EP3028777B1 - Mixing device with connector for simultaneous internal and external cleaning - Google Patents

Mixing device with connector for simultaneous internal and external cleaning Download PDF

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Publication number
EP3028777B1
EP3028777B1 EP15003320.7A EP15003320A EP3028777B1 EP 3028777 B1 EP3028777 B1 EP 3028777B1 EP 15003320 A EP15003320 A EP 15003320A EP 3028777 B1 EP3028777 B1 EP 3028777B1
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EP
European Patent Office
Prior art keywords
concentrate
connector
bag
mixing unit
flushing
Prior art date
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Active
Application number
EP15003320.7A
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German (de)
French (fr)
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EP3028777A1 (en
Inventor
Manfred Völker
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Fidica GmbH and Co KG
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Fidica GmbH and Co KG
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Publication of EP3028777A1 publication Critical patent/EP3028777A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/40Mixing liquids with liquids; Emulsifying
    • B01F23/49Mixing systems, i.e. flow charts or diagrams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/21Measuring
    • B01F35/211Measuring of the operational parameters
    • B01F35/2117Weight
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/22Control or regulation
    • B01F35/221Control or regulation of operational parameters, e.g. level of material in the mixer, temperature or pressure
    • B01F35/2217Volume of at least one component to be mixed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/713Feed mechanisms comprising breaking packages or parts thereof, e.g. piercing or opening sealing elements between compartments or cartridges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/717Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/7176Feed mechanisms characterised by the means for feeding the components to the mixer using pumps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/717Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/71805Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings
    • B01F35/718051Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings being adjustable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/021Cleaning pipe ends or pipe fittings, e.g. before soldering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/023Cleaning the external surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/032Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/032Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
    • B08B9/0321Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/40Mixing liquids with liquids; Emulsifying
    • B01F23/48Mixing liquids with liquids; Emulsifying characterised by the nature of the liquids
    • B01F23/483Mixing liquids with liquids; Emulsifying characterised by the nature of the liquids using water for diluting a liquid ingredient, obtaining a predetermined concentration or making an aqueous solution of a concentrate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/08Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration

Definitions

  • the invention relates to a mixing unit for producing ready-to-use rinsing solutions for medical purposes according to the preamble of patent claim 1.
  • the aim of this development is the cost-effective preparation, storage and mobile administration of irrigation solutions by using Purisole, Ringer, saline, and concentrates that are mixed with a locally prepared, chemically and microbiologically highly pure liquid into a ready-to-use irrigation solution for surgical operations, e.g. Gynecology, urology, arthroscopy can be mixed.
  • a mobile liquid storage device that is equipped with a sterile disposable item, an exact volume determination and a sterile removal make it easy and inexpensive to use and administer.
  • the US 2005/0171501 A1 discloses a mixing unit according to the preamble of claim 1, with a mixing chamber and lines opening therein for high-purity water and for concentrate to be ready for use in the mixing chamber To form rinsing solutions, with a concentrate bag, which is provided with a concentrate bag connection connector, and with a connection connector of the mixing chamber, which can be connected to the concentrate bag connection connector.
  • the EP 2 142 316 B1 discloses a chamber for washing the pouring out of a milk storage and cooling container.
  • the milk container is provided with a drain pipe, to which a hose can be connected to pump milk.
  • a fixed element is permanently mounted on the nozzle, which forms a wash cabinet together with a movable element in the form of a bowl. The rinsing liquid comes out of the nozzle.
  • a vent tap is connected to the wash cabinet.
  • the mixing unit according to the invention according to claim 1 has a mixing chamber and lines leading into it for high-purity water and for concentrate in order to form the ready-to-use rinsing solution in the mixing chamber, furthermore with a concentrate bag into which the concentrate can be filled and which has a concentrate-bag connection connector is provided, and is provided with a connection connector of the mixing chamber which can be connected to the concentrate bag connection connector, the connection connector of the mixing chamber being connected to a pivotable concentrate flap which, in its closed state, covers the connection connector in such a way that a tight washing space is formed around the connection connector is, and wherein the mixing unit has a flushing line, which is provided with a pump and a flushing valve and opens into a rear annular gap of the connection connector, with peripheral flushing holes leading from there into the flushing chamber, so that when running the pump the connector inside and outside is completely cleanable
  • these bag volumes for example for a bladder operation with approx. 60 l of rinsing liquid, are not sufficient, so that a jumper must be available outside the central operating area in order to prepare, warm up and hand in the bags.
  • the administration is partly gravimetric or with bag pressure cuffs.
  • expensive disposable items such as pump segments or the bag warmer are often required.
  • the regulatory and normative requirements for the quality of water as a raw material are so high that it has not been possible to date, e.g. in the hospital to produce verifiable medical irrigation solutions on demand.
  • Necessary improvements, purpose and aim of this invention are therefore the cost-effective, user-friendly on-site manufacture of a flushing solution with little personnel and a flushing volume corresponding to the examination or also to several operations.
  • a space-saving technology for the production of the rinsing solution and a mobile rinsing solution container are to be used, which contain the essential components for high hygiene, safety, simple operation and a constant flow and pressure for the administration of the rinsing liquid.
  • Residual quantities should be easy to dispose of.
  • a high availability of the devices for all measurement and monitoring tasks with regard to their intrinsic safety and only a remote probability of failure is important in order to avoid a catastrophic impact for the patient under all circumstances, or the quality or toxicity of the liquid produced is flawless in the assured acceptance criteria to monitor.
  • This filter combination and other components are referred to below as the filling station.
  • approx. 56 l of sterile-filtered permeate must be diluted or mixed proportionally with approx. 3.6 l of highly concentrated purisole concentrate so that the rinsing solution formed can be used without further tests for intra- and postoperative bladder irrigation.
  • a formulation in the final dilution of 27.0 g sorbitol and 5.4 g mannitol per liter of highly pure liquid is required for purisol concentrates.
  • a tolerance range of 25.65 - 28.35 g for sorbitol and 5.13 - 5.67 g for mannitol plus approximately 1 liter of liquid is acceptable.
  • the sorbitol concentration for a concentrate volume of 1 l was approx. 443.6 g
  • the mannitol concentration was approx. 88.7 g with a liquid quantity of approx. 648.7 g to a concentration factor of approx. 16.43 and one Density increased by approx.1.1806 g / cm 3 (20 ° C).
  • a concentrate volume of approx. 3.652 l + 56.38 l high-purity liquid results in approx. 60 l finished purisol rinsing solution.
  • This concentrate then contains approx. 1620 g sorbitol, approx. 324 g mannitol and approx. 2369 g liquid.
  • the above rinsing solution is representative e.g. for Ringer's and / or other sodium chloride solutions, which can be used in particular in the field of surgery, but also in other medical or named areas.
  • the concentrates and their mixing ratios have to be adapted to the respective applications.
  • rinsing solution e.g. 0.9% sodium chloride solutions. With a ratio of 1:35, a concentrate volume of approx. 2.9 I is sufficient to prepare approx. 100 l of this solution.
  • Wrestler flushing solutions are to be produced with slight deviations from the above. For example, with a mixing ratio of 1: 34.6 and approx. 2.872 l wrestling concentrate, 100 l wrestling solution must be prepared.
  • the concentrate container which is designed as a bag, is hung on the prepared receptacles of the filling station concentrate scales and the mixing process is initiated.
  • the scale is first verified by the known bag weight.
  • the filling station-side connections of the concentrate as well as the rinsing solution bag to be described are made by the user to self-cleaning, confusion-proof connection connectors of the filling station, which in this application are designed, for example, as flap solutions, but can also be designed as flexible hose lines on the device side.
  • a mobile flushing solution container which is preferably designed as a pressure container, is fitted with great advantage with an insertable sterile flushing liquid bag which is filled with a correspondingly large volume.
  • the flushing solution bag contains an inseparable connection connector that can be inserted and fixed through the lockable lid of the pressure vessel.
  • the connection connector can be provided with further flexible hose lines which are designed as filling or transfer lines.
  • the connector can advantageously also be designed as a hose that can be used either as a filling hose or as a transfer hose depending on the sterility requirements.
  • a transfer system for example with an endoscopy system, can be connected to the transfer connection of the rinsing solution connector.
  • the pressure gas control and monitoring are advantageously set up within the mobile flushing solution container.
  • Compressed gas generation and feed can be generated, for example, by an in-house source, but also on the device side.
  • the proportioning of concentrate and permeate is carried out by means of a concentrate and a rinsing solution container scale, the concentrate scale being verified in the filling station each time the filled concentrate container is attached.
  • the mobile rinsing solution container also advantageously includes a scale that monitors the filling level and which is to be tested automatically for safety reasons using the reference weight.
  • a second sterile filtration of the mixed solution was carried out before introduction into a sterile rinsing solution container / bag.
  • the data are written to the trend data memory together with a checksum, which can preferably be designed as an Eprom, but also as another storage medium.
  • the electronics of the mobile rinsing solution container can be operated by means of rechargeable batteries.
  • the display of the mobile rinsing solution container shows all necessary parameters as well as their deviations such as weight, temperature and container pressure.
  • the filling station By establishing a wireless data exchange between the filling station and the mobile flushing solution container, the filling, the proportionality and the temperature are monitored, for example.
  • FIG 1 shows the entire preparation up to the application.
  • the liquid to be processed can be passed on to the RO system (2), for example, via an optional prefiltration (1), which can be designed as particle and or further filter stages to eliminate hardness formers and chlorine.
  • an optional prefiltration (1) which can be designed as particle and or further filter stages to eliminate hardness formers and chlorine.
  • the RO (2) contains, for example, a disinfection unit (4) with which chemothermal disinfection can be carried out without the user having to do anything.
  • Canister (67) contains the disinfectant / cleaning agent which is advantageously used as a citrate-containing solution.
  • the further function of device (4) is derived from the representation and is not further described here. Of course, there is the possibility of hot cleaning the RO system without the use of further disinfectants.
  • the permeate generated by the RO system (2) is circulated over the primary side of the filter (3).
  • the permeate released by the RO controller (58) by means of a conductivity measurement (not shown) reaches the secondary side of the filter (3) and via permeate release valve (5) to the mixing unit (12).
  • Permeate that has already been preheated by the RO system (2) is heated to the required rinsing solution temperature by means of a heater (9) and temperature controller (8,13).
  • the permeate is fed to a mixing chamber (15) via line (11), into which concentrate from bag (26) and line (25), the connector (24) and the device-side connection connector (22) is fed by means of a pump (23).
  • the concentrate flap (20) is open, detector (19) reports "open” because magnet (21) has exceeded the required distance.
  • the concentrate flush valve (17) is only opened when the flap (20) is closed and the flushing programs selected or preset accordingly in order to clean the connection connector (22).
  • Concentrate bag (26) is suspended with its suspensions (27) in corresponding hooks on the concentrate bag scale (28).
  • the known bag weight is used for verifying the scales.
  • the second conductivity and temperature measurement (16) detects the corresponding values for reasons of redundancy.
  • the flushing liquid homogeneously mixed and tempered by chamber (15) reaches a second sterile filter (30) via line (29). Faulty rinsing liquid is discarded to the drain (100) via the bypass valve (31).
  • the valve (31) When the valve (31) is closed and the rinsing solution release valve (33) is open, the rinsing liquid is conducted via the rinsing solution connector (35) on the device side, the bag connector (38), line (39) connected to it, to the mobile rinsing solution container (40), in which a sterile rinsing solution bag (82) is inserted.
  • the possibility of taking a quantity of rinsing solution is provided by taking a sample (32).
  • the mobile flushing solution container contains a scale (43) which registers the respective fill level or the weight of the flushing quantity.
  • a temperature sensor (59) is also attached so that the rinsing liquid temperature can be measured directly.
  • the device-side connector (35) is rinsed or disinfected with sterile liquid or cleaning solution via the rinsing drain (99).
  • the filter (3/30) is tested with closed flaps (20/36) by filtered air supply by means of an air pump (6) and can optionally apply air to the secondary side of the filter (3) or the primary side of the filter (30) by valve switching.
  • the liquid is partially displaced by the air. Due to the hydrophilic character of the filter membrane, there is only a very small pressure drop with an intact filter characteristic, which can be registered or monitored by means of pressure sensor (14) and electronics (58).
  • Figure 1 schematically shows a possible transfer of the rinsing liquid to an endoscopic system (57).
  • Compressed air connector (48) can be connected to an in-house compressed gas source using flexible hose lines (49).
  • the pressure control unit (47) includes an adjustable pressure regulator (50), an emergency stop with mushroom button and forced ventilation (51), a manual pressure relief valve (52), a pressure gauge display (53) and an electronic pressure sensor (54), which, like all sensors and actuators, can be evaluated and displayed using redundant electronics (58).
  • the low pressure control valve (50) is adjustable.
  • the pressure control unit (47) can be designed for a control range from 0 to 0.5 bar and is set to 0.3 bar delivery pressure for practical use, for example in prostate surgery.
  • the air regulated in this way is introduced into the pressure container (45) via a hose connection (66).
  • the rinsing liquid in the bag (82) is conveyed to the endoscopic system (57) by the pressure supplied via the transfer connection (55) and a suitable transfer system (56).
  • system (56) can also be connected to units other than endoscopic systems, such as, for example, the irrigation suction systems customary in surgery.
  • Figure 2 spatially illustrates the overall unit of a mixing plant or filling station. Due to the assumed space constraints in the hospital, the filling station (60) was constructed as flat as possible so as not to interfere with the passageways in corridors or rooms. This requires a vertical construction of the RO system (2) with membrane (68), flow tank (69) and pump (70). A cleaning canister (67) is also shown.
  • the mixing unit (12) is attached above the RO system, only the position of the concentrate flap (20), the rinsing solution flap (36) in this drawing. the heater (9) and the sterile filter (30) is pointed out to illustrate the handling.
  • the flaps are shown here in the closed state.
  • Concentrate bag scale (28) is mounted below the electronics (58) and is shown in the form of an extension arm (71) with a hook for the concentrate bag.
  • the installation is flush with the wall at a suitable location with a corresponding height distance from the floor to ensure communication - as explained later - and cleaning.
  • the mobile flushing solution container (40) consists of a transport carriage (46) with a pull and push handle (61), the pressure container (45), a lid (44) and an infusion rod (63).
  • Components of the mobile flushing solution container (40) are a pressure control unit (47), the output of which opens directly into the pressure container (45) via a flexible hose connection (66) and electronics (62) with a communication display (65), for example for displaying the fill level Temperature, compressed air and other relevant values and a traffic light (64).
  • the detection of the parking or docking positions of the rinsing solution container (40) at the filling station (60) is predetermined by the position of the preferred infrared sensors.
  • a corresponding sensor is attached to the filling station on the same level.
  • the docking angle and position to the filling station must be influenced by the selection and position of the sensors.
  • Figure 3 shows schematically the pressure vessel (45) with open lid (44) and a connector receptacle (78) through which the cylindrical bag connector (83) is inserted, and is held by means of a movable connector lock (79) and holding groove (87).
  • the seal (78) preferably consists of a Teflon insert (128), which is fitted with an O-ring (126) and a pressure plate (127). is pressed against connector (83) in such a way that the aforementioned goals are achieved.
  • a form-fitting and sealing connection of the cover (44) to the pressure vessel (45) is produced on the one hand by the cover seal (74) and the conical seal bearing (77) in the pressure vessel opening in the closed state.
  • Locking device (81) snaps behind the swivel joint (124).
  • Lid clamp hinge (75) holds lid (44) in the open position in an upright position.
  • two lateral guides (73) are attached to the pressure vessel (45).
  • the compressed air supply (66) is mounted, for example, in the hinge area (75) by means of a connection (84).
  • the connector lock (79) can be opened from the outside using the rotary shaft (85) using a tool.
  • the filling line (39) with connector (38) which is to be connected to connection (35) in the filling process. After the filling process, clamp (72) can be closed.
  • the filling line (39) and the transfer line (55) are equipped with different connectors and are of different lengths, as shown.
  • FIG 4 schematically shows in perspective the concentrate flap (20), the opening, closing, excavation and cleaning process of which is described as follows.
  • the flap (20) is closed, so that the flap locking hook (91) of the flap locking (89) engages in the locking collar (96) of the connection connector (22).
  • the seal (94) presses positively on the outer cone (95) of the connector (22) when the flap is closed, thereby sealing the flushing chamber (103).
  • the concentrate connection (24) which is equipped, for example, as a female connector with an internal cone 1/18 and a two-start external thread 10x6, can be screwed into the concentrate bag connection connector (22) with the appropriate cones and threads.
  • the crushing cone (112) must be broken.
  • a form-fitting, sealing connection is ensured, for example, by the inner and outer cones and the thread.
  • the supply of the permeate via line (11) into mixing chamber (15) and the concentrate via pump (23) is shown schematically.
  • the mixed rinsing solution is discharged via line (29).
  • the line feeds take place tangentially or in a suitable manner.
  • the shows Figure 5 schematically the concentrate bag (26) which consists of a toxicologically harmless material - preferably PE film.
  • the bag (26) has a rectangular, welded contour. Bag fillings of approx. 1-5 liters can cover the concentrates used in surgery and their formulations for producing the required rinsing solution.
  • the connecting hose (25) can be of different lengths.
  • Bag (26) is hung into the extension arm (71) with its hanging openings (109).
  • Boom (71) has a Z-shaped bend and is attached to bending beams by means of screws (115) for reinforcement and positive connection with cutout (114). It goes without saying that at the beginning of the mixing process remove the sterile protective cap (113) and Breaking cone (112) is to be broken.
  • Filling connection (110) is welded.
  • the rear end of the bending beam is screwed to a support arm (106), which in turn is adjustably connected to the rear wall (41) of the filling station (60) by means of an adjusting screw (116).
  • ⁇ B> Legend ⁇ / b> 1.
  • Pre-filtration Second RO system Third Permeate ultra / sterile filter 4th disinfection unit 5th Permeatkegabeventil 6th Air pressure supply, air pump 7th Intake air filters 8th. thermostat 9th Heater mixing circuit 10th Overtemperature protection 11th Permeatmakerss ein 12th mixing unit 13th Temperature controller / display 14th pressure sensor 15th mixing chamber 16th Redundant conductivity measurement / temperature display 17th Konzentrat Vietnameseventil 18th flushing line 19th Concentrate flap detector 20th concentrate flap 21st magnet 22nd Device-side concentrate bag connection connector with double-start internal thread and internal outside cone 23rd concentrate pump 24th Concentrate bag connector with crushing cone with 2-thread and internal cone 25th Concentrate bag connection hose 26th concentrate bag 27th Suspension concentrate bags 28th Concentrate bag scales 29th rinse solution conduit 30th Sterile filter 2 31st Spülatessbypassventil 32nd sampling 33rd Spülanssokogabeventil 34th Spülanssklappendetektor 35th Device-side flushing solution connector

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medical Preparation Storing Or Oral Administration Devices (AREA)
  • Infusion, Injection, And Reservoir Apparatuses (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)
  • External Artificial Organs (AREA)

Description

Die Erfindung bezieht sich auf eine Mischeinheit zur Herstellung von gebrauchsfertigen Spüllösungen für medizinische Zwecke gemäß dem Oberbegriff des Patentanspruchs 1.The invention relates to a mixing unit for producing ready-to-use rinsing solutions for medical purposes according to the preamble of patent claim 1.

Ziel dieser Entwicklung ist die kostengünstige Aufbereitung, Speicherung und mobile Verabreichung von Spüllösungen durch Verwendung von Purisole-, Ringer-, Kochsalz-, Konzentraten die mit einer vor Ort aufbereiteten, chemisch und mikrobiologisch hochreine Flüssigkeit zu einer gebrauchsfertigen Spüllösungen für chirurgische Operationen, z.B. Gynäkologie, Urologie, Arthroskopie gemischt werden.The aim of this development is the cost-effective preparation, storage and mobile administration of irrigation solutions by using Purisole, Ringer, saline, and concentrates that are mixed with a locally prepared, chemically and microbiologically highly pure liquid into a ready-to-use irrigation solution for surgical operations, e.g. Gynecology, urology, arthroscopy can be mixed.

Ein mobiler Flüssigkeitsspeicher der mit einem sterilen Einmalartikel bestückt wird, eine exakte Volumenbestimmung und eine sterile Entnahme ermöglichen eine einfache und kostengünstige Anwendung und Verabreichung.A mobile liquid storage device that is equipped with a sterile disposable item, an exact volume determination and a sterile removal make it easy and inexpensive to use and administer.

Eine Anwendung dieser Entwicklung für andere Bereiche wie z.B. für die Allgemein Chirurgie, Veterinärmedizin, im Labor oder in der Biologie und in der Pharmazie als hochreine Spülflüssigkeit oder auch Ansatzmedium zur Herstellung von Medikamenten, Zellkulturen und dergleichen ist vorstellbar und praktikabel. Medizinische Spüllösungen werden in der Regel aus destilliertem Wasser als Grundstoff, der zentral hergestellt wird, in einem zentralen Produktionsprozess zu Spüllösungen weiterverarbeitet und mit erheblichen Logistikkosten zum Anwendungsort gebracht.An application of this development for other areas such as for general surgery, veterinary medicine, in the laboratory or in biology and in pharmacy as a high-purity rinsing liquid or preparation medium for the production of medication, cell cultures and the like is conceivable and practical. Medical rinsing solutions are usually processed from distilled water as the basic material, which is produced centrally, processed into rinsing solutions in a central production process and brought to the application site with considerable logistics costs.

Die US 2005/0171501 A1 offenbart eine Mischeinheit gemäß dem Oberbegriff des Patentanspruchs 1, mit einer Mischkammer und darin einmündenden Leitungen für hochreines Wasser und für Konzentrat, um in der Mischkammer gebrauchsfertige Spüllösungen zu bilden, mit einem Konzentratbeutel, der mit einem Konzentratbeutel-Anschlusskonnektor versehen ist, und mit einem Anschlusskonnektor der Mischkammer, der mit dem Konzentratbeutel-Anschlusskonnektor verbindbar ist.The US 2005/0171501 A1 discloses a mixing unit according to the preamble of claim 1, with a mixing chamber and lines opening therein for high-purity water and for concentrate to be ready for use in the mixing chamber To form rinsing solutions, with a concentrate bag, which is provided with a concentrate bag connection connector, and with a connection connector of the mixing chamber, which can be connected to the concentrate bag connection connector.

Ein ähnlicher Stand der Technik ist in der DE 4 121 568 A1 offenbart.A similar state of the art is in the DE 4 121 568 A1 disclosed.

Die EP 2 142 316 B1 offenbart eine Kammer zum Waschen des Ausgießablaufs eines Milchlagerungs- und -Kühlbehälters. Der Milchbehälter ist mit einem Ablaß-Stutzen versehen, an den ein Schlauch anschließbar ist, um Milch abzupumpen. Auf dem Stutzen ist ein feststehendes Element dauerhaft montiert, das zusammen mit einem beweglichen Element in Schalenform einen Spülraum bildet. Die Spülflüssigkeit tritt aus dem Stutzen aus. Außerdem ist mit dem Spülraum ein Entlüftungshahn verbunden.The EP 2 142 316 B1 discloses a chamber for washing the pouring out of a milk storage and cooling container. The milk container is provided with a drain pipe, to which a hose can be connected to pump milk. A fixed element is permanently mounted on the nozzle, which forms a wash cabinet together with a movable element in the form of a bowl. The rinsing liquid comes out of the nozzle. In addition, a vent tap is connected to the wash cabinet.

Die erfindungsgemäße Mischeinheit gemäß Anspruch 1 ist mit einer Mischkammer und darin einmündenden Leitungen für hochreines Wasser und für Konzentrat, um in der Mischkammer die gebrauchsfertige Spüllösung zu bilden, ferner mit einem Konzentratbeutel, in den Konzentrat einfüllbar ist und der mit einem Konzentrat-beutel-Anschlusskonnektor versehen ist, und mit einem Anschlusskonnektor der Mischkammer versehen, der mit dem Konzentratbeutel-Anschlusskonnektor verbindbar ist, wobei der Anschlusskonnektor der Mischkammer mit einer schwenkbaren Konzentratklappe verbunden ist, die den Anschlusskonnektor in ihrem geschlossenen Zustand so überdeckt, dass ein dichter Spülraum um den Anschlusskonnektor gebildet ist, und wobei die Mischeinheit eine Spülleitung aufweist, die mit einer Pumpe und einem Spülventil versehen ist und in einen rückwärtigen Ringspalt des Anschlusskonnektors einmündet, wobei von dort umfangsseitige Spülbohrungen in den Spülraum führen, so dass bei laufender Pumpe der Anschlusskonnektor innen und außen vollständig reinigbar istThe mixing unit according to the invention according to claim 1 has a mixing chamber and lines leading into it for high-purity water and for concentrate in order to form the ready-to-use rinsing solution in the mixing chamber, furthermore with a concentrate bag into which the concentrate can be filled and which has a concentrate-bag connection connector is provided, and is provided with a connection connector of the mixing chamber which can be connected to the concentrate bag connection connector, the connection connector of the mixing chamber being connected to a pivotable concentrate flap which, in its closed state, covers the connection connector in such a way that a tight washing space is formed around the connection connector is, and wherein the mixing unit has a flushing line, which is provided with a pump and a flushing valve and opens into a rear annular gap of the connection connector, with peripheral flushing holes leading from there into the flushing chamber, so that when running the pump the connector inside and outside is completely cleanable

Für den medizinischen Einsatz werden beispielsweise industriell hergestellte Spüllösungen mit Volumen 3l, 5l, 10l dem Krankenhaus zur Verfügung gestellt und mit großem innerbetrieblichem, personellem Logistikeinsatz zwischen- u. endgelagert.For medical use, for example, industrially manufactured flushing solutions with a volume of 3l, 5l, 10l are made available to the hospital. disposed of.

Für die Dauer der Operation bzw. Untersuchung reichen diese Beutelvolumina beispielhaft für eine Blasenoperation mit ca. 60 l Spülflüssigkeit nicht aus, sodass ein Springer außerhalb des zentralen OP-Bereiches verfügbar sein muss, um die Beutel bereit zu stellen, aufzuwärmen und zuzureichen.For the duration of the operation or examination, these bag volumes, for example for a bladder operation with approx. 60 l of rinsing liquid, are not sufficient, so that a jumper must be available outside the central operating area in order to prepare, warm up and hand in the bags.

Die Verabreichung erfolgt teils gravimetrisch oder auch mit Beutel-Druckmanschetten. Zusätzlich sind oft teure Einmalartikel wie beispielsweise Pumpensegmente oder auch für die Beutelwärmer erforderlich.The administration is partly gravimetric or with bag pressure cuffs. In addition, expensive disposable items such as pump segments or the bag warmer are often required.

Ein erheblicher Nachteil z.B. bei endoskopischen Untersuchungen ist die mangelnde Sicht durch flotierendes Gewebe oder pulsierende Spülflüssigkeit, weil beispielsweise der erforderliche Spülflüssigkeitsdruck zwischen 0,1 bar bis 0,3 bar nicht konstant gehalten wird.A significant disadvantage e.g. in endoscopic examinations there is a lack of visibility due to floating tissue or pulsating rinsing liquid because, for example, the required rinsing liquid pressure is not kept constant between 0.1 bar and 0.3 bar.

Zur Verbesserung der Wundhygiene ist großzügig zu spülen. Dies verursacht personelle- und auch Materialkosten.Rinse generously to improve wound hygiene. This causes personnel and material costs.

Die regulativen und normativen Anforderungen an die Qualität des Grundstoffs Wassers sind dabei so hoch, dass es bisher nicht möglich ist, vor Ort, z.B. im Krankenhaus, verifizierbare medizinische Spüllösungen auf Bedarf herzustellen. Zum einen sind dies die hohen mikrobiologischen- und zum anderen die erforderlichen chemischen Anforderungen an den Grundstoff Wasser, die einer verifizier- und nachweisbaren normativ geforderten Qualität der vor Ort bedarfsgesteuerten Herstellung entgegenstehen.The regulatory and normative requirements for the quality of water as a raw material are so high that it has not been possible to date, e.g. in the hospital to produce verifiable medical irrigation solutions on demand. On the one hand, there are the high microbiological and, on the other hand, the required chemical requirements for the raw material water, which stand in the way of a verifiable and verifiable normatively required quality of the locally controlled production.

Die dezentrale Herstellung von medizinischen Spüllösungen durch Krankenhauspersonal erfordert sichere Abläufe sowohl in der Bedienung als auch in der Zuverlässigkeit der Technik hinsichtlich der Spüllösungsqualität.The decentralized production of medical irrigation solutions by hospital staff requires safe processes in terms of both operation and the reliability of the technology with regard to the irrigation solution quality.

Notwendige Verbesserungen, Zweck und Ziel dieser Erfindung sind deshalb die kostengünstige, anwenderfreundliche vor-Ort-Herstellung einer Spüllösung mit geringem Personaleinsatz und einem der Untersuchung bzw. auch mehreren Operationen entsprechenden Spülvolumen.Necessary improvements, purpose and aim of this invention are therefore the cost-effective, user-friendly on-site manufacture of a flushing solution with little personnel and a flushing volume corresponding to the examination or also to several operations.

Eine besondere Bedeutung kommt der Lagerhaltung, der Langzeitstabilität und einem möglichst niedrigen Volumen der Konzentrate zu. Weitere Anforderungen sind die unterbrechungsfreie Verabreichung ohne zusätzlichen personellen Mehraufwand unter Einhaltung von Anwendungstemperatur und Hygiene der Lösung.Storage, long-term stability and the lowest possible volume of the concentrates are of particular importance. Further requirements are the uninterrupted administration without additional personnel expenditure while maintaining the application temperature and hygiene of the solution.

Dabei sollen eine raumsparende Technik zur Herstellung der Spüllösung und ein mobiler Spüllösungsbehälter zum Einsatz kommen, der die wesentlichen Komponenten für hohe Hygiene, Sicherheit, einfache Bedienung und einen konstanten Fluss und Druck zur Verabreichung der Spülflüssigkeit enthält.A space-saving technology for the production of the rinsing solution and a mobile rinsing solution container are to be used, which contain the essential components for high hygiene, safety, simple operation and a constant flow and pressure for the administration of the rinsing liquid.

Restmengen sollen einfachst zu entsorgen sein.Residual quantities should be easy to dispose of.

Eine hohe Verfügbarkeit der Geräte bei allen Mess- und Überwachungsaufgaben hinsichtlich ihrer Eigensicherheit und eine nur entfernte Ausfallwahrscheinlichkeit ist wichtig, um unter allen Umständen eine katastrophale Auswirkung für den Patienten zu vermeiden, bzw. die Qualität oder auch Toxizität der erzeugten Flüssigkeit einwandfrei in den zugesicherten Akzeptanzkriterien zu überwachen.A high availability of the devices for all measurement and monitoring tasks with regard to their intrinsic safety and only a remote probability of failure is important in order to avoid a catastrophic impact for the patient under all circumstances, or the quality or toxicity of the liquid produced is flawless in the assured acceptance criteria to monitor.

Diese Aufgabe wird wirkungsvoll dadurch gelöst, dass zur Herstellung der Spüllösung die Kombination einer Umkehrosmosemembrane und zweier weiterer Filterstufen beispielsweise Ultra-oder Sterilfilter, bevorzugt als Kapillarmembran, genutzt werden.This object is effectively achieved in that the combination of a reverse osmosis membrane and two further filter stages, for example ultra or sterile filters, preferably as a capillary membrane, are used to produce the rinsing solution.

Diese Filterkombination und weitere Bestandteile werden nachfolgend als Füllstation bezeichnet.This filter combination and other components are referred to below as the filling station.

Zur Herstellung von beispielsweise ca. 60 I gebrauchsfertiger Purisolelösung sind ca. 56l sterilfiltriertes Permeat mit ca. 3,6l hochkonzentriertem Purisolekonzentrat proportional so zu verdünnen bzw. zu mischen, dass die entstandene Spüllösung ohne weitere Prüfungen zur intra- und postoperativen Blasenspülung zur Anwendung kommen kann.For the preparation of, for example, approx. 60 l of ready-to-use purisol solution, approx. 56 l of sterile-filtered permeate must be diluted or mixed proportionally with approx. 3.6 l of highly concentrated purisole concentrate so that the rinsing solution formed can be used without further tests for intra- and postoperative bladder irrigation.

Für Purisolekonzentrate wird eine Rezeptur in der Endverdünnung von 27,0 g Sorbit und 5,4 g Mannit pro l Liter hochreiner Flüssigkeit gefordert. In der Praxis ist ein Toleranzbereich von 25,65 - 28,35 g bei Sorbit und 5,13 - 5,67 g bei Mannit zuzüglicher ca. 1 Liter Flüssigkeit akzeptabel.A formulation in the final dilution of 27.0 g sorbitol and 5.4 g mannitol per liter of highly pure liquid is required for purisol concentrates. In practice, a tolerance range of 25.65 - 28.35 g for sorbitol and 5.13 - 5.67 g for mannitol plus approximately 1 liter of liquid is acceptable.

Durch Versuche und Tests wurde für ein Konzentratvolumen von 1 l die Sorbitkonzentration auf ca. 443,6 g, die Mannitkonzentration auf ca. 88,7g bei einer Flüssigkeitsmenge von ca. 648,7 g auf einen Konzentrationsfaktor von ca.16,43 und einer Dichte von ca. 1,1806 g/cm3 (20°C) angehoben.Through trials and tests, the sorbitol concentration for a concentrate volume of 1 l was approx. 443.6 g, the mannitol concentration was approx. 88.7 g with a liquid quantity of approx. 648.7 g to a concentration factor of approx. 16.43 and one Density increased by approx.1.1806 g / cm 3 (20 ° C).

Ein Konzentratvolumen von ca. 3,652 l + 56,38 l hochreiner Flüssigkeit ergeben ca. 60 l fertige Purisolespüllösung. Dieses Konzentrat beinhaltet dann ca. 1620 g Sorbit, ca. 324g Mannit und ca. 2369 g Flüssigkeit.A concentrate volume of approx. 3.652 l + 56.38 l high-purity liquid results in approx. 60 l finished purisol rinsing solution. This concentrate then contains approx. 1620 g sorbitol, approx. 324 g mannitol and approx. 2369 g liquid.

Die Löslichkeit der Substanzen bei der Herstellung des Konzentrates und eine bleibende Lösung derselben ohne Ausfällungen bei niedrigen Temperaturen z.B. bei 5 °C legen den Konzentrationsfaktor von ca. 16-17fach durch Untersuchungen nahe.The solubility of the substances in the manufacture of the concentrate and a permanent solution thereof without precipitation at low temperatures e.g. at 5 ° C the concentration factor of approx. 16-17 times suggests by examinations.

Die vorgenannte Spüllösung steht stellvertretend z.B. für Ringer -, und/oder andere Natriumchloridlösungen, die insbesondere im Bereich der Chirurgie, aber auch in andren medizinischen bzw. genannten Bereichen eingesetzt werden können. Wobei die Konzentrate und deren Mischungsverhältnisse den jeweiligen Anwendungen anzupassen sind.The above rinsing solution is representative e.g. for Ringer's and / or other sodium chloride solutions, which can be used in particular in the field of surgery, but also in other medical or named areas. The concentrates and their mixing ratios have to be adapted to the respective applications.

Häufig als Spüllösung eingesetzt werden z.B. 0,9 % Natriumchlorid Lösungen. Zur Aufbereitung von ca. 100 l dieser Lösung genügt bei einem Verhältnis von 1:35 ein Konzentratvolumen von ca. 2,9 I.Frequently used as a rinsing solution e.g. 0.9% sodium chloride solutions. With a ratio of 1:35, a concentrate volume of approx. 2.9 I is sufficient to prepare approx. 100 l of this solution.

Ringerspüllösungen sind mit geringen Abweichungen vom vorgenannten herzustellen. Beispielsweise sind bei einem Mischverhältnis von 1:34,6 mit ca. 2,872 l Ringerkonzentrat 100 l Ringerlösung aufzubereiten.Wrestler flushing solutions are to be produced with slight deviations from the above. For example, with a mixing ratio of 1: 34.6 and approx. 2.872 l wrestling concentrate, 100 l wrestling solution must be prepared.

Die Aufkonzentration auf das ca. 30- 35 fache, bei einer Löslichkeitstemperatur von ca. 10°C zeigt das Potential der Logistik-, Handhabungs- und Platzeinsparungen.The concentration to approx. 30-35 times, at a solubility temperature of approx. 10 ° C shows the potential of logistics, handling and space savings.

Das beschriebene Verfahren und die eingesetzten Komponenten und Volumen sind jedoch nicht darauf reduziert. Bedingt durch die hochreinen Wirkmittel, das exakte Mischen und Verdünnen ist eine große Bandbreite von Spüllösungen herstellbar.However, the described method and the components and volumes used are not limited to this. Due to the high-purity active ingredients, the exact mixing and dilution, a wide range of rinsing solutions can be produced.

Vorteilhafterweise wird durch die hohe Konzentration auch das Keimwachstum des Konzentrates nahezu verhindert.Advantageously, due to the high concentration, the germ growth of the concentrate is almost prevented.

Zur Aufbereitung der Spüllösung wird das Konzentratbehältnis das als Beutel ausgeführt ist an vorbereitete Aufnahmen der Füllstationskonzentratwaage gehängt und der Mischvorgang eingeleitet. Dabei wird zunächst durch das bekannte Beutelgewicht die Waage verifiziert.To prepare the rinsing solution, the concentrate container, which is designed as a bag, is hung on the prepared receptacles of the filling station concentrate scales and the mixing process is initiated. The scale is first verified by the known bag weight.

Die Füllstationsseitigen Anschlüsse des Konzentrats- als auch des noch zu beschreibenden Spüllösungsbeutels werden an selbstreinigende, verwechslungssichere Anschluss-Konnektoren der Füllstation, die in dieser Anmeldung beispielsweise als Klappenlösungen ausgeführt sind, aber auch geräteseitig als flexible Schlauchleitung ausgeführt sein können, durch den Anwender herbeigeführt.The filling station-side connections of the concentrate as well as the rinsing solution bag to be described are made by the user to self-cleaning, confusion-proof connection connectors of the filling station, which in this application are designed, for example, as flap solutions, but can also be designed as flexible hose lines on the device side.

Mit großem Vorteil wird ein fahrbarer Spüllösungsbehälter, der vorzugsweise als Druckbehälter ausgebildet ist, mit einem einlegbaren sterilen Spülflüssigkeitsbeutel bestückt, der mit einem entsprechend großen Volumen befüllt wird.A mobile flushing solution container, which is preferably designed as a pressure container, is fitted with great advantage with an insertable sterile flushing liquid bag which is filled with a correspondingly large volume.

Der Spüllösungsbeutel beinhaltet einen unlösbaren Anschlusskonnektor, der durch den verriegelbaren Deckel des Druckbehälters durchgesteckt und fixiert werden kann. Der Anschlusskonnektor kann mit weiterführenden flexiblen Schlauchleitungen versehen werden, die als Füll- bzw. Transferleitungen ausgebildet sind. Wobei der Konnektor mit Vorteil auch nur durch einen Schlauch ausgeführt sein kann der wahlweise und in Abhängigkeit der Sterilitätsanforderungen sowohl als Füll- als auch als Transferschlauch zu verwenden ist.The flushing solution bag contains an inseparable connection connector that can be inserted and fixed through the lockable lid of the pressure vessel. The connection connector can be provided with further flexible hose lines which are designed as filling or transfer lines. The connector can advantageously also be designed as a hose that can be used either as a filling hose or as a transfer hose depending on the sterility requirements.

Zur Verabreichung der Spülflüssigkeit am Anwendungsort kann an den Transferanschluss des Spüllösungskonnektors ein Überleitsystem beispielsweise mit einem Endoskopiesystem verbunden werden. Ein Anschluss an andre in der Chirurgie üblichen Systeme beispielweise an Spül-Saugsysteme ist ebenfalls praktikabel und möglich.For the administration of the rinsing liquid at the application site, a transfer system, for example with an endoscopy system, can be connected to the transfer connection of the rinsing solution connector. A connection to other systems common in surgery, for example to irrigation suction systems, is also practical and possible.

Gelöst wurde die Aufgabe der einfachen Bedienung und der Verabreichung mit konstantem Spülfluss und -Druck, indem Druckgas (Luft) entweder vorzugsweise in den Druckbehälter oder auch wahlweise direkt in den Spülflüssigkeitsbeutel eingeleitet wird.The task of simple operation and administration with a constant flushing flow and pressure was solved by introducing compressed gas (air) either preferably into the pressure container or optionally directly into the flushing liquid bag.

Dabei wird mit Vorteil die Druckgasregelung und Überwachung innerhalb des fahrbaren Spüllösungsbehälters eingerichtet. Druckgaserzeugung und Einspeisung können beispielsweise durch eine hauseigene Quelle, aber auch geräteseitig erzeugt werden.The pressure gas control and monitoring are advantageously set up within the mobile flushing solution container. Compressed gas generation and feed can be generated, for example, by an in-house source, but also on the device side.

Die Proportionierung von Konzentrat und Permeat erfolgt mittels einer Konzentrat- und einer Spüllösungsbehälterwaage, wobei die Konzentratwaage in der Füllstation mit jedem Anhängen des befüllten Konzentratbehälters verfiziert wird.The proportioning of concentrate and permeate is carried out by means of a concentrate and a rinsing solution container scale, the concentrate scale being verified in the filling station each time the filled concentrate container is attached.

Dazu beinhaltet auch der fahrbare Spüllösungsbehälter mit Vorteil eine Waage, die den Füllzustand überwacht und die aus Sicherheitsgründen mittels Referenzgewicht automatisch zu testen ist.For this purpose, the mobile rinsing solution container also advantageously includes a scale that monitors the filling level and which is to be tested automatically for safety reasons using the reference weight.

Zur Homogenisierung und Temperierung wird hochreines bzw. annähernd steriles Permeat erwärmt und mit zudosiertem Konzentrat in einem Mischblock gemischt.For homogenization and temperature control, highly pure or almost sterile permeate is heated and mixed with the added concentrate in a mixing block.

Vor Einleitung in einen sterilen Spüllösungsbehälter-/Beutel erfolgte eine zweite Steril-filtrierung der gemischten Lösung.A second sterile filtration of the mixed solution was carried out before introduction into a sterile rinsing solution container / bag.

Die Reinigung des Systems bzw. Keimprävention und Reduktion werden durch die Kombination aus einem gering toxischen, auf Zitrat basierenden Desinfektions- u. Reinigungsmittel mit einer Wassererwärmung ausgeführt. Wobei sowohl die Primär-, als auch die Sekundärseite der Umkehrosmose getrennt voneinander mittels einer zusätzlichen Pumpe auch ohne transmembranen Fluss zu desinfizieren bzw. zu reinigen sind.The cleaning of the system or germ prevention and reduction are achieved by the combination of a slightly toxic, citrate-based disinfection and Detergent running with water heating. Whereby both the primary and the secondary side of the reverse osmosis are separated from each other by means of a additional pump must also be disinfected or cleaned without transmembrane flow.

Prinzipiell werden dabei alle prozessrelevanten Daten sowohl vom Betriebs- als auch vom Schutzrechner erfasst und ggf. berechnet. Die Messergebnisse werden vom Betriebs- zum Schutzrechner und umgekehrt gesendet. Jeder Rechner vergleicht dabei die Messergebnisse mit den eigenen und gibt eine Bestätigung zurück.In principle, all process-relevant data are recorded by both the operating and the protection computer and, if necessary, calculated. The measurement results are sent from the operating computer to the protection computer and vice versa. Each computer compares the measurement results with its own and returns an acknowledgment.

Die Daten werden nach der Bestätigung von Betriebs- und Schutzrechner zusammen mit einer Prüfsumme in den Trenddatenspeicher geschrieben, der vorzugsweise als Eprom, aber auch als anderes Speichermedium ausgebildet sein kann.After confirmation of the operating and protection computers, the data are written to the trend data memory together with a checksum, which can preferably be designed as an Eprom, but also as another storage medium.

Die Elektronik des fahrbaren Spüllösungsbehälters kann mittels aufladbaren Akkus betrieben werden, an der Anzeige des fahrbaren Spüllösungsbehälter werden alle erforderlichen Parameter als auch deren Abweichungen wie beispielsweise Gewicht, Temperatur und Behälterdruck angezeigt.The electronics of the mobile rinsing solution container can be operated by means of rechargeable batteries. The display of the mobile rinsing solution container shows all necessary parameters as well as their deviations such as weight, temperature and container pressure.

Indem ein drahtloser Datenaustausch zwischen Füllstation und fahrbarem Spüllösungsbehälter hergestellt wird, erfolgt beispielsweise die Überwachung der Befüllung, der Proportionalität und der Temperatur.By establishing a wireless data exchange between the filling station and the mobile flushing solution container, the filling, the proportionality and the temperature are monitored, for example.

Weitere Einzelheiten und Vorteile sind in den nachfolgend dargestellten Figuren beschrieben.Further details and advantages are described in the figures shown below.

Figur 1 zeigt die gesamte Aufbereitung bis hin zur Anwendung. Die aufzubereitende Flüssigkeit kann beispielsweise über eine optionale Vorfiltration (1), die als Partikel- und oder weiterer Filterstufen zur Eliminierung von Härtebildnern und Chlor ausgebildet sein kann, zur RO-Anlage (2) weitergeleitet werden. Figure 1 shows the entire preparation up to the application. The liquid to be processed can be passed on to the RO system (2), for example, via an optional prefiltration (1), which can be designed as particle and or further filter stages to eliminate hardness formers and chlorine.

Zur Eliminierung mikrobiologischer Kontamination beinhaltet die RO (2) beispielsweise eine Desinfektionseinheit (4) mit der, ohne Zutun des Anwenders, eine chemothermische Desinfektion durchführbar ist. Kanister (67) beinhaltet das Desinfektions-/Reinigungsmittel das mit Vorteil als zitrathaltige Lösung verwendet wird. Die weitere Funktion von Einrichtung (4) leitet sich aus der Darstellung ab und wird hier nicht weiter beschrieben. Selbstverständlich besteht die Möglichkeit einer Heißreinigung der RO-Anlage ohne Verwendung weiterer Desinfektionsmittel.In order to eliminate microbiological contamination, the RO (2) contains, for example, a disinfection unit (4) with which chemothermal disinfection can be carried out without the user having to do anything. Canister (67) contains the disinfectant / cleaning agent which is advantageously used as a citrate-containing solution. The further function of device (4) is derived from the representation and is not further described here. Of course, there is the possibility of hot cleaning the RO system without the use of further disinfectants.

Das von der RO-Anlage (2) erzeugte Permeat wird über der Primärseite des Filters (3) zirkuliert. Das von der RO-Steuerung (58) mittels nicht dargestellter Leitfähigkeitsmessung freigegebene Permeat gelangt zur Sekundärseite des Filters (3) und über Permeatfreigabeventil (5) zur Mischeinheit (12).The permeate generated by the RO system (2) is circulated over the primary side of the filter (3). The permeate released by the RO controller (58) by means of a conductivity measurement (not shown) reaches the secondary side of the filter (3) and via permeate release valve (5) to the mixing unit (12).

Eventuell bereits von der RO-Anlage (2) vorgewärmtes Permeat wird über Heizer (9) und Temperaturregler (8,13) auf die erforderliche Spüllösungstemperatur erwärmt. Über Leitung (11) wird das Permeat einer Mischkammer (15) zugeführt, in die mittels Pumpe (23) Konzentrat aus Beutel (26) und Leitung (25), dem Konnektor (24) und geräteseitigem Anschlusskonnektor (22) zugeführt wird.Permeate that has already been preheated by the RO system (2) is heated to the required rinsing solution temperature by means of a heater (9) and temperature controller (8,13). The permeate is fed to a mixing chamber (15) via line (11), into which concentrate from bag (26) and line (25), the connector (24) and the device-side connection connector (22) is fed by means of a pump (23).

Dabei ist die Konzentratklappe (20) geöffnet, Detektor (19) meldet "offen", weil Magnet (21) die erforderliche Distanz überschritten hat. Das Konzentratspülventil (17) wird nur bei geschlossener Klappe (20) und entsprechend ausgewählten bzw. voreingestellten Spülprogrammen geöffnet, um den Anschlusskonnektor (22) zu reinigen.The concentrate flap (20) is open, detector (19) reports "open" because magnet (21) has exceeded the required distance. The concentrate flush valve (17) is only opened when the flap (20) is closed and the flushing programs selected or preset accordingly in order to clean the connection connector (22).

Konzentratbeutel (26) ist mit seinen Aufhängungen (27) in entsprechende Haken der Konzentratbeutelwaage (28) eingehängt. Das bekannte Beutelgewicht dient der Waagenverifizierung.Concentrate bag (26) is suspended with its suspensions (27) in corresponding hooks on the concentrate bag scale (28). The known bag weight is used for verifying the scales.

Die zweite Leitfähigkeits- und Temperaturmessung (16) detektiert aus Gründen der Redundanz die entsprechenden Werte. Die durch Kammer (15) homogen gemischte und temperierte Spülflüssigkeit gelangt über Leitung (29) zu einem zweiten Sterilfilter (30). Fehlerhafte Spülflüssigkeit wird über Bypassventil (31) zum Abfluss (100) verworfen.The second conductivity and temperature measurement (16) detects the corresponding values for reasons of redundancy. The flushing liquid homogeneously mixed and tempered by chamber (15) reaches a second sterile filter (30) via line (29). Faulty rinsing liquid is discarded to the drain (100) via the bypass valve (31).

Bei geschlossenem Ventil (31) und geöffnetem Spüllösungsfreigabeventil (33) wird die Spülflüssigkeit über den geräteseitigen Spüllösungskonnektor (35) den daran konnektierten Beutelkonnektor (38), Leitung (39) zum fahrbaren Spüllösungsbehälter (40) geleitet, in dem ein steriler Spüllösungsbeutel (82) eingelegt ist. Die Möglichkeit zur Entnahme einer Spüllösungsprobenmenge besteht an Probeentnahme (32).When the valve (31) is closed and the rinsing solution release valve (33) is open, the rinsing liquid is conducted via the rinsing solution connector (35) on the device side, the bag connector (38), line (39) connected to it, to the mobile rinsing solution container (40), in which a sterile rinsing solution bag (82) is inserted. The possibility of taking a quantity of rinsing solution is provided by taking a sample (32).

Der fahrbare Spüllösungsbehälter beinhaltet eine Waage (43), die den jeweiligen Füllstand bzw. das Gewicht der Spülmenge registriert. Ebenfalls ist ein Temperaturfühler (59) so angebracht, dass die Spülflüssigkeitstemperaturindirekt messbar ist.The mobile flushing solution container contains a scale (43) which registers the respective fill level or the weight of the flushing quantity. A temperature sensor (59) is also attached so that the rinsing liquid temperature can be measured directly.

Bei geschlossener Spüllösungsklappe (36) und bei Auswahl und Einleitung eines entsprechenden Spülprogrammes wird der geräteseitige Konnektor (35) mit steriler Flüssigkeit bzw. Reinigungslösung über Spülabfluss (99) gespült bzw. desinfiziert. Der Test der Filter (3/30) erfolgt bei geschlossenen Klappen (20/36) durch gefilterte Luftzuführung mittels Luftpumpe (6) und kann wahlweise durch Ventilschaltung die Sekundärseite des Filters (3) oder die Primärseite des Filters (30) mit Luft beaufschlagen. Dabei wird die Flüssigkeit partiell durch die Luft verdrängt. Durch den hydrophilen Charakter der Filtermembran wird bei intakter Filtercharakteristik nur ein sehr geringer Druckabfall erfolgen, der mittels Drucksensor (14) und Elektronik (58) registriert bzw. überwacht werden kann.When the rinsing solution flap (36) is closed and a suitable rinsing program is selected and initiated, the device-side connector (35) is rinsed or disinfected with sterile liquid or cleaning solution via the rinsing drain (99). The filter (3/30) is tested with closed flaps (20/36) by filtered air supply by means of an air pump (6) and can optionally apply air to the secondary side of the filter (3) or the primary side of the filter (30) by valve switching. The liquid is partially displaced by the air. Due to the hydrophilic character of the filter membrane, there is only a very small pressure drop with an intact filter characteristic, which can be registered or monitored by means of pressure sensor (14) and electronics (58).

Durch diesen Test können sowohl die Filter (3/30) als auch die Dichtheit der Klappen (20, 36) verifiziert bzw. überprüft werden.With this test, both the filters (3/30) and the tightness of the flaps (20, 36) can be verified or checked.

Ebenso ist in Figur 1 schematisch ein möglicher Transfer der Spülflüssigkeit zu einem endoskopischen System (57) dargestellt. Druckluftkonnektor (48) kann mittels flexibler Schlauchleitungen (49) an eine hauseigene Druckgasquelle angeschlossen werden.Likewise, in Figure 1 schematically shows a possible transfer of the rinsing liquid to an endoscopic system (57). Compressed air connector (48) can be connected to an in-house compressed gas source using flexible hose lines (49).

Zur Gewährleistung eines konstanten Spülflüssigkeitsflusses beinhaltet die Druckregeleinheit (47) einen einstellbaren Druckregler (50), einen Not-Aus mit Pilztaste und Zwangsentlüftung (51), ein manuelles Druckbegrenzungsventil (52), eine Manometeranzeige (53) und einen elektronischen Druckaufnehmer (54), der wie alle Sensoren und Aktoren mittels redundanter Elektronik (58) ausgewertet und dargestellt werden kann.To ensure a constant flow of flushing liquid, the pressure control unit (47) includes an adjustable pressure regulator (50), an emergency stop with mushroom button and forced ventilation (51), a manual pressure relief valve (52), a pressure gauge display (53) and an electronic pressure sensor (54), which, like all sensors and actuators, can be evaluated and displayed using redundant electronics (58).

Das Niederdruck-Regelventil (50) ist einstellbar. Die Druckregeleinheit (47) kann für einen Regelbereich von 0 bis 0,5 bar ausgelegt werden und ist für den praktischen Einsatz auf 0,3 bar Förderdruck beispielsweise bei Prostata Operationen eingestellt. Die so geregelte Luft wird über Schlauchverbindung (66) in Druckbehälter (45) eingeleitet.The low pressure control valve (50) is adjustable. The pressure control unit (47) can be designed for a control range from 0 to 0.5 bar and is set to 0.3 bar delivery pressure for practical use, for example in prostate surgery. The air regulated in this way is introduced into the pressure container (45) via a hose connection (66).

Die Spülflüssigkeit in Beutel (82) wird durch den zugeführten Druck über Transferanschluss (55) und einem geeigneten Überleitsystem (56) zum endoskopischen System (57) gefördert.The rinsing liquid in the bag (82) is conveyed to the endoscopic system (57) by the pressure supplied via the transfer connection (55) and a suitable transfer system (56).

Es versteht sich, dass an System (56) auch andere Einheiten als endoskopische Systeme wie zum Beispiel die in der Chirurgie üblichen Spülsaugsysteme anschließbar sind.It goes without saying that system (56) can also be connected to units other than endoscopic systems, such as, for example, the irrigation suction systems customary in surgery.

Zur Ergänzung wird festgestellt, dass an Leitung (56) ein weiterer hier nicht dargestellter Sterilfilter anschließbar wäre.In addition, it is found that a further sterile filter (not shown here) could be connected to line (56).

Ebenso bestünde die Möglichkeit, das geregelte Druckgasmedium direkt im Spüllösungsbeutel (41) einzuleiten, oder den Transfer über eine Pumpe mit Einmal-Schlauchsegment zu leiten.There would also be the option of introducing the regulated pressurized gas medium directly into the flushing solution bag (41) or directing the transfer via a pump with a single-use hose segment.

Figur 2 verdeutlicht räumlich die Gesamteinheit einer Mischanlage bzw. Füllstation. Aufgrund der angenommenen räumlich beengten Verhältnisse im Krankenhaus wurde die Füllstation (60) möglichst flach konstruiert um die Durchgänge an Fluren bzw. in Räumlichkeiten nicht zu beeinträchtigen. Dies erfordert eine vertikale Bauweise der RO-Anlage (2) mit Membran (68), Vorlaufbehälter (69) und Pumpe (70). Dargestellt ist auch ein Reinigungskanister (67). Figure 2 spatially illustrates the overall unit of a mixing plant or filling station. Due to the assumed space constraints in the hospital, the filling station (60) was constructed as flat as possible so as not to interfere with the passageways in corridors or rooms. This requires a vertical construction of the RO system (2) with membrane (68), flow tank (69) and pump (70). A cleaning canister (67) is also shown.

Über der RO-Anlage ist die Mischeinheit (12) angebracht, wobei in dieser Zeichnung lediglich auf die Lage der Konzentratklappe (20), der Spüllösungsklappe (36). dem Heizer (9) und dem Sterilfilter (30) hingewiesen wird, um die Handhabung zu verdeutlichen. Wobei die Klappen hier im geschlossenen Zustand dargestellt sind. Konzentratbeutelwaage (28) ist unterhalb der Elektronik (58) montiert und in Form eines Auslegers (71) mit Aufnahmehaken für den Konzentratbeutel dargestellt.The mixing unit (12) is attached above the RO system, only the position of the concentrate flap (20), the rinsing solution flap (36) in this drawing. the heater (9) and the sterile filter (30) is pointed out to illustrate the handling. The flaps are shown here in the closed state. Concentrate bag scale (28) is mounted below the electronics (58) and is shown in the form of an extension arm (71) with a hook for the concentrate bag.

Die Installation erfolgt wandbündig an geeigneter Stelle mit entsprechendem Höhenabstand zum Fußboden, um Kommunikation - wie später erklärt- und Reinigung zu gewährleisten.The installation is flush with the wall at a suitable location with a corresponding height distance from the floor to ensure communication - as explained later - and cleaning.

Der fahrbare Spüllösungsbehälter (40) besteht aus einem Transportwagen (46) mit Zug- und Schiebegriff (61), dem Druckbehälter (45), einem Deckel (44), und einer Infusionsstange (63).The mobile flushing solution container (40) consists of a transport carriage (46) with a pull and push handle (61), the pressure container (45), a lid (44) and an infusion rod (63).

Bestandteile des fahrbaren Spüllösungsbehälters (40) sind eine Druckregeleinheit (47), deren Ausgang direkt über eine flexible Schlauchverbindung (66) in den Druckbehälter (45) einmündet und eine Elektronik (62) mit einer Kommunikationsanzeige (65) beispielsweise zur Anzeige des Füllstandes, der Temperatur, Druckluft und anderer relevanter Werte und einer Anzeigeampel (64).Components of the mobile flushing solution container (40) are a pressure control unit (47), the output of which opens directly into the pressure container (45) via a flexible hose connection (66) and electronics (62) with a communication display (65), for example for displaying the fill level Temperature, compressed air and other relevant values and a traffic light (64).

Die Kommunikation zwischen dem Spüllösungsbehälter (40) und der Füllstation (60) erfolgt drahtlos mittels Sensoren im Rollenbereich unterhalb der Bodenplatte (104) des Transportwagens (40).Communication between the rinsing solution container (40) and the filling station (60) takes place wirelessly by means of sensors in the roller area below the base plate (104) of the transport trolley (40).

Die Detektion der Park- bzw. Andockpositionen des Spüllösungsbehälters (40) an die Füllstation (60) ist durch die Lage der vorzugsweisen Infrarotsensoren vorgegeben.The detection of the parking or docking positions of the rinsing solution container (40) at the filling station (60) is predetermined by the position of the preferred infrared sensors.

Füllstationsseitig ist auf gleicher Ebene ein korrespondierender Sensor angebracht. Dabei ist durch Auswahl und Lage der Sensoren Andockwinkel und -lage an die Füllstation zu beeinflussen.A corresponding sensor is attached to the filling station on the same level. The docking angle and position to the filling station must be influenced by the selection and position of the sensors.

Die weiteren Komponenten erklären sich teilweise aus der Darstellung oder werden zu einem späteren Zeitpunkt erläutert. Es versteht sich, dass es sich hier um einen raumsparenden Aufbau der Komponenten handelt, deren Anordnung von der dargestellten abweichen kann bzw. auch in anderen Ausführungsformen vorstellbar ist. Ebenso wurde nicht in allen Punkten Bezug auf die Kennzeichnung genommen.The other components are partly explained from the illustration or will be explained at a later point in time. It goes without saying that this is a space-saving construction of the components, the arrangement of which may differ from that shown or is also conceivable in other embodiments. Likewise, reference was not made to the labeling in all points.

Figur 3 zeigt schematisch den Druckbehälter (45) mit geöffnetem Deckel (44) und einer Konnektoraufnahme (78), durch die der zylindrische Beutelkonnektor (83) eingesteckt wird, und mittels beweglicher Konnektorverriegelung (79) und Haltenut (87) gehalten wird. Figure 3 shows schematically the pressure vessel (45) with open lid (44) and a connector receptacle (78) through which the cylindrical bag connector (83) is inserted, and is held by means of a movable connector lock (79) and holding groove (87).

Damit es zu einer formschlüssigen Abdichtung mit guten Gleiteigenschaften zwischen Konnektor (83) und Konnektoraufnahmedichtung (78) kommen kann, besteht vorzugsweise Dichtung (78) aus einem Tefloneinsatz (128), der mit einem O-Ring (126) und einer Druckplatte (127) so gegen Konnektor (83) gepresst wird, dass vorgenannte Ziele erreicht werden.To ensure a positive seal with good sliding properties between the connector (83) and the connector receiving seal (78), the seal (78) preferably consists of a Teflon insert (128), which is fitted with an O-ring (126) and a pressure plate (127). is pressed against connector (83) in such a way that the aforementioned goals are achieved.

Eine formschlüssige und dichtende Verbindung des Deckels (44) zum Druckbehälter (45)wird einerseits durch Deckeldichtung (74) und dem konischen Dichtungslager (77) in der Druckbehälteröffnung im geschlossenen Zustand hergestellt.A form-fitting and sealing connection of the cover (44) to the pressure vessel (45) is produced on the one hand by the cover seal (74) and the conical seal bearing (77) in the pressure vessel opening in the closed state.

Zum Verschließen zieht Haken (126) die Deckelverriegelung (76) mittels Verriegelungsgriff (80) in Position. Verriegelungssicherung (81) rastet dabei hinter dem Drehgelenk (124) ein.To lock, hook (126) pulls the lid lock (76) into position using the locking handle (80). Locking device (81) snaps behind the swivel joint (124).

Deckelklemmscharnier (75) hält Deckel (44) im geöffneten Zustand in aufrechter Position.Lid clamp hinge (75) holds lid (44) in the open position in an upright position.

Es versteht sich, dass der Beutel (41/82) dazu in den Behälter einzubringen ist.It goes without saying that the bag (41/82) has to be introduced into the container.

Zur vertikalen Abstützung sind am Druckbehälter (45) zwei seitliche Führungen (73) angebracht.For vertical support, two lateral guides (73) are attached to the pressure vessel (45).

Die Druckluftzuführung (66) ist beispielsweise im Scharnierbereich (75) mittels Anschluss (84) angebracht.The compressed air supply (66) is mounted, for example, in the hinge area (75) by means of a connection (84).

Konnektorverriegelung (79) ist im Fehlerfalle von außen über Drehwelle (85) mittels Werkzeug zu öffnen.In the event of a fault, the connector lock (79) can be opened from the outside using the rotary shaft (85) using a tool.

Ebenfalls ist in dieser Figur die Füllleitung (39) mit Konnektor (38) dargestellt, die im Füllprozess an Anschluss (35) zu konnektieren ist. Nach dem Füllvorgang kann Klemme (72) geschlossen werden. Zur Differenzierung von Füllleitung (39) und Transferleitung (55) sind diese mit unterschiedlichen Konnektoren bestückt und in unterschiedlichen Längen, wie dargestellt, ausgeführt.Also shown in this figure is the filling line (39) with connector (38) which is to be connected to connection (35) in the filling process. After the filling process, clamp (72) can be closed. To differentiate the filling line (39) and the transfer line (55), these are equipped with different connectors and are of different lengths, as shown.

Figur 4 zeigt perspektivisch schematisch die Konzentratklappe (20), deren Öffnen, Verschluss, Aushub- und Reinigungsvorgang wie folgt beschrieben wird. Figure 4 schematically shows in perspective the concentrate flap (20), the opening, closing, excavation and cleaning process of which is described as follows.

In der Klappe (206) befindet sich ein Magnet (21), der bei geschlossener Klappe einen magnetischen Kontakt (19) aktiviert.There is a magnet (21) in the flap (206), which activates a magnetic contact (19) when the flap is closed.

Zum Spülen wird die Klappe (20) geschlossen, sodass der Klappenverriegelungshaken (91) der Klappenverrriegelung (89) in den Verriegelungsbund (96) des Anschlußkonnektors (22) einrastet.For flushing, the flap (20) is closed, so that the flap locking hook (91) of the flap locking (89) engages in the locking collar (96) of the connection connector (22).

Durch Zurückdrücken der Verriegelung (89) über Drehpunkt (92) mittels Klappenverriegelungsgriff (90) wird die Verriegelungsfeder (93) gestaucht und der Klappenverriegelungshaken (91) gibt dabei den Aushubprozess der Klappe (20) frei. Die Klappe schwenkt nach oben. Unterstützt wird dies durch Aushubfeder (102), die seitlich des Drehpunktes (101) eingreift.By pushing the locking mechanism (89) back over the pivot point (92) using the flap locking handle (90), the locking spring (93) is compressed and the flap locking hook (91) releases the lifting process of the flap (20). The flap swings up. This is supported by lifting spring (102) which engages on the side of the pivot point (101).

Zur vollständigen Spülung des Konnektors (22) drückt die Dichtung (94) bei geschlossener Klappe formschlüssig auf den Außenkonus (95) des Konnektors (22) und dichtet damit den Spülraum (103) ab.For complete flushing of the connector (22), the seal (94) presses positively on the outer cone (95) of the connector (22) when the flap is closed, thereby sealing the flushing chamber (103).

Bei geöffnetem Spülventil (17) strömt Flüssigkeit über Leitung (18) in einen rückwärtigen Ringspalt (97) des Konnektors (22) und von dort durch umfangseitigeWhen the flush valve (17) is open, liquid flows via line (18) into a rear annular gap (97) of the connector (22) and from there through the circumferential side

Spülbohrungen (98) hin zum Spülraum (103). Bei laufender Pumpe (23) wird der Anschluss (22) innen und außen vollständig gereinigt und kann nach dem Reinigungsvorgang während des Druckhaltetestes von Flüssigkeitsrückständen befreit werden.Rinsing holes (98) to the wash cabinet (103). With the pump (23) running, the connection (22) is completely cleaned inside and out and can be freed from liquid residues after the cleaning process during the pressure maintenance test.

Bei geöffneter Klappe (20) kann der Konzentratanschluss (24), der beispielsweise als female Konnektor mit einem Innenkegel 1/18 und einem zweigängigem Außengewinde 10x6 ausgestattet ist, in den Konzentratbeutelanschlußkonnektor (22) mit den entsprechenden Kegeln und Gewinden eingedreht werden. Dabei ist der Brechkonus (112) zu brechen. Im gekoppelten Zustand ist eine formschlüssige, dichtende Verbindung beispielsweise durch Innen- und Außenkegel und dem Gewinde gewährleistet.When the flap (20) is open, the concentrate connection (24), which is equipped, for example, as a female connector with an internal cone 1/18 and a two-start external thread 10x6, can be screwed into the concentrate bag connection connector (22) with the appropriate cones and threads. The crushing cone (112) must be broken. In the coupled state, a form-fitting, sealing connection is ensured, for example, by the inner and outer cones and the thread.

Schematisch ist die Zuführung des Permeates über Leitung (11) in Mischkammer (15), und des Konzentrates über Pumpe (23) dargestellt. Abgeführt wird die gemischte Spüllösung über Leitung (29). Zur Erzeugung der entsprechenden Homogenität finden die Leitungszuführungen tangential bzw. in geeigneter Weise statt.The supply of the permeate via line (11) into mixing chamber (15) and the concentrate via pump (23) is shown schematically. The mixed rinsing solution is discharged via line (29). In order to generate the corresponding homogeneity, the line feeds take place tangentially or in a suitable manner.

Aus Gründen der Verwechslungssicherheit für die Anwendung wurde die technische Ausführung der Spüllösungsanschlüsse unterschiedlich zu denen der Konzentratanschlüsse konstruiert.In order to avoid confusion for the application, the technical design of the rinsing solution connections was designed differently from that of the concentrate connections.

Dabei zeigt die Figur 5 schematisch den Konzentratbeutel (26) der aus einem, toxikologisch unbedenklichen Material - vorzugsweise PE-Folie - besteht.The shows Figure 5 schematically the concentrate bag (26) which consists of a toxicologically harmless material - preferably PE film.

Der Beutel (26) hat eine rechteckige, geschweißte Kontur Beutelfüllungen von ca. 1 - 5 Liter können die in der Chirurgie gebräuchlichen Konzentrate und deren Rezepturen zur Herstellung der geforderten Spüllösung abdecken.The bag (26) has a rectangular, welded contour. Bag fillings of approx. 1-5 liters can cover the concentrates used in surgery and their formulations for producing the required rinsing solution.

Zum Anschluss an geräteseitigem Konnektor (22) kann der Anschlussschlauch (25) in unterschiedlichen Längen ausgeführt sein. Beutel (26) wird mit seinen Einhängöffnungen (109) in den Ausleger (71) eingehängt. Ausleger (71) weist eine z-förmige Biegung auf und ist zur Versteifung und formschlüssigen Verbindung mit Ausbruch (114) mittels Schrauben (115) an Biegebalken befestigt. Es versteht sich, dass zu Beginn des Mischprozesses Sterilschutzkappe (113) zu entfernen und Brechkonus (112) zu brechen ist. Füllanschluss (110) ist verschweißt. Der Biegebalken ist mit seinem rückwärtigem Ende mit einem Tragarm (106) verschraubt, der seinerseits mit der Rückwand (41) der Füllstation (60) einstellbar mittels Einstellschraube (116) verbunden ist. Legende 1. Vorfiltration 2. RO-Anlage 3. Permeat Ultra-/Sterilfilter 4. Desinfektionseinheit 5. Permeatfreigabeventil 6. Luftdruckzuführung, Luftpumpe 7. Luftansaugfilter 8. Temperaturregler 9. Heizer Mischkreis 10. Übertemperaturschutz 11. Permeatversorgungsleitung 12. Mischeinheit 13. Temperaturregler / -anzeige 14. Drucksensor 15. Mischkammer 16. Redundante Leitfähigkeitsmessung / Temperaturanzeige 17. Konzentratspülventil 18. Spülleitung 19. Konzentratklappendetektor 20. Konzentratklappe 21. Magnet 22. Geräteseitiger Konzentratbeutelanschlusskonnektor mit zweigängigem Innengewinde und innenliegendem Außenkegel 23. Konzentratpumpe 24. Konzentratbeutelkonnektor mit Brechkonus mit 2-gängigem Außengewinde und Innenkonus 25. Konzentratbeutelanschlussschlauch 26. Konzentratbeutel 27. Aufhängung Konzentratbeutel 28. Konzentratbeutelwaage 29. Spüllösungsleitung 30. Sterilfilter 2 31. Spüllösungsbypassventil 32. Probeentnahme 33. Spüllösungsfreigabeventil 34. Spüllösungsklappendetektor 35. Geräteseitiger Spüllösungskonnektor mit Innenkegel und zweigängigem Außengewinde 36. Spüllösungsklappe 37. Magnet 38. Spüllösungsbeutelkonnektor mit Außenkonus und Innengewinde 39. Spüllösungsfüllleitung 40. Fahrbarer Spüllösungsbehälter 41. Füllstation Rückwand 42. Kabelkanal 43. Spüllösungsbehälter-Waage 44. Deckel 45. Druckbehälter 46. Transportwagen 47. Druckregeleinheit 48. Druckluftkonnektor 49. Schlauchverlängerung 50. Druckregler 51. Not-Aus 52. Druckbegrenzungsventil 53. Druckmanometer 54. Drucksensor 55. Transferanschluss mit zweigängigem Außengewinde, Innenkonus und Verschlussklappe 56. Überleitsystem 57. OP-Anwendung 58. Elektronik 59. Temperaturfühler 60. Füllstation 61. Zug- und Schiebegriff 62. Elektronik für Transportwagen 63. Infusionsstange 64. Anzeige Ampel 65. Kommunikationsanzeige für Druck, Temperatur, Füllstand 66. Druckluft-Schlauchverbindung 67. Desinfektions- / Reinigungsmittelkanister 68. RO-Membran 69. Vorlaufbehälter 70. Pumpe mit Antrieb 71. Konzentratwaagen-Ausleger mit Beuteleinhänghaken 72. Schlauchklemme 73. Seitliche Führung Druckbehälter 74. Deckeldichtung 75. Deckelklemmscharnier 76. Deckelverriegelung 77. Druckbehälteröffnung mit konischem Dichtungslager 78. Konnektoraufnahme mit innenliegender vorgespannter Gleitdichtung 79. Konnektorverriegelung 80. Verriegelungsgriff mit Haken 81. Verriegelungssicherung 82. Spüllösungsbeutel 83. Beutelkonnektor 84. Druckluftzuführung 85. Verriegelungsdrehwelle mit außenliegendem Innensechskant 86. Aushebegriff 87. Haltenut 88. Innenkegel Konzentratkonnektor 89. Klappenverriegelung 90. Klappenverriegelungsgriff 91. Klappenverriegelungshaken 92. Klappenverriegelungsdrehpunkt 93. Klappenverriegelungsfeder 94. Klappendichtung 95. Dichtungsgegenlager 96. Verriegelungsbund 97. Ringspalt Spülfluss 98. Umfangseitige Spülbohrungen 99. Spülabfluss 100. Abfluss 101. Drehwelle Konzentratklappe 102. Aushubfeder 103. Spülraum 104. Bodenplatte fahrbarer Spüllösungsbehälter 105. Rollen 106. Auslegerbefestigung für Wäagezelle 107. Aufnahmeblock für Permeatleitfähigkeitssensor 108. Heizer Permeatkreis 109. Einhängöffnungen 110. Füllanschluss 111. Beschriftung 112. Brechkonus 113. Sterilkappe 114. Ausbruch 115. Schrauben 116. Einstellschraube 117. Biege-Balken-Wäagezelle 118. 119. 120. 121. 122. 123. Drehpunkt für Drehgelenk 124. Drehgelenk 125. Phase Drehgelenk 126. O-Ring 127. Druckplatte 128. Tefloneinsatz 129. 130. Haken Verriegelungsgriff For connection to the connector (22) on the device side, the connecting hose (25) can be of different lengths. Bag (26) is hung into the extension arm (71) with its hanging openings (109). Boom (71) has a Z-shaped bend and is attached to bending beams by means of screws (115) for reinforcement and positive connection with cutout (114). It goes without saying that at the beginning of the mixing process remove the sterile protective cap (113) and Breaking cone (112) is to be broken. Filling connection (110) is welded. The rear end of the bending beam is screwed to a support arm (106), which in turn is adjustably connected to the rear wall (41) of the filling station (60) by means of an adjusting screw (116). <B> Legend </ b> 1. Pre-filtration Second RO system Third Permeate ultra / sterile filter 4th disinfection unit 5th Permeatfreigabeventil 6th Air pressure supply, air pump 7th Intake air filters 8th. thermostat 9th Heater mixing circuit 10th Overtemperature protection 11th Permeatversorgungsleitung 12th mixing unit 13th Temperature controller / display 14th pressure sensor 15th mixing chamber 16th Redundant conductivity measurement / temperature display 17th Konzentratspülventil 18th flushing line 19th Concentrate flap detector 20th concentrate flap 21st magnet 22nd Device-side concentrate bag connection connector with double-start internal thread and internal outside cone 23rd concentrate pump 24th Concentrate bag connector with crushing cone with 2-thread and internal cone 25th Concentrate bag connection hose 26th concentrate bag 27th Suspension concentrate bags 28th Concentrate bag scales 29th rinse solution conduit 30th Sterile filter 2 31st Spüllösungsbypassventil 32nd sampling 33rd Spüllösungsfreigabeventil 34th Spüllösungsklappendetektor 35th Device-side flushing solution connector with inner cone and two-start external thread 36th Spüllösungsklappe 37th magnet 38th Rinsing solution bag connector with external cone and internal thread 39th Spüllösungsfüllleitung 40th Mobile rinsing solution container 41st Back panel filling station 42nd Cabel Canal 43rd Rinse solution scales 44th cover 45th pressure vessel 46th Dolly 47th Pressure control unit 48th Compressed air connector 49th hose extension 50th pressure regulator 51st Emergency stop switch 52nd Pressure relief valve 53rd pressure gauge 54th pressure sensor 55th Transfer connection with two-start external thread, internal cone and closure flap 56th transfer system 57th OP application 58th electronics 59th temperature sensor 60th filling station 61st Pull and push handle 62nd Electronics for dolly 63rd IV pole 64th Traffic light display 65th Communication display for pressure, temperature, level 66th Compressed air hose connection 67th Disinfectant / detergent canister 68th RO membrane 69th feed tank 70th Pump with drive 71st Concentrate scale boom with bag hook 72nd hose clamp 73rd Lateral guide pressure vessel 74th cover gasket 75th Cover Terminal Hinge 76th lid lock 77th Pressure vessel opening with conical seal bearing 78th Connector mount with internal preloaded sliding seal 79th connector locking 80th Locking handle with hook 81st locking safety 82nd Spüllösungsbeutel 83rd bag connector 84th Compressed air supply 85th Locking rotary shaft with external hexagon socket 86th ejector 87th retaining groove 88th Inner cone concentrate connector 89th lid lock 90th Fold latch handle 91st Door locking latches 92nd Door latch pivot 93rd Lid lock spring 94th flap seal 95th Sealing abutment 96th locking collar 97th Annular gap rinsing flow 98th Circumferential flushing holes 99th Spülabfluss 100th outflow One hundred and first Rotary shaft concentrate flap 102nd excavation spring 103rd Wash cabinet 104th Bottom plate of mobile flushing solution container 105th roll 106th Bracket attachment for load cell 107th Mounting block for permeate conductivity sensor 108th Heater permeate circuit 109th Einhängöffnungen 110th Filling connector 111th labeling 112th crushing cone 113th sterility cap 114th outbreak 115th screw 116th adjustment 117th Bending-beam Wäagezelle 118th 119th 120th 121st 122nd 123rd Pivot for pivot 124th swivel 125th Phase swivel 126th O-ring 127th printing plate 128th Teflon insert 129th 130th Hook locking handle

Claims (10)

  1. A mixing unit (12) suitable for the production of ready-to-use flushing solutions for medical purposes including a mixing chamber (15) and conduits communicating therewith for ultrapure water and for concentrate in order to form the ready-to-use flushing solutions in the mixing chamber, further including a concentrate bag (26), which may be filled with concentrate, and which is provided with a concentrate bag connector (24), and including a connector (22) for the mixing chamber (15), which is connectable to the concentrate bag connector (24), characterised in that the connector (22) for the mixing chamber (15) is connected to a pivotable concentrate flap (20), which so covers the connector (22) in its closed state, that a sealed flushing space (103) is defined around the connector (22), and that the mixing unit (12) has a flushing conduit (18), which is provided with a pump (23) and a flushing valve (17) and communicates with a rear annular gap (97) of the connector (22), wherein peripheral flushing bores (98) lead from there into the flushing space (103) so that when the pump (23) is running the connector (22) may be thoroughly cleaned internally and externally.
  2. A mixing unit as claimed in Claim 1, characterised in that the concentrate bag (26) in the mixing unit (12) is connected to a concentrate bag scales (117).
  3. A mixing unit as claimed in Claim 1 or 2, characterised in that the concentrate bag (26) consists of a toxicologically harmless material, such as a PE film.
  4. A mixing unit as claimed in one of Claims 1 to 3, characterised in that the concentrate bag (26) has a rectangular, welded contour and is suspended with two openings (109) in a cantilever arm (71) of the concentrate bag scales (117).
  5. A mixing unit as claimed in one of Claims 1 to 4, characterised in that the concentrate bag connector (24) has an external screwthread and an internal taper and the connector (22) of the mixing unit (12) has a matching internal screwthread and external taper.
  6. A mixing unit as claimed in Claims 1 to 5, characterised in that the concentrate bag connector (24) includes a rupture cone (112).
  7. A mixing unit as claimed in Claims 1 to 6, characterised in that the concentrate bag (26) additionally includes a filling connector (110) for the concentrate.
  8. A mixing unit as claimed in one of Claims 1 to 7, characterised in that a concentrate pump (23) is provided which supplies concentrate in accordance with the measurement values from the concentrate bag scales (117) and a flushing solution container scales (43) of the mixing chamber (15).
  9. A mixing unit as claimed in one of Claims 1 to 8, characterised in that the concentrate for the ready-to-use flushing solution is Purisol concentrate, which contains 443.6g sorbitol, 88.7g mannitol and 648.7g water per litre concentrate volume.
  10. A mixing unit as claimed in Claim 9, characterised in that the concentration factor of the Purisol concentrate is 16 to 17, wherein the Purisol concentrate remains without sedimentation at low temperatures of ca. 5°C.
EP15003320.7A 2014-11-25 2015-11-21 Mixing device with connector for simultaneous internal and external cleaning Active EP3028777B1 (en)

Applications Claiming Priority (1)

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DE102014017420.4A DE102014017420A1 (en) 2014-11-25 2014-11-25 Concentrate for rinsing solutions

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EP3028777A1 EP3028777A1 (en) 2016-06-08
EP3028777B1 true EP3028777B1 (en) 2020-02-12

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EP (1) EP3028777B1 (en)
DE (1) DE102014017420A1 (en)

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US10406489B2 (en) 2019-09-10
DE102014017420A1 (en) 2016-05-25
US20160158713A1 (en) 2016-06-09
EP3028777A1 (en) 2016-06-08

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