EP3040192A1 - Presse à rouleaux - Google Patents
Presse à rouleaux Download PDFInfo
- Publication number
- EP3040192A1 EP3040192A1 EP15194493.1A EP15194493A EP3040192A1 EP 3040192 A1 EP3040192 A1 EP 3040192A1 EP 15194493 A EP15194493 A EP 15194493A EP 3040192 A1 EP3040192 A1 EP 3040192A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- drum
- press
- roller
- roll
- axis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002028 Biomass Substances 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 12
- 238000003825 pressing Methods 0.000 claims abstract description 7
- 230000000149 penetrating effect Effects 0.000 claims 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 7
- 239000007787 solid Substances 0.000 description 6
- 239000007788 liquid Substances 0.000 description 5
- 239000004615 ingredient Substances 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000004460 silage Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229920002472 Starch Polymers 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 239000008107 starch Substances 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000009189 diving Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002352 surface water Substances 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/20—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using rotary pressing members, other than worms or screws, e.g. rollers, rings, discs
- B30B9/207—Roller-and-ring presses
Definitions
- the invention relates to a roller press with a rotatably mounted outer drum, an eccentrically arranged in the outer drum, rotatably mounted press roll, the one of the drum and press roller formed press nip feeding material feeding device and a pulp discharge device, wherein the axis of the press roller in the lower part of the Drum is arranged in a respect to the axis of rotation of the drum from the vertical in the direction of the trigger device deviating sector.
- Such a configured roller press is already out of the DE 32 18 634 A1 out.
- Other devices for squeezing liquid from a solid are from the 7 25 031 A , of the DE 34 17 966 A1 and the AT 20 00 03 B known.
- the aim is to substantially reduce the content of the mineral plant constituents in the pressed material.
- belt filter presses are suitable for the separation of surface water, but not for the separation of water from the cell structure of biomass, as with a band filter press the necessary pressures can not be achieved.
- screw presses are suitable, either with a conical screw in a conical screen casing or a cylindrical screw with a conical core and / or decreasing pitch in a cylindrical screen casing.
- a conical screw in a conical screen casing or a cylindrical screw with a conical core and / or decreasing pitch in a cylindrical screen casing.
- screw presses also have the disadvantage that they lead to relatively large layer thicknesses in the biomass, regardless of the design. With increasing thickness of the layer and increasing compaction of the biomass in the screw namely the flow of water is hindered.
- the compacted in the screw biomass acts as a filter for undissolved plant ingredients such. As starch, and prevents transfer of these important for the energetic utilization of the press juice substances in the press juice.
- roller presses with internal and / or external pressure rollers, with smooth and perforated roller surfaces are also known.
- An advantage of roller presses is the fact that the high compression pressures necessary for breaking up the cell structure of the hemicellular biomass can be produced.
- the usual perforated roll surfaces of perforated plates or gap sieves are not suitable.
- rollers with larger wall thicknesses are required, the perforation of which can only be produced by drilling, which is a very complicated and costly procedure for the hole diameters of 2 to 3 mm required for hemi-biomass.
- Roller presses generally have a narrow press nip, resulting in a good removal of the press juice due to the small layer thicknesses of the solid in conjunction with the perforation of the rollers.
- the fibers form a coating on the roll surfaces which closes the holes or gaps with increasing pressure. Since there are no relative movements between the biomass and the perforated surfaces as in the screw press, eliminates the self-cleaning effect. As a result, the beneficial effect of the perforation of the roll surfaces is severely limited, if not completely eliminated.
- the degree of dewatering achieved by roll pressing is very much dependent on the uniform distribution of the material across the roll width.
- a one-sided feed for example, leads to the fact that on the other hand, the desired pressing pressures are not achieved.
- halm-like biomass is an extremely poorly flowing bulk material. To achieve a high degree of dewatering, therefore, a suitable dosing system is required.
- the object of the invention is therefore to provide a roller press, can be dehydrated with the biomass in a single step under cell disruption with simultaneous discharge of plant ingredients in a high degree.
- a conventional roll press is designed so that a lying in a drum press roll with a closed, ie non-perforated roll surface is placed in the roll drum so that the pressed liquid flows through the low-density and uncompressed biomass against the Mateualpound and is discharged in a largely solids-free zone at the bottom of the drum ( drum sole ) under the baffle of the metering device via preferably formed openings in side windows of the drum.
- the diameter ratio of the drum and press roll is chosen so that on the one hand the collection of biomass is ensured in the press zone, on the other hand, with regard to the outflow of the liquid, the length of the press zone is kept as short as possible.
- the press roll preferably has a diameter of 25% to 50% of the diameter of the outer drum, depending on the properties of the biomass.
- the press roll is preferably arranged at an angle between 30 ° and 60 ° from the lower point of the drum.
- the surfaces of the drum and the press roll can be profiled and in particular have an interlocking profile.
- Decisive for a good drainage result is a uniform supply of biomass across the entire press width to the press zone.
- the press is preferably charged with a screw conveyor in the form that, controlled by a suitable level indicator, a delimited product space is filled within the press on the entire press width up to a predetermined height.
- the biomass is supplied from the metering device according to the invention uniformly over full width via a guide plate of the press zone.
- a guide plate of the press zone This can for example consist of rotating drivers or a push element.
- the metering device can also be used to build up a pre-pressure in the press zone.
- the roller press consists of a rotatably mounted in the frame 3 by means of ball slewing 5 outer drum 1 and an eccentrically arranged in this to the axis of the drum 1, also rotatably mounted press roller 2.
- the drum 1 is by means of the teeth on the outer rings of the ball slewing 4 through the Pinion 5 driven.
- the press roll 2 is mounted in the rocker 6 rotatably connected to the frame 3. It is pressed by means of hydraulic cylinder 7 with a constant preselected pressure to the drum 1, regardless of the amount of biomass supplied and the resulting layer thickness in the press zone. 8
- the biomass is fed with the screw conveyor 9 to the product space 12 formed by the drum 1, the laterally delimiting walls 10 and the partition 11. It is then preferably fed controlled by the drivers 13 of the rotary metering shaft 14 via the gap 17 between baffle 15 and the press roller 2 of the press zone 8.
- the guide plate 15 is provided with slots 16 through which the driver 13, seen relative to the baffle 15, emerge on the side of the drum 1 and dive on the opposite side again.
- the drivers 13 are designed so that adhering biomass is stripped off in the guide plate 15 on the top of the guide plate 15 when diving.
- the biomass After passing through the press zone 8, the biomass is released from the scrapers 18 from the surfaces of the drum 1 and the press roll 2.
- the scrapers are rotatably mounted by means of the axis 19 in the lateral boundaries 10 and are preferably by springs outside the pressing space to the surfaces of the drum 1 and press roll 2 pressed.
- the biomass With increasing filling of the product space 20, the biomass is discharged through the discharge screw 21.
- the squeezed liquid is discharged through the lateral openings 22 in the side disks arranged on both sides of the drum 1, which annularly bound the drum 1 at the end faces of the drum 1 as a flange.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Solid Wastes (AREA)
- Press Drives And Press Lines (AREA)
- Solid Fuels And Fuel-Associated Substances (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014117066.0A DE102014117066B3 (de) | 2014-11-21 | 2014-11-21 | Walzenpresse |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3040192A1 true EP3040192A1 (fr) | 2016-07-06 |
EP3040192B1 EP3040192B1 (fr) | 2017-06-14 |
Family
ID=54695464
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15194493.1A Active EP3040192B1 (fr) | 2014-11-21 | 2015-11-13 | Presse à rouleaux |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP3040192B1 (fr) |
DE (1) | DE102014117066B3 (fr) |
DK (1) | DK3040192T3 (fr) |
ES (1) | ES2637653T3 (fr) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102020120862A1 (de) | 2020-08-07 | 2022-02-10 | Christofer Gutmann | Entwässerungspresse |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT200003B (de) | 1953-10-26 | 1958-10-10 | Josef Willmes | Walzenpresse, insbesondere zum Auspressen von Flüssigkeiten aus flüssigkeitshaltigen Produkten |
US3220340A (en) * | 1962-09-28 | 1965-11-30 | Ekstroems Maskinaffaer Ab | Apparatus for dewatering liquid-containing material composition, preferably fibrous pulp suspensions |
DE3218634A1 (de) | 1981-05-22 | 1982-12-23 | Enso-Gutzeit Oy, 00160 Helsinki | Rindenpresse |
DE3417966A1 (de) | 1983-02-15 | 1985-11-21 | Kone Oy, Helsinki | Trommelpresse zum abscheiden von fluessigkeit aus einem feststoff |
WO2011035762A1 (fr) * | 2009-09-25 | 2011-03-31 | Getproject Gmbh & Co. Kg | Presse à rouleau |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2196651A (en) * | 1936-04-16 | 1940-04-09 | Stacom Process Corp | Mechanical dehydrator and roller mill |
DE725031C (de) * | 1938-05-26 | 1942-09-11 | Kamyr Ab | Drehfilter fuer Fluessigkeits-Fasergemische |
-
2014
- 2014-11-21 DE DE102014117066.0A patent/DE102014117066B3/de not_active Expired - Fee Related
-
2015
- 2015-11-13 DK DK15194493.1T patent/DK3040192T3/en active
- 2015-11-13 ES ES15194493.1T patent/ES2637653T3/es active Active
- 2015-11-13 EP EP15194493.1A patent/EP3040192B1/fr active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT200003B (de) | 1953-10-26 | 1958-10-10 | Josef Willmes | Walzenpresse, insbesondere zum Auspressen von Flüssigkeiten aus flüssigkeitshaltigen Produkten |
US3220340A (en) * | 1962-09-28 | 1965-11-30 | Ekstroems Maskinaffaer Ab | Apparatus for dewatering liquid-containing material composition, preferably fibrous pulp suspensions |
DE3218634A1 (de) | 1981-05-22 | 1982-12-23 | Enso-Gutzeit Oy, 00160 Helsinki | Rindenpresse |
DE3417966A1 (de) | 1983-02-15 | 1985-11-21 | Kone Oy, Helsinki | Trommelpresse zum abscheiden von fluessigkeit aus einem feststoff |
WO2011035762A1 (fr) * | 2009-09-25 | 2011-03-31 | Getproject Gmbh & Co. Kg | Presse à rouleau |
Also Published As
Publication number | Publication date |
---|---|
DK3040192T3 (en) | 2017-09-25 |
DE102014117066B3 (de) | 2016-01-28 |
EP3040192B1 (fr) | 2017-06-14 |
ES2637653T3 (es) | 2017-10-16 |
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