EP3215330B1 - Tool system for a ground milling machine and ground milling machine comprising a tool system of this type - Google Patents
Tool system for a ground milling machine and ground milling machine comprising a tool system of this type Download PDFInfo
- Publication number
- EP3215330B1 EP3215330B1 EP15794824.1A EP15794824A EP3215330B1 EP 3215330 B1 EP3215330 B1 EP 3215330B1 EP 15794824 A EP15794824 A EP 15794824A EP 3215330 B1 EP3215330 B1 EP 3215330B1
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- EP
- European Patent Office
- Prior art keywords
- chisel
- holder
- milling
- tool
- quick
- Prior art date
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Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/06—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
- E01C23/08—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for roughening or patterning; for removing the surface down to a predetermined depth high spots or material bonded to the surface, e.g. markings; for maintaining earth roads, clay courts or like surfaces by means of surface working tools, e.g. scarifiers, levelling blades
- E01C23/085—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for roughening or patterning; for removing the surface down to a predetermined depth high spots or material bonded to the surface, e.g. markings; for maintaining earth roads, clay courts or like surfaces by means of surface working tools, e.g. scarifiers, levelling blades using power-driven tools, e.g. vibratory tools
- E01C23/088—Rotary tools, e.g. milling drums
- E01C23/0885—Rotary tools, e.g. milling drums with vertical or steeply inclined rotary axis
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C35/00—Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
- E21C35/18—Mining picks; Holders therefor
- E21C35/19—Means for fixing picks or holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/18—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by milling, e.g. channelling by means of milling tools
- B28D1/186—Tools therefor, e.g. having exchangeable cutter bits
- B28D1/188—Tools therefor, e.g. having exchangeable cutter bits with exchangeable cutter bits or cutter segments
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C35/00—Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
- E21C35/18—Mining picks; Holders therefor
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C35/00—Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
- E21C35/18—Mining picks; Holders therefor
- E21C35/183—Mining picks; Holders therefor with inserts or layers of wear-resisting material
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C35/00—Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
- E21C35/18—Mining picks; Holders therefor
- E21C35/183—Mining picks; Holders therefor with inserts or layers of wear-resisting material
- E21C35/1837—Mining picks; Holders therefor with inserts or layers of wear-resisting material characterised by the shape
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C35/00—Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
- E21C35/18—Mining picks; Holders therefor
- E21C35/188—Mining picks; Holders therefor characterised by adaptations to use an extraction tool
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C35/00—Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
- E21C35/18—Mining picks; Holders therefor
- E21C35/19—Means for fixing picks or holders
- E21C35/191—Means for fixing picks or holders for fixing holders
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C35/00—Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
- E21C35/18—Mining picks; Holders therefor
- E21C35/19—Means for fixing picks or holders
- E21C35/193—Means for fixing picks or holders using bolts as main fixing elements
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C35/00—Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
- E21C35/18—Mining picks; Holders therefor
- E21C35/19—Means for fixing picks or holders
- E21C35/197—Means for fixing picks or holders using sleeves, rings or the like, as main fixing elements
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/06—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
- E01C23/08—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for roughening or patterning; for removing the surface down to a predetermined depth high spots or material bonded to the surface, e.g. markings; for maintaining earth roads, clay courts or like surfaces by means of surface working tools, e.g. scarifiers, levelling blades
- E01C23/085—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for roughening or patterning; for removing the surface down to a predetermined depth high spots or material bonded to the surface, e.g. markings; for maintaining earth roads, clay courts or like surfaces by means of surface working tools, e.g. scarifiers, levelling blades using power-driven tools, e.g. vibratory tools
- E01C23/088—Rotary tools, e.g. milling drums
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C25/00—Cutting machines, i.e. for making slits approximately parallel or perpendicular to the seam
- E21C25/06—Machines slitting solely by one or more cutting rods or cutting drums which rotate, move through the seam, and may or may not reciprocate
- E21C25/10—Rods; Drums
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C35/00—Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
- E21C35/18—Mining picks; Holders therefor
- E21C35/183—Mining picks; Holders therefor with inserts or layers of wear-resisting material
- E21C35/1831—Fixing methods or devices
Definitions
- the invention relates to a tool device for a ground milling machine, in particular a road milling machine, a recycler, a stabilizer or a surface miner, comprising a milling chisel with a highly wear-resistant chisel point, in particular comprising PCD material, and a chisel shank extending along a longitudinal axis, and a chisel holder with a shaft mount.
- the invention also relates to a milling tool and a change holder for such a tool device and a ground milling machine with a tool device according to the invention.
- ground milling machines are usually used in road or path construction and in the mining of surface mineral resources. They usually include a machine frame or chassis, a driver's cab and several running gears. They also have a drive motor, which is usually a diesel engine, by which the ground milling machine, in particular its chassis and the working device, is driven. Such ground milling machines are, for example, from DE 10 2013 020 679 A1 and the DE 10 2013 002 639 A1 known to the applicant.
- the working device of the ground milling machine is a milling drum, which is typically mounted in a milling drum box, which is closed at the sides and at the top and open at the bottom, so that it can rotate about its axis of rotation, which is mostly horizontal and transverse to the working direction.
- the milling drum is designed, for example, as a hollow cylinder and is equipped with a large number of tool devices on its outer surface.
- the tool devices each include, for example, a milling tool and a tool holder.
- the chisel holder is connected to the milling tube of the milling drum and carries the milling chisel.
- the chisel holder can, for example, be in one piece or alternatively also include several components, in particular a base holder and a change holder attached to the base holder, which in turn is designed to accommodate the milling tool.
- a base holder and a change holder attached to the base holder, which in turn is designed to accommodate the milling tool.
- Other chisel tools are, for example, from the writings US 4,299,424 B1 , CN 102518032A , US 5,374,111 B1 , U.S. 2012/080930 A1 , U.S. 2013/207445 A1 and U.S. 2009/200855 A1 known.
- the tool devices When the ground milling machine is in operation, the tool devices are driven into the subsoil by the rotation of the milling drum and thus mill it open. If the ground milling machine moves in the working direction during milling, the soil subsoil material is milled along a milling track. Depending on the type of machine and the intended use, the loose milled material can then be transferred to a transport vehicle via a discharge belt and transported away (typically in the case of surface miners and road milling machines) or remain on the ground (typically in the case of stabilizers and recyclers).
- the tool equipment in particular the milling tool
- the cutting bits of the tool devices therefore have to be replaced regularly.
- the tool holders are either badly worn or damaged by a milling tool breaking.
- the chisel holder must also be replaced.
- Such a type of connection is often considered, for example, when the milling cutters used have materials with a comparatively high degree of hardness.
- the disadvantage of these design variants is that the changing process when the milling tool has reached its wear limit is relatively complex. It is then often necessary to exchange the chisel holder or the interchangeable holder together with the milling chisel as a coherent structural unit, even if actually only the milling tool is worn and needs to be replaced.
- the reassembly of the cutting tool requires a comparatively large amount of time and is correspondingly complicated.
- soldered connections the hardness or resistance of the material in the wear area is also reduced due to the temperature input into the chisel holder during soldering.
- the object of the present invention to specify a tool device of the generic type in which the assembly and the changing of the cutting tool are accelerated and simplified. It should be possible to exchange a milling tool without also having to exchange the tool holder or the interchangeable holder.
- the assembly of the milling tool in the tool holder should be quick and uncomplicated.
- the cutting tool should ideally be mounted in a rotationally fixed manner in the tool holder in the mounted state in such a way that it does not rotate about its longitudinal axis within the tool holder during milling operation.
- the solution is achieved with a generic tool device in that the chisel shank of the milling chisel has at least one tapering section that narrows in the direction away from the chisel tip, that there is a fastening device that is designed in such a way that it secures the milling chisel along its longitudinal axis and in the direction of of the chisel point away into the shank receptacle, and that the shank receptacle of the chisel holder is at least partially designed to be complementary to the chisel shank of the milling chisel such that the tapered section rests at least partially in the shank receptacle in the chisel holder with a friction fit when clamped by the fastening device.
- the chisel shank designates that part of the milling chisel that lies behind the chisel head that cuts the ground material in the tool feed direction.
- the chisel shank is used to store and attach the milling chisel to the chisel holder.
- the chisel shank thus refers in particular to that part of the milling chisel which is located within the chisel holder in the assembled state or is guided into and partly also through the shank receptacle during assembly.
- the tool shank is guided into the shank receptacle of the tool holder, which typically represents an elongated, tunnel-like recess in the tool holder.
- the shank mount thus designates that part of the chisel holder which is used to hold and mount the chisel shank.
- the fastening device serves to fasten the chisel shank in the shank receptacle and thus the milling chisel itself in the chisel holder.
- the cutting tool bears directly against at least a partial area of the shank receptacle of the tool holder, in particular with the tapering section described below.
- the milling chisel according to the invention has a chisel point and, at the end of the shank, a face opposite the chisel point and a longitudinal axis extending between these two ends of the milling chisel.
- the milling tool can, for example, be configured as a round-shank tool rotationally symmetrical about its longitudinal axis, although the invention also includes embodiments that are not necessarily rotationally symmetrical, for example with regard to the design of the tool tip.
- the taper section of the bit shank extends between a wide end and a narrow end.
- the chisel shank has a greater extent, at least in a direction radial to the longitudinal axis of the milling chisel, than at the narrow end.
- the tapering section is thus characterized in that the extent of the chisel shank decreases transversely to the longitudinal axis in this area away from the chisel tip in the direction of the shank end.
- the wide end is thus in the direction of the chisel tip, while the narrow end of the tapered area faces the end of the shank in comparison.
- the chisel shank thus narrows or tapers from the wide end of the tapered section towards the narrow end or in the “insertion direction” of the milling chisel into the shank receptacle.
- the tapered section forms an insertion stop with which the chisel shank strikes the shank receptacle of the chisel holder when the milling chisel is pushed into the shank receptacle along its longitudinal axis.
- the shank receptacle is shaped in such a way that it can at least partially accommodate the chisel shank as precisely as possible or in a form-fitting manner.
- the shank receptacle is a receiving opening, in particular a through-opening that completely penetrates the chisel holder, with the milling chisel in the assembled state having its narrowing section lying at least partially and in particular completely within the shank receptacle.
- the inventive design of the tapered portion, a stop area is formed in which the chisel shank with its narrowing section rests in a form-fitting manner on the inner wall of the shank receptacle and at the same time cannot be pushed any further into the shank receptacle.
- the chisel shank is shaped in such a way that it can be inserted from the outside into the shank receptacle up to the stop between the tapering section and the shank receptacle.
- the diameter or the cross-sectional area of the chisel shank it is possible for the diameter or the cross-sectional area of the chisel shank to increase again in the area adjoining the narrow end of the tapered section, even if not up to the diameter or cross-sectional area of the wide end of the tapered section.
- the diameter or the cross-sectional area of the chisel shank from the tapered section in the direction of the shank end does not exceed the diameter or the cross-sectional area of the narrow end of the tapered section.
- a constant diameter cylindrical portion may be connected to the narrow end of the tapered portion.
- the tapering section is in the form of a truncated cone, ie with side flanks running in a straight line in a plane along the longitudinal axis.
- This shape is comparatively easy to produce and has very good power transmission from the milling tool to the tool holder.
- a particularly reliable and resilient frictional connection can be obtained between the tapered section of the chisel shank and the section within the chisel receptacle that is at least partially designed to complement it. It is further preferred if the chisel shank, in particular the tapered section, and the shank receptacle are designed in such a way that the milling chisel is centered by being mounted in the shank receptacle.
- a particularly stable attachment of the milling tool to the tool holder can be achieved by such a centering.
- This is achieved, for example, in that both the tapered section and the shank receptacle are designed to be rotationally symmetrical to the longitudinal axis of the milling tool, at least in the contact area of the tapered section.
- the design of the cutting tool according to the invention and its attachment in the tool holder make it possible to attach the cutting tool in a particularly simple manner that can be installed quickly.
- no additional soldering of the cutting tool in the tool holder has to be carried out, which means that the material properties are not negatively influenced by excessive heating of the tool holder.
- the contact of the tapered section with the shank receptacle results in a particularly reliable transmission of forces from the chisel holder to the milling chisel and vice versa.
- the cutting bit is clamped in the bit holder by the fastening device in such a way that it is locked in a non-rotatable manner in regular working operation by frictional engagement between the shank receptacle and the tapering section.
- highly wear-resistant chisel tips are used. A rotation of the cutting tool in the tool holder is not desirable for such cutting tools with tool tips comprising a highly wear-resistant material.
- highly wear-resistant materials are, in particular, materials which have a Mohs hardness of at least 9.5, preferably at least 10. Such highly wear-resistant materials are therefore in particular boron nitride, tungsten carbide or other hard metals.
- a particularly suitable highly wear-resistant material is so-called PCD material (polycrystalline diamond, in particular with the designation "DP" according to ISO 513).
- PCD materials are characterized by the fact that they contain synthetically produced diamonds. These are usually randomly dispersed in a metal matrix that acts as a carrier material. Diamonds typically have a Mohs hardness of 10.
- the chisel points according to the invention are characterized in that they wear very little during operation compared to conventional chisel points and therefore achieve very long service lives.
- the invention also extends to highly wear-resistant materials with a Vickers hardness according to DIN EN ISO 6507-1:2006-03 of at least HV 2400, preferably at least HV 4000, particularly preferably at least HV 6000, particularly preferably at least HV 8000, and very particularly preferably at least HV 10000.
- the relevant hardness test can also be carried out according to Knoop (DIN EN ISO 4545-1 to -4), with materials having hardnesses greater than 1300 and in particular greater than 4000 on the Knoop scale being used here according to the invention.
- the forces introduced into the chisel tip are dissipated, in particular during milling operation, essentially via the tapered section or the contact surfaces between the tapered section and the bit holder. It is therefore particularly advantageous if this contact surface is particularly large.
- the tapered section is therefore preferably designed in relation to the entire chisel shank in such a way that the tapered section of the chisel shank extends at least over 25%, preferably at least over 50%, particularly preferably at least over 75% and very particularly preferably at least over 90% of the shank length, for example essentially over the entire length of the shaft.
- the shank receptacle is preferably designed to complement the chisel shank in such a way that the tapering section preferably rests against the shank receptacle over its entire length.
- a larger contact surface enables an advantageous distribution of forces and prevents the cutting tool from breaking out of the tool holder under extreme loads.
- the tapered section of the chisel shank can be arranged at any point along the chisel shank. It is also possible, for example, for further tapered sections to be located in front of or behind the at least one tapered section along the longitudinal axis of the milling tool. However, in particular with regard to forces that act on the cutting tool perpendicular to the longitudinal axis of the cutting tool, it is particularly preferred if the narrowing section of the cutting tool shank is directly connected to the cutting tool head of the cutting tool.
- the chisel holder is a multi-part chisel holder, comprising an interchangeable holder and a basic holder.
- the basic holder has a holder receptacle for receiving the change holder and the change holder has the shank receptacle for receiving the chisel shank.
- the milling tool and the interchangeable holder are both fastened to the basic holder at the same time via a single common fastening device.
- the fastening device is designed in such a way that it pulls and clamps both the milling chisel along its longitudinal axis and in the direction away from the chisel tip into the shank receptacle and the interchangeable holder into the holder receptacle in the basic holder.
- the fastening device thus fixes both the milling tool on the change holder and the change holder on the base holder.
- no separate fastening device has to be provided for the interchangeable holder. This significantly simplifies the structure of the tool device, lowers the manufacturing costs and reduces the assembly time.
- the portion of the interchangeable holder provided for fastening could have any shape complementary to the holder receptacle.
- the interchangeable holder is secured against rotation in a form-fitting manner in the holder receptacle.
- the interchangeable holder is also in frictional contact with the basic holder. It is therefore preferred that the interchangeable holder bears against the base holder in a frictionally engaged manner and the milling tool bears against the interchangeable holder in a frictionally engaged manner. Both friction locks are now preferably achieved simultaneously by tightening the fastening device, which pulls the milling tool against the change holder and the change holder against the base holder.
- the milling tool has a stop surface with which it rests on the interchangeable holder in the direction of insertion and that the interchangeable holder has a stop surface with which it rests on the base holder in the direction of insertion.
- a core idea of this preferred embodiment of the invention is now to design these contact surfaces as tapering sections. It is therefore preferred that both the milling tool and the quick change holder each have at least one tapered section, the tapered section of the cutting tool being in contact with the quick change holder and the tapered section of the quick change holder being in contact with the basic holder. In principle, everything that was stated above with regard to the tapering portion of the milling tool or the tool shank applies to the tapering portion of the quick-change holder.
- both the milling tool and the quick-change holder have a tapering section and both the shank receptacle and the holder receptacle are complementary are formed to the respective tapering sections, the stop surfaces according to the invention are provided in a particularly simple and efficient manner.
- the milling tool and the interchangeable holder are fastened by a single fastening device, it is advantageous if the milling tool and the interchangeable holder and the associated shank receptacle and the holder receptacle are designed in such a way that a form-fitting and friction-locking abutment between these components then comes about when the cutting tool and the toolholder are pulled in the same direction.
- This train can then be provided by only one fastening device. Structurally, this can be implemented in a particularly simple manner if the tapered sections of the milling tool and the quick-change holder narrow in the direction away from the tool tip or in the direction of insertion.
- the tapering sections of the milling tool and the change holder are thus aligned in the same way with regard to their wide and their narrow ends.
- the stops of the milling tool and the change holder on each other or on the base holder can be realized by pulling in the same direction.
- the present invention allows the cutting tool to be exchanged separately from the tool holder. It should therefore not only be possible to assemble the tool device quickly and easily, but also to be able to disassemble a possibly worn milling tool or an interchangeable holder as simply and quickly as possible. In particular, it should be possible to detach the cutting tool from the tool holder as simply as possible and without the aid of special tools after loosening the fastening device and, if possible, not to dismantle the interchangeable tool holder from the basic holder as well.
- the tapered sections of the cutting tool and the quick change holder are therefore designed in relation to one another in such a way that the quick change holder, in particular after the fastening device has been loosened, has a greater expulsion force on the basic holder than the cutting tool on the quick change holder.
- the truncated cone-shaped tapering sections of the milling tool and the quick-change holder are designed concentrically to one another. Due to the larger angle of the surface line of the frustoconical taper section of the milling tool compared to that of the interchangeable tool holder, the milling tool can be removed more easily from the interchangeable tool holder by pulling against the pulling direction of the fastening device, in particular along the longitudinal axis of the milling tool, than the interchangeable tool holder can be removed from the basic holder.
- the milling chisel can be removed from the shank receptacle of the interchangeable holder or the chisel holder, for example by pulling on the chisel head.
- a flat chisel can be used for this purpose, for example, which is inserted between the chisel head and the chisel holder and with the aid of which the milling chisel can then be levered out of the shank mount.
- the milling chisel can be pushed out of the shank receptacle from its end face opposite the chisel tip.
- the shank receptacle and the holder receptacle prefferably have an opening on their end faces opposite the chisel tip, with the openings being formed one behind the other, and for the milling chisel to pass through both the opening of the quick-change holder and the opening of the Basic holder is performed.
- the end of the shank or the end face of the milling chisel, which is opposite the chisel tip, can therefore be reached through the opening in the basic holder and the opening in the interchangeable holder.
- a tool can be introduced with which pressure can be exerted on the cutting tool in order to drive it out of the tool holder.
- the milling tool can be driven out by inserting a tool through the openings in the basic holder and the interchangeable holder.
- the milling tool protrudes with its shank end opposite the chisel tip out of the opening of the basic holder beyond the latter. In the assembled state of the milling tool, its shank end protrudes from the tool holder. This makes it possible to drive out the milling tool by hitting the end of the shank directly with an ordinary hammer. A special tool for changing the cutting tool, such as a drift, is then no longer necessary.
- the cutting tool can be disassembled from the tool holder in a particularly simple manner with the fastening device released by inserting a tool, for example a wedge or a flat chisel, between the tool head and the tool holder and by levering the cutting tool out of the tool holder.
- a tool for example a wedge or a flat chisel
- a gap is provided between the chisel head and the chisel holder.
- the intermediate space can arise, for example, in that the chisel head does not rest directly on the chisel holder when the tool device is in the installed state, but is spaced apart from it by a free space when viewed in the longitudinal direction.
- the chisel head rests at least partially on the chisel holder with its rear side opposite the chisel point. This results in a further, advantageous transmission of force from the milling tool to the tool holder via the contacting surfaces.
- a drive-out recess is now preferably provided between the chisel head and the chisel holder, in the region of which the chisel head is at a distance from the chisel holder, as a result of which the intermediate space is created and into which a tool can be inserted.
- the tool device has a drive-out recess that is created in such a way that when the tool device is installed, there is a gap between the chisel head and an end face of the chisel holder opposite the back of the chisel head. Dismantling is particularly quick and easy by levering out the cutting tool using a tool inserted into the gap.
- the chisel head rests at least partially on the end face of the chisel holder.
- the drive-out recess can be designed in any way, so that a tool for levering out the cutting tool can be guided between the tool head and the tool holder.
- the expulsion recess can be designed, for example, as a notch, with round or flat side walls.
- the expulsion recess is particularly easy to produce as a bevel or chamfer.
- the chamfer does not have to cover the entire annular surface of the tool holder and/or run around the back of the chisel head; it is sufficient to provide such a drive-out recess at least at one point. It can be located either on the chisel head or on the chisel holder or on both parts.
- the drive-out recess on the rear side of the chisel head is designed as a slope, in particular as a slope with an angle relative to a perpendicular to the longitudinal axis of the milling tool in the range from 15° to 25°, preferably in the range from 18° to 22° and particularly preferred of 20°.
- the expulsion recess is designed as a notch. Changing the cutting tool is made much easier and faster by the embodiment described.
- the drive-out recess is particularly preferably in two parts, with two partial recesses lying opposite one another with respect to the longitudinal axis of the chisel, the two partial recesses being very particularly preferably mirror-symmetrical to one another.
- the fastening device for the cutting tool or the cutting tool and the interchangeable holder can in principle be designed in different ways.
- the fastening device is a pulling device that is able to exert a pulling force on the cutting tool and thereby clamp the cutting tool in the shank mount.
- the fastening device thus clamps the cutting tool in the change holder or in the tool holder and holds it there.
- the fastening device comprises a screw connection.
- the fastening device can be arranged on any section of the chisel shank. However, it is particularly easy to pull on the cutting tool if the fastening device is arranged on the end of the cutting tool opposite the cutting tool tip, ie the end of the shank.
- the milling chisel has a fastening section with an external thread at the shank end opposite the chisel tip, and that the fastening device is a nut, in particular a self-locking nut, which is screwed onto the fastening section against the chisel holder.
- the train is created by screwing the nut against the bit holder; the chisel shank of the milling chisel then acts as a tie rod.
- the tightening torque of the fastening device is in the range of 100 Nm, for example. This pulls the cutting tool into the shank mount, through the opening in the quick-change holder and through the opening in the basic holder to the fastening device.
- the milling chisel is braced in the shank receptacle by the taper section of the chisel shank striking the shank receptacle.
- the nut is attached using standard tools from the rear of the toolholder. Since the fastening section of the milling tool, which carries the external thread, protrudes at least partially out of the opening in the base holder and protrudes beyond the base holder, this is External thread particularly easy to reach for mounting the fastening device.
- the nut can be secured against creeping loosening during operation by any of the possibilities known in the prior art, for example by countering with another nut or by using a castellated nut.
- the fastening device according to the invention can be used to quickly, easily and simply attach and detach the fastening device, as a result of which the assembly and disassembly of the milling tool can be accelerated.
- a sealing washer is present, which is clamped between the nut and the chisel holder and which seals off the shank receptacle of the chisel holder from the outside.
- the sealing disc can be, for example, a conventional elastic plastic seal.
- the provision of the sealing disk prevents water and/or milled material from penetrating the holder receptacle and/or the shank receptacle of the chisel holder via the opening in the basic holder. Overall, this measure also serves to extend the service life of the tool device.
- the present invention is particularly suitable for non-rotating milling cutters with a highly wear-resistant cutter tip.
- a protective layer made of low-wear material.
- This protective layer is made of tungsten carbide and surrounds the chisel head in the form of a cap.
- the milling chisel has a wear protection cap made of tungsten carbide, the chisel point being fastened to the wear protection cap by brazing and the wear protection cap being brazed to the base body of the milling chisel.
- the protected base body can then consist, for example, of steel or a similar material.
- the soldering temperature is preferably below 660° C. in order not to have a negative impact on the material properties of the base body of the milling tool.
- the tool device according to the invention has a wear protection, as in the DE 10 2014 014 094.6 is described by the applicant. Reference is hereby made to this document for protection against wear.
- the milling chisel and the chisel holder are designed in such a way that there is a positive-locking device to prevent rotation between the milling chisel and the bit holder, which is designed in this way that it prevents rotation of the cutting tool in the tool holder about its longitudinal axis.
- the positive locking device is preferably designed in such a way that a positive locking between the cutting tool and the tool holder is made possible in the circumferential direction to the longitudinal axis of the cutting tool, ideally in both possible directions of rotation.
- Such a form fit can be achieved via a large number of possible specific shapes between the milling tool and the tool holder.
- the chisel shank, and complementary thereto also the shank receptacle can be oval or polygonal, in particular in cross section perpendicular to the longitudinal axis. It is then no longer possible to rotate the milling tool in the shank mount. However, it is easier to produce structures on the milling tool and on the tool holder that engage in one another, particularly in the direction of the longitudinal axis and not around it.
- the projection can have a pin or a tooth-like structure.
- the projection could also have the shape of a crown wheel.
- the projection on the cutting tool and the recess on the tool holder can be provided anywhere as long as they do not interfere with the mounting of the cutting tool on the tool holder. So it is conceivable, for example, the projection or the recess on the chisel shank and to be provided in the socket.
- the projection or the recess can also be provided on the chisel head, in particular on the wear protection cap of the chisel head.
- the design of the wear protection cap has the advantage that it consists of hard metal and the form-fit elements wear particularly little as a result, whereby the form-fit can be guaranteed for the entire service life of the milling tool.
- a particularly preferred embodiment has been found when the recess is formed on the annular surface of the bit holder opposite the back of the bit head and the projection is formed on the back of the bit head, in particular in one piece with a wear protection cap.
- a fitter can see the elements particularly well and attach the cutting tool to the tool holder particularly easily.
- a projection and a recess complementary thereto are sufficient to obtain an extremely resilient and reliable anti-twist protection for the milling tool.
- a particularly reliable protection against rotation is achieved when there are a number of projections or recesses.
- the projections or recesses are preferably arranged alternately with the drive-out recesses in the circumferential direction of the chisel shank or the chisel head. It can thereby be ensured that the forces acting on the cutting tool, which would lead to the cutting tool rotating in the tool holder without an anti-twist device, are reliably dissipated.
- the projections or the recesses and the drive-out recesses are arranged in such a way that the milling tool can be mounted in different rotational positions (with respect to a rotation about its longitudinal axis) in the tool holder in the same way. Equivalent here means that with every possible assembly of the milling tool in a rotational position, the same arrangement of projections, recesses and drive-out recesses is present in the tool device as in all other rotational positions of the milling tool.
- the projections or recesses and the drive-out recesses are arranged symmetrically in such a way that the milling tool can be mounted rotated by 90°, particularly preferably by 180°, without changing the configuration of the projections or recesses and the drive-out recesses in the change tool setup.
- smaller angular ranges are also conceivable.
- This configuration of the tool device makes it possible to dismantle the milling tool after a certain period of use in order to rotate it by an appropriate angle, for example 90° or 180° to be mounted again on the chisel holder. Asymmetrical, and therefore faster, wear can be avoided in this way, which increases the service life of the milling tool.
- the object of the invention mentioned at the outset is also achieved with a milling tool and/or with an interchangeable holder for a tool device as described above. All of the described features and advantages of the milling tool or the quick-change holder apply accordingly.
- the solution is also achieved with a ground milling machine with a tool device as described above.
- the ground milling machine which can in particular be a road construction machine of the road milling, recycler or stabilizer type or a surface miner, preferably has a multiplicity of the tool devices described above mounted on its milling drum.
- FIG. 1 shows a ground milling machine 1, here a road milling machine of the type cold milling machine with a central rotor.
- the ground milling machine 1 comprises a driver's cab 2 with a driver's seat and a control panel, a machine frame 3 and a drive motor 4.
- the drive motor 4 for example a diesel engine, drives the driving devices 6, the milling drum 9 and the discharge belt 5, among other things.
- the milling drum 9 is rotatably mounted in the milling drum box 7 about an axis of rotation 10 running horizontally and transversely to the working direction a.
- the milling drum 9 mills the ground 8 in the working direction a. Loose milled material is transferred via the discharge belt 5 to a transport vehicle (not shown) and transported away by it.
- the milling drum 9 is equipped with tool devices 11, one of which is shown in perspective in figure 2 is shown.
- the tool device 11 comprises a milling tool 14 and a tool holder 29.
- the tool holder 29 is constructed in two parts and includes a basic holder 12 connected to the milling tube of the milling drum and an interchangeable holder 13.
- the basic holder 12 is attached to the milling tube of the milling drum via its base 15 9 welded on. It is also possible to fasten the base holder 12 with its base 15 on a pedestal (not shown) or a segment of another supporting structure, the pedestal or the supporting structure in turn being fastened to the milling tube, for example welded on.
- the base holder 12 is connected directly or indirectly to the milling tube via its foot end 15 .
- the change holder 13 fastened to the base holder 12 has a projection designed as a chip breaker 16 which is used in operation to crush clods of milled material and to guide milled material past the chisel holder 29 .
- the quick change holder 13 positively engages in an undercut of the basic holder 12 and thus contributes to a positive force dissipation, in particular of forces which are directed perpendicularly to the longitudinal axis of the milling tool 14 .
- the cutting tool 14 is partially accommodated in the tool holder 29 and is held in place in this by the fastening device 19 , here a self-locking nut, as a result of which the cutting tool 14 is fixed to the milling drum 9 by the tool holder 29 .
- FIG. 3 shows the cutting tool 14 in a side view
- FIG. 4 shows a longitudinal sectional side view through the cutting tool 14 mounted in the tool holder 29 along the longitudinal axis 35 of the cutting tool 3 is.
- the milling tool 14 comprises a chisel head 40 and a shank 20.
- the chisel head 40 in turn comprises a chisel tip 17 with PCD material and a wear protection cap 18 made of hard metal, here tungsten carbide.
- the milling chisel 14 can either be placed directly on the shank mount 26 rest on the annular surface 27 surrounding it or be slightly spaced from it, without there being direct contact between the annular surface 27 and the chisel head 40, as in Figures 4 and 5 shown. In this area there is then an intermediate space 33, which will be described in more detail below.
- the wear protection cap 18 surrounds a base body 31 of the cutting tool 14 in the area of the chisel head 40.
- the wear protection cap 18 is a cap, a high wear resistance of the chisel is achieved on the one hand and hard metal material is saved on the other.
- the chisel point 17 is fastened to the wear protection cap 18 at a soldering point 28 by brazing.
- the wear protection cap 18 is in turn fastened to the base body 31 of the milling tool 14 by hard soldering at a further soldering point 28 .
- the milling tool 14 extends along the longitudinal axis 35.
- the milling tool 14 is rotationally symmetrical about the longitudinal axis 35.
- the chisel shank 20 is that part of the milling chisel 14 which directly adjoins the chisel head 40 opposite the chisel tip 17 .
- the chisel shank 20 is formed in one piece with the base body 31 of the milling chisel 14 and consists, for example, of heat-treated steel, in particular 42CrMo4. Overall, the chisel shank 20 thus forms a tie rod with a tensile strength of at least 800 N/mm 2 .
- the shank 20 is used to attach the cutting tool 14 to the chisel holder 29, while the chisel head 40 is used to cut open and crush the soil material.
- the chisel shank 20 has a shank length 34 along the longitudinal axis 35 of the milling chisel 14 which comprises a plurality of sections of the chisel shank 20 .
- the chisel shank 20 has a tapered section 23 , a cylindrical section 22 and a fastening section 21 .
- the tapered section 23 directly adjoins the chisel head 40 on the rear side 47 of the chisel head 40 opposite the chisel tip 17 .
- the tapering section 23 is in the shape of a truncated cone and does not extend over the entire length of the shank 34; At the shank end 43 there is also a substantially cylindrical fastening section 21 with an external thread, which is used to fasten the milling tool 14 in the tool holder 29, as will be described in detail below.
- the attachment of the cutting tool 14 in the tool holder 29 is in particular from a synopsis of Figures 3 and 4 out.
- the chisel holder 29 has a shank receptacle 26 which is designed to complement the shape of the chisel shank 20 .
- this means that the shank receptacle 26 also has a tapered section 39 and a cylindrical section 38 .
- the tapered section 39 of the shank receptacle 26 is designed in particular in such a way that the outer surface of the frustoconical tapered section 23 of the chisel shank 20 rests over its entire surface on the inner wall of the shank receptacle 26 in the tapered section 39 as soon as the milling tool 14 is mounted in the tool holder 29.
- the shank receptacle 26 runs through the entire chisel holder 29, including the interchangeable holder 13 and the basic holder 12.
- the shank end 43 and at least partially the fastening section 21 of the chisel shank 20 project out of the chisel holder 29 at the end of the chisel holder 29 opposite the chisel tip 17 .
- the chisel shank 20 is guided through an opening 32 in the quick-change holder 13 and an opening 41 in the basic holder 12 .
- a fastening device 19 here a self-locking nut, is screwed onto the external thread of the fastening section 21 and is screwed against the chisel holder 29 via a sealing disk 25 .
- a train is exerted on the cutting tool 14, which pulls the cutting tool 14 into the shank receptacle 26 of the tool holder 29.
- the pull of the fastening device 19 is so strong that the cutting tool 14 with the tapered section 23 of the tool shank 20 rests frictionally on the tapered section 39 of the shank receptacle 26 and is particularly stationary during working operation, i.e. does not rotate or is non-rotatable during milling operation.
- FIG. 4 shows that the fastening device 19 for the cutting tool 14 according to the present invention is used in a two-part tool holder 29 to attach both the cutting tool 14 to the change holder 13 and the change holder 13 to the base holder 12 .
- the basic holder 12 has a holder receptacle 37 which is designed to complement a tapering section 36 of the interchangeable holder 13 .
- the tapering section 36 of the tool holder 13 also narrows in the pulling direction of the fastening device 19, analogously to the tapering section 23 of the chisel shank 20.
- the tapering section 36 of the tool holder 13 is also designed in the shape of a truncated cone.
- the pull of the fastening device 19 pulls the interchangeable holder 13 into the holder receptacle 37 , the narrowing section 36 of the interchangeable holder 13 resting against the inner wall of the holder receptacle 37 with a friction fit.
- a further anti-twist protection of the change holder 13 relative to the base holder 12 is achieved in that the change holder 13 engages in an undercut of the base holder 12 in the area of the chip breaker 16 .
- the base holder 12 is welded onto the milling drum 9. Then the exchange holder 13 is inserted into the holder receptacle 37 and the milling tool 14 is inserted into the shank receptacle 26 until the attachment section 21 of the chisel shaft 20 protrudes from the rear opening 41 of the basic holder 12 .
- the fastening device 19 and the sealing disk 25 are then screwed onto the fastening section 21 or its external thread. By screwing the fastening device 19 against the chisel holder 29, all the components of the tool device 11 are fastened to one another. To remove a worn cutting tool 14, the fastening device 19 must be loosened.
- the milling tool 14 can then be driven out of the tool holder 29 by hitting the protruding fastening section 21 on the shaft end 43 with a simple hammer.
- the angle ⁇ of a surface line of the frustoconical tapering section 23 of the chisel shank 20 to the longitudinal axis 35 of the cutting tool 14 is greater than the angle ⁇ a generatrice of the frustoconical tapering section 36 of the change holder 13 to the longitudinal axis 35.
- the expulsion force of the cutting tool 14 in the change holder 13 is smaller than the expulsion force of the change holder 13 in the base holder 12 figure 5
- the auxiliary line indicated to represent the angle ⁇ is parallel to the longitudinal axis 35 of the milling tool 14. Since the angle ⁇ of the milling tool is larger than the angle ⁇ of the quick-change holder 13, only the milling tool 14 comes loose from the shaft end 43 when the shaft end 43 is hit Shank receptacle 26, while the change holder 13 remains in the holder receptacle 37.
- the ejection opening 30 in the base holder 12 can be used for this purpose, through which, for example, a suitable tool can be inserted into the base holder 12, with which the interchangeable holder 13 can be driven out of the holder receptacle 37.
- FIG. 1 shows a tool device 11 with a one-piece bit holder 29 (This embodiment is outside the scope of protection defined by claim 1).
- Bit holder 29 also holds the milling bit 14 here and is welded directly onto the milling drum 9 or welded to the milling drum tube via a pedestal or a segment of a support structure. Except for the division into change holder 13 and basic holder 12, all the above explanations also apply to the tool device 11 according to FIG figure 5 .
- the shank receptacle 26 of the chisel holder 29 corresponds to FIG figure 5 the shank receptacle 26 of the change holder 13.
- the one-piece chisel holder 29 according to figure 5 has an opening 42 from which the cutting tool 14 exits at the end opposite the chisel tip 17 .
- figure 7 shows an embodiment of a cutting tool 14 in which two expulsion recesses 24 are provided on the rear side 47 of the chisel head 40, ie that side of the chisel head 40 which is opposite the chisel tip 17.
- the drive-out recesses 24 are designed as inclined surfaces or chamfers, which in the example shown form an angle ⁇ ( 6 ) of 20° relative to a perpendicular to the longitudinal axis 35 of the milling tool 14 .
- the drive-out recesses 24 form an intermediate space 33 between the chisel head 40 and the annular surface 27 of the chisel holder 29. If the fastening device 19, as in FIG figure 6 shown, is released, a fitter can insert a tool, for example a flat chisel 44, into the space 33 and use it as a lever to remove the milling chisel 14 from the chisel holder 29 or the change holder 13.
- a tool for example a flat chisel 44
- the arrangement of several drive-out recesses 24 in the circumferential direction of the chisel shank 20 or the chisel head 40 has the advantage that the milling chisel 14 can be mounted in any rotational position (relative to a rotation about its longitudinal axis 35) in the chisel holder 29, and yet it is always easy for a fitter Access to at least one expulsion recess 24 has.
- the tool device 11 has an anti-rotation device which prevents the milling tool 14 from rotating about the longitudinal axis 35 .
- the milling tool 14 has two opposing projections 46 on the rear side 47 of the tool head 40 , which are designed to complement two recesses 45 present on the ring surface 27 of the tool holder 29 or the change holder 13 .
- the two projections 46 and the recesses 45 are formed opposite to each other. In particular, they are arranged symmetrically with respect to the longitudinal axis 35 . If the milling tool 14 is inserted into the tool holder 29, the projections 46 engage in the recesses 45 in a form-fitting manner. This prevents the milling tool 14 from rotating about its longitudinal axis 35 .
- the cutting tool 14 of the embodiment of Figures 8 and 9 also have drive-out recesses 24 in the form of bevels.
- the drive-out recesses 24 are also formed opposite one another on the rear side 47 of the chisel head 40 and, in particular, are arranged symmetrically with respect to the longitudinal axis 35 .
- Drive-out recesses 24 and projections 46 alternate with respect to the circumferential direction of the rear side 47 of the chisel head 40 .
- the tool device 11 is designed in such a way that the milling tool 14 can be mounted in two different positions on the tool holder 29 . Specifically, the milling tool 14 can be rotated through 180° and mounted on the tool holder 29 in this position.
- the installation situation is then the same as before the milling tool 14 was rotated.
- both the anti-rotation device engages in a form-fitting manner and at least one drive-out recess 24 is easily accessible for a fitter and is easy to reach.
- the milling tool 14 can be disassembled after a certain period of use and rotated through 180° and reassembled in order to make its wear even and thereby slow it down.
- the tool device 11 has an increased service life of the cutting tool 14, with the assembly of the cutting tool 14 and the interchangeable holder 13 on the basic holder 12 being particularly easy and quick, which also means that work breaks to replace worn cutting tools 14 or interchangeable holders 13 can be minimized.
- the total number of components of the chiseling device 11 can also be reduced through the use of a common fastening device 19 for fastening the milling chisel 14 and the interchangeable holder 13, and further costs can thus be saved.
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Description
Die Erfindung betrifft eine Werkzeugeinrichtung für eine Bodenfräsmaschine, insbesondere eine Straßenfräse, einen Recycler, einen Stabilisierer oder einen Surface-Miner, umfassend einen Fräsmeißel mit einer hochverschleißfesten Meißelspitze, insbesondere umfassend PCD-Material, und einem sich entlang einer Längsachse erstreckenden Meißelschaft, und einen Meißelhalter mit einer Schaftaufnahme. Die Erfindung betrifft ferner einen Fräsmeißel und einen Wechselhalter für eine derartige Werkzeugeinrichtung und eine Bodenfräsmaschine mit einer erfindungsgemäßen Werkzeugeinrichtung.The invention relates to a tool device for a ground milling machine, in particular a road milling machine, a recycler, a stabilizer or a surface miner, comprising a milling chisel with a highly wear-resistant chisel point, in particular comprising PCD material, and a chisel shank extending along a longitudinal axis, and a chisel holder with a shaft mount. The invention also relates to a milling tool and a change holder for such a tool device and a ground milling machine with a tool device according to the invention.
Derartige Bodenfräsmaschinen werden üblicherweise im Straßen- oder Wegebau und beim Abbau von oberflächlichen Bodenschätzen eingesetzt. Sie umfassen zumeist einen Maschinenrahmen bzw. Chassis, einen Fahrerstand und mehrere Fahrwerke. Ferner weisen sie einen Antriebsmotor, der üblicherweise ein Dieselmotor ist, auf, von dem die Bodenfräsmaschine, insbesondere deren Fahrwerke und die Arbeitseinrichtung, angetrieben wird. Derartige Bodenfräsmaschinen sind beispielsweise aus der
Die Arbeitseinrichtung der Bodenfräsmaschine ist eine Fräswalze, die typischerweise in einem Fräswalzenkasten, der zu den Seiten und nach oben hin abgeschlossen und zum Boden hin offen ist, um ihre meist horizontal und quer zur Arbeitrichtung verlaufende Rotationsachse rotierbar gelagert ist. Die Fräswalze ist beispielsweise hohlzylinderförmig ausgebildet und auf ihrer Mantelfläche mit einer Vielzahl von Werkzeugeinrichtungen bestückt. Die Werkzeugeinrichtungen umfassen beispielsweise jeweils einen Fräsmeißel und einen Meißelhalter. Der Meißelhalter ist mit dem Fräsrohr der Fräswalze verbunden und trägt den Fräsmeißel. Der Meißelhalter kann beispielsweise einstückig sein oder alternativ auch mehrere Komponenten umfassen, insbesondere einen Grundhalter und einen am Grundhalter befestigten Wechselhalter, der wiederum zur Aufnahme des Fräsmeißels ausgebildet ist. Zum Aufbau von gattungsgemäßen Werkzeugeinrichtungen wird auf die
Während des Fräsvorgangs unterliegen die Werkzeugeinrichtungen, insbesondere die Fräsmeißel, starkem Verschleiß. Die Fräsmeißel der Werkzeugeinrichtungen müssen deshalb regelmäßig ausgetauscht werden. Es kommt ebenfalls vor, dass auch die Meißelhalter entweder stark verschlissen sind oder durch den Bruch eines Fräsmeißels beschädigt werden. In diesem Fall muss auch der Meißelhalter ausgewechselt werden. Bei Meißelhaltern, die einen Grundhalter und einen Wechselhalter umfassen, kann es ausreichen, dass der Wechselhalter zusammen mit dem Fräsmeißel ausgetauscht wird.During the milling process, the tool equipment, in particular the milling tool, is subject to heavy wear. The cutting bits of the tool devices therefore have to be replaced regularly. It also happens that the tool holders are either badly worn or damaged by a milling tool breaking. In this case, the chisel holder must also be replaced. In the case of chisel holders that include a basic holder and an interchangeable holder, it may be sufficient for the interchangeable holder to be replaced together with the milling tool.
Zur Lagerung des Fräsmeißels ist es bekannt, diesen beispielsweise rotierbar in dem Meißelhalter zu befestigen. Hierzu wird dann üblicherweise auf sogenannte Spannhülsen zurückgegriffen. Die rotierbare Lagerung des Meißels im Meißelhalter bringt allerdings auch Nachteile mit sich. Neben dem erhöhten Materialeinsatz und dem gesteigerten Montageaufwand, führt die Rotation des Fräsmeißels selbst zu einem erhöhten Verschleiß zwischen Meißelschaft und Spannhülse sowie zwischen Verschleißscheibe und Halter. Es ist daher auch bekannt, den Fräsmeißel drehfest im oder am Meißelhalter anzuordnen. Dazu kann der Fräsmeißel beispielsweise direkt auf den Meißelhalter gelötet oder über einen Presssitz im Meißelhalter gelagert werden. Eine solche Art der Verbindung wird beispielsweise dann häufig in Betracht gezogen, wenn die verwendeten Fräsmeißel Materialen mit vergleichsweise hoher Härte aufweisen. Der Nachteil dieser Ausführungsvarianten liegt nun darin, dass sich der Wechselvorgang, wenn der Fräsmeißel seine Verschleißgrenze erreicht hat, verhältnismäßig aufwändig gestaltet. Es ist dann oftmals notwendig, den Meißelhalter bzw. den Wechselhalter zusammen mit dem Fräsmeißel als zusammenhängende Baueinheit auszutauschen, auch wenn eigentlich nur der Fräsmeißel verschlissen ist und gewechselt werden müsste. Darüber hinaus erfordert die Neumontage des Fräsmeißels einen vergleichsweise hohen Zeitaufwand und ist entsprechend kompliziert. Gerade bei der Verwendung von Lötverbindungen wird zudem durch den Temperatureintrag in den Meißelhalter während des Lötens die Härte bzw. Widerstandsfähigkeit des Materials im Verschleißbereich herabgesetzt.In order to mount the cutting tool, it is known, for example, to fasten it rotatably in the tool holder. For this purpose, so-called clamping sleeves are then usually used. However, the rotatable mounting of the chisel in the chisel holder also has disadvantages. In addition to the increased use of material and the increased assembly effort, the rotation of the milling tool itself leads to increased wear between the tool shank and the clamping sleeve as well as between the wear plate and the holder. It is therefore also known to arrange the cutting tool in a rotationally fixed manner in or on the tool holder. For this purpose, the milling tool can be soldered directly onto the tool holder or be mounted in the tool holder with a press fit. Such a type of connection is often considered, for example, when the milling cutters used have materials with a comparatively high degree of hardness. The disadvantage of these design variants is that the changing process when the milling tool has reached its wear limit is relatively complex. It is then often necessary to exchange the chisel holder or the interchangeable holder together with the milling chisel as a coherent structural unit, even if actually only the milling tool is worn and needs to be replaced. In addition, the reassembly of the cutting tool requires a comparatively large amount of time and is correspondingly complicated. Especially when using soldered connections, the hardness or resistance of the material in the wear area is also reduced due to the temperature input into the chisel holder during soldering.
Vor diesem Hintergrund ist es die Aufgabe der vorliegenden Erfindung, eine gattungsgemäße Werkzeugeinrichtung anzugeben, bei der die Montage und der Fräsmeißelwechsel beschleunigt und vereinfacht sind. Es soll möglich sein, einen Fräsmeißel auszutauschen, ohne dabei ebenfalls den Meißelhalter bzw. den Wechselhalter austauschen zu müssen. Die Montage des Fräsmeißels im Meißelhalter soll schnell und unkompliziert erfolgen. Darüber hinaus soll der Fräsmeißel im Meißelhalter im montierten Zustand idealerweise in der Weise drehfest gelagert sein, dass er im Fräsbetrieb nicht innerhalb des Meißelhalters um seine Längsachse rotiert.Against this background, it is the object of the present invention to specify a tool device of the generic type in which the assembly and the changing of the cutting tool are accelerated and simplified. It should be possible to exchange a milling tool without also having to exchange the tool holder or the interchangeable holder. The assembly of the milling tool in the tool holder should be quick and uncomplicated. In addition, the cutting tool should ideally be mounted in a rotationally fixed manner in the tool holder in the mounted state in such a way that it does not rotate about its longitudinal axis within the tool holder during milling operation.
Die Lösung gelingt mit einer Werkzeugeinrichtung, einem Fräsmeißel, einem Wechselhalter und einer Bodenfräsmaschine gemäß einem der unabhängigen Ansprüche. Bevorzugte Weiterbildungen sind in den abhängigen Ansprüchen angegeben.The solution is achieved with a tool device, a milling tool, a change holder and a ground milling machine according to one of the independent claims. Preferred developments are specified in the dependent claims.
Konkret gelingt die Lösung bei einer gattungsgemäßen Werkzeugeinrichtung dadurch, dass der Meißelschaft des Fräsmeißels zumindest einen sich in Richtung von der Meißelspitze weg verschmälernden Verjüngungsabschnitt aufweist, dass eine Befestigungsvorrichtung vorhanden ist, die derart ausgebildet ist, dass sie den Fräsmeißel entlang seiner Längsachse und in Richtung von der Meißelspitze weg in die Schaftaufnahme hinein zieht, und dass die Schaftaufnahme des Meißelhalters zumindest teilweise derart komplementär zum Meißelschaft des Fräsmeißels ausgebildet ist, dass der Verjüngungsabschnitt wenigstens teilweise im durch die Befestigungsvorrichtung verspannten Zustand reibschlüssig in der Schaftaufnahme im Meißelhalter anliegt.Specifically, the solution is achieved with a generic tool device in that the chisel shank of the milling chisel has at least one tapering section that narrows in the direction away from the chisel tip, that there is a fastening device that is designed in such a way that it secures the milling chisel along its longitudinal axis and in the direction of of the chisel point away into the shank receptacle, and that the shank receptacle of the chisel holder is at least partially designed to be complementary to the chisel shank of the milling chisel such that the tapered section rests at least partially in the shank receptacle in the chisel holder with a friction fit when clamped by the fastening device.
Der Meißelschaft bezeichnet dabei denjenigen Anteil des Fräsmeißels, der in Werkzeugvorschubrichtung hinter dem das Bodenmaterial aufschneidenden Meißelkopf liegt. Im Gegensatz zum Meißelkopf, der unmittelbar in das Bodenmaterial eindringt und dieses auffräst, dient der Meißelschaft der Lagerung und Befestigung des Fräsmeißels am Meißelhalter. Der Meißelschaft bezeichnet also insbesondere denjenigen Anteil des Fräsmeißels, der sich in montiertem Zustand innerhalb des Meißelhalters befindet bzw. während der Montage in die und teilweise auch durch die Schaftaufnahme geführt ist. Dabei ist es nicht notwendig, dass sämtliche Anteile des Meißelschaftes direkt am Meißelhalter anliegen; es ist vielmehr ausreichend, wenn dafür vorgesehene Bereiche in Kontakt mit dem Meißelhalter stehen. Zur Montage des Fräsmeißels wird der Meißelschaft in die Schaftaufnahme des Meißelhalters geführt, die typischerweise eine längliche, tunnelartige Aussparung im Meißelhalter darstellt. Die Schaftaufnahme bezeichnet somit denjenigen Teil am Meißelhalter, der der Aufnahme und Lagerung des Meißelschaftes dient. Die Befestigungseinrichtung dient schließlich dazu, den Meißelschaft in der Schaftaufnahme und damit den Fräsmeißel an sich im Meißelhalter zu befestigen. Erfindungsgemäß liegt der Fräsmeißel dabei insbesondere mit dem nachstehend beschriebenen Verjüngungsabschnitt direkt an wenigstens einem Teilbereich der Schaftaufnahme des Meißelhalters an.The chisel shank designates that part of the milling chisel that lies behind the chisel head that cuts the ground material in the tool feed direction. In contrast to the chisel head, which penetrates directly into the ground material and mills it open, the chisel shank is used to store and attach the milling chisel to the chisel holder. The chisel shank thus refers in particular to that part of the milling chisel which is located within the chisel holder in the assembled state or is guided into and partly also through the shank receptacle during assembly. It is not necessary for all parts of the chisel shank to be in direct contact with the chisel holder; it is rather sufficient if designated areas in contact with stand by the chisel holder. To assemble the cutting tool, the tool shank is guided into the shank receptacle of the tool holder, which typically represents an elongated, tunnel-like recess in the tool holder. The shank mount thus designates that part of the chisel holder which is used to hold and mount the chisel shank. Finally, the fastening device serves to fasten the chisel shank in the shank receptacle and thus the milling chisel itself in the chisel holder. According to the invention, the cutting tool bears directly against at least a partial area of the shank receptacle of the tool holder, in particular with the tapering section described below.
Der erfindungsgemäße Fräsmeißel weist eine Meißelspitze und am Schaftende eine der Meißelspitze gegenüberliegende Stirnseite, sowie eine sich zwischen diesen beiden Enden des Fräsmeißels erstreckende Längsachse, auf. Der Fräsmeißel kann beispielsweise als Rundschaftmeißel rotationssymmetrisch um seine Längsachse ausgebildet sein, wobei von der Erfindung auch Ausführungsformen mit umfasst sind, die nicht unbedingt rotationsymmetrisch, beispielsweise bezüglich der Ausbildung der Meißelspitze, ausgebildet sind. Der Verjüngungsabschnitt des Meißelschafts verläuft zwischen einem breiten und einem schmalen Ende. Am breiten Ende weist der Meißelschaft zumindest in einer Richtung radial zur Längsachse des Fräsmeißels eine größere Erstreckung als am schmalen Ende auf. Der Verjüngungsabschnitt zeichnet sich somit dadurch aus, dass sich die Erstreckung des Meißelschaft quer zur Längsachse in diesem Bereich von der Meißelspitze weg in Richtung zum Schaftende verkleinert. Das breite Ende liegt somit in Richtung zur Meißelspitze hin, das schmale Ende des Verjüngungsbereiches ist im Vergleich dazu dem Schaftende zugewandt. Der Meißelschaft verschmälert bzw. verjüngt sich somit vom breiten Ende des Verjüngungsabschnittes zum schmalen Ende hin bzw. in "Einsteckrichtung" des Fräsmeißels in die Schaftaufnahme. Dabei ist wichtig, dass der Meißelschaft auf der der Meißelspitze abgewandten Seite des Verjüngungsabschnittes nicht mehr den Durchmesser bzw. die Querschnittsfläche erreicht, die er am breiten Ende des Verjüngungsabschnittes aufweist. Dadurch bildet der Verjüngungsabschnitt einen Einschubanschlag, mit dem der Meißelschaft an der Schaftaufnahme des Meißelhalters anschlägt, wenn der Fräsmeißel entlang seiner Längsachse in die Schaftaufnahme eingeschoben wird.The milling chisel according to the invention has a chisel point and, at the end of the shank, a face opposite the chisel point and a longitudinal axis extending between these two ends of the milling chisel. The milling tool can, for example, be configured as a round-shank tool rotationally symmetrical about its longitudinal axis, although the invention also includes embodiments that are not necessarily rotationally symmetrical, for example with regard to the design of the tool tip. The taper section of the bit shank extends between a wide end and a narrow end. At the wide end, the chisel shank has a greater extent, at least in a direction radial to the longitudinal axis of the milling chisel, than at the narrow end. The tapering section is thus characterized in that the extent of the chisel shank decreases transversely to the longitudinal axis in this area away from the chisel tip in the direction of the shank end. The wide end is thus in the direction of the chisel tip, while the narrow end of the tapered area faces the end of the shank in comparison. The chisel shank thus narrows or tapers from the wide end of the tapered section towards the narrow end or in the “insertion direction” of the milling chisel into the shank receptacle. It is important that the chisel shank on the side of the tapered section facing away from the chisel tip no longer reaches the diameter or the cross-sectional area that it has at the wide end of the tapered section. As a result, the tapered section forms an insertion stop with which the chisel shank strikes the shank receptacle of the chisel holder when the milling chisel is pushed into the shank receptacle along its longitudinal axis.
Die Schaftaufnahme ist derart geformt, dass sie den Meißelschaft zumindest teilweise möglichst passgenau bzw. formschlüssig aufnehmen kann. Die Schaftaufnahme ist eine Aufnahmeöffnung, insbesondere eine den Meißelhalter vollständig durchdringende Durchgangsöffnung, wobei der Fräsmeißel im montierten Zustand mit seinem Verjüngungsabschnitt wenigstens teilweise und insbesondere vollständig innerhalb der Schaftaufnahme liegt. Durch die erfindungsgemäße Ausbildung des Verjüngungsabschnittes wird ein Anschlagsbereich ausgebildet, in dem der Meißelschaft mit seinem Verjüngungsabschnitt an der Innenwand der Schaftaufnahme formschlüssig anliegt und gleichzeitig nicht weiter in die Schaftaufnahme eingeschoben werden kann. Der Meißelschaft ist dabei so geformt, dass er bis zum Anschlag zwischen dem Verjüngungsabschnitt und der Schaftaufnahme von außen in die Schaftaufnahme eingesteckt werden kann. Es ist zwar grundsätzlich möglich, dass der Durchmesser beziehungsweise die Querschnittsfläche des Meißelschaftes im an das schmale Ende des Verjüngungsabschnittes anschließenden Bereich wieder ansteigt, wenn auch nicht bis zum Durchmesser beziehungsweise zur Querschnittsfläche des breiten Endes des Verjüngungsabschnittes. Es ist allerdings bevorzugt, wenn der Durchmesser beziehungsweise die Querschnittsfläche des Meißelschaftes vom Verjüngungsabschnitt in Richtung des Schaftendes den Durchmesser beziehungsweise die Querschnittsfläche des schmalen Endes des Verjüngungsabschnittes nicht überschreitet. Es kann beispielsweise ein zylinderförmiger Abschnitt mit konstantem Durchmesser an das schmale Ende des Verjüngungsabschnittes angeschlossen sein.The shank receptacle is shaped in such a way that it can at least partially accommodate the chisel shank as precisely as possible or in a form-fitting manner. The shank receptacle is a receiving opening, in particular a through-opening that completely penetrates the chisel holder, with the milling chisel in the assembled state having its narrowing section lying at least partially and in particular completely within the shank receptacle. The inventive design of the tapered portion, a stop area is formed in which the chisel shank with its narrowing section rests in a form-fitting manner on the inner wall of the shank receptacle and at the same time cannot be pushed any further into the shank receptacle. The chisel shank is shaped in such a way that it can be inserted from the outside into the shank receptacle up to the stop between the tapering section and the shank receptacle. In principle, it is possible for the diameter or the cross-sectional area of the chisel shank to increase again in the area adjoining the narrow end of the tapered section, even if not up to the diameter or cross-sectional area of the wide end of the tapered section. However, it is preferred if the diameter or the cross-sectional area of the chisel shank from the tapered section in the direction of the shank end does not exceed the diameter or the cross-sectional area of the narrow end of the tapered section. For example, a constant diameter cylindrical portion may be connected to the narrow end of the tapered portion.
Der Verjüngungsabschnitt ist in Form eines Kegelstumpfes ausgebildet, d.h. mit in einer Ebene entlang der Längsachse gradlinig verlaufenden Seitenflanken. Diese Form ist vergleichsweise einfach herzustellen und weist eine sehr gute Kraftübertragung vom Fräsmeißel auf den Meißelhalter auf. Darüber hinaus kann mit dieser Formgebung ein besonders zuverlässiger und belastbarer Reibschluss zwischen dem Verjüngungsabschnitt des Meißelschaftes und dem dazu wenigstens teilweise komplementär ausgebildeten Abschnitt innerhalb der Meißelaufnahme erhalten werden. Es ist weiter bevorzugt, wenn der Meißelschaft, insbesondere der Verjüngungsabschnitt, und die Schaftaufnahme derart ausgebildet sind, dass der Fräsmeißel durch die Montage in der Schaftaufnahme zentriert wird. Durch eine derartige Zentrierung lässt sich eine besonders stabile Befestigung des Fräsmeißels am Meißelhalter erreichen. Diese gelingt beispielsweise dadurch, dass sowohl der Verjüngungsabschnitt als auch die Schaftaufnahme zumindest im Anlagebereich des Verjüngungsabschnittes rotationssymmetrisch zur Längsachse des Fräsmeißels ausgebildet sind.The tapering section is in the form of a truncated cone, ie with side flanks running in a straight line in a plane along the longitudinal axis. This shape is comparatively easy to produce and has very good power transmission from the milling tool to the tool holder. In addition, with this shape, a particularly reliable and resilient frictional connection can be obtained between the tapered section of the chisel shank and the section within the chisel receptacle that is at least partially designed to complement it. It is further preferred if the chisel shank, in particular the tapered section, and the shank receptacle are designed in such a way that the milling chisel is centered by being mounted in the shank receptacle. A particularly stable attachment of the milling tool to the tool holder can be achieved by such a centering. This is achieved, for example, in that both the tapered section and the shank receptacle are designed to be rotationally symmetrical to the longitudinal axis of the milling tool, at least in the contact area of the tapered section.
Durch die erfindungsgemäße Ausbildung des Fräsmeißels und dessen Befestigung im Meißelhalter lässt sich eine besonders einfache und schnell zu montierende Befestigung des Fräsmeißels erreichen. Zudem ist es vorteilhaft, dass der Meißel nach einer bestimmten Einsatzdauer gedreht werden kann, um dadurch einen Verschleißfortschritt am Meißel zu verlangsamen. Hierzu wird der Meißel gelöst, gedreht und anschließend wieder drehfest befestigt. Darüber hinaus muss keine zusätzliche Verlötung des Fräsmeißels im Meißelhalter durchgeführt werden, wodurch keine negative Beeinflussung der Materialeigenschaften durch übermäßiges Erhitzen des Meißelhalters entsteht. Gleichzeitig kommt es durch das Anliegen des Verjüngungsabschnittes an der Schaftaufnahme zu einer besonders verlässlichen Übertragung von Kräften vom Meißelhalter auf den Fräsmeißel und umgekehrt. Erfindungsgemäß wird der Fräsmeißel dabei durch die Befestigungsvorrichtung derart im Meißelhalter verspannt, dass er durch Reibschluss zwischen der Schaftaufnahme und dem Verjüngungsabschnitt im regulären Arbeitsbetrieb drehfest arretiert ist. Dies bedeutet insbesondere, dass der Fräsmeißel im Arbeitsbetrieb nicht innerhalb der Schaftaufnahme rotiert. Im vorliegend bevorzugten Fall werden hochverschleißfeste Meißelspitzen eingesetzt. Für derartige Fräsmeißel mit Meißelspitzen umfassend ein hochverschleißfestes Material ist eine Rotation des Fräsmeißels im Meißelhalter nicht erwünscht. Hochverschleißfeste Materialien sind vorliegend insbesondere Materialen, die eine Mohs-Härte von mindestens 9,5, bevorzugt mindestens 10, umfassen. Solche hochverschleißfesten Materialien sind somit insbesondere Bornitrid, Wolframkarbid oder andere Hartmetalle. Ein besonders geeignetes hochverschließfestes Material ist sogenanntes PCD-Material (polycrystalline diamond, insbesondere mit der Bezeichnung "DP" nach ISO 513). PCD-Materialien zeichnen sich dadurch aus, dass sie synthetisch hergestellte Diamanten umfassen. Diese sind üblicherweise in einer Metallmatrix zufallsorientiert dispergiert, die als Trägermaterial fungiert. Die Diamanten an sich weisen typischerweise eine Mohs-Härte von 10 auf. Die erfindungsgemäßen Meißelspitzen zeichnen sich also dadurch aus, dass sie im Arbeitsbetrieb im Vergleich zu herkömmlichen Meißelspitzen sehr wenig verschleißen und daher sehr hohe Standzeiten erreichen. Alternativ zur Mohs-Härte erstreckt sich die Erfindung auch auf hochverschließfeste Materialien mir einer Vickershärte nach DIN EN ISO 6507-1:2006-03 von mindestens HV 2400, bevorzugt mindestens HV 4000, besonders bevorzugt mindestens HV 6000, besonders bevorzugt mindestens HV 8000, und ganz besonders bevorzugt mindestens HV 10000. Alternativ kann die maßgebliche Härteprüfung auch nach Knoop (DIN EN ISO 4545-1 bis -4) erfolgen, wobei hier erfindungsgemäß Materialien mit Härten größer 1300 und insbesondere größer 4000 auf der Knoop-Skala zum Einsatz kommen.The design of the cutting tool according to the invention and its attachment in the tool holder make it possible to attach the cutting tool in a particularly simple manner that can be installed quickly. In addition, it is advantageous that the chisel can be rotated after a certain period of use in order to slow down the progression of wear on the chisel. To do this, the chisel is loosened, turned and then fastened again so that it cannot rotate. In addition, no additional soldering of the cutting tool in the tool holder has to be carried out, which means that the material properties are not negatively influenced by excessive heating of the tool holder. At the same time, the contact of the tapered section with the shank receptacle results in a particularly reliable transmission of forces from the chisel holder to the milling chisel and vice versa. According to the invention, the cutting bit is clamped in the bit holder by the fastening device in such a way that it is locked in a non-rotatable manner in regular working operation by frictional engagement between the shank receptacle and the tapering section. In particular, this means that the milling tool does not rotate within the shank mount during operation. In the presently preferred case, highly wear-resistant chisel tips are used. A rotation of the cutting tool in the tool holder is not desirable for such cutting tools with tool tips comprising a highly wear-resistant material. In the present case, highly wear-resistant materials are, in particular, materials which have a Mohs hardness of at least 9.5, preferably at least 10. Such highly wear-resistant materials are therefore in particular boron nitride, tungsten carbide or other hard metals. A particularly suitable highly wear-resistant material is so-called PCD material (polycrystalline diamond, in particular with the designation "DP" according to ISO 513). PCD materials are characterized by the fact that they contain synthetically produced diamonds. These are usually randomly dispersed in a metal matrix that acts as a carrier material. Diamonds typically have a Mohs hardness of 10. The chisel points according to the invention are characterized in that they wear very little during operation compared to conventional chisel points and therefore achieve very long service lives. As an alternative to the Mohs hardness, the invention also extends to highly wear-resistant materials with a Vickers hardness according to DIN EN ISO 6507-1:2006-03 of at least HV 2400, preferably at least HV 4000, particularly preferably at least HV 6000, particularly preferably at least HV 8000, and very particularly preferably at least HV 10000. Alternatively, the relevant hardness test can also be carried out according to Knoop (DIN EN ISO 4545-1 to -4), with materials having hardnesses greater than 1300 and in particular greater than 4000 on the Knoop scale being used here according to the invention.
Bei der erfindungsgemäßen Anordnung erfolgt die Kraftableitung in die Meißelspitze eingetragener Kräfte, insbesondere während des Fräsbetriebs, im Wesentlichen über den Verjüngungsabschnitt bzw. die Anlageflächen zwischen dem Verjüngungsabschnitt und dem Meißelhalter. Es ist daher besonders vorteilhaft, wenn diese Anlagefläche besonders groß ist. Vorzugsweise ist der Verjüngungsabschnitt daher in Relation zum gesamten Meißelschaft derart ausgebildet, dass der Verjüngungsabschnitt des Meißelschaftes sich zumindest über 25 %, bevorzugt zumindest über 50 %, besonders bevorzugt zumindest über 75 % und ganz besonders bevorzugt zumindest über 90 % der Schaftlänge, beispielsweise im Wesentlichen über die gesamte Schaftlänge, erstreckt. Die Schaftaufnahme ist entsprechend bevorzugt derart komplementär zum Meißelschaft ausgebildet, dass der Verjüngungsabschnitt bevorzugt über seine gesamte Länge an der Schaftaufnahme anliegt. Eine größere Auflagefläche ermöglicht eine vorteilhafte Kräfteverteilung und verhindert, dass der Fräsmeißel unter extremen Belastungen aus dem Meißelhalter ausbricht.In the arrangement according to the invention, the forces introduced into the chisel tip are dissipated, in particular during milling operation, essentially via the tapered section or the contact surfaces between the tapered section and the bit holder. It is therefore particularly advantageous if this contact surface is particularly large. The tapered section is therefore preferably designed in relation to the entire chisel shank in such a way that the tapered section of the chisel shank extends at least over 25%, preferably at least over 50%, particularly preferably at least over 75% and very particularly preferably at least over 90% of the shank length, for example essentially over the entire length of the shaft. Accordingly, the shank receptacle is preferably designed to complement the chisel shank in such a way that the tapering section preferably rests against the shank receptacle over its entire length. A larger contact surface enables an advantageous distribution of forces and prevents the cutting tool from breaking out of the tool holder under extreme loads.
Grundsätzlich kann der Verjüngungsabschnitt des Meißelschaftes an jeder beliebigen Stelle entlang des Meißelschaftes angeordnet sein. Es ist beispielsweise ebenfalls möglich, dass weitere Verjüngungsabschnitte dem wenigstens einen Verjüngungsabschnitt entlang der Längsachse des Fräsmeißels vor- oder nachgelagert sind. Insbesondere im Hinblick auf Kräfte, die senkrecht zur Längsachse des Fräsmeißels auf diesen einwirken, ist es allerdings besonders bevorzugt, wenn sich der Verjüngungsabschnitt des Meißelschaftes unmittelbar an den Meißelkopf des Fräsmeißels anschließt. Da der Verjüngungsabschnitt dann auch unmittelbar hinter dem Meißelkopf am Meißelhalter bzw. der Schaftaufnahme des Meißelhalters anliegt, können am Fräsmeißel beziehungsweise am Meißelkopf angreifende Kräfte, beispielsweise durch die Kollision des Fräsmeißels mit dem abzufräsenden Bodenmaterial, direkt hinter dem Meißelkopf in den Meißelhalter abgeleitet werden. Der Fräsmeißel sitzt dadurch auch in extremen Arbeitsbedingungen besonders stabil in der Meißelaufnahme und wird von dieser stabilisiert. Auf den Meißelschaft einwirkende Biegemomente können dagegen durch diese Anordnung reduziert bzw. besonders gut in den Meißelhalter abgeleitet werden.In principle, the tapered section of the chisel shank can be arranged at any point along the chisel shank. It is also possible, for example, for further tapered sections to be located in front of or behind the at least one tapered section along the longitudinal axis of the milling tool. However, in particular with regard to forces that act on the cutting tool perpendicular to the longitudinal axis of the cutting tool, it is particularly preferred if the narrowing section of the cutting tool shank is directly connected to the cutting tool head of the cutting tool. Since the tapered section then also rests directly behind the chisel head on the chisel holder or the shank receptacle of the chisel holder, forces acting on the milling chisel or on the chisel head, for example due to the collision of the milling chisel with the soil material to be milled, can be diverted directly behind the chisel head into the chisel holder. As a result, the milling tool sits particularly securely in the tool holder, even under extreme working conditions, and is stabilized by it. By contrast, bending moments acting on the chisel shank can be reduced by this arrangement or can be diverted particularly well into the chisel holder.
Erfindungsgemäß handelt es sich bei dem Meißelhalter um einen mehrteiligen Meißelhalter, umfassend einen Wechselhalter und einen Grundhalter. Der Grundhalter weist eine Halteraufnahme zur Aufnahme des Wechselhalters und der Wechselhalter die Schaftaufnahme zur Aufnahme des Meißelschaftes auf. Bei einem derartigen, zweiteiligen Meißelhalter ist es möglich, beispielsweise nur den Fräsmeißel und den Wechselhalter auszutauschen bzw. zu erneuern, während der Grundhalter, der üblicherweise vom Fräsmeißel und vom Wechselhalter vor dem abrasiven Angriff des Fräsgutes geschützt wird, weiter verwendet wird. Dadurch lassen sich zum einen Materialkosten für die Grundhalter sparen, die nicht mit ausgetauscht werden müssen. Zum anderen ist es ebenfalls möglich, über die Grundhalter eine Montagemöglichkeit für die Fräsmeißel und die Wechselhalter zu realisieren, die eine schnellere Montage ermöglichen als ein komplett neues Anschweißen eines vollständigen Meißelhalters an der Frästrommel und nachfolgendes Bestücken mit einem Fräsmeißel.According to the invention, the chisel holder is a multi-part chisel holder, comprising an interchangeable holder and a basic holder. The basic holder has a holder receptacle for receiving the change holder and the change holder has the shank receptacle for receiving the chisel shank. With such a two-part bit holder, it is possible, for example, to exchange or renew only the milling bit and the quick-change tool holder, while the basic holder, which is usually protected from the abrasive attack of the milled material by the cutting tool and the quick-change tool holder, continues to be used. On the one hand, this saves material costs for the basic holders, which do not have to be replaced. On the other hand, it is also possible to add a mounting option for the milling tool and the interchangeable holder via the basic holder that enable faster assembly than welding a complete tool holder to the milling drum from scratch and then equipping it with a milling tool.
Erfindungsgemäß werden weiterhin der Fräsmeißel und der Wechselhalter beide gleichzeitig über eine einzige gemeinsame Befestigungsvorrichtung am Grundhalter befestigt. Dafür ist die Befestigungsvorrichtung derart ausgebildet, dass sie sowohl den Fräsmeißel entlang seiner Längsachse und in Richtung von der Meißelspitze weg in die Schaftaufnahme hinein als auch den Wechselhalter in die Halteraufnahme im Grundhalter hinein zieht und verspannt. Die Befestigungsvorrichtung fixiert also sowohl den Fräsmeißel am Wechselhalter als auch den Wechselhalter am Grundhalter. Es muss dadurch keine separate Befestigungsvorrichtung für den Wechselhalter vorgesehen werden. Der Aufbau der Werkzeugeinrichtung wird dadurch wesentlich vereinfacht, die Herstellungskosten gesenkt und die Montagezeit reduziert.According to the invention, the milling tool and the interchangeable holder are both fastened to the basic holder at the same time via a single common fastening device. For this purpose, the fastening device is designed in such a way that it pulls and clamps both the milling chisel along its longitudinal axis and in the direction away from the chisel tip into the shank receptacle and the interchangeable holder into the holder receptacle in the basic holder. The fastening device thus fixes both the milling tool on the change holder and the change holder on the base holder. As a result, no separate fastening device has to be provided for the interchangeable holder. This significantly simplifies the structure of the tool device, lowers the manufacturing costs and reduces the assembly time.
Grundsätzlich könnte der zur Befestigung vorgesehene Anteil des Wechselhalters jede beliebige zur Halteraufnahme komplementäre Form aufweisen. Beispielsweise ist es denkbar, dass der Wechselhalter formschlüssig in der Halteraufnahme gegen ein Rotieren gesichert ist. Es hat sich allerdings gezeigt, dass eine besonders günstige Kraftübertragung in sämtliche Richtungen vom Wechselhalter zum Grundhalter ermöglicht wird, wenn auch der Wechselhalter reibschlüssig am Grundhalter anliegt. Es ist daher bevorzugt, dass der Wechselhalter reibschlüssig am Grundhalter und der Fräsmeißel reibschlüssig am Wechselhalter anliegen. Beide Reibschlüsse werden nun bevorzugt gleichzeitig durch das Anziehen der Befestigungsvorrichtung erreicht, die den Fräsmeißel gegen den Wechselhalter und den Wechselhalter gegen den Grundhalter zieht.In principle, the portion of the interchangeable holder provided for fastening could have any shape complementary to the holder receptacle. For example, it is conceivable that the interchangeable holder is secured against rotation in a form-fitting manner in the holder receptacle. However, it has been shown that a particularly favorable transmission of force in all directions from the interchangeable holder to the basic holder is made possible if the interchangeable holder is also in frictional contact with the basic holder. It is therefore preferred that the interchangeable holder bears against the base holder in a frictionally engaged manner and the milling tool bears against the interchangeable holder in a frictionally engaged manner. Both friction locks are now preferably achieved simultaneously by tightening the fastening device, which pulls the milling tool against the change holder and the change holder against the base holder.
In einer konkreten Ausführungsform der Erfindung ist demnach vorgesehen, dass der Fräsmeißel eine Anschlagsfläche aufweist, mit der er in Einschubrichtung am Wechselhalter anliegt und dass der Wechselhalter eine Anschlagsfläche aufweist, mit der er in Einschubrichtung am Grundhalter anliegt. Ein Kerngedanke dieser bevorzugten Ausführungsform der Erfindung ist nun, diese Anlageflächen jeweils als Verjüngungsabschnitt auszubilden. Es ist demnach bevorzugt, dass sowohl der Fräsmeißel als auch der Wechselhalter jeweils zumindest einen Verjüngungsabschnitt aufweisen, wobei der Verjüngungsabschnitt des Fräsmeißels am Wechselhalter und der Verjüngungsabschnitt des Wechselhalters am Grundhalter anliegen. Für den Verjüngungsabschnitt des Wechselhalters gilt grundsätzlich alles, was vorstehend zum Verjüngungsabschnitt des Fräsmeißels bzw. des Meißelschaftes ausgeführt wurde. Dadurch, dass sowohl der Fräsmeißel als auch der Wechselhalter einen Verjüngungsabschnitt aufweisen und sowohl die Schaftaufnahme als auch die Halteraufnahme komplementär zu den jeweiligen Verjüngungsabschnitten ausgebildet sind, werden die erfindungsgemäßen Anschlagsflächen in besonders einfacher und effizienter Weise bereitgestellt.In a specific embodiment of the invention it is therefore provided that the milling tool has a stop surface with which it rests on the interchangeable holder in the direction of insertion and that the interchangeable holder has a stop surface with which it rests on the base holder in the direction of insertion. A core idea of this preferred embodiment of the invention is now to design these contact surfaces as tapering sections. It is therefore preferred that both the milling tool and the quick change holder each have at least one tapered section, the tapered section of the cutting tool being in contact with the quick change holder and the tapered section of the quick change holder being in contact with the basic holder. In principle, everything that was stated above with regard to the tapering portion of the milling tool or the tool shank applies to the tapering portion of the quick-change holder. Due to the fact that both the milling tool and the quick-change holder have a tapering section and both the shank receptacle and the holder receptacle are complementary are formed to the respective tapering sections, the stop surfaces according to the invention are provided in a particularly simple and efficient manner.
Da die Befestigung des Fräsmeißels und des Wechselhalters von einer einzigen Befestigungsvorrichtung erreicht wird, ist es vorteilhaft, wenn der Fräsmeißel und der Wechselhalter und die zugehörige Schaftaufnahme und die Halteraufnahme derart ausgebildet sind, dass ein form- und reibschlüssiges Anschlagen zwischen diesen Bauteilen dann zustande kommen, wenn der Fräsmeißel und der Wechselhalter in dieselbe Richtung gezogen werden. Dieser Zug kann dann von nur einer Befestigungsvorrichtung bereitgestellt werden. Dies lässt sich baulich dann besonders einfach realisieren, wenn die Verjüngungsabschnitte des Fräsmeißels und des Wechselhalters sich in Richtung von der Meißelspitze weg bzw. in Einschubrichtung verschmälern. Die Verjüngungsabschnitte des Fräsmeißels und des Wechselhalters sind also bezüglich ihrer breiten und ihrer schmalen Enden gleich ausgerichtet. Die Anschläge des Fräsmeißels und des Wechselhalters aneinander beziehungsweise am Grundhalter können dadurch durch Zug in dieselbe Richtung realisiert werden.Since the milling tool and the interchangeable holder are fastened by a single fastening device, it is advantageous if the milling tool and the interchangeable holder and the associated shank receptacle and the holder receptacle are designed in such a way that a form-fitting and friction-locking abutment between these components then comes about when the cutting tool and the toolholder are pulled in the same direction. This train can then be provided by only one fastening device. Structurally, this can be implemented in a particularly simple manner if the tapered sections of the milling tool and the quick-change holder narrow in the direction away from the tool tip or in the direction of insertion. The tapering sections of the milling tool and the change holder are thus aligned in the same way with regard to their wide and their narrow ends. The stops of the milling tool and the change holder on each other or on the base holder can be realized by pulling in the same direction.
Die vorliegende Erfindung ermöglicht einen Austausch des Fräsmeißels separat vom Wechselhalter. Es soll also nicht nur die Montage der Werkzeugeinrichtung schnell und einfach vonstatten gehen, sondern auch die Demontage eines eventuell verschlissenen Fräsmeißels beziehungsweise eines Wechselhalters möglichst einfach und zeitsparend möglich sein. Insbesondere soll es möglich sein, den Fräsmeißel nach dem Lösen der Befestigungseinrichtung möglichst einfach und ohne Zuhilfenahme von Spezialwerkzeugen vom Meißelhalter zu lösen und dabei möglichst nicht auch den Wechselhalter vom Grundhalter zu demontieren. Die Verjüngungsabschnitte des Fräsmeißels und des Wechselhalters sind im Verhältnis zueinander daher derart ausgebildet, dass der Wechselhalter, insbesondere nach dem Lösen der Befestigungsvorrichtung, eine größere Austreibkraft am Grundhalter besitzt als der Fräsmeißel am Wechselhalter. Dies gelingt dadurch, dass die Verjüngungsabschnitte des Fräsmeißels und des Wechselhalters kegelstumpfförmig sind und die Mantellinien der Kegelstümpfe jeweils einen Winkel zur Längsachse des Fräsmeißels aufweisen, und dass der Winkel des Verjüngungsabschnittes des Fräsmeißels größer ist als der Winkel des Verjüngungsabschnittes des Wechselhalters. Insbesondere sind die kegelstumpfförmigen Verjüngungsabschnitte des Fräsmeißels und des Wechselhalters konzentrisch zueinander ausgebildet. Durch den größeren Winkel der Mantellinie des kegelstumpfförmigen Verjüngungsabschnittes des Fräsmeißels gegenüber demjenigen des Wechselhalters lässt sich der Fräsmeißel durch Zug entgegen der Zugrichtung der Befestigungsvorrichtung, insbesondere entlang der Längsachse des Fräsmeißels, leichter aus dem Wechselhalter entfernen als der Wechselhalter aus dem Grundhalter. Wird also nach dem Lösen der Befestigungsvorrichtung ein derartiger Zug auf den Fräsmeißel ausgeübt, zum Beispiel durch einen Keil beziehungsweise einen Flachmeißel zwischen Meißelkopf und Meißelhalter, so rutscht dieser aus der Schaftaufnahme heraus und kann entfernt werden. Zur Entfernung des Wechselhalters dagegen ist ein höherer Zug notwendig, wodurch es möglich ist, den Wechselhalter auch nach dem Lösen der Befestigungsvorrichtung auf einfache Weise in seiner montierten Position im Grundhalter zu belassen und durch die Montage eines neuen Fräsmeißels durch die Anbringung der Befestigungsvorrichtung erneut zu fixieren.The present invention allows the cutting tool to be exchanged separately from the tool holder. It should therefore not only be possible to assemble the tool device quickly and easily, but also to be able to disassemble a possibly worn milling tool or an interchangeable holder as simply and quickly as possible. In particular, it should be possible to detach the cutting tool from the tool holder as simply as possible and without the aid of special tools after loosening the fastening device and, if possible, not to dismantle the interchangeable tool holder from the basic holder as well. The tapered sections of the cutting tool and the quick change holder are therefore designed in relation to one another in such a way that the quick change holder, in particular after the fastening device has been loosened, has a greater expulsion force on the basic holder than the cutting tool on the quick change holder. This is achieved by the fact that the tapered sections of the milling tool and the quick change holder are in the shape of a truncated cone and the surface lines of the truncated cones each have an angle to the longitudinal axis of the cutting tool, and that the angle of the tapered section of the cutting tool is larger than the angle of the tapered section of the quick change holder. In particular, the truncated cone-shaped tapering sections of the milling tool and the quick-change holder are designed concentrically to one another. Due to the larger angle of the surface line of the frustoconical taper section of the milling tool compared to that of the interchangeable tool holder, the milling tool can be removed more easily from the interchangeable tool holder by pulling against the pulling direction of the fastening device, in particular along the longitudinal axis of the milling tool, than the interchangeable tool holder can be removed from the basic holder. If, after loosening the fastening device, such a train is exerted on the cutting tool, for example by a wedge or a flat chisel between the chisel head and the chisel holder, it slips out of the shank mount and can be removed. On the other hand, removing the quick change holder requires a higher pull, which makes it possible to easily leave the quick change holder in its installed position in the basic holder even after loosening the fastening device and to fix it again by installing a new milling tool by attaching the fastening device .
Um wie viel einfacher die Demontage des Fräsmeißels gegenüber der Demontage des Wechselhalters sein soll, bestimmt sich maßgeblich nach dem Unterschied der jeweiligen Winkel der Mantellinien der kegelstumpfförmigen Verjüngungsabschnitte zur Längsachse des Fräsmeißels sowie der Größe der Anlageflächen, Je größer der Unterschied ist, desto einfacher lässt sich der Fräsmeißel im Vergleich zum Wechselhalter demontieren. Es ist daher vorgesehen, dass der Winkel des Verjüngungsabschnittes des Fräsmeißels zur Längsachse zumindest um 0,2° größer ist als der Winkel des Verjüngungsabschnittes des Wechselhalters zur Längsachse. Dieser Winkelbereich hat sich zum einen als besonders stabil und zum anderen als besonders vorteilhaft für die getrennte Demontage des Fräsmeißels und des Wechselhalters erwiesen.How much easier it should be to dismantle the cutting tool compared to dismantling the quick-change holder is largely determined by the difference between the respective angles of the generatrices of the frustoconical tapering sections and the longitudinal axis of the cutting tool, as well as the size of the contact surfaces. The greater the difference, the easier it is dismantle the milling tool compared to the quick-change holder. Provision is therefore made for the angle of the tapered section of the milling tool to the longitudinal axis to be at least 0.2° greater than the angle of the tapered section of the interchangeable holder to the longitudinal axis. On the one hand, this angle range has proven to be particularly stable and, on the other hand, particularly advantageous for the separate dismantling of the milling tool and the quick-change holder.
Wie schon erwähnt, kann der Fräsmeißel beispielsweise durch Zug am Meißelkopf aus der Schaftaufnahme des Wechselhalters beziehungsweise des Meißelhalters entfernt werden. Dafür kann beispielsweise ein Flachmeißel eingesetzt werden, der zwischen Meißelkopf und Meißelhalter eingeführt wird und mit dessen Hilfe der Fräsmeißel dann aus der Schaftaufnahme gehebelt werden kann. Alternativ kann der Fräsmeißel von seiner der Meißelspitze gegenüberliegenden Stirnseite aus aus der Schaftaufnahme herausgedrückt werden. Um dies zu realisieren, ist es bevorzugt, dass die Schaftaufnahme und die Halteraufnahme an ihren der Meißelspitze gegenüberliegenden Stirnseiten jeweils eine Öffnung aufweisen, wobei die Öffnungen hintereinander liegend ausgebildet sind, und dass der Fräsmeißel sowohl durch die Öffnung des Wechselhalters als auch durch die Öffnung des Grundhalters geführt ist. Das Schaftende beziehungsweise die Stirnseite des Fräsmeißels, die der Meißelspitze gegenüberliegt, ist also durch die Öffnung im Grundhalter und die Öffnung im Wechselhalter erreichbar. Hier kann also beispielsweise ein Werkzeug eingeführt werden, mit dem Druck auf den Fräsmeißel ausgeübt werden kann, um diesen aus dem Meißelhalter auszutreiben.As already mentioned, the milling chisel can be removed from the shank receptacle of the interchangeable holder or the chisel holder, for example by pulling on the chisel head. A flat chisel can be used for this purpose, for example, which is inserted between the chisel head and the chisel holder and with the aid of which the milling chisel can then be levered out of the shank mount. Alternatively, the milling chisel can be pushed out of the shank receptacle from its end face opposite the chisel tip. In order to achieve this, it is preferable for the shank receptacle and the holder receptacle to have an opening on their end faces opposite the chisel tip, with the openings being formed one behind the other, and for the milling chisel to pass through both the opening of the quick-change holder and the opening of the Basic holder is performed. The end of the shank or the end face of the milling chisel, which is opposite the chisel tip, can therefore be reached through the opening in the basic holder and the opening in the interchangeable holder. Here, for example, a tool can be introduced with which pressure can be exerted on the cutting tool in order to drive it out of the tool holder.
Grundsätzlich kann der Fräsmeißel also durch das Einführen eines Werkzeuges durch die Öffnungen des Grundhalters und des Wechselhalters ausgetrieben werden. Um die Demontage eines verschlissenen Meißels noch weiter zu erleichtern, ist es allerdings bevorzugt, dass kein spezielles Werkzeug zum Austreiben der Fräsmeißel benötigt wird. Dafür ist es vorteilhaft, wenn der Fräsmeißel mit seinem der Meißelspitze gegenüberliegenden Schaftende aus der Öffnung des Grundhalters über diesen hinaus vorsteht. Im montierten Zustand des Fräsmeißels ragt dieser also mit seinem Schaftende aus dem Meißelhalter heraus. Es ist dadurch möglich, den Fräsmeißel durch direkte Schläge auf das Schaftende mit einem gewöhnlichen Hammer auszutreiben. Ein Spezialwerkzeug zum Wechsel der Fräsmeißel, beispielsweise ein Austreibdorn, ist dann nicht mehr notwendig.In principle, the milling tool can be driven out by inserting a tool through the openings in the basic holder and the interchangeable holder. However, in order to further facilitate the dismantling of a worn chisel, it is preferred that no special tool is required for driving out the milling chisel. For this it is advantageous if the milling tool protrudes with its shank end opposite the chisel tip out of the opening of the basic holder beyond the latter. In the assembled state of the milling tool, its shank end protrudes from the tool holder. This makes it possible to drive out the milling tool by hitting the end of the shank directly with an ordinary hammer. A special tool for changing the cutting tool, such as a drift, is then no longer necessary.
Es kann allerdings sein, dass beispielsweise gerade in dem Bereich, in dem das Schaftende des Fräsmeißels aus dem Meißelhalter ragt, sehr beengte Platzverhältnisse vorliegen. Es ist daher bevorzugt, die Fräsmeißel von der Seite des Meißelkopfes aus aus dem Meißelhalter zu entfernen. Ganz besonders einfach gelingt die Demontage des Fräsmeißels vom Meißelhalter bei gelöster Befestigungsvorrichtung durch das Einführen eines Werkzeuges, beispielsweise eines Keils oder eines Flachmeißels, zwischen den Meißelkopf und den Meißelhalter und durch ein Heraushebeln des Fräsmeißels aus dem Meißelhalter. Um ein derartiges Werkzeug einführen zu können, ist ein Zwischenraum zwischen dem Meißelkopf und dem Meißelhalter vorgesehen. Grundsätzlich kann der Zwischenraum beispielsweise dadurch entstehen, dass der Meißelkopf im montierten Zustand der Werkzeugeinrichtung nicht direkt am Meißelhalter anliegt, sondern von diesem in Längsrichtung gesehen durch einen Freiraum beabstandet ist. Bevorzugt ist es allerdings, wenn der Meißelkopf mit seiner der Meißelspitze gegenüberliegenden Rückseite zumindest teilweise am Meißelhalter anliegt. So kommt es über die sich berührenden Flächen zu einer weiteren, vorteilhaften Kraftübertragung vom Fräsmeißel zum Meißelhalter. Zusätzlich ist nun zwischen dem Meißelkopf und dem Meißelhalter bevorzugt eine Austreibausnehmung vorgesehen, in deren Bereich der Meißelkopf vom Meißelhalter beabstandet ist, wodurch der Zwischenraum entsteht, und in die ein Werkzeug eingeführt werden kann. Insgesamt ist es also bevorzugt, wenn die Werkzeugeinrichtung eine Austreibausnehmung aufweist, die derart geschaffen ist, dass im montierten Zustand der Werkzeugeinrichtung zwischen Meißelkopf und einer der Rückseite des Meißelkopfs gegenüberliegenden Stirnfläche des Meißelhalters ein Zwischenraum vorhanden ist. Die Demontage gelingt durch ein Heraushebeln des Fräsmeißels mittels eines in den Zwischenraum eingeschobenen Werkzeuges besonders schnell und einfach. Gleichzeitig ist es aber bevorzugt vorgesehen, wenn der Meißelkopf zumindest teilweise auf der Stirnfläche des Meißelhalters anliegt.However, it may be the case that, for example, there is very little space in the area in which the shank end of the milling tool protrudes from the tool holder. It is therefore preferable to remove the cutting bits from the bit holder from the side of the bit head. The cutting tool can be disassembled from the tool holder in a particularly simple manner with the fastening device released by inserting a tool, for example a wedge or a flat chisel, between the tool head and the tool holder and by levering the cutting tool out of the tool holder. In order to be able to introduce such a tool, a gap is provided between the chisel head and the chisel holder. In principle, the intermediate space can arise, for example, in that the chisel head does not rest directly on the chisel holder when the tool device is in the installed state, but is spaced apart from it by a free space when viewed in the longitudinal direction. However, it is preferred if the chisel head rests at least partially on the chisel holder with its rear side opposite the chisel point. This results in a further, advantageous transmission of force from the milling tool to the tool holder via the contacting surfaces. In addition, a drive-out recess is now preferably provided between the chisel head and the chisel holder, in the region of which the chisel head is at a distance from the chisel holder, as a result of which the intermediate space is created and into which a tool can be inserted. Overall, it is therefore preferred if the tool device has a drive-out recess that is created in such a way that when the tool device is installed, there is a gap between the chisel head and an end face of the chisel holder opposite the back of the chisel head. Dismantling is particularly quick and easy by levering out the cutting tool using a tool inserted into the gap. At the same time, however, it is preferably provided if the chisel head rests at least partially on the end face of the chisel holder.
Grundsätzlich kann die Austreibausnehmung in beliebiger Weise gestaltet sein, so dass ein Werkzeug zum Aushebeln des Fräsmeißels zwischen Meißelkopf und Meißelhalter geführt werden kann. Die Austreibausnehmung kann beispielsweise als Einkerbung, mit runden oder mit flachen Seitenwänden, ausgebildet sein. Besonders einfach herzustellen ist die Austreibausnehmung allerdings als Schräge beziehungsweise Fase. Die Fase muss nicht die gesamte Ringfläche des Meißelhalters und/oder die Rückseite des Meißelkopfes umlaufen, es genügt vielmehr, an wenigstens einer Stelle eine derartige Austreibausnehmung vorzusehen. Sie kann sich entweder am Meißelkopf oder am Meißelhalter oder auch an beiden Teilen befinden. Besonders bevorzugt ist es, dass die Austreibausnehmung auf der Rückseite des Meißelkopfes als Schräge, insbesondere als Schräge mit einem Winkel gegenüber einer Senkrechten zur Längsachse des Fräsmeißels im Bereich von 15° bis 25°, bevorzugt im Bereich von 18° bis 22° und besonders bevorzugt von 20°, ausgebildet ist. Alternativ ist die Austreibausnehmung als Einkerbung ausgebildet. Der Fräsmeißelwechsel wird durch die beschriebene Ausführungsform wesentlich erleichtert und beschleunigt. Besonders bevorzugt aus die Austreibausnehmung zweiteilig mit zwei zur Längsachse des Meißels einander gegenüberliegenden Teilausnehmungen, wobei die beiden Teilausnehmungen ganz besonders bevorzugt spiegelsymmetrisch zueinander ausgebildet sind.In principle, the drive-out recess can be designed in any way, so that a tool for levering out the cutting tool can be guided between the tool head and the tool holder. The expulsion recess can be designed, for example, as a notch, with round or flat side walls. However, the expulsion recess is particularly easy to produce as a bevel or chamfer. The chamfer does not have to cover the entire annular surface of the tool holder and/or run around the back of the chisel head; it is sufficient to provide such a drive-out recess at least at one point. It can be located either on the chisel head or on the chisel holder or on both parts. It is particularly preferred that the drive-out recess on the rear side of the chisel head is designed as a slope, in particular as a slope with an angle relative to a perpendicular to the longitudinal axis of the milling tool in the range from 15° to 25°, preferably in the range from 18° to 22° and particularly preferred of 20°. Alternatively, the expulsion recess is designed as a notch. Changing the cutting tool is made much easier and faster by the embodiment described. The drive-out recess is particularly preferably in two parts, with two partial recesses lying opposite one another with respect to the longitudinal axis of the chisel, the two partial recesses being very particularly preferably mirror-symmetrical to one another.
Die Befestigungsvorrichtung für den Fräsmeißel beziehungsweise den Fräsmeißel und den Wechselhalter kann grundsätzlich auf verschiedene Art und Weise ausgebildet sein. In einer Ausführungsform handelt es sich bei der Befestigungsvorrichtung um eine Zugvorrichtung, die in der Lage ist, eine Zugkraft auf den Fräsmeißel auszuüben und dadurch den Fräsmeißel in der Schaftaufnahme zu verspannen. Die Befestigungsvorrichtung spannt den Fräsmeißel also in den Wechselhalter beziehungsweise in den Meißelhalter ein und hält diesen dort fest. Besonders einfach lässt sich dies realisieren, wenn die Befestigungsvorrichtung eine Schraubverbindung umfasst. Die Befestigungsvorrichtung kann grundsätzlich an jedem Abschnitt des Meißelschafts angeordnet sein. Besonders einfach gelingt der Zug auf den Fräsmeißel allerdings dann, wenn die Befestigungsvorrichtung am der Meißelspitze gegenüberliegenden Ende des Fräsmeißels, sprich dem Schaftende, angeordnet ist. Es ist daher bevorzugt, dass der Fräsmeißel am der Meißelspitze gegenüberliegenden Schaftende einen Befestigungsabschnitt mit einem Außengewinde aufweist, und dass die Befestigungsvorrichtung eine Mutter, insbesondere eine selbstsichernde Mutter, ist, die auf dem Befestigungsabschnitt gegen den Meißelhalter verschraubt ist. Der Zug entsteht also durch die Verschraubung der Mutter gegen den Meißelhalter; der Meißelschaft des Fräsmeißels wirkt dann als Zuganker. Das Anzugsdrehmoment der Befestigungsvorrichtung liegt dabei beispielsweise im Bereich von 100 Nm. Dadurch wird der Fräsmeißel in die Schaftaufnahme durch die Öffnung des Wechselhalters und durch die Öffnung des Grundhalters hindurch zur Befestigungsvorrichtung gezogen. Durch den Anschlag des Verjüngungsabschnitts des Meißelschaftes an der Schaftaufnahme wird der Fräsmeißel in der Schaftaufnahme verspannt. Die Anbringung der Mutter erfolgt mit üblichen Werkzeugen von der Rückseite des Meißelhalters aus. Da der Befestigungsabschnitt des Fräsmeißels, der das Außengewinde trägt, zumindest teilweise aus der Öffnung im Grundhalter herausragt und über den Grundhalter hervorsteht, ist das Außengewinde besonders einfach zur Montage der Befestigungsvorrichtung erreichbar. Grundsätzlich kann die Mutter durch sämtliche im Stand der Technik bekannten Möglichkeiten gegen ein schleichendes Lösen im Arbeitsbetrieb gesichert werden, so beispielsweise durch ein Kontern mit einer weiteren Mutter oder die Verwendung einer Kronenmutter. Bevorzugt ist es allerdings, wenn die Mutter eine selbstsichernde Mutter mit einem Kunststoffring ist. Insgesamt kann so durch die erfindungsgemäße Befestigungsvorrichtung ein schnelles, unkompliziertes und einfaches Anbringen und Lösen der Befestigungsvorrichtung realisiert werden, wodurch die Montage und die Demontage des Fräsmeißels beschleunigt werden kann.The fastening device for the cutting tool or the cutting tool and the interchangeable holder can in principle be designed in different ways. In one embodiment, the fastening device is a pulling device that is able to exert a pulling force on the cutting tool and thereby clamp the cutting tool in the shank mount. The fastening device thus clamps the cutting tool in the change holder or in the tool holder and holds it there. This can be implemented particularly easily if the fastening device comprises a screw connection. In principle, the fastening device can be arranged on any section of the chisel shank. However, it is particularly easy to pull on the cutting tool if the fastening device is arranged on the end of the cutting tool opposite the cutting tool tip, ie the end of the shank. It is therefore preferred that the milling chisel has a fastening section with an external thread at the shank end opposite the chisel tip, and that the fastening device is a nut, in particular a self-locking nut, which is screwed onto the fastening section against the chisel holder. The train is created by screwing the nut against the bit holder; the chisel shank of the milling chisel then acts as a tie rod. The tightening torque of the fastening device is in the range of 100 Nm, for example. This pulls the cutting tool into the shank mount, through the opening in the quick-change holder and through the opening in the basic holder to the fastening device. The milling chisel is braced in the shank receptacle by the taper section of the chisel shank striking the shank receptacle. The nut is attached using standard tools from the rear of the toolholder. Since the fastening section of the milling tool, which carries the external thread, protrudes at least partially out of the opening in the base holder and protrudes beyond the base holder, this is External thread particularly easy to reach for mounting the fastening device. In principle, the nut can be secured against creeping loosening during operation by any of the possibilities known in the prior art, for example by countering with another nut or by using a castellated nut. However, it is preferred if the nut is a self-locking nut with a plastic ring. Overall, the fastening device according to the invention can be used to quickly, easily and simply attach and detach the fastening device, as a result of which the assembly and disassembly of the milling tool can be accelerated.
Der Verschleiß der Fräsmeißel bzw. der Werkzeugeinrichtungen des Standes der Technik wird oftmals dadurch beschleunigt, dass stark zerkleinertes Fräsgut und/oder Wasser mit Fräsgut zwischen den Meißelschaft und den Meißelhalter eindringt und dort zu einem erhöhten Verschleiß durch Abrasion führt. Um dies zu vermeiden, ist es bevorzugt, dass eine Dichtscheibe vorhanden ist, die zwischen der Mutter und dem Meißelhalter verspannt ist, und die die Schaftaufnahme des Meißelhalters nach außen hin abdichtet. Die Dichtscheibe kann dabei beispielsweise eine gewöhnliche elastische Kunststoffdichtung sein. Durch das Vorsehen der Dichtscheibe wird verhindert, dass Wasser und/oder Fräsgut über die Öffnung des Grundhalters in die Halteraufnahme und/oder die Schaftaufnahme des Meißelhalters eindringen kann. Insgesamt dient auch diese Maßnahme also der Verlängerung der Standzeit der Werkzeugeinrichtung.The wear of the cutting bits or the tool devices of the prior art is often accelerated in that severely crushed milled material and/or water penetrates with the milled material between the chisel shank and the chisel holder, where it leads to increased wear due to abrasion. In order to avoid this, it is preferred that a sealing washer is present, which is clamped between the nut and the chisel holder and which seals off the shank receptacle of the chisel holder from the outside. In this case, the sealing disc can be, for example, a conventional elastic plastic seal. The provision of the sealing disk prevents water and/or milled material from penetrating the holder receptacle and/or the shank receptacle of the chisel holder via the opening in the basic holder. Overall, this measure also serves to extend the service life of the tool device.
Die vorliegende Erfindung eignet sich insbesondere für nicht-rotierende Fräsmeißel mit einer hochverschleißfesten Meißelspitze. Um den Verschleiß am Meißelkopf noch weiter zu minimieren, ist es vorgesehen, dass diejenigen Teile und/oder Seiten des Meißelkopfes, die im Arbeitsbetrieb abrasiven Kontakt mit Fräsgut haben, zumindest teilweise und insbesondere vollständig mit einer Schutzschicht aus verschleißarmen Material versehen werden. Diese Schutzschicht ist aus Wolframkarbid und umgibt den Meißelkopf in Form einer Kappe. Durch die Ausformung der Schutzschicht als Kappe lässt sich eine besonders effektive Verschleißschutzschicht bilden, wobei vergleichsweise wenig teures Hartmetall für die Herstellung der Kappe verwendet werden muss. Es ist daher vorgesehen, dass der Fräsmeißel eine Verschleißschutzkappe aus Wolframkarbid aufweist, wobei die Meißelspitze durch Hartlöten an der Verschleißschutzkappe und die Verschleißschutzkappe durch Hartlöten am Grundkörper des Fräsmeißels befestigt ist. Der geschützte Grundkörper kann dann beispielsweise aus Stahl oder einem ähnlichen Material bestehen. Die Löttemperatur liegt dabei bevorzugt unter 660 °C, um keinen negativen Einfluss auf die Materialeigenschaften des Grundkörpers des Fräsmeißels zu nehmen. Insbesondere ist es bevorzugt, dass die erfindungsgemäße Werkzeugeinrichtung einen Verschleißschutz aufweist, wie er in der
Grundsätzlich wird durch den erfindungsgemäßen Reibschluss zwischen Fräsmeißel und Meißelhalter eine Rotation des Fräsmeißels im Arbeitsbetrieb verlässlich verhindert. Um auch unter extremsten Arbeitsbedingungen ein Rotieren des Meißels in der Schaftaufnahme zuverlässig und dauerhaft zu unterbinden, ist es vorteilhaft, wenn der Fräsmeißel und der Meißelhalter derart ausgebildet sind, dass eine Formschlusseinrichtung zur Drehsicherung zwischen Fräsmeißel und Meißelhalter vorhanden ist, die in der Weise ausgebildet ist, dass sie eine Rotation des Fräsmeißels im Meißelhalter um seine Längsachse verhindert. Über den Formschluss können also bevorzugt solche Kräfte verlässlich vom Fräsmeißel in den Meißelhalter abgeleitet werden, die zu einer Rotation des Fräsmeißels führen würden. Entsprechend ist die Formschlusseinrichtung vorzugsweise derart ausgebildet, dass ein Formschluss zwischen dem Fräsmeißel und dem Meißelhalter in Umfangsrichtung zur Längsachse des Fräsmeißels, idealerweise in beide möglichen Drehrichtungen, ermöglicht wird.In principle, rotation of the cutting tool during operation is reliably prevented by the frictional connection according to the invention between the cutting tool and the tool holder. In order to reliably and permanently prevent the chisel from rotating in the shank mount even under the most extreme working conditions, it is advantageous if the milling chisel and the chisel holder are designed in such a way that there is a positive-locking device to prevent rotation between the milling chisel and the bit holder, which is designed in this way that it prevents rotation of the cutting tool in the tool holder about its longitudinal axis. Via the form fit, such forces can thus preferably be reliably derived from the milling tool into the tool holder, which would lead to a rotation of the milling tool. Correspondingly, the positive locking device is preferably designed in such a way that a positive locking between the cutting tool and the tool holder is made possible in the circumferential direction to the longitudinal axis of the cutting tool, ideally in both possible directions of rotation.
Ein derartiger Formschluss kann über eine Vielzahl möglicher konkreter Formgebungen zwischen Fräsmeißel und Meißelhalter erreicht werden. Beispielsweise kann der Meißelschaft, und dazu komplementär auch die Schaftaufnahme, insbesondere im Querschnitt senkrecht zur Längsachse, oval oder polygonal ausgebildet sein. Eine Drehung des Fräsmeißels in der Schaftaufnahme ist dann nicht mehr möglich. Einfacher herzustellen sind allerdings, insbesondere in Richtung der Längsachse und diese nicht umlaufende, ineinander eingreifende Strukturen am Fräsmeißel und am Meißelhalter. Es ist deshalb bevorzugt, dass eine Aussparung am Meißelhalter und ein Vorsprung am Fräsmeißel vorhanden ist, oder umgekehrt, wobei die Aussparung und der Vorsprung derart komplementär zueinander geschaffen sind, dass sie im montierten Zustand der Werkzeugeinrichtung formschlüssig ineinandergreifen und eine Rotation des Fräsmeißels im Meißelhalter um seine Längsachse verhindern. Der Vorsprung kann beispielsweise ein Zapfen oder eine zahnähnliche Struktur aufweisen. Beispielsweise könnte der Vorsprung auch die Form eines Kronenrads aufweisen.Such a form fit can be achieved via a large number of possible specific shapes between the milling tool and the tool holder. For example, the chisel shank, and complementary thereto also the shank receptacle, can be oval or polygonal, in particular in cross section perpendicular to the longitudinal axis. It is then no longer possible to rotate the milling tool in the shank mount. However, it is easier to produce structures on the milling tool and on the tool holder that engage in one another, particularly in the direction of the longitudinal axis and not around it. It is therefore preferred that there is a recess on the bit holder and a projection on the milling bit, or vice versa, with the recess and the projection being created to complement one another in such a way that when the tool device is in the installed state they engage in one another in a form-fitting manner and rotation of the milling bit in the bit holder is reversed prevent its longitudinal axis. For example, the projection can have a pin or a tooth-like structure. For example, the projection could also have the shape of a crown wheel.
Es ist sowohl möglich, den Vorsprung am Fräsmeißel und die Aussparung am Meißelhalter vorzusehen, als auch umgekehrt. Auch kann der Vorsprung und die Aussparung an beliebiger Stelle angeordnet werden, so lange sie die Montage des Fräsmeißels auf dem Meißelhalter nicht behindern. So ist es beispielsweise denkbar, den Vorsprung beziehungsweise die Aussparung am Meißelschaft und in der Schaftaufnahme vorzusehen. Der Vorsprung beziehungsweise die Aussparung kann auch am Meißelkopf, insbesondere an der Verschleißschutzkappe des Meißelkopfes, vorgesehen sein. Die Ausbildung an der Verschleißschutzkappe hat den Vorteil, dass diese aus Hartmetall besteht und die Formschlusselemente dadurch besonders wenig verschleißen, wodurch der Formschluss die gesamte Standzeit des Fräsmeißels lang gewährleistet werden kann. Als besonders bevorzugte Ausführungsform hat es sich ergeben, wenn die Aussparung an der der Rückseite des Meißelkopfes gegenüber liegenden Ringfläche des Meißelhalters und der Vorsprung an der Rückseite des Meißelkopfes, insbesondere einstückig mit einer Verschleißschutzkappe, ausgebildet ist. Hier kann ein Monteur die Elemente besonders gut einsehen und den Fräsmeißel so besonders einfach am Meißelhalter befestigen.It is possible to provide the projection on the cutting tool and the recess on the tool holder, and vice versa. Also, the protrusion and the recess can be located anywhere as long as they do not interfere with the mounting of the cutting tool on the tool holder. So it is conceivable, for example, the projection or the recess on the chisel shank and to be provided in the socket. The projection or the recess can also be provided on the chisel head, in particular on the wear protection cap of the chisel head. The design of the wear protection cap has the advantage that it consists of hard metal and the form-fit elements wear particularly little as a result, whereby the form-fit can be guaranteed for the entire service life of the milling tool. A particularly preferred embodiment has been found when the recess is formed on the annular surface of the bit holder opposite the back of the bit head and the projection is formed on the back of the bit head, in particular in one piece with a wear protection cap. Here, a fitter can see the elements particularly well and attach the cutting tool to the tool holder particularly easily.
Ein Vorsprung und eine dazu komplementäre Aussparung reichen für den Erhalt einer äußerst belastbaren und zuverlässigen Verdrehsicherung des Fräsmeißels aus. Eine besonders verlässliche Verdrehsicherung wird allerdings dann erreicht, wenn mehrere Vorsprünge beziehungsweise Aussparungen vorhanden sind. Auch können mehrere Austreibausnehmungen vorhanden sein. Es werden also auch mehrere Zwischenräume zum Aushebeln des Fräsmeißels gebildet. In diesem Fall sind die Vorsprünge beziehungsweise Aussparungen in Umfangsrichtung des Meißelschaftes beziehungsweise des Meißelkopfes bevorzugt abwechselnd mit den Austreibausnehmungen angeordnet. Dadurch kann sichergestellt werden, dass die auf den Fräsmeißel wirkenden Kräfte, die ohne eine Verdrehsicherung zu einer Rotation des Fräsmeißels im Meißelhalter führen würden, sicher abgeleitet werden.A projection and a recess complementary thereto are sufficient to obtain an extremely resilient and reliable anti-twist protection for the milling tool. However, a particularly reliable protection against rotation is achieved when there are a number of projections or recesses. There can also be several drive-out recesses. There are also several gaps for levering out the cutting tool. In this case, the projections or recesses are preferably arranged alternately with the drive-out recesses in the circumferential direction of the chisel shank or the chisel head. It can thereby be ensured that the forces acting on the cutting tool, which would lead to the cutting tool rotating in the tool holder without an anti-twist device, are reliably dissipated.
Besonders vorteilhaft ist es, wenn die Vorsprünge beziehungsweise die Aussparungen und die Austreibausnehmungen derart angeordnet sind, dass der Fräsmeißel in unterschiedlichen Rotationspositionen (in Bezug auf eine Rotation um seine Längsachse) gleichwertig im Meißelhalter montiert werden kann. Gleichwertig bedeutet hierbei, dass bei jeder möglichen Montage des Fräsmeißels in einer Rotationsposition die gleiche Anordnung von Vorsprüngen, Aussparungen und Austreibausnehmungen in der Werkzeugeinrichtung vorliegt, wie bei allen anderen Rotationspositionen des Fräsmeißels. Es ist mit anderen Worten bevorzugt, dass die Vorsprünge beziehungsweise Aussparungen sowie die Austreibausnehmungen derart symmetrisch angeordnet sind, dass der Fräsmeißel um 90°, besonders bevorzugt um 180°, verdreht montiert werden kann, ohne die Konfiguration der Vorsprünge beziehungsweise Aussparungen sowie der Austreibausnehmungen in der Werkzeugeinrichtung zu verändern. Darüber hinaus sind auch kleinere Winkelbereiche denkbar. Durch diese Ausgestaltung der Werkzeugeinrichtung ist es möglich, den Fräsmeißel nach einer bestimmten Einsatzdauer zu demontieren, um einen entsprechenden Winkel, beispielsweise 90° oder 180°, zu drehen und wieder am Meißelhalter zu montieren. Ein asymmetrischer, und damit schnellerer, Verschleiß kann so vermieden werden, wodurch die Standzeiten der Fräsmeißel erhöht werden.It is particularly advantageous if the projections or the recesses and the drive-out recesses are arranged in such a way that the milling tool can be mounted in different rotational positions (with respect to a rotation about its longitudinal axis) in the tool holder in the same way. Equivalent here means that with every possible assembly of the milling tool in a rotational position, the same arrangement of projections, recesses and drive-out recesses is present in the tool device as in all other rotational positions of the milling tool. In other words, it is preferred that the projections or recesses and the drive-out recesses are arranged symmetrically in such a way that the milling tool can be mounted rotated by 90°, particularly preferably by 180°, without changing the configuration of the projections or recesses and the drive-out recesses in the change tool setup. In addition, smaller angular ranges are also conceivable. This configuration of the tool device makes it possible to dismantle the milling tool after a certain period of use in order to rotate it by an appropriate angle, for example 90° or 180° to be mounted again on the chisel holder. Asymmetrical, and therefore faster, wear can be avoided in this way, which increases the service life of the milling tool.
Die Lösung der eingangs genannten Aufgabe der Erfindung gelingt ebenfalls mit einem Fräsmeißel und/oder mit einem Wechselhalter für eine vorstehend beschriebene Werkzeugeinrichtung. Sämtliche beschriebenen Merkmale und Vorteile des Fräsmeißels bzw. des Wechselhalters gelten entsprechend.The object of the invention mentioned at the outset is also achieved with a milling tool and/or with an interchangeable holder for a tool device as described above. All of the described features and advantages of the milling tool or the quick-change holder apply accordingly.
Die Lösung gelingt ebenfalls mit einer Bodenfräsmaschine mit einer vorstehend beschriebenen Werkzeugeinrichtung. Bevorzugt weist die Bodenfräsmaschine, die insbesondere eine Straßenbaumaschine vom Typ Straßenfräse, Recycler oder Stabilisierer oder ein Surface-Miner sein kann, eine Vielzahl der vorstehend beschriebenen Werkzeugeinrichtungen auf ihrer Fräswalze montiert auf.The solution is also achieved with a ground milling machine with a tool device as described above. The ground milling machine, which can in particular be a road construction machine of the road milling, recycler or stabilizer type or a surface miner, preferably has a multiplicity of the tool devices described above mounted on its milling drum.
Die Erfindung wird nachstehend anhand der in den Figuren dargestellten Ausführungsbeispiele näher erläutert. Es zeigen schematisch:
Figur 1- eine Seitenansicht einer Bodenfräsmaschine;
Figur 2- eine perspektivische Ansicht einer Werkzeugeinrichtung von schräg rechts vorne;
Figur 3- eine Explosionsdarstellung einer Werkzeugeinrichtung;
Figur 4- einen Längsschnitt durch eine Werkzeugeinrichtung;
Figur 5- einen Längsschnitt durch eine weitere Werkzeugeinrichtung;
Figur 6- einen Längsschnitt durch eine Werkzeugeinrichtung beim Lösen des Fräsmeißels;
Figur 7- eine perspektivische Ansicht eines Fräsmeißels von schräg hinten;
Figur 8- eine perspektivische Ansicht einer Werkzeugeinrichtung mit teilweise gelöstem Fräsmeißel von schräg rechts vorne; und
Figur 9- eine perspektivische Ansicht einer Werkzeugeinrichtung mit teilweise gelöstem Fräsmeißel von schräg links hinten.
- figure 1
- a side view of a ground milling machine;
- figure 2
- a perspective view of a tool device diagonally from the right front;
- figure 3
- an exploded view of a tool device;
- figure 4
- a longitudinal section through a tool device;
- figure 5
- a longitudinal section through another tool device;
- figure 6
- a longitudinal section through a tool device when releasing the cutting tool;
- figure 7
- a perspective view of a cutting tool obliquely from behind;
- figure 8
- a perspective view of a tool device with a partially detached cutting tool diagonally from the right front; and
- figure 9
- a perspective view of a tool device with a partially detached milling tool from diagonally left behind.
Gleiche Bauteile sind mit gleichen Bezugszeichen versehen. Sich wiederholende Bauteile sind nicht in sämtlichen Figuren gesondert bezeichnet.Identical components are provided with the same reference symbols. Repeating components are not separately identified in all figures.
Zum Auffräsen des Bodens 8 ist die Fräswalze 9 mit Werkzeugeinrichtungen 11 bestückt, von denen eine perspektivisch in
Der Aufbau des Fräsmeißels 14 ergibt sich weiter aus den
Wie insbesondere aus der Schnittdarstellung gemäß
Der Meißelschaft 20 dient der Befestigung des Fräsmeißels 14 am Meißelhalter 29, während der Meißelkopf 40 dem Aufschneiden und dem Zerkleinern des Bodenmaterials dient. Dazu weist der Meißelschaft 20 eine Schaftlänge 34 entlang der Längsachse 35 des Fräsmeißels 14 auf, die mehrere Abschnitte des Meißelschaftes 20 umfasst. So weist der Meißelschaft 20 einen Verjüngungsabschnitt 23, einen zylinderförmigen Abschnitt 22 und einen Befestigungsabschnitt 21 auf. Der Verjüngungsabschnitt 23 schließt sich unmittelbar an den Meißelkopf 40 auf der der Meißelspitze 17 gegenüberliegenden Rückseite 47 des Meißelkopfes 40 an. Er zeichnet sich dadurch aus, dass er von der Seite, die zum Meißelkopf 40 gerichtet ist, in Richtung des Schaftendes 43 bezogen auf seinen Querschnitt quer zur Längsachse schmaler wird. Im Verjüngungsabschnitt 23 nimmt also der Durchmesser bzw. die Querschnittsfläche des Meißelschaftes 20 entlang der Längsachse 35 in Richtung des Schaftendes 43 ab. Im dargestellten Ausführungsbeispiel ist der Verjüngungsabschnitt 23 kegelstumpfförmig und erstreckt sich nicht über die gesamte Schaftlänge 34, sondern es schließt sich ein weiterer, zylinderförmiger Abschnitt 22 mit konstantem Durchschnitt bzw. Querschnittsfläche entlang der Längsachse 35 an. Am Schaftende 43 befindet sich ein ebenfalls im Wesentlichen zylinderförmiger Befestigungsabschnitt 21 mit einem Außengewinde, der zur Befestigung des Fräsmeißels 14 im Meißelhalter 29 genutzt wird, wie nachstehend noch ausführlich beschrieben wird.The
Die Befestigung des Fräsmeißels 14 im Meißelhalter 29 geht insbesondere aus einer Zusammenschau der
Aus
Insgesamt wird also zur Montage der Werkzeugeinrichtung 11 gemäß den
Meißelhalter 29 nimmt auch hier den Fräsmeißel 14 auf und wird direkt auf die Fräswalze 9 aufgeschweißt beziehungsweise über ein Podest oder ein Segment einer Tragstruktur mit dem Fräswalzenrohr verschweißt. Bis auf die Einteilung in Wechselhalter 13 und Grundhalter 12 gelten also sämtliche vorstehenden Erläuterungen auch für die Werkzeugeinrichtung 11 gemäß
Eine alternative Möglichkeit zur Demontage des Fräsmeißels 14 aus dem Meißelhalter 29 geht insbesondere aus den
In den
Die Fräsmeißel 14 der Ausführungsform der
Insgesamt weist die erfindungsgemäße Werkzeugeinrichtung 11 eine erhöhte Standzeit des Fräsmeißels 14 auf, wobei die Montage des Fräsmeißels 14 und des Wechselhalters 13 am Grundhalter 12 besonders einfach und schnell erfolgen kann, wodurch auch Arbeitspausen zum Austausch verschlissener Fräsmeißel 14 bzw. Wechselhalter 13 minimiert werden können. Durch die Verwendung einer gemeinsamen Befestigungsvorrichtung 19 für die Befestigung des Fräsmeißels 14 und des Wechselhalters 13 lassen sich ebenfalls die Gesamtanzahl der Bauteile der Meißeleinrichtung 11 reduzieren und somit weitere Kosten sparen.Overall, the
Claims (13)
- A tool device (11) for a ground milling machine (1), particularly a road milling machine, a recycler, a stabilizer or a surface miner, comprising- a milling chisel (14) having a highly wear-resistant chisel tip (17), particularly comprising PCD material, and a chisel shaft (20) extending along a longitudinal axis (35), and- a chisel holder (29) with a shaft receptacle (26),- the chisel shaft (20) of the milling chisel (14) has at least one tapering section (23) narrowing in a direction away from the chisel tip (17),- a fastening device (19) is provided, which is designed in such a way that it pulls the milling chisel (14) along its longitudinal axis (35) and in the direction away from the chisel tip (17) into the shaft receptacle (26),- the shaft receptacle (26) of the chisel holder (29) is designed complementary to the chisel shaft (20) of the milling chisel (14) in such a way that the tapering section (23), when braced by the fastening device (19), at least partly bears against the chisel holder (29) in the shaft receptacle (26) in a frictionally locking manner,- the chisel holder (29) comprises a base holder (12) and a quick-change chisel holder (13), the base holder (12) comprising a holder receptacle (37) for receiving the quick-change chisel holder (13), and the quick-change chisel holder (13) comprising the shaft receptacle (26), and- the fastening device (19) is designed in such a way that it pulls both the milling chisel (14) along its longitudinal axis (35) and in the direction away from the chisel tip (17) into the shaft receptacle (26) and the quick-change chisel holder (13) into the holder receptacle (37) in the base holder (12),
characterized in that- the milling chisel (14) has a wear protection cap (18) made of tungsten carbide, the chisel tip (17) being attached to the wear protection cap (18) by means of hard-soldering, and the wear protection cap (18) being attached to the milling chisel (14) by means of hard-soldering,- the milling chisel (14) and the quick-change chisel holder (13) each have at least one tapering section (23, 36), the tapering section (23) of the milling chisel (14) bearing against the quick-change chisel holder (13), and the tapering section (36) of the quick-change chisel holder (13) bearing against the base holder (12), the tapering sections (23, 36) of the milling chisel (14) and the quick-change chisel holder (13) narrowing in particular in the direction away from the chisel tip (17), and- the tapering sections (23, 36) of the milling chisel (14) and the quick-change chisel holder (13) are shaped as truncated cones and the surface lines of the truncated cones each have an angle (α, β) relative to the longitudinal axis (35) of the milling chisel (14), and that the angle (α) of the tapering section (23) of the milling chisel (14) is larger than the angle (β) of the tapering section (36) of quick-change chisel holder (13), the angle (α) of the tapering section (23) of the milling chisel (14) relative to the longitudinal axis (35) being greater by at least 0.2 ° than the angle (β) of the tapering section (36) of the quick-change chisel holder (13) relative to the longitudinal axis (35). - The tool device (11) according to claim 1,
characterized in that
the chisel tip (17) comprises a material with a Vickers hardness according to DIN EN ISO 6507-1:2006-03 of at least HV 2400, preferably at least HV 4000, more preferably at least HV 6000, more preferably at least HV 8000, and most preferably at least HV 10000. - The tool device (11) according to any one of the preceding claims,
characterized in that
the tapering section (23) of the chisel shaft (20) extends over at least 25 %, preferably over at least 50 %, more preferably over at least 75 %, and most preferably over at least 90 % of the shaft length (34), for example, essentially over the entire shaft length (34). - Tool device (11) according to any one of the preceding claims,
characterized in that
the milling chisel (14) has a chisel head (40), and that the tapering section (23) of the chisel shaft (20) directly adjoins the chisel head (40). - The tool device (11) according to any one of the preceding claims,
characterized in thatthe quick-change chisel holder (13) bears against the base holder (12) in a frictionally locking manner and/orthe angle (α) of the tapering section (23) of the milling chisel (14) relative to the longitudinal axis (35) being greater by up to 2 °, and more preferably by 0.8 ° than the angle (β) of the tapering section (36) of the quick-change chisel holder (13) relative to the longitudinal axis (35). - The tool device (11) according to any one of the preceding claims,
characterized in that
the shaft receptacle (26) and the holder receptacle (37) each have an opening (32, 41) on their face sides opposite the chisel tip (17), the openings (32, 41) being positioned one behind the other, and that the milling chisel (14) is guided through both the opening (32) of the quick-change chisel holder (13) as well as through the opening (41) of the base holder (12), the milling chisel (14), with its shaft end (43) opposite the chisel tip (17), in particular projecting out of the opening (41) of the base holder (12) and beyond the latter. - The tool device (11) according to any one of the preceding claims,
characterized in that
it has an expulsion recess (24), which is made in such a way that, when the tool device (11) is assembled, there is a clearance (33) between the chisel head (40) and a face side (27) of the chisel holder (29) opposite the backside (47) of the chisel head (40), the expulsion recess (24) in particular being formed as a slant on the backside (47) of the chisel head (40), particularly as a slant having an angle (γ) relative to a vertical to the longitudinal axis (35) of the milling chisel (14) in the range of from 15 ° to 25 °, preferably in the range of from 18 ° to 22 °, and more preferably of 20 °, or as a notch. - The tool device (11) according to any one of the preceding claims,
characterized in that
the milling chisel (14), on the shaft end (43) opposite the chisel tip (17), has a fastening section (21) with an external thread, and that the fastening device (19) is a nut, particularly a self-locking nut, which is screwed onto the fastening section (21) against the chisel holder (29), a sealing disk (25) being provided in particular, which is braced between the nut and the chisel holder (29) and which seals the shaft receptacle (26) of the chisel holder (29) to the outside. - The tool device (11) according to any one of the preceding claims,
characterized in that
the milling chisel (14) and the chisel holder (29) are made in such a way that a form locking device is provided between the milling chisel (14) and the chisel holder (29) for securing against rotation, which is designed in such a way that the milling chisel (14) is prevented from rotating about its longitudinal axis (35) in the chisel holder (29). - The tool device (11) according to claim 9,
characterized in that
the form locking device comprises a recess (45) on the chisel holder (29) and a projection (46) on the milling chisel (14), or vice versa, the recess (45) and the projection (46) being designed complementary to each other in such way that, when the tool device (11) is assembled, they engage each other in the circumferential direction to the longitudinal axis of the milling chisel in a form locking manner and prevent the milling chisel (14) from rotating about its longitudinal axis (35) in the chisel holder (29), the recess (45) in particular being formed on the face side (27) opposite the backside (47) of the chisel head (40) and the projection (46) in particular being formed on the backside (47) of the chisel head (40), in particular integrally with a wear protection cap (18). - The tool device (11) according to claim 10,
characterized in that
multiple projections (46), or recesses (45), and expulsion recesses (24) are provided, and that the projections (46), or recesses (45), are arranged so as to alternate with the expulsion recesses (24) in the circumferential direction of the chisel shaft (20), the projections (46), or recesses (45), and the expulsion recesses (24) being in particular arranged symmetrically in such a way that the milling chisel (14) can be installed after rotation by 90 °, more preferably by 180 °, without changing the configuration of the projections (46), or recesses (45), and the expulsion recesses (24) in the tool device (11). - A milling chisel (14) or a quick-change chisel holder (13) for a tool device (11) according to any one of claims 1 to 11.
- A ground milling machine (1) with a tool device (11) according to any one of claims 1 to 11.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014016500.0A DE102014016500A1 (en) | 2014-11-07 | 2014-11-07 | Tool device for a ground milling machine and ground milling machine with such a tool device |
PCT/EP2015/002230 WO2016071001A1 (en) | 2014-11-07 | 2015-11-05 | Tool system for a ground milling machine and ground milling machine comprising a tool system of this type |
Publications (3)
Publication Number | Publication Date |
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EP3215330A1 EP3215330A1 (en) | 2017-09-13 |
EP3215330B1 true EP3215330B1 (en) | 2022-06-08 |
EP3215330B8 EP3215330B8 (en) | 2022-08-03 |
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Family Applications (1)
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---|---|---|---|
EP15794824.1A Active EP3215330B8 (en) | 2014-11-07 | 2015-11-05 | Tool system for a ground milling machine and ground milling machine comprising a tool system of this type |
Country Status (6)
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---|---|
US (1) | US10018041B2 (en) |
EP (1) | EP3215330B8 (en) |
CN (1) | CN107002373B (en) |
DE (1) | DE102014016500A1 (en) |
DK (1) | DK3215330T3 (en) |
WO (1) | WO2016071001A1 (en) |
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WO2014186293A1 (en) | 2013-05-16 | 2014-11-20 | Us Synthetic Corporation | Shear cutter pick milling system |
US10414069B2 (en) | 2014-04-30 | 2019-09-17 | Us Synthetic Corporation | Cutting tool assemblies including superhard working surfaces, material-removing machines including cutting tool assemblies, and methods of use |
US10408057B1 (en) | 2014-07-29 | 2019-09-10 | Apergy Bmcs Acquisition Corporation | Material-removal systems, cutting tools therefor, and related methods |
US10648330B1 (en) | 2015-09-25 | 2020-05-12 | Us Synthetic Corporation | Cutting tool assemblies including superhard working surfaces, cutting tool mounting assemblies, material-removing machines including the same, and methods of use |
USD798920S1 (en) | 2015-09-25 | 2017-10-03 | Us Synthetic Corporation | Cutting tool assembly |
USD798350S1 (en) | 2015-09-25 | 2017-09-26 | Us Synthetic Corporation | Cutting tool assembly |
DE102017011131A1 (en) * | 2017-12-01 | 2019-06-06 | Bomag Gmbh | Highly wear-resistant, one-piece chisel tip body, milling chisel for a floor milling machine, milling drum and ground milling machine |
DE102018204777A1 (en) * | 2018-03-28 | 2019-10-02 | Thyssenkrupp Ag | Shooting arrangement of a round shank chisel in a receptacle |
USD896289S1 (en) * | 2018-07-10 | 2020-09-15 | Bomag Gmbh | Quick-change toolholder |
USD990269S1 (en) * | 2020-10-12 | 2023-06-27 | Bomag Gmbh | Milling bit |
DE102021112757A1 (en) * | 2021-05-17 | 2022-11-17 | Bomag Gmbh | CHANGE HOLDER, BITS CHANGE HOLDER SYSTEM, MILLING DRUM FOR A ROAD MILLING MACHINE AND ROAD MILLING MACHINE |
GB202107129D0 (en) * | 2021-05-19 | 2021-06-30 | Mmd Group Ltd | Tooth and tooth pick formation |
EP4198259A1 (en) * | 2021-12-17 | 2023-06-21 | Sandvik Mining and Construction G.m.b.H. | A wear protection cap and a bit holder arrangement |
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- 2015-11-05 WO PCT/EP2015/002230 patent/WO2016071001A1/en active Application Filing
- 2015-11-05 EP EP15794824.1A patent/EP3215330B8/en active Active
- 2015-11-05 US US15/524,797 patent/US10018041B2/en active Active
- 2015-11-05 CN CN201580067956.6A patent/CN107002373B/en active Active
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Also Published As
Publication number | Publication date |
---|---|
EP3215330A1 (en) | 2017-09-13 |
US10018041B2 (en) | 2018-07-10 |
DE102014016500A1 (en) | 2016-05-12 |
DK3215330T3 (en) | 2022-08-01 |
WO2016071001A1 (en) | 2016-05-12 |
CN107002373B (en) | 2020-09-25 |
EP3215330B8 (en) | 2022-08-03 |
US20170321551A1 (en) | 2017-11-09 |
CN107002373A (en) | 2017-08-01 |
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