9b der nebeneinander liegenden Rahmenteile 8 haben einen Abstand voneinander. In diesem Zwischenraum 14 ist ein Abschnitt eines Betätigungselementes (nicht gezeigt) für mindestens einen zugeordnete Klemmfeder 3 einbringbar, so dass der Raum zwischen den Klemmfedern 3 und insbesondere der Raum zwischen den Rahmenteilen 8 durch den Zwischenraum 14 zur Aufnahme von Abschnitten eines Betätigungshebels genutzt werden kann. Damit kann eine sehr kompakte Verbindungsklemme aufgebaut werden.It becomes clear that the frame parts 8 for the clamping springs 3 arranged next to one another are spaced apart from one another to form an intermediate space 14 between frame parts 8 arranged next to one another. The adjacent side webs 9a, 9b of the frame parts 8 lying next to one another are at a distance from one another. In this intermediate space 14, a section of an actuating element (not shown) can be introduced for at least one associated clamping spring 3, so that the space between the clamping springs 3 and in particular the space between the frame parts 8 can be used by the intermediate space 14 to accommodate sections of an actuating lever . This enables a very compact connection terminal to be set up.

An dem jeweiligen Seitensteg 9a jedes der Rahmenteile 8 ist ein Flügel 30 vorhanden, durch den die elektrische Kontaktierung von Litzenleitern verbessert werden kann.A wing 30 is provided on the respective side web 9a of each of the frame parts 8, through which the electrical contacting of stranded conductors can be improved.

Erkennbar ist weiterhin, dass der Klemmabschnitt 7 der Klemmfeder 3 eine geringere Breite als der sich daran anschließende weitere Abschnitt des Klemmschenkels 6 und des Federbogens 5 hat. Damit ist ein relativ zum Klemmabschnitt 7 seitlich überstehende Bereich des Klemmschenkels 6 vorhanden, auf den eine Betätigungskontur eines Betätigungshebels wirken kann, wobei die Betätigungskontur an einem Seitenwandabschnitt eines zumindest im geschlossenen Zustand in den Zwischenraum 14 hineinragenden Betätigungshebels angeordnet ist. Die Drehachse dieses nicht dargestellten Betätigungshebels befindet sich dann unterhalb des Klemmschenkels 6 und des Federbogens 5 im Zwischenraum zwischen Klemmschenkel 6 und Stromschiene 2.It can also be seen that the clamping section 7 of the clamping spring 3 has a smaller width than the adjoining further section of the clamping leg 6 and the spring arch 5. A region of the clamping leg 6 projecting laterally relative to the clamping section 7 is thus present, onto which an actuating contour an actuating lever can act, the actuating contour being arranged on a side wall section of an actuating lever protruding into the intermediate space 14 at least in the closed state. The axis of rotation of this actuating lever, not shown, is then below the clamping leg 6 and the spring arch 5 in the space between the clamping leg 6 and the busbar 2nd

Erkennbar ist weiterhin, dass das freie Ende des Anlageschenkels 4 ebenfalls eine geringere Breite als der sich an den Federbogen 5 anschließende Abschnitt des Anlageschenkels 4 und des Federbogens 5 hat. Diese verringerte Breite des Anlageschenkels 4 ist an die Breite der Leiterdurchführungsöffnung 12 des Rahmenteils 8 angepasst, um ein Einhängen des Anlageschenkels 4 in die Leiterdurchführungsöffnung 2 zur Anlage an dem oberen Quersteg 10 zu ermöglichen.It can also be seen that the free end of the contact leg 4 also has a smaller width than the section of the contact leg 4 and the spring bow 5 adjoining the spring arch 5. This reduced width of the contact leg 4 is adapted to the width of the conductor lead-through opening 12 of the frame part 8 in order to enable the contact leg 4 to be hooked into the conductor lead-through opening 2 for contact with the upper crosspiece 10.

Figur 2 lässt eine Seitenansicht des Federklemmkontakts 1 aus Figur 1 erkennen. Dabei wird deutlich, dass das hintere freie Ende des Anlageschenkels 4 durch die Leiterdurchführungsöffnung 12 des Rahmenteils 8 hindurchragt und in das Rahmenteil 8 eingehängt ist. Erkennbar ist weiterhin, dass das Rahmenteil 8 einstückig integral mit der Stromschiene 2 aus demselben Blechteil ausgeformt und von der an die Klemmkante der Klemmfeder 3 angrenzenden Ebene der Stromschiene in Richtung Anlageschenkel 4 der Klemmfeder 3 in einem Winkel von etwa 90° bis 120° umgebogen ist. Figure 2 omits a side view of the spring terminal contact 1 Figure 1 detect. It is clear that the rear free end of the contact leg 4 protrudes through the conductor leadthrough opening 12 of the frame part 8 and is suspended in the frame part 8. It can also be seen that the frame part 8 is integrally formed integrally with the busbar 2 from the same sheet metal part and is bent from the plane of the busbar adjacent to the clamping edge of the clamping spring 3 in the direction of the contact leg 4 of the clamping spring 3 at an angle of approximately 90 ° to 120 ° .

Erkennbar ist weiterhin, dass der Klemmschenkel 6, in einem Innenwinkel von etwa 70° bis 120° in Richtung der Ebene der Stromschiene 2, auf der im dargestellten Ruhezustand die Klemmkante des Klemmabschnitts 7 aufliegt, umgebogen ist und nahezu (+/- 20°) lotrecht auf dieser Ebene steht. Von diesem stark umgebogenen quer zur Leitereinsteckrichtung stehenden Abschnitt ist der Klemmabschnitt 7 dann zum freien Ende hin zur Bildung einer Klemmkante wieder zurückgebogen und steht im spitzen Winkel zu der vorgenannten Ebene der Stromschiene 2. Auf diese Weise kann ein direktes Anklemmen eines in Leitereinstreckrichtung L eingeführten mehrdrahtigen elektrischen Leiters ohne vorheriges Öffnen der Klemmstelle durch Verlagerung des Klemmschenkels 6 nach oben in Richtung Anlageschenkel 4 verhindert werden. Ein solches direktes Einstecken eines mehrdrahtigen elektrischen Leiters ohne vorherige Betätigung könnte zu einem Aufspleißen der mehreren Drähte des elektrischen Leiters führen, die sich dann unkontrolliert im Anschlussraum befinden.It can also be seen that the clamping leg 6, at an internal angle of approximately 70 ° to 120 ° in the direction of the plane of the busbar 2, on which the clamping edge of the clamping section 7 rests in the illustrated rest state, is bent and almost (+/- 20 °) is perpendicular to this level. From this strongly bent section standing transversely to the conductor insertion direction, the clamping section 7 is then bent back towards the free end to form a clamping edge and is at an acute angle to the aforementioned plane of the busbar 2. In this way, a direct connection of a multi-wire inserted in the conductor insertion direction L can be made electrical conductor is prevented without opening the clamping point beforehand by moving the clamping leg 6 upwards in the direction of the contact leg 4 become. Such a direct insertion of a multi-wire electrical conductor without prior actuation could lead to the unplugging of the plurality of wires of the electrical conductor, which are then located in an uncontrolled manner in the connection space.

Figur 3 lässt eine Seiten-Schnittansicht durch die erste Ausführungsform des Federklemmkontaktes aus Figur 1 und 2 erkennen. Dabei wird deutlich, dass der Anlageschenkel 4 mit einem umgebogenen Endabschnitt 15 durch die Leiterdurchführungsöffnung 12 hindurchgeführt ist und an dem oberen Quersteg 10 anliegt. Die Klemmfeder 3 ist somit lagestabil in die Stromschiene 2 eingehängt. Das gegenüberliegende Ende der U-förmig gebogenen Klemmfeder 3, d.h. der Klemmabschnitt 7 des Klemmschenkels 4 ist in Richtung des sich quer zu der Anzahl von Klemmfedern 3 erstreckenden Abschnitts der Stromschiene 2, der an die Rahmenteile 8 angrenzt, abgebogen, wobei das freie Ende des Klemmabschnitts im spitzen Winkel zu diesem quer verlaufenden Abschnitt der Stromschiene 2 steht. Ein sich daran anschließender annähernd quer zur Leitereinführungsrichtung L und dem Abschnitt der Stromschiene 2 stehender Abschnitt des Klemmschenkels 6 ist hingegen im stumpfen Winkel zu dem quer verlaufenden Abschnitt der Stromschiene 2 ausgerichtet, um ein Direktstecken eines mehrdrahtigen elektrischen Leiters ohne vorherige Betätigung der Klemmfeder 3 zu verhindern. Figure 3 omits a side sectional view through the first embodiment of the spring terminal contact Figure 1 and 2nd detect. It is clear here that the contact leg 4 is guided through the conductor lead-through opening 12 with a bent end section 15 and bears against the upper transverse web 10. The clamping spring 3 is thus fixed in position in the busbar 2. The opposite end of the U-shaped curved spring 3, that is, the clamping section 7 of the clamping leg 4 is bent in the direction of the section of the busbar 2 which extends transversely to the number of clamping springs 3 and which adjoins the frame parts 8, the free end of the Clamping section is at an acute angle to this transverse section of the busbar 2. A subsequent section of the clamping leg 6, which is approximately transverse to the conductor insertion direction L and the section of the busbar 2, is oriented at an obtuse angle to the transverse section of the busbar 2 in order to prevent a multi-wire electrical conductor from being plugged in directly without prior actuation of the clamping spring 3 .

Figur 4 lässt eine Querschnittsansicht einer Verbindungsklemme 16 mit einem Isolierstoffgehäuse 17 erkennen. Das Isolierstoffgehäuse 17 ist zweiteilig ausgeführt und hat ein aus Isolierstoffmaterial gebildetes Hauptgehäuseteil 18, das nach Einsetzen eines Betätigungshebels 19 und des Federklemmkontaktes 1 mit einem Deckelteil 20 verschlossen wird. Hauptgehäuseteil 18 und Deckelteil 20 werden dabei miteinander verrastet, um auf diese Weise den Betätigungshebel 19 mit einem Schwenklagerabschnitt 21, der einen teilkreisförmigen Umfang hat, an diesem teilkreisförmigen Umfang mit hieran angepassten teilkreisförmigen Lagerkonturen 22 im Isolierstoffgehäuse 17 zu lagern. Der Schwenklagerabschnitt 21 kann dabei auch auf der Stromschiene 2 aufgelagert sein. Figure 4 shows a cross-sectional view of a connecting terminal 16 with an insulating housing 17. The insulating housing 17 is made in two parts and has a main housing part 18 made of insulating material, which is closed with a cover part 20 after inserting an actuating lever 19 and the spring-loaded contact 1. The main housing part 18 and cover part 20 are locked together in order to mount the actuating lever 19 with a pivot bearing section 21, which has a part-circular circumference, on this part-circular circumference with part-circular bearing contours 22 adapted to it in the insulating material housing 17. The pivot bearing section 21 can also be supported on the busbar 2.

Deutlich wird, dass der Schwenklagerabschnitt 21 eine Betätigungskontur 23 in Form eines V-förmigen Ausschnitts hat, der über eine gekrümmte Bahn in den Außenumfang übergeht. Der Klemmschenkel 6 der zugeordneten Klemmfeder 3 liegt dabei mit einem seitlichen Bereich auf dieser Betätigungskontur 23 auf, so dass der Klemmschenkel 6 in der dargestellten Offenstellung des Betätigungshebels 19 von dem quer verlaufenden Abschnitt der Stromschiene 2 weg verlagert ist.It becomes clear that the pivot bearing section 21 has an actuating contour 23 in the form of a V-shaped cutout which merges into the outer circumference via a curved path. The clamping leg 6 of the associated clamping spring 3 rests with a lateral area on this actuating contour 23, so that the clamping leg 6 is displaced away from the transverse section of the busbar 2 in the open position of the actuating lever 19 shown.

Dann kann über eine Leitereinführungsöffnung 24 in dem Isolierstoffgehäuse 17, die stirnseitig offen ist und in dem Anschlussraum des Federklemmkontaktes 1 mündet, ein elektrischer Leiter eingeführt werden. Dieser wird dann über den geneigt verlaufenden, sich quer zu den Klemmfedern 3 erstreckenden Abschnitt der Stromschiene 2 durch die Leiterdurchführungsöffnung 12 des zugeordneten Rahmenteils 8 des Federklemmkontakts 1 geführt. Das freie abisolierte Ende eines elektrischen Leiters gelangt dann in eine sich im Leiteraufnahmeraum 35 befindliche Leiteraufnahmetasche 25, die in Leiterführungsrichtung L, d.h. in Erstreckungsrichtung der Leitereinführungsöffnung 24 gesehen, hinter der Leiterdurchführungsöffnung 12 des Rahmenteils 8 liegt.An electrical conductor can then be introduced via a conductor insertion opening 24 in the insulating material housing 17, which is open at the end and opens into the connection space of the spring terminal contact 1. This is then guided over the inclined section of the busbar 2, which extends transversely to the clamping springs 3, through the conductor leadthrough opening 12 of the associated frame part 8 of the spring terminal contact 1. The free stripped end of an electrical conductor then passes into a conductor receiving pocket 25 located in the conductor receiving space 35, which is located in the conductor guide direction L, i.e. Seen in the direction of extension of the conductor insertion opening 24, lies behind the conductor bushing opening 12 of the frame part 8.

Figur 5 lässt die Verbindungsklemme 16 aus Figur 4 im geschlossenen Zustand erkennen. Hierbei ist der Betätigungshebel 19 nach unten in Richtung Isolierstoffgehäuse 17 heruntergeklappt. Die Betätigungskontur 23 hat sich hierbei durch Verschwenken des Schwenklagerabschnitts 21 um etwa 90° gedreht. Dabei wird ermöglicht, dass der Klemmschenkel 6 durch die Kraft der Klemmfeder 3 sich vom Anlageschenkel 4 weg nach unten in Richtung Stromschiene 2 verlagert. In der dargestellten geschlossenen Endposition liegt der Klemmschenkel 6 nicht mehr auf der Betätigungskontur 23 auf, so dass sich die Klemmfeder 3 unbeeinträchtigt durch den Betätigungshebel 19 bewegen kann. Damit wird ein nicht dargestellter in die Leitereinführungsöffnung 24 eingeführter elektrischer Leiter durch die Kraft der Klemmfeder 3 mit der Klemmkante am freien Klemmabschnitt 7 und die Kontaktkante 13 an der Stromschiene 2 elektrisch leitend und mechanisch festgeklemmt, so dass ein elektrischer Strom über den elektrischen Leiter und die Stromschiene 2 zu einem benachbarten Klemmkontakt geführt werden kann. Figure 5 omits the connecting terminal 16 Figure 4 recognize in the closed state. Here, the operating lever 19 is folded down in the direction of the insulating housing 17. The actuating contour 23 has rotated by pivoting the pivot bearing section 21 by approximately 90 °. This enables the clamping leg 6 to be displaced downward from the contact leg 4 in the direction of the busbar 2 by the force of the clamping spring 3. In the closed end position shown, the clamping leg 6 no longer lies on the actuating contour 23, so that the clamping spring 3 can move unimpeded by the actuating lever 19. Thus, an electrical conductor, not shown, inserted into the conductor insertion opening 24 is clamped in an electrically conductive and mechanical manner by the force of the clamping spring 3 with the clamping edge on the free clamping section 7 and the contact edge 13 on the busbar 2, so that an electrical current flows through the electrical conductor and the Busbar 2 can be guided to an adjacent terminal contact.

Gemäß den Figuren 1 bis 5 sind die Rahmenteile 8 jeweils derart ausgebildet, dass nur an dem einen Seitensteg 9a ein Flügel 30 vorhanden ist. Wie erwähnt, können an beiden Seitenstegen 9a, 9b solche Flügel vorhanden sein, wie nachfolgend anhand der weiteren Figuren 6 bis 10 erläutert wird. Zur besseren Sichtbarkeit der mit den Flügeln 30 zusammenhängenden Details sind in diesen Figuren die Federklemmkontakte ohne die Klemmfedern dargestellt. Lediglich in Figur 9 ist der Klemmabschnitt 7 teilweise dargestellt.According to the Figures 1 to 5 The frame parts 8 are each designed in such a way that a wing 30 is only present on one side web 9a. As mentioned, such wings can be present on both side webs 9a, 9b, as follows with reference to the others Figures 6 to 10 is explained. For better visibility of the details associated with the wings 30, the spring-clamp contacts without the clamp springs are shown in these figures. Only in Figure 9 the clamping section 7 is partially shown.

Wie die Figuren 6 bis 8 zeigen, können an den beiden Seitenstegen 9a, 9b eines Rahmenteils 8 jeweils die erwähnten Flügel 30 angeordnet sein. Sie können insbesondere symmetrisch zueinander angeordnet sein, sodass sich in Leitereinsteckrichtung L eine Verjüngung des Zwischenraums zwischen den Flügeln 30 ergibt. Erkennbar ist insbesondere in der Figur 8, dass durch die Flügel 30 eine erheblich vergrößerte Anlagefläche 31 für die Litzen eines elektrischen Litzenleiters bereitgestellt sind.As the Figures 6 to 8 show, each of the mentioned wings 30 can be arranged on the two side webs 9a, 9b of a frame part 8. In particular, they can be arranged symmetrically to one another, so that the space between the wings 30 tapers in the direction of insertion of the conductor L. Can be seen in particular in the Figure 8 that the wings 30 provide a significantly enlarged contact surface 31 for the strands of an electrical stranded conductor.

Die Figuren 9 und 10 zeigen den Federklemmkontakt bei Einsatz eines elektrischen Leiters in Form eines Litzenleiters 32. Der Litzenleiter 32 weist eine äußere Isolierung 33 und darin angeordnete Litzen 34 auf. Mit einem abisolierten Bereich des Litzenleiters 32 ist dieser in dem Federklemmkontakt eingesetzt, indem der Klemmschenkel 7 der Klemmfeder von oben auf die Litzen 34 drückt und diese gegen die Stromschiene 2 presst. Die relativ flexiblen Litzen 34 geben diesem Druck etwas nach und weichen etwas seitlich aus, sodass sie verstärkt gegen die Anlageflächen 31 der Flügel 30 gedrückt werden. Dies ist insbesondere in der Figur 10 erkennbar, aus der ersichtlich ist, dass sich die einzelnen Litzen 34 seitlich an den Flügeln 30 anschmiegen. Hierdurch wird die elektrische Kontaktierung der Litzen 34 zur Stromschiene 2 verbessert.The Figures 9 and 10 show the spring terminal contact when using an electrical conductor in the form of a stranded conductor 32. The stranded conductor 32 has an outer insulation 33 and strands 34 arranged therein. With a stripped area of the stranded conductor 32, the latter is inserted in the spring terminal contact, in that the clamping leg 7 of the clamping spring presses on the strands 34 from above and presses them against the busbar 2. The relatively flexible strands 34 yield somewhat to this pressure and yield somewhat to the side, so that they are pressed increasingly against the contact surfaces 31 of the wings 30. This is particularly true in the Figure 10 It can be seen from which it can be seen that the individual strands 34 nestle laterally against the wings 30. As a result, the electrical contacting of the strands 34 to the busbar 2 is improved.

Die Figuren 11 bis 14 zeigen das Rahmenteil 8 sowie die Stromschiene 2 eines Federklemmkontakts einer weiteren Ausführungsform. Zur Verdeutlichung der Besonderheiten ist die Klemmfeder in diesem Fall nicht mit dargestellt, wird aber nachfolgend ergänzend erläutert. Die Klemmfeder kann z. B. ähnlich wie in Figur 2 erkennbar ausgeführt sein.The Figures 11 to 14 show the frame part 8 and the busbar 2 of a spring terminal contact of a further embodiment. To clarify the special features, the clamping spring is not shown in this case, but is explained in addition below. The clamping spring can, for. B. similar to in Figure 2 be made recognizable.

Die Figur 11 zeigt eine Seitenansicht des dargestellten Bauteils, die Figur 12 eine Ansicht entsprechen der in Figur 11 dargestellten Blickrichtung C, die Figur 13 eine Schnittdarstellung des Bauteils entsprechend der in Figur 12 markierten Schnittebene B-B und die Figur 14 eine Schnittdarstellung des Bauteils gemäß der in Figur 11 markierten Schnittebene A-A.The Figure 11 shows a side view of the component shown, the Figure 12 a view correspond to that in Figure 11 shown viewing direction C, the Figure 13 a sectional view of the component according to the in Figure 12 marked cutting plane BB and the Figure 14 a sectional view of the component according to in Figure 11 marked section plane AA.

Wie in den Figuren 11 bis 14 erkennbar ist, weist das dargestellte Bauteil ein einstückig mit der Stromschiene 2 ausgebildetes Rahmenteil 8 auf, wobei ein Teil der Stromschiene dabei insbesondere den unteren Quersteg 11 bilden kann. Zusammen mit den Seitenstegen 9a, 9b und dem oberen Quersteg 10 wird wiederum ein Rahmenteil 8 gebildet, durch die eine Leiterdurchführungsöffnung 12 umschlossen ist. An dem Rahmenteil 8 können abragende elektrische Anschlusskontakte 36 angeordnet sein, z. B. in Form von Kontaktpins, die in eine Leiterplatte eingelötet werden können. Das Rahmenteil 8 weist jeweils einen in jedem der Seitenstege 9a, 9b gebildeten, einstückig angeformten Flügel 30 auf. Dieser ist durch Einbringung eines Schlitzes 38 im jeweiligen Seitensteg 9a, 9b gegenüber der Ebene des jeweiligen Seitenstegs 9a, 9b herausstellbar, insbesondere zum Innenraum des Rahmenteils 8 hin, in dem die Leiterdurchführungsöffnung 12 gebildet ist. Wie insbesondere die Figur 12 zeigt, wird durch die nach innen ausgestellten Flügel 30 eine trichterförmige Leitereinführhilfe für einen in der Leitereinführrichtung L eingeführten elektrischen Leiter gebildet.As in the Figures 11 to 14 It can be seen that the component shown has a frame part 8 which is formed in one piece with the busbar 2, a part of the busbar in particular being able to form the lower crosspiece 11. Together with the side webs 9a, 9b and the upper crossbar 10, a frame part 8 is again formed, through which a conductor lead-through opening 12 is enclosed. On the frame part 8 projecting electrical connection contacts 36 can be arranged, for. B. in the form of contact pins that can be soldered into a circuit board. The frame part 8 in each case has a wing 30 which is formed in one piece and is formed in each of the side webs 9a, 9b. This can be made out by introducing a slot 38 in the respective side web 9a, 9b relative to the plane of the respective side web 9a, 9b, in particular towards the interior of the frame part 8 in which the conductor leadthrough opening 12 is formed. Like especially that Figure 12 shows, a funnel-shaped conductor insertion aid for an electrical conductor inserted in the conductor insertion direction L is formed by the inwardly flared wings 30.

Wie erkennbar ist, ist der jeweilige Flügel 30 im Innenbereich eines jeweiligen Seitenstegs 9a, 9b gebildet, so dass ein vollständig vom Material des jeweiligen Seitenstegs 9a, 9b umschlossener Schlitz 38 vorhanden ist.As can be seen, the respective wing 30 is formed in the inner region of a respective side web 9a, 9b, so that there is a slot 38 completely enclosed by the material of the respective side web 9a, 9b.

Die in den Figuren 11 bis 14 nicht dargestellte Klemmfeder kann mit ihrem Klemmabschnitt an der Stromschiene 2 aufliegen, wenn kein Leiter eingeführt ist. Zur Befestigung der Klemmfeder an dem Rahmenteil 8 ist an dem oberen Quersteg 10 eine zum Innenraum des Rahmenteils 8 hin abragende Haltenase 37 gebildet, z. B. in Form einer Einprägung im Material des Rahmenteils 8. Die Klemmfeder kann mit einer entsprechend angepassten Öffnung oder Bohrung im Anlageschenkel an der Haltenase 37 eingehängt werden und ist damit am Rahmenteil 8 fixiert.The in the Figures 11 to 14 Clamping spring, not shown, can rest with its clamping section on the busbar 2 when no conductor is inserted. To attach the clamping spring to the frame part 8, a retaining lug 37 projecting toward the interior of the frame part 8 is formed on the upper crosspiece 10, e.g. B. in Form of an embossing in the material of the frame part 8. The clamping spring can be hung on the holding lug 37 with a correspondingly adapted opening or bore in the contact leg and is thus fixed on the frame part 8.

Die Figuren 15 bis 18 zeigen in vergleichbaren Darstellungen wie Figuren 11 bis 14 eine weitere Ausführungsform eines derartigen Bauteils mit einem Rahmenteil 8 und einer einstückig damit gebildeten Stromschiene 2. Die Figur 15 zeigt eine Seitenansicht des dargestellten Bauteils, die Figur 16 eine Ansicht entsprechen der in Figur 15 dargestellten Blickrichtung C, die Figur 17 eine Schnittdarstellung des Bauteils entsprechend der in Figur 16 markierten Schnittebene B-B und die Figur 18 eine Schnittdarstellung des Bauteils gemäß der in Figur 15 markierten Schnittebene A-A.The Figures 15 to 18 show in comparable representations how Figures 11 to 14 a further embodiment of such a component with a frame part 8 and a busbar 2 formed integrally therewith Figure 15 shows a side view of the component shown, the Figure 16 a view correspond to that in Figure 15 shown viewing direction C, the Figure 17 a sectional view of the component according to the in Figure 16 marked cutting plane BB and the Figure 18 a sectional view of the component according to in Figure 15 marked section plane AA.

Im Unterschied zur Ausführungsform der Figuren 11 bis 14 ist der jeweilige Flügel 30 nicht im Innenbereich eines jeweiligen Seitenstegs 9a, 9b gebildet. Stattdessen ist jeder der Seitenstege 9a, 9b von einem Endbereich des jeweiligen Seitenstegs 9a, 9b her durch in Längsrichtung, d. h. in Leitereinführrichtung L, eingebrachte Längsschlitze 39 vom Material des jeweiligen Seitenstegs separiert, so dass der jeweilige Flügel 30 wiederum zum Innenraum des Rahmenteils 8 hin ausgestellt sein kann, wie z. B. die Figur 16 verdeutlicht.In contrast to the embodiment of the Figures 11 to 14 the respective wing 30 is not formed in the inner region of a respective side web 9a, 9b. Instead, each of the side webs 9a, 9b is separated from the material of the respective side web from an end region of the respective side web 9a, 9b by longitudinal slots 39 made in the longitudinal direction, ie in the conductor insertion direction L, so that the respective wing 30 in turn faces the interior of the frame part 8 can be issued such. B. the Figure 16 clarifies.

Claims (16)

  1. Spring terminal contact (1) for contact-connection of electrical conductors (32) to at least one busbar (2) and at least one clamping spring (3), which has a resting limb (4), a spring bend (5) adjoining the resting limb (4) and a clamping limb (6) adjoining the spring bend (5), said clamping limb having a clamping section (7) at the free end, and to one or more frame parts (8) extending away from the busbar (2), each frame part having two side webs (9a, 9b) spaced apart from one another and the side webs (9a, 9b) having transverse webs (10, 11) connecting to one another and a conductor passage opening (12) formed by the side webs (9a, 9b) and the transverse webs (10, 11), wherein the at least one clamping spring (3) is secured to the at least one busbar (2) by the resting limb (4) of the clamping spring (3) resting on a transverse web (10, 11) and/or a holding element of the busbar (2) in such a way that the clamping section (7) acts under the spring force of the clamping spring (3) in the direction of the busbar (2), with the result that a clamping point for firmly clamping the electrical conductor (32) is formed between the clamping section (7) and the busbar (2), wherein at least one integrally formed wing (30) is present on at least one of the side webs (9a, 9b), characterized in that the at least one wing (30) forms a side contact surface for the litz wires of the electrical conductor (32) in the form of a litz conductor.
  2. Spring terminal contact according to the preceding claim, characterized in that integrally formed wings (30) are present on the two side webs (9a, 9b) of a frame part (8).
  3. Spring terminal contact according to the preceding claim, characterized in that the wings (30) of a frame part (8) are arranged substantially symmetrically to one another.
  4. Spring terminal contact according to one of the preceding claims, characterized in that the at least one wing (30) points in the direction of a conductor receiving space (35) of the spring terminal contact (1), said conductor receiving space being formed behind the conductor passage opening (12) in the conductor insertion direction (L).
  5. Spring terminal contact according to one of the preceding claims, characterized in that the at least one wing (30) is configured as a material region that is angled with respect to the surface of the side web (9a, 9b).
  6. Spring terminal contact according to one of the preceding claims, characterized in that the at least one wing (30) extends along the side web (9a, 9b) over at least two thirds of the distance between the transverse webs (10, 11) of the frame part (8).
  7. Spring terminal contact according to one of the preceding claims, characterized in that a lead-in chamfer for the electrical conductor (32) to be inserted is formed by the at least one wing (30).
  8. Spring terminal contact according to one of the preceding claims, characterized in that at least one of the frame parts (8) is arranged substantially at a right angle to the busbar (2).
  9. Spring terminal contact according to one of the preceding claims, characterized in that at least one of the frame parts (8) is formed integrally with the busbar (2).
  10. Spring terminal contact according to one of the preceding claims, characterized in that at least one of the frame parts (8) is configured as a frame element that is separate from the busbar (2) and the separate frame element is hooked into the busbar (2).
  11. Spring terminal contact according to one of the preceding claims, characterized in that the clamping section (7) is turned away or bent from the section of the clamping limb (6) adjoining the spring bend (5) in the direction of the busbar (2).
  12. Spring terminal contact according to one of the preceding claims, characterized in that the clamping section (7) has a smaller width than the other section of the clamping limb (6).
  13. Spring terminal contact according to Claim 12, characterized in that at least one region of the section of the clamping limb (6) that is wider with respect to the clamping section (7) and that protrudes laterally relative to the clamping section (7) is provided as an actuation section for opening a clamping point for an electrical conductor (32), said clamping point being formed between the clamping section (7) of the clamping limb (6) and the busbar (2), by way of an actuation element (19, 21, 23) that interacts with the actuation section.
  14. Spring terminal contact according to one of the preceding claims, characterized in that adjacent frame parts (8) have an intermediate space (14) between two spaced-apart side webs (9a, 9b) of frame parts (8) arranged next to one another.
  15. Conductor connection terminal (16) for electrical conductors, having an insulating material housing (17) and having at least one spring terminal contact (1) according to one of the preceding claims.
  16. Method for producing a spring terminal contact (1) for contact-connection of electrical conductors (32) to at least one busbar (2) and at least one clamping spring (3), which has a resting limb (4), a spring bend (5) adjoining the resting limb (4) and a clamping limb (6) adjoining the spring bend (5), said clamping limb having a clamping section (7) at the free end, and to one or more frame parts (8) extending away from the busbar (2), each frame part having two side webs (9a, 9b) spaced apart from one another and the side webs (9a, 9b) having transverse webs (10, 11) connecting to one another and a conductor passage opening (12) formed by the side webs (9a, 9b) and the transverse webs (10, 11), wherein the at least one clamping spring (3) is secured to the at least one busbar (2) by the resting limb (4) of the clamping spring (3) resting on a transverse web (10, 11) and/or a holding element of the busbar (2) in such a way that the clamping section (7) acts under the spring force of the clamping spring (3) in the direction of the busbar (2), with the result that a clamping point for firmly clamping the electrical conductor (32) is formed between the clamping section (7) and the busbar (2), wherein at least one integrally formed wing (30) is present on at least one of the side webs (9a, 9b), the method having the following steps:
    a) providing a sheet-metal part,
    b) reshaping the sheet-metal part in a stamping and bending process in such a way that the busbar (2) having one or more frame parts (8) integrally formed thereon having the respective conductor passage opening (12) is generated, wherein, in said stamping and bending process, the at least one wing (30) on the side web (9a, 9b) or the wings (30) on the side webs (9a, 9b) are formed at the same time, characterized in that the at least one wing (30) forms a side contact surface for the litz wires of the electrical conductor (32) in the form of a litz conductor.
EP17202130.5A 2016-11-18 2017-11-16 Spring clamp contact for connecting an electrical conductor, conductor connection terminal and method for manufacturing a spring clamp contact Active EP3324490B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL17202130T PL3324490T3 (en) 2016-11-18 2017-11-16 Spring clamp contact for connecting an electrical conductor, conductor connection terminal and method for manufacturing a spring clamp contact

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102016122238.0A DE102016122238A1 (en) 2016-11-18 2016-11-18 Spring terminal contact for contacting electrical conductors, conductor terminal and method for producing a spring terminal contact

Publications (2)

Publication Number Publication Date
EP3324490A1 EP3324490A1 (en) 2018-05-23
EP3324490B1 true EP3324490B1 (en) 2020-04-22

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EP17202130.5A Active EP3324490B1 (en) 2016-11-18 2017-11-16 Spring clamp contact for connecting an electrical conductor, conductor connection terminal and method for manufacturing a spring clamp contact

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US (1) US10236597B2 (en)
EP (1) EP3324490B1 (en)
JP (1) JP7058972B2 (en)
KR (1) KR102434680B1 (en)
CN (1) CN108075277B (en)
DE (1) DE102016122238A1 (en)
ES (1) ES2805048T3 (en)
PL (1) PL3324490T3 (en)
TW (1) TWI746658B (en)

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USD920912S1 (en) * 2019-01-23 2021-06-01 Sumida Corporation Core component
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Also Published As

Publication number Publication date
JP2018110100A (en) 2018-07-12
JP7058972B2 (en) 2022-04-25
CN108075277A (en) 2018-05-25
DE102016122238A1 (en) 2018-05-24
US10236597B2 (en) 2019-03-19
ES2805048T3 (en) 2021-02-10
PL3324490T3 (en) 2020-11-16
TW201828537A (en) 2018-08-01
CN108075277B (en) 2021-08-24
US20180145428A1 (en) 2018-05-24
EP3324490A1 (en) 2018-05-23
KR20180056371A (en) 2018-05-28
TWI746658B (en) 2021-11-21
KR102434680B1 (en) 2022-08-22

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