EP3060506B1 - Godet and method for controlling a godet - Google Patents
Godet and method for controlling a godet Download PDFInfo
- Publication number
- EP3060506B1 EP3060506B1 EP14786520.8A EP14786520A EP3060506B1 EP 3060506 B1 EP3060506 B1 EP 3060506B1 EP 14786520 A EP14786520 A EP 14786520A EP 3060506 B1 EP3060506 B1 EP 3060506B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- godet
- shell
- motor
- electric drive
- control electronics
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 32
- 230000033001 locomotion Effects 0.000 claims description 34
- 230000001360 synchronised effect Effects 0.000 claims description 34
- 238000011156 evaluation Methods 0.000 claims description 19
- 230000001133 acceleration Effects 0.000 claims description 16
- 239000004753 textile Substances 0.000 claims description 11
- 238000012544 monitoring process Methods 0.000 claims description 4
- 238000004804 winding Methods 0.000 description 14
- 230000008569 process Effects 0.000 description 11
- 238000009730 filament winding Methods 0.000 description 9
- 230000008859 change Effects 0.000 description 7
- 230000004913 activation Effects 0.000 description 5
- 238000011161 development Methods 0.000 description 5
- 230000018109 developmental process Effects 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 230000006698 induction Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000004069 differentiation Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000007274 generation of a signal involved in cell-cell signaling Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000002123 temporal effect Effects 0.000 description 2
- 230000003213 activating effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
- B65H63/003—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to winding of yarns around rotating cylinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/02—Rotary devices, e.g. with helical forwarding surfaces
- B65H51/04—Rollers, pulleys, capstans, or intermeshing rotary elements
- B65H51/08—Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate in groups or in co-operation with other elements
- B65H51/12—Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate in groups or in co-operation with other elements in spaced relation to provide a series of independent forwarding surfaces around which material is passed or wound
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/32—Supporting or driving arrangements for forwarding devices
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J1/00—Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
- D02J1/22—Stretching or tensioning, shrinking or relaxing, e.g. by use of overfeed and underfeed apparatus, or preventing stretch
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J13/00—Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass
- D02J13/005—Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass by contact with at least one rotating roll
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
Definitions
- the invention relates to a godet for guiding a thread according to the preamble of claim 1, a method for controlling a godet according to the preamble of claim 10 and a method for operating a godet according to the preamble of claim 16.
- Such Galette and a method for controlling a galette are for example from the WO 2007/134 732 known.
- the winding sensor After removal of the filament winding on the circumference of the godet casing of the winding sensor is adjusted in its initial position, so that the interrupted power supply of the electric drive is restored, so that a restart of the drive is possible.
- the winding sensor can be used directly as a switch to restart the electric drive.
- godets are also known in the prior art, in which the activation of the electric drive is effected by a separate switch. Regardless of whether the switch perceives additional functions for winding monitoring, complex cabling between the switch and the electric drive are required. The operation of the switch is done by an operator who re-applies the thread to the circumference of the godet after a business interruption.
- Another object of the invention is to provide a method for operating a galette within a textile machine, which is particularly adapted to a process flow and its requirements.
- the invention is based on the recognition that the godets used to guide a thread of a textile machine have a relatively low-mass godet casing, which has a relatively low mass inertia.
- manually generated rotational movements on a godet shell of such a galette without aids by an operator executable. Since it is usual after an interruption in operation that an operator manually re-applies the thread by means of a suction gun and leads the thread from the front side of the godet shell, a manual rotary movement can be initiated by the operator on the godet shell.
- the manually generated rotational movement on the godet casing is transferred into the electric drive and can be detected and used for a corresponding restart. In that regard, none additional switching means required to perform the activation of the drive.
- the godet according to the invention is preferably designed such that the electric drive is formed by a brushless synchronous motor with an integrated control electronics, the godet casing firmly connected to a motor shaft of the synchronous motor is.
- the motor shaft is moved within the synchronous motor.
- the magnetic coupling between stator and rotor within the synchronous motor can thus be used to generate directly electrically usable signals.
- control electronics has a voltmeter for detecting an induced voltage and an evaluation unit for generating a start signal.
- the control electronics is designed with an ammeter for detecting a motor current, wherein the evaluation unit generates a corresponding start signal from the current measured value.
- the evaluation unit has a differential operator for determining an angular acceleration of the motor shaft of the synchronous motor.
- a slew rate of the current or voltage change is proportional to an angular acceleration of the motor shaft. Only if there is sufficient angular acceleration of the motor shaft, a restart must be carried out.
- the evaluation unit has a comparator for comparing an actual value of the angular acceleration with a stored threshold value. This can be eliminated within the electric drive caused by unwanted rotational movements of the godet casing signal generation.
- the development of the invention in which the godet casing with a short distance, a friction agent is assigned, which opposite to the godet casing has a friction surface and wherein the electric drive has an operating torque monitoring.
- a friction agent is assigned, which opposite to the godet casing has a friction surface and wherein the electric drive has an operating torque monitoring.
- a thread is preferably performed with several wraps on the circumference of the godet shell.
- the godet casing interacts together with a rotatably mounted roller for guiding a yarn in a plurality of wraps.
- the godet according to the invention is basically also suitable for guiding a plurality of threads at the same time on the circumference of the godet jacket. It is essential here that the godet jacket coupled to the electric drive can be manually converted into a rotary movement.
- the inventive method for controlling a galette is characterized by the fact that no switching controls for activation of the drive must be bridged. On the contrary, the drive of the godet casing can be restarted directly by a manually generated rotary movement of the godet casing.
- the godet casing is driven by a motor shaft of a brushless synchronous motor with integrated control electronics.
- BLDC motors are particularly suitable for being able to execute control algorithms directly on the drive.
- a current or a voltage of the synchronous motor can be measured during the rotational movement of the motor shaft and directly generate a start signal within the control electronics from the measured values.
- a temporal increase in current and / or a temporal increase in voltage of the synchronous motor during the rotational movement of the motor shaft is preferably measured and then from the measured values to generate a start signal within the control electronics.
- the slew rate of a current or voltage induced by a manually generated rotary motion is proportional to an angular velocity of the motor shaft.
- an angular acceleration of the motor shaft can be determined from the rising speeds of the current changes or voltage changes, which can lead to a start signal as a function of a comparison between an actual value and a threshold value of the angular acceleration.
- the control of the galette can be further improved, in particular by switching off the drive, by continuously monitoring an operating torque of the electric drive. This can be achieved without further aids when exceeding a predetermined limit operating torque shutdown of the drive.
- the method according to the invention for operating a godet in a textile machine is characterized in that all the manipulations to be carried out on the godet after a yarn break are directly related to the godet casing. So it is necessary to apply the thread on the circumference of the godet mantle and to restart the godet mantle. Thus, all essential handling directly on the godet coat by the operator executable.
- the operator To restart the drive, the operator generates a rotary movement of the godet mantle with one hand.
- the godet casing can be transferred in a rotation with a fast hand movement in the direction of rotation of the godet casing.
- Within the rotation of the godet roll performs a continuous rotation with several turns. The operator preferably puts the hand flat on the circumference of the godet shell with some force, then to accelerate the godet coat in the direction of rotation with rapid sideways movement of the hand.
- the rotational movement can be generated preferably both in the direction of rotation of the motor and in opposition to the direction of motor rotation, the godet casing being driven by a brushless synchronous motor with integrated control electronics.
- the signal generation it does not matter in which direction of rotation of the motor shaft an induction of the signals takes place.
- the drive is started and stopped by a manually actuated switch.
- switches can be used as a group switch be designed to control multiple godets or as a single switch for controlling individual godets.
- Fig. 1 an embodiment of the godet according to the invention is shown in a cross-sectional view.
- the godet has a cup-shaped godet casing 1, which is non-rotatably attached to a cantilevered free end of a motor shaft 3 of an electric drive 2.
- the electric drive 2 is designed in this embodiment as a brushless synchronous motor 4, which is also known as a so-called BLDC motor.
- BLDC motor so-called BLDC motor
- the electric drive 2 and the godet casing 1 are designed as a structural unit, wherein the electric drive 2 has a multi-part housing.
- the motor shaft 3 of the synchronous motor 2 is rotatably supported in a bearing housing 8 by a plurality of bearings 9.
- the motor shaft 3 has an opposite to the godet casing 1 end on which a rotor 10 is arranged.
- the rotor 10 is formed by a permanent magnet not described here.
- the rotor 10 is surrounded by a stator 11 which carries a plurality of windings.
- the stator 11 is held by a motor carrier 12.
- the motor mount 12 extends between the bearing housing 8 and an electrical housing 13 arranged directly on the synchronous motor 4.
- the electrical housing 13 contains the control electronics 5.
- the electrical housing 13 and the bearing housing 8 are interconnected by a plurality of retaining webs 31.
- the control electronics 5 is symbolically represented in this embodiment by a circuit board 14 and a power module 15, an inverter 17 and an evaluation unit 19.
- the electronic control unit 5 has a measuring means 16, which is usually associated with the evaluation device 19.
- a storage means 18 is provided, which is usually integrated in the evaluation unit 19.
- the storage means 18 and the evaluation unit 19 may be formed as a microprocessor.
- the control electronics 5 is coupled via a supply line 21 with a voltage source, not shown here.
- a second connection to the control electronics 5 represents a data line 20, which allows a data exchange with a higher-level machine control unit 22.
- the control electronics 5 is coupled directly to a switch 23 in order to perform an activation of the electric drive 2 at a process start or a process end.
- FIG. 1 Galette The function of in Fig. 1 Galette shown below with reference to the other Figures 2.1, 2.2 and 2.3 explained.
- Fig. 2.1, 2.2 and 2.3 each is a view of the embodiment Fig. 1 shown when used in a textile machine.
- the Fig. 2.1 shows the godet in operation with a thread guide
- Fig. 2 the galette is shown in operation in forming a filament winding
- Fig. 2.3 the godet is shown at a restart of the electric drive 2.
- the godet according to Fig. 1 held on a support 27.
- the godet casing 1 is held on a front side of the carrier 27 and the electric drive 2 on a rear side of the carrier 27.
- the godet 1 is assigned a rotatably mounted roller 28 at a distance.
- a friction means 24 is fixed to the front side of the carrier 27, which is held with a friction surface 26 at a small distance to the godet casing 1.
- the friction means 24 is formed in this embodiment by a pin 27 fixed to the carrier 25, which is aligned coaxially with the godet casing 1 and extends substantially over the entire length of the godet casing 1.
- Fig. 2.1 the situation is shown in which a yarn 29 is guided with several wraps on the circumference of the godet casing 1 and on the circumference of the roller
- the godet casing 1 is driven in this operating situation by the synchronous motor 4 at a substantially constant speed. Dier control of the synchronous motor 4 via the control electronics 5, wherein the target speed of the control electronics 5 is placed over the data input.
- any change in the actual value of the operating torque in the control electronics 5 is detected and compared with a stored limit of the operating torque of the synchronous motor 4.
- the friction surface 26 is exerted to generate an additional operating torque which leads to a very rapid increase in the operating torque of the synchronous motor 4 leads.
- a switching signal for switching off the synchronous motor 4 is generated in the evaluation unit 19 of the control electronics 5. The motor shaft 3 with the godet casing 1 is stopped, so that the filament winding 30 can be removed on the circumference of the godet casing 1 by an operator.
- Fig. 2.3 the situation is shown shortly after the end of the business interruption.
- an operator guides the yarn 29 in a hand injector 32 to apply the yarn to the circumference of the godet roll 1.
- the godet 1 is previously performed by a hand movement of the operator in a rotary motion.
- the godet casing 1 is contacted by hand on the circumference, so that the operator effects an accelerated rotation of the godet casing 1 by a fast hand movement generated in the direction of rotation.
- the godet casing 1 rotates with the motor shaft 3, so that a signal is induced via the rotor 10 within the synchronous motor 4.
- Fig. 3 is a flowchart for generating a start signal of the synchronous motor 4 is shown schematically.
- the electronic control unit 5 has a measuring means 16 designed as an ammeter or alternatively as a voltmeter can be.
- an induced voltage U or an induced motor current I is measured by the measuring means 16 by the manually generated rotational movement of the godet casing and the motor shaft 3.
- the measured values of the induced voltage or of the induced motor current are supplied to the evaluation unit 19 of the control electronics 5.
- the amplitudes of the signals and thus the absolute values of the induced voltage and / or induced motor current can not be used unambiguously.
- the evaluation unit has a differential operator 33, which detects the rate of rise of the induced voltage and / or the induced motor current.
- the slew rate is in Fig. 3 marked with the quotient d / dt. This slew rate is proportional to a winding speed of the motor shaft 3.
- an angular acceleration required for starting the synchronous motor 4 is stored as the threshold value as.
- the threshold values can preferably be stored in the storage means 18 of the control electronics.
- the evaluation unit has a comparator 34 which determines the determined angular acceleration with the threshold value of the Angular acceleration compares.
- a control signal for activating the synchronous motor 4 is generated via the evaluation unit 19.
- the evaluation unit 19 is for this purpose corresponding signals to the inverter 17.
- no start function is triggered by the evaluation unit 19.
- FIG. 3 schematically shows a time course of an induced motor current.
- time t is plotted on the abscissa and motor current I on the ordinate.
- the diagram in Fig. 4 shows two gradients, which are designated as I 1 and I 2 .
- the motor current I 1 has been measured on the synchronous motor 4 in the case of the rotational movement of the godet jacket manually generated by an operator.
- the limit curve labeled I 2 represents, for example, an unwanted rotational movement of the godet casing during the removal of a yarn package.
- the courses of the induced motor currents I 1 and I 2 differ essentially by a slope, for example, from a time difference t 1 -t 2 visible becomes.
- the current values I 1 and I 2 are measured, wherein the measured value I 1 is greater than the measured value I 2 .
- the current values I 1 . and I 2 ' measured.
- the measured value change per time difference is now registered and evaluated.
- t 1 - t 2 takes place change of measured value I 1 '- I 1 and I 2' - I 2 is a measure of
- Fig. 5 is shown a further embodiment of the godet according to the invention, as used for example in a textile machine.
- the execution example in Fig. 5 shows a total of four godets, which are arranged on a common carrier 27.
- the carrier 27 holds on a front side a plurality of godet coats 1 and a plurality of rollers 28 which are cantilevered freely rotatably supported on the carrier 27.
- the godet coats 1 are each coupled via a motor shaft 3 with an electric drive 2 arranged on the rear side of the carrier 27.
- a total of four electric drives 2 are arranged side by side.
- the number of drives 2 and the number of godet coats on the carrier 27 are exemplary. In principle, eight, twelve or sixteen or even more godets can be arranged on a godet carrier.
- the godets 27 held on the carrier are identical to the embodiment according to FIG Fig. 1 executed.
- the power supply of the electric drives 2 by a supply line 21, which is connected via a group control unit 35 and a group switch 36 with a superordinate supply unit not shown here.
- a data line 20 which is preferably designed as a bus system, the drives are the second connected to the group control unit 35.
- the group control unit is coupled to a machine control unit 22.
- each of the electric drives 2 being individually addressable and controllable.
- a separate switch 23 could be assigned to each electric drive 2 in order to be able to carry out, for example, a standstill of the godet casing during product change.
- the switches 23 are shown in dashed lines.
- the operation and control of the godet according to the aforementioned embodiment is after Fig. 1 and 2 , In that regard, reference is made to the abovementioned description.
- the godet according to the invention as well as the method according to the invention for controlling the godet and the method according to the invention for operating the godet are particularly suitable for obtaining a fast and reliable process control at a multiplicity of processing points within a textile machine. This can be avoided by using the brushless synchronous motors with integrated control electronics consuming wiring. In addition, fast reaction times can be realized with changed operating states.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Quality & Reliability (AREA)
- Winding Filamentary Materials (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Forwarding And Storing Of Filamentary Material (AREA)
- Rolls And Other Rotary Bodies (AREA)
Description
Die Erfindung betrifft eine Galette zur Führung eines Fadens gemäß dem Oberbegriff des Anspruchs 1, ein Verfahren zur Steuerung einer Galette gemäß dem Oberbegriff des Anspruchs 10 sowie ein Verfahren zur Bedienung einer Galette gemäß dem Oberbegriff des Anspruchs 16.The invention relates to a godet for guiding a thread according to the preamble of
Bei der Herstellung und Behandlung von Fäden ist es allgemein bekannt, dass zum Führen, Fördern oder Verstrecken die Fäden am Umfang rotierender Galettenmäntel von Galetten mit einer oder mehreren Teilumschlingungen geführt sind. Derartige Galetten gewährleisten den Transport des Fadens innerhalb einer Textilmaschine oder eines Herstellungsprozesses. So wird beispielsweise in einem Texturierprozess zum Verstrecken und Texturieren ein unbehandelter Faden als eine Vorlagespule bereitgestellt und innerhalb einer Texturiermaschine durch mehrere hintereinander angeordnete Galetten innerhalb einer Bearbeitungsstelle geführt. In der Bearbeitungsstelle wird der jeweilige Faden verstreckt und texturiert und anschließend zu einer Spule aufgewickelt.In the production and treatment of threads, it is well known that for guiding, conveying or stretching the threads are guided on the circumference of rotating godet coats of godets with one or more Teilumschlingungen. Such godets ensure the transport of the thread within a textile machine or a manufacturing process. Thus, for example, in a texturing process for drawing and texturing, an untreated thread is provided as a feed bobbin and fed within a texturing machine through a plurality of godets arranged one behind the other within a processing point. In the processing point of the respective thread is stretched and textured and then wound into a coil.
Eine derartige Galette sowie ein Verfahren zur Steuerung einer Galette sind beispielsweise aus der
Zur Führung eines Fadens weist die bekannt Galette einen antreibbaren Galettenmantel auf, der mit einem elektrischen Antrieb gekoppelt ist. Der Faden wird hierbei am Umfang des angetriebenen Galettenmantels geführt. Nun besteht die Gefahr, dass z.B. bei einem Spulenwechsel innerhalb einer nachgeordneten Aufwickeleinrichtung eine Verschlappung oder eine Fehlübergabe oder innerhalb der Bearbeitungsstelle sogar ein Fadenbruch entsteht. Derartige Änderungen der Fadenzugspannung innerhalb der Fadenführung kann jedoch zu ungewünschten Fadenwickeln an den angetriebenen Galettenmänteln der Galetten führen. Um möglichst kurze Unterbrechungszeiten zu realisieren, wird bei der bekannten Galette die Fadenführung des Galettenmantels durch einen Wickelfühler überwacht, um eine schnelle Abschaltung des elektrischen Antriebes zu ermöglichen. Nach Beseitigung der Fadenwickelung am Umfang des Galettenmantels wird der Wickelfühler in seiner Ausgangsposition verstellt, so dass die unterbrochene Spannungsversorgung des elektrischen Antriebes wieder hergestellt ist, so dass ein Neustart des Antriebes möglich wird. Hierbei lässt sich der Wickelfühler direkt als ein Schalter zum Neustart des elektrischen Antriebes nutzen.To guide a thread, the known godet on a drivable godet shell, which is coupled to an electric drive. The thread is guided here on the circumference of the driven godet casing. Now there is the danger that, for example, when a bobbin change within a downstream winding a Verschlappung or a faulty transfer or even a thread break arises within the processing station. However, such changes in the yarn tension within the thread guide can lead to unwanted filament winding on the driven godet Galettenmänteln. In order to realize the shortest possible interruption times, in the known godet, the thread guide of the godet jacket is monitored by a winding sensor in order to enable a rapid shutdown of the electric drive. After removal of the filament winding on the circumference of the godet casing of the winding sensor is adjusted in its initial position, so that the interrupted power supply of the electric drive is restored, so that a restart of the drive is possible. Here, the winding sensor can be used directly as a switch to restart the electric drive.
Grundsätzlich sind jedoch auch Galetten im Stand der Technik bekannt, bei welcher die Aktivierung des elektrischen Antriebes durch einen separaten Schalter erfolgt. Unabhängig davon, ob der Schalter zusätzliche Funktionen zur Wickelüberwachung wahrnimmt, sind aufwändige Verkabelungen zwischen dem Schalter und dem elektrischen Antrieb erforderlich. Die Betätigung des Schalters erfolgt durch eine Bedienperson, die nach einer Betriebsunterbrechung den Faden neu am Umfang der Galette anlegt.Basically, however, godets are also known in the prior art, in which the activation of the electric drive is effected by a separate switch. Regardless of whether the switch perceives additional functions for winding monitoring, complex cabling between the switch and the electric drive are required. The operation of the switch is done by an operator who re-applies the thread to the circumference of the godet after a business interruption.
Es ist nun Aufgabe der Erfindung, eine Galette der gattungsgemäßen Art sowie ein Verfahren zur Steuerung einer Galette der gattungsgemäßen Art derart weiterzubilden, dass eine Aktivierung des elektrischen Antriebes der Galette nach einer Betriebsunterbrechung ohne zusätzliche Hilfsmittel möglich ist.It is an object of the invention to provide a godet of the generic type and a method for controlling a galette of the generic type in such a way that an activation of the electric drive of Galette after a business interruption without additional aids is possible.
Ein weiteres Ziel der Erfindung liegt darin, ein Verfahren zur Bedienung einer Galette innerhalb einer Textilmaschine zu schaffen, das besonders einem Prozessablauf und dessen Erfordernissen angepasst ist.Another object of the invention is to provide a method for operating a galette within a textile machine, which is particularly adapted to a process flow and its requirements.
Diese Aufgabe wird erfindungsgemäß für eine Galette mit den Merkmalen des Anspruchs 1, für ein Verfahren zur Steuerung einer Galette mit den Merkmalen des Anspruchs 10 sowie für ein Verfahren zur Bedienung einer Galette mit den Merkmalen nach Anspruch 16 gelöst.This object is achieved for a godet with the features of
Vorteilhafte Weiterbildungen der Erfindung sind durch die Merkmale und Merkmalskombinationen der definiert.Advantageous developments of the invention are defined by the features and feature combinations of.
Die Erfindung beruht auf der Erkenntnis, dass die zur Führung eines Fadens verwendeten Galetten einer Textilmaschine einen relativ massearmen Galettenmantel aufweisen, der eine relativ geringe Massenträgheit besitzt. Insoweit sind manuell erzeugte Drehbewegungen an einem Galettenmantel einer derartigen Galette ohne Hilfsmittel durch eine Bedienperson ausführbar. Da es nach einer Betriebsunterbrechung üblich ist, dass eine Bedienperson den Faden mittels einer Saugpistole manuell wieder anlegt und den Faden von der Stirnseite des Galettenmantels her heranführt, lässt sich eine manuelle Drehbewegung über eine Hand der Bedienperson an dem Galettenmantel einleiten. Die manuell erzeugte Drehbewegung an dem Galettenmantel wird in den elektrischen Antrieb hinein übertragen und lässt sich dedektiert und zu einem entsprechenden Neustart nutzen. Insoweit sind keine zusätzlichen Schaltmittel erforderlich, um die Aktivierung des Antriebes vorzunehmen.The invention is based on the recognition that the godets used to guide a thread of a textile machine have a relatively low-mass godet casing, which has a relatively low mass inertia. In that regard, manually generated rotational movements on a godet shell of such a galette without aids by an operator executable. Since it is usual after an interruption in operation that an operator manually re-applies the thread by means of a suction gun and leads the thread from the front side of the godet shell, a manual rotary movement can be initiated by the operator on the godet shell. The manually generated rotational movement on the godet casing is transferred into the electric drive and can be detected and used for a corresponding restart. In that regard, none additional switching means required to perform the activation of the drive.
Um durch die Drehbewegung des Galettenmantels unmittelbar in dem elektrischen Antrieb ein dedektierbares Signal zu erzeugen, ist die erfindungsgemäße Galette bevorzugt derart ausgeführt, dass der elektrische Antrieb durch einen bürstenlosen Synchronmotor mit einer integrierten Steuerelektronik gebildet ist, wobei der Galettenmantel fest mit einer Motorwelle des Synchronmotors verbunden ist. Somit wird durch Drehung des Galettenmantels die Motorwelle innerhalb des Synchronmotors bewegt. Über die magnetische Kopplung zwischen Stator und Rotor innerhalb des Synchronmotors lassen sich somit unmittelbar elektrisch verwertbare Signale erzeugen.In order to generate a dedektierbares signal by the rotational movement of the godet casing directly in the electric drive, the godet according to the invention is preferably designed such that the electric drive is formed by a brushless synchronous motor with an integrated control electronics, the godet casing firmly connected to a motor shaft of the synchronous motor is. Thus, by rotation of the godet casing, the motor shaft is moved within the synchronous motor. The magnetic coupling between stator and rotor within the synchronous motor can thus be used to generate directly electrically usable signals.
Als messbare Signale können eine induzierte Spannung oder ein induzierter Motorstrom genutzt werden. Insoweit ist die Weiterbildung der Erfindung vorteilhaft, bei welcher die Steuerelektronik einen Spannungsmesser zur Erfassung einer induzierten Spannung und eine Auswertungseinheit zur Erzeugung eines Startensignals aufweist. Alternativ ist die Steuerelektronik mit einem Strommesser zur Erfassung eines Motorstromes ausgeführt, wobei die Auswertungseinheit aus dem Strommesswert ein entsprechendes Startsignal generiert.As measurable signals an induced voltage or an induced motor current can be used. In that regard, the development of the invention is advantageous in which the control electronics has a voltmeter for detecting an induced voltage and an evaluation unit for generating a start signal. Alternatively, the control electronics is designed with an ammeter for detecting a motor current, wherein the evaluation unit generates a corresponding start signal from the current measured value.
Bei den Bedienungen der Galette insbesondere beim Entfernen der ungewünschten Fadenwickel am Umfang eines Galettenmantels treten jedoch unbeabsichtigte Drehbewegungen an dem Galettenmantel auf. Um bei derartigen ungewünschten Drehbewegungen des Galettenmantels keinen vorzeitigen Neustart des elektrischen Antriebes zu erhalten, ist die Weiterbildung der erfindungsgemäßen Galette bevorzugt ausgeführt, bei welcher die Auswertungseinheit einen Differentialoperator zur Ermittlung einer Winkelbeschleunigung der Motorwelle des Synchronmotors aufweist. So ist eine Anstiegsgeschwindigkeit der Strom- oder Spannungsänderung proportional einer Winkelbeschleunigung der Motorwelle. Nur wenn eine ausreichende Winkelbeschleunigung der Motorwelle vorliegt, ist ein Neustart auszuführen.In the operations of the godet, however, in particular when removing the unwanted filament winding on the circumference of a godet casing, however, unintentional rotational movements occur on the godet casing. To premature in such unwanted rotational movements of the godet shell Restart of the electric drive, the development of the godet according to the invention is preferably carried out, in which the evaluation unit has a differential operator for determining an angular acceleration of the motor shaft of the synchronous motor. Thus, a slew rate of the current or voltage change is proportional to an angular acceleration of the motor shaft. Only if there is sufficient angular acceleration of the motor shaft, a restart must be carried out.
Daher weist die Auswertungseinheit einen Komparator zum Vergleich eines Ist-Wertes der Winkelbeschleunigung mit einem hinterlegten Schwellwert auf. Damit kann ein durch ungewünschte Drehbewegungen des Galettenmantels verursachte Signalerzeugung innerhalb des elektrischen Antriebes eliminiert werden.Therefore, the evaluation unit has a comparator for comparing an actual value of the angular acceleration with a stored threshold value. This can be eliminated within the electric drive caused by unwanted rotational movements of the godet casing signal generation.
Um im Betrieb der Galette eine Überbelastung des elektrischen Antriebes zu vermeiden, ist die Weiterbildung der Erfindung vorgesehen, bei welcher dem Galettenmantel mit einem kurzen Abstand ein Reibmittel zugeordnet ist, welcher gegenüberliegend zum Galettenmantel einer Reibfläche aufweist und bei welcher der elektrische Antrieb eine Betriebsdrehmomentenüberwachung aufweist. Im Fall einer Fadenwickelbildung am Umfang des Galettenmantels besteht somit die Möglichkeit, das Betriebsdrehmoment des elektrischen Antriebes sprunghaft zu erhöhen, so dass ein schnelles Abschalten zur Vermeidung einer Überbelastung möglich wird.In order to avoid overloading of the electric drive during operation of the godet, the development of the invention is provided, in which the godet casing with a short distance, a friction agent is assigned, which opposite to the godet casing has a friction surface and wherein the electric drive has an operating torque monitoring. In the case of a thread winding formation on the circumference of the godet casing, it is thus possible to increase the operating torque of the electric drive abruptly, so that a rapid shutdown to avoid overloading is possible.
Zur Erhöhung einer Fadenzugkraft wird ein Faden bevorzugt mit mehreren Umschlingungen am Umfang des Galettenmantels geführt. Hierzu ist die Weiterbildung der erfindungsgemäßen Galette vorgesehen, bei welcher der Galettenmantel gemeinsam mit einer drehbar gelagerten Rolle zum Führen eines Fadens in mehreren Umschlingungen zusammenwirkt.To increase a thread tension a thread is preferably performed with several wraps on the circumference of the godet shell. For this is the Further development of the godet according to the invention is provided, in which the godet casing interacts together with a rotatably mounted roller for guiding a yarn in a plurality of wraps.
In Textilmaschinen ist es zudem üblich, dass eine Vielzahl von Bearbeitungsstellen nebeneinander angeordnet sind und somit mehrere Galetten als eine Gruppe nebeneinander gemeinsam zu Beginn eines Prozesses und zum Ende eines Prozesses gesteuert werden. Insoweit ist es vorteilhaft, dem Antrieb einen manuellen Schalter zum Starten und Stoppen des Galettenmantels zuzuordnen.In textile machines, it is also common that a plurality of processing stations are arranged side by side and thus several godets are controlled as a group next to each other together at the beginning of a process and at the end of a process. In that regard, it is advantageous to associate the drive with a manual switch for starting and stopping the godet casing.
Die erfindungsgemäße Galette ist grundsätzlich auch geeignet, um mehrere Fäden gleichzeitig am Umfang des Galettenmantels zu führen. Wesentlich hierbei ist, dass der mit dem elektrischen Antrieb gekoppelte Galettenmantel manuelle in eine Drehbewegung überführbar ist.The godet according to the invention is basically also suitable for guiding a plurality of threads at the same time on the circumference of the godet jacket. It is essential here that the godet jacket coupled to the electric drive can be manually converted into a rotary movement.
Das erfindungsgemäße Verfahren zur Steuerung einer Galette zeichnet sich dadurch aus, dass keine Schaltsteuerungen zur Aktivierung des Antriebes überbrückt werden müssen. Im Gegenteil lässt sich der Antrieb des Galettenmantels direkt durch eine manuell erzeugte Drehbewegung des Galettenmantels neu starten.The inventive method for controlling a galette is characterized by the fact that no switching controls for activation of the drive must be bridged. On the contrary, the drive of the godet casing can be restarted directly by a manually generated rotary movement of the godet casing.
Damit der Startvorgang automatisiert ohne zusätzliche Hilfsmittel ausgeführt werden kann, ist der Galettenmantel durch eine Motorwelle eines bürstenlosen Synchronmotors mit integrierter Steuerelektronik angetrieben. Derartige BLDC-Motore sind besonders geeignet, um Steueralgorithmen direkt am Antrieb ausführen zu können.So that the starting process can be carried out automatically without additional aids, the godet casing is driven by a motor shaft of a brushless synchronous motor with integrated control electronics. Such BLDC motors are particularly suitable for being able to execute control algorithms directly on the drive.
So lässt sich ein Strom oder eine Spannung des Synchronmotors während der Drehbewegung der Motorwelle messen und aus den Messwerten unmittelbar ein Startsignal innerhalb der Steuerelektronik generieren.Thus, a current or a voltage of the synchronous motor can be measured during the rotational movement of the motor shaft and directly generate a start signal within the control electronics from the measured values.
Um insbesondere ungewünschte Drehbewegungen des Galettenmantels, die beispielsweise beim Loslösen eines Fadenwickels von einer Bedienperson erzeugt werden könnten, für einen Neustart auszuschließen, wird bevorzugt ein zeitlicher Stromanstieg und / oder ein zeitlicher Spannungsanstieg des Synchronmotors während der Drehbewegung der Motorwelle gemessen und um dann aus den Messwerten ein Startsignal innerhalb der Steuerelektronik zu generieren.In order to exclude in particular unwanted rotational movements of the godet shell, which could be generated, for example, when releasing a thread winding by an operator for a restart, a temporal increase in current and / or a temporal increase in voltage of the synchronous motor during the rotational movement of the motor shaft is preferably measured and then from the measured values to generate a start signal within the control electronics.
Es hat sich gezeigt, dass die Anstiegsgeschwindigkeit einer durch eine manuell erzeugte Drehbewegung induzierter Strom oder Spannung proportional einer Winkelgeschwindigkeit der Motorwelle ist. Insoweit lässt sich aus den Anstiegsgeschwindigkeiten der Stromänderungen oder Spannungsänderungen eine Winkelbeschleunigung der Motorwelle bestimmen, die in Abhängigkeit von einem Vergleich zwischen einem Ist-Wert und einem Schwellwert der Winkelbeschleunigung zu einem Startsignal führen kann.It has been found that the slew rate of a current or voltage induced by a manually generated rotary motion is proportional to an angular velocity of the motor shaft. In that regard, an angular acceleration of the motor shaft can be determined from the rising speeds of the current changes or voltage changes, which can lead to a start signal as a function of a comparison between an actual value and a threshold value of the angular acceleration.
Die Steuerung der Galette lässt sich insbesondere zum Abschalten des Antriebes noch dadurch verbessern, indem ein Betriebsdrehmoment des elektrischen Antriebes fortlaufend überwacht wird. Damit lässt sich bei Überschreitung eines vorgegebenen Grenzbetriebsdrehmomentes eine Abschaltung des Antriebes ohne weitere Hilfsmittel erzielen.The control of the galette can be further improved, in particular by switching off the drive, by continuously monitoring an operating torque of the electric drive. This can be achieved without further aids when exceeding a predetermined limit operating torque shutdown of the drive.
Das erfindungsgemäße Verfahren zur Bedienung einer Galette in einer Textilmaschine zeichnet sich dadurch aus, dass alle die nach einer Fadenunterbrechung an der Galette auszuführenden Handhabungen unmittelbar den Galettenmantel betreffen. So ist ein Anlegen des Fadens am Umfang des Galettenmantels sowie ein Neustart des Galettenmantels erforderlich. So sind alle wesentlichen Handhabungen unmittelbar am Galettenmantel durch die Bedienperson ausführbar. Zum Neustart des Antriebes erzeugt die Bedienperson mit einer Hand eine Drehbewegung des Galettenmantels. Hierzu lässt sich der Galettenmantel mit einer schnellen Handbewegung in Umlaufrichtung des Galettenmantels in einer Rotation überführen. Innerhalb der Rotation führt der Galettenmantel eine kontinuierliche Drehbewegung mit mehreren Umdrehungen aus. Die Bedienperson legt die Hand dabei vorzugsweise flach am Umfang des Galettenmantels mit etwas Kraft an, um dann mit schneller Seitwärtsbewegung der Hand in Drehrichtung den Galettenmantel zu beschleunigen.The method according to the invention for operating a godet in a textile machine is characterized in that all the manipulations to be carried out on the godet after a yarn break are directly related to the godet casing. So it is necessary to apply the thread on the circumference of the godet mantle and to restart the godet mantle. Thus, all essential handling directly on the godet coat by the operator executable. To restart the drive, the operator generates a rotary movement of the godet mantle with one hand. For this purpose, the godet casing can be transferred in a rotation with a fast hand movement in the direction of rotation of the godet casing. Within the rotation of the godet roll performs a continuous rotation with several turns. The operator preferably puts the hand flat on the circumference of the godet shell with some force, then to accelerate the godet coat in the direction of rotation with rapid sideways movement of the hand.
Die Drehbewegung lässt sich dabei bevorzugt sowohl im Motordrehsinn als auch in entgegen dem Motordrehsinn erzeugen, wobei der Galettenmantel durch einen bürstenlosen Synchronmotor mit integrierter Steuerelektronik angetrieben wird. Für die Signalerzeugung ist es dabei unerheblich, in welcher Drehrichtung der Motorwelle eine Induzierung der Signale erfolgt.The rotational movement can be generated preferably both in the direction of rotation of the motor and in opposition to the direction of motor rotation, the godet casing being driven by a brushless synchronous motor with integrated control electronics. For the signal generation, it does not matter in which direction of rotation of the motor shaft an induction of the signals takes place.
Um insbesondere bei einer Mehrzahl von Galetten einen Prozessstart und ein Prozessende unabhängig von dem jeweiligen Betriebszustand ausführen zu können, wird der Antrieb durch einen manuell zu betätigen Schalter gestartet und gestoppt. Derartige Schalter können dabei als Gruppenschalter zur Steuerung mehrerer Galetten oder als Einzelschalter zur Steuerung einzelner Galetten ausgeführt sein.In order to be able to execute a process start and a process end independently of the respective operating state, in particular in the case of a plurality of godets, the drive is started and stopped by a manually actuated switch. Such switches can be used as a group switch be designed to control multiple godets or as a single switch for controlling individual godets.
Die Erfindung wird nachfolgend anhand einiger Ausführungsbeispiele der erfindungsgemäßen Vorrichtung unter Bezug auf die beigefügten Figuren näher erläutert.The invention will be explained in more detail with reference to some embodiments of the device according to the invention with reference to the accompanying figures.
Es stellen dar:
- Fig. 1
- schematisch eine Querschnittsansicht eines Ausführungsbeispiels der erfindungsgemäßen Galette
- Fig. 2
- schematisch eine Seitenansicht des Ausführungsbeispiels aus
Fig. 1 in unterschiedlichen Betriebssituationen in einer Textilmaschine - Fig. 3
- schematisch ein Ablaufschema zur Generierung eines Startsignals des elektrischen Antriebes
- Fig. 4
- schematisch ein zeitlicher Verlauf eines Messsignals des elektrischen Antriebes bei manuell erzeugter Drehbewegung
- Fig. 5
- schematisch eine Seitenansicht eines weiteren Ausführungsbeispiels der erfindungsgemäßen Galette
- Fig. 1
- schematically a cross-sectional view of an embodiment of the godet according to the invention
- Fig. 2
- schematically a side view of the embodiment of
Fig. 1 in different operating situations in a textile machine - Fig. 3
- schematically a flowchart for generating a start signal of the electric drive
- Fig. 4
- schematically a time course of a measuring signal of the electric drive with manually generated rotational movement
- Fig. 5
- schematically a side view of another embodiment of the godet according to the invention
In
Der elektrische Antrieb 2 und der Galettenmantel 1 sind als eine Baueinheit ausgeführt, wobei der elektrische Antrieb 2 ein mehrteiliges Gehäuse aufweist. So ist die Motorwelle 3 des Synchronmotors 2 in einem Lagergehäuse 8 durch mehrere Wälzlager 9 drehbar gelagert. Die Motorwelle 3 weist ein zum Galettenmantel 1 gegenüberliegendes Ende auf, an dem ein Rotor 10 angeordnet ist. Der Rotor 10 wird durch einen hier nicht näher beschriebenen Permanentmagneten gebildet. Der Rotor 10 ist von einem Stator 11 umgeben, der mehrere Wicklungen trägt. Der Stator 11 ist durch einen Motorträger 12 gehalten. Der Motorträger 12 erstreckt sich zwischen dem Lagergehäuse 8 und einem unmittelbar an dem Synchronmotor 4 angeordneten Elektrogehäuse 13. Das Elektrogehäuse 13 enthält die Steuerelektronik 5. Das Elektrogehäuse 13 und das Lagergehäuse 8 sind durch mehrere Haltestege 31 miteinander verbunden.The
Die Steuerelektronik 5 ist in diesem Ausführungsbeispiel symbolisch durch eine Platine 14 sowie einem Leistungsmodul 15, einem Wechselrichter 17 und einer Auswertungseinheit 19 dargestellt. Insbesondere weist die Steuerelektronik 5 ein Messmittel 16 auf, das üblicherweise mit der Auswerteeinrichtung 19 verknüpft ist. Desweiteren ist ein Speichermittel 18 vorgesehen, das üblicherweise in der Auswertungseinheit 19 integriert ist. So können das Speichermittel 18 und die Auswertungseinheit 19 als ein Mikroprozessor ausgebildet sein.The
Die Steuerelektronik 5 ist über eine Versorgungsleitung 21 mit einer hier nicht dargestellten Spannungsquelle gekoppelt. Eine zweite Verbindung zur Steuerelektronik 5 stellt eine Datenleitung 20 dar, die einen Datenaustausch mit einer übergeordneten Maschinensteuereinheit 22 ermöglicht. Zusätzlich ist in diesem Ausführungsbeispiel die Steuerelektronik 5 direkt mit einem Schalter 23 gekoppelt, um bei einem Prozessstart oder einem Prozessende eine Aktivierung des elektrischen Antriebes 2 ausführen zu können.The
Die Funktion der in
Innerhalb der Textilmaschine wird die Galette gemäß
In
Für den Fall, dass aufgrund eines Fadenbruches vor oder hinter der Galette oder eine Verschlappung vor oder hinter der Galette sich am Umfang des Galettenmantels 1 ein Fadenwickel bildet, führt jede am Galettenmantel 1 veränderte Zugwirkung des Fadens zu einer Veränderung des Betriebsdrehmomentes des Synchronmotors 4. Diese Situation ist in
Unabhängig von der Art der Entstehung des Fadenwickels 30 am Umfang des Galettenmantels 1 wird jede Änderung im Ist-Wert des Betriebsdrehmomentes in der Steuerelektronik 5 erfasst und mit einem hinterlegten Grenzwert des Betriebsdrehmomentes des Synchronmotors 4 verglichen. Sobald der Fadenwickel 30 mit dem Reibmittel 24 in Kontakt kommt, wird übe die Reibfläche 26 ein zusätzliches Betriebsdrehmoment erzeugt, das zu einer sehr schnellen Erhöhung des Betriebsdrehmomentes des Synchronmotors 4 führt. Sobald eine unzulässige Überhöhung des Betriebsdrehmomentes festgestellt wird, wird in der Auswertungseinheit 19 der Steuerelektronik 5 ein Schaltsignal zum Abschalten des Synchronmotors 4 erzeugt. Die Motorwelle 3 mit dem Galettenmantel 1 wird gestoppt, so dass der Fadenwickel 30 am Umfang des Galettenmantels 1 von einer Bedienperson entfernt werden kann.Regardless of the nature of the formation of the thread winding 30 on the circumference of the
In
Zur weiteren Erläuterung des Startvorgangs des elektrischen Antriebes 2 wird zu der
Durch die Drehung der Motorwelle 3, erfolgt in dem Synchronmotor 4 eine Induzierung eines Motorstromes sowie eine Induzierung einer Spannung. Wie aus der
Um die aus der Drehbewegung der Motorwelle resultierenden induzierten Signale eindeutig einem manuelle erzeugten Vorgang zuzuordnen, sind die Amplituden des Signale und damit die Absolutwerte der induzierten Spannung und / oder es induzierten Motorstromes nicht eindeutig verwertbar. So können beim Entfernen eines Fadenwickels am Umfang des Galettenmantels 1 ebenfalls Drehbewegungen der Motorwelle erzeugt werden, die einen Strom oder eine Spannung induzieren. Um die Drehbewegungen zu unterscheiden, wird das erfasst Signal differenziert. Hierzu weist die Auswertungseinheit einen Differentialoperator 33 auf, der die Anstiegsgeschwindigkeit der induzierten Spannung und / oder des induzierten Motorstromes erfasst. Die Anstiegsgeschwindigkeit ist in
Ein für den Startvorgang des Synchronmotors 4 erforderliche Winkelbeschleunigung ist als Schwellwert as hinterlegt. So lassen sich derartige Schwellwerte vorzugsweise im Speichermittel 18 der Steuerelektronik hinterlegen. Um den Vergleich zwischen dem Ist-Zustand mit dem Schwellwert durchzuführen, weist die Auswertungseinheit einen Komparator 34 auf, der die ermittelte Winkelbeschleunigung mit dem Schwellwert der Winkelbeschleunigung vergleicht. Für den Fall, dass der Schwellwert der Winkelbeschleunigung überschritten wird, wird über die Auswertungseinheit 19 ein Steuersignal zu Aktivierung des Synchronmotors 4 erzeugt. Die Auswertungseinheit 19 gibt hierzu entsprechende Signale an den Wechselrichter 17. Für den Fall, dass der Schwellwert der Winkelbeschleunigung nicht überschritten ist, wird durch die Auswertungseinheit 19 keine Startfunktion ausgelöst.An angular acceleration required for starting the
Das in
In
Die an dem Träger gehaltenen Galetten 27 sind identisch zu dem Ausführungsbeispiel nach
Innerhalb der Gruppensteuereinheit 35 sind die zum Betrieb der zugeordneten Galetten vorgegebenen Betriebsparameter hinterlegt, wobei jeder der elektrischen Antriebe 2 individuell adressierbar und ansteuerbar ist.Within the
In diesem Ausführungsbeispiel könnte jedem elektrischen Antrieb 2 ein separater Schalter 23 zugeordnet, um beispielsweise einen Stillstand des Galettenmantels bei Produktwechsel ausführen zu können. In
Die erfindungsgemäße Galette sowie das erfindungsgemäße Verfahren zur Steuerung der Galette und das erfindungsgemäße Verfahren zur Bedienung der Galette sind besonders geeignet, um bei einer Vielzahl von Bearbeitungsstellen innerhalb einer Textilmaschine eine schnelle und sichere Prozessführung zu erhalten. Hierbei können durch Verwendung der bürstenlosen Synchronmotoren mit integrierter Steuerelektronik aufwändige Verkabelungen vermieden werden. Zudem lassen sich schnelle Reaktionszeiten bei veränderten Betriebszuständen realisieren.The godet according to the invention as well as the method according to the invention for controlling the godet and the method according to the invention for operating the godet are particularly suitable for obtaining a fast and reliable process control at a multiplicity of processing points within a textile machine. This can be avoided by using the brushless synchronous motors with integrated control electronics consuming wiring. In addition, fast reaction times can be realized with changed operating states.
Claims (18)
- Godet for guiding a thread, having a godet shell (1) which can be driven and which is coupled to an electric drive (2),
characterized in that
the electric drive (2) is designed in such a way that the drive (2) can be re-started following an interruption to operation, by a manually produced rotational movement of the godet shell (1). - Godet as claimed in claim 1,
characterized in that
the electric drive (2) is formed by a brushless synchronous motor (4) with integrated control electronics (5), wherein the godet shell (1) is firmly connected to a motor shaft (3) of the synchronous motor (4). - Godet as claimed in claim 2,
characterized in that
the control electronics (5) has a voltmeter (16) for measuring an induced voltage (U) and an evaluation unit (19) for generating a starting signal. - Godet as claimed in claim 2,
characterized in that
the control electronics (5) has an ammeter (16) for measuring a motor current (I) and an evaluation unit (19) for generating a starting signal. - Godet as claimed in claim 3 or 4,
characterized in that
the evaluation unit (19) has a differential operator (33) for determining an angular acceleration (a) of the motor shaft (3) of the synchronous motor (4). - Godet as claimed in claim 5,
characterized in that
the evaluation unit (19) has a comparator (34) for comparing an actual value of the angular acceleration (a) with a stored threshold value (as). - Godet as claimed in one of claims 1 to 6,
characterized in that
the godet shell (1) is assigned a frictional means (24) at a short distance, which has a frictional surface (26) opposite the godet shell, and in that the electric drive (2) has operational torque monitoring (16, 19). - Godet as claimed in one of claims 1 to 7,
characterized in that
the godet shell (1) interacts together with a rotatably mounted roller (28) in order to guide a thread (29) in multiple wrappings. - Godet as claimed in one of claims 1 to 8,
characterized in that
the drive (2) is assigned a manual switch (23) for starting and stopping the godet shell (1). - Method for controlling a godet, in which a godet shell (1) of the godet is driven by an electric drive (2),
characterized in that
following an interruption to operation, the drive (2) is re-started by a manually produced rotational movement of the godet shell. - Method as claimed in claim 10,
characterized in that
the godet shell (1) is driven by a motor shaft (3) of a brushless synchronous (4) motor with integrated control electronics (5). - Method as claimed in claim 11,
characterized in that
a current and/or a voltage of the synchronous motor (4) are/is measured during the rotational movement of the motor shaft (3), and in that a starting signal is generated within the control electronics (5) from the measured values. - Method as claimed in claim 11,
characterized in that
a current rise over time and/or a voltage rise over time of the synchronous motor (4) during the rotational movement of the motor shaft (3) are/is measured, and in that a starting signal is generated within the control electronics (5) from the measured values. - Method as claimed in claim 12 or 13,
characterized in that
an angular acceleration (a) of the motor shaft (3) is determined, and in that the starting signal is generated depending on a comparison between an actual value and a threshold value (as) of the angular acceleration (a). - Method as claimed in one of claims 10 to 14,
characterized in that
an operating torque of the electric drive (2) is monitored continuously. - Method for operating a godet in a textile machine, in which, in an operating state, a godet shell (1) is driven by an electric drive (2) in order to guide a thread,
characterized in that
following an interruption to operation, the drive (2) is re-started by a rotational movement of the godet shell (1) produced manually by an operator. - Method as claimed in claim 16,
characterized in that
the godet shell (1) is driven by a brushless synchronous motor (4) with integrated control electronics (5), and in that the manually produced rotational movement of the godet shell (1) to re-start the synchronous motor (4) is carried out in a motor direction of rotation or counter to the motor direction of rotation. - Method as claimed in claim 16 or 17,
characterized in that
in the case of a group circuit of multiple drives (2) of multiple godet shells (1), the drive (2) is started and stopped by a switch (23) to be actuated manually.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102013017865 | 2013-10-26 | ||
PCT/EP2014/072549 WO2015059142A1 (en) | 2013-10-26 | 2014-10-21 | Godet and method for controlling a godet |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3060506A1 EP3060506A1 (en) | 2016-08-31 |
EP3060506B1 true EP3060506B1 (en) | 2018-03-28 |
Family
ID=51752139
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14786520.8A Active EP3060506B1 (en) | 2013-10-26 | 2014-10-21 | Godet and method for controlling a godet |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP3060506B1 (en) |
JP (1) | JP6366724B2 (en) |
CN (1) | CN105683074B (en) |
TR (1) | TR201808177T4 (en) |
WO (1) | WO2015059142A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3153609B1 (en) * | 2015-10-05 | 2021-11-10 | Hanning Elektro-Werke GmbH & Co. KG | Drive assembly for a textile machine |
EP3153610B1 (en) * | 2015-10-05 | 2021-05-05 | Hanning Elektro-Werke GmbH & Co. KG | Control device |
WO2017080899A1 (en) * | 2015-11-11 | 2017-05-18 | Oerlikon Textile Gmbh & Co. Kg | Method for monitoring quality during texturing, and texturing apparatus |
WO2019101717A1 (en) * | 2017-11-25 | 2019-05-31 | Oerlikon Textile Gmbh & Co. Kg | Method for monitoring a winding device, and winding device |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FI46268C (en) * | 1971-02-19 | 1973-02-12 | Kemira Oy | Motorized Galetti. |
JP3367717B2 (en) * | 1993-08-03 | 2003-01-20 | 株式会社リケン | DC motor control circuit and DC motor |
JP2002154749A (en) * | 2000-11-21 | 2002-05-28 | Murata Mach Ltd | Detecting device with bobbin for yarn feeder roller |
FR2870837A1 (en) * | 2004-05-26 | 2005-12-02 | Rieter Textile Machinery Fr | Friction drive for filiform element such as textile yarn has track on outer surface of hollow cylindrical body forming rotor of motor with permanent magnets |
DE102005029937B4 (en) * | 2005-06-28 | 2014-02-20 | Saurer Germany Gmbh & Co. Kg | Method for determining the quality parameters of a thread |
TW200804163A (en) | 2006-05-18 | 2008-01-16 | Saurer Gmbh & Co Kg | Delivery mechanism |
DE102009058827A1 (en) * | 2009-12-18 | 2011-06-22 | Oerlikon Textile GmbH & Co. KG, 42897 | Method for operating a workstation of a winder and workstation of a winder |
-
2014
- 2014-10-21 CN CN201480058521.0A patent/CN105683074B/en active Active
- 2014-10-21 EP EP14786520.8A patent/EP3060506B1/en active Active
- 2014-10-21 WO PCT/EP2014/072549 patent/WO2015059142A1/en active Application Filing
- 2014-10-21 JP JP2016549629A patent/JP6366724B2/en active Active
- 2014-10-21 TR TR2018/08177T patent/TR201808177T4/en unknown
Also Published As
Publication number | Publication date |
---|---|
JP6366724B2 (en) | 2018-08-01 |
CN105683074B (en) | 2019-03-08 |
WO2015059142A1 (en) | 2015-04-30 |
EP3060506A1 (en) | 2016-08-31 |
JP2016535713A (en) | 2016-11-17 |
TR201808177T4 (en) | 2018-07-23 |
CN105683074A (en) | 2016-06-15 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP3060506B1 (en) | Godet and method for controlling a godet | |
WO2004016843A1 (en) | Method and device for delivering threads | |
EP3038964B1 (en) | Method for detecting a thread lap and device for guiding a thread | |
EP1718555A1 (en) | Method and device for winding several threads | |
WO2016026734A1 (en) | Method for winding multiple threads, and winding machine | |
WO2019101717A1 (en) | Method for monitoring a winding device, and winding device | |
EP2982632B1 (en) | Method and device for winding a crosswound bobbin | |
EP1675978B1 (en) | Rotor spinning machine | |
DE10348689A1 (en) | Process for producing a fancy yarn | |
WO2007006475A1 (en) | Apparatus for reeling yarns | |
DE102013111245B4 (en) | Method for controlling the piecing and stopping operations of the yarn on the workstation of a rotor spinning machine and control system of a rotor spinning machine | |
WO2011151013A1 (en) | Method and device for decontaminating roving | |
DE102013021420A1 (en) | Delivery device for guiding a thread in a textile machine | |
DE102012025406A1 (en) | Method for controlling melt spinning machine for producing e.g. synthetic fibers, involves monitoring heating of permanent magnet of electric motors, and producing control signal, which is based on state of magnets | |
EP3305952A1 (en) | Open end rotor spinning device and method for operating an open end rotor spinning device | |
DE102014014729A1 (en) | texturing | |
DE102013018832A1 (en) | Delivery device for guiding a thread | |
CH704805B1 (en) | Galette. | |
WO2002068834A1 (en) | Roller for guiding at least one thread | |
EP3374547B1 (en) | Method for monitoring quality during texturing, and texturing apparatus | |
DE102004009057A1 (en) | Electronic positive | |
DE102015120484A1 (en) | Method for yarn winding on a cross-wound bobbin on a workstation of a rotor spinning machine and device for carrying out the method | |
EP2172409A2 (en) | Method for emptying a pneumatic thread storage device | |
DE102007049459A1 (en) | Bobbin winder, especially for synthetic yarns, has a sensor to register at least one yarn guide roller parameter to monitor the bobbin winding | |
DE10303641A1 (en) | Process to operate textile thread spooling station spins up pressure roller by prior presentation of rotating spindle |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
17P | Request for examination filed |
Effective date: 20160510 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
AX | Request for extension of the european patent |
Extension state: BA ME |
|
DAX | Request for extension of the european patent (deleted) | ||
GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
|
RIC1 | Information provided on ipc code assigned before grant |
Ipc: D02J 13/00 20060101ALI20171017BHEP Ipc: B65H 51/32 20060101ALI20171017BHEP Ipc: D02J 1/22 20060101ALI20171017BHEP Ipc: B65H 51/12 20060101AFI20171017BHEP Ipc: B65H 63/00 20060101ALI20171017BHEP |
|
INTG | Intention to grant announced |
Effective date: 20171102 |
|
GRAS | Grant fee paid |
Free format text: ORIGINAL CODE: EPIDOSNIGR3 |
|
GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
REG | Reference to a national code |
Ref country code: GB Ref legal event code: FG4D Free format text: NOT ENGLISH |
|
REG | Reference to a national code |
Ref country code: CH Ref legal event code: EP |
|
REG | Reference to a national code |
Ref country code: AT Ref legal event code: REF Ref document number: 983218 Country of ref document: AT Kind code of ref document: T Effective date: 20180415 |
|
REG | Reference to a national code |
Ref country code: IE Ref legal event code: FG4D Free format text: LANGUAGE OF EP DOCUMENT: GERMAN |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R096 Ref document number: 502014007785 Country of ref document: DE |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: HR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180328 Ref country code: LT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180328 Ref country code: NO Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180628 Ref country code: FI Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180328 |
|
REG | Reference to a national code |
Ref country code: NL Ref legal event code: MP Effective date: 20180328 |
|
REG | Reference to a national code |
Ref country code: LT Ref legal event code: MG4D |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: LV Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180328 Ref country code: SE Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180328 Ref country code: RS Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180328 Ref country code: BG Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180628 Ref country code: GR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180629 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: MT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180328 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: AL Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180328 Ref country code: RO Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180328 Ref country code: NL Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180328 Ref country code: ES Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180328 Ref country code: EE Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180328 Ref country code: PL Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180328 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180328 Ref country code: SM Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180328 Ref country code: CZ Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180328 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: PT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180730 |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R097 Ref document number: 502014007785 Country of ref document: DE |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: DK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180328 |
|
PLBE | No opposition filed within time limit |
Free format text: ORIGINAL CODE: 0009261 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT |
|
26N | No opposition filed |
Effective date: 20190103 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SI Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180328 |
|
GBPC | Gb: european patent ceased through non-payment of renewal fee |
Effective date: 20181021 |
|
REG | Reference to a national code |
Ref country code: BE Ref legal event code: MM Effective date: 20181031 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: MC Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180328 Ref country code: LU Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20181021 |
|
REG | Reference to a national code |
Ref country code: IE Ref legal event code: MM4A |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: FR Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20181031 Ref country code: BE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20181031 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: IE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20181021 Ref country code: GB Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20181021 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: MK Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20180328 Ref country code: CY Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180328 Ref country code: HU Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT; INVALID AB INITIO Effective date: 20141021 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: IS Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20180728 |
|
REG | Reference to a national code |
Ref country code: AT Ref legal event code: MM01 Ref document number: 983218 Country of ref document: AT Kind code of ref document: T Effective date: 20191021 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: AT Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20191021 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: TR Payment date: 20231018 Year of fee payment: 10 Ref country code: IT Payment date: 20231026 Year of fee payment: 10 Ref country code: DE Payment date: 20231020 Year of fee payment: 10 Ref country code: CH Payment date: 20231102 Year of fee payment: 10 |