EP3205492B1 - Cylindre cannelé et son procédé de fabrication - Google Patents

Cylindre cannelé et son procédé de fabrication Download PDF

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Publication number
EP3205492B1
EP3205492B1 EP17153382.1A EP17153382A EP3205492B1 EP 3205492 B1 EP3205492 B1 EP 3205492B1 EP 17153382 A EP17153382 A EP 17153382A EP 3205492 B1 EP3205492 B1 EP 3205492B1
Authority
EP
European Patent Office
Prior art keywords
corrugating
tooth
teeth
corrugated
corrugation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP17153382.1A
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German (de)
English (en)
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EP3205492A1 (fr
Inventor
Markus Schell
Norbert Städele
Alfons Gnan
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BHS Corrugated Maschinen und Anlagenbau GmbH
Original Assignee
BHS Corrugated Maschinen und Anlagenbau GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Publication of EP3205492A1 publication Critical patent/EP3205492A1/fr
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Publication of EP3205492B1 publication Critical patent/EP3205492B1/fr
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/20Corrugating; Corrugating combined with laminating to other layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/20Corrugating; Corrugating combined with laminating to other layers
    • B31F1/24Making webs in which the channel of each corrugation is transverse to the web feed
    • B31F1/26Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions
    • B31F1/28Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions combined with uniting the corrugated webs to flat webs ; Making double-faced corrugated cardboard
    • B31F1/2845Details, e.g. provisions for drying, moistening, pressing
    • B31F1/2863Corrugating cylinders; Supporting or positioning means therefor; Drives therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/20Corrugating; Corrugating combined with laminating to other layers
    • B31F1/24Making webs in which the channel of each corrugation is transverse to the web feed
    • B31F1/26Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/20Corrugating; Corrugating combined with laminating to other layers
    • B31F1/24Making webs in which the channel of each corrugation is transverse to the web feed
    • B31F1/26Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions
    • B31F1/28Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions combined with uniting the corrugated webs to flat webs ; Making double-faced corrugated cardboard
    • B31F1/2804Methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/20Corrugating; Corrugating combined with laminating to other layers
    • B31F1/24Making webs in which the channel of each corrugation is transverse to the web feed
    • B31F1/26Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions
    • B31F1/28Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions combined with uniting the corrugated webs to flat webs ; Making double-faced corrugated cardboard
    • B31F1/2845Details, e.g. provisions for drying, moistening, pressing
    • B31F1/2877Pressing means for bringing facer sheet and corrugated webs into contact or keeping them in contact, e.g. rolls, belts
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F11/00Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
    • D21F11/12Making corrugated paper or board

Definitions

  • the invention relates to a corrugating roll for producing a corrugated web having a corrugation from a material web according to the preamble of claim 1. Further, the invention is directed to an apparatus for producing a corrugated web with at least one such corrugating roll. The invention is also directed to a method of manufacturing such corrugating roll.
  • corrugated board webs or corrugated boards are known to have at least one corrugated web with sinusoidal corrugation.
  • the corrugated web is generally laminated with two opposing webs.
  • Such corrugated webs are usually formed from a smooth or flat material web in a corrugated gap between two rotating corrugating rolls, which have a corrugated profile in the manner of intermeshing gears.
  • the disadvantage here is that the corrugating rolls are set into vibration when using the corrugating rolls, which generally leads to not optimally embossed corrugated webs.
  • a toothed roller can be used whose teeth of different cross-sectional shape and possibly unequal pitch make both an insertion of a strip of material between transverse rods and a displacement and securing these cross bars or the strip of material.
  • the DE 838 416 C discloses a corrugating roll for a spinning machine with a corrugation, which applies a regular pitch in the division.
  • a root circle of the corrugation is displaced eccentrically in relation to a top circle.
  • a different head widths of corrugated corrugating roll can be made from a regularly corrugated bottom roll of conventional design. Surfaces of Riffelfeldern are only eccentric to the original roll axis to grind, whereby the required eccentric displacement of a root circle of the corrugation with respect to the new roll axis and thus different sized head widths of the corrugations can be achieved.
  • the US 2003/0069120 A1 discloses a system for folding a web.
  • This system includes corrugating rolls with an upper roll and a lower roll.
  • the rollers have teeth that may be unevenly spaced.
  • corrugated cylinder which has pairs of differentially divided teeth on its circumference. According to this document are known from the prior art corrugated cylinder with differentially divided corrugations for spinning machines, which were previously made by machining by milling, planing or broaching or by chipless pulling.
  • the invention is therefore based on the object to provide a corrugating roll, which is particularly low vibration during operation.
  • a corrugating roll which is particularly low vibration during operation.
  • a particularly low vibration during operation Apparatus for producing a corrugated web is also to be created.
  • a method for producing a very low-vibration corrugating roll is to be supplied.
  • the core is that the corrugating roller has corrugation teeth, which differ from each other for the reduction of operating vibrations or vibrations during operation, in particular in their shape or shape. At least one second corrugated tooth is different than the at least one first corrugated tooth or is at least a first corrugated tooth different than the at least one second corrugated tooth. Vibrations or resonance frequencies of the corrugating roll can be minimized or suppressed. In particular, harmonic and / or subharmonic vibrations are reducible. This has a positive effect on the life of the corrugating roll and the device for producing a corrugated cardboard web, which comprises at least one such corrugating roll. Operating noise can be minimized. Ultimately, this also increases the quality of the produced corrugated web or corrugated board web, since their corrugations are particularly clean and uniform pronounced.
  • the head curvatures of the at least one first and second corrugated tooth are different. It is advantageous if the at least one first corrugated tooth in its first head region at least partially has a first head curvature radius which is between 0.9 mm and 1.9 mm. Conveniently, the at least one second corrugated tooth in its second head region has a second head curvature radius which is smaller or larger than the first head curvature radius.
  • flanks of the at least one first and second corrugated tooth run at least partially differently.
  • these flanks have, at least in regions, a different inclination and / or curvature to the corrugating roll body and / or to the respective corrugated grooving head.
  • the leading and / or trailing edges of the first and second corrugated teeth run at least partially differently.
  • the corrugating roller is driven directly or indirectly and in operation rotates about its central longitudinal axis, which then forms an axis of rotation or axis of rotation.
  • the surface corrugation has alternately arranged corrugated teeth and corrugated tooth valleys. It is advantageous if a plurality of the first corrugation teeth and / or the second corrugation teeth is present.
  • the first corrugated teeth are conveniently identical.
  • the second corrugation teeth are preferably identical.
  • the at least one first corrugated tooth is favorably symmetrical in cross section.
  • the at least one second corrugated tooth can be symmetrical or asymmetrical in cross section.
  • Second corrugated teeth may be provided in the circumferential direction directly following one another or with at least one interposed first corrugated tooth.
  • First corrugation teeth may be provided in the circumferential direction directly following one another or with at least one interposed second corrugated tooth.
  • the corrugating roller may also comprise at least one further corrugation tooth, which differs from the at least one first and second corrugation tooth.
  • the corrugating roll is made in one piece.
  • the at least one first corrugated tooth and the at least one second corrugated tooth are integrally connected or formed with the corrugating roller body.
  • two corrugating rolls form a corrugation device for corrugating the material web and meshing with one another or intermeshing.
  • the corrugation teeth of a first corrugating roll favorably engage in the corrugated valleys of a second corrugating roll, while the corrugated teeth engage the second corrugating roll in the Riffel leopardtäler the first corrugating roll.
  • the smooth or flat material web guided through a corrugated gap or nip guided between the corrugating rolls is permanently deformed.
  • the device for producing a corrugated web also comprises a glue application device for applying glue to tips of the corrugation of the corrugated web.
  • the device for producing a corrugated cardboard web further comprises a pressing device for pressing a cover sheet against the tips of the corrugated web provided with glue.
  • the pressing device conveniently has at least one pressure roller or a pressure belt module with a guided endless pressure belt for pressing the cover sheet against the glued corrugated web.
  • the pressing belt module preferably has a belt tensioning and / or belt running control device for tensioning the pressure belt or for regulating the course or the transverse position of the pressure belt. An embodiment without such a belt tensioning and / or belt running means is alternatively possible.
  • the method of claim 12 is extremely economical. Conveniently, exactly two mutually adjacently arranged starting corrugation teeth are processed essentially completely and two exit corrugation teeth arranged laterally to the same in approximately one half in a first processing step by the at least one machining tool.
  • the two in the first step essentially to be processed starting rake teeth are preferably located between the two side exit riffelzähnen, the be processed in the first processing step only substantially half.
  • a first corrugated tooth is at least partially reworked to form the second corrugated tooth, while the remaining first corrugation teeth produced immediately before remain unprocessed.
  • the double-machined corrugated tooth thus differs from the only simply processed corrugated teeth, forming a second corrugated tooth. Conveniently, all the output corrugation teeth are processed to form the corrugating roll.
  • the corrugating roller output body is pivoted accordingly.
  • the at least one machining tool is pivoted to the corrugating roller output body.
  • the head and / or foot of the respective corrugated tooth can be machined with the at least one machining tool.
  • At least one of the output corrugation teeth is machined individually to obtain different corrugated teeth.
  • the at least one first corrugated tooth and the at least one second corrugated tooth differ from each other in their tooth form or tooth geometry. They conveniently have a different cross-section.
  • the at least one first and second corrugated tooth differ by their head shape or heads.
  • the at least one first and second corrugated tooth have different cross sections in their head regions.
  • the at least one first and second corrugated tooth differ in their respective, in particular maximum, radial tooth height. It is advantageous if the at least one first corrugated tooth has a respective larger or smaller, in particular maximum, radial tooth height than the at least one second corrugated tooth.
  • the at least one first and second corrugated tooth differ in their tooth thickness. It is advantageous if the at least one first corrugated tooth at least in regions has a respective corresponding greater or smaller tooth thickness than the at least one second corrugated tooth.
  • the difference in tooth thickness is favorably between 0.001 mm and 0.1 mm.
  • the feet or foot portions of the at least one first and second corrugated tooth in particular in their shape or
  • the feet or foot areas are arranged adjacent to the respective head or head region of the corrugated tooth. It is advantageous if the at least one first corrugated tooth has in its first foot area or at its first foot a first course or a first curvature, in particular a first radius of curvature, which extends from a corresponding second course or a corresponding one second curvature, in particular a second radius of curvature, the second foot area or foot of the at least one second Riffel leopards different.
  • the first radius of curvature of the first foot region is between 0.9 mm and 2.5 mm.
  • the first and second foot regions differ in their foot thickness in the circumferential direction.
  • the corrugating roller has differently shaped Riffel croqutäler which are limited in the circumferential direction of the corrugating roll by adjacent corrugation teeth.
  • the first Riffel leopardtal is deeper or less deep than the second Riffel leopardtal formed. The difference is favorably between 0.001 mm and 0.1 mm.
  • the embodiment according to the dependent claim 9 is extremely advantageous for operational vibration reasons. Furthermore, such a particularly smooth running of the corrugating roller / s can be achieved.
  • the first corrugation teeth and second corrugation teeth are arranged at least partially aperiodic.
  • the corrugating roller has different pitches in its circumferential direction. It is advantageous if the different divisions are produced by different tooth thicknesses of the first and second corrugation teeth. Conveniently, the second corrugation teeth at least partially have a smaller or larger second tooth thickness than the first corrugated teeth, resulting in different divisions.
  • the radii or courses of the at least one first corrugated tooth and the at least one second corrugated tooth are favorably different in their corrugation heads and / or feet, which preferably leads to different divisions of the corrugating roller.
  • at least one flank angle of the at least one first corrugated tooth and the at least one second corrugated tooth, in particular the leading and / or trailing one, is advantageously different, which preferably leads to different divisions of the corrugating roller.
  • the configuration according to which the first pitch and the second pitch differ from each other by 0.005 mm to 0.1 mm in the circumferential direction leads to an extremely evenly shaped corrugated web and a particularly smooth running of the corrugating roll (s).
  • every fourth of the entire corrugated teeth is a second corrugated tooth.
  • every third of the entire Riffelzähne is a second Riffel leopard.
  • every other one of the entire corrugated teeth is a second corrugated tooth.
  • every fifth, sixth or seventh of the entire corrugated teeth is a second corrugated tooth.
  • every third of the entire corrugated teeth is a second corrugated tooth, allows a reduction in the 1 ⁇ 4 (quarter) tooth frequency or tooth engagement frequency during operation of the corrugating roller.
  • Fig. 1 comprises a device for producing a corrugated cardboard web, which is part of a corrugated cardboard plant for the production of corrugated cardboard and can also be referred to as a single facer, for generating a corrugation 1 having corrugated web 2 from a smooth or flat material web 3 a rotatably mounted about a first axis of rotation 4, first corrugating roller 5 and about a second axis of rotation 6 rotatably mounted , second corrugating roller 7.
  • the corrugating rollers 5, 7 are identical.
  • the corrugating rolls 5, 7 can also be designed differently.
  • the axes of rotation 4, 6 run parallel to one another and perpendicular to a transport direction 8 of the material web 3.
  • the corrugating rolls 5, 7 form a nip 9 for passing and corrugating the material web 3. Together they form a corrugation device.
  • the device for producing a corrugated web downstream of the corrugating rolls 5, 7 a glue application device 12, in turn, a glue container 13, a gripping container 13 in the glue applicator roll 14 and a comprises glue metering roller 15 abutting against the glue application roller 14.
  • glue container 13 is glue 16.
  • the glue application roller 14 forms a gluing gap 17 with the first corrugating roller 5.
  • the glue 16 contained in the glue container 13 is applied via the glue applicator roll 14 immersed in the latter and rotating about a third axis of rotation 18 on free points of the corrugation 1 of the corrugated web 2 transported in the transport direction 8 and resting there on the first corrugating roller 5.
  • the glue metering roller 15 is substantially opposite The glue metering roller 15 rotates in operation about its fourth axis of rotation 19, which runs parallel to the third axis of rotation 18 and to the axes of rotation 4, 6, respectively.
  • the corrugated web 2 provided with the glue 16 is then brought together in the apparatus for producing a corrugated cardboard web with the cover sheet 10 transported in a transport direction 20 in order to obtain the corrugated cardboard web 11 laminated on one side.
  • the device for producing a corrugated web has a Anpress vibration 21, which is designed here as Anpressband module and based on the corrugated web. 2 downstream of the gluing gap 17.
  • the pressing device 21 is arranged above the first corrugating roller 5. It has a deflection roller 23 mounted rotatably about a fifth axis of rotation 22 and a belt tensioning and / or belt running roller 25 rotatably mounted about a sixth rotation axis 24 and an endless belt guided around the deflection roller 23 and the belt tensioning and / or belt running control roller 25 Pressure belt 27.
  • the rotation axes 22, 24 are parallel to each other. These also extend parallel to the axes of rotation 18, 19.
  • the Bandspann- and / or belt running roller 25 is in its distance from the guide roller 23 for changing the tension of the Anpressbands 27 and / or in their inclination to the guide roller 23 to change the course of the Anpressbands 27 and its transverse course adjustable.
  • a corresponding belt tensioning and / or belt running device 26 is provided, which acts directly or indirectly on the belt tensioning and / or belt running roller 25 and comprises, for example, at least one adjustment cylinder unit variable in length.
  • the first corrugating roller 5 engages in a space present between the guide roller 23 and the belt tensioning and / or belt guide roller 25 in regions from below.
  • the pressure belt 27 is deflected by the first corrugating roller 5. It presses against the cover sheet 10, which in turn is pressed against the provided with the glue 16, applied to the first corrugating roll 5 corrugated web 2.
  • the device for producing a corrugated cardboard web is advantageously provided with a first splicing device (not shown) for providing the material web 3 and a second splicing device (not shown) for providing the cover web 10.
  • the material web 3 is thus conveniently an endless web. Consequently, the cover sheet 10 is also preferably an endless cover sheet.
  • the one-sided laminated corrugated cardboard web 11 is thus also conveniently endless.
  • Opposite to the cover sheet 10 may be on the corrugated web 2 in the corrugated board still a smooth liner / cover sheet (not shown) and / or at least one other side laminated corrugated cardboard web (not shown) are attached. These are then glued together in layers.
  • the corrugating rolls 5 rotate,
  • the corrugating rollers 5, 7 mesh with each other or interlock with each other and thereby deform the material web 3, so that the corrugated web 2 is present downstream of the nip 9.
  • the first corrugating roller 5 will also be described with reference to FIG Fig. 2 described in more detail.
  • the second corrugating roller 7 is formed like the first corrugating roller 5, the detailed description of the second corrugating roller 7 is omitted for the sake of brevity.
  • the following description of the first corrugating roll 5 applies essentially analogously to the second corrugating roll 7.
  • the corrugating rolls 5, 7 are formed differently.
  • the second corrugating roller 7 has only identical corrugation teeth.
  • the first corrugating roller 5 has a corrugated first surface corrugation 30 with alternately arranged corrugated teeth and corrugated tooth valleys 32.
  • the corrugation teeth and the corrugation tooth valleys 32 are parallel to the first axis of rotation 4. They are arranged alternately.
  • Each Riffel leopardtal 32 is bounded by the adjacent Riffelzähne both in the circumferential direction 28,29 and radially inward.
  • Each corrugated tooth valley 32 is bounded radially inwardly by a radially inner valley base surface 33 of the corrugation teeth, which is concavely curved with respect to the first axis of rotation 4.
  • the corrugated tooth valleys 32 are substantially identical.
  • Each corrugated tooth has a radially outer corrugated tooth head, which is convexly curved relative to the first axis of rotation 4.
  • Each corrugated tooth also has a radially inner corrugated tooth root.
  • the Riffel leopardköpfe can to the adjacent riffelzahnfpune directly adjacent.
  • a corrugated neck is arranged between each corrugated tooth head and the associated corrugated tooth root.
  • each corrugated tooth extends between two adjacent Riffelzahntäler 32.
  • each Riffelzahntal 32 belongs to the Riffezahn still the valley base 33 with half, and indeed the adjacent to this Riffel leopard part. How out Fig. 2 it can be seen, therefore, each corrugated tooth extends between planes EZ, which intersect the Riffelzahntäler 32 and Talground vom 33 centrally in the radial direction.
  • Each corrugated tooth has a leading edge 35 with respect to the first circumferential direction 28 and a trailing edge 36.
  • the flanks 35, 36 thus extend from the corrugated tooth head into the adjacent valley base 33 or form the flanks 35, 36 of these. They thus extend from the radially outermost point A of each corrugation tooth to the radially innermost point I of each corrugated tooth.
  • the radially innermost points I lie in the planes EZ, while the radially outermost points A are located centrally between adjacent planes EZ.
  • each corrugated tooth starts from a cylindrical corrugating roll body 37.
  • each corrugated tooth has a radial tooth height relative to the first axis of rotation 4.
  • the respective radial tooth height of the corrugated tooth is maximal, while at the points I it is respectively minimum and 0.
  • the corrugation teeth are substantially identical with respect to their tooth thickness.
  • the corrugated teeth taper radially outward.
  • the first corrugating roll 5 has constant pitches T in the first circumferential direction 28.
  • the first corrugating roll 5 has constant gap widths LW in the first circumferential direction 28 and identical corrugated trailing troughs 32, respectively.
  • the first corrugating roller 5 has different corrugated teeth.
  • the first surface corrugation 30 is thus formed by various corrugation teeth.
  • the first corrugating roller 5 has a plurality of first corrugation teeth 31 and a plurality of second corrugation teeth 38, which differ in their respective maximum radial height from the first corrugation teeth 31.
  • the first corrugation teeth 31 each have a maximum radial height H1 starting from the corrugating roller body 37, while the second corrugating teeth 38 each have a maximum radial height H2 starting from the corrugating roller body 37.
  • the respective maximum radial height H2 is smaller than the respective maximum radial height H1.
  • the shape of a higher first corrugated tooth 31 is also illustrated with a dot-dash line.
  • Both the first corrugation teeth 31 and the second corrugation teeth 38 have a convexly curved corrugated head.
  • the first corrugation teeth 31 have a first corrugation head 34 with a first head curvature
  • the second corrugation teeth 38 have a second corrugation head 48 with a second head curvature.
  • At the first head curvature there is a first head radius of curvature that is smaller than a second head radius of curvature of the second head curvature.
  • the flanks 35, 36 of the first and second corrugation teeth 31, 38 are identical except for the corrugation heads 38, 48 with respect to the corrugating roll body 37 and the axis of rotation 4.
  • the tooth thickness d, d2 of the first and second corrugation teeth 31, 38 is substantially identical , It is different only in the Riffelgropfen 38, 48.
  • the pitches T between first corrugation fins 31 and between first and second corrugation fins 31, 38 is identical.
  • the first corrugation teeth 31 are each formed symmetrically in cross section with respect to a first corrugated flag E1.
  • the second corrugation teeth 38 are each formed symmetrically in cross section with respect to a second corrugated flag E2.
  • the Riffel leopardebenen E1, E2 go through the points A.
  • each third of the entire corrugation teeth is a second corrugated tooth 38.
  • the remaining corrugation teeth are preferably first corrugation teeth 31.
  • the arrangement of the first and second corrugation teeth 31, 38 is periodic.
  • Fig. 3 a second embodiment of the first corrugating roller 5a described.
  • Identical elements or areas receive the same reference numerals as in the previous embodiment, to the description of which reference is made.
  • Functionally identical but structurally different elements or regions are given the same reference numerals with a trailing "a".
  • the first corrugating roller 5a here has second corrugation teeth 38a, which differ in their tooth thickness d2a from the tooth thickness d of the first corrugation teeth 31.
  • the tooth thickness d2 is in each case smaller than the tooth thickness d.
  • the tooth thickness d2 is greater than the tooth thickness d.
  • the different thickness of the first and second corrugation teeth 31, 38a has the result that the gap width LW2 between a second corrugation tooth 38a and a first corrugation tooth 31 arranged adjacent to it is in each case greater than the gap width LW between two first corrugation teeth 31 arranged adjacently.
  • the pitch T2 between a first corrugation tooth 31 and a second corrugated tooth 38a adjacent thereto is smaller than the pitch T between two adjacent first corrugated teeth 31, respectively.
  • the maximum radial tooth heights H1, H2 of the first and second corrugation teeth 31, 38a are identical in each case.
  • the respectively reduced tooth thickness d2 of the second corrugation teeth 38a is also due to a corrugated tooth head 48a narrowed in comparison to the first corrugated teeth 31.
  • the flanks 35a, 36a of the second corrugation teeth 38a respectively delimit a flank angle FW2, which is smaller than the respective flank angle FW of the flanks 35, 36 of the first corrugation teeth 31.
  • the first corrugation teeth 31 are each formed symmetrically in cross section with respect to a first corrugated flag E1.
  • the second corrugation teeth 38a are each formed symmetrically in cross-section with respect to a second corrugated flag plane E2.
  • every third of the entire corrugated teeth is a second corrugated tooth 38a.
  • Fig. 4 a third embodiment of the first corrugating roll 5b described.
  • Identical elements or regions receive the same reference numerals as in the previous embodiments, to the description of which reference is made.
  • Functionally identical but structurally different elements or regions are given the same reference numerals with a trailing "b".
  • the second corrugation teeth 38b each have a reduced maximum radial, second tooth height H2b and a reduced second tooth thickness d2b compared to the first corrugation teeth 31.
  • the flank angle FW2b of the second corrugation teeth 38b is in each case smaller than the flank angle FW of the first corrugation teeth 31.
  • the leading flanks 35 of the second corrugation teeth 38b substantially correspond in the course of the leading flanks 35 of the first corrugation teeth 31. They have an identical inclination to the corrugating roll body 37 and the rotation axis 4, respectively.
  • the reduced tooth thickness d2b and the modified flank angle FW2b are respectively generated only by the changed course of the trailing edge 36b of the second corrugated tooth 38b.
  • the tooth tip 48b of the second corrugation teeth 38b is narrowed in contrast to the tooth tip 34 of the first corrugation teeth 31, respectively.
  • the pitch T21 between the second corrugated teeth 38b and the respectively subsequent first corrugation tooth 31, relative to the respective trailing edges 36, 36b, is in each case greater than the corresponding pitch T between the adjacently arranged first corrugated teeth 31.
  • the pitch T22 between the second corrugation teeth 38b and the respective leading first corrugation tooth 31, with respect to the trailing edges 36, 36b, is in each case smaller than the corresponding pitch T between the adjacently arranged first corrugation teeth 31.
  • the limited by the trailing tooth flank 36b of the second Riffel leopards 38b and a first Riffel leopard 31 second Riffel leopardtal 32b differs so each in its width in the circumferential direction 28, 29 of a Riffel leopardtal 32, of two first Riffelzähnen 31 and a first Riffel leopard 31 and leading edge 35 of the second Riffel leopards 38b is limited.
  • the second corrugated tooth valley 32b is wider than the first corrugated tooth valley 32.
  • the first corrugation teeth 31 are each formed symmetrically in cross section with respect to a first corrugated flag E1.
  • the second corrugation teeth 38b are each formed asymmetrically in cross section with respect to a second corrugated flag plane E2.
  • every third of the entire corrugated teeth is a second corrugated tooth 38b.
  • FIG. 5 A fourth embodiment of the first corrugating roll 5c is described. Identical elements or areas receive the same reference numerals as in the previous embodiments, the description of which is hereby referred to. Functionally identical but structurally different elements or regions are given the same reference numerals with a trailing "c".
  • the first corrugating roller 5c here has second corrugation teeth 38c, which are arranged directly one above the other in the circumferential direction 28, 29 and differ from the first corrugation teeth 31 in their base region. In each case two second corrugation teeth 38c are arranged in the circumferential direction 28, 29 directly following one another.
  • the second corrugated tooth valley 32c which is delimited by the second valley base area 33c offset radially outwards, thus has a second radial, in particular maximum, valley depth which is smaller than the first radial, in particular maximum, valley depth, which is determined by at least one first corrugated tooth 31.
  • the respective second valley base surface 33 c is favorably offset between 0.001 mm and 0.1 mm compared to the first valley base surfaces 33 radially outward.
  • the second corrugation teeth 38c have a corrugated tooth root other than the first corrugation teeth 31.
  • the second corrugation teeth 38c have a smaller radial maximum height than the first corrugation teeth 31.
  • the first and second corrugation teeth 31, 38c have an identical maximum radial height.
  • flanks 35c, 36c of the respective second corrugated tooth 38c delimiting a second corrugated tooth valley 32c are thus shortened in relation to the flanks 35, 36 of the respective first corrugated tooth 31, which delimit a first corrugated tooth valley 32.
  • the flanks 35c, 36c of each second corrugated tooth 38c each have an identical length.
  • the radius of curvature of the second valley bottom surface 33 c is greater than the radius of curvature of a first valley bottom surface 33.
  • the tooth thickness d2, d2c of the first and second corrugation teeth 31, 38d is substantially identical. It is different only with the feet.
  • the second Riffelzahntäler 32c so differ in shape or radial depth of the first Riffelieretälern 32nd
  • Fig. 6 a fifth embodiment of the corrugating roller 5d described.
  • Identical elements or areas receive the same reference numerals as in the previous embodiments, to the description of which will refer.
  • Functionally identical but structurally different elements or regions are given the same reference numerals with a subordinate "d".
  • the second corrugation teeth 38d have a corrugated tooth root other than the first corrugation teeth 31.
  • each second corrugate tooth 38d are each longer than the flanks 35, 36 of each first corrugated tooth 31.
  • the second corrugated tooth valleys 32d are different in shape from the first corrugated tooth valleys 32. They are deeper than the first corrugated tooth valleys 32. Conveniently For example, the second corrugated tooth valleys 32d are each 0.001 mm to 0.1 mm deeper than the first corrugated tooth valleys 32.
  • the tooth thickness d, d2d of the first and second corrugation teeth 31, 38d is different in the feet.
  • Fig. 7 a sixth embodiment of the first corrugating roller 5e described.
  • Identical elements or areas receive the same reference numerals as in the previous embodiments, the description of which is hereby referred to.
  • Functionally identical but structurally different elements or regions are given the same reference numerals with a trailing "e”.
  • the second corrugation teeth 38e have a different leading edge 35e.
  • the flank 35e differs in particular in the respective foot region in its inclination or slope from the leading flanks 35 of the first fluted teeth 31.
  • the flanks 35e of the second fluted teeth 38e are less steep than the flanks 35 of the first fluted teeth 31 with respect to the corrugating roll body 37.
  • the flanks 35e of the second corrugation teeth 38e are less steep than the trailing flanks 36 of the second corrugation teeth 38e relative to the corrugating roll body 37.
  • the first flanks 35e extend faster than the first flanks 35 of the first corrugation flutes 31.
  • the tooth thickness d, d2e of the first and second corrugation teeth 31, 38e is different in the feet.
  • the first and second corrugation tooth valleys 32, 32e also differ from one another in their radial depth or width.
  • first corrugation teeth 31 Adjacent to the second corrugation teeth 38e first corrugation teeth 31 are arranged.
  • the pitch T21 between the second corrugated teeth 38e and the respectively following first corrugation tooth 31, relative to the respective leading flanks 35, 35e, is in each case greater than the corresponding pitch T between the adjacently arranged first corrugated fins 31.
  • the pitch T22 between the second corrugation teeth 38e and the respective leading first corrugation tooth 31, with respect to the leading flanks 35, 35e, is in each case smaller than the corresponding pitch T between the adjacently arranged first corrugated teeth 31.
  • Fig. 8 a device for producing a corrugating roller 5, 7 and the associated manufacturing method described.
  • the apparatus comprises a bearing device 39 for supporting a corrugating roller output body 40 to be processed, which has an output surface corrugation 41 with output Riffelzähnen 47 has.
  • the bearing device 39 allows a pivoting of the corrugating roller output body 40 about its central longitudinal axis.
  • the apparatus has a grinding wheel 42 which is displaceable with respect to the corrugating roll exit body 40 between a processing position for processing the corrugating roll exit body 40 and a non-processing position spaced from the corrugating roll exit body 40.
  • the grinding wheel 42 is designed like a disk and has a rotation axis 49. It is rotatably drivable. In operation, the grinding wheel 42 rotates about its axis of rotation 49.
  • the grinding wheel 42 has, in its free peripheral region 43, three identical mutually adjacent identical grinding projections 44 which are each circumferential and run around the axis of rotation 49.
  • the abrasive projections 44 are arranged uniformly axially spaced from one another in the direction of the axis of rotation 49. They are each designed substantially triangular in cross section and each have a rounded grinding head 45. Each grinding head 45 is curved convexly relative to the axis of rotation 49.
  • the grinding wheel 42 has in each case a circumferential grinding channel 50 with a respective rounded base 46.
  • the grinding channels 50 taper towards their base 46.
  • Each base 46 is concavely curved with respect to the axis of rotation 49.
  • the grinding projections 44 and the grinding grooves 50 are in their size and shape and arrangement such that they are suitable for the formation of the first corrugation teeth 31.
  • the three grinding protrusions 44 of the rotating grinding wheel 42 simultaneously engage with three adjacent valleys of the corrugating roller body 40 and grit against flanks of the corrugating roller body 40, while the two grinding grooves 50 on the starting corrugation teeth 47 abut.
  • the first corrugation teeth 31 and the corrugated tooth valleys 32 arise from the output corrugation teeth 47 as a result of cutting material removal.
  • the corrugating roller output body 40 is pivoted in its circumferential direction about two output corrugation teeth 47 and two first corrugation teeth 31 relative to the grinding wheel 42 when the grinding wheel 42 is lifted from the corrugating roller output body 40.
  • first corrugating roller output teeth 47 are processed for the first time, whereby again first corrugation teeth 31 arise.
  • a first corrugated tooth 31 is machined again, which entails an additional material removal and results in the second corrugated tooth 38, 38a, 38b, 38c, 38d, 38e.
  • the abrasive projections 44 are formed corresponding to the various second ripple teeth 38, 38a, 38b, 38c, 38d, 38e.
  • the second corrugation teeth 38, 38a, 38b, 38c, 38d, 38e are therefore produced from the first corrugation teeth 31 or when the corrugating roller exit body 40 is processed.
  • the corrugating roller output body 40 is pivoted in its circumferential direction by more than two output corrugation teeth 47 and two first corrugation teeth 31 with respect to the grinding wheel. This happens in particular when the grinding wheel has more than the specified, that is more than three, grinding projections 44.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
  • Making Paper Articles (AREA)
  • Rolls And Other Rotary Bodies (AREA)

Claims (12)

  1. Cylindre cannelé pour la fabrication d'une bande ondulée (2) d'une bande de matériau (3), présentant une ondulation (1), comprenant
    a) un corps de cylindre cannelé (37),
    b) un axe central longitudinal (4, 6),
    c) une direction circonférentielle (28, 29) autour de l'axe central longitudinal (4, 6), et
    d) une cannelure de surface (30 ; 30a ; 30b ; 30c ; 30d ; 30e), présentant
    i) au moins une première dent à canneler (31), disposée de manière circonférentielle sur le corps de cylindre cannelé (37), et
    i) au moins une deuxième dent à canneler (38 ; 38a ; 38b ; 38c ; 38d ; 38e), disposée de manière circonférentielle sur le corps de cylindre cannelé (37), différant de l'au moins une dent à canneler (31),
    caractérisé en ce qu'
    afin de réduire des vibrations de service du cylindre cannelé,
    e) l'au moins une première dent à canneler (31) présente une première courbure de tête et l'au moins une deuxième dent à canneler (38 ; 38a ; 38b) présente une deuxième courbure de tête, la première courbure de tête et la deuxième courbure de tête étant différentes, au moins par endroits, et/ou
    f) l'au moins une première dent à canneler (31) présente au moins un premier flanc (35, 36) et l'au moins une deuxième dent à canneler (38 ; 38a ; 38b ; 38c ; 38d ; 38e) présente au moins un deuxième flanc (35, 36 ; 35a, 36a ; 36b ; 35c, 36c ; 35d, 36d ; 35e), les parcours de l'au moins un premier flanc (35, 36) et de l'au moins un deuxième flanc (35, 36 ; 35a, 36a; 36b ; 35c, 36c ; 35d, 36d ; 35e) différant l'un de l'autre, au moins par endroits.
  2. Cylindre cannelé selon la revendication 1, caractérisé en ce que l'au moins une première dent à canneler (31) présente une première forme de dent et l'au moins une deuxième dent à canneler (38 ; 38a ; 38b ; 38c ; 38d ; 38e) présente une deuxième forme de dent, la première forme de dent et la deuxième forme de dent étant différentes, au moins par endroits.
  3. Cylindre cannelé selon la revendication 1 ou 2, caractérisé en ce que l'au moins une première dent à canneler (31) présente une première forme de tête (34) et l'au moins une deuxième dent à canneler (38 ; 38a ; 38b) présente une deuxième forme de tête (48 ; 48a ; 48b), la première forme de tête (34) et la deuxième forme de tête (48 ; 48a ; 48b) différant l'une de l'autre, au moins par endroits.
  4. Cylindre cannelé selon l'une quelconque des revendications précédentes, caractérisé en ce que l'au moins une première dent à canneler (31) présente une première hauteur de dent (H1) radiale, partant du corps de cylindre cannelé (37), et l'au moins une deuxième dent à canneler (38 ; 38b) présente une deuxième hauteur de dent (H2 ; H2b) radiale, partant du corps de cylindre cannelé (37), une différence d'hauteur radiale respective étant présente entre la première hauteur de dent (H1) radiale et la deuxième hauteur de dent (H2; H2b) radiale, la différence d'hauteur radiale entre la première hauteur de dent (H1) et la deuxième hauteur de dent (H2 ; H2b), respectivement, étant préférablement entre 0,001 mm et 0,1 mm, la deuxième hauteur de dent (H2 ; H2b) radiale, respectivement, étant préférablement entre 0,1 % et 10 % inférieure ou supérieure à la première hauteur de dent (H1) radiale.
  5. Cylindre cannelé selon l'une quelconque des revendications précédentes, caractérisé en ce que l'au moins une première dent à canneler (31) présente une première épaisseur de dent (d) dans la direction circonférentielle (28, 29) et l'au moins une deuxième dent à canneler (38 ; 38a ; 38b ; 38c ; 38d ; 38e) présente une deuxième épaisseur de dent (d2 ; d2a ; d2b ; d2c ; d2d ; d2e) dans la direction circonférentielle (28, 29), la première épaisseur de dent (d) et la deuxième épaisseur de dent (d2 ; d2a ; d2b ; d2c ; d2d ; d2e) différant l'une de l'autre, au moins par endroits.
  6. Cylindre cannelé selon l'une quelconque des revendications précédentes, caractérisé en ce que l'au moins une première dent à canneler (31) présente un premier pied et l'au moins une deuxième dent à canneler (38c ; 38d ; 38e) présente un deuxième pied, le premier pied et le deuxième pied différant l'un de l'autre, au moins par endroits.
  7. Cylindre cannelé selon la revendication 6, caractérisé par une pluralité des deuxièmes dents à canneler (38c ; 38d), un deuxième creux de dent à canneler (32c ; 32d), respectivement, étant limité par deux deuxièmes dents à canneler (38c ; 38d) disposées de manière avoisinante, la profondeur radiale dudit deuxième creux différant de celle du premier creux de dent à canneler (32), étant limité par au moins une dent à canneler (31).
  8. Cylindre cannelé selon l'une quelconque des revendications précédentes, caractérisé par une pluralité des premières dents à canneler (31) et une pluralité des deuxièmes dents à canneler (38 ; 38a ; 38b ; 38c ; 38d ; 38e).
  9. Cylindre cannelé selon la revendication 8, caractérisé en ce que les premières dents à canneler (31) et les deuxièmes dents à canneler (38 ; 38a ; 38b ; 38c ; 38d ; 38e) sont disposées les unes aux autres de manière périodique sur le corps de cylindre cannelé (37).
  10. Cylindre cannelé selon la revendication 8 ou 9, caractérisé en ce qu'entre les premières dents à canneler (31) s'avoisinant, il y a un premier pas (T) dans la direction circonférentielle (28, 29), et entre une première dent à canneler (31) et le deuxième dent à canneler (38a ; 38b ; 38e) avoisinant celle-ci, il y a un deuxième pas (T2 ; T21, T22) dans la direction circonférentielle (28, 29), ledit premier pas (T) et ledit deuxième pas (T2 ; T21, T22) étant différents, ledit premier pas (T), préférablement, différant dudit deuxième pas (T2 ; T21, T22) de 0,005 mm à 0,1 mm dans la direction circonférentielle (28, 29).
  11. Dispositif pour la fabrication d'une bande de carton ondulé, comprenant
    a) un dispositif cannelé pour la fabrication d'une bande ondulée (2) d'une bande de matériau (3), présentant une ondulation (1), le dispositif cannelé comprenant
    i) au moins un cylindre cannelé (5 ; 5a ; 5b ; 5c ; 5d ; 5e, 7) selon l'une quelconque des revendications précédentes,
    b) un dispositif d'application de colle pour appliquer de la colle sur des crêtes de l'ondulation (1) de la bande ondulée (2), et
    c) un dispositif de pression pour presser une bande de recouvrement contre les crêtes revêtues de colle de la bande ondulée (2).
  12. Procédé pour la fabrication d'un cylindre cannelé pour bande de matériau (5 ; 5a ; 5b ; 5c ; 5d ; 5e, 7), comprenant les étapes
    - mise à disposition d'un corps de cylindre cannelé initial (40) comprenant des dents à canneler initiales (47),
    - usinage des dents à canneler initiales (47) en formant au moins une première dent à canneler (31) et au moins une deuxième dent à canneler (38 ; 38a ; 38b ; 38c ; 38d ; 38e) de telle manière que l'au moins une deuxième dent à canneler (38 ; 38a ; 38b ; 38c ; 38d ; 38e) diffère de l'au moins une première dent à canneler (31) afin de réduire des vibrations de service du cylindre cannelé, et
    - traitement des dents à canneler initiales (47) par au moins un outil de traitement (42) de telle manière que
    -- lors d'une première étape de traitement, toujours au moins deux dents à canneler initiales (47) s'avoisinant sont traitées, au moins partiellement, en même temps en formant les premières dents à canneler (31), et
    -- lors d'une deuxième étape de traitement, après un déplacement relatif entre l'au moins un outil de traitement (42) et le corps de cylindre cannelé initial (40), toujours au moins une première dent à canneler (31), en formant l'au moins une deuxième dent à canneler (38 ; 38a ; 38b ; 38c ; 38d ; 38e), est traitée au moins partiellement encore une fois par l'au moins un outil de traitement (42) et, lors de la deuxième étape de traitement, au moins une première dent à canneler (31) reste entièrement non-traitée,
    --- l'au moins une première dent à canneler (31) présentant une première courbure de tête et l'au moins une deuxième dent à canneler (38 ; 38a ; 38b) présentant une deuxième courbure de tête, ladite première courbure de tête et ladite deuxième courbure de tête étant différentes, au moins par endroits, et/ou
    --- l'au moins une première dent à canneler (31) présentant ou moins un premier flanc (35, 36) et l'au moins une deuxième dent à canneler (38 ; 38a ; 38b ; 38c ; 38d ; 38e) présentant au moins un deuxième flanc (35, 36 ; 35a, 36a ; 36b ; 35c, 36c ; 35d, 36d ; 35e), les parcours de l'au moins un premier flanc (35, 36) et de l'au moins un deuxième flanc (35, 36 ; 35a, 36a ; 36b ; 35c, 36c ; 35d, 36d ; 35e) différant l'un de l'autre, au moins par endroits.
EP17153382.1A 2016-02-11 2017-01-26 Cylindre cannelé et son procédé de fabrication Active EP3205492B1 (fr)

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DE102016202099.4A DE102016202099A1 (de) 2016-02-11 2016-02-11 Riffelwalze

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EP (1) EP3205492B1 (fr)
KR (1) KR102091658B1 (fr)
CN (1) CN107053771B (fr)
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ES (1) ES2747782T3 (fr)

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CN114161775B (zh) * 2021-11-02 2023-08-01 浙江盛华包装股份有限公司 瓦楞辊结构

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DE838416C (de) * 1950-09-21 1952-05-08 Wuerttbg Spindelfabrik G M B H Riffelwalze fuer Streckwerke von Spinnmaschinen u. dgl. und Verfahren zu ihrer Herstellung
DE885220C (de) * 1951-05-05 1953-08-03 Spinnbau G M B H Durch spanlose Verformung hergestellte Differential-Verzahnung, -Riffelung oder -Kerbung, insbesondere an Riffelzylindern fuer Spinnereimaschinen, nebst Herstellungswerkzeug
DE1561516A1 (de) * 1957-07-11 1970-05-06 Trossinger Kartonagenfabrik Mi Maschine zur Herstellung von Wellpappe
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US20170232699A1 (en) 2017-08-17
US10457010B2 (en) 2019-10-29
DE102016202099A1 (de) 2017-08-17
ES2747782T3 (es) 2020-03-11
KR20170094764A (ko) 2017-08-21
CN107053771B (zh) 2021-06-08
CN107053771A (zh) 2017-08-18
KR102091658B1 (ko) 2020-03-23
EP3205492A1 (fr) 2017-08-16

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