EP3047540A1 - Clamping cage for an edge connector - Google Patents

Clamping cage for an edge connector

Info

Publication number
EP3047540A1
EP3047540A1 EP14766684.6A EP14766684A EP3047540A1 EP 3047540 A1 EP3047540 A1 EP 3047540A1 EP 14766684 A EP14766684 A EP 14766684A EP 3047540 A1 EP3047540 A1 EP 3047540A1
Authority
EP
European Patent Office
Prior art keywords
clamping cage
busbar
clamping
cage
connection module
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP14766684.6A
Other languages
German (de)
French (fr)
Other versions
EP3047540B1 (en
Inventor
Michael Herrmann
Constantin Classen
Karlo Stjepanovic
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Weidmueller Interface GmbH and Co KG
Original Assignee
Weidmueller Interface GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
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Application filed by Weidmueller Interface GmbH and Co KG filed Critical Weidmueller Interface GmbH and Co KG
Publication of EP3047540A1 publication Critical patent/EP3047540A1/en
Application granted granted Critical
Publication of EP3047540B1 publication Critical patent/EP3047540B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/48Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H01R4/4809Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
    • H01R4/48185Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar adapted for axial insertion of a wire end
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/48Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H01R4/4809Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
    • H01R4/4828Spring-activating arrangements mounted on or integrally formed with the spring housing
    • H01R4/48365Spring-activating arrangements mounted on or integrally formed with the spring housing with integral release means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/48Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H01R4/4809Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
    • H01R4/48455Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar insertion of a wire only possible by pressing on the spring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/48Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/22Bases, e.g. strip, block, panel
    • H01R9/24Terminal blocks
    • H01R9/26Clip-on terminal blocks for side-by-side rail- or strip-mounting

Definitions

  • the present invention relates to a connection module for an electrical direct plug-in terminal according to the preamble of claim 1, as well as the direct plug-in terminal.
  • connecting devices For connecting electrical conductors to an electrical assembly connecting devices are often used, in which the stripped end of the electrical conductor by means of a spring or a spring-loaded pressure piece against a
  • Busbar is pressed or pulled.
  • the busbar is connected to the electrical assembly or connectable.
  • connection devices are usually manufactured in modular design and then have a clamping cage, in which there is the terminal point at which the spring or the pressure piece pushes or pulls the conductor end to the busbar.
  • connection modules For the production of such connection modules a variety of designs is known. The designs differ for example by the materials used for the clamping cage, the spring and the busbar.
  • clamping cage and spring are made in one piece from a material having good spring characteristics, for example, a spring steel, and the bus bar is made separately from a highly conductive material, such as copper. Or these components are all manufactured separately, wherein for the
  • connection devices with separately manufactured busbar shows, for example, the document DE 20 201 1 000 714 U1. It is also known, busbar and clamping cage, and possibly also the spring to manufacture in one piece. In these connection modules of the clamping cage but is relatively expensive and requires much material due to large waste. In addition, good conductive material such as copper is expensive. In addition, the one-piece production of busbar and terminal cage requires a large distance between a plurality of successively arranged connection modules.
  • the object of the invention is therefore to provide a connection module in which the clamping cage, although made of a highly conductive material, in particular from a copper-containing metal or copper, but still inexpensive can be produced, as well as a direct plug-in terminal with the connection module, a series connection device with a plurality of connection modules and a method for producing the connection module.
  • This object is achieved by a connection module having the features of claim 1, a direct plug-in terminal having the features of claim 9, a series connection device having the features of claim 12 and a method having the features of claim 13. Further advantageous embodiments can be found in the dependent claims.
  • a connection module for an electrical connection device for connecting an electrical conductor to an electrical assembly which comprises a clamping cage and a busbar.
  • the clamping cage is provided for providing a terminal point for the electrical conductor.
  • the clamping cage and the busbar are each made in one piece from a well electrically conductive flat ribbon.
  • a copper alloy is preferably used for the flat strips.
  • the flat strips, from which the clamping cage and the busbar are made, each have two opposite broad sides and these connecting narrow sides.
  • the clamping cage and the busbar are intended for the conduction of an electric current.
  • clamping cage and / or the busbar are produced as stamped parts or as stamped and bent parts.
  • the narrow sides of the flat strip of the busbar thus form narrow sides of the busbar, and the narrow sides of the flat strip of the clamping cage thus form narrow sides of the clamping cage.
  • the thickness of the busbar and the clamping cage is dimensioned so that both the busbar and the clamping cage have sufficient mechanical stability and sufficient current carrying capacity.
  • the clamping cage has at least three walls arranged at an angle to each other, which extend parallel or substantially parallel to a conductor insertion direction.
  • the expression "essentially parallel” encompasses a clamping cage in which at least one of the walls is arranged at an acute angle to the conductor insertion direction, in particular at an angle of 0 ° -60 °, but it is particularly preferred that all walls of the clamping cage parallel to the conductor insertion direction extend.
  • the walls are preferably arranged at a right angle to each other.
  • connection module is characterized in that either the clamping cage on a narrow side of the busbar or the busbar on a narrow side of the clamping cage inextricably - in particular cohesively - is attached.
  • connection module Compared to a one-piece production of the clamping cage with busbar falls in this configuration of the connection module hardly any waste, so that the waste content and thus the material consumption in the production can be significantly reduced.
  • the production of this connection module requires an additional process step in which clamping cage and busbar are permanently attached to each other, the production of the connection module due to the saving of high-quality flat strip material is still considerably cheaper possible.
  • the narrow sides of the flat band for the clamping cage, the narrow sides of the clamping cage, and since the narrow sides of the flat strip for the busbar are the narrow sides of the busbar, the narrow sides of the clamping cage, the thickness of the flat strip used for the clamping cage, and the narrow sides of the busbar have the Thickness of the narrow sides of the ribbon used for the busbar on.
  • the clamping cage is U-shaped.
  • two of the walls are narrow walls which are connected to one another by the third wall, which is referred to below as the connecting wall.
  • one of the narrow walls is provided for supporting a spring.
  • a clamping point for the electrical conductor is provided between the second narrow wall and the spring.
  • the clamping cage is quadrangular in cross section. In this embodiment, it is preferably circumferentially closed, or preferably also designed to be circumferentially open.
  • the clamping cage In the embodiment in which the clamping cage is U-shaped, it encloses the nip to a large extent. In the embodiment in which the clamping cage is quadrangular in cross-section, it encloses the clamping point almost completely or even completely. It is preferred that the clamping cage and the busbar are fastened to one another at a line-shaped connecting seam. Particularly preferably, they are materially interconnected, most preferably by welding, in particular by resistance welding or by laser welding.
  • the clamping cage preferably has a longitudinal extent. It is preferred that it at least partially surrounds an interior in a circumferential direction to the longitudinal extent.
  • the clamping point for clamping the electrical conductor is arranged on the clamping cage or on the busbar in the interior.
  • the clamping cage is also open on two opposite end faces, which are arranged transversely to the longitudinal extent. It is preferred that the bus bar is arranged on one of the front sides and in particular parallel to it. The interior of the clamping cage remains accessible in this embodiment, at least from the opposite end side.
  • the clamping cage has a first wall which is extended relative to at least one further wall or part of the first wall of the clamping cage, so that this wall has an extension.
  • the extension is preferably formed as a rectangular tongue.
  • the extension is extended relative to at least one upper edge, a lower edge or a side edge of a wall of the clamping cage. It is preferred that the busbar is attached to the extension of the clamping cage. As a result, the busbar with respect to the upper edge, the lower edge or the side edge is spaced and placed very flexible application specific in the connection module.
  • the object is also achieved with a direct plug-in terminal, which comprises such a connection module.
  • the direct plug-in terminal is preferably a spring-loaded terminal which has a spring.
  • the spring is preferably at least partially disposed in the interior of the clamping cage and provided to press an electrical conductor against the busbar or to pull the busbar.
  • the direct plug-in terminal comprises an insulating material housing.
  • the insulating material surrounds the clamping cage preferably fully.
  • a conductor insertion opening is provided in the insulating housing, through which an electrical conductor in the clamping cage, in particular in the nip, can be inserted.
  • the object is also achieved with a series connection device with at least two such connection modules.
  • the series connection device is distinguished characterized in that the connection modules have a common busbar and a distance between adjacent clamping cages of the connection modules is smaller than a width of one of the clamping cages, in particular a narrow side of the clamping cage.
  • the clamping cages of the inventive series connection device can be produced independently of their width, in particular the width of their narrow walls. Therefore, they are closer to each other.
  • a distance between adjacent clamping cages of the invention Retronan- termination device is less than 0.7 times the width of a narrow wall of the clamping cages, more preferably less than 0.5 times the width of the narrow wall.
  • the object is also achieved by a method for producing such aneurs module, in which a clamping cage, and a busbar independently of each other are each made in one piece from a well electrically conductive flat ribbon, and in the after
  • connection module is fastened cohesively.
  • the fastening is preferably effected by material bonding by welding, preferably by resistance or laser welding.
  • FIG. 1 shows in (a) a detail of a connecting device with a first embodiment of a connection module according to the invention in a perspective view, in (b) another embodiment of a connection module according to the invention with a clamping cage and a busbar, wherein also a spring and a pressure piece are shown, in a perspective view, in (c) a development of the busbar of the connection module from (b), in (d) a settlement of the clamping cage of the connection module from (b), and in (e) an end face of the connection module from (b);
  • Figures 2 and 3 each show a further embodiment of an inventive
  • Connection module in a side view; in (a) - (d) various embodiments of series connection devices with a plurality of connection modules each without a housing; and in (a) the series terminal device of Fig. 4 (c), and in (b) the series terminal devices of Fig. 4 (b) each having a housing.
  • FIG. 1 shows a connection device 10 with a connection module 1 according to the invention.
  • the connection device 10 is designed as a direct plug-in terminal (Push In).
  • connection module 1 For this purpose, it has a housing 12, which is made of an electrically insulating material, with a housing interior 13, in which the connection module 1 is arranged.
  • the connection module 1 comprises a clamping cage 2 and a busbar 3, which are manufactured independently of each other and then attached to each other inseparably.
  • the connection device 10 has a spring 4 which extends into an inner space 24 of the clamping cage 2. The interior 24 of the clamping cage 2 is accessible through a conductor insertion opening 1 1.
  • the clamping cage extends in a longitudinal extension direction 60 set here opposite to the conductor insertion direction 80.
  • the busbar 3 is arranged in this embodiment on the clamping cage 2, that it extends transversely to the conductor insertion direction 1 1.
  • the spring 4 is here approximately V-shaped and has two spring legs 41, 42. It is mounted about a housing pin 14 so that a conductor insertion opening 1 1 facing the first spring leg 41 in and against a pivoting direction 141 about the housing pin 14 is pivotable. With the second, the conductor insertion opening 1 1 facing away from the spring leg 42, the spring 4 is supported during
  • a pressure piece 5 is provided, which is manually, in particular with a tool (not shown), operable.
  • the first spring leg 41 is actuated by pressing the pressure piece 5 in a PortereinSterial 80 so that a
  • Clamping point (not shown), which is arranged in the interior 24 of the clamping cage 2, opens. In this state, an electrical conductor 8 is inserted into the nip.
  • the first spring leg 41 is pivoted back due to the restoring force of the spring 4 against the pivoting direction 141 and the inserted into the terminal point electrical conductor 8 between the spring 4 and the clamping cage 2 jammed.
  • the clamping cage 2 is therefore provided here for providing the nip.
  • the electrical conductor 8 is shown schematically in FIG. He has a stripped wire end 81, with which he can be inserted into the nip.
  • FIG. 1 (b) shows a further embodiment of a connection module 1 for such a connection device 10.
  • the spring 4 and the pressure piece 5 are shown in the position relative to the connection module 1, in which they are arranged in the connection device 10.
  • Fig. 1 (c) shows the flat tape 300 from which the bus bar 3 is made. It has two opposite broad sides 320, which are interconnected by narrow sides 310.
  • the flat strip 300 extends in a unwinding direction 330, wherein the narrow sides 310 extend transversely and longitudinally to the unwinding direction 330.
  • the flat strip 300 has a constant thickness D3, which corresponds to a height H3 of the narrow sides 310.
  • the flat strip 300 is here merely cut to length.
  • the busbar 3 is therefore preferably produced here as a stamped part.
  • the narrow sides 310 of the flat strip 300 are therefore the narrow sides 31 of the busbar 3.
  • the clamping cage 2 is produced from a flat strip 200 unwound in the unwinding direction 230.
  • the shape of the broad sides 220 for example, by punching or sawing, adjusted.
  • the ribbon 200 is bent to the clamping cage 2.
  • the clamping cage 2 is therefore produced as a stamped and bent part.
  • the narrow sides 210 of the thus adapted and bent flat belt 200 are the narrow sides 21 of the clamping cage 2. They have a height H2, which corresponds to the thickness D2 of the flat belt 200.
  • Clamping cage 2 shows Fig. 1 (d).
  • the clamping cage 2 of Fig. 1 (b), (e) is formed in quadrangular cross-section. It therefore has four walls 221-223, three of which are shown here.
  • the walls 221-223 are disposed at an approximately right angle (not labeled) to each other. They each have an extension component 601 in the longitudinal extension direction 60 and an extension component 602 transversely to the longitudinal extension direction 60 of the clamping cage 2.
  • the longitudinal extension direction 60 extends counter to the conductor insertion direction 80.
  • the walls 221-223 are therefore provided parallel to the conductor insertion direction 80.
  • the clamping cage 2 has two mutually opposite walls 222, 223, which have a width B w , here a width B s of the busbar 3 plus the height H2 of the narrow sides 21st of the clamping cage 2 corresponds.
  • these opposing walls 222, 223 are referred to as narrow walls.
  • the spring 4 is supported.
  • the nip is disposed between the spring 4 and a second of the two narrow walls 222.
  • the narrow walls 222, 223 are interconnected by a connecting wall 221.
  • the connecting wall 221 has a greater width B v determined by the spring and a clamping angle 41 of the spring 4 than the narrow walls 222, 223.
  • a first wall 221 of the clamping cage 2 is extended relative to its other walls 222, 223, so that this wall 221 has an extension 27 formed as a rectangular tongue.
  • extension 27 and tongue are used synonymously below.
  • the tongue 27 therefore extends beyond a lower edge 281 of the clamping cage 2 seen in the conductor insertion direction 80.
  • the busbar 3 is attached to the extension 27 on the clamping cage 2. Namely, it is attached with one of its narrow sides 31 on the extension 27 on the clamping cage 2. It is flush with an edge 271 of the extension 27 is provided. As a result, it is spaced from the lower edge 281. The distance A is shown in Fig. 1 (e).
  • the attachment is preferably cohesive, preferably by welding.
  • FIGS. 2 and 3 show two further embodiments of connection modules 1 according to the invention.
  • the bus bar 3 is arranged on a narrow side 21 of the clamping cage 2.
  • the busbar 3 of FIG. 2 extends transversely to the longitudinal extension direction 60 of the clamping cage 2, that is to say parallel to the end faces 25, 26 of the clamping cage 2, and in the longitudinal direction 60 in FIG. 3, ie transversely to the end faces 25, 26
  • the clamping cage 2 of FIG. 2 from one of the end faces 25 from the outside accessible, the clamping cage 2 of FIG. 3 from both end faces 25, 26 of.
  • the first wall 221 is elongated. In the embodiment of FIG. 2, the first wall 221 is extended so that it protrudes in the direction of conductor insertion direction 80 over a lower edge 281 of a wall 222, 223 of the clamping cage 2.
  • the busbar 3 is provided flush with an edge 271 of the extension 27. Therefore, in this embodiment, it is spaced from the lower edge 281 by the distance A.
  • the first wall 221 is extended so that it protrudes in the conductor insertion direction 80 as seen from a side edge 282 of the clamping cage 2.
  • the busbar 3 is therefore spaced in this embodiment from the side edge 282 by the distance A.
  • connection modules 1 produced in this way have the advantage over previously known connection modules (not shown) that a considerable material saving of approximately 15% -25% is possible during their production.
  • FIG. 4 shows in (a) - (d) in each case a row connection device 100 with at least two such connection modules 1 in each case without a housing 12.
  • the connection modules 1 each have a common busbar 3, and at least two or more clamping cages 2.
  • the clamping cage 2 is respectively welded to the narrow side 31 of the busbar 3.
  • the clamping cage 2 is connected at its tongue 27 to the busbar 3.
  • two connection modules 1 are provided.
  • the clamping cages 2 of the two connection modules 1 are arranged on the common busbar 3.
  • the busbar 3 has a bend 32 between the clamping cages 2, so that the conductor insertion directions 80 of an electrical conductor are arranged in the clamping cages 2 in an angle determined by the bend 32 (not designated) relative to one another.
  • the two clamping cages 2 are here also arranged in mirror symmetry to an axis of symmetry 9. As a result, they are oriented opposite each other. Your Portereintechnologyö réelleen 1 1 are therefore arranged on the side facing away from its adjacent clamping cage 2 side.
  • connection modules 1 In the series connection device 100 of FIG. 4 (b), in each case two connection modules 1 oriented in the same direction are arranged with the smallest possible distance A1 between them.
  • the series connection device 100 has two such groups of connection modules 1, wherein the connection modules 1 of the two groups are arranged mirror-symmetrically to the mirror axis 9.
  • the clamping cages 2 of the two groups are therefore oriented opposite to each other.
  • the series connection arrangement 100 makes possible independently of each other manufacturing the busbar 3 and the clamping cages 2 a very close placement of the clamping cages 2 on the busbar 3 side by side.
  • the distance A1 between adjacent 2 clamping cages can therefore be chosen very small. It is smaller than the sum of the widths B of the narrow walls 223, 222 of the adjacent clamping cages 2 selectable.
  • FIG. 5 shows in (a) the series connection device 100 of FIG. 4 (c), and in (b) the series connection devices 100 of FIG. 4 (b), each with housing 12. Both series connection devices 100 have locking feet 101, with which they on a mounting rail (not shown) can be arranged. As a result, a plurality of such series connection devices 100 on the same mounting rail in one
  • Row can be arranged side by side.

Abstract

A connection module (1) for an electrical connection apparatus (10) for connecting an electrical conductor to an electrical assembly, comprising a. at least one clamping cage (2), b. and a busbar (3), c. which are each produced from an electrically conductive flat strip (200, 300), wherein each flat strip (200, 300) has in each case two mutually opposite broad sides (220, 320) and narrow sides (210, 310) connecting said broad sides, d. wherein the narrow sides (310) of the flat strip (300) of the busbar (3) are narrow sides (31) of the busbar (3), and the narrow sides (210) of the flat strip (200) of the clamping cage (2) are narrow sides (21) of the clamping cage (2), e. wherein the clamping cage (2) has at least three walls (221-223) which are arranged at an angle with respect to one another and which each have an extension component (601) parallel to a conductor insertion direction (8), and f. wherein either the clamping cage (2) is fastened undetachably on one narrow side (31) of the busbar (3) or g. the busbar (3) is fastened undetachably on one narrow side (21) of the clamping cage (2).

Description

Klemmkäfig für eine Direktsteckklemme  Clamping cage for a direct plug-in terminal
Die vorliegende Erfindung betrifft ein Anschlussmodul für eine elektrische Direkt- steckklemme nach dem Oberbegriff des Anspruchs 1 , sowie die Direktsteckklemme. The present invention relates to a connection module for an electrical direct plug-in terminal according to the preamble of claim 1, as well as the direct plug-in terminal.
Zum Anschluss elektrischer Leiter an eine elektrische Baugruppe werden häufig Anschlussvorrichtungen verwendet, bei denen das abisolierte Ende des elektrischen Leiters mittels einer Feder oder einem federbehafteten Druckstück gegen eineFor connecting electrical conductors to an electrical assembly connecting devices are often used, in which the stripped end of the electrical conductor by means of a spring or a spring-loaded pressure piece against a
Stromschiene gedrückt oder gezogen wird. Dabei ist die Stromschiene mit der elektrischen Baugruppe verbunden oder verbindbar. Busbar is pressed or pulled. In this case, the busbar is connected to the electrical assembly or connectable.
Solche Anschlussvorrichtungen werden zumeist in Modulbauweise hergestellt und weisen dann einen Klemmkäfig auf, in dem sich die Klemmstelle befindet, an der die Feder oder das Druckstück das Leiterende an die Stromschiene drückt oder zieht. Such connection devices are usually manufactured in modular design and then have a clamping cage, in which there is the terminal point at which the spring or the pressure piece pushes or pulls the conductor end to the busbar.
Für die Herstellung solcher Anschlussmodule ist eine Vielzahl von Ausführungen bekannt. Die Ausführungen unterscheiden sich beispielsweise durch die verwendeten Materialien für den Klemmkäfig, die Feder und die Stromschiene. For the production of such connection modules a variety of designs is known. The designs differ for example by the materials used for the clamping cage, the spring and the busbar.
Häufig werden Klemmkäfig und Feder aus einem Material mit guten Federeigenschaften einstückig hergestellt, beispielsweise aus einem Federstahl, und die Stromschiene wird separat aus einem gut leitenden Material hergestellt, beispielsweise aus Kupfer. Oder diese Bauelemente werden alle separat hergestellt, wobei für denOften, clamping cage and spring are made in one piece from a material having good spring characteristics, for example, a spring steel, and the bus bar is made separately from a highly conductive material, such as copper. Or these components are all manufactured separately, wherein for the
Klemmkäfig gegebenenfalls ein sehr kostengünstiges, vorzugsweise dünnwandiges, Material verwendbar ist. Solche Anschlussvorrichtungen mit separat gefertigter Stromschiene zeigt beispielsweise die Druckschrift DE 20 201 1 000 714 U1 . Es ist es auch bekannt, Stromschiene und Klemmkäfig, und gegebenenfalls zudem die Feder, einstückig zu fertigen. Bei diesen Anschlussmodulen ist der Klemmkäfig aber verhältnismäßig aufwändig und erfordert aufgrund dessen viel Material bei großem Verschnitt. Zudem ist gut leitfähiges Material wie beispielsweise Kupfer teuer. Zudem erfordert die einstückige Fertigung von Stromschiene und Klemmkäfig einen großen Abstand zwischen mehreren hintereinander angeordneten Anschlussmodulen. If necessary, a very cost-effective, preferably thin-walled material can be used for the clamping cage. Such connection devices with separately manufactured busbar shows, for example, the document DE 20 201 1 000 714 U1. It is also known, busbar and clamping cage, and possibly also the spring to manufacture in one piece. In these connection modules of the clamping cage but is relatively expensive and requires much material due to large waste. In addition, good conductive material such as copper is expensive. In addition, the one-piece production of busbar and terminal cage requires a large distance between a plurality of successively arranged connection modules.
Die Aufgabe der Erfindung ist es daher, ein Anschlussmodul bereit zu stellen, bei dem der Klemmkäfig zwar aus einem gut leitfähigen Material, insbesondere aus ei- nem kupferhaltigen Metall oder aus Kupfer, gefertigt, aber trotzdem kostengünstig herstellbar ist, sowie eine Direktsteckklemme mit dem Anschlussmodul, eine Reihenanschlussvorrichtung mit mehreren Anschlussmodulen und ein Verfahren zur Herstellung des Anschlussmoduls. Diese Aufgabe wird durch ein Anschlussmodul mit den Merkmalen des Anspruchs 1 , eine Direktsteckklemme mit den Merkmalen des Anspruchs 9, einer Reihenanschlussvorrichtung mit den Merkmalen des Anspruchs 12 sowie ein Verfahren mit den Merkmalen des Anspruchs 13 gelöst. Weitere vorteilhafte Ausführungsformen sind den abhängigen Ansprüchen zu entnehmen. The object of the invention is therefore to provide a connection module in which the clamping cage, although made of a highly conductive material, in particular from a copper-containing metal or copper, but still inexpensive can be produced, as well as a direct plug-in terminal with the connection module, a series connection device with a plurality of connection modules and a method for producing the connection module. This object is achieved by a connection module having the features of claim 1, a direct plug-in terminal having the features of claim 9, a series connection device having the features of claim 12 and a method having the features of claim 13. Further advantageous embodiments can be found in the dependent claims.
Dafür wird ein Anschlussmodul für eine elektrische Anschlussvorrichtung zum Verbinden eines elektrischen Leiters mit einer elektrischen Baugruppe geschaffen, welches einen Klemmkäfig sowie eine Stromschiene umfasst. Der Klemmkäfig ist zur Bereitstellung einer Klemmstelle für den elektrischen Leiter vorgesehen. Der Klemm- käfig und die Stromschiene sind unabhängig voneinander jeweils einstückig aus einem gut elektrisch leitenden Flachband hergestellt. Als gut elektrisch leitfähiges Flachbandmaterial wird für die Flachbänder bevorzugt eine Kupferlegierung verwendet. Die Flachbänder, aus denen der Klemmkäfig und die Stromschiene gefertigt sind, weisen jeweils zwei sich gegenüberliegende Breitseiten und diese verbindende Schmalseiten auf. Der Klemmkäfig und die Stromschiene sind für die Leitung eines elektrischen Stromes vorgesehen. For this purpose, a connection module for an electrical connection device for connecting an electrical conductor to an electrical assembly is provided which comprises a clamping cage and a busbar. The clamping cage is provided for providing a terminal point for the electrical conductor. The clamping cage and the busbar are each made in one piece from a well electrically conductive flat ribbon. As a good electrically conductive flat strip material, a copper alloy is preferably used for the flat strips. The flat strips, from which the clamping cage and the busbar are made, each have two opposite broad sides and these connecting narrow sides. The clamping cage and the busbar are intended for the conduction of an electric current.
Es ist bevorzugt, dass der Klemmkäfig und/oder die Stromschiene als Stanzteile oder als Stanzbiegeteile hergestellt sind. Die Schmalseiten des Flachbands der Strom- schiene bilden derart Schmalseiten der Stromschiene, und die Schmalseiten des Flachbands des Klemmkäfigs bilden derart Schmalseiten des Klemmkäfigs. It is preferred that the clamping cage and / or the busbar are produced as stamped parts or as stamped and bent parts. The narrow sides of the flat strip of the busbar thus form narrow sides of the busbar, and the narrow sides of the flat strip of the clamping cage thus form narrow sides of the clamping cage.
Dabei ist sowohl eine Herstellung des Klemmkäfigs und der Stromschiene aus demselben Flachband, als auch eine Herstellung des Klemmkäfigs und der Stromschie- ne aus verschiedenen Flachbändern, insbesondere verschiedener Dicke, bevorzugt. Dabei ist die Dicke der Stromschiene und des Klemmkäfigs so dimensioniert, dass sowohl die Stromschiene als auch der Klemmkäfig eine ausreichende mechanische Stabilität sowie eine ausreichende Stromtragfähigkeit aufweisen. Der Klemmkäfig weist zumindest drei winkelig zueinander angeordnete Wände auf, die sich parallel oder im Wesentlichen parallel zu einer Leitereinführrichtung erstrecken. Dabei umfasst die Formulierung„im Wesentlichen parallel" einen Klemmkäfig, bei dem zumindest eine der Wände in einem spitzen Winkel zur Leitereinführrichtung angeordnet ist, insbesondere in einem Winkel von 0° - 60°. Es ist aber besonders bevorzugt, dass sich alle Wände des Klemmkäfigs parallel der Leitereinführrichtung erstrecken. Dabei sind die Wände vorzugsweise in einem rechten Winkel zueinander angeordnet. Both a production of the clamping cage and the busbar from the same flat strip, as well as a production of the clamping cage and the busbar of different flat strips, in particular different thickness, are preferred. The thickness of the busbar and the clamping cage is dimensioned so that both the busbar and the clamping cage have sufficient mechanical stability and sufficient current carrying capacity. The clamping cage has at least three walls arranged at an angle to each other, which extend parallel or substantially parallel to a conductor insertion direction. In this context, the expression "essentially parallel" encompasses a clamping cage in which at least one of the walls is arranged at an acute angle to the conductor insertion direction, in particular at an angle of 0 ° -60 °, but it is particularly preferred that all walls of the clamping cage parallel to the conductor insertion direction extend. The walls are preferably arranged at a right angle to each other.
Das Anschlussmodul zeichnet sich dadurch aus, dass entweder der Klemmkäfig an einer Schmalseite der Stromschiene oder die Stromschiene an einer Schmalseite des Klemmkäfigs unlösbar - insbesondere stoffschlüssig - befestigt ist. The connection module is characterized in that either the clamping cage on a narrow side of the busbar or the busbar on a narrow side of the clamping cage inextricably - in particular cohesively - is attached.
Im Vergleich zu einer einstückigen Herstellung des Klemmkäfigs mit Stromschiene fällt bei dieser Ausbildung des Anschlussmoduls kaum Verschnitt an, so dass der Verschnittanteil und damit der Materialverbrauch bei der Herstellung deutlich reduziert werden kann. Obwohl die Herstellung dieses Anschlussmoduls einen zusätzlichen Verfahrensschritt erfordert, in dem Klemmkäfig und Stromschiene unlösbar aneinander befestigt werden, ist die Herstellung des Anschlussmoduls aufgrund der Einsparung an hochwertigem Flachbandmaterial dennoch erheblich kostengünstiger möglich. Compared to a one-piece production of the clamping cage with busbar falls in this configuration of the connection module hardly any waste, so that the waste content and thus the material consumption in the production can be significantly reduced. Although the production of this connection module requires an additional process step in which clamping cage and busbar are permanently attached to each other, the production of the connection module due to the saving of high-quality flat strip material is still considerably cheaper possible.
Da die Schmalseiten des Flachbands für den Klemmkäfig die Schmalseiten des Klemmkäfigs, und da die Schmalseiten des Flachbands für die Stromschiene die Schmalseiten der Stromschiene sind, weisen die Schmalseiten des Klemmkäfigs die Dicke des für den Klemmkäfig verwendeten Flachbands auf, und die Schmalseiten der Stromschiene weisen die Dicke der Schmalseiten des für die Stromschiene verwendeten Flachbands auf. Since the narrow sides of the flat band for the clamping cage, the narrow sides of the clamping cage, and since the narrow sides of the flat strip for the busbar are the narrow sides of the busbar, the narrow sides of the clamping cage, the thickness of the flat strip used for the clamping cage, and the narrow sides of the busbar have the Thickness of the narrow sides of the ribbon used for the busbar on.
In einer bevorzugten Ausführungsform ist der Klemmkäfig u- förmig ausgebildet. Da- bei ist es bevorzugt, dass zwei der Wände Schmalwände sind, die durch die dritte Wand, die im Folgenden als Verbindungswand bezeichnet ist, miteinander verbunden sind. Vorzugsweise ist die eine der Schmalwände zum Abstützen einer Feder vorgesehen. Weiterhin bevorzugt ist zwischen der zweiten Schmalwand und der Feder eine Klemmstelle für den elektrischen Leiter vorgesehen. In einer ebenfalls be- vorzugten Ausführungsform ist der Klemmkäfig im Querschnitt viereckig ausgebildet. In dieser Ausführungsform ist er vorzugsweise umfangsgeschlossen, oder ebenfalls bevorzugt umfangsoffen ausgebildet. In a preferred embodiment, the clamping cage is U-shaped. In this case, it is preferred that two of the walls are narrow walls which are connected to one another by the third wall, which is referred to below as the connecting wall. Preferably, one of the narrow walls is provided for supporting a spring. Further preferably, a clamping point for the electrical conductor is provided between the second narrow wall and the spring. In a likewise preferred embodiment, the clamping cage is quadrangular in cross section. In this embodiment, it is preferably circumferentially closed, or preferably also designed to be circumferentially open.
In der Ausführungsform, in der der Klemmkäfig U- förmig ausgebildet ist, umschließt er die Klemmstelle zu einem Großteil. In der Ausführungsform, in der der Klemmkäfig im Querschnitt viereckig ausgebildet ist, umschließt er die Klemmstelle nahezu vollständig oder sogar vollständig. Es ist bevorzugt, dass der Klemmkäfig und die Stromschiene an einer linienförmigen Verbindungnaht aneinander befestigt sind. Besonders bevorzugt sind sie stoffschlüssig miteinander verbunden, ganz besonders bevorzugt durch Schweißen, insbesondere durch Widerstandsschweißen oder durch Laserschweißen. In the embodiment in which the clamping cage is U-shaped, it encloses the nip to a large extent. In the embodiment in which the clamping cage is quadrangular in cross-section, it encloses the clamping point almost completely or even completely. It is preferred that the clamping cage and the busbar are fastened to one another at a line-shaped connecting seam. Particularly preferably, they are materially interconnected, most preferably by welding, in particular by resistance welding or by laser welding.
Der Klemmkäfig weist bevorzugt eine Längserstreckung auf. Es ist bevorzugt, dass er einen Innenraum in einer Umfangsrichtung zur Längserstreckung zumindest teilweise umschließt. Bevorzugt ist im Innenraum die Klemmstelle zum Verklemmen des elektrischen Leiters am Klemmkäfig oder an der Stromschiene angeordnet. The clamping cage preferably has a longitudinal extent. It is preferred that it at least partially surrounds an interior in a circumferential direction to the longitudinal extent. Preferably, the clamping point for clamping the electrical conductor is arranged on the clamping cage or on the busbar in the interior.
In einer besonders materialsparenden Ausführungsform ist der Klemmkäfig an zwei gegenüberliegenden Stirnseiten, die quer zur Längserstreckung angeordnet sind, zudem offen ausgebildet. Es ist bevorzugt, dass die Stromschiene an einer der Stirnseiten und insbesondere parallel zu dieser angeordnet ist. Der Innenraum des Klemmkäfigs bleibt auch in dieser Ausführungsform zumindest von der gegenüberliegenden Stirnseite aus zugänglich. In a particularly material-saving embodiment, the clamping cage is also open on two opposite end faces, which are arranged transversely to the longitudinal extent. It is preferred that the bus bar is arranged on one of the front sides and in particular parallel to it. The interior of the clamping cage remains accessible in this embodiment, at least from the opposite end side.
Um die Stromschiene besonders einfach am Klemmkäfig befestigen zu können, ist es bevorzugt, dass der Klemmkäfig eine erste Wand aufweist, die gegenüber zumin- dest einer weiteren Wand oder einem Teil der ersten Wand des Klemmkäfigs verlängert ist, so dass diese Wand eine Verlängerung aufweist. Die Verlängerung ist bevorzugt als eine rechteckförmige Zunge ausgebildet. Vorzugsweise ist die Verlängerung eine gegenüber zumindest einer Oberkante, einer Unterkante oder einer Seitenkante einer Wand des Klemmkäfigs verlängert. Es ist bevorzugt, dass die Strom- schiene an der Verlängerung am Klemmkäfig befestigt ist. Dadurch ist die Stromschiene gegenüber der Oberkante, der Unterkante oder der Seitenkante beabstandet und im Anschlussmodul sehr flexibel anwendungsspezifisch platzierbar. In order to be able to attach the busbar particularly easily to the clamping cage, it is preferred that the clamping cage has a first wall which is extended relative to at least one further wall or part of the first wall of the clamping cage, so that this wall has an extension. The extension is preferably formed as a rectangular tongue. Preferably, the extension is extended relative to at least one upper edge, a lower edge or a side edge of a wall of the clamping cage. It is preferred that the busbar is attached to the extension of the clamping cage. As a result, the busbar with respect to the upper edge, the lower edge or the side edge is spaced and placed very flexible application specific in the connection module.
Die Aufgabe wird weiterhin gelöst mit einer Direktsteckklemme, die ein solches An- Schlussmodul umfasst. Die Direktsteckklemme ist bevorzugt eine Federkraftklemme, die eine Feder aufweist. Die Feder ist bevorzugt zumindest teilweise im Innenraum des Klemmkäfigs angeordnet und dafür vorgesehen, einen elektrischen Leiter gegen die Stromschiene zu drücken oder an die Stromschiene zu ziehen. Es ist bevorzugt, dass die Direktsteckklemme ein Isolierstoffgehäuse umfasst. Das Isolierstoffgehäuse umgibt den Klemmkäfig bevorzugt vollumfänglich. Zudem ist es bevorzugt, dass im Isolierstoffgehäuse eine Leitereinführöffnung vorgesehen ist, durch die ein elektrischer Leiter in den Klemmkäfig, insbesondere in die Klemmstelle, einführbar ist. The object is also achieved with a direct plug-in terminal, which comprises such a connection module. The direct plug-in terminal is preferably a spring-loaded terminal which has a spring. The spring is preferably at least partially disposed in the interior of the clamping cage and provided to press an electrical conductor against the busbar or to pull the busbar. It is preferred that the direct plug-in terminal comprises an insulating material housing. The insulating material surrounds the clamping cage preferably fully. In addition, it is preferred that a conductor insertion opening is provided in the insulating housing, through which an electrical conductor in the clamping cage, in particular in the nip, can be inserted.
Die Aufgabe wird weiterhin gelöst mit einer Reihenanschlussvorrichtung mit zumin- dest zwei solchen Anschlussmodulen. Die Reihenanschlussvorrichtung zeichnet sich dadurch aus, dass die Anschlussmodule eine gemeinsame Stromschiene aufweisen und ein Abstand zwischen benachbarten Klemmkäfigen der Anschlussmodule kleiner als eine Breite eines der Klemmkäfige, insbesondere einer Schmalseite des Klemmkäfigs, ist. Im Vergleich zu einer einstückigen Herstellung einer Reihenanschlussvor- richtung mit mehreren entlang der Stromschiene benachbart angeordneten Anschlussmodulen sind die Klemmkäfige der erfindungsgemäßen Reihenanschlussvorrichtung unabhängig von ihrer Breite, insbesondere der Breite ihrer Schmalwände, herstellbar. Daher sind sie näher aneinander anordbar. Bevorzugt beträgt ein Abstand zwischen benachbarten Klemmkäfigen der erfindungsgemäßen Reihenan- Schlussvorrichtung weniger als die 0,7-fache Breite einer Schmalwand eines der Klemmkäfige, besonders bevorzugt weniger als die 0,5-fache Breite der Schmalwand. The object is also achieved with a series connection device with at least two such connection modules. The series connection device is distinguished characterized in that the connection modules have a common busbar and a distance between adjacent clamping cages of the connection modules is smaller than a width of one of the clamping cages, in particular a narrow side of the clamping cage. In comparison to a one-piece production of a series connection device with a plurality of connection modules arranged adjacently along the busbar, the clamping cages of the inventive series connection device can be produced independently of their width, in particular the width of their narrow walls. Therefore, they are closer to each other. Preferably, a distance between adjacent clamping cages of the invention Reihenan- termination device is less than 0.7 times the width of a narrow wall of the clamping cages, more preferably less than 0.5 times the width of the narrow wall.
Die Aufgabe wird zudem mit einem Verfahren zum Herstellen eines solchen AnSchlussmoduls gelöst, bei dem ein Klemmkäfig, sowie eine Stromschiene unabhängig voneinander jeweils einstückig aus einem gut elektrisch leitenden Flachband hergestellt werden, und bei dem danach The object is also achieved by a method for producing such an Anschluss module, in which a clamping cage, and a busbar independently of each other are each made in one piece from a well electrically conductive flat ribbon, and in the after
• entweder der Klemmkäfig an einer durch eine Schmalseite des Flachbands der Stromschiene gebildete Schmalseite der Stromschiene,  Either the clamping cage on a narrow side of the busbar formed by a narrow side of the flat band of the busbar,
· oder die Stromschiene an einer durch eine Schmalseite des Flachbands des · Or the busbar to a through a narrow side of the flat band of
Klemmkäfigs gebildete Schmalseite des Klemmkäfigs,  Clamping cage formed narrow side of the clamping cage,
stoffschlüssig befestigt wird. Das Befestigen erfolgt bevorzugt stoffschlüssig durch Schweißen, vorzugsweise durch Widerstands- oder Laserschweißen. Trotz der bei dieser Herstellungsweise mehreren erforderlichen Verfahrensschritte, nämlich dem voneinander unabhängigen Herstellen von Klemmkäfig und Stromschiene und ihrem anschließenden miteinander Verbinden, ist die Herstellung des Anschlussmoduls bei Verwendung von hochwertigen Materialien aufgrund der erheblichen Materialersparnis gegenüber einer einstückigen Herstellung des Anschluss- moduls deutlich kostengünstiger möglich. is fastened cohesively. The fastening is preferably effected by material bonding by welding, preferably by resistance or laser welding. Despite the several required in this method of preparation process steps, namely the independent manufacture of terminal cage and busbar and their subsequent interconnection, the production of the connection module using high-quality materials due to the considerable material savings compared to a one-piece production of the connection module is significantly cheaper possible.
Anhand beispielhafter Ausführungsformen wird die Erfindung mit Bezug auf die beigefügten Zeichnungen näher erläutert. Hierbei zeigen: Figur 1 in (a) einen Ausschnitt aus einer Anschlussvorrichtung mit einer ersten Ausführungsform eines erfindungsgemäßen Anschlussmoduls in einer perspektivischen Ansicht, in (b) eine weitere Ausführungsform eines erfindungsgemäßen Anschlussmoduls mit einem Klemmkäfig und einer Stromschiene, wobei zudem eine Feder und ein Druckstück dargestellt sind, in einer perspektivischen Ansicht, in (c) eine Abwicklung der Stromschiene des Anschlussmoduls aus (b), in (d) eine Abwicklung des Klemmkäfigs des Anschlussmoduls aus (b), und in (e) eine Stirnseite des Anschlussmoduls aus (b); Reference to exemplary embodiments, the invention with reference to the accompanying drawings will be explained in more detail. 1 shows in (a) a detail of a connecting device with a first embodiment of a connection module according to the invention in a perspective view, in (b) another embodiment of a connection module according to the invention with a clamping cage and a busbar, wherein also a spring and a pressure piece are shown, in a perspective view, in (c) a development of the busbar of the connection module from (b), in (d) a settlement of the clamping cage of the connection module from (b), and in (e) an end face of the connection module from (b);
Figur 2 und 3 jeweils eine weitere Ausführungsform eines erfindungsgemäßen Figures 2 and 3 each show a further embodiment of an inventive
Anschlussmoduls in einer Seitenansicht; in (a) - (d) verschiedene Ausführungsformen von Reihenanschlussvorrichtungen mit mehreren Anschlussmodulen jeweils ohne ein Gehäuse; und in (a) die Reihenanschlussvorrichtung der Fig. 4 (c), sowie in (b) die Reihenanschlussvorrichtungen der Fig. 4 (b) jeweils mit einem Gehäuse.  Connection module in a side view; in (a) - (d) various embodiments of series connection devices with a plurality of connection modules each without a housing; and in (a) the series terminal device of Fig. 4 (c), and in (b) the series terminal devices of Fig. 4 (b) each having a housing.
Figur 1 zeigt eine Anschlussvorrichtung 10 mit einem erfindungsgemäßen Anschlussmodul 1 . Die Anschlussvorrichtung 10 ist als Direktsteckklemme (Push In) ausgebildet. FIG. 1 shows a connection device 10 with a connection module 1 according to the invention. The connection device 10 is designed as a direct plug-in terminal (Push In).
Dafür weist sie ein Gehäuse 12, das aus einem elektrisch isolierenden Material hergestellt ist, auf mit einem Gehäuseinnenraum 13, in dem das Anschlussmodul 1 angeordnet ist. Das Anschlussmodul 1 umfasst einen Klemmkäfig 2 und eine Stromschiene 3, die unabhängig voneinander hergestellt und dann unlösbar aneinander befestigt sind. Ferner weist die Anschlussvorrichtung 10 eine Feder 4 auf, die sich in einen Innenraum 24 des Klemmkäfigs 2 hinein erstreckt. Der Innenraum 24 des Klemmkäfigs 2 ist durch eine Leitereinführöffnung 1 1 aus zugänglich. For this purpose, it has a housing 12, which is made of an electrically insulating material, with a housing interior 13, in which the connection module 1 is arranged. The connection module 1 comprises a clamping cage 2 and a busbar 3, which are manufactured independently of each other and then attached to each other inseparably. Furthermore, the connection device 10 has a spring 4 which extends into an inner space 24 of the clamping cage 2. The interior 24 of the clamping cage 2 is accessible through a conductor insertion opening 1 1.
Der Klemmkäfig erstreckt sich in eine Längserstreckungsrichtung 60 hier entgegen gesetzt zur Leitereinführrichtung 80. Die Stromschiene 3 ist bei dieser Ausführungsform so am Klemmkäfig 2 angeordnet, dass sie sich quer zur Leitereinführrichtung 1 1 erstreckt. The clamping cage extends in a longitudinal extension direction 60 set here opposite to the conductor insertion direction 80. The busbar 3 is arranged in this embodiment on the clamping cage 2, that it extends transversely to the conductor insertion direction 1 1.
Die Feder 4 ist hier etwa v- förmig ausgebildet und weist zwei Federschenkel 41 , 42 auf. Sie ist um einen Gehäusezapfen 14 so gelagert, dass ein der Leitereinführöffnung 1 1 zugewandter erster Federschenkel 41 in und gegen eine Schwenkrichtung 141 um den Gehäusezapfen 14 verschwenkbar ist. Mit dem zweiten, der Leitereinführöffnung 1 1 abgewandten Federschenkel 42 stützt sich die Feder 4 beim The spring 4 is here approximately V-shaped and has two spring legs 41, 42. It is mounted about a housing pin 14 so that a conductor insertion opening 1 1 facing the first spring leg 41 in and against a pivoting direction 141 about the housing pin 14 is pivotable. With the second, the conductor insertion opening 1 1 facing away from the spring leg 42, the spring 4 is supported during
Verschwenken des ersten Federschenkels 41 am Klemmkäfig 2 ab. Zum Verschwenken des ersten Federschenkels 41 in die Schwenkrichtung 141 ist ein Druckstück 5 vorgesehen, das manuell, insbesondere mit einem Werkzeug (nicht dargestellt), betätigbar ist. Dabei wird der erste Federschenkel 41 durch Betätigen des Druckstücks 5 in eine Leitereinführrichtung 80 so betätigt, dass sich eine Swiveling the first spring leg 41 on the clamping cage 2 from. For pivoting the first spring leg 41 in the pivoting direction 141, a pressure piece 5 is provided, which is manually, in particular with a tool (not shown), operable. In this case, the first spring leg 41 is actuated by pressing the pressure piece 5 in a Leitereinführrichtung 80 so that a
Klemmstelle (nicht gezeigt), die im Innenraum 24 des Klemmkäfigs 2 angeordnet ist, öffnet. In diesem Zustand ist ein elektrischer Leiter 8 in die Klemmstelle einführbar. Durch Loslassen des Druckstücks 5 wird der erste Federschenkel 41 aufgrund der Rückstellkraft der Feder 4 gegen die Schwenkrichtung 141 zurück geschwenkt und der in die Klemmstelle eingeführte elektrischer Leiter 8 zwischen der Feder 4 und dem Klemmkäfig 2 verklemmt. Der Klemmkäfig 2 ist hier daher zum Bereitstellen der Klemmstelle vorgesehen. Clamping point (not shown), which is arranged in the interior 24 of the clamping cage 2, opens. In this state, an electrical conductor 8 is inserted into the nip. By releasing the pressure piece 5, the first spring leg 41 is pivoted back due to the restoring force of the spring 4 against the pivoting direction 141 and the inserted into the terminal point electrical conductor 8 between the spring 4 and the clamping cage 2 jammed. The clamping cage 2 is therefore provided here for providing the nip.
Der elektrische Leiter 8 ist in der Fig. 1 schematisch dargestellt. Er weist ein abisoliertes Aderende 81 auf, mit dem er in die Klemmstelle einführbar ist. The electrical conductor 8 is shown schematically in FIG. He has a stripped wire end 81, with which he can be inserted into the nip.
In der Fig. 1 (b) ist eine weitere Ausführungsform eines Anschlussmoduls 1 für eine solche Anschlussvorrichtung 10 gezeigt. Zudem sind in Fig. 1 (b) die Feder 4 und das Druckstück 5 in der Position relativ zum Anschlussmodul 1 dargestellt, in der sie in der Anschlussvorrichtung 10 angeordnet sind. FIG. 1 (b) shows a further embodiment of a connection module 1 for such a connection device 10. In addition, in Fig. 1 (b), the spring 4 and the pressure piece 5 are shown in the position relative to the connection module 1, in which they are arranged in the connection device 10.
Fig. 1 (c) zeigt das Flachband 300, aus dem die Stromschiene 3 hergestellt ist. Es weist zwei gegenüberliegende Breitseiten 320 auf, die durch Schmalseiten 310 miteinander verbunden sind. Das Flachband 300 erstreckt sich in eine Abwicklungsrichtung 330, wobei sich die Schmalseiten 310 quer und längs zur Abwicklungsrichtung 330 erstrecken. Das Flachband 300 weist eine konstante Dicke D3 auf, die einer Höhe H3 der Schmalseiten 310 entspricht. Fig. 1 (c) shows the flat tape 300 from which the bus bar 3 is made. It has two opposite broad sides 320, which are interconnected by narrow sides 310. The flat strip 300 extends in a unwinding direction 330, wherein the narrow sides 310 extend transversely and longitudinally to the unwinding direction 330. The flat strip 300 has a constant thickness D3, which corresponds to a height H3 of the narrow sides 310.
Um aus diesem Flachband 300 eine Stromschiene 3 für das Anschlussmodul 1 der Fig. 1 (b) herzustellen, wird das Flachband 300 hier lediglich abgelängt. Die Strom- schiene 3 ist hier daher bevorzugt als Stanzteil hergestellt. Die Schmalseiten 310 des Flachbands 300 sind daher die Schmalseiten 31 der Stromschiene 3. Weiterhin sind die Breitseiten 320 des Flachbands 300 auch die Breitseiten 32 der Stromschiene 3. In order to produce a busbar 3 for the connection module 1 of FIG. 1 (b) from this flat strip 300, the flat strip 300 is here merely cut to length. The busbar 3 is therefore preferably produced here as a stamped part. The narrow sides 310 of the flat strip 300 are therefore the narrow sides 31 of the busbar 3. Furthermore, the broad sides 320 of the flat strip 300 and the broad sides 32 of the busbar third
In analoger Weise wird der Klemmkäfig 2 aus einem in Abwickelrichtung 230 abge- wickelten Flachband 200 hergestellt. Dabei wird die Form der Breitseiten 220, beispielsweise durch Ausstanzen oder Sägen, angepasst. Anschließend wird das Flachband 200 zum Klemmkäfig 2 gebogen. Der Klemmkäfig 2 wird daher als Stanzbiegeteil hergestellt. Die Schmalseiten 210 des so angepassten und gebogenen Flachbands 200 sind die Schmalseiten 21 des Klemmkäfigs 2. Sie weisen eine Höhe H2 auf, die der Dicke D2 des Flachbands 200 entspricht. Die Abwicklung des In an analogous manner, the clamping cage 2 is produced from a flat strip 200 unwound in the unwinding direction 230. The shape of the broad sides 220, for example, by punching or sawing, adjusted. Subsequently, the ribbon 200 is bent to the clamping cage 2. The clamping cage 2 is therefore produced as a stamped and bent part. The narrow sides 210 of the thus adapted and bent flat belt 200 are the narrow sides 21 of the clamping cage 2. They have a height H2, which corresponds to the thickness D2 of the flat belt 200. The settlement of the
Klemmkäfigs 2 zeigt die Fig. 1 (d). Clamping cage 2 shows Fig. 1 (d).
Der Klemmkäfig 2 der Fig. 1 (b), (e) ist im Querschnitt viereckig ausgebildet. Er weist daher vier Wände 221 - 223 auf, von denen hier drei gezeigt sind. Die Wände 221 - 223 sind in einem etwa rechten Winkel (nicht bezeichnet) zueinander angeordnet. Sie weisen jeweils eine Erstreckungskomponente 601 in Längserstreckungsrichtung 60 sowie eine Erstreckungskomponente 602 quer zur Längserstreckungsrichtung 60 des Klemmkäfigs 2 auf. Dabei erstreckt sich auch hier die Längserstreckungsrichtung 60 entgegen der Leitereinführrichtung 80. Die Wände 221 - 223 sind daher parallel zur Leitereinführrichtung 80 vorgesehen. The clamping cage 2 of Fig. 1 (b), (e) is formed in quadrangular cross-section. It therefore has four walls 221-223, three of which are shown here. The walls 221-223 are disposed at an approximately right angle (not labeled) to each other. They each have an extension component 601 in the longitudinal extension direction 60 and an extension component 602 transversely to the longitudinal extension direction 60 of the clamping cage 2. Here too, the longitudinal extension direction 60 extends counter to the conductor insertion direction 80. The walls 221-223 are therefore provided parallel to the conductor insertion direction 80.
Um die Direktsteckklemme 10 mit dem Anschlussmodul 1 möglichst schmal herstellen zu können, weist der Klemmkäfig 2 zwei einander gegenüberliegende Wände 222, 223 auf, die eine Breite Bw aufweisen, die hier einer Breite Bs der Stromschiene 3 zuzüglich der Höhe H2 der Schmalseiten 21 des Klemmkäfigs 2 entspricht. Im Folgenden sind diese einander gegenüberliegenden Wände 222, 223 als Schmalwände bezeichnet. An einer ersten der beiden Schmalwände 223 stütz sich die Feder 4 ab. Die Klemmstelle ist zwischen der Feder 4 und einer zweiten der beiden Schmalwände 222 angeordnet. In order to produce the direct plug-in terminal 10 as narrow as possible with the connection module 1, the clamping cage 2 has two mutually opposite walls 222, 223, which have a width B w , here a width B s of the busbar 3 plus the height H2 of the narrow sides 21st of the clamping cage 2 corresponds. Hereinafter, these opposing walls 222, 223 are referred to as narrow walls. At a first of the two narrow walls 223, the spring 4 is supported. The nip is disposed between the spring 4 and a second of the two narrow walls 222.
Die Schmalwände 222, 223 sind durch eine Verbindungswand 221 miteinander ver- bunden. Die Verbindungswand 221 weist eine durch die Feder und einen Klemmwinkel 41 der Feder 4 bestimmte größere Breite Bv als die Schmalwände 222, 223 auf. Dabei ist eine erste Wand 221 des Klemmkäfigs 2 gegenüber seinen anderen Wänden 222, 223 verlängert, so dass diese Wand 221 eine als rechteckförmige Zunge ausgebildete Verlängerung 27 aufweist. Die Begriffe Verlängerung 27 und Zunge werden im Folgenden synonym verwendet. Die Zunge 27 erstreckt sich daher über eine in Leitereinführrichtung 80 gesehene Unterkante 281 des Klemmkäfigs 2 hinaus. The narrow walls 222, 223 are interconnected by a connecting wall 221. The connecting wall 221 has a greater width B v determined by the spring and a clamping angle 41 of the spring 4 than the narrow walls 222, 223. In this case, a first wall 221 of the clamping cage 2 is extended relative to its other walls 222, 223, so that this wall 221 has an extension 27 formed as a rectangular tongue. The terms extension 27 and tongue are used synonymously below. The tongue 27 therefore extends beyond a lower edge 281 of the clamping cage 2 seen in the conductor insertion direction 80.
Im dargestellten Ausführungsbeispiel der Fig. 1 (b) und (e) ist die Stromschiene 3 an der Verlängerung 27 am Klemmkäfig 2 befestigt. Und zwar ist sie mit einer ihrer Schmalseiten 31 an der Verlängerung 27 am Klemmkäfig 2 befestigt. Dabei ist sie bündig zu einer Kante 271 der Verlängerung 27 vorgesehen. Dadurch ist sie gegenüber der Unterkante 281 beabstandet. Der Abstand A ist in der Fig. 1 (e) dargestellt. In the illustrated embodiment of Fig. 1 (b) and (e) the busbar 3 is attached to the extension 27 on the clamping cage 2. Namely, it is attached with one of its narrow sides 31 on the extension 27 on the clamping cage 2. It is flush with an edge 271 of the extension 27 is provided. As a result, it is spaced from the lower edge 281. The distance A is shown in Fig. 1 (e).
Die Befestigung erfolgt bevorzugt stoffschlüssig, vorzugsweise durch Schweißen. Dadurch ist eine Verbindungsnaht 7, entlang der die Stromschiene 3 am Klemmkäfig 2 angeordnet ist, linienförmig ausgebildet. Durch Laser- oder Widerstandsschweißen ist die Herstellung der Verbindungsnaht 7 sehr genau und exakt möglich. The attachment is preferably cohesive, preferably by welding. As a result, a connecting seam 7, along which the busbar 3 on the clamping cage 2 is arranged, formed linear. By laser or resistance welding, the production of the connecting seam 7 is very accurate and exactly possible.
Die Fig. 2 und 3 zeigen zwei weitere Ausführungsformen erfindungsgemäßer An- schlussmodule 1 . Bei beiden Ausführungsformen ist im Gegensatz zu der Ausführungsform der Fig. 1 (b) und (e) die Stromschiene 3 an einer Schmalseite 21 des Klemmkäfigs 2 angeordnet. FIGS. 2 and 3 show two further embodiments of connection modules 1 according to the invention. In both embodiments, in contrast to the embodiment of FIGS. 1 (b) and (e), the bus bar 3 is arranged on a narrow side 21 of the clamping cage 2.
Dabei erstreckt sich die Stromschiene 3 der Fig. 2 quer zur Längserstreckungsrich- tung 60 des Klemmkäfigs 2, also parallel zu den Stirnseiten 25, 26 des Klemmkäfigs 2, und in der Fig. 3 in Längserstreckungsrichtung 60, also quer zu den Stirnseiten 25, 26 des Klemmkäfigs 2. Dadurch ist der Klemmkäfig 2 der Fig. 2 von einer der Stirnseiten 25 aus von außen zugänglich, der Klemmkäfig 2 der Fig. 3 von beiden Stirnseiten 25, 26 aus. In this case, the busbar 3 of FIG. 2 extends transversely to the longitudinal extension direction 60 of the clamping cage 2, that is to say parallel to the end faces 25, 26 of the clamping cage 2, and in the longitudinal direction 60 in FIG. 3, ie transversely to the end faces 25, 26 Thus, the clamping cage 2 of FIG. 2 from one of the end faces 25 from the outside accessible, the clamping cage 2 of FIG. 3 from both end faces 25, 26 of.
Bei beiden Ausführungsformen ist die erste Wand 221 verlängert. In der Ausführungsform der Fig. 2 ist die erste Wand 221 so verlängert, dass sie in Leitereinführrichtung 80 gesehen gegenüber einer Unterkante 281 einer Wand 222, 223 des Klemmkäfigs 2 übersteht. Die Stromschiene 3 ist dabei bündig zu einer Kante 271 der Verlängerung 27 vorgesehen. Daher ist sie bei dieser Ausführungsform gegenüber der Unterkante 281 um den Abstand A beabstandet. In both embodiments, the first wall 221 is elongated. In the embodiment of FIG. 2, the first wall 221 is extended so that it protrudes in the direction of conductor insertion direction 80 over a lower edge 281 of a wall 222, 223 of the clamping cage 2. The busbar 3 is provided flush with an edge 271 of the extension 27. Therefore, in this embodiment, it is spaced from the lower edge 281 by the distance A.
In der Ausführungsform der Fig. 3 ist die erste Wand 221 hingegen so verlängert, dass sie in Leitereinführrichtung 80 gesehen gegenüber einer Seitenkante 282 des Klemmkäfigs 2 übersteht. Die Stromschiene 3 ist daher bei dieser Ausführungsform gegenüber der Seitenkante 282 um den Abstand A beabstandet. In contrast, in the embodiment of FIG. 3, the first wall 221 is extended so that it protrudes in the conductor insertion direction 80 as seen from a side edge 282 of the clamping cage 2. The busbar 3 is therefore spaced in this embodiment from the side edge 282 by the distance A.
Die so gefertigten Anschlussmodule 1 haben gegenüber bisher bekannten Anschlussmodulen (nicht gezeigt) den Vorteil, dass bei ihrer Fertigung eine erhebliche Materialersparnis von etwa 15% - 25% möglich ist. The connection modules 1 produced in this way have the advantage over previously known connection modules (not shown) that a considerable material saving of approximately 15% -25% is possible during their production.
Die Fig. 4 zeigt in (a) - (d) jeweils eine Reihenanschlussvorrichtung 100 mit zumindest zwei solchen Anschlussmodulen 1 jeweils ohne ein Gehäuse 12. Die Anschlussmodule 1 weisen jeweils eine gemeinsame Stromschiene 3 auf, sowie zu- mindest zwei oder mehr Klemmkäfige 2. In den Ausführungsformen der Fig. 4 (a) - (c) ist der Klemmkäfig 2 jeweils an der Schmalseite 31 der Stromschiene 3 angeschweißt. Bei der Ausführungsform der Fig. 4 (d) ist er hingegen mit seiner Schmalseite 21 an der Stromschiene 3 angeschweißt. In beiden Fällen ist der Klemmkäfig 2 an seiner Zunge 27 mit der Stromschiene 3 verbunden. Bei der Ausführungsform der Fig. 4 (a) sind zwei Anschlussmodule 1 vorgesehen. Die Klemmkäfige 2 der beiden Anschlussmodule 1 sind an der gemeinsamen Stromschiene 3 angeordnet. Die Stromschiene 3 weist zwischen den Klemmkäfigen 2 einen Knick 32 auf, so dass die Leitereinführrichtungen 80 eines elektrischen Leiters in die Klemmkäfige 2 in einem durch den Knick 32 bestimmten Winkel (nicht bezeichnet) zueinander angeordnet sind. FIG. 4 shows in (a) - (d) in each case a row connection device 100 with at least two such connection modules 1 in each case without a housing 12. The connection modules 1 each have a common busbar 3, and at least two or more clamping cages 2. In the embodiments of FIGS. 4 (a) - (c), the clamping cage 2 is respectively welded to the narrow side 31 of the busbar 3. In the embodiment of Fig. 4 (d), however, it is welded with its narrow side 21 to the busbar 3. In both cases, the clamping cage 2 is connected at its tongue 27 to the busbar 3. In the embodiment of FIG. 4 (a), two connection modules 1 are provided. The clamping cages 2 of the two connection modules 1 are arranged on the common busbar 3. The busbar 3 has a bend 32 between the clamping cages 2, so that the conductor insertion directions 80 of an electrical conductor are arranged in the clamping cages 2 in an angle determined by the bend 32 (not designated) relative to one another.
Die beiden Klemmkäfige 2 sind hier zudem zu einer Symmetrieachse 9 spiegelsymmetrisch angeordnet. Dadurch sind sie entgegen gesetzt zueinander orientiert. Ihre Leitereinführöffnungen 1 1 sind daher an der ihrem benachbarten Klemmkäfig 2 abgewandten Seite angeordnet. The two clamping cages 2 are here also arranged in mirror symmetry to an axis of symmetry 9. As a result, they are oriented opposite each other. Your Leitereinführöffnungen 1 1 are therefore arranged on the side facing away from its adjacent clamping cage 2 side.
Bei der Reihenanschlussvorrichtung 100 der Fig. 4 (b) sind jeweils zwei in dieselbe Richtung orientierte Anschlussmodule 1 mit einem möglichst geringen Abstand A1 zueinander gruppiert angeordnet. Die Reihenanschlussvorrichtung 100 weist zwei solcher Gruppen von Anschlussmodulen 1 auf, wobei die Anschlussmodule 1 der beiden Gruppen spiegelsymmetrisch zur Spiegelachse 9 angeordnet sind. Die Klemmkäfige 2 der beiden Gruppen sind daher entgegen gesetzt zueinander orientiert. In the series connection device 100 of FIG. 4 (b), in each case two connection modules 1 oriented in the same direction are arranged with the smallest possible distance A1 between them. The series connection device 100 has two such groups of connection modules 1, wherein the connection modules 1 of the two groups are arranged mirror-symmetrically to the mirror axis 9. The clamping cages 2 of the two groups are therefore oriented opposite to each other.
Im Vergleich zu einer einstückigen Herstellung einer Reihenanschlussvorrichtung (nicht gezeigt), bei der ein Abstand zwischen zwei benachbarten Anschlussmodulen (nicht gezeigt) durch eine Breite der benachbarten Klemmkäfige (nicht gezeigt), insbesondere ihrer Schmalwände, bestimmt ist, ermöglicht die erfindungsgemäße Reihenanschlussanordnung 100 aufgrund der unabhängig voneinander erfolgenden Fertigung der Stromschiene 3 und der Klemmkäfige 2 eine sehr enge Platzierung der Klemmkäfige 2 an der Stromschiene 3 nebeneinander. Der Abstand A1 zwischen benachbarten 2 Klemmkäfigen kann daher sehr klein gewählt werden. Er ist kleiner als die Summe der Breiten B der Schmalwände 223, 222 der benachbarten Klemmkäfige 2 wählbar. In comparison to a one-piece production of a series connection device (not shown), in which a distance between two adjacent connection modules (not shown) is determined by a width of the adjacent clamping cages (not shown), in particular their narrow walls, the series connection arrangement 100 according to the invention makes possible independently of each other manufacturing the busbar 3 and the clamping cages 2 a very close placement of the clamping cages 2 on the busbar 3 side by side. The distance A1 between adjacent 2 clamping cages can therefore be chosen very small. It is smaller than the sum of the widths B of the narrow walls 223, 222 of the adjacent clamping cages 2 selectable.
Bei der Reihenanschlussvorrichtung 100 der Fig. 4 (c) sind vier in dieselbe Richtung orientierte Anschlussmodule 1 mit einem möglichst geringen Abstand A1 zueinander gruppiert angeordnet. Der Abstand A1 ist kleiner als die Summe der Breiten B der Schmalwände 2222, 223 der benachbarten Klemmkäfige 2. Zudem weist die Reihenanschlussvorrichtung 100 ein in die entgegen gesetzte Richtung orientiertes Anschlussmodul 1 auf, dass von den vier gruppierten Anschlussmodulen 1 weiter beabstandet ist. Die Reihenanschlussvornchtung 100 der Fig. 4 (d) weist zwei zur Spiegelachse 9 spiegelsymmet sch angeordnete Anschlussmodule 1 auf, die weit voneinander beabstandet angeordnet sind. Figur 5 zeigt in (a) die Reihenanschlussvorrichtung 100 der Fig. 4 (c), sowie in (b) die Reihenanschlussvorrichtungen 100 der Fig. 4 (b), jeweils mit Gehäuse 12. Beide Reihenanschlussvorrichtungen 100 weisen Rastfüße 101 auf, mit denen sie an einer Tragschiene (nicht gezeigt) anordbar sind. Dadurch sind mehrere solche Reihenanschlussvorrichtungen 100 an derselben Tragschiene in einer In the series connection device 100 of FIG. 4 (c), four connection modules 1 oriented in the same direction are arranged with the smallest possible distance A1 between them. The distance A1 is smaller than the sum of the widths B of the narrow walls 2222, 223 of the adjacent clamping cages 2. In addition, the series terminal device 100 has a facing in the opposite direction connection module 1, which is further spaced from the four grouped connection modules 1. The Reihenanschlussvornchtung 100 of FIG. 4 (d) has two to the mirror axis 9 mirror symmetry arranged sch connection modules 1, which are arranged widely spaced. FIG. 5 shows in (a) the series connection device 100 of FIG. 4 (c), and in (b) the series connection devices 100 of FIG. 4 (b), each with housing 12. Both series connection devices 100 have locking feet 101, with which they on a mounting rail (not shown) can be arranged. As a result, a plurality of such series connection devices 100 on the same mounting rail in one
Reihe nebeneinander anordbar. Row can be arranged side by side.
Bezugszeichen reference numeral
1 Anschlussmodul 1 connection module
10 Direktsteckklemme  10 direct plug-in terminal
100 Reihenanschlussanordnung 100 series connection arrangement
101 Rastfuß  101 resting foot
2 Klemmkäfig  2 clamping cage
21 Schmalseite des Klemmkäfigs  21 narrow side of the clamping cage
221 - 223 Wand des Klemmkäfigs  221 - 223 Wall of the clamping cage
24 Innenraum des Klemmkäfigs 24 Interior of the clamping cage
25, 26 Stirnseite des Klemmkäfigs  25, 26 end face of the clamping cage
27 Verlängerung, Zunge  27 extension, tongue
281 Unterkante  281 lower edge
282 Seitenkante  282 side edge
200 Flachband für den Klemmkäfig 200 flat strap for the clamping cage
210 Schmalseite des Flachbands für den Klemmkäfig 210 narrow side of the flat band for the clamping cage
220 Breitseite des Flachbands für den Klemmkäfig220 Broad side of the flat band for the clamping cage
3 Stromschiene 3 busbar
31 Schmalseite der Stromschiene  31 narrow side of the busbar
300 Flachband für die Stromschiene 300 ribbon for the busbar
310 Schmalseite des Flachbands für die Stromschiene 310 Narrow side of the flat strip for the busbar
320 Breitseite des Flachbands für die Stromschiene320 Broad side of the ribbon for the busbar
330 Abwicklungsrichtung 330 processing direction
4 Feder  4 spring
41 , 42 Federschenkel 41, 42 spring legs
43 Klemmwinkel  43 clamping angle
5 Druckstück  5 pressure piece
60 Längserstreckungsrichtung des Klemmkäfigs 60 longitudinal direction of the clamping cage
601 , 602 Erstreckungskomponente 601, 602 extension component
61 Umfangsrichtung um die Längserstreckungsrichtung61 circumferential direction about the longitudinal direction
7 Verbindungsnaht 7 seam
8 elektrischer Leiter  8 electrical conductors
81 abisoliertes Ende des elektrischen Leiters  81 stripped end of the electrical conductor
80 Leitereinführrichtung  80 conductor insertion direction
10 Anschlussvorrichtung 10 connection device
1 1 Leitereinführöffnung  1 1 conductor insertion opening
12 Gehäuse  12 housing
13 Gehäuseinnenraum  13 housing interior
14 Gehäusezapfen  14 housing pin
141 Schwenkrichtung D2, D3 Dicke des Flachbands 141 pivoting direction D2, D3 thickness of the flat band
H2, H3 Höhe des Flachbands  H2, H3 height of the flat band
A Abstand  A distance
A1 Abstand zwischen benachbarten Klemmkäfigen Bs Breite der Stromschiene A1 Distance between adjacent clamping cages B s Width of the busbar
Bw Breite der Schmalwand B w Width of the narrow wall
Bv Breite der Verbindungswand B v width of the connecting wall

Claims

Ansprüche claims
1 . Anschlussmodul (1 ) für eine elektrische Anschlussvorrichtung (10) zum Verbinden eines elektrischen Leiters mit einer elektrischen Baugruppe, umfassend 1 . Connection module (1) for an electrical connection device (10) for connecting an electrical conductor to an electrical assembly, comprising
a. wenigstens einen Klemmkäfig (2),  a. at least one clamping cage (2),
b. sowie eine Stromschiene (3),  b. and a busbar (3),
c. die jeweils aus einem elektrisch leitenden Flachband (200, 300) hergestellt sind, wobei jedes Flachband (200, 300) jeweils zwei sich gegenüberliegende Breitseiten (220, 320) und diese verbindende Schmalseiten (210, 310) aufweist,  c. each made of an electrically conductive flat strip (200, 300), each flat strip (200, 300) each having two opposite broad sides (220, 320) and connecting them narrow sides (210, 310),
d. wobei die Schmalseiten (310) des Flachbands (300) der Stromschiene (3) Schmalseiten (31 ) der Stromschiene (3), und die Schmalseiten (210) des Flachbands (200) des Klemmkäfigs (2) Schmalseiten (21 ) des Klemmkäfigs (2) sind,  d. wherein the narrow sides (310) of the flat strip (300) of the busbar (3) narrow sides (31) of the busbar (3), and the narrow sides (210) of the flat band (200) of the clamping cage (2) narrow sides (21) of the clamping cage (2 ) are,
e. wobei der Klemmkäfig (2) zumindest drei winkelig, zueinander angeordnete Wände (221 - 223) aufweist, die sich jeweils parallel oder im wesentlichen parallel zu einer Leitereinführrichtung (80) erstrecken,  e. wherein the clamping cage (2) has at least three angularly spaced walls (221 - 223) each extending parallel or substantially parallel to a conductor insertion direction (80),
dadurch gekennzeichnet, dass  characterized in that
f. entweder der Klemmkäfig (2) an einer Schmalseite (31 ) der Stromschiene (3), oder  f. either the clamping cage (2) on a narrow side (31) of the busbar (3), or
g. die Stromschiene (3) an einer Schmalseite (21 ) des Klemmkäfigs (2) unlösbar befestigt ist.  G. the busbar (3) on a narrow side (21) of the clamping cage (2) is permanently attached.
2. Anschlussmodul (1 ) nach Anspruch 1 , dadurch gekennzeichnet, dass die Wände (221 - 223) in einem rechten Winkel zueinander angeordnet sind. Second connection module (1) according to claim 1, characterized in that the walls (221 - 223) are arranged at a right angle to each other.
3. Anschlussmodul (1 ) nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass der Klemmkäfig (2) im Querschnitt U- förmig oder viereckig ausgebildet ist.  3. Connection module (1) according to one of the preceding claims, characterized in that the clamping cage (2) is formed in cross-section U-shaped or quadrangular.
4. Anschlussmodul (1 ) nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass der Klemmkäfig (3) und die Stromschiene (2) an einer linienförmi- gen Verbindungnaht (7) aneinander befestigt sind. 4. Connection module (1) according to one of the preceding claims, characterized in that the clamping cage (3) and the busbar (2) are fastened to one another at a line-shaped connecting seam (7).
5. Anschlussmodul (1 ) nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass der Klemmkäfig (2) und die Stromschiene (3) stoffschlüssig miteinander verbunden sind, insbesondere durch Schweißen. 5. Connection module (1) according to one of the preceding claims, characterized in that the clamping cage (2) and the busbar (3) are integrally connected to one another, in particular by welding.
6. Anschlussmodul (1 ) nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass der Klemmkäfig (2) eine erste Wand (221 ) aufweist, die gegenüber zumindest einer weiteren Wand (222, 223) oder einem Teil der ersten Wand (221 ) eine Verlängerung (27) aufweist, insbesondere eine rechteckförmige Zun- ge, an der die Stromschiene (3) am Klemmkäfig (2) befestigt ist. 6. Connection module (1) according to any one of the preceding claims, characterized in that the clamping cage (2) has a first wall (221) opposite at least one further wall (222, 223) or a part of the first wall (221) a Extension (27), in particular a rectangular tongue on which the busbar (3) on the clamping cage (2) is attached.
7. Anschlussmodul (1 ) nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass der Klemmkäfig (2) eine Längserstreckungsrichtung (60) entgegen der Leitereinführrichtung (80) aufweist, und einen Innenraum (24) in einer Um- fangsrichtung (61 ) zur Längserstreckungsrichtung (60) zumindest teilweise umschließt. 7. Connection module (1) according to one of the preceding claims, characterized in that the clamping cage (2) has a longitudinal extension direction (60) opposite to the conductor insertion direction (80), and an inner space (24) in a circumferential direction (61) to the longitudinal direction (60) at least partially encloses.
8. Anschlussmodul (1 ) nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass der Klemmkäfig (2) an zwei gegenüberliegenden Stirnseiten (25, 26), die quer zur Längserstreckungsrichtung (60) angeordnet sind, offen ausgebildet ist. 8. Connection module (1) according to one of the preceding claims, characterized in that the clamping cage (2) on two opposite end faces (25, 26), which are arranged transversely to the longitudinal direction (60), is open.
9. Direktsteckklemme (10) mit einem Anschlussmodul (1 ) nach einem der vorherigen Ansprüche. 9. direct plug-in terminal (10) with a connection module (1) according to one of the preceding claims.
10. Direktsteckklemme (10) nach Anspruch 10, dadurch gekennzeichnet, dass sie eine Federkraftklemme ist und ein isolierendes Gehäuse (12) aufweist. 10. direct plug-in terminal (10) according to claim 10, characterized in that it is a spring-loaded terminal and an insulating housing (12).
1 1 . Direktsteckklemme (10) nach einem der Ansprüche 9 oder 10, dadurch gekenn- zeichnet, dass sie eine Feder (4), insbesondere eine v- förmige Feder, aufweist, die zumindest teilweise im Innenraum (24) des Klemmkäfigs (2), angeordnet und dafür vorgesehen ist, einen elektrischen Leiter (8) gegen den Klemmkäfig (2) oder die Stromschiene (3) zu drücken oder zu ziehen. 1 1. Direct plug-in terminal (10) according to any one of claims 9 or 10, characterized in that it comprises a spring (4), in particular a V-shaped spring, at least partially in the interior (24) of the clamping cage (2), arranged and is intended to press or pull an electrical conductor (8) against the clamping cage (2) or the busbar (3).
12. Reihenanschlussvorrichtung mit zumindest zwei Anschlussmodulen (2) nach einem der Ansprüche 1 - 8, dadurch gekennzeichnet, dass sie eine gemeinsame Stromschiene (3) aufweisen und ein Abstand (A1 ) zwischen benachbarten 12. A series connection device with at least two connection modules (2) according to any one of claims 1-8, characterized in that they have a common busbar (3) and a distance (A1) between adjacent ones
Klemmkäfigen (2) kleiner als eine Breite (Bw) eines der Klemmkäfige (2), insbesondere einer Schmalwand (222, 223) des Klemmkäfigs, ist. Clamping cages (2) is smaller than a width (B w ) of one of the clamping cages (2), in particular a narrow wall (222, 223) of the clamping cage, is.
13. Verfahren zum Herstellen eines Anschlussmoduls (1 ) nach einem der Ansprüche 1 - 8, dadurch gekennzeichnet, dass ein Klemmkäfig (2), sowie eine Stromschiene (3) unabhängig voneinander jeweils einstückig aus einem gut elektrisch leitenden Flachband (200, 300) hergestellt werden, und dass dann entweder der Klemmkäfig (2) an einer durch eine Schmalseite (310) des Flachbands (300) der Stromschiene (3) gebildete Schmalseite (31 ) der Stromschiene (3), oder die Stromschiene (3) an einer durch eine Schmalseite (210) des Flachbands (200) des Klemmkäfigs (2) gebildete Schmalseite (21 ) des Klemmkäfigs (2), stoffschlüssig befestigt wird, insbesondere durch Schweißen. 13. A method for producing a connection module (1) according to any one of claims 1-8, characterized in that a clamping cage (2), and a busbar (3) independently of each other in one piece from a well electrically conductive ribbon (200, 300) produced be, and that then either the clamping cage (2) formed on a narrow side (310) of the flat strip (300) of the busbar (3) narrow side (31) of the busbar (3), or the Conductor rail (3) on a by a narrow side (210) of the flat strip (200) of the clamping cage (2) formed narrow side (21) of the clamping cage (2), is firmly bonded, in particular by welding.
EP14766684.6A 2013-09-16 2014-09-11 Clamping cage for an edge connector Active EP3047540B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102013110157 2013-09-16
PCT/EP2014/069375 WO2015036472A1 (en) 2013-09-16 2014-09-11 Clamping cage for an edge connector

Publications (2)

Publication Number Publication Date
EP3047540A1 true EP3047540A1 (en) 2016-07-27
EP3047540B1 EP3047540B1 (en) 2018-07-11

Family

ID=51564635

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Application Number Title Priority Date Filing Date
EP14766684.6A Active EP3047540B1 (en) 2013-09-16 2014-09-11 Clamping cage for an edge connector

Country Status (6)

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US (1) US9905943B2 (en)
EP (1) EP3047540B1 (en)
JP (1) JP6419191B2 (en)
CN (1) CN105556751B (en)
DE (1) DE102014113086A1 (en)
WO (1) WO2015036472A1 (en)

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Also Published As

Publication number Publication date
US20160211591A1 (en) 2016-07-21
US9905943B2 (en) 2018-02-27
CN105556751A (en) 2016-05-04
WO2015036472A1 (en) 2015-03-19
JP6419191B2 (en) 2018-11-07
JP2016530690A (en) 2016-09-29
EP3047540B1 (en) 2018-07-11
CN105556751B (en) 2018-02-16
DE102014113086A1 (en) 2015-03-19

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