EP3126281B1 - Befülladapter (wartungskontrolle) - Google Patents

Befülladapter (wartungskontrolle) Download PDF

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Publication number
EP3126281B1
EP3126281B1 EP15731490.7A EP15731490A EP3126281B1 EP 3126281 B1 EP3126281 B1 EP 3126281B1 EP 15731490 A EP15731490 A EP 15731490A EP 3126281 B1 EP3126281 B1 EP 3126281B1
Authority
EP
European Patent Office
Prior art keywords
filling
adapter
maintenance
filling adapter
usage time
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP15731490.7A
Other languages
English (en)
French (fr)
Other versions
EP3126281A2 (de
Inventor
Thomas Achatz
Eric Selbmann
Frank Wieland
André GRIMM
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Duerr Somac GmbH
Original Assignee
Duerr Somac GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=53488083&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP3126281(B1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Duerr Somac GmbH filed Critical Duerr Somac GmbH
Priority to PL15731490T priority Critical patent/PL3126281T3/pl
Publication of EP3126281A2 publication Critical patent/EP3126281A2/de
Application granted granted Critical
Publication of EP3126281B1 publication Critical patent/EP3126281B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D7/00—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
    • B67D7/06—Details or accessories
    • B67D7/32—Arrangements of safety or warning devices; Means for preventing unauthorised delivery of liquid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D7/00—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
    • B67D7/02—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes for transferring liquids other than fuel or lubricants
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D7/00—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
    • B67D7/005—Spouts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D7/00—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
    • B67D7/04—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes for transferring fuels, lubricants or mixed fuels and lubricants
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D7/00—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
    • B67D7/06—Details or accessories
    • B67D7/08—Arrangements of devices for controlling, indicating, metering or registering quantity or price of liquid transferred
    • B67D7/22—Arrangements of indicators or registers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D7/00—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
    • B67D7/06—Details or accessories
    • B67D7/42—Filling nozzles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D7/00—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
    • B67D7/06—Details or accessories
    • B67D7/42—Filling nozzles
    • B67D7/425—Filling nozzles including components powered by electricity or light
    • G—PHYSICS
    • G08—SIGNALLING
    • G08B—SIGNALLING SYSTEMS, e.g. PERSONAL CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
    • G08B21/18—Status alarms

Definitions

  • the invention relates to a filling adapter for a container to be filled with media (eg oils, gases, refrigerants and the like), in particular for a first filling of containers with operating materials on assembly lines for the production of motor vehicles, wherein the filling adapter with a hose package, electric, pneumatic and hydraulic Lines is equipped.
  • media eg oils, gases, refrigerants and the like
  • a generic filling adapter is from the EP 1 538 125 A1 known.
  • containers must be filled with liquids or gases.
  • a typical field of application in this respect are motor vehicles, for which a filling of housings, circuits, expansion tanks and the like with power, lubricants, coolants and other operating materials is necessary.
  • the vehicles in the manufacturing process for example, with brake oil, servo oil, coolant, refrigerant, mop water and fuel must be filled.
  • These media are fed with filling systems via hoses and special adapters in the respective circuits of the vehicles.
  • the hoses usually contain several lines with different functions for vacuum loading, suck back, filling, ventilation and electrical lines.
  • a worker To carry out the filling, a worker must bring the adapter with the hose package to the vehicle, depending on the position of the filling system, and connect it to the connection of the respective circuits to be filled.
  • the object of the invention is to provide a technical solution with which the need for maintenance of a filling adapter regardless of care and qualification of maintenance (customer) detected and notified in a timely manner.
  • the warning gives the worker a first indication that maintenance of the filling adapter will soon be necessary. If this alert is sent to a central control center, e.g. is transmitted to the production management, the worker is relieved and the functionality of the entire filling system can be improved because this control center can prepare the change without affecting the work of the worker.
  • This variant is advantageous in terms of production because the filling adapter to be serviced can then be exchanged, for example in the pause cycle, between two filling operations by another filling adapter.
  • an electronic interface is configured on the adapter head, via which by means of a special software maintenance is communicated so that the electronic module (ID chip) is switched to the maintenance control in a new start state for detecting the usage time of the filling.
  • FIG. 1 An embodiment of the invention is apparent from the drawing.
  • the basic structure of a filling adapter with adapter head 1, connection housing 2 for a hose package 3 and system control 4 can be seen.
  • the adapter head 1 is an electronic Integrated assembly 6 for a maintenance control, which is connected via an adapter electronics 7 with the plant control in operative connection.
  • an electronic interface 5 is configured on the adapter head 1. About this interface 5 a maintenance carried out by means of special software is communicated so that the electronic module / ID chip 6 is switched to the maintenance control in a new start state for detecting the number of use cycles of the filling adapter.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Business, Economics & Management (AREA)
  • Emergency Management (AREA)
  • General Physics & Mathematics (AREA)
  • Mathematical Physics (AREA)
  • Theoretical Computer Science (AREA)
  • Filling Or Discharging Of Gas Storage Vessels (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)
  • Loading And Unloading Of Fuel Tanks Or Ships (AREA)

Description

  • Die Erfindung betrifft einen Befülladapter für einen mit Medien (z.B. Öle, Gase, Kältemittel und dergleichen) zu befüllenden Behälter, insbesondere für eine Erstbefüllung von Behältern mit Betriebsstoffen an Montagelinien zur Herstellung von Kraftfahrzeugen, wobei der Befülladapter mit einem Schlauchpaket, elektrischen, pneumatischen und hydraulischen Leitungen ausgestattet ist. Ein gattungsgemäßer Befülladapter ist aus der EP 1 538 125 A1 bekannt.
  • Für zahlreiche technische Anwendungen müssen Behälter mit Flüssigkeiten oder Gasen gefüllt werden. Ein diesbezüglich typisches Anwendungsgebiet sind Kraftfahrzeuge, für die eine Befüllung von Gehäusen, Kreisläufen, Ausgleichbehältern und dergleichen mit Kraft-, Schmier-, Kühl- und sonstigen Betriebsstoffen notwendig ist. Hierbei müssen die Fahrzeuge im Herstellungsprozess beispielsweise mit Bremsöl, Servoöl, Kühlflüssigkeit, Kältemittel, Wischwasser und Kraftstoff befüllt werden. Diese Medien werden mit Befüllanlagen über Schläuche und spezielle Adapter in die jeweiligen Kreisläufe der Fahrzeuge eingespeist. Dabei enthalten die Schläuche zumeist mehrere Leitungen mit unterschiedlichen Funktionen für Vakuumbeaufschlagung, Rücksaugen, Füllen, Belüften sowie auch elektrische Leitungen.
  • Für die Durchführung der Befüllung muss ein Werker in Abhängigkeit der jeweiligen Position der Befüllanlage den Adapter mit dem Schlauchpaket zum Fahrzeug bringen und dort am Anschluss der jeweils zu befüllenden Kreisläufe anschließen.
  • Zur Gewährleistung der Funktionsfähigkeit der Befülladapter ist es notwendig, dass diese Baugruppen regelmäßig einer Wartung unterzogen werden. Dies erfolgt bisher vorzugsweise nach definierten Zyklen, die sich beispielsweise auf kontinuierlich wiederkehrende Zeiträume oder auf die Nutzungszeit beziehen. Die Überwachung dieser Zyklen ist jedoch von der Sorgfalt der Instandhaltung (Kunde) abhängig. Somit ist nicht auszuschließen, dass die Wartungszyklen nicht exakt beachtet werden. Eine derartige Gefahr ist insbesondere erheblich, sofern Befülladapter nicht ständig ausschließlich mit derselben Befüllanlage benutzt, sondern an verschiedenen Befüllanlagen eingesetzt werden. Bei zeitbezogenen Wartungszyklen ist es außerdem fragwürdig, ob der Befülladapter tatsächlich so häufig benutzt worden ist, dass eine Wartung notwendig ist. Bei nutzungsbezogenen Wartungszyklen kann hingegen innerhalb eines kurzen Zeitintervalls für mehrere Befülladapter eine Wartung notwendig werden. Sofern diese Wartungen nicht durchgeführt werden, kann es zu unvorhergesehenen Ausfällen der Befülladapter an der Montagelinie kommen, die im Extremfall einen zeitweiligen Stillstand der Montagelinie bewirken können.
  • Aufgabe der Erfindung ist es, eine technische Lösung zu schaffen, mit der die Notwendigkeit zur Wartung eines Befülladapters unabhängig von Sorgfalt und Qualifikation der Instandhaltung (Kunde) detektiert und rechtzeitig mitgeteilt wird.
  • Diese Aufgabe wird durch einen Befülladapter gemäß den technischen Merkmalen des Anspruchs 1 gelöst.
  • Durch die Vorwarnung erhält der Werker einen ersten Hinweis, dass demnächst eine Wartung des Befülladapters notwendig wird. Sofern diese Vorwarnung einer zentralen Leitstelle, z.B. der Fertigungsleitung übermittelt wird, wird der Werker entlastet und die Funktionsfähigkeit der gesamten Befüllanlage kann verbessert werden, weil diese Leitstelle den Wechsel vorbereiten kann, ohne die Arbeit des Werkers zu beeinträchtigen. Diese Variante ist unter Fertigungsaspekten vorteilhaft, weil der zu wartende Befülladapter dann beispielsweise im Pausentakt zwischen zwei Befüllvorgängen durch einen anderen Befülladapter ausgetauscht werden kann.
  • Weiterhin ist am Adapterkopf eine elektronische Schnittstelle ausgestaltet, über die mittels einer speziellen Software eine erfolgte Wartung derart mitgeteilt wird, dass die elektronische Baugruppe (ID-Chip) zur Wartungskontrolle in einen neuen Startzustand zur Erfassung der Nutzungszeit des Befülladapters geschaltet wird.
  • Mit dieser technischen Lösung wird die Notwendigkeit zur Wartung eines Befülladapters unabhängig von der Sorgfalt und Qualifikation eines Werkers detektiert und bereits zu einem frühen Zeitpunkt mitgeteilt. Somit wird eine planbare Wartung ermöglicht und unerwartete Zwischenfälle im Fertigungsablauf, z.B. ein gleichzeitiger Wechsel mehrerer Befülladapter, können reduziert werden. Ein weiterer Vorteil ist die Sicherheit gegen Manipulationen, weil mit dem ID-Chip die tatsächlichen Nutzungsbedingungen dokumentiert werden. Somit ist der Einsatz eines Befülladapters an verschiedenen Befüllanlagen ohne Nachteile bezüglich einer Wartung möglich.
  • Ein Ausführungsbeispiel der Erfindung ist aus der Zeichnung ersichtlich. Hierbei ist der grundsätzliche Aufbau eines Befülladapters mit Adapterkopf 1, Anschlussgehäuse 2 für ein Schlauchpaket 3 und Anlagensteuerung 4 ersichtlich. Im Adapterkopf 1 ist eine elektronische Baugruppe 6 für eine Wartungskontrolle integriert, die über eine Adapterelektronik 7 mit der Anlagensteuerung in Wirkverbindung steht. Die elektronische Baugruppe 6, vorzugsweise ein ID-Chip, erfasst die Anzahl der Nutzungszyklen des Befülladapters und vergleicht diese mit vorab einstellbaren Parametern derart, dass bei einer Näherung an diese Parameter mindestens eine Vorwarnung ausgelöst und beim Erreichen dieser Parameter eine zugeordnete Steuerung 4 über die nunmehr fällige Wartung informiert wird.
  • Weiterhin ist am Adapterkopf 1 eine elektronische Schnittstelle 5 ausgestaltet. Über diese Schnittstelle 5 wird eine erfolgte Wartung mittels einer speziellen Software derart mitgeteilt, dass die elektronische Baugruppe / ID-Chip 6 zur Wartungskontrolle in einen neuen Startzustand zur Erfassung der Anzahl der Nutzungszyklen des Befülladapters geschaltet wird.

Claims (3)

  1. Befülladapter für einen mit Medien zu befüllenden Behälter, insbesondere für eine Erstbefüllung von Behältern mit Betriebsstoffen an Montagelinien zur Herstellung von Kraftfahrzeugen, wobei der Befülladapter mit einem Schlauchpaket, elektrischen, pneumatischen und hydraulischen Leitungen und mit einer zugeordneten Anlagensteuerung (4) ausgestattet ist, wobei im Adapterkopf (1) des Befülladapters eine elektronische Baugruppe für eine Wartungskontrolle integriert ist, welche die Nutzungszeit des Befülladapters erfasst und mit einer vorab einstellbaren Nutzungszeit derart vergleicht, dass bei einer Näherung an diese vorab einstellbare Nutzungszeit mindestens eine Vorwarnung ausgelöst und beim Erreichen dieser vorab einstellbaren Nutzungszeit die zugeordnete Anlagensteuerung (4) über die nunmehr fällige Wartung informiert wird.
  2. Befülladapter nach Anspruch 1, dadurch gekennzeichnet,
    dass die Vorwarnung direkt den an der Befüllanlage tätigen Werker und/oder einer zentralen Leitstelle übermittelt wird.
  3. Befülladapter nach Anspruch 1, dadurch gekennzeichnet,
    dass am Adapterkopf (1) eine elektronische Schnittstelle (5) ausgestaltet ist, über die mittels einer speziellen Software eine erfolgte Wartung derart mitgeteilt wird, dass die elektronische Baugruppe zur Wartungskontrolle in einen neuen Startzustand zur Erfassung der Nutzungszeit des Befülladapters geschaltet wird.
EP15731490.7A 2014-03-29 2015-03-18 Befülladapter (wartungskontrolle) Not-in-force EP3126281B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL15731490T PL3126281T3 (pl) 2014-03-29 2015-03-18 Adapter napełniający (kontrola konserwacyjna)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102014004822.5A DE102014004822A1 (de) 2014-03-29 2014-03-29 Befülladapter
PCT/DE2015/000141 WO2015149741A2 (de) 2014-03-29 2015-03-18 Befülladapter (wartungskontrolle)

Publications (2)

Publication Number Publication Date
EP3126281A2 EP3126281A2 (de) 2017-02-08
EP3126281B1 true EP3126281B1 (de) 2018-10-17

Family

ID=53488083

Family Applications (1)

Application Number Title Priority Date Filing Date
EP15731490.7A Not-in-force EP3126281B1 (de) 2014-03-29 2015-03-18 Befülladapter (wartungskontrolle)

Country Status (12)

Country Link
US (1) US10118815B2 (de)
EP (1) EP3126281B1 (de)
CN (1) CN106255661B (de)
BR (1) BR112016022221B1 (de)
DE (1) DE102014004822A1 (de)
ES (1) ES2704113T3 (de)
HU (1) HUE042132T2 (de)
MX (1) MX376659B (de)
PL (1) PL3126281T3 (de)
TR (1) TR201818744T4 (de)
WO (1) WO2015149741A2 (de)
ZA (1) ZA201606161B (de)

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* Cited by examiner, † Cited by third party
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DE102014004824A1 (de) * 2014-03-29 2015-10-01 Dürr Somac GmbH Befülladapter
DE102016010179B4 (de) * 2016-08-19 2023-07-06 Dürr Somac GmbH Handlingsystem für eine Befüllanlage
CN106744617A (zh) * 2016-11-28 2017-05-31 攀枝花市九鼎智远知识产权运营有限公司 一种便携式加油机器人
DE102022004151A1 (de) 2022-11-08 2024-05-08 Dürr Somac GmbH Kommunikationsstruktur einer Befüllanlage
DE102022004464A1 (de) * 2022-11-29 2024-05-29 Dürr Somac GmbH Baueinheit zur Ausgestaltung einer Schnittstelle für einen Befülladapter zur Befüllung von Fahrzeugen

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Also Published As

Publication number Publication date
US20170217754A1 (en) 2017-08-03
BR112016022221A2 (de) 2017-08-15
PL3126281T3 (pl) 2019-02-28
CN106255661A (zh) 2016-12-21
ES2704113T3 (es) 2019-03-14
TR201818744T4 (tr) 2019-01-21
MX2016012352A (es) 2017-01-06
MX376659B (es) 2025-03-07
CN106255661B (zh) 2019-05-14
WO2015149741A2 (de) 2015-10-08
HUE042132T2 (hu) 2019-06-28
EP3126281A2 (de) 2017-02-08
WO2015149741A3 (de) 2015-11-26
ZA201606161B (en) 2017-09-27
BR112016022221B1 (pt) 2022-08-30
US10118815B2 (en) 2018-11-06
DE102014004822A1 (de) 2015-10-01

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