EP3211664B1 - Vacuum absorption system and method of packaging mother board and packaging device - Google Patents
Vacuum absorption system and method of packaging mother board and packaging device Download PDFInfo
- Publication number
- EP3211664B1 EP3211664B1 EP15787886.9A EP15787886A EP3211664B1 EP 3211664 B1 EP3211664 B1 EP 3211664B1 EP 15787886 A EP15787886 A EP 15787886A EP 3211664 B1 EP3211664 B1 EP 3211664B1
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- Prior art keywords
- packaged
- adsorption
- mother substrate
- carrying platform
- vacuum adsorption
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- 238000004806 packaging method and process Methods 0.000 title claims description 72
- 238000000034 method Methods 0.000 title claims description 18
- 238000010521 absorption reaction Methods 0.000 title 1
- 238000001179 sorption measurement Methods 0.000 claims description 155
- 239000000758 substrate Substances 0.000 claims description 116
- 238000001514 detection method Methods 0.000 claims description 15
- 230000003287 optical effect Effects 0.000 claims description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 230000035699 permeability Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 1
- 238000012536 packaging technology Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/6838—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping with gripping and holding devices using a vacuum; Bernoulli devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67126—Apparatus for sealing, encapsulating, glassing, decapsulating or the like
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67259—Position monitoring, e.g. misposition detection or presence detection
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/68—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/687—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2221/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof covered by H01L21/00
- H01L2221/67—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere
- H01L2221/683—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
Definitions
- the present invention relates to the field of substrate packaging technology, and particularly, to a vacuum adsorption system for a mother substrate to be packaged, a packaging device including the vacuum adsorption system and an adsorption method for the vacuum adsorption system.
- OLED Organic Light-emitting Diode
- luminescent and function materials within the display device are sensitive to moisture and oxygen, where the parameter requirements for moisture resistance and oxygen resistance of the corresponding products are in that: permeability of oxygen is required to be less than 10 -3 cc/m 2 /day and permeability of moisture is required to be less than 10 -6 g/m 2 /day.
- permeability of oxygen is required to be less than 10 -3 cc/m 2 /day and permeability of moisture is required to be less than 10 -6 g/m 2 /day.
- OLED display devices in middle or small size are packaged by means of printing frit.
- packaging by means of printing frit includes the following steps: placing first a mother substrate 20 to be packaged on a vacuum adsorption platform 10 of a vacuum adsorption system, and then adsorbing, by vacuumizing, the mother substrate 20 to be packaged to fix it on the vacuum adsorption platform 10; subsequently, placing an alignment substrate (Mask substrate, not shown in Fig. 1 ), which is used for determining positions of frit, on the mother substrate 20 to be packaged, and then printing the frit to the mother substrate 20 to be packaged along grooves of the alignment substrate; finally, removing the alignment substrate and packaging another mother substrate with the mother substrate 20 to be packaged, so as to form a package assembly.
- an alignment substrate Mosk substrate, not shown in Fig. 1
- a plurality of grooves which may be in a rectangular ring shape, are provided on the alignment substrate, and area on the mother substrate 20 to be packaged may be divided into a plurality of display areas 22, a plurality of packaging areas 21 and a plurality of cutting areas 23, wherein the size, shape and position of each of the grooves on the alignment substrate correspond to those of a packaging area 21 on the mother substrate 20 to be packaged and thus the packaging area 21 may be in a rectangular ring shape as well, as shown in Fig. 1 .
- the area surrounded by one packaging area 21 is one display area 22, and the areas between adjacent packaging areas 21 are the cutting areas 23, wherein a plurality of display panels can be formed by cutting the package assembly that has been packaged along the cutting areas 23.
- the inventors have found that at least the following problems exist in the prior art.
- Most of vacuum adsorption systems used in the prior art adopt grooves or adsorption holes on the vacuum adsorption platforms.
- a common disadvantage to these two types of vacuum adsorption platforms is that positions on the mother substrate to be packaged (i.e., the packaging areas on the mother substrate to be packaged) on the vacuum adsorption platform corresponding to the grooves on the alignment substrate will be deformed due to action of the adsorption force from the vacuum adsorption platform, which in turn causes large step on the surface of the printed frit, so that poor packaging due to untightness may occur when packaging the mother substrate to be packaged with another mother substrate and thus the service life of the display device will be affected.
- Document CN 102610399 A discloses a sensitized solar cell packaging system and a sensitized solar cell packaging method.
- the present invention provides a vacuum adsorption system, an adsorption method and a packaging device used for a mother substrate to be packaged, so that the surface of the printed frit on the mother substrate to be packaged may be flat, and the mother substrate to be packaged can be packaged properly with another mother substrate.
- a vacuum adsorption system used for a mother substrate to be packaged which includes a vacuum adsorption platform, and the vacuum adsorption system further includes:
- the plurality of adsorption units may be distributed uniformly on the carrying platform.
- the structure of the adsorption unit may be a round hole, a square hole or a rectangular hole.
- the detection unit may be an optical range unit.
- the vacuum adsorption system may further include: a control unit, configured to control the adjustment unit to adjust the position of the carrying platform based on the positional relationships between the positions of the adsorption units on the carrying platform and the packaging areas on the mother substrate to be packaged output by the detection unit, such that the positions of at least part of the adsorption units on the carrying platform are not overlapped with the packaging areas of the mother substrate to be packaged.
- a control unit configured to control the adjustment unit to adjust the position of the carrying platform based on the positional relationships between the positions of the adsorption units on the carrying platform and the packaging areas on the mother substrate to be packaged output by the detection unit, such that the positions of at least part of the adsorption units on the carrying platform are not overlapped with the packaging areas of the mother substrate to be packaged.
- the vacuum adsorption system may further include: a vacuumizing device, configured to enable the mother substrate to be packaged to be adsorbed and fixed on the carrying platform through adsorption holes on the vacuum adsorption platform and the adsorption units on the carrying platform.
- a packaging device including the above vacuum adsorption system.
- an adsorption method for a vacuum adsorption system which is the vacuum adsorption system as described above, and the adsorption method includes the following steps of:
- the step of detecting the positional relationships between the adsorption units on the carrying platform and the packaging areas on the mother substrate to be packaged may be a step of detecting distances between each adsorption unit on the carrying platform and a packaging area on the mother substrate to be packaged adjacent to the adsorption unit.
- the method may further include the following step of: adsorbing the mother substrate to be packaged onto the carrying platform through vacuumizing.
- the carrying platform has been added to the vacuum adsorption system of the present invention, by which the case that the vacuum adsorption platform in the prior art directly contacts and carries the mother substrate to be packaged is avoided.
- the detection unit and the adjustment unit are added, through which the positional relationships between the packaging areas on the mother substrate to be packaged and the adsorption units on the carrying platform can be detected, and when they are overlapped with each other, the position of the carrying platform can be adjusted, so that the packaging areas on the mother substrate to be packaged are not overlapped with the positions of at least part of the adsorption units on the carrying platform, which in turn allows the mother substrate to be packaged to have a flat surface after being printed with frit and can be packaged properly with another mother substrate to form a package assembly, such that devices between the mother substrates can be sealed properly.
- At least part of the adsorption units on the carrying platform can be caused to not overlap with the packaging areas on the mother substrate to be packaged according to the adsorption method for the vacuum adsorption system of the present invention, and in this way, the surface of the printed frit on the mother substrate to be packaged may be flat, and the mother substrate to be packaged may be packaged with another mother substrate properly without gaps at packaged positions, such that devices packaged between the mother substrates can have longer service lives and be safe.
- the present embodiment provides a vacuum adsorption system used for a mother substrate 20 to be packaged, which may be packaged with another mother substrate to form a package assembly, and a plurality of display panels may be formed by cutting the package assembly.
- the vacuum adsorption system includes a vacuum adsorption platform 10, a carrying platform 30 that is provided on the vacuum adsorption platform 10 and edges thereof are sealed with edges of the vacuum adsorption platform 10, a detection unit and an adjustment unit.
- the carrying platform 30 is configured to carry the mother substrate 20 to be packaged and is provided thereon with a plurality of adsorption units 31, and the adsorption units 31 are configured to cooperate with the vacuum adsorption platform 10 to adsorb the mother substrate 20 to be packaged so as to fix it ;
- the detection unit is configured to detect the positional relationships of the adsorption units 31 on the carrying platform 30 and packaging areas 21 on the mother substrate 20 to be packaged;
- the adjustment unit is configured to adjust position of the carrying platform 30 when the detection unit detects that the positions of the adsorption units 31 on the carrying platform 30 are overlapped with the packaging areas 21 on the mother substrate 20 to be packaged, so that positions of at least part of the adsorption units 31 on the carrying platform 30 are not overlapped with the packaging areas 21 on the mother substrate 20 to be packaged.
- the carrying platform 30 has been added to the vacuum adsorption system of the present embodiment, by which the case that the vacuum adsorption platform 10 in the prior art directly contacts and carries the mother substrate 20 to be packaged is avoided. Further, to avoid the problems in the prior art, the detection unit and the adjustment unit are added, through which relationships between positions of the packaging areas 21 on the mother substrate 20 to be packaged and positions of the adsorption units 31 on the carrying platform 30 can be detected, and when the positions of the packaging areas 21 on the mother substrate 20 to be packaged and the positions of the adsorption units 31 on the carrying platform 30 are overlapped with each other, the position of the carrying platform 30 may be adjusted, so that the packaging areas 21 on the mother substrate 20 to be packaged are not overlapped with positions of at least part of the adsorption units 31 on the carrying platform 30, which in turn allows the mother substrate to be packaged 10 to have a flat surface after being printed with frit (which is printed within the packaging areas 21 on the mother substrate 20 to be packaged) and may be properly packaged with another mother substrate
- the area on the mother substrate 20 to be packaged may be divided into a plurality of display areas 22, a plurality of packaging areas 21 and a plurality of cutting areas 23, wherein each of the packaging areas 21 may be in a rectangular ring shape (as shown in Fig. 2 ), the area surrounded by one packaging area 21 is one display area 22, and the areas between the adjacent packaging areas 21 are the cutting areas 23, along which the package assembly is cut to form a plurality of display panels.
- the adjustment unit can adjust the carrying platform 30 so as to move in a horizontal direction or vertical direction.
- moving in a horizontal direction or vertical direction refers to move in the same plane, so that when the position of the carrying platform 30 is adjusted by the adjustment unit, the positions corresponding to the adsorption units 31 on the carrying platform 30 can be adjusted to correspond to the cutting areas 23 on the mother substrate to be packaged 23, so as to keep away from the packaging areas 21 on the mother substrate 20 to be packaged.
- the plurality of adsorption units 32 on the carrying platform 30 are distributed uniformly on the carrying platform 30, so that the mother substrate 20 to be packaged that is adsorbed on the carrying platform 30 is subjected to a more uniform adsorption force, which prevents the mother substrate to be packaged from being damaged due to application of uneven force.
- structure of the adsorption unit 31 may be a round hole, a square hole or a rectangular hole, and needless to say, the structure of the adsorption unit 31 is not limited to these three shapes, but may be in a shape of opening or groove.
- the detection unit in the present embodiment is an optical range unit, and the optical range unit may be used to detect a distance between the packaging area 21 on the mother substrate 20 to be packaged and the adsorption unit 31 on the carrying platform 30. It should be noted that, this distance refers to a distance between the packaging area 21 on the mother substrate to be packaged and the adsorption unit 31 adjacent thereto.
- the adjustment unit can adjust the position of the carrying platform 30 according to information of the distance, such that positions of at least part of the adsorption units 31 on the carrying platform 30 can be not overlapped with the packaging areas 21 on the mother substrate 20 to be packaged.
- the vacuum adsorption system further includes a control unit, which is configured to control the adjustment unit to adjust the position of the carrying platform 30 based on the positional relationships between the positions of the adsorption units 31 and the packaging areas 21 on the mother substrate to be packaged output by the detection unit, such that positions of at least part of the adsorption units 31 on the carrying platform 30 can be not overlapped with the packaging areas 21 on the mother substrate 20 to be packaged.
- the control unit may be a microprocessor or a PLC (Programmable Logic Controller) device.
- the vacuum adsorption system in this embodiment further includes a vacuumizing device, and the vacuumizing device is configured to enable the mother substrate 20 to be packaged to be adsorbed and fixed on the carrying platform 30 through adsorption holes (or other structures for adsorption) on the vacuum adsorption platform 10 and the adsorption units 31 on the carrying platform 30.
- the present embodiment further provides a packaging device, which includes the above described vacuum adsorption system.
- the present embodiment provides an adsorption method for a vacuum adsorption system, which may be the vacuum adsorption system as described in Embodiment 1.
- the adsorption method will be described in details below in conjunction with Fig. 2 .
- the adsorption method specifically includes the following steps of S01 to S04.
- a mother substrate 20 to be packaged is placed above a carrying platform 30.
- the mother substrate 20 to be packaged may be suspended above the carrying platform 30 by a mechanical arm, and distance between the mother substrate 20 to be packaged and the carrying platform 30 should not be too large, otherwise, inaccuracies may occur in subsequent steps.
- step S02 the positional relationships between the adsorption units 31 on the carrying platform 30 and the packaging areas 21 on the mother substrate 20 to be packaged are detected.
- the specifically procedure of this step is: detecting a distance between the adsorption unit 31 on the carrying platform 30 and the packaging area 21 on the mother substrate 20 to be packaged adjacent thereto, so as to determine the positional relationship between the adsorption unit 31 on the carrying platform 30 and the packaging area 21 on the mother substrate 20 to be packaged adjacent thereto.
- the position of the carrying platform 30 is kept as it is; and if it is detected that the positions of the adsorption units 31 are overlapped with the packaging areas 21 on the mother substrate 20 to be packaged, the next step is performed.
- step S03 if it is detected that the positions of the adsorption units 31 are overlapped with the packaging areas 21 on the mother substrate 20 to be packaged, the position of the carrying platform 30 is adjusted, such that at least part of the adsorption units 31 thereon are not overlapped with the packaging areas 21 on the mother substrate 20 to be packaged.
- the mother substrate 20 to be packaged is adsorbed onto the carrying platform 30 by vacuumizing.
- the adsorption method for the vacuum adsorption system in the present embodiment at least part of the adsorption units 31 on the carrying platform 30 can be not overlapped with the packaging areas 21 on the mother substrate 20 to be packaged, and in this way, the surface of the printed frit on the mother substrate to be packaged may be flat, and the mother substrate to be packaged may be packaged with another mother substrate properly without gaps at packaged positions, such that devices packaged between the mother substrates may have longer service lives and be safe.
- Figs. 1 and 2 are simply schematic diagrams, and only part of adsorption holes 11/adsorption units 31 are illustrated for ease of understanding. It should be understood that a plurality of adsorption holes 11/adsorption units 31 in rows/columns are provided on the vacuum adsorption platform 10/carrying platform 30.
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Description
- The present invention relates to the field of substrate packaging technology, and particularly, to a vacuum adsorption system for a mother substrate to be packaged, a packaging device including the vacuum adsorption system and an adsorption method for the vacuum adsorption system.
- As a novel display device, Organic Light-emitting Diode (OLED) display device has the advantages of good color saturation and wide angle of view. However, luminescent and function materials within the display device are sensitive to moisture and oxygen, where the parameter requirements for moisture resistance and oxygen resistance of the corresponding products are in that: permeability of oxygen is required to be less than 10-3cc/m2/day and permeability of moisture is required to be less than 10-6g/m2/day. Currently, OLED display devices in middle or small size are packaged by means of printing frit.
- As shown in
Fig. 1 , packaging by means of printing frit includes the following steps: placing first amother substrate 20 to be packaged on avacuum adsorption platform 10 of a vacuum adsorption system, and then adsorbing, by vacuumizing, themother substrate 20 to be packaged to fix it on thevacuum adsorption platform 10; subsequently, placing an alignment substrate (Mask substrate, not shown inFig. 1 ), which is used for determining positions of frit, on themother substrate 20 to be packaged, and then printing the frit to themother substrate 20 to be packaged along grooves of the alignment substrate; finally, removing the alignment substrate and packaging another mother substrate with themother substrate 20 to be packaged, so as to form a package assembly. It should be noted that, a plurality of grooves, which may be in a rectangular ring shape, are provided on the alignment substrate, and area on themother substrate 20 to be packaged may be divided into a plurality ofdisplay areas 22, a plurality ofpackaging areas 21 and a plurality ofcutting areas 23, wherein the size, shape and position of each of the grooves on the alignment substrate correspond to those of apackaging area 21 on themother substrate 20 to be packaged and thus thepackaging area 21 may be in a rectangular ring shape as well, as shown inFig. 1 . The area surrounded by onepackaging area 21 is onedisplay area 22, and the areas betweenadjacent packaging areas 21 are thecutting areas 23, wherein a plurality of display panels can be formed by cutting the package assembly that has been packaged along thecutting areas 23. - The inventors have found that at least the following problems exist in the prior art. Most of vacuum adsorption systems used in the prior art adopt grooves or adsorption holes on the vacuum adsorption platforms. A common disadvantage to these two types of vacuum adsorption platforms is that positions on the mother substrate to be packaged (i.e., the packaging areas on the mother substrate to be packaged) on the vacuum adsorption platform corresponding to the grooves on the alignment substrate will be deformed due to action of the adsorption force from the vacuum adsorption platform, which in turn causes large step on the surface of the printed frit, so that poor packaging due to untightness may occur when packaging the mother substrate to be packaged with another mother substrate and thus the service life of the display device will be affected.
- Document
CN 102610399 A discloses a sensitized solar cell packaging system and a sensitized solar cell packaging method. - In view of the problems in the existing vacuum adsorption systems, the present invention provides a vacuum adsorption system, an adsorption method and a packaging device used for a mother substrate to be packaged, so that the surface of the printed frit on the mother substrate to be packaged may be flat, and the mother substrate to be packaged can be packaged properly with another mother substrate.
- As an aspect of the present invention, there is provided a vacuum adsorption system used for a mother substrate to be packaged, which includes a vacuum adsorption platform, and the vacuum adsorption system further includes:
- a carrying platform, which is provided on the vacuum adsorption platform and edges thereof are sealed with edges of the vacuum adsorption platform, configured to carrying the mother substrate to be packaged and provided thereon with a plurality of adsorption units, the adsorption units being used for adsorbing, in cooperation with the vacuum adsorption platform, the mother substrate to be packaged so as to fix the mother substrate to be packaged;
- a detection unit, configured to detect positional relationships between the adsorption units on the carrying platform and packaging areas on the mother substrate to be packaged; and
- an adjustment unit, configured to adjust the position of the carrying platform when the detection unit detects that the positions of the adsorption units on the carrying platform are overlapped with the packaging areas on the mother substrate to be packaged, so that positions of at least part of the adsorption units on the carrying platform are not overlapped with the packaging areas on the mother substrate to be packaged.
- The plurality of adsorption units may be distributed uniformly on the carrying platform.
- The structure of the adsorption unit may be a round hole, a square hole or a rectangular hole.
- The detection unit may be an optical range unit.
- The vacuum adsorption system may further include:
a control unit, configured to control the adjustment unit to adjust the position of the carrying platform based on the positional relationships between the positions of the adsorption units on the carrying platform and the packaging areas on the mother substrate to be packaged output by the detection unit, such that the positions of at least part of the adsorption units on the carrying platform are not overlapped with the packaging areas of the mother substrate to be packaged. - The vacuum adsorption system may further include:
a vacuumizing device, configured to enable the mother substrate to be packaged to be adsorbed and fixed on the carrying platform through adsorption holes on the vacuum adsorption platform and the adsorption units on the carrying platform. - As another aspect of the present invention, there is provided a packaging device including the above vacuum adsorption system.
- As yet another aspect of the present invention, there is provided an adsorption method for a vacuum adsorption system, which is the vacuum adsorption system as described above, and the adsorption method includes the following steps of:
- placing the mother substrate to be packaged above the carrying platform;
- detecting the positional relationships between the adsorption units on the carrying platform and the packaging areas on the mother substrate to be packaged, and if it is detected that the positions of the adsorption units on the carrying platform are not overlapped with the packaging areas on the mother substrate to be packaged, the position of the carrying platform is kept as it is; and if it is detected that the positions of the adsorption units on the carrying platform are overlapped with the packaging areas on the mother substrate to be packaged, the following step is performed; and
- adjusting the position of the carrying platform, such that at least part of the adsorption units on the carrying platform are not overlapped with the packaging areas on the mother substrate to be packaged.
- The step of detecting the positional relationships between the adsorption units on the carrying platform and the packaging areas on the mother substrate to be packaged may be a step of detecting distances between each adsorption unit on the carrying platform and a packaging area on the mother substrate to be packaged adjacent to the adsorption unit.
- After the step of adjusting the position of the carrying platform, such that at least part of the adsorption units on the carrying platform are not overlapped with the packaging areas on the mother substrate to be packaged, the method may further include the following step of:
adsorbing the mother substrate to be packaged onto the carrying platform through vacuumizing. - Compared to the prior art, the carrying platform has been added to the vacuum adsorption system of the present invention, by which the case that the vacuum adsorption platform in the prior art directly contacts and carries the mother substrate to be packaged is avoided. Further, to avoid the problems in the prior art, the detection unit and the adjustment unit are added, through which the positional relationships between the packaging areas on the mother substrate to be packaged and the adsorption units on the carrying platform can be detected, and when they are overlapped with each other, the position of the carrying platform can be adjusted, so that the packaging areas on the mother substrate to be packaged are not overlapped with the positions of at least part of the adsorption units on the carrying platform, which in turn allows the mother substrate to be packaged to have a flat surface after being printed with frit and can be packaged properly with another mother substrate to form a package assembly, such that devices between the mother substrates can be sealed properly.
- At least part of the adsorption units on the carrying platform can be caused to not overlap with the packaging areas on the mother substrate to be packaged according to the adsorption method for the vacuum adsorption system of the present invention, and in this way, the surface of the printed frit on the mother substrate to be packaged may be flat, and the mother substrate to be packaged may be packaged with another mother substrate properly without gaps at packaged positions, such that devices packaged between the mother substrates can have longer service lives and be safe.
-
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Fig. 1 is a schematic diagram of an existing vacuum adsorption system. -
Fig. 2 is a schematic diagram of a vacuum adsorption system of Embodiment 1 of the present invention. - To make those skilled in the art better understand the technical solutions of the present invention, the present invention will be further described in conjunction with the accompanying drawings and specific implementations.
- As shown in
Fig. 2 , the present embodiment provides a vacuum adsorption system used for amother substrate 20 to be packaged, which may be packaged with another mother substrate to form a package assembly, and a plurality of display panels may be formed by cutting the package assembly. The vacuum adsorption system includes avacuum adsorption platform 10, acarrying platform 30 that is provided on thevacuum adsorption platform 10 and edges thereof are sealed with edges of thevacuum adsorption platform 10, a detection unit and an adjustment unit. Thecarrying platform 30 is configured to carry themother substrate 20 to be packaged and is provided thereon with a plurality ofadsorption units 31, and theadsorption units 31 are configured to cooperate with thevacuum adsorption platform 10 to adsorb themother substrate 20 to be packaged so as to fix it ; the detection unit is configured to detect the positional relationships of theadsorption units 31 on thecarrying platform 30 andpackaging areas 21 on themother substrate 20 to be packaged; and the adjustment unit is configured to adjust position of thecarrying platform 30 when the detection unit detects that the positions of theadsorption units 31 on thecarrying platform 30 are overlapped with thepackaging areas 21 on themother substrate 20 to be packaged, so that positions of at least part of theadsorption units 31 on thecarrying platform 30 are not overlapped with thepackaging areas 21 on themother substrate 20 to be packaged. - Compared to the prior art, the
carrying platform 30 has been added to the vacuum adsorption system of the present embodiment, by which the case that thevacuum adsorption platform 10 in the prior art directly contacts and carries themother substrate 20 to be packaged is avoided. Further, to avoid the problems in the prior art, the detection unit and the adjustment unit are added, through which relationships between positions of thepackaging areas 21 on themother substrate 20 to be packaged and positions of theadsorption units 31 on thecarrying platform 30 can be detected, and when the positions of thepackaging areas 21 on themother substrate 20 to be packaged and the positions of theadsorption units 31 on thecarrying platform 30 are overlapped with each other, the position of thecarrying platform 30 may be adjusted, so that thepackaging areas 21 on themother substrate 20 to be packaged are not overlapped with positions of at least part of theadsorption units 31 on the carryingplatform 30, which in turn allows the mother substrate to be packaged 10 to have a flat surface after being printed with frit (which is printed within thepackaging areas 21 on themother substrate 20 to be packaged) and may be properly packaged with another mother substrate to form a package assembly, so that devices between the mother substrates may be packaged hermetically and properly. - It should be noted that, the area on the
mother substrate 20 to be packaged may be divided into a plurality ofdisplay areas 22, a plurality ofpackaging areas 21 and a plurality ofcutting areas 23, wherein each of thepackaging areas 21 may be in a rectangular ring shape (as shown inFig. 2 ), the area surrounded by onepackaging area 21 is onedisplay area 22, and the areas between theadjacent packaging areas 21 are thecutting areas 23, along which the package assembly is cut to form a plurality of display panels. The adjustment unit can adjust thecarrying platform 30 so as to move in a horizontal direction or vertical direction. Herein, "move in a horizontal direction or vertical direction" refers to move in the same plane, so that when the position of thecarrying platform 30 is adjusted by the adjustment unit, the positions corresponding to theadsorption units 31 on thecarrying platform 30 can be adjusted to correspond to thecutting areas 23 on the mother substrate to be packaged 23, so as to keep away from thepackaging areas 21 on themother substrate 20 to be packaged. - Preferably, the plurality of adsorption units 32 on the
carrying platform 30 are distributed uniformly on thecarrying platform 30, so that themother substrate 20 to be packaged that is adsorbed on the carryingplatform 30 is subjected to a more uniform adsorption force, which prevents the mother substrate to be packaged from being damaged due to application of uneven force. Further preferably, structure of theadsorption unit 31 may be a round hole, a square hole or a rectangular hole, and needless to say, the structure of theadsorption unit 31 is not limited to these three shapes, but may be in a shape of opening or groove. - Preferably, the detection unit in the present embodiment is an optical range unit, and the optical range unit may be used to detect a distance between the
packaging area 21 on themother substrate 20 to be packaged and theadsorption unit 31 on thecarrying platform 30. It should be noted that, this distance refers to a distance between thepackaging area 21 on the mother substrate to be packaged and theadsorption unit 31 adjacent thereto. The adjustment unit can adjust the position of thecarrying platform 30 according to information of the distance, such that positions of at least part of theadsorption units 31 on thecarrying platform 30 can be not overlapped with thepackaging areas 21 on themother substrate 20 to be packaged. - Preferably, the vacuum adsorption system further includes a control unit, which is configured to control the adjustment unit to adjust the position of the
carrying platform 30 based on the positional relationships between the positions of theadsorption units 31 and thepackaging areas 21 on the mother substrate to be packaged output by the detection unit, such that positions of at least part of theadsorption units 31 on thecarrying platform 30 can be not overlapped with thepackaging areas 21 on themother substrate 20 to be packaged. The control unit may be a microprocessor or a PLC (Programmable Logic Controller) device. - Needless to say, the vacuum adsorption system in this embodiment further includes a vacuumizing device, and the vacuumizing device is configured to enable the
mother substrate 20 to be packaged to be adsorbed and fixed on thecarrying platform 30 through adsorption holes (or other structures for adsorption) on thevacuum adsorption platform 10 and theadsorption units 31 on thecarrying platform 30. - Accordingly, the present embodiment further provides a packaging device, which includes the above described vacuum adsorption system.
- The present embodiment provides an adsorption method for a vacuum adsorption system, which may be the vacuum adsorption system as described in Embodiment 1. The adsorption method will be described in details below in conjunction with
Fig. 2 . - The adsorption method specifically includes the following steps of S01 to S04.
- At step S01, a
mother substrate 20 to be packaged is placed above a carryingplatform 30. - In this step, the
mother substrate 20 to be packaged may be suspended above the carryingplatform 30 by a mechanical arm, and distance between themother substrate 20 to be packaged and the carryingplatform 30 should not be too large, otherwise, inaccuracies may occur in subsequent steps. - At step S02, the positional relationships between the
adsorption units 31 on the carryingplatform 30 and thepackaging areas 21 on themother substrate 20 to be packaged are detected. - The specifically procedure of this step is: detecting a distance between the
adsorption unit 31 on the carryingplatform 30 and thepackaging area 21 on themother substrate 20 to be packaged adjacent thereto, so as to determine the positional relationship between theadsorption unit 31 on the carryingplatform 30 and thepackaging area 21 on themother substrate 20 to be packaged adjacent thereto. - If it is detected that the positions of the
adsorption units 31 are not overlapped with thepackaging areas 21 on themother substrate 20 to be packaged, the position of the carryingplatform 30 is kept as it is; and if it is detected that the positions of theadsorption units 31 are overlapped with thepackaging areas 21 on themother substrate 20 to be packaged, the next step is performed. - At step S03, if it is detected that the positions of the
adsorption units 31 are overlapped with thepackaging areas 21 on themother substrate 20 to be packaged, the position of the carryingplatform 30 is adjusted, such that at least part of theadsorption units 31 thereon are not overlapped with thepackaging areas 21 on themother substrate 20 to be packaged. - At step S04, the
mother substrate 20 to be packaged is adsorbed onto the carryingplatform 30 by vacuumizing. - According to the adsorption method for the vacuum adsorption system in the present embodiment, at least part of the
adsorption units 31 on the carryingplatform 30 can be not overlapped with thepackaging areas 21 on themother substrate 20 to be packaged, and in this way, the surface of the printed frit on the mother substrate to be packaged may be flat, and the mother substrate to be packaged may be packaged with another mother substrate properly without gaps at packaged positions, such that devices packaged between the mother substrates may have longer service lives and be safe. -
Figs. 1 and2 are simply schematic diagrams, and only part of adsorption holes 11/adsorption units 31 are illustrated for ease of understanding. It should be understood that a plurality of adsorption holes 11/adsorption units 31 in rows/columns are provided on thevacuum adsorption platform 10/carryingplatform 30. - It should be understood that the foregoing implementations are merely the exemplary embodiments used for explaining the principle of the present invention, and the present invention is not limited thereto. Various variations and improvements can be made by those skilled in the art without departing from the protection scope of the present invention.
Claims (10)
- A vacuum adsorption system for a mother substrate (20) to be packaged, which includes a vacuum adsorption platform (10), wherein the vacuum adsorption system further includes:a carrying platform (30), which is provided on the vacuum adsorption platform (10) and edges thereof are sealed with edges of the vacuum adsorption platform (10), configured to carrying the mother substrate (20) to be packaged and provided thereon with a plurality of adsorption units (31), the adsorption units (31) being used for adsorbing, in cooperation with the vacuum adsorption platform (10), the mother substrate (20) to be packaged so as to fix the mother substrate (20) to be packaged;a detection unit, configured to detect positional relationships between the adsorption units (31) on the carrying platform (30) and packaging areas on the mother substrate (20) to be packaged; andan adjustment unit,the vacuum adsorption system being characterized in that:
said adjustment unit is configured to adjust the position of the carrying platform (30) when the detection unit detects that the positions of the adsorption units (31) on the carrying platform (30) are overlapped with the packaging areas on the mother substrate (20) to be packaged, so that positions of at least part of the adsorption units (31) on the carrying platform (30) are not overlapped with the packaging areas on the mother substrate (20) to be packaged. - The vacuum adsorption system according to claim 1, wherein the plurality of adsorption units are distributed uniformly on the carrying platform.
- The vacuum adsorption system according to claim 1 or 2, wherein the structure of the adsorption unit is a round hole, a square hole or a rectangular hole.
- The vacuum adsorption system according to claim 1, wherein the detection unit is an optical range unit.
- The vacuum adsorption system according to claim 1, wherein the vacuum adsorption system further includes:
a control unit, configured to control the adjustment unit to adjust the position of the carrying platform based on the positional relationships between the positions of the adsorption units on the carrying platform and the packaging areas on the mother substrate to be packaged output by the detection unit, such that the positions of at least part of the adsorption units on the carrying platform are not overlapped with the packaging areas of the mother substrate to be packaged. - The vacuum adsorption system according to claim 1, wherein the vacuum adsorption system further includes:
a vacuumizing device, configured to enable the mother substrate to be packaged to be adsorbed and fixed on the carrying platform through adsorption holes on the vacuum adsorption platform and the adsorption units on the carrying platform. - A packaging device, wherein the packaging device includes the vacuum adsorption system according to any one of claims 1 to 6.
- An adsorption method for a vacuum adsorption system, which is the vacuum adsorption system according to any one of claims 1 to 6, and the adsorption method includes the following steps of:placing the mother substrate (20) to be packaged above the carrying platform (30);detecting the positional relationships between the adsorption units (31) on the carrying platform (30) and the packaging areas on the mother substrate (20) to be packaged, and if it is detected that the positions of the adsorption units (31) on the carrying platform (30) are not overlapped with the packaging areas on the mother substrate (20) to be packaged, the position of the carrying platform (30) is kept as it is; and if it is detected that the positions of the adsorption units (31) on the carrying platform (30) are overlapped with the packaging areas on the mother substrate (20) to be packaged, the following step is performed; andadjusting the position of the carrying platform (30), such that at least part of the adsorption units (31) on the carrying platform (30) are not overlapped with the packaging areas on the mother substrate (20) to be packaged.
- The adsorption method for the vacuum adsorption system according to claim 8, wherein,
the step of detecting the positional relationships between the adsorption units on the carrying platform and the packaging areas on the mother substrate to be packaged is a step of detecting distances between each adsorption unit on the carrying platform and a packaging area on the mother substrate to be packaged adjacent to the adsorption unit. - The adsorption method for the vacuum adsorption system according to claim 8, wherein, after the step of adjusting the position of the carrying platform, such that at least part of the adsorption units on the carrying platform are not overlapped with the packaging areas on the mother substrate to be packaged, the method further includes the following step of:
adsorbing the mother substrate to be packaged onto the carrying platform through vacuumizing.
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CN201410568435.6A CN104377157B (en) | 2014-10-22 | 2014-10-22 | Vacuum absorption system and method of packaging mother board and packaging device |
PCT/CN2015/076707 WO2016062038A1 (en) | 2014-10-22 | 2015-04-16 | Vacuum absorption system and method of packaging mother board and packaging device |
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EP3211664A1 EP3211664A1 (en) | 2017-08-30 |
EP3211664A4 EP3211664A4 (en) | 2018-06-20 |
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US (1) | US10204815B2 (en) |
EP (1) | EP3211664B1 (en) |
JP (1) | JP6458158B2 (en) |
KR (1) | KR101813774B1 (en) |
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CN104377157B (en) * | 2014-10-22 | 2017-05-10 | 京东方科技集团股份有限公司 | Vacuum absorption system and method of packaging mother board and packaging device |
CN106154609A (en) * | 2015-04-09 | 2016-11-23 | 鸿富锦精密工业(深圳)有限公司 | Liquid crystal display panel preparation method |
CN106129218B (en) * | 2016-06-27 | 2019-02-05 | 纳晶科技股份有限公司 | A kind of packaging system of light-transparent carrier and electroluminescent device |
CN108279367A (en) * | 2016-12-30 | 2018-07-13 | 致茂电子(苏州)有限公司 | absorption type test device |
US11897177B2 (en) * | 2017-01-02 | 2024-02-13 | Sabic Global Technologies B.V. | Method for manufacturing a structural beam, structural beam, and building comprising such a beam |
CN108511632A (en) * | 2018-06-11 | 2018-09-07 | 京东方科技集团股份有限公司 | A kind of display master blank and preparation method thereof |
CN111251262B (en) * | 2020-01-20 | 2022-01-28 | 成都京东方光电科技有限公司 | Display panel bearing table |
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JP2001305977A (en) * | 2000-04-24 | 2001-11-02 | Seiko Epson Corp | Device and method for manufacturing electrooptical apparatus |
JP2002236292A (en) * | 2001-02-09 | 2002-08-23 | Matsushita Electric Ind Co Ltd | Manufacturing method for liquid crystal panel and substrate sticking device |
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JP2008083327A (en) * | 2006-09-27 | 2008-04-10 | Seiko Epson Corp | Method of manufacturing liquid crystal device |
KR100843222B1 (en) * | 2006-12-22 | 2008-07-02 | 삼성전자주식회사 | Apparatus for transferring a semiconductor chip and method of transferring a semiconductor chip using the same |
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CN104377157B (en) | 2017-05-10 |
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KR20160059461A (en) | 2016-05-26 |
JP2017535933A (en) | 2017-11-30 |
US20160254175A1 (en) | 2016-09-01 |
CN104377157A (en) | 2015-02-25 |
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EP3211664A1 (en) | 2017-08-30 |
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