EP3144102A1 - Vorrichtung zur nachbearbeitung mindestens eines plattenförmigen werkstücks - Google Patents
Vorrichtung zur nachbearbeitung mindestens eines plattenförmigen werkstücks Download PDFInfo
- Publication number
- EP3144102A1 EP3144102A1 EP16189095.9A EP16189095A EP3144102A1 EP 3144102 A1 EP3144102 A1 EP 3144102A1 EP 16189095 A EP16189095 A EP 16189095A EP 3144102 A1 EP3144102 A1 EP 3144102A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- brushing
- workpiece
- edge band
- tool
- release agent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000001680 brushing effect Effects 0.000 claims abstract description 98
- 239000003795 chemical substances by application Substances 0.000 claims description 46
- 238000000034 method Methods 0.000 claims description 23
- 239000000853 adhesive Substances 0.000 claims description 16
- 230000001070 adhesive effect Effects 0.000 claims description 14
- 238000012545 processing Methods 0.000 claims description 12
- 238000003754 machining Methods 0.000 claims description 3
- 238000005111 flow chemistry technique Methods 0.000 abstract 1
- 238000005498 polishing Methods 0.000 description 18
- 230000033001 locomotion Effects 0.000 description 8
- 238000005520 cutting process Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 239000004033 plastic Substances 0.000 description 6
- 229920003023 plastic Polymers 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- IHQKEDIOMGYHEB-UHFFFAOYSA-M sodium dimethylarsinate Chemical class [Na+].C[As](C)([O-])=O IHQKEDIOMGYHEB-UHFFFAOYSA-M 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- 239000006228 supernatant Substances 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000007669 thermal treatment Methods 0.000 description 3
- 238000012512 characterization method Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 235000011837 pasties Nutrition 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 244000198134 Agave sisalana Species 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 241000446313 Lamella Species 0.000 description 1
- 238000002679 ablation Methods 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000007688 edging Methods 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- -1 for example Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/005—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents using brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/002—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor for travelling workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/18—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/20—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of plastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D5/00—Other working of veneer or plywood specially adapted to veneer or plywood
- B27D5/006—Trimming, chamfering or bevelling edgings, e.g. lists
Definitions
- the present invention relates to a device for finishing at least one plate-shaped workpiece, which is provided on at least one narrow side with an edge band, a method for processing at least one plate-shaped workpiece in the passage and a use of at least one brushing unit with at least one brushing tool for removing a release agent of at least a broad side of a plate-shaped workpiece or of an edge band attached to at least one narrow side of the workpiece.
- the edge band also serves in particular to improve the appearance of the furniture panel and hereby complements the regularly existing on the upper and / or lower broad side of the furniture panel decorative layer.
- the wooden core of the furniture panel is protected by the edge band and decorative layers.
- the edge band is usually made of polishable plastic, such. As acrylic or the like and can be tackified at least on one side by a thermal treatment, wherein the thermal treatment, for example, by means of at least one laser beam or by means of plasma jets. alternative or cumulatively, an adhesive may be applied to the edge band and / or the narrow side of the furniture panel prior to application.
- edge band When attaching the edge band or when coating the narrow side of the furniture panel with the edge band, however, it should be prevented that the decor layer already present on the underside and / or top broad side of the furniture panel is damaged and / or permanently contaminated. Care must be taken in this connection, in particular, that adhesive residues and / or material emerging from the adhesive joint between edge band and furniture panel (adhesive and / or liquefied or molten plastic) can not permanently adhere to the decorative layer (s) ,
- a release agent is applied at least to portions of the lower and / or upper side broad side of the furniture panel usually at the beginning of the manufacturing process.
- the release agent is applied at least in an edge region of the broad side which is assigned to the edge band to be attached, in order to prevent adhesion of adhesive in this marginal side region of the broad side.
- particularly good results could be achieved with release agents that adhere relatively strongly or firmly to the surface of the furniture panel.
- the edge band when attaching the edge band to the narrow side of the furniture panel to take into account that these workpieces usually certain unevenness, so-called thickness tolerances have. Because of these thickness tolerances of a respective furniture panel, the width of the edge band to be attached can not be adapted from the outset exactly to the thickness or height of the furniture panel. Rather, the edge band is regularly first provided with a transversely to the longitudinal extent of the edge strip provided supernatant on the narrow side of the furniture panel so that the top side and / or underside of the furniture panel after sticking the edge band remains a certain supernatant to always complete coverage of the plate edge or the Narrow side of the furniture panel to ensure.
- This supernatant must then be removed in a subsequent processing step.
- chip tools such as cutters, scrapers or the like are used.
- these cutting tools can affect or damage the visible surface of the edge band.
- it may, for. B. come to an increased surface roughness and / or matting of the visible surface of the edgeband. Therefore, a further processing step should follow the cutting removal, which processes the visible surface of the edge band again in accordance with the optical requirements for a defect-free and / or glossy surface of the edge band.
- At least one device, a method and a use are to be specified, each of which enables the most efficient, cost-effective, mechanical and / or preferably complete removal of a release agent from a piece of furniture.
- at least the device, the Method and / or the use also to be suitable, in addition to and / or at the same time to remove the release agent to edit at least a portion of the visible surface of the edgeband, in particular to polish.
- a device for reworking at least one plate-shaped workpiece, in particular a furniture plate, which is provided or coated on at least one narrow side with an edge band can be arranged or arranged, viewed in the direction of passage, in a machine that processes the workpiece in a continuous manner to a cutting tool of the machine, which can remove a protrusion of the edge strip present transversely to the longitudinal extent of the edge strip.
- the device has at least one brushing unit with at least one brushing tool and at least one adjusting device. The brushing unit is movable or deliverable by means of the adjusting device towards and away from the workpiece.
- the device has two brushing units, each with a brushing tool.
- the Bürsteggregat also a brushing tool in Operation driving drive motor include.
- the device has two adjusting devices, which are each associated with a brushing unit.
- the brushing tool is preferably a brush belt.
- the brush belt can be better suited for removing release agent and / or better for polishing the edge band.
- the texture of the brush belt is preferably designed such that it is suitable and intended both for removing release agent and for polishing at least a portion of a visible surface of the edge band.
- the brushing tool is not a (pure) polishing brush, polishing buff, polishing pad, polishing belt, or the like. Such pure polishing tools are not suitable in particular for the efficient and complete removal of the release agent. Accordingly, the solution proposed here explicitly turns away from such pure polishing tools in particular.
- the brushing tool comprises a plurality of different bristles or bristle units, wherein a single bristle or Bostenech z. B.
- the bristle units and / or lamellae preferably comprise at least one embodiment from the following group: sisal fabric, felt, cotton fabric, fleece. Particular preference is provided between the bristle units or slats column.
- the bristles or bristle units are preferably arranged on a carrier tape.
- the at least one brushing unit is movable by means of the adjusting device towards and away from the workpiece.
- the brushing unit is translationally and / or rotationally movable by means of the adjusting device, for. B. height adjustable and / or pivotable.
- the adjusting device has the advantage that the position of the brushing unit can be continuously tracked or adjusted in relation to the workpiece surface to be machined.
- the actuator may serve to tolerances and / or local properties of the workpiece, for. B. thickness tolerances of a furniture board, to take into account and possibly even compensate.
- the brushing unit is translationally movable by means of the adjusting device.
- the adjusting device can provide a height adjustment of the brushing unit.
- the adjusting device preferably has at least one spindle drive and / or at least one, in particular electronically drivable, threaded spindle or movement screw or the like.
- the device has two brushing units, wherein the brushing tools of the brushing units are aligned differently to the passage direction.
- the Bürstwergkzeuge are skewed aligned.
- Such alignment of the brushing tools may allow for simultaneous removal of release agent from portions of upper and lower broad sides of the workpiece and also for parallel machining, particularly polishing, of at least a portion of a visible surface of an edge band attached to a narrow side of the workpiece ,
- the brushing unit has a pivoting device, in particular at least one joint, for pivoting the brushing tool, wherein the brushing tool can be fixed in at least one pivoted position.
- the pivoting device is designed so that the brushing tool are pivoted in at least two (orthogonal to each other) levels can.
- the pivoting device is a so-called two-axis pivoting device, which allows pivoting about two (perpendicular to each other aligned and / or intersecting) axes.
- the pivoting device can with fixing, z. As screws, clamps, bolts, cotter pins or the like, be performed for fixing the brushing tool in the desired, pivoted position.
- the brushing tool has at least one brush belt guided between a drive roller and a tensioning roller.
- the tensioning roller serves to tension the brush belt.
- the drive roller and the tension roller are held on a common (elongated) plate or a frame of the brushing unit.
- the tension roller is spring-biased and can be moved translationally in relation to the drive roller.
- the brushing unit for force and / or torque transmission between the drive motor and the brushing tool comprise a clutch.
- the coupling can be provided and arranged to provide a damped, in particular torsionally damped, force and / or torque transmission and / or at least partially absorb impacts occurring during operation.
- the clutch is a dog clutch.
- the dog clutch has an elastic toothed rim.
- the brush belt viewed in the circumferential direction of the brush belt is (only) partially formed with outwardly facing bristles.
- the brush belt is viewed in the circumferential direction of the brush belt completely formed with outwardly facing bristles.
- the brush belt is formed transversely to its circumferential direction multi-row with outwardly facing bristles.
- the bristles are oriented obliquely (but not vertically) relative to the brush belt.
- the brushing unit is movable towards the workpiece so that the brushing tool at least partially comes into (direct) contact both with a broad side of the workpiece and with the edge band applied on the narrow side.
- Such a movement may result from the fact that the Bürstwerkmaschinegne the Bürstgregats pivoted by means of the pivoting device to the passage direction (and fixed in the pivoted position) and the Bürstem aggregate by means of the adjusting device (translationally) to the workpiece (from bottom to top or from top to bottom ) is approached.
- Such a movement of the brushing unit has the advantage that the brushing tool thus brought to the workpiece makes it possible, in addition to and / or in parallel to the removal of the separating agent, to process, in particular to polish, at least a portion of the visible surface of the edge band.
- the device may also include at least one polish additive device. This can be set up and intended to bring the brushing tool into contact with a polishing agent, in particular a polishing compound.
- the polishing agent may be a hard wax or a (viscous) liquid or pasty polishing agent.
- a hard wax may be (spring) biased against the brushing tool and / or a liquid or pasty polishing agent may be sprayed onto the brushing tool.
- the above-indicated sequence of the method steps results in a regular operation of a workpiece machining a machine.
- the process steps a) to c) can be carried out continuously repeatedly.
- the method steps a) to c) can at least partially be carried out or repeated in parallel in time.
- the release agent is applied to an edge region of the upper side and / or lower side broad side of the workpiece assigned to the edge band to be fastened.
- a release agent is understood here to mean a (liquid) agent which prevents adherence of adhesive substances, such as, for example, adhesives. As adhesives, molten plastic or the like, prevented on a wetted with the release agent surface.
- liquid release agent By means of this liquid release agent it is prevented that laterally leaking glue or adhesive residues adhere to the surface of the plate in an edge coating of the continuous plate, so that a subsequent cleaning is made possible.
- the devices proposed here are particularly suitable for release agents that have a high Have evaporation rate and thus adhere for a long time or even partially stick with chips.
- step b) the edge band is glued to the at least one narrow side, wherein the applied release agent prevents adhesion of the adhesive on the broad side of the workpiece.
- the fixing of the edge band in step b) takes place by means of a heat input or a thermal treatment, for example by means of at least one laser beam or by means of plasma jets.
- step b) (cumulatively) pressing of the edge band to the narrow side of the workpiece by means of a pressure roller.
- step c) the removal of the release agent takes place by means of a device proposed here.
- step c) both a removal of the release agent from at least one broad side of the workpiece, as well as an editing, in particular polishing, at least a portion of a visible surface of the (plastic) edge band.
- an ablation of the protrusions of the edge band present transversely to the longitudinal extent of the edge band takes place.
- This can be done by means of at least one cutting tool, such. As a (edging) cutter, scrapers or the like, done.
- a (non-manual or manual) use of at least one brushing unit with at least one brushing tool for (automatic) removal of a release agent of at least one broad side of a plate-shaped workpiece, in particular piece of furniture, or of a plastic (at least one narrow side of the workpiece -) Edge band proposed, wherein the brushing tool for removing the release agent has at least one brush belt.
- a device proposed here is preferably used, in particular within a machine that processes a workpiece in a continuous process. More preferably, the at least one brushing unit is used both for removing the release agent and for polishing the edge band.
- Fig. 1 schematically shows a plate-shaped workpiece 2 in the processing machine 5.
- the plate-shaped workpiece 2 is an example of a furniture panel.
- an edge band 4 is attached by means of the machine 5.
- the workpiece 2 passes through the machine 5 in a direction of passage 6, wherein the machine 5 here by way of example has two conveyor belts 20, between which the workpiece 2 is progressively movable in the passage.
- a release agent 17 is first applied to the broad sides 16 of the plate-shaped workpiece 2 by means of spraying devices 19.
- the release agent 17 is intended to prevent sticking of adhesive agents, for example of an adhesive, on the broad sides 16 of the workpiece 2.
- An adhesive agent is, however, regularly required on the narrow sides 3 of the workpiece 2 in order to connect the edge band 4 to the workpiece 2 with a material fit.
- the separating agent application by means of the spraying 19 different downstream, the workpiece 2 in the processing, processing stations downstream.
- the still uncoated edges on the narrow side 3 of the workpiece 2 are processed with format cutters 23.
- a previously heated edge band 4 is pressed against the narrow side 3 of the workpiece 2 by means of a pinch roller 24, wherein a material connection of the edge band 4 with the narrow side 3 of the workpiece 2 is preferably carried out by laser or plasma jets, with which the example at least one side adhesive Edge band 4 can be heated until the adhesive activation.
- edge band 4 is usually fastened to the narrow side 3 with a projection projecting upwards and downwards over the workpiece 2. This supernatant is then first coarse, by means of capping 21, such as chop saws, and then precisely, by means of cutting tools 7, in particular by means of edge cutters, which are tracked depending on the local thickness (height) of the workpiece 2, removed or removed.
- the adjusting devices 10 are in operative connection with a control unit 25.
- the adjusting devices 10 are formed here by way of example by means of threaded spindles or movement screws, along which the brushing units 8 (independently of one another) can move upwards or downwards.
- the control unit 25 is formed here with two electric motors each driving a threaded spindle and an electronic control unit.
- each brush unit 8 is designed with a pivoting device 11. It is also shown that each brushing unit 8 is designed with an electronic drive motor 22 and each brush tool 9 driven thereby with a brush belt 14. Depending on the nature and orientation of the brush belt 14, the brush belt 14 can be used simultaneously for removing the release agent 17 and for polishing the edge band 4.
- Fig. 2 schematically shows a side view of an apparatus 1 for reworking at least one plate-shaped workpiece 2.
- the release agent 17 which is applied to both the upper and on the lower broadside 16, too detect.
- an edge band 4 is attached on the narrow side 3 of the workpiece 2.
- the device 1 is formed with two brush units 8 and two adjusting devices 10.
- the adjusting devices 10 serve to adjust the height of the brushing units 8, so that they can be moved as precisely as possible to the surface of the workpiece 2 to be machined.
- the brushing units 8 are formed with drive motors 22 and brush tools 9, wherein the brush tools 9 each have a driven brush belt 14.
- the brush belts 14 are designed to remove the release agent 17 with bristles 15.
- each brushing unit 8 has a pivoting device 11 for pivoting the brushing tool 9, wherein the brushing tool 9 can be fixed in at least one pivoted position.
- the brushing tools 9 can be aligned very variable with respect to the workpiece 2 to be machined.
- a removal of release agent 17 and at least partially a polishing of the visible areas of the edge band 4 can take place simultaneously.
- Fig. 3 schematically shows a brushing unit 8, the view is directed from the front of the one brushing tool 9 of the brushing unit 8.
- the brush tool 9 has a guided between a drive roller 12 and a tension roller 13 brush belt 14.
- the drive roller 12 is connected to an electronic drive motor 22. It is shown by way of example that the brush belt 14, viewed in the circumferential direction of the brush belt 14, is only partially formed with outwardly facing bristles 15.
- a pivoting device 11 for pivoting the brush tool 9 (by means of hidden edges) is located.
- Fig. 4 schematically shows a perspective view of a device 1 for reworking at least one plate-shaped workpiece 2.
- the view is here laterally and directed from the front of the device 1.
- Two brushing units 8 can be seen, each of which has a brushing tool 9 connected to a drive motor 22.
- the brush belts 14 have been omitted here to illustrate the configuration of the drive rollers 12 and the tension rollers 13.
- Both brushing tools 9 are pivoted by means of pivoting devices 11 and fixed so that the brushing tools 9 are aligned differently with respect to a passage direction 6 of a workpiece 2 to be machined.
- the brushing units 8 are adjustable or movable in height by means of adjusting devices 10.
- Fig. 5 schematically shows a further perspective view of a device 1 for finishing at least one plate-shaped workpiece 2.
- the view is directed from the back to the device 1.
- the pivoting devices 11 are set up and intended to be able to align the brushing tools 9 in fixable positions, skewed relative to one another.
- the alignment of the brushing tools 9 by means of the pivoting devices 11 allows the brushing units 8 to be moved toward the workpiece 2 such that the brushing tools 9 are at least partially in contact both with a broad side 16 of the workpiece 2 and with the edge band 4 applied on the narrow side 3 can get in contact.
- the adjusting devices 10 are executed with threaded spindles 26.
- Fig. 6 shows an exploded view of a coupling 27, which can be used in a device proposed here (not shown).
- the clutch 27 is exemplified here as a dog clutch.
- the clutch 27 has a first hub 28, a second hub 29 and a toothed rim 30 arranged between them.
- the clutch 27 can (not shown here) in a brushing unit (not shown here) of the device proposed here for the transmission of force and / or torque between the drive motor (not shown here) and the brushing tool (not shown here) of the brushing unit serve.
- the first hub 28 with a motor shaft (not shown here) of the drive motor (rotationally fixed) and the second hub 29 with a drive shaft (not here shown) of the drive roller (not shown here) of the Bürstaggregat (rotationally fixed) to be connected.
- the ring gear 30 has here, for example, four teeth, which provide (in the circumferential direction) a positive connection between opposing jaws of the dog clutch.
- the ring gear 30 is exemplified with an elastic material, such as an elastic plastic, in particular polyurethane, formed.
- the clutch 27 can provide a damped force and / or torque transmission between the drive motor and the brush tool and / or at least partially absorb impacts occurring during operation, for example by the movement of the workpiece (not shown here). As a result, a (back-) acting on the drive motor during operation load can be reduced.
- the device, the method and the use in each case make it possible to achieve the most efficient, cost-effective, mechanical and preferably complete removal of a release agent from a piece of furniture.
- the device, the method and the use are also suitable for additionally and / or in parallel to the removal of the release agent to process at least a portion of the visible surface of the edge band, in particular to polish.
Abstract
Die Erfindung betrifft eine Vorrichtung (1) zur Nachbearbeitung mindestens eines plattenförmigen Werkstücks (2), das an mindestens einer Schmalseite (3) mit einem Kantenband (4) versehen ist, wobei die Vorrichtung (1) in einer das Werkstück (2) im Durchlauf bearbeitenden Maschine (5) und in Durchlaufrichtung (6) betrachtet nachfolgend zu einem einen quer zur Längserstreckung des Kantenbandes (4) vorhandenen Überstand des Kantenbandes (4) abtragenden Spanwerkzeug (7) der Maschine (5) anordenbar ist, dadurch gekennzeichnet, dass die Vorrichtung (1) mindestens ein Bürstaggregat (8) mit mindestens einem Bürstwerkzeug (9) und mindestens eine Stelleinrichtung (10) umfasst, wobei das Bürstaggregat (8) mittels der Stelleinrichtung (10) hin zu und weg von dem Werkstück (2) bewegbar ist.The invention relates to a device (1) for finishing at least one plate-shaped workpiece (2) which is provided on at least one narrow side (3) with an edge band (4), wherein the device (1) in one of the workpiece (2) in the flow processing machine (5) and viewed in the direction of passage (6) following to a transverse to the longitudinal extent of the edge strip (4) existing overhang of the edge strip (4) abortenden chip tool (7) of the machine (5) can be arranged, characterized in that the device (1) at least one brushing unit (8) with at least one brushing tool (9) and at least one adjusting device (10), wherein the brushing unit (8) by means of the adjusting device (10) towards and away from the workpiece (2) is movable.
Description
Die vorliegende Erfindung betrifft eine Vorrichtung zur Nachbearbeitung mindestens eines plattenförmigen Werkstücks, das an mindestens einer Schmalseite mit einem Kantenband versehen ist, ein Verfahren zum Bearbeiten mindestens eines plattenförmigen Werkstücks im Durchlauf sowie eine Verwendung mindestens eines Bürstaggregats mit mindestens einem Bürstwerkzeug zum Entfernen eines Trennmittels von zumindest einer Breitseite eines plattenförmigen Werkstücks oder von einem an mindestens einer Schmalseite des Werkstücks befestigten Kantenbands.The present invention relates to a device for finishing at least one plate-shaped workpiece, which is provided on at least one narrow side with an edge band, a method for processing at least one plate-shaped workpiece in the passage and a use of at least one brushing unit with at least one brushing tool for removing a release agent of at least a broad side of a plate-shaped workpiece or of an edge band attached to at least one narrow side of the workpiece.
Es ist bekannt, dass Möbelplatten aus Holz oder einem Holzwerkstoff kantenseitig bzw. an ihrer Schmalseite mit einem sogenannten Kantenband beschichtet werden. Dies erfolgt in modernen Möbel-Fertigungsbetrieben in der Regel mittels einer mindestens eine Möbelplatte im Durchlauf bearbeitenden Maschine. Solche Maschinen werden auch als Durchlaufmaschine und/oder Kantenanleimmaschine bezeichnet. Innerhalb dieser Maschine wird die Möbelplatte beispielsweise mittels mindestens eines Förderbands (kontinuierlich) fortschreitend von einer Bearbeitungsstation zur nächsten bewegt. Somit durchläuft die Möbelplatte die Maschine.It is known that furniture panels made of wood or a wood material edge side or on its narrow side with a so-called edge band are coated. This is done in modern furniture manufacturing companies usually by means of at least one furniture plate in the processing machine. Such machines are also referred to as a continuous machine and / or edge banding machine. Within this machine, the furniture panel is moved, for example by means of at least one conveyor belt (continuously) progressively from one processing station to the next. Thus, the furniture panel passes through the machine.
Das Kantenband dient insbesondere auch dazu, die Optik der Möbelplatte zu verbessern und ergänzt hierbei die regelmäßig auf der oberen und/oder unteren Breitseite der Möbelplatte bereits vorhandene Dekorschicht. Darüber hinaus wird auch der hölzerne Kern der Möbelplatte durch das Kantenband und die Dekorschichten geschützt. Das Kantenband ist in der Regel aus polierbarem Kunststoff, wie z. B. Acryl oder dergleichen und kann durch eine thermische Behandlung zumindest einseitig klebfähig werden, wobei die thermische Behandlung beispielsweise mittels mindestens eines Laserstrahls oder mittels Plasmastrahlen erfolgt. Alternativ oder kumulativ kann auf das Kantenband und/oder die Schmalseite der Möbelplatte vor dem Anbringen ein Klebstoff aufgetragen werden.The edge band also serves in particular to improve the appearance of the furniture panel and hereby complements the regularly existing on the upper and / or lower broad side of the furniture panel decorative layer. In addition, the wooden core of the furniture panel is protected by the edge band and decorative layers. The edge band is usually made of polishable plastic, such. As acrylic or the like and can be tackified at least on one side by a thermal treatment, wherein the thermal treatment, for example, by means of at least one laser beam or by means of plasma jets. alternative or cumulatively, an adhesive may be applied to the edge band and / or the narrow side of the furniture panel prior to application.
Beim Anbringen des Kantenbands bzw. beim Beschichten der Schmalseite der Möbelplatte mit dem Kantenband sollte jedoch verhindert werden, dass die auf der unterseitigen und/oder oberseitigen Breitseite der Möbelplatte bereits vorhandene Dekorschicht beschädigt und/oder dauerhaft verunreinigt wird. In diesem Zusammenhang ist insbesondere darauf zu achten, dass Klebstoffreste und/oder aus der Klebefuge zwischen Kantenband und Möbelplatte heraustretendes Material (Klebstoff und/oder verflüssigter bzw. geschmolzener Kunststoff) nicht dauerhaft an der bzw. den Dekorschicht(en) anhaften kann bzw. können.When attaching the edge band or when coating the narrow side of the furniture panel with the edge band, however, it should be prevented that the decor layer already present on the underside and / or top broad side of the furniture panel is damaged and / or permanently contaminated. Care must be taken in this connection, in particular, that adhesive residues and / or material emerging from the adhesive joint between edge band and furniture panel (adhesive and / or liquefied or molten plastic) can not permanently adhere to the decorative layer (s) ,
Hierzu wird in der Regel zu Beginn des Fertigungsprozesses ein Trennmittel zumindest auf Teilbereiche der unterseitigen und/oder oberseitigen Breitseite der Möbelplatte aufgebracht. Das Trennmittel wird hierbei zumindest in einem dem anzubringenden Kantenband zugeordneten Randbereich der Breitseite aufgetragen, um ein Anhaften von Klebstoff in diesem randseitigen Teilbereich der Breitseite zu verhindern. Hierbei konnten besonders gute Ergebnisse mit Trennmitteln erzielt werden, die relativ stark bzw. fest an der Oberfläche der Möbelplatte haften.For this purpose, a release agent is applied at least to portions of the lower and / or upper side broad side of the furniture panel usually at the beginning of the manufacturing process. In this case, the release agent is applied at least in an edge region of the broad side which is assigned to the edge band to be attached, in order to prevent adhesion of adhesive in this marginal side region of the broad side. Here, particularly good results could be achieved with release agents that adhere relatively strongly or firmly to the surface of the furniture panel.
Im Zusammenhang mit solchen Trennmitteln ergibt sich jedoch das Problem, dass diese, aufgrund ihres starken bzw. festen Anhaftens an der Oberfläche der Möbelplatte, anschließend nur schwer wieder von dieser entfernt werden können. Ein vollständiges Entfernen ist jedoch wünschenswert und erfordert mit herkömmlichen Mitteln einen hohen zeitlichen Aufwand, insbesondere, wenn die Möbelplatte aufgrund noch anhaftenden Trennmittels noch einmal per Hand nachgereinigt werden muss.In connection with such release agents, however, there is the problem that these, due to their strong or firm adhesion to the surface of the furniture panel, then difficult to be removed from this again. However, a complete removal is desirable and requires by conventional means a lot of time, especially if the furniture panel has to be cleaned again by hand because of still adhering release agent.
Zudem ist beim Anbringen des Kantenbands an die Schmalseite der Möbelplatte zu berücksichtigen, dass diese Werkstücke in der Regel gewisse Unebenheiten, sogenannte Dickentoleranzen, aufweisen. Aufgrund dieser Dickentoleranzen einer jeweiligen Möbelplatte kann die Breite des anzubringenden Kantenbands nicht von vornherein exakt an die Dicke bzw. Höhe der Möbelplatte angepasst sein. Vielmehr wird das Kantenband regelmäßig zunächst mit einem quer zur Längserstreckung des Kantenbands vorgesehenen Überstand an die Schmalseite der Möbelplatte angebracht, sodass oberseitig und/oder unterseitig der Möbelplatte nach dem Ankleben des Kantenbands ein gewisser Überstand verbleibt, um stets eine vollständige Abdeckung der Plattenkante bzw. der Schmalseite der Möbelplatte zu gewährleisten.In addition, when attaching the edge band to the narrow side of the furniture panel to take into account that these workpieces usually certain unevenness, so-called thickness tolerances have. Because of these thickness tolerances of a respective furniture panel, the width of the edge band to be attached can not be adapted from the outset exactly to the thickness or height of the furniture panel. Rather, the edge band is regularly first provided with a transversely to the longitudinal extent of the edge strip provided supernatant on the narrow side of the furniture panel so that the top side and / or underside of the furniture panel after sticking the edge band remains a certain supernatant to always complete coverage of the plate edge or the Narrow side of the furniture panel to ensure.
Dieser Überstand muss dann in einem nachfolgenden Bearbeitungsschritt wieder entfernt werden. Hierzu kommen in der Regel geeignete Spanwerkzeuge, wie Fräser, Ziehklingen oder dergleichen zum Einsatz. Diese Spanwerkzeuge können jedoch die sichtbare Oberfläche des Kantenbands beeinträchtigen bzw. beschädigen. Infolge des spanenden Abtrags kann es z. B. zu einer erhöhten Oberflächen-Rauigkeit und/oder einer Mattierung der sichtbaren Oberfläche des Kantenbands kommen. Daher sollte sich an den spanenden Abtrag ein weiterer Bearbeitungsschritt anschließen, der die sichtbare Oberfläche des Kantenbands wieder gemäß den optischen Anforderungen an eine möglichst fehlerfreie und/oder glänzende Oberfläche des Kantenbands bearbeitet.This supernatant must then be removed in a subsequent processing step. For this purpose, usually suitable chip tools, such as cutters, scrapers or the like are used. However, these cutting tools can affect or damage the visible surface of the edge band. As a result of the cutting removal, it may, for. B. come to an increased surface roughness and / or matting of the visible surface of the edgeband. Therefore, a further processing step should follow the cutting removal, which processes the visible surface of the edge band again in accordance with the optical requirements for a defect-free and / or glossy surface of the edge band.
Hiervon ausgehend ist es Aufgabe der vorliegenden Erfindung, die mit Bezug auf den Stand der Technik geschilderten Probleme zumindest teilweise zu lösen. Insbesondere sollen zumindest eine Vorrichtung, ein Verfahren und eine Verwendung angegeben werden, die jeweils ein möglichst effizientes, kostengünstiges, maschinelles und/oder bevorzugt vollständiges Entfernen eines Trennmittels von einem Möbelstück ermöglichen. Zudem sollen zumindest die Vorrichtung, das Verfahren und/oder die Verwendung auch dazu geeignet sein, zusätzlich und/oder zeitgleich zum Entfernen des Trennmittels, zumindest einen Teilbereich der sichtbaren Oberfläche des Kantenbands zu bearbeiten, insbesondere zu polieren.On this basis, it is an object of the present invention, at least partially solve the problems described with reference to the prior art. In particular, at least one device, a method and a use are to be specified, each of which enables the most efficient, cost-effective, mechanical and / or preferably complete removal of a release agent from a piece of furniture. In addition, at least the device, the Method and / or the use also to be suitable, in addition to and / or at the same time to remove the release agent to edit at least a portion of the visible surface of the edgeband, in particular to polish.
Diese Aufgaben werden gelöst mit einer Vorrichtung gemäß den Merkmalen des Patentanspruchs 1, einem Verfahren gemäß den Merkmalen des Patentanspruchs 7 und einer Verwendung gemäß den Merkmalen des Patentanspruchs 10. Weitere vorteilhafte Ausgestaltungen der hier vorgeschlagenen Lösung sind in den abhängigen Patentansprüchen angegeben. Es ist darauf hinzuweisen, dass die in den abhängigen Patentansprüchen einzeln aufgeführten Merkmale in beliebiger, technologisch sinnvoller, Weise miteinander kombiniert werden können und weitere Ausgestaltungen der Erfindung definieren. Darüber hinaus werden die in den Patentansprüchen angegebenen Merkmale in der Beschreibung näher präzisiert und erläutert, wobei weitere bevorzugte Ausgestaltungen der Erfindung dargestellt werden.These objects are achieved with a device according to the features of
Hierzu dient eine Vorrichtung zur Nachbearbeitung mindestens eines plattenförmigen Werkstücks, insbesondere einer Möbelplatte, das an mindestens einer Schmalseite mit einem Kantenband versehen bzw. beschichtet ist. Die Vorrichtung ist in einer das Werkstück im Durchlauf bearbeitenden Maschine und in Durchlaufrichtung betrachtet nachfolgend zu einem Spanwerkzeug der Maschine anordenbar bzw. angeordnet, das einen quer zur Längserstreckung des Kantenbandes vorhandenen Überstand des Kantenbandes abtragen kann. Die Vorrichtung hat mindestens ein Bürstaggregat mit mindestens einem Bürstwerkzeug und mindestens eine Stelleinrichtung. Das Bürstaggregat ist mittels der Stelleinrichtung hin zu und weg von dem Werkstück bewegbar bzw. zustellbar.Serves for this purpose a device for reworking at least one plate-shaped workpiece, in particular a furniture plate, which is provided or coated on at least one narrow side with an edge band. The device can be arranged or arranged, viewed in the direction of passage, in a machine that processes the workpiece in a continuous manner to a cutting tool of the machine, which can remove a protrusion of the edge strip present transversely to the longitudinal extent of the edge strip. The device has at least one brushing unit with at least one brushing tool and at least one adjusting device. The brushing unit is movable or deliverable by means of the adjusting device towards and away from the workpiece.
Bevorzugt hat die Vorrichtung zwei Bürstaggregate mit jeweils einem Bürstwerkzeug. Darüber hinaus kann das Bürstaggregat auch einen das Bürstwerkzeug im Betrieb antreibenden Antriebsmotor umfassen. Weiter bevorzugt hat die Vorrichtung zwei Stelleinrichtungen, die jeweils einem Bürstaggregat zugeordnet sind. Das Bürstwerkzeug ist bevorzugt ein Bürstenband. Je nach Beschaffenheit des Bürstenbands, d. h. beispielsweise je nach Dichte der Borsten des Bürstenbands und/oder je nach Materialauswahl der Borsten bzw. Bürsten des Bürstenbands, kann das Bürstenband besser zum Entfernen von Trennmittel und/oder besser zum Polieren des Kantenbands geeignet sein.Preferably, the device has two brushing units, each with a brushing tool. In addition, the Bürsteggregat also a brushing tool in Operation driving drive motor include. More preferably, the device has two adjusting devices, which are each associated with a brushing unit. The brushing tool is preferably a brush belt. Depending on the nature of the brush belt, ie, for example, depending on the density of the bristles of the brush belt and / or depending on the material selection of the bristles or brushes of the brush belt, the brush belt can be better suited for removing release agent and / or better for polishing the edge band.
Bevorzugt ist die Beschaffenheit des Bürstenbands so gestaltet, dass dieses sowohl zum Entfernen von Trennmittel, als auch zum Polieren zumindest eines Teilbereichs einer sichtbaren Oberfläche des Kantenbands geeignet und bestimmt ist. Insbesondere ist das Bürstwerkzeug keine (reine) Polierbürste, Polierschwabbel, Polierscheibe, Polierband oder dergleichen. Solche reinen Polierwerkzeuge sind insbesondere zum effizienten und vollständigen Entfernen des Trennmittels nicht geeignet. Demnach wendet sich die hier vorgeschlagene Lösung insbesondere von solchen reinen Polierwerkzeugen explizit ab. Bevorzugt umfasst das Bürstwerkzeug eine Mehrzahl unterschiedlicher Borsten bzw. Borsteneinheiten, wobei eine einzelne Borste bzw. Bosteneinheit z. B. nach Art eines Lappens bzw. einer Lamelle gestaltet ist und in Richtung entlang des Bürstwerkzeugs mehrere verschiedene Lappen/Lamellen (bezüglich Material, Oberfläche und/oder Steifigkeit) hintereinander vorgesehen sind. Die Borsteneinheiten und/oder Lamellen umfassen bevorzugt mindestens eine Ausgestaltung aus der folgenden Gruppe: Sisalgewebe, Filz, Baumwollstoff, Vlies. Besonders bevorzugt sind zwischen den Borsteneinheiten bzw. Lamellen Spalte vorgesehen. Die Borsten bzw. Borsteneinheiten sind bevorzugt auf einem Trägerband angeordnet.The texture of the brush belt is preferably designed such that it is suitable and intended both for removing release agent and for polishing at least a portion of a visible surface of the edge band. In particular, the brushing tool is not a (pure) polishing brush, polishing buff, polishing pad, polishing belt, or the like. Such pure polishing tools are not suitable in particular for the efficient and complete removal of the release agent. Accordingly, the solution proposed here explicitly turns away from such pure polishing tools in particular. Preferably, the brushing tool comprises a plurality of different bristles or bristle units, wherein a single bristle or Bosteneinheit z. B. is designed in the manner of a tab or a lamella and in the direction along the brushing tool several different lobes / lamellae (with respect to material, surface and / or rigidity) are provided one behind the other. The bristle units and / or lamellae preferably comprise at least one embodiment from the following group: sisal fabric, felt, cotton fabric, fleece. Particular preference is provided between the bristle units or slats column. The bristles or bristle units are preferably arranged on a carrier tape.
Das mindestens eine Bürstaggregat ist mittels der Stelleinrichtung hin zu und weg von dem Werkstück bewegbar. Bevorzugt ist das Bürstaggregat mittels der Stelleinrichtung translatorisch und/oder rotatorisch bewegbar, z. B. höhenverstellbar und/oder verschwenkbar. Die Stelleinrichtung bietet insbesondere den Vorteil, dass die Position des Bürstaggregats in Relation zu der zu bearbeitenden Werkstückoberfläche kontinuierlich nachgeführt bzw. angepasst werden kann. Somit kann die Stelleinrichtung dazu dienen, Toleranzen und/oder lokale Eigenschaften des Werkstücks, z. B. Dickentoleranzen einer Möbelplatte, zu berücksichtigen und ggf. sogar auszugleichen.The at least one brushing unit is movable by means of the adjusting device towards and away from the workpiece. Preferably, the brushing unit is translationally and / or rotationally movable by means of the adjusting device, for. B. height adjustable and / or pivotable. In particular, the adjusting device has the advantage that the position of the brushing unit can be continuously tracked or adjusted in relation to the workpiece surface to be machined. Thus, the actuator may serve to tolerances and / or local properties of the workpiece, for. B. thickness tolerances of a furniture board, to take into account and possibly even compensate.
Bevorzugt ist das Bürstaggregat mittels der Stelleinrichtung translatorisch bewegbar. Dadurch kann die Stelleinrichtung eine Höhenverstellung des Bürstaggregats bereitstellen. Um die translatorische Bewegung zu ermöglichen, hat die Stelleinrichtung bevorzugt mindestens einen Spindeltrieb und/oder mindestens eine, insbesondere elektronisch antreibbare, Gewindespindel bzw. Bewegungsschraube oder dergleichen.Preferably, the brushing unit is translationally movable by means of the adjusting device. As a result, the adjusting device can provide a height adjustment of the brushing unit. To allow the translational movement, the adjusting device preferably has at least one spindle drive and / or at least one, in particular electronically drivable, threaded spindle or movement screw or the like.
Nach einer vorteilhaften Ausgestaltung wird vorgeschlagen, dass die Vorrichtung zwei Bürstaggregate hat, wobei die Bürstwerkzeuge der Bürstaggregate zur Durchlaufrichtung unterschiedlich ausgerichtet sind. Bevorzugt sind die Bürstwergkzeuge windschief zueinander ausgerichtet. Eine solche Ausrichtung der Bürstwerkzeuge kann ein paralleles bzw. gleichzeitiges Entfernen von Trennmittel von Teilbereichen einer oberen und unteren Breitseite des Werkstücks und zudem ein paralleles bzw. gleichzeitiges Bearbeiten, insbesondere Polieren, zumindest eines Teilbereichs einer sichtbaren Oberfläche eines an einer Schmalseite des Werkstücks angebrachten Kantenbands ermöglichen.According to an advantageous embodiment, it is proposed that the device has two brushing units, wherein the brushing tools of the brushing units are aligned differently to the passage direction. Preferably, the Bürstwergkzeuge are skewed aligned. Such alignment of the brushing tools may allow for simultaneous removal of release agent from portions of upper and lower broad sides of the workpiece and also for parallel machining, particularly polishing, of at least a portion of a visible surface of an edge band attached to a narrow side of the workpiece ,
Es wird zudem vorgeschlagen, dass das Bürstaggregat eine Schwenkeinrichtung, insbesondere mindestens ein Gelenk, zum Verschwenken des Bürstwerkzeugs hat, wobei das Bürstwerkzeug in mindestens einer verschwenkten Position fixierbar ist. Bevorzugt ist die Schwenkeinrichtung so gestaltet, dass das Bürstwerkzeug in mindestens zwei (orthogonal zueinander stehenden) Ebenen verschwenkt werden kann. Insbesondere ist die Schwenkeinrichtung eine sogenannte Zwei-Achsen-Schwenkeinrichtung, die ein Verschwenken um zwei (senkrecht zueinander ausgerichtete und/oder sich schneidende) Achsen erlaubt. Die Schwenkeinrichtung kann mit Fixiermitteln, z. B. Schrauben, Klemmen, Bolzen, Splinten oder dergleichen, zum Fixieren des Bürstwerkzeugs in der gewünschten, verschwenkten Position ausgeführt sein.It is also proposed that the brushing unit has a pivoting device, in particular at least one joint, for pivoting the brushing tool, wherein the brushing tool can be fixed in at least one pivoted position. Preferably, the pivoting device is designed so that the brushing tool are pivoted in at least two (orthogonal to each other) levels can. In particular, the pivoting device is a so-called two-axis pivoting device, which allows pivoting about two (perpendicular to each other aligned and / or intersecting) axes. The pivoting device can with fixing, z. As screws, clamps, bolts, cotter pins or the like, be performed for fixing the brushing tool in the desired, pivoted position.
Weiterhin ist vorteilhaft, wenn das Bürstwerkzeug mindestens ein zwischen einer Antriebsrolle und einer Spannrolle geführtes Bürstenband hat. Die Spannrolle dient dem Spannen des Bürstenbands. Bevorzugt sind die Antriebsrolle und die Spannrolle an einer gemeinsamen (länglichen) Platte bzw. einem Rahmen des Bürstaggregats gehalten. Bevorzugt ist die Spannrolle federvorgespannt und kann in Relation zu der Antriebsrolle translatorisch bewegt werden.Furthermore, it is advantageous if the brushing tool has at least one brush belt guided between a drive roller and a tensioning roller. The tensioning roller serves to tension the brush belt. Preferably, the drive roller and the tension roller are held on a common (elongated) plate or a frame of the brushing unit. Preferably, the tension roller is spring-biased and can be moved translationally in relation to the drive roller.
Weiterhin kann das Bürstaggregat zur Kraft- und/oder Drehmomentübertragung zwischen dem Antriebsmotor und dem Bürstwerkzeug eine Kupplung umfassen. Die Kupplung kann dazu vorgesehen und eingerichtet sein, eine gedämpfte, insbesondere drehschwingungsgedämpfte, Kraft- und/oder Drehmomentübertragung bereitzustellen und/oder im Betrieb auftretende Stöße zumindest teilweise aufzunehmen. Bevorzugt ist die Kupplung eine Klauenkupplung. Besonders bevorzugt weist die Klauenkupplung einen elastischen Zahnkranz auf.Furthermore, the brushing unit for force and / or torque transmission between the drive motor and the brushing tool comprise a clutch. The coupling can be provided and arranged to provide a damped, in particular torsionally damped, force and / or torque transmission and / or at least partially absorb impacts occurring during operation. Preferably, the clutch is a dog clutch. Particularly preferably, the dog clutch has an elastic toothed rim.
Nach einer vorteilhaften Ausgestaltung wird vorgeschlagen, dass das Bürstenband in Umfangsrichtung des Bürstenbands betrachtet (nur) teilweise mit nach außen weisenden Borsten gebildet ist. Bevorzugt ist das Bürstenband jedoch in Umfangsrichtung des Bürstenbands betrachtet vollständig mit nach außen weisenden Borsten gebildet. Besonders bevorzugt ist das Bürstenband quer zu seiner Umfangsrichtung mehrreihig mit nach außen weisenden Borsten gebildet. Weiter bevorzugt sind die Borsten in Relation zu dem Bürstenband schräg (jedoch nicht senkrecht) ausgerichtet.According to an advantageous embodiment, it is proposed that the brush belt viewed in the circumferential direction of the brush belt is (only) partially formed with outwardly facing bristles. Preferably, however, the brush belt is viewed in the circumferential direction of the brush belt completely formed with outwardly facing bristles. Particularly preferably, the brush belt is formed transversely to its circumferential direction multi-row with outwardly facing bristles. Further preferred the bristles are oriented obliquely (but not vertically) relative to the brush belt.
Gemäß einer vorteilhaften Ausgestaltung ist das Bürstaggregat so hin zu dem Werkstück bewegbar, dass das Bürstwerkzeug zumindest teilweise sowohl mit einer Breitseite des Werkstücks als auch mit dem an der Schmalseite aufgebrachten Kantenband in (unmittelbaren) Kontakt gelangt. Eine solche Bewegung kann sich daraus ergeben, dass das Bürstwerkzeug des Bürstaggregats mittels der Schwenkeinrichtung zur Durchlaufrichtung verschwenkt (und in der verschwenkten Position fixiert) und das Bürstaggregat mittels der Stelleinrichtung (translatorisch) an das Werkstück (von unten nach oben bzw. von oben nach unten) herangefahren wird. Ein solches Bewegen des Bürstaggregats hat den Vorteil, dass das so an das Werkstück herangefahrene Bürstwerkzeug es ermöglicht, zusätzlich und/oder parallel zum Entfernen des Trennmittels, zumindest einen Teilbereich der sichtbaren Oberfläche des Kantenbands zu bearbeiten, insbesondere zu polieren.According to an advantageous embodiment, the brushing unit is movable towards the workpiece so that the brushing tool at least partially comes into (direct) contact both with a broad side of the workpiece and with the edge band applied on the narrow side. Such a movement may result from the fact that the Bürstwerkzeug the Bürstgregats pivoted by means of the pivoting device to the passage direction (and fixed in the pivoted position) and the Bürstem aggregate by means of the adjusting device (translationally) to the workpiece (from bottom to top or from top to bottom ) is approached. Such a movement of the brushing unit has the advantage that the brushing tool thus brought to the workpiece makes it possible, in addition to and / or in parallel to the removal of the separating agent, to process, in particular to polish, at least a portion of the visible surface of the edge band.
Die Vorrichtung kann auch mindestens eine Poliermittel-Zugabe-Einrichtung aufweisen. Diese kann dazu eingerichtet und bestimmt sein, das Bürstwerkzeug mit einem Poliermittel, insbesondere einer Poliermasse, in Kontakt zu bringen. Das Poliermittel kann hierbei ein Hartwachs oder ein (zäh-) flüssiges oder pastöses Poliermittel sein. Beispielsweise kann ein Hartwachs gegen das Bürstwerkzeug (feder-) vorgespannt sein und/oder ein flüssiges oder pastöses Poliermittel kann auf das Bürstwerkzeug aufgesprüht werden.The device may also include at least one polish additive device. This can be set up and intended to bring the brushing tool into contact with a polishing agent, in particular a polishing compound. The polishing agent may be a hard wax or a (viscous) liquid or pasty polishing agent. For example, a hard wax may be (spring) biased against the brushing tool and / or a liquid or pasty polishing agent may be sprayed onto the brushing tool.
Gemäß einem weiteren Aspekt wird ein Verfahren zum Bearbeiten mindestens eines plattenförmigen Werkstücks im Durchlauf vorgeschlagen. Das Verfahren umfasst zumindest die folgenden Schritte:
- a) Aufbringen eines Trennmittels zumindest auf einen Teilbereich einer Breitseite des Werkstücks,
- b) Befestigen eines Kantenbands an mindestens einer Schmalseite des Werkstücks,
- c) Entfernen des Trennmittels mit einer Vorrichtung zur Nachbearbeitung, die mindestens ein Bürstaggregat mit mindestens einem Bürstwerkzeug und mindestens eine Stelleinrichtung umfasst, wobei das Bürstaggregat mittels der Stelleinrichtung hin zu und weg von dem Werkstück bewegt werden kann.
- a) applying a release agent to at least a portion of a broad side of the workpiece,
- b) attaching an edge band to at least one narrow side of the workpiece,
- c) removing the release agent with a device for finishing, comprising at least one brushing unit with at least one brushing tool and at least one adjusting device, wherein the brushing unit can be moved by means of the adjusting device towards and away from the workpiece.
Die vorangehend angedeutete Reihenfolge der Verfahrensschritte ergibt sich bei einem regulären Betrieb einer ein Werkstück im Durchlauf bearbeitenden Maschine. Die Verfahrensschritte a) bis c) können kontinuierlich wiederholt ausgeführt werden. Die Verfahrensschritte a) bis c) können zumindest teilweise auch zeitlich parallel durchgeführt bzw. wiederholt werden.The above-indicated sequence of the method steps results in a regular operation of a workpiece machining a machine. The process steps a) to c) can be carried out continuously repeatedly. The method steps a) to c) can at least partially be carried out or repeated in parallel in time.
Bevorzugt erfolgt das Aufbringen des Trennmittels in Schritt a) mittels mindestens einer Sprüheinrichtung, insbesondere einer Düse, die besonders bevorzugt im Einlaufbereich einer ein Werkstück im Durchlauf bearbeitenden Maschine angeordnet ist. Insbesondere wird das Trennmittel auf einen dem zu befestigenden Kantenband zugeordneten Randbereich der oberseitigen und/oder unterseitigen Breitseite des Werkstücks aufgebracht. Unter einem Trennmittel wird hier ein (flüssiges) Mittel verstanden, das ein Anhaften von adhäsiven Stoffen, wie z. B. Klebstoffen, geschmolzenem Kunststoff oder dergleichen, an einer mit dem Trennmittel benetzten Oberfläche verhindert. Durch dieses flüssige Trennmittel wird verhindert, dass bei einer Kantenbeschichtung der durchlaufenden Platte seitlich austretende Leim- oder Klebstoffreste an der Oberfläche der Platte anhaften, so dass eine nachträgliche Säuberung ermöglicht wird. Die hier vorgeschlagenen Vorrichtungen eignen sich insbesondere auch für Trennmittel, die eine hohe Verdunstungszahl haben und damit lange haften bleiben bzw. auch teilweise mit Spänen verkleben.Preferably, the application of the release agent in step a) by means of at least one spraying device, in particular a nozzle, which is particularly preferably arranged in the inlet region of a workpiece in a continuous machine. In particular, the release agent is applied to an edge region of the upper side and / or lower side broad side of the workpiece assigned to the edge band to be fastened. A release agent is understood here to mean a (liquid) agent which prevents adherence of adhesive substances, such as, for example, adhesives. As adhesives, molten plastic or the like, prevented on a wetted with the release agent surface. By means of this liquid release agent it is prevented that laterally leaking glue or adhesive residues adhere to the surface of the plate in an edge coating of the continuous plate, so that a subsequent cleaning is made possible. The devices proposed here are particularly suitable for release agents that have a high Have evaporation rate and thus adhere for a long time or even partially stick with chips.
Nach einer vorteilhaften Ausgestaltung wird vorgeschlagen, dass in Schritt b) das Kantenband auf die mindestens eine Schmalseite geklebt wird, wobei das aufgebrachte Trennmittel ein Anhaften des Klebers auf der Breitseite des Werkstücks verhindert. Bevorzugt erfolgt das Befestigen des Kantenbands in Schritt b) mittels eines Wärmeeintrags bzw. einer thermischen Behandlung, beispielsweise mittels mindestens eines Laserstrahls oder mittels Plasmastrahlen. Weiter bevorzugt erfolgt in Schritt b) (kumulativ) ein Andrücken des Kantenbands an die Schmalseite des Werkstücks mittels einer Andruckrolle.According to an advantageous embodiment, it is proposed that in step b) the edge band is glued to the at least one narrow side, wherein the applied release agent prevents adhesion of the adhesive on the broad side of the workpiece. Preferably, the fixing of the edge band in step b) takes place by means of a heat input or a thermal treatment, for example by means of at least one laser beam or by means of plasma jets. More preferably, in step b) (cumulatively) pressing of the edge band to the narrow side of the workpiece by means of a pressure roller.
Nach einer vorteilhaften Ausgestaltung wird vorgeschlagen, dass in Schritt c) das Entfernen des Trennmittels mittels einer hier vorgeschlagenen Vorrichtung erfolgt. Bevorzugt erfolgt in Schritt c) sowohl ein Entfernen des Trennmittels von mindestens einer Breitseite des Werkstücks, als auch ein Bearbeiten, insbesondere Polieren, zumindest eines Teilbereichs einer sichtbaren Oberfläche des (Kunststoff-) Kantenbands.According to an advantageous embodiment, it is proposed that in step c) the removal of the release agent takes place by means of a device proposed here. Preferably, in step c) both a removal of the release agent from at least one broad side of the workpiece, as well as an editing, in particular polishing, at least a portion of a visible surface of the (plastic) edge band.
Bevorzugt erfolgt nach Schritt b) und vor Schritt c) ein Abtragen der quer zur Längserstreckung des Kantenbandes vorhandenen Überstände des Kantenbands. Dies kann mittels mindestens eines Spanwerkzeugs, wie z. B. eines (Kanten-) Fräsers, Ziehklingen oder dergleichen, erfolgen.Preferably, after step b) and before step c), an ablation of the protrusions of the edge band present transversely to the longitudinal extent of the edge band takes place. This can be done by means of at least one cutting tool, such. As a (edging) cutter, scrapers or the like, done.
Die vorstehend im Zusammenhang mit der Vorrichtung erörterten Details, Merkmale und vorteilhaften Ausgestaltungen können entsprechend auch bei dem hier vorgestellten Verfahren auftreten und umgekehrt. Insoweit wird auf die dortigen Ausführungen zur näheren Charakterisierung der Merkmale vollumfänglich Bezug genommen.The details, features and advantageous embodiments discussed above in connection with the device can accordingly also occur in the method presented here and vice versa. In that regard, reference is made in full to the statements there for a more detailed characterization of the features.
Nach einem weiteren Aspekt wird eine (nicht manuelle oder händische) Verwendung mindestens eines Bürstaggregats mit mindestens einem Bürstwerkzeug zum (automatischen) Entfernen eines Trennmittels von zumindest einer Breitseite eines plattenförmigen Werkstücks, insbesondere Möbelstücks, oder von einem an mindestens einer Schmalseite des Werkstücks befestigten (Kunststoff-) Kantenband vorgeschlagen, wobei das Bürstwerkzeug zum Entfernen des Trennmittels mindestens ein Bürstenband hat.According to a further aspect, a (non-manual or manual) use of at least one brushing unit with at least one brushing tool for (automatic) removal of a release agent of at least one broad side of a plate-shaped workpiece, in particular piece of furniture, or of a plastic (at least one narrow side of the workpiece -) Edge band proposed, wherein the brushing tool for removing the release agent has at least one brush belt.
Bevorzugt wird hierzu eine hier vorgeschlagene Vorrichtung, insbesondere innerhalb einer ein Werkstück im Durchlauf bearbeitenden Maschine, verwendet. Weiter bevorzugt wird das mindestens eine Bürstaggregat sowohl zum Entfernen des Trennmittels als auch zum Polieren des Kantenbands verwendet.For this purpose, a device proposed here is preferably used, in particular within a machine that processes a workpiece in a continuous process. More preferably, the at least one brushing unit is used both for removing the release agent and for polishing the edge band.
Die vorstehend im Zusammenhang mit der Vorrichtung und/oder dem Verfahren erörterten Details, Merkmale und vorteilhaften Ausgestaltungen können entsprechend auch bei der hier vorgestellten Verwendung auftreten und umgekehrt. Insoweit wird auf die dortigen Ausführungen zur näheren Charakterisierung der Merkmale vollumfänglich Bezug genommen.The details, features and advantageous embodiments discussed above in connection with the device and / or the method can accordingly also occur with the use presented here and vice versa. In that regard, reference is made in full to the statements there for a more detailed characterization of the features.
Die Erfindung, sowie das technische Umfeld werden nachfolgend anhand der Figuren näher erläutert. Es ist darauf hinzuweisen, dass die Erfindung durch die gezeigten Ausführungsbeispiele nicht beschränkt werden soll. Insbesondere ist, soweit nicht explizit anders dargestellt, auch möglich, Teilaspekte der in den Figuren erläuterten Sachverhalte zu extrahieren und mit anderen Bestandteilen und/oder Erkenntnissen aus anderen Figuren und/oder der vorliegenden Beschreibung zu kombinieren. Es zeigen schematisch:
- Fig. 1:
- eine ein Werkstück im Durchlauf bearbeitende Maschine,
- Fig. 2:
- eine Seitenansicht einer Vorrichtung zur Nachbearbeitung mindestens eines plattenförmigen Werkstücks,
- Fig. 3:
- ein Bürstaggregat,
- Fig. 4:
- eine perspektivische Ansicht einer Vorrichtung zur Nachbearbeitung mindestens eines plattenförmigen Werkstücks,
- Fig. 5:
- eine weitere perspektivische Ansicht einer Vorrichtung zur Nachbearbeitung mindestens eines plattenförmigen Werkstücks, und
- Fig. 6
- eine Explosionsansicht einer Kupplung, die in einer hier vorgeschlagenen Vorrichtung verwendet werden kann.
- Fig. 1:
- a machine processing a workpiece in the course,
- Fig. 2:
- a side view of an apparatus for reworking at least one plate-shaped workpiece,
- 3:
- a brushing unit,
- 4:
- a perspective view of an apparatus for reworking at least one plate-shaped workpiece,
- Fig. 5:
- a further perspective view of an apparatus for reworking at least one plate-shaped workpiece, and
- Fig. 6
- an exploded view of a coupling that can be used in a device proposed here.
In der Durchlaufrichtung 6 betrachtet, sind dem Trennmittelauftrag mittels der Sprüheinrichtungen 19 verschiedene, das Werkstück 2 im Durchlauf bearbeitende, Bearbeitungsstationen nachgeordnet. Zunächst werden die noch unbeschichteten Kanten an der Schmalseite 3 des Werkstücks 2 mit Formatfräsern 23 bearbeitet. Nachfolgend wird mittels einer Andruckrolle 24 ein beispielsweise zuvor erwärmtes Kantenband 4 an die Schmalseite 3 des Werkstücks 2 angedrückt, wobei eine stoffschlüssige Verbindung des Kantenbands 4 mit der Schmalseite 3 des Werkstücks 2 vorzugsweise durch Laser- oder Plasmastrahlen erfolgt, mit denen das beispielhaft zumindest einseitig klebfähige Kantenband 4 bis zur Klebeaktivierung erwärmt werden kann.Viewed in the direction of
Um Unebenheiten des Werkstücks 2 berücksichtigen zu können, wird das Kantenband 4 in der Regel mit einem nach oben und unten über das Werkstück 2 hinausragenden Überstand an der Schmalseite 3 befestigt. Dieser Überstand wird anschließend zunächst grob, mittels Kappeinrichtungen 21, wie beispielsweise Kappsägen, und anschließend präzise, mittels Spanwerkzeugen 7, insbesondere mittels Kantenfräsern, die in Abhängigkeit der lokalen Dicke (Höhe) des Werkstücks 2 nachgeführt werden, entfernt bzw. abgetragen.In order to be able to take account of unevenness of the
Nach dem Abtragen der quer zur Längserstreckung des Kantenbandes 4 vorhandenen Überstände des Kantenbands 4 erfolgt ein Entfernen des Trennmittels 17 von dem Werkstück 2. Hierzu dient eine Vorrichtung 1 zur Nachbearbeitung des Werkstücks 2, wobei die Vorrichtung 1 gemäß der Darstellung nach
Die Stelleinrichtungen 10 stehen mit einem Steueraggregat 25 in Wirkverbindung. Die Stelleinrichtungen 10 sind hier beispielhaft mittels Gewindespindeln bzw. Bewegungsschrauben gebildet, entlang derer sich die Bürstaggregate 8 (unabhängig voneinander) nach oben oder unten bewegen können. Um eine solche Bewegung der Bürstaggregate 8 vorgeben zu können, ist das Steueraggregat 25 hier mit zwei jeweils eine Gewindespindel antreibende Elektromotoren und einer elektronischen Steuereinheit gebildet.The adjusting
In
Gemäß der Darstellung nach
Die Bürstaggregate 8 sind mit Antriebsmotoren 22 und Bürstwerkzeugen 9 gebildet, wobei die Bürstenwerkzeuge 9 jeweils ein angetriebenes Bürstenband 14 haben. Die Bürstenbänder 14 sind zum Entfernen des Trennmittels 17 mit Borsten 15 ausgeführt.The brushing
In
Es werden hier eine Vorrichtung, ein Verfahren und eine Verwendung angegeben, die die mit Bezug auf den Stand der Technik geschilderten Probleme zumindest teilweise lösen. Insbesondere ermöglichen es die Vorrichtung, das Verfahren und die Verwendung jeweils, dass ein möglichst effizientes, kostengünstiges, maschinelles und bevorzugt vollständiges Entfernen eines Trennmittels von einem Möbelstück erreicht werden kann. Zudem sind die Vorrichtung, das Verfahren und die Verwendung auch dazu geeignet, zusätzlich und/oder parallel zum Entfernen des Trennmittels zumindest einen Teilbereich der sichtbaren Oberfläche des Kantenbands zu bearbeiten, insbesondere zu polieren.There is provided herein an apparatus, a method and a use which at least partially solve the problems described with reference to the prior art. In particular, the device, the method and the use in each case make it possible to achieve the most efficient, cost-effective, mechanical and preferably complete removal of a release agent from a piece of furniture. In addition, the device, the method and the use are also suitable for additionally and / or in parallel to the removal of the release agent to process at least a portion of the visible surface of the edge band, in particular to polish.
- 11
- Vorrichtungcontraption
- 22
- Werkstückworkpiece
- 33
- Schmalseitenarrow side
- 44
- Kantenbandedge band
- 55
- Maschinemachine
- 66
- DurchlaufrichtungThroughput direction
- 77
- Spanwerkzeugclamping tool
- 88th
- BürstaggregatBrushing
- 99
- Bürstwerkzeugbrush tool
- 1010
- Stelleinrichtungsetting device
- 1111
- SchwenkeinrichtungPivot means
- 1212
- Antriebsrollecapstan
- 1313
- Spannrolleidler
- 1414
- Bürstenbandbrush belt
- 1515
- Borstenbristles
- 1616
- Breitseitebroadside
- 1717
- Trennmittelrelease agent
- 1818
- Teilbereichsubregion
- 1919
- Sprüheinrichtungspraying
- 2020
- Förderbandconveyor belt
- 2121
- Kappeinrichtungcapping
- 2222
- Antriebsmotordrive motor
- 2323
- Formatfräserformat router
- 2424
- Andruckrollepinch
- 2525
- Steueraggregatcontrol unit
- 2626
- Gewindespindelscrew
- 2727
- Kupplungclutch
- 2828
- erste Nabefirst hub
- 2929
- zweite Nabesecond hub
- 3030
- Zahnkranzsprocket
Claims (10)
dadurch gekennzeichnet, dass
die Vorrichtung (1) mindestens ein Bürstaggregat (8) mit mindestens einem Bürstwerkzeug (9) und mindestens eine Stelleinrichtung (10) umfasst, wobei das Bürstaggregat (8) mittels der Stelleinrichtung (10) hin zu und weg von dem Werkstück (2) bewegbar ist.Device (1) for finishing at least one plate-shaped workpiece (2) which is provided on at least one narrow side (3) with an edge band (4), wherein the device (1) in a machine (5) machining the workpiece (2) in the pass ) and viewed in the direction of passage (6) can be arranged subsequently to a chip removal tool (7) of the machine (5) that removes a protrusion of the edge band (4) transversely to the longitudinal extent of the edge band (4),
characterized in that
the device (1) comprises at least one brushing unit (8) with at least one brushing tool (9) and at least one adjusting device (10), wherein the brushing unit (8) can be moved towards and away from the workpiece (2) by means of the adjusting device (10) is.
Applications Claiming Priority (1)
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DE102015115623.7A DE102015115623A1 (en) | 2015-09-16 | 2015-09-16 | Apparatus for finishing at least one plate-shaped workpiece |
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EP3144102A1 true EP3144102A1 (en) | 2017-03-22 |
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EP16189095.9A Pending EP3144102A1 (en) | 2015-09-16 | 2016-09-16 | Vorrichtung zur nachbearbeitung mindestens eines plattenförmigen werkstücks |
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DE102015121284A1 (en) * | 2015-12-07 | 2017-06-08 | Lcm Gmbh | Apparatus for finishing at least one plate-shaped workpiece |
DE102017113200B4 (en) | 2017-06-14 | 2020-10-08 | Bodo Mündkemüller | Furniture board edge cleaning device |
DE102020122442A1 (en) * | 2020-08-27 | 2022-03-03 | Riepe Gmbh & Co. Kg | Process for processing an edge band and device for carrying out the process |
CN114589577B (en) * | 2022-03-22 | 2022-10-28 | 青岛佳晟德高分子材料有限公司 | Edging device is made in case production is moulded to stone |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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DE10006661C1 (en) * | 2000-02-15 | 2001-03-22 | Ott A H Gmbh | Finishing transition between decorative, protective plastic strip and adjacent surface of furniture with oversized edging strip, employs milling, oil application and brush-cutting operations |
EP1215010A2 (en) * | 2000-12-16 | 2002-06-19 | MB Maschinenbau GmbH | Grinding apparatus |
DE10201680B4 (en) * | 2002-01-17 | 2004-02-26 | Ott A.H. Gmbh | Process for processing furniture |
DE102005061245B3 (en) * | 2005-12-20 | 2007-05-16 | Henkel Kgaa | Machine for applying veneer has applicator head to apply veneer and feeds for separation and cleaning materials |
WO2012119663A1 (en) * | 2011-03-08 | 2012-09-13 | Riepe, Angelika | Method and device for machining the edges of a panel, preferably a furniture panel |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
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US5558559A (en) * | 1993-08-13 | 1996-09-24 | Sumitomo Metal Industries, Ltd. | Polishing system for opposite edge faces of plated steel strip |
DE10309273A1 (en) * | 2003-03-04 | 2004-09-23 | Egon Wutzke | Brush head for brushing machine for the de-burring of work pieces has radially projecting bristles positioned on rotating band |
DE202005011640U1 (en) * | 2005-07-25 | 2005-10-13 | Lissmac Maschinenbau Und Diamantwerkzeuge Gmbh | Emery cloth assembly for removal of oxide surface layer from laser cut work pieces |
DE102011050311A1 (en) * | 2011-05-12 | 2012-11-15 | Bio-Circle Surface Technology GmbH | Process for the production of a coated panel element made of wood-based material with an edge strip and a substance for the process. |
-
2015
- 2015-09-16 DE DE202015106488.8U patent/DE202015106488U1/en active Active
- 2015-09-16 DE DE102015115623.7A patent/DE102015115623A1/en active Pending
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10006661C1 (en) * | 2000-02-15 | 2001-03-22 | Ott A H Gmbh | Finishing transition between decorative, protective plastic strip and adjacent surface of furniture with oversized edging strip, employs milling, oil application and brush-cutting operations |
EP1215010A2 (en) * | 2000-12-16 | 2002-06-19 | MB Maschinenbau GmbH | Grinding apparatus |
DE10201680B4 (en) * | 2002-01-17 | 2004-02-26 | Ott A.H. Gmbh | Process for processing furniture |
DE102005061245B3 (en) * | 2005-12-20 | 2007-05-16 | Henkel Kgaa | Machine for applying veneer has applicator head to apply veneer and feeds for separation and cleaning materials |
WO2012119663A1 (en) * | 2011-03-08 | 2012-09-13 | Riepe, Angelika | Method and device for machining the edges of a panel, preferably a furniture panel |
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