EP3194097A1 - Procédé de liaison de pièces qui sont fabriquées à partir d'une matière première dans le processus de fabrication générative - Google Patents
Procédé de liaison de pièces qui sont fabriquées à partir d'une matière première dans le processus de fabrication générativeInfo
- Publication number
- EP3194097A1 EP3194097A1 EP15816378.2A EP15816378A EP3194097A1 EP 3194097 A1 EP3194097 A1 EP 3194097A1 EP 15816378 A EP15816378 A EP 15816378A EP 3194097 A1 EP3194097 A1 EP 3194097A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- raw material
- workpiece
- individual parts
- contact surfaces
- production
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 64
- 239000002994 raw material Substances 0.000 title claims abstract description 44
- 238000000034 method Methods 0.000 title claims abstract description 39
- 239000000654 additive Substances 0.000 title abstract description 3
- 230000000996 additive effect Effects 0.000 title abstract description 3
- 238000009792 diffusion process Methods 0.000 claims abstract description 6
- 239000002184 metal Substances 0.000 claims abstract description 5
- 229910052751 metal Inorganic materials 0.000 claims abstract description 5
- 239000000843 powder Substances 0.000 claims description 12
- 238000002844 melting Methods 0.000 claims description 11
- 230000008018 melting Effects 0.000 claims description 11
- 238000002490 spark plasma sintering Methods 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 4
- 230000008569 process Effects 0.000 description 14
- 239000000463 material Substances 0.000 description 8
- 230000017525 heat dissipation Effects 0.000 description 5
- 238000005304 joining Methods 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 238000007711 solidification Methods 0.000 description 4
- 230000008023 solidification Effects 0.000 description 4
- 239000000956 alloy Substances 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000010309 melting process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000005137 deposition process Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000013178 mathematical model Methods 0.000 description 1
- 239000013528 metallic particle Substances 0.000 description 1
- 239000012768 molten material Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- NQLVQOSNDJXLKG-UHFFFAOYSA-N prosulfocarb Chemical compound CCCN(CCC)C(=O)SCC1=CC=CC=C1 NQLVQOSNDJXLKG-UHFFFAOYSA-N 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
- B22F7/06—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
- B22F7/062—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools involving the connection or repairing of preformed parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/60—Treatment of workpieces or articles after build-up
- B22F10/64—Treatment of workpieces or articles after build-up by thermal means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/60—Treatment of workpieces or articles after build-up
- B22F10/66—Treatment of workpieces or articles after build-up by mechanical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/10—Sintering only
- B22F3/105—Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/12—Both compacting and sintering
- B22F3/14—Both compacting and sintering simultaneously
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/34—Laser welding for purposes other than joining
- B23K26/342—Build-up welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y10/00—Processes of additive manufacturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y50/00—Data acquisition or data processing for additive manufacturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y80/00—Products made by additive manufacturing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/14—Form or construction
- F01D5/147—Construction, i.e. structural features, e.g. of weight-saving hollow blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/20—Direct sintering or melting
- B22F10/28—Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/30—Process control
- B22F10/38—Process control to achieve specific product aspects, e.g. surface smoothness, density, porosity or hollow structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/10—Sintering only
- B22F3/105—Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
- B22F2003/1051—Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding by electric discharge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
- B22F2998/10—Processes characterised by the sequence of their steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/001—Turbines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2220/00—Application
- F05D2220/30—Application in turbines
- F05D2220/32—Application in turbines in gas turbines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/20—Manufacture essentially without removing material
- F05D2230/22—Manufacture essentially without removing material by sintering
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/30—Manufacture with deposition of material
- F05D2230/31—Layer deposition
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Definitions
- the invention relates to a process for the generative manufacturing a part made of a raw material which tens comprises Wenig ⁇ a metal, wherein a mathematical model of the workpiece is created, and in each case in a production step, a unit amount of the raw material under local heat input to an already manufactured part locally melted on ⁇ and solidified there.
- Generative manufacturing processes represent a novel approach for producing workpieces with a high geometric complexity, and have recently gained in importance.
- An essential feature of generative manufacturing processes is that a raw material based on virtual data models of a workpiece in low-dimensional form (for example as wire or as foil) or informal (for example as powder or as liquid) by means of chemical and / or physical processes is gradually formed to the finished workpiece.
- Eger ⁇ ben generative manufacturing processes on one hand the production of improved, conventionally impossible or very laborious prepared components, such as workpieces measured ⁇ tailored material properties, light weight or inner surfaces for better cooling. This thus allows an increase in efficiencies, respectively, a cost reduction for new parts.
- generative manufacturing processes promise great simplifications in service and repair.
- Geometries for workpieces to be produced can be realized, which can be realized by conventional manufacturing only with significantly increased production costs, such. Undercuts or cavities are also limited here.
- in the simultaneous production of thick-walled and thin-walled structures in a workpiece may be due to occurring in the workpiece during the production process residual stresses. These residual stresses are due to the different thermodynamic conditions for the classification of the atoms in the respective local crystal structure, which on thick-walled or
- thin-walled structures prevail: the local heat dissipation of the heat introduced for the addition of the particles takes place almost completely through the already manufactured part of a workpiece. A larger thermal gradient is thus possible at a thick-walled structure, whereby the heat is dissipated fast ⁇ ler than a thin-walled structure to which molten material remains longer in the liquid phase. This can also lead to deposition processes of the alloy used.
- the thus "frozen" during solidification in the different structures voltages in a workpiece can thereby be greater than the yield strength of the workpiece, can thereby cracks occur.
- the delay of the production can already currency ⁇ rend result in damage to the manufacturing plant.
- the invention is therefore based on the object, a method for manufacturing a workpiece from a raw material suits ⁇ ben to produce that complex geometries it possible ⁇ laubt and thereby causes a lowest possible gen delay in the finished workpiece.
- the above object is achieved by a method for the generative production of a workpiece from a raw material comprising at least one metal, wherein a geometric model of the workpiece created and the Mo ⁇ dell is divided into a plurality of individual parts, each item gradually from the Raw material is produced by each in a manufacturing step a Gamen ⁇ unit of the raw material with local heat input to an already manufactured part of each item is locally melted and solidified there, and wherein the individual ⁇ parts under the action of pressure and local heat on the Contact surfaces are joined together by a diffusion process and thereby the finished workpiece is joined.
- the raw material is present given by a metal or a Le ⁇ government.
- a unit of quantity of the raw material in particular comprises a powder or granule grain.
- the local melting of the unit of quantity of the raw material under local heat input comprises in particular a complete melting, as well as a melting, in which the melting process remains reduced to the surface of the respective unit of quantity, ie in particular also a sintering process.
- the contact surfaces are each joined at which the items under the action of pressure and under local to warmth, are predetermined by the geometric ⁇ specific model of the workpiece.
- the invention is in a first step, assume that with increasing geometric complexity of the to be produced workpiece, a conventional production, in ⁇ play, of a forging or casting process, with closing at ⁇ post usually at a disproportionately high expenditure and thereby unacceptable costs leads.
- the problems which occur in the generative production of a workpiece with complex geometry, in particular with respect to the material stresses should therefore be solved as far as possible in the context of a generative manufacturing process.
- the individual production steps or the respective local heat input in the spatial sequence are optimized can be.
- the invention proposes different individual ⁇ parts of the workpiece by means of the separately-described ⁇ NEN manufacturing steps to produce.
- this procedure makes it possible to select the dimensioning of the individual parts in such a way that problems of the material structure of the workpiece, in particular tension, arising from the individual melting and solidification processes do not yet occur to any appreciable extent.
- the division of the workpiece into different individual parts he ⁇ follows this by means of a geometric model, which in each case for the spatial division of the single manufacturing steps, each adding a unit of quantity of the raw material, is present anyway.
- the off-closing assembly is carried out at a pressure which only causes a slight elastic deformation of the to be joined work ⁇ piece.
- a plurality of individual parts is assembled under the action of unidirectionally acting pressure.
- all items are assembled under the action of unidirectional pressure.
- this can also be done in stages, so that initially ver ⁇ different groups of items are packed under pressure to unidirektio- nalem rough structures, and then the coarse structures once again under the action of unidirectional pressure, which is not acting along the joining axis of the coarse structures, are assembled to the finished workpiece.
- Unidirectional printing is particularly easy to implement in the production process.
- a plurality of individual parts is assembled by means of spark plasma sintering.
- Spark plasma sintering is a process established in the industry, the application of which in the present method for joining the individual parts results in a particularly homogeneous structure of the finished workpiece.
- layers ge ⁇ made of the raw material As a further advantage, it has proven when a plurality of individual parts in each case layers ge ⁇ made of the raw material.
- stresses may occur in the material during the manufacturing ⁇ this process are in already manufactured part of the workpiece in Schich ⁇ power direction.
- ⁇ ne manufacturing processes in a layered structure of the individual parts is particularly advantageous.
- a one ⁇ parts right here may also include additional auxiliary structures, which, given the geometry of the single part, which should allow the layered structure of the raw material be ⁇ low or at all concerned ⁇ . These auxiliary structures are preferably to be removed before joining the individual parts to the finished workpiece.
- a plurality of individual parts is preferably manufactured in parallel in a plant for layered production.
- a parallel production is to be understood that a layer is added to an already manufactured part of an item, and before there another
- Layer is added, at least one layer is added to an already manufactured part of another item.
- the plant is often subjected to a preparation process after a single production step or a plurality of production steps.
- This preparation process may consist, for example, in the correct placement of the raw material on the already manufactured part of a single part. If the raw material in powder form, the Vorbe ⁇ preparatory process includes providing a layer of powder wel ⁇ surface completely covers the already manufactured part of a workpiece and to have a very smooth surface has, for which the powder is still pulled apart separately.
- each individual layer is added to raw material in a multiplicity of production steps with a respective local heat input for melting the relevant unit of quantity.
- the sum of all local heat inputs required for adding a layer forms a maximum of simple coverage of the already manufactured part of the workpiece. If a workpiece is now manufactured in one piece in layers, the next local heat input takes place at a specific point on the surface of the already manufactured part much earlier than if corresponding parallel layers of other individual parts had previously been to be produced.
- the items thus retain during the layered Ferti ⁇ supply better heat dissipation than that of a single piece manufactured workpiece, which can have an advantageous effect on the solidification process, depending on the raw material. Among other things, in a faster solidification, the unwanted deposition of individual material phases of the raw material can be better prevented.
- the raw material is provided in powder form.
- the local heat input is concentrated substantially point-like, so that the improved heat dissipation can have a particularly advantageous effect.
- the raw material is melted locally by means of selective laser melting. Selective laser melting is a particularly widespread process in order to provide the local heat input for a generative production process with a powdery raw material.
- the invention further specifies a workpiece which is made of a raw material by means of the above-described method.
- a workpiece which is made of a raw material by means of the above-described method.
- the workpiece is designed as a component of an internal combustion engine.
- FIG. 1 shows a diagram of the sequence of a method for the generative production of a workpiece from a raw material
- FIG. 3 shows an oblique view of the assembly of individual parts to a finished workpiece according to FIG. 1
- FIG. 1 the sequence of a method 1 for producing a workpiece 2 is shown in a schematic diagram.
- the workpiece 2 is designed as a turbine blade 4 of a gas turbine, not shown.
- the turbine blade 4 in this case has two platforms 6a, 6b and a profiled wing.
- 8 In a first method step, a geometric model 10 of the workpiece 2 will now he provides ⁇ .
- This geometric model 10 is now first in Parts 12a-12f divided, the circumstances in the system provided for the production of the items 12a-12f system for an advantageous distribution are to be considered.
- the individual parts 12a-12f are then manufactured in layers in a plant, not shown, from a raw material 14.
- the raw material 14 which is designed here as a powdery Me ⁇ tallleg réelle, locally melted in a plurality of individual production steps by means of selective laser melting 16 so that a melted in a manufacturing step by the local heat input of the laser Pul ⁇ is confusing to an already fabricated part 13b, 13c of an item 12b, 12c solidifies, and thereby gradually the next layer is formed.
- the geometric model 10 of the workpiece 2 can be used. Depending on their geometry, certain groups of individual parts 12b, 12c are manufactured in parallel. Details of this production will be explained with reference to FIG 2.
- FIG. 2 schematically shows, in an oblique view, a system 26 for selective laser melting.
- a Pul ⁇ verbett 28 already manufactured parts are 13b-13e of the individual parts 12b-12e, each having a similar geometry exhibit.
- a laser 30 scans the powder bed 28 according to the geometry of the individual parts 12b-12e, each individual laser pulse corresponding to a production step 32 in which a unit of quantity 34 of powder grains is melted.
- the thus-molten raw material 14 solidifies on the already produced ge ⁇ part 13b of the item 12b, and by a plurality ⁇ number of such production steps 32 a next layer is applied to the already made part 13b of the A ⁇ zelteils 12b 36b.
- FIG. 3 the assembly of individual parts 12a-12f into the finished turbine blade 4 is schematically illustrated in an oblique view.
- this single ⁇ parts 12b-12e which constitute a disk-like dividing an internal structure of the wing 6 in the geometrical model of the turbine blade 4, and here not shown in detail platforms 8a, 8b are joined together by a first spark plasma sintering process, in which the pressure 20a acts perpendicular to the contact surfaces 24a-24d provided on the individual parts.
- a second step by egg NEN second Spark plasma sintering process, the outer through the A ⁇ individual parts 12b-12e formed inside structure rempligelflä ⁇ surfaces 12a, added 12f, the used for this purpose pressure 20b respect.
- the geometric model 10 defi ⁇ n Being arrangement of the items acts perpendicular to the pressure 20a, which was used in the first spark plasma sintering process ver ⁇ .
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Composite Materials (AREA)
- Thermal Sciences (AREA)
- Plasma & Fusion (AREA)
- Architecture (AREA)
- General Engineering & Computer Science (AREA)
- Powder Metallurgy (AREA)
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014226370.0A DE102014226370A1 (de) | 2014-12-18 | 2014-12-18 | Verfahren zur generativen Fertigung eines Werkstücksaus einem Rohmaterial |
PCT/EP2015/078295 WO2016096417A1 (fr) | 2014-12-18 | 2015-12-02 | Procédé de liaison de pièces qui sont fabriquées à partir d'une matière première dans le processus de fabrication générative |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3194097A1 true EP3194097A1 (fr) | 2017-07-26 |
Family
ID=55024065
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15816378.2A Withdrawn EP3194097A1 (fr) | 2014-12-18 | 2015-12-02 | Procédé de liaison de pièces qui sont fabriquées à partir d'une matière première dans le processus de fabrication générative |
Country Status (5)
Country | Link |
---|---|
US (1) | US20170333995A1 (fr) |
EP (1) | EP3194097A1 (fr) |
CN (1) | CN107107192A (fr) |
DE (1) | DE102014226370A1 (fr) |
WO (1) | WO2016096417A1 (fr) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102016206547A1 (de) * | 2016-04-19 | 2017-10-19 | Siemens Aktiengesellschaft | Verfahren zur modularen additiven Herstellung eines Bauteils und Bauteil |
EP3281725A1 (fr) * | 2016-08-09 | 2018-02-14 | Siemens Aktiengesellschaft | Procédé de fabrication additive et support lisible par ordinateur |
US20180111191A1 (en) * | 2016-10-21 | 2018-04-26 | Hamilton Sundstrand Corporation | Method of manufacturing metal articles |
DE102017208497A1 (de) * | 2017-05-19 | 2018-11-22 | Homag Bohrsysteme Gmbh | Verfahren zum Vorbereiten eines Drucks eines dreidimensionalen Bauteils sowie System |
DE102017219333A1 (de) * | 2017-10-27 | 2019-05-02 | Siemens Aktiengesellschaft | Verfahren zur Modifikation von Bauteilen unter Einsatz additiver Fertigung |
US11426818B2 (en) | 2018-08-10 | 2022-08-30 | The Research Foundation for the State University | Additive manufacturing processes and additively manufactured products |
US11318553B2 (en) * | 2019-01-04 | 2022-05-03 | Raytheon Technologies Corporation | Additive manufacturing of laminated superalloys |
DE102020216193A1 (de) | 2020-12-17 | 2022-08-11 | Rolls-Royce Deutschland Ltd & Co Kg | Schaufelbauteil, Verfahren zu dessen Herstellung und Gasturbine |
US11952918B2 (en) | 2022-07-20 | 2024-04-09 | Ge Infrastructure Technology Llc | Cooling circuit for a stator vane braze joint |
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US6384365B1 (en) * | 2000-04-14 | 2002-05-07 | Siemens Westinghouse Power Corporation | Repair and fabrication of combustion turbine components by spark plasma sintering |
DE102006049216A1 (de) * | 2006-10-18 | 2008-04-24 | Mtu Aero Engines Gmbh | Hochdruckturbinen-Rotor und Verfahren zur Herstellung eines Hochdruckturbinen-Rotors |
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US6031509A (en) * | 1995-09-13 | 2000-02-29 | Suisaku Limited | Self-tuning material for selectively amplifying a particular radio wave |
JP4015796B2 (ja) * | 1999-03-31 | 2007-11-28 | Spsシンテックス株式会社 | 自動パルス通電加圧焼結方法及びそのシステム |
JP2003222026A (ja) * | 2002-01-30 | 2003-08-08 | Hitachi Ltd | タービン翼の製作方法およびタービン翼 |
DE102006049219A1 (de) * | 2006-10-18 | 2008-04-30 | Mtu Aero Engines Gmbh | Hochdruckturbinen-Schaufel und Verfahren zur Reparatur von Hochdruckturbinen-Schaufeln |
US20090183850A1 (en) * | 2008-01-23 | 2009-07-23 | Siemens Power Generation, Inc. | Method of Making a Combustion Turbine Component from Metallic Combustion Turbine Subcomponent Greenbodies |
EP2319641B1 (fr) * | 2009-10-30 | 2017-07-19 | Ansaldo Energia IP UK Limited | Procédé pour appliquer plusieurs matériaux par fonte sélective au laser sur un article en 3D |
FR2962357B1 (fr) * | 2010-07-09 | 2013-02-22 | Snecma | Procede de reparation ou de rechargement d'au moins une piece metallique |
FR2981590B1 (fr) * | 2011-10-21 | 2014-06-06 | Snecma | Procede de realisation d'une preforme frittee et d'assemblage de ladite preforme sur une piece |
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2014
- 2014-12-18 DE DE102014226370.0A patent/DE102014226370A1/de not_active Withdrawn
-
2015
- 2015-12-02 US US15/535,183 patent/US20170333995A1/en not_active Abandoned
- 2015-12-02 CN CN201580069488.6A patent/CN107107192A/zh active Pending
- 2015-12-02 WO PCT/EP2015/078295 patent/WO2016096417A1/fr active Application Filing
- 2015-12-02 EP EP15816378.2A patent/EP3194097A1/fr not_active Withdrawn
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US6384365B1 (en) * | 2000-04-14 | 2002-05-07 | Siemens Westinghouse Power Corporation | Repair and fabrication of combustion turbine components by spark plasma sintering |
DE102006049216A1 (de) * | 2006-10-18 | 2008-04-24 | Mtu Aero Engines Gmbh | Hochdruckturbinen-Rotor und Verfahren zur Herstellung eines Hochdruckturbinen-Rotors |
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Also Published As
Publication number | Publication date |
---|---|
US20170333995A1 (en) | 2017-11-23 |
DE102014226370A1 (de) | 2016-06-23 |
CN107107192A (zh) | 2017-08-29 |
WO2016096417A1 (fr) | 2016-06-23 |
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