EP3235917B1 - Alliage d'aluminium pour moulage sous pression - Google Patents

Alliage d'aluminium pour moulage sous pression Download PDF

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Publication number
EP3235917B1
EP3235917B1 EP16165969.3A EP16165969A EP3235917B1 EP 3235917 B1 EP3235917 B1 EP 3235917B1 EP 16165969 A EP16165969 A EP 16165969A EP 3235917 B1 EP3235917 B1 EP 3235917B1
Authority
EP
European Patent Office
Prior art keywords
weight
alloy
die
alloy according
cast alloy
Prior art date
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Active
Application number
EP16165969.3A
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German (de)
English (en)
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EP3235917A1 (fr
Inventor
Stuart Wiesner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aluminium Rheinfelden Alloys GmbH
Original Assignee
Rheinfelden Alloys GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Application filed by Rheinfelden Alloys GmbH and Co KG filed Critical Rheinfelden Alloys GmbH and Co KG
Priority to EP16165969.3A priority Critical patent/EP3235917B1/fr
Priority to KR1020187032871A priority patent/KR102609410B1/ko
Priority to US16/094,324 priority patent/US20190119791A1/en
Priority to PCT/EP2016/059723 priority patent/WO2017182102A1/fr
Priority to CA3021397A priority patent/CA3021397C/fr
Priority to CN201680084625.8A priority patent/CN109072353A/zh
Priority to MX2018012786A priority patent/MX2018012786A/es
Publication of EP3235917A1 publication Critical patent/EP3235917A1/fr
Publication of EP3235917B1 publication Critical patent/EP3235917B1/fr
Application granted granted Critical
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Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/02Alloys based on aluminium with silicon as the next major constituent
    • C22C21/04Modified aluminium-silicon alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/02Alloys based on aluminium with silicon as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
    • C22F1/043Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D21/00Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedure; Selection of compositions therefor
    • B22D21/002Castings of light metals
    • B22D21/007Castings of light metals with low melting point, e.g. Al 659 degrees C, Mg 650 degrees C

Definitions

  • the invention relates to a diecasting alloy based on aluminum and silicon, in particular for use in light vehicle structural parts.
  • the alloy according to the invention takes account of the ever increasing demands for lightweight construction in the automotive industry.
  • the use of a material with higher strength allows the designer to realize thinner-walled and thus lighter structures. In this way, a further step towards low fuel consumption in the automobile can be realized.
  • AISi10Mg or AISi7Mg alloys are among the most widely used casting alloys in the industry.
  • the EP 1612286 B1 discloses an AISi alloy which already exhibits high elongation values in the cast state without further heat treatment. With this alloy it is possible to obtain good values for the yield strength and the tensile strength of castings as cast, so that the alloy is particularly suitable for the production of safety components in the automotive industry. In this known from the prior art alloy has been shown that by the addition of molybdenum or a combined addition of molybdenum and zirconium, the desired values for the tensile strength and the yield strength can be achieved.
  • the EP0687742B1 also discloses an aluminum-silicon based die-casting alloy, which is used in particular in automotive safety components. Unlike the alloy from the EP 1612286 B1 , the produced die castings are subjected to a heat treatment. In the case of this alloy, it has been found that the achieved increased strength values depend to a large extent on the magnesium content and this content therefore has to be tolerated very closely in the production.
  • the object of the invention is to develop a high-strength die-cast aluminum alloy which exhibits improved mechanical properties in terms of tensile strength, yield strength and elongation at break.
  • the alloy according to the invention is said to have good castability, no increased tendency to adhere, no increased risk of heat cracking, and no restriction as regards mold filling capability.
  • the aluminum base may contain at least 50% secondary metal (recycled material).
  • the alloy according to the invention contains 0.15-0.5% by weight of iron.
  • the alloy according to the invention contains 0.05 to 0.20% by weight of molybdenum.
  • the alloy according to the invention contains from 0.05 to 0.20% by weight of zirconium.
  • the alloy according to the invention contains 0.3 to 0.5% by weight of manganese.
  • the alloy according to the invention contains 0.2 to 0.4% by weight of zinc.
  • the alloy according to the invention contains 0.15 to 0.25% by weight of copper.
  • the alloy according to the invention contains 8.5 to 10.0% by weight of silicon.
  • the alloy according to the invention contains from 0.3 to 0.4% by weight of magnesium.
  • the diecasting alloy according to the invention is preferably used for pressure casting of crash-relevant or strength-relevant structural parts in the automotive industry.
  • the appropriate strength of an aluminum die casting alloy is achieved in addition to the choice of combination of alloying elements by a targeted heat treatment.
  • the alloy according to the invention is subjected to a T6 heat treatment comprising solution heat treatment, air quenching or water quenching and heat aging. It could be determined that compared with the alloy EP 0687742B1 high yield strengths of just over 200 N / mm 2 can be achieved.
  • the alloy according to the invention is time-stable after T6 heat treatment, i. there is no self-curing.
  • the alloy according to the invention may be subjected to a T7 heat treatment.
  • alloy composition according to the invention it is possible to achieve improved values for tensile strength, the yield strength and the elongation at break in die cast parts in the material state T6 or T7.
  • the slightly increased iron content is taken into account by a reduction in the manganese content, otherwise there is a risk of sludge formation in the holding furnace at the casting machine.
  • the tendency of the alloy to adhere decreases, since both iron and manganese have a positive effect and the reduction of Mn is more than compensated for by the Fe content.
  • the MnFe ratio prevents the formation of so-called beta phases, ie plate-shaped AlMnFeSi precipitates, which significantly reduces the ductility of the material.
  • Such excretions are known under the microscope as so-called. Iron needles.
  • the alpha-AlMnFeSi precipitates are formed very finely in the inventive alloy by the addition of the elements Mo, Zr and Ga, so that their harmful effect on Dehnhong and corrosion tendency can be minimized.
  • strontium or sodium leads to a finely crystalline precipitation of the silicon, which results in the formation of a refined eutectic, and also has a positive influence on the strength and elongation of the inventive alloy.
  • Grain refining is preferably carried out in the case of the alloy according to the invention.
  • the alloy may preferably be supplied with 1 to 30 ppm of phosphorus.
  • the alloy may also contain titanium and boron for grain refining, the addition of titanium and boron via a master alloy with 1 to 2% by weight of Ti and 1 to 2% by weight of B, residual aluminum.
  • the aluminum master alloy contains 1.3 to 1.8% by weight of Ti and 1.3 to 1.8% by weight of B, and has a Ti / B weight ratio of about 0.8 to 1.2.
  • Of the Content of the master alloy in the alloy according to the invention is preferably adjusted to 0.05 to 0.5 wt .-%.
  • the weldability could be checked in TIG welding tests.
  • punch rivet tests the alloy according to the invention was rivet free of cracks despite its high strength.
  • compositions of an exemplary alloy of the EP0687742B1 (Alloy 1) and two embodiments (alloys A, B) of the inventive alloy compared.
  • the statements are in wt .-%.
  • the mechanical characteristics (R m , R p0.2 and A 5 ) were measured on 3 mm die-cast plates.
  • the same T6 heat treatment with air quenching and applied with water quenching The mean value of approx. 30 train tests is shown in each case.

Claims (10)

  1. Alliage destiné au moulage sous pression sur base d'aluminium-silicium, composé
    de 8,5 à 11,5 % en poids de silicium
    de 0,1 à 0,5 % en poids de magnésium
    de 0,3 à 0,8 % en poids de manganèse
    de 0,02 à 0,5 % en poids de fer
    de 0,005 à 0,5 % en poids de zinc
    de 0,1 à 0,5 % en poids de cuivre
    de 0,02 à 0,3 % en poids de molybdène
    de 0,02 à 0,3 % en poids de zirconium
    de 60 à 120 ppm de gallium
    facultativement
    de 30 à 300 ppm de strontium ou de 5 à 30 ppm de sodium ou de 1 à 30 ppm de calcium pour le raffinage durable et de 5 à 250 ppm de phosphore et/ou de 0,2 à 0,25 % en poids de titane et de 3 à 50 ppm de bore pour l'affinement des grains, le reste étant de l'aluminium et des impuretés inévitables.
  2. Alliage destiné au moulage sous pression selon la revendication 1, caractérisé par de 0,15 à 0,5 % en poids de fer.
  3. Alliage destiné au moulage sous pression selon l'une quelconque des revendications précédentes, caractérisé par de 0,05 à 0,20 % en poids de molybdène.
  4. Alliage destiné au moulage sous pression selon l'une quelconque des revendications précédentes, caractérisé par de 0,05 à 0,20 % de zirconium.
  5. Alliage destiné au moulage sous pression selon l'une quelconque des revendications précédentes, caractérisé par de 0,3 à 0,5 % de manganèse.
  6. Alliage destiné au moulage sous pression selon l'une quelconque des revendications précédentes, caractérisé par de 0,2 à 0,4 % de zinc.
  7. Alliage destiné au moulage sous pression selon l'une quelconque des revendications précédentes, caractérisé par de 0,15 à 0,25 % de cuivre.
  8. Alliage destiné au moulage sous pression selon l'une quelconque des revendications précédentes, caractérisé par de 8,5 à 10,0 % de silicium.
  9. Alliage destiné au moulage sous pression selon l'une quelconque des revendications précédentes, caractérisé par de 0,3 à 0,4 % de magnésium.
  10. Utilisation d'un alliage destiné au moulage sous pression selon l'une quelconque des revendications précédentes pour le moulage sous pression de pièces de structures significatives en cas de crash ou en matière de solidité dans la construction automobile.
EP16165969.3A 2016-04-19 2016-04-19 Alliage d'aluminium pour moulage sous pression Active EP3235917B1 (fr)

Priority Applications (7)

Application Number Priority Date Filing Date Title
EP16165969.3A EP3235917B1 (fr) 2016-04-19 2016-04-19 Alliage d'aluminium pour moulage sous pression
CA3021397A CA3021397C (fr) 2016-04-19 2016-05-02 Alliage de coulee sous pression
US16/094,324 US20190119791A1 (en) 2016-04-19 2016-05-02 Die Casting Alloy
PCT/EP2016/059723 WO2017182102A1 (fr) 2016-04-19 2016-05-02 Alliage de coulée sous pression
KR1020187032871A KR102609410B1 (ko) 2016-04-19 2016-05-02 다이 캐스팅 합금
CN201680084625.8A CN109072353A (zh) 2016-04-19 2016-05-02 压铸合金
MX2018012786A MX2018012786A (es) 2016-04-19 2016-05-02 Aleacion para vaciado.

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP16165969.3A EP3235917B1 (fr) 2016-04-19 2016-04-19 Alliage d'aluminium pour moulage sous pression

Publications (2)

Publication Number Publication Date
EP3235917A1 EP3235917A1 (fr) 2017-10-25
EP3235917B1 true EP3235917B1 (fr) 2018-08-15

Family

ID=55794875

Family Applications (1)

Application Number Title Priority Date Filing Date
EP16165969.3A Active EP3235917B1 (fr) 2016-04-19 2016-04-19 Alliage d'aluminium pour moulage sous pression

Country Status (7)

Country Link
US (1) US20190119791A1 (fr)
EP (1) EP3235917B1 (fr)
KR (1) KR102609410B1 (fr)
CN (1) CN109072353A (fr)
CA (1) CA3021397C (fr)
MX (1) MX2018012786A (fr)
WO (1) WO2017182102A1 (fr)

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CN112391562B (zh) * 2019-11-26 2021-09-21 比亚迪股份有限公司 一种铝合金及其制备方法
JP7282054B2 (ja) * 2020-05-19 2023-05-26 堺アルミ株式会社 低熱膨張アルミニウム合金圧延材およびその製造方法
MX2022014999A (es) * 2020-06-01 2023-02-09 Alcoa Usa Corp Aleaciones de fundicion de al-si-fe.
CN113862530B (zh) * 2020-06-30 2023-04-07 比亚迪股份有限公司 一种铝合金及其制备方法
CN113862531A (zh) * 2020-06-30 2021-12-31 比亚迪股份有限公司 一种铝合金及其制备方法
CN112831695A (zh) * 2020-12-30 2021-05-25 安徽鑫铂铝业股份有限公司 一种高抗拉强度大型车辆铝型材及其制备方法
DE102021129329A1 (de) 2021-11-11 2023-05-11 Bayerische Motoren Werke Aktiengesellschaft Verfahren zum Herstellen einer Aluminium-Legierung sowie Bauteil
CN115161521B (zh) * 2022-07-14 2023-09-08 山西瑞格金属新材料有限公司 一种免热处理压铸铝硅锌合金
CN115287485A (zh) * 2022-08-10 2022-11-04 帅翼驰新材料集团有限公司 烘烤后性能可提升的高压铸造铝合金的制作方法
CN115821127A (zh) * 2022-08-10 2023-03-21 帅翼驰新材料集团有限公司 烘烤后性能可提升的高压铸造铝合金
CN115181878B (zh) * 2022-09-14 2022-12-23 苏州慧金新材料科技有限公司 新能源汽车用一体式压铸件铝合金及制备方法和应用
CN115896504B (zh) * 2022-10-27 2023-07-04 广州致远新材料科技有限公司 铝合金材料的制备方法及道闸传动结构件的制备方法
CN115386771B (zh) * 2022-10-27 2023-01-06 广州致远新材料科技有限公司 铝合金材料及道闸传动结构件的压铸方法

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GB605282A (en) 1945-12-01 1948-07-20 Nat Smelting Co Improvements in or relating to aluminium silicon alloys
US3211547A (en) 1961-02-10 1965-10-12 Aluminum Co Of America Treatment of molten aluminum
DE1211800B (de) 1961-02-10 1966-03-03 Aluminum Co Of America Verfahren zum Raffinieren von fluessigem Aluminium durch fraktionierte Kristallisation
US4222830A (en) 1978-12-26 1980-09-16 Aluminum Company Of America Production of extreme purity aluminum
DE10351666B3 (de) 2003-11-05 2005-01-27 Erbslöh Aluminium Gmbh Aluminiumprodukt
WO2005071127A1 (fr) 2004-01-09 2005-08-04 Alcoa Inc. Alliage la/si/mn/mg pour former des pieces structurales automobiles par coulage et par traitement thermique t5
US20050224145A1 (en) 2002-06-25 2005-10-13 Aluminum Pechiney Part cast made from aluminum alloy with high hot strength
EP1612286A2 (fr) 2004-06-29 2006-01-04 ALUMINIUM RHEINFELDEN GmbH Alliage d'aluminium pour moulage sous pression
DE102008055929A1 (de) 2007-11-08 2009-08-27 Ksm Castings Gmbh Vorderachsträger für Kraftfahrzeuge
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EP2657360A1 (fr) 2012-04-26 2013-10-30 Audi Ag Alliage à coulée sous pression à base d'Al-Si présentant en particulier un aluminium secondaire
EP2735621A1 (fr) 2012-11-21 2014-05-28 Georg Fischer Druckguss GmbH & Co. KG Alliage à coulée sous pression en aluminium
EP2738273A1 (fr) 2011-07-25 2014-06-04 Nippon Light Metal, Co. Ltd. Plaque d'alliage d'aluminium et son procédé de fabrication

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Publication number Priority date Publication date Assignee Title
GB605282A (en) 1945-12-01 1948-07-20 Nat Smelting Co Improvements in or relating to aluminium silicon alloys
US3211547A (en) 1961-02-10 1965-10-12 Aluminum Co Of America Treatment of molten aluminum
DE1211800B (de) 1961-02-10 1966-03-03 Aluminum Co Of America Verfahren zum Raffinieren von fluessigem Aluminium durch fraktionierte Kristallisation
US4222830A (en) 1978-12-26 1980-09-16 Aluminum Company Of America Production of extreme purity aluminum
US20050224145A1 (en) 2002-06-25 2005-10-13 Aluminum Pechiney Part cast made from aluminum alloy with high hot strength
DE10351666B3 (de) 2003-11-05 2005-01-27 Erbslöh Aluminium Gmbh Aluminiumprodukt
WO2005071127A1 (fr) 2004-01-09 2005-08-04 Alcoa Inc. Alliage la/si/mn/mg pour former des pieces structurales automobiles par coulage et par traitement thermique t5
EP1612286A2 (fr) 2004-06-29 2006-01-04 ALUMINIUM RHEINFELDEN GmbH Alliage d'aluminium pour moulage sous pression
DE102008055929A1 (de) 2007-11-08 2009-08-27 Ksm Castings Gmbh Vorderachsträger für Kraftfahrzeuge
DE102008055928A1 (de) 2007-11-08 2009-08-27 Ksm Castings Gmbh Al-Gusslegierungen
DE102008046803A1 (de) 2008-09-11 2010-03-25 Audi Ag Aluminiumgusslegierung und Verfahren zur Herstellung eines Gussbauteils
DE102009012073A1 (de) 2009-03-06 2010-09-09 Daimler Ag Aluminiumgusslegierung
DE102010055011A1 (de) 2010-12-17 2012-06-21 Trimet Aluminium Ag Gut gießbare, duktile AlSi-Legierung und Verfahren zur Herstellung eines Gussteils unter Verwendung der AlSi-Gusslegierung
EP2738273A1 (fr) 2011-07-25 2014-06-04 Nippon Light Metal, Co. Ltd. Plaque d'alliage d'aluminium et son procédé de fabrication
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EP2657360A1 (fr) 2012-04-26 2013-10-30 Audi Ag Alliage à coulée sous pression à base d'Al-Si présentant en particulier un aluminium secondaire
EP2735621A1 (fr) 2012-11-21 2014-05-28 Georg Fischer Druckguss GmbH & Co. KG Alliage à coulée sous pression en aluminium

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Also Published As

Publication number Publication date
WO2017182102A1 (fr) 2017-10-26
CA3021397A1 (fr) 2017-10-26
KR20180132140A (ko) 2018-12-11
MX2018012786A (es) 2019-06-17
CA3021397C (fr) 2023-05-23
KR102609410B1 (ko) 2023-12-01
EP3235917A1 (fr) 2017-10-25
CN109072353A (zh) 2018-12-21
US20190119791A1 (en) 2019-04-25

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