EP3025862B1 - Folders arranged on top of one another - Google Patents

Folders arranged on top of one another Download PDF

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Publication number
EP3025862B1
EP3025862B1 EP15195640.6A EP15195640A EP3025862B1 EP 3025862 B1 EP3025862 B1 EP 3025862B1 EP 15195640 A EP15195640 A EP 15195640A EP 3025862 B1 EP3025862 B1 EP 3025862B1
Authority
EP
European Patent Office
Prior art keywords
folder
plane
funnel
web
former
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP15195640.6A
Other languages
German (de)
French (fr)
Other versions
EP3025862A3 (en
EP3025862A2 (en
Inventor
Manfred Brettel
Manfred Holzer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Manroland Goss Web Systems GmbH
Original Assignee
Manroland Goss Web Systems GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Manroland Goss Web Systems GmbH filed Critical Manroland Goss Web Systems GmbH
Publication of EP3025862A2 publication Critical patent/EP3025862A2/en
Publication of EP3025862A3 publication Critical patent/EP3025862A3/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F13/00Common details of rotary presses or machines
    • B41F13/54Auxiliary folding, cutting, collecting or depositing of sheets or webs
    • B41F13/56Folding or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F13/00Common details of rotary presses or machines
    • B41F13/54Auxiliary folding, cutting, collecting or depositing of sheets or webs
    • B41F13/56Folding or cutting
    • B41F13/58Folding or cutting lengthwise
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/12Folding articles or webs with application of pressure to define or form crease lines
    • B65H45/22Longitudinal folders, i.e. for folding moving sheet material parallel to the direction of movement
    • B65H45/221Longitudinal folders, i.e. for folding moving sheet material parallel to the direction of movement incorporating folding triangles
    • B65H45/225Arrangements of folding triangles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/12Folding articles or webs with application of pressure to define or form crease lines
    • B65H45/22Longitudinal folders, i.e. for folding moving sheet material parallel to the direction of movement
    • B65H45/221Longitudinal folders, i.e. for folding moving sheet material parallel to the direction of movement incorporating folding triangles
    • B65H45/226Positional adjustment of folding triangles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/12Folding articles or webs with application of pressure to define or form crease lines
    • B65H45/28Folding in combination with cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2402/00Constructional details of the handling apparatus
    • B65H2402/30Supports; Subassemblies; Mountings thereof
    • B65H2402/31Pivoting support means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2511/00Dimensions; Position; Numbers; Identification; Occurrences
    • B65H2511/10Size; Dimensions
    • B65H2511/12Width
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2511/00Dimensions; Position; Numbers; Identification; Occurrences
    • B65H2511/20Location in space
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2601/00Problem to be solved or advantage achieved
    • B65H2601/30Facilitating or easing
    • B65H2601/32Facilitating or easing entities relating to handling machine
    • B65H2601/321Access

Definitions

  • the invention relates to a folding structure of a web press, which consists of a first and a second funnel plane, wherein each of the two funnel planes each comprise at least one former and the second funnel plane is arranged above the first funnel plane.
  • folding structures are used, in which one or more webs, which are brought into contact with each other in a so-called turning unit in the orientation required for a specific production, prior to the folding structure.
  • one or more webs are also cut at one or more positions across the web width in the transport direction of the web.
  • a printing material web which is hereinafter referred to merely as a web
  • One or more superimposed webs are guided in the folding structure via a former, with which the one or more superposed webs is centrally or eccentrically provided with a running in the transport direction of the web longitudinal fold or are.
  • juxtaposed former have either a fixed width or are adjustable transversely to the transport direction of the web.
  • the in one plane juxtaposed former form a funnel plane, which may also consist of a single former.
  • the formers must be able to travel transversely relative to one another so that the funnel centers running through the funnel tips are approximately at the center line of the part webs, or several layers of funnels can be fed from one or more folders used side-by-side formers, wherein the former of the different hopper levels have different funnel widths.
  • the former of a funnel plane can also be adjusted together or in relation to each other across the incline, so that the position of the longitudinally folded strands can be varied.
  • the DE 10 2008 044 091 A1 teaches a funnel plane in which the funnels can be offset from each other along the funnel slope.
  • the EP 17 81 562 B1 discloses a folding structure with a plurality of stacked funnel planes, wherein the formers of the different funnel planes have different widths in order to be able to process different web widths.
  • the WO 97/17200 A2 discloses the folding structure of a web press with movable Leksfalztrichtern, wherein the juxtaposed in the horizontal direction Leksfalztrichter are arranged offset from one another in the vertical direction and wherein each hopper having a separate guide roller and separate hopper folding rollers.
  • the invention is therefore an object of the invention to provide a solution with which the required space and the mechanical engineering effort for an additional funnel plane, which consists of one or more juxtaposed formers can be significantly reduced.
  • the folding structure according to the invention of a web press consists of a first hopper level and a second hopper level, wherein the first hopper level and the second hopper level each comprise at least one former, and wherein the second hopper level is disposed above the first former level, and wherein an incoming web or part web either can be guided on at least one former of the first funnel plane and / or the second funnel plane, wherein the web or sub-web is fed to the at least one former of the first funnel plane and the at least one former of the second funnel plane by means of only one funnel roller, the second funnel plane perpendicular to the funnel plate a former of the first hopper plane is spaced.
  • the invention has the advantage that a significantly smaller space, in particular a significantly lower height is required for the folding structure according to the invention. Furthermore, this also requires less material, because not only the funnel roller along with its drive omitted, but also eliminates the required side wall portions, gallery levels and other peripheral components.
  • the second funnel plane has a different funnel pitch than the first funnel plane.
  • the inclination of the second funnel plane is generally flatter than the inclination of the first funnel plane.
  • the at least one former of the second former chamber can be made tangent to the hopper roll at the inlet side of the hopper, so that there is still a sufficiently large vertical distance of the hopper nose of the at least one former of the first hopper level to the hopper nose of the at least one former of the second hopper level.
  • This variant also has the advantage that the second funnel plane can be pivoted upwards about a pivot point in the area of the funnel roller so that the first funnel plane disposed below the second funnel plane is freely accessible for retraction, set-up or maintenance operations.
  • the first funnel plane has the same number of formers as the second funnel plane.
  • the press may also be operated with a four-page wide web, although this may reduce the web width and thus the width of the printed pages. This is Although with the known from the prior art solutions also possible, but this is a much higher Falzup required, which makes, for example, retrofitting considerably more difficult.
  • the number of former in the first hopper level deviates from the number of former of the second hopper level.
  • the number of former of the first hopper level can be greater or smaller than the number of former of the second hopper level, depending on how the different productions are to be designed.
  • the first funnel plane contain two juxtaposed former, but the second funnel plane can only consist of a former.
  • two two-side-wide partial webs can be produced via two former of the first hopper level.
  • a so-called commercial production is produced in which usually a four-page-wide web is produced via only one former ,
  • Fig. 1 shows a folding structure 1 with two stacked funnel planes 3 according to the prior art.
  • a second funnel plane 3-2 with two juxtaposed folding funnels 4 of the folding funnel width b2 is arranged above a first funnel plane 3-1, which consists of three juxtaposed folding funnels 4 of a first folding funnel width b1.
  • Both the first former chamber level 3-1 and the second former chamber level 3-2 each have a funnel roller 5, with which the incoming web 10 or the incoming part webs 10, not shown, is deflected and guided onto the hopper plate. Not shown are the drive motors of the respective funnel rollers 5 and the side walls in which both the formers 4 are fixed together with drives.
  • each folder 4 is associated with a pair of folding rollers 8,.
  • the funnel width b1 deviates from the funnel width b2, so that in the example shown when producing a 6-side wide web 10 or several corresponding webs 10 three folded strands 11 of width 0.5 x b1 can be produced simultaneously.
  • two strands of the strand width 0.5 x b2 can be produced simultaneously via the upper second hopper level 3-2.
  • Such web width variability increases the production diversity of a machine and thus also the flexibility.
  • the strands, which are produced with the formers 4 of the second hopper level 3-2, are guided, if necessary, via additional deflection rollers, not shown, around the former 4 of the first hopper level 3-1.
  • an additional second funnel plane 3-2 requires considerable space, in particular in the vertical direction. Furthermore, this solution requires additional side wall portions, at least one drive motor for the funnel roller 5, furthermore, due to the size of such formers 4, for example, an additional gallery level, optionally an additional pulling device for upper hopper roller 5, etc. required, which means a significant use of material and high investment costs manifests.
  • the in Fig. 2 Although shown solution according to the invention also has a first funnel plane 3-1 and a second funnel plane 3-2, so that the production possibilities with the under Fig. 1 described variant are identical.
  • the arrangement of the second funnel plane 3-2 in the vertical direction above the first funnel plane 3-1 in contrast to the prior art is achieved in the form that the web 10 or the part webs 10 via only one funnel roller 5 on either the first hopper level 3-1 or the second hopper level 3-2 is performed. How the comparison of FIGS. 1 and 2 shows, this is associated with the embodiment of the invention with a considerable space savings.
  • the Fig. 1 shows
  • FIG. 2 illustrated embodiment of the arrangement the second funnel plane 3-2 above the first funnel plane 3-1, but with a smaller inclination angle, is just one example of the basic configuration of the two funnel planes 3.
  • the second funnel plane 3-2 can be pivoted upward, as the broken line shows, so that the accessibility to the funnels 4 of the first funnel plane is for example for maintenance or cleaning purposes in no way limited.
  • the optional additional guide rollers below the former 4 of the second hopper level 3-2 in order to bypass the former 4 of the first hopper level 3-1 with the strands or in case of need.
  • the folding structure 1 according to the invention can be implemented for a wide variety of designs. So can, as in Fig. 2 illustrated, the at least one former 4 of the second funnel plane 3-2 have a different funnel width and / or a different funnel inclination than the at least one former 4 of the first funnel plane 3-1. It is naturally also possible to use former 4 in the first funnel plane 3-1 and in the second funnel plane 3-2 with the same funnel width, which, however, depends on the required production variants.
  • the number of former 4 of the first hopper level 3-1 should be equal to the number of former 4 of the second hopper level 3-2.
  • This variant makes sense, in particular, but not exclusively, when the width of the former 4 of the first level 3-1 and the second level 3-2 of the hopper 3-2 differ, for example, to produce webs 10 of different widths or printed products.
  • This variant has the advantage that an example four-side-wide machine produces a first web width, for example, the maximum possible web width over the first hopper level 3-1, provided that the funnels 4 of the first hopper level 3-1 have the width required for this, of which However, due to the design of the system on a correspondingly large web width is assumed. If the former 4 of the second funnel plane 3-2 have a smaller width than the formers 4 of the first funnel plane 3-1, the printing press can also be operated with a four-side-wide web 10 or production, although thereby the web width and thus also the width of the printed pages can be reduced.
  • this embodiment may be useful in that the former 4 of the first hopper level 3-1 and the second hopper level 3-2 have different hopper pitches, which facilitates or facilitates the printing or folding of different paper grades. Because the Trichtern Trent Trent or even the design of the funnel geometry, in particular the design of the funnel nose has considerable influence on how different paper qualities can be folded.
  • the number of formers 4 of the first funnel plane 3-1 differs from the number of formers 4 of the second funnel plane 3-2.
  • the number of former 4 of the first hopper level 3-1 can be greater or smaller than the number of former 4 of the second hopper level 3-2, depending on how the different productions are to be designed.
  • the first funnel plane 3-1 three juxtaposed folding hopper 4 included, but the second funnel plane 3-2 may consist of only two formers 4.
  • three two-side wide partial webs 10 can be produced over the three former 4 of the first hopper level 3-1.
  • Fig. 2 not shown - or as in Fig. 2 shown with a reduced web width can then on the beispielswei the wider two former 4 of the second hopper level 3-2 two two-sided width of partial strands 10 are produced, so that below the folder structure 1, two longitudinally folded strands with a larger strand width are available.
  • Fig. 2 it is also possible to divide a four-side-wide web 10 into two two-side-wide part webs 10 in a first production, and to guide them over the two former 4 of the first hopper level 3-1, whereas in a second production the web 10, for example, divided into three two-page-wide partial webs 10, in which case the first page width is greater than the second page width.
  • These three partial webs 10 can then be produced via three former 4 of the second funnel plane 3-2, wherein the width of the former 4 of the second funnel plane 3-2 is smaller than the width of the former 4 of the first funnel plane 3-1.
  • Fig. 2 not shown, but an advantageous embodiment is that the former 4 of both the first funnel plane 3-1 and the second funnel plane 3-2 can be moved transversely to the transport direction of the web 10 in order to increase the variability of the web width or partial web width even further or to be able to subdivide the gradations even more finely.
  • a mixed operation between the two hopper levels 3 is possible, ie one or more partial webs can be produced via one or more former 4 of the first hopper level 3-1; One or more partial webs 10, which are cut out of another region of the web 10, can be produced simultaneously via one or more former 4 of the second funnel plane 3-2.
  • This is possible in particular, but not exclusively, when the former 4 of the first and second hopper levels 3 terminate at a same point transverse to the running direction.
  • this offset can be bridged with a so-called spreading device, as known from the prior art.
  • the formers 4 are usually upstream slitting devices 12, with which the running on the former 4 web 10 is cut in the transport direction of this and thus divided into partial webs 10. This is necessary because a run on a former 4 web or sub-web 10 may not be wider than the former 4 on its inlet side. If a plurality of formers 4 arranged side by side, so the web 10 is to be cut longitudinally at the points at which the funnel 4 abut each other. In the case of the use of differently wide folding hoppers 4 in the two hopper levels 3, it may be necessary for the lanes 10 to be separated at different positions in partial lanes 10 for the various productions via the first hopper level 3-1 and via the second hopper level 3-2 have to. The same applies to the case when at least one former 4 from at least one of the two hopper levels 3 can be displaced transversely to the transport direction of the web 10 or is displaced.
  • a particularly advantageous embodiment is that the longitudinal cutting devices 12 upstream of the formers can be adjusted depending on the width of the web or partial web 10 and / or on the position of the at least one former 4 of the first hopper level 3-1 or the second hopper level 3-2 ,
  • the corresponding at least one longitudinal cutting device 12 can be activated depending on the activated funnel plane 3.
  • the two outer longitudinal cutting devices 12 are automatically activated, in order to separate the web 10 into three sub-webs in this case.
  • the center longitudinal cutting device 12 is automatically activated in order to divide the incoming web 10 into two part webs 10.
  • an advantageous embodiment thus also includes that the folding structure 1, if necessary, ie. H. If at least one funnel plane 3 has at least two folding hoppers 4 arranged next to one another, then the at least one longitudinal cutting device 12 is automatically activated or positioned at the correct position, depending on which hopper level 3 is activated.
  • the funnel roller 5 downstream seen in the web running direction is a first funnel plane 3-1 with at least one former 4.
  • this has a different funnel inclination than the at least one former 4 of the second funnel plane 3-2.
  • the angle of inclination of the first funnel plane 3-1 may, for example, be 70 °, whereas the angle of inclination of the second funnel plane 3-2 has, for example, 60 °.
  • the web 10 or the partial webs 10 can be guided over the at least one former 4 of the first funnel plane 3-1; in a second production variant, the web 10 or the part webs 10 can be conveyed via the at least one former 4 of the second funnel plane 3-1. 2 are guided.
  • Both funnel planes 3 have the same funnel roller 4.
  • the wrap angle is always dependent on the Trichternist.
  • Fig. 3 can also be taken very clearly that the second funnel plane 3-2 can be retrofitted very easily, ie with relatively little effort, since a second folding roller 5, the associated side wall portion, drives, etc. are not required.
  • Fig. 4 is the example of in Fig. 3 illustrated variant in the form shown, in which the at least one former 4 of the second funnel plane 3-2 is pivoted.
  • the second hopper level 3-2 can either be pivoted completely or the second hopper level 3-2 can only be swung in parts, ie only a subset of the second hopper level 3-2 associated former 4 are pivoted.
  • the fulcrum for pivoting the second funnel plane 3-2 is here preferably outside of the former 4 of the second funnel plane 3-2 and / or outside the funnel roller 5.
  • the second funnel plane can be swung in the form that in the region of the inlet side of the former 4 , ie on the side facing the funnel roller 5, a greater distance is achieved between the two funnel planes 3, which basically facilitates the retraction of a web 10 or part web 10 over the first funnel plane 3-1.
  • the fasteners or suspensions of the second funnel plane 3-2 are not shown.
  • a variant of the folding structure can be generated, in which the first funnel plane 3-1 to the second funnel plane 3-2 is spaced only by a distance perpendicular to the funnel plate and the second funnel plane does not necessarily have a different inclination angle than the first funnel plane 3- 1 must have.
  • Such an embodiment is in Fig. 5 shown.
  • the second funnel plane 3-2 can have the same funnel inclination as the first funnel plane 3-1, but a different angle of inclination can also be realized.
  • a guide plate 6 and / or a diversion tongue 7 between the funnel roller 5 and the at least one funnel 4 of the first funnel plane 3-1 or thus also of the second funnel plane 3-2.
  • a Ableitzunge 7 is used, with which alternately the incoming web 10 of the part web 10 either at least one former 4 of the first hopper level 3-1 or at least one former 4 of the second hopper level 3-2 is supplied in which the Ableitzunge 7 is pivoted to the appropriate position.
  • the web or sub-web 10 can be produced via differently configured former 4 different funnel planes 3, which may have the same funnel inclination.
  • the Ableitzunge 7 is comparable in nature with a baffle or with a hopper plate, d. H. It is a flat or perforated, preferably polished sheet, which can also be coated with a color-repellent or wear-resistant coating.
  • the Ableitzunge 7 may also be provided with air outlet holes, which are connected to a Blas Kunststoffmakers not shown, so that on the Ableitzunge 7 optionally an air cushion between Ableitzunge 7 and on the former 4 running web 10 or partial web 10 can be generated.
  • a like in Fig. 5 schematically illustrated embodiment is also suitable for retrofits of additional funnel planes, if necessary, the first funnel plane 3-1 along the funnel slope to be able to position the Ableitzunge 7 can.
  • the inclination angle of the second funnel plane 3-2 may also deviate from the inclination angle of the first funnel plane 3-1, if necessary, the geometric conditions of the Ableitzunge 7 must be observed to ensure uninterrupted contact of the web or sub-web 10 on both the Ableitzunge 7 and on the hopper plate of the former 4 to ensure. If necessary, an additional, in Fig. 5 not shown, pressure roller or pressure roller are attached.
  • Fig. 6 shows an advantageous embodiment of Fig. 5 when the inclination angle of the second funnel plane 3-2 deviates from the inclination angle of the first funnel plane 3-1, wherein the in Fig. 6 illustrated embodiment is also possible if the two funnel planes 3 have the same angle of inclination.
  • a guide plate 6 is used, wherein the guide plate 6 is preferably made rigid and adjacent to the funnel roller 5.
  • the baffle 6 is also similar in texture with a hopper plate, ie it is a flat or apertured, preferably polished sheet, which can also be coated with a color-repellent or wear-resistant coating.
  • the baffle 6 may also be provided with air outlet holes, which are connected to a Blas Kunststoffmakers, so that on the Ableitzunge optionally an air cushion between baffle 6 and over the former 4 running web 10 or partial web 10 can be generated.
  • the guide plate 6 When viewed in the transport direction of the web 10, the guide plate 6 is followed by the diversion tongue 7, which guides the web 10 or the part webs 10 selectively to the first funnel plane 3-1 and / or the second funnel plane 3-2. If the geometry requires, for example, due to the funnel inclination of the second funnel plane 3-2, then in the area of the baffle 6, a driven or non-driven and thus entrained by friction with the web or sub-web 10 guide roller can be used.
  • baffle 6 and Ableitzunge 7 can also be changed, ie that seen in the transport direction of the web 10 after the hopper roller first follows the Ableitzunge 7, and to this the baffle 6 is attached.
  • two baffles 6 are required, namely in each case a guide plate 6 for the first funnel plane 3-1 and the second funnel plane 3-2.
  • an advantageous embodiment of the folding structure 1 can also have a plurality of superposed hopper levels 3, each with an associated hopper roller 5, each of these hopper levels 3 together with associated hopper roller 5 each have a first hopper level 3-1 and a second Funnel level 3-2 can be assigned.
  • a configuration is possible in which two different funnels can be realized with two funnel rollers arranged one above the other, whether in different widths, design or funnel pitch for different paper qualities and / or for different width ratios.
  • An example of such a configuration is in Fig. 7 shown.
  • Fig. 7 is the assignment of the two funnel planes 3 according to the in Fig. 2 and 3 shown embodiment, the two hopper levels 3 can also be arranged in this configuration parallel to each other.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)

Description

Die Erfindung betrifft einen Falzaufbau einer Rollendruckmaschine, welcher aus einer ersten und einer zweiten Trichterebene besteht, wobei jede der beiden Trichterebenen jeweils mindestens einen Falztrichter umfasst und die zweite Trichterebene ĂĽber der ersten Trichterebene angeordnet ist.The invention relates to a folding structure of a web press, which consists of a first and a second funnel plane, wherein each of the two funnel planes each comprise at least one former and the second funnel plane is arranged above the first funnel plane.

Bei Rollendruckmaschinen kommen Falzaufbauten zum Einsatz, bei denen eine oder mehrere Bahnen, welche vor dem Falzaufbau in einer sogenannten Wendeeinheit zueinander in die für eine bestimmte Produktion erforderliche Ausrichtung gebracht werden. Gegebenenfalls wird eine oder mehrere Bahnen auch an einer oder mehreren Positionen über die Bahnbreite in Transportrichtung der Bahn aufgeschnitten. Durch einen Schnitt in Längsrichtung wird somit eine Bedruckstoffbahn, welche nachfolgend nur noch als Bahn bezeichnet wird, in eine Mehrzahl von Teilbahnen aufgeteilt. Eine oder mehrere übereinander liegende Bahnen werden im Falzaufbau über einen Falztrichter geführt, mit welchem die eine oder mehrere übereinander liegende Bahnen mittig oder außermittig mit einem in Transportrichtung der Bahn verlaufenden Längsfalz versehen wird bzw. werden. Wird eine Bahn in nebeneinander liegende Teilbahnen im Bereich der Trichterkanten aufgeschnitten, so werden diese nebeneinander liegenden Teilbahnen in der Regel über die gleiche Anzahl nebeneinander liegender Falztrichter geführt. Diese nebeneinander liegenden Falztrichter besitzen entweder eine feste Breite oder sind quer zur Transportrichtung der Bahn verstellbar. Die in einer Ebene nebeneinander angeordneten Falztrichter bilden eine Trichterebene, wobei diese auch aus einem einzelnen Falztrichter bestehen kann.In web-fed presses, folding structures are used, in which one or more webs, which are brought into contact with each other in a so-called turning unit in the orientation required for a specific production, prior to the folding structure. Optionally, one or more webs are also cut at one or more positions across the web width in the transport direction of the web. By means of a cut in the longitudinal direction, a printing material web, which is hereinafter referred to merely as a web, is thus subdivided into a plurality of partial webs. One or more superimposed webs are guided in the folding structure via a former, with which the one or more superposed webs is centrally or eccentrically provided with a running in the transport direction of the web longitudinal fold or are. If a web is cut into adjacent sub-webs in the area of the funnel edges, these sub-webs lying next to one another are generally guided over the same number of juxtaposed web formers. These juxtaposed former have either a fixed width or are adjustable transversely to the transport direction of the web. The in one plane juxtaposed former form a funnel plane, which may also consist of a single former.

Sollen aus einer Bahn für verschiedene Produktionen unterschiedlich breite Teilbahnen herausgeschnitten werden, müssen entweder die Falztrichter quer zueinander verfahren werden können, so dass die durch die Trichterspitzen verlaufenden Trichtermitten in etwa auf der Mittellinie der Teilbahnen liegen, oder es werden mehrere Trichterebenen aus einem Falztrichter oder mehreren nebeneinander angeordneten Falztrichtern eingesetzt, wobei die Falztrichter der verschiedenen Trichterebenen unterschiedliche Trichterbreiten aufweisen. Die Falztrichter einer Trichterebene können auch quer der Trichterneigung gemeinsam oder zueinander verstellt werden, so dass die Lage der längsgefalzten Stränge variiert werden kann.If different webs of different widths are to be cut out of a web for different productions, then either the formers must be able to travel transversely relative to one another so that the funnel centers running through the funnel tips are approximately at the center line of the part webs, or several layers of funnels can be fed from one or more folders used side-by-side formers, wherein the former of the different hopper levels have different funnel widths. The former of a funnel plane can also be adjusted together or in relation to each other across the incline, so that the position of the longitudinally folded strands can be varied.

So beschreibt beispielsweise die DE 10 2008 054 953 A1 einen Falzaufbau mit mehreren in einer Trichterebene liegenden Falztrichtern, bei denen mindestens ein Falztrichter zur Anpassung an eine variable Bahn- bzw. Teilbahnbreite quer zur Bahnlaufrichtung verschoben werden kann.For example, describes the DE 10 2008 054 953 A1 a folding structure with multiple lying in a hopper level formers in which at least one former can be moved to adapt to a variable web or web width across the direction of web travel.

Die DE 10 2008 044 091 A1 lehrt eine Trichterebene, bei welcher die Trichter entlang der Trichterneigung zueinander versetzt werden können.The DE 10 2008 044 091 A1 teaches a funnel plane in which the funnels can be offset from each other along the funnel slope.

In der DE 42 04 254 A1 wird ein Falzaufbau offenbart, bei welchem Teilbahnen übereinander angeordneten Falztrichtern zugeführt werden, wobei die Falztrichter in einer Ebene auch quer zueinander verschoben werden können.In the DE 42 04 254 A1 discloses a folding structure in which partial webs stacked formers are fed, the formers can be moved in a plane and transversely to each other.

Die EP 17 81 562 B1 offenbart einen Falzaufbau mit mehreren übereinander angeordneten Trichterebenen, wobei die Falztrichter der verschiedenen Trichterebenen unterschiedliche Breiten aufweisen, um unterschiedliche Bahnbreiten verarbeiten zu können.The EP 17 81 562 B1 discloses a folding structure with a plurality of stacked funnel planes, wherein the formers of the different funnel planes have different widths in order to be able to process different web widths.

Aus der DE 10 2004 05 890 B4 ist ein Falzaufbau zu entnehmen, bei welchem unterschiedlich breite Trichter in mehreren Ebenen übereinander angeordnet sind, so dass damit unterschiedlich breite Bahnen bzw. Teilbahnen über die Falztrichter gefahren werden können.From the DE 10 2004 05 890 B4 is a Falzaufbau be found in which differently wide funnels are arranged in several levels one above the other, so that so that different widths webs or partial webs can be moved over the former.

Die WO 97/17200 A2 offenbart den Falzaufbau einer Rollendruckmaschine mit bewegbaren Längsfalztrichtern, wobei die in horizontaler Richtung nebeneinander angeordneten Längsfalztrichter in vertikaler Richtung zueinander versetzt angeordnet sind und wobei jeder Trichter eine separate Leitwalze und separate Trichterfalzwalzen aufweist.The WO 97/17200 A2 discloses the folding structure of a web press with movable Längsfalztrichtern, wherein the juxtaposed in the horizontal direction Längsfalztrichter are arranged offset from one another in the vertical direction and wherein each hopper having a separate guide roller and separate hopper folding rollers.

Aus dem Stand der Technik sind somit nur Falzaufbauten bekannt, bei denen eine Mehrzahl von Trichterebenen übereinander angeordnet ist, so dass damit unterschiedlich breite Bahnen bzw. Teilbahnen gefalzt werden können.Thus, only folding structures are known from the prior art, in which a plurality of funnel planes is arranged one above the other, so that differently wide webs or partial webs can be folded.

Alle aus dem Stand der Technik bekannten Falzaufbauten weisen jedoch gemeinsam das Merkmal auf, dass jeder Trichterebene eine gesonderte Trichterwalze vorgelagert ist, ĂĽber welche die einlaufende Bahn bzw. Teilbahn gefĂĽhrt und umgelenkt wird. Hierbei ist es unbedeutend, ob diese Trichterwalze motorisch angetrieben oder durch die Reibung mit der Bahn mitgeschleppt wird.However, all known from the prior art Falzaufbauten have the common feature that each funnel plane is preceded by a separate funnel roller over which the incoming web or partial web is guided and deflected. It is irrelevant whether this funnel roller is driven by a motor or dragged along by friction with the track.

Eine derartige Konfiguration hat allerdings den Nachteil, dass für eine zusätzliche Trichterebene somit ein hoher zusätzlicher Bauraum insbesondere in vertikaler Richtung erforderlich ist, da bei derartigen Trichterebenen, welche jeweils eine gesonderte Trichterwalze aufweisen, ein relativ großer Platzbedarf zur Sicherstellung der Zugänglichkeit und Bedienbarkeit, den Antriebs- bzw. Verstellkomponenten oder aber zur Sicherstellung der Maschinensicherheit erforderlich ist, auch wenn bei vielen Anwendungen jeweils nur eine der mehreren übereinander angeordneten Trichterebenen in Betrieb ist.However, such a configuration has the disadvantage that for an additional funnel plane thus a high additional space is required in particular in the vertical direction, as in such funnel planes, each having a separate funnel roller, a relatively large amount of space to ensure accessibility and operability, the drive or Verstellkomponenten or to ensure the machine safety is required, even if in many applications only one of the several stacked funnel planes is in operation.

Soll ein Falzaufbau mit reduziertem Platzbedarf beispielsweise aufgrund der gegebenen Gebäudehöhe realisiert werden, der dennoch eine Mehrzahl von Trichterebenen beispielsweise mit unterschiedlich breiten oder unterschiedlich geneigten bzw. geformten Trichtern für unterschiedliche Bedruckstoffarten aufweist, so ist dies mit den bekannten Falzaufbauten nicht möglich.If a folding structure with reduced space requirement, for example, due to the given building height can be realized, but still has a plurality of funnel planes, for example, with different widths or differently inclined or shaped funnels for different types of substrates, so this is not possible with the known Falzaufbauten.

Auch im Falle von Nachrüstungen von einem oder mehreren Falztrichtern mit beispielsweise unterschiedlicher Breite im Vergleich zu den bestehenden Falztrichtern zur Erhöhung der Bahnbreitenvariabilität oder unterschiedlicher Trichtergeometrie und/oder -neigung ist eine Lösung gemäß dem Stand der Technik entweder extrem aufwendig und somit kostenintensiv, oder dies ist aufgrund der gegebenen Platzverhältnisse und hierbei insbesondere aufgrund von Höhenbeschränkungen des Gebäudes nicht möglich.Also in the case of retrofitting of one or more formers with, for example, different width compared to the existing formers To increase the web width variability or different hopper geometry and / or inclination is a solution according to the prior art either extremely expensive and thus costly, or this is not possible due to the space available and this particular due to height limitations of the building.

Der Erfindung liegt daher die Aufgabe zugrunde, eine Lösung zu schaffen, mit welcher der erforderliche Bauraum sowie der maschinenbauliche Aufwand für eine zusätzliche Trichterebene, welche aus einem oder mehreren nebeneinander angeordneten Falztrichtern besteht, erheblich verringert werden kann.The invention is therefore an object of the invention to provide a solution with which the required space and the mechanical engineering effort for an additional funnel plane, which consists of one or more juxtaposed formers can be significantly reduced.

Die Aufgabe wird durch eine Vorrichtung gemäß Anspruch 1 gelöst. Der erfindungsgemäße Falzaufbau einer Rollendruckmaschine besteht aus aus einer ersten Trichterebene und einer zweiten Trichterebene, wobei die erste Trichterebene und die zweite Trichterebene jeweils mindestens einen Falztrichter umfasst, und wobei die zweite Trichterebene oberhalb der ersten Falztrichterebene angeordnet ist, und wobei eine einlaufende Bahn oder Teilbahn entweder auf mindestens einen Falztrichter der ersten Trichterebene und/oder der zweiten Trichterebene führbar ist, wobei die Bahn oder Teilbahn dem mindestens einen Falztrichter der ersten Trichterebene und dem mindestens einen Falztrichter der zweiten Trichterebene mittels nur einer Trichterwalze zuführbar ist, wobei die zweite Trichterebene senkrecht zum Trichterblech eines Falztrichters der ersten Trichterebene beabstandet ist.The object is achieved by a device according to claim 1. The folding structure according to the invention of a web press consists of a first hopper level and a second hopper level, wherein the first hopper level and the second hopper level each comprise at least one former, and wherein the second hopper level is disposed above the first former level, and wherein an incoming web or part web either can be guided on at least one former of the first funnel plane and / or the second funnel plane, wherein the web or sub-web is fed to the at least one former of the first funnel plane and the at least one former of the second funnel plane by means of only one funnel roller, the second funnel plane perpendicular to the funnel plate a former of the first hopper plane is spaced.

Die Erfindung weist den Vorteil auf, dass für den erfindungsgemäßen Falzaufbau ein deutlich geringerer Bauraum, insbesondere eine deutlich geringere Bauhöhe erforderlich ist. Ferner ist damit auch ein geringerer Materialeinsatz erforderlich, weil nicht nur die Trichterwalze samt deren Antrieb entfällt, sondern auch die erforderlichen Seitenwandanteile, Galerieebenen und sonstige Peripheriekomponenten entfallen.The invention has the advantage that a significantly smaller space, in particular a significantly lower height is required for the folding structure according to the invention. Furthermore, this also requires less material, because not only the funnel roller along with its drive omitted, but also eliminates the required side wall portions, gallery levels and other peripheral components.

In einer vorteilhaften Ausgestaltung weist die zweite Trichterebene eine andere Trichterneigung als die erste Trichterebene auf. Die Neigung der zweiten Trichterebene ist hierbei in der Regel flacher als die Neigung der ersten Trichterebene. Somit kann der mindestens eine Falztrichter der zweiten Falztrichterebene an der Einlaufseite des Trichters tangential zur Trichterwalze angestellt werden, so dass dennoch ein ausreichend großer vertikaler Abstand der Trichternase des mindestens einen Falztrichters der ersten Trichterebene zu der Trichternase des mindestens einen Falztrichters der zweiten Trichterebene besteht. Diese Variante weist ferner den Vorteil auf, dass die zweite Trichterebene um einen Drehpunkt im Bereich der Trichterwalze nach oben abgeschwenkt werden kann, so dass für Einzieh-, Rüst- oder Wartungsvorgänge der unter der zweiten Trichterebene angeordnete erste Trichterebene frei zugänglich ist.In an advantageous embodiment, the second funnel plane has a different funnel pitch than the first funnel plane. The inclination of the second funnel plane is generally flatter than the inclination of the first funnel plane. Thus, the at least one former of the second former chamber can be made tangent to the hopper roll at the inlet side of the hopper, so that there is still a sufficiently large vertical distance of the hopper nose of the at least one former of the first hopper level to the hopper nose of the at least one former of the second hopper level. This variant also has the advantage that the second funnel plane can be pivoted upwards about a pivot point in the area of the funnel roller so that the first funnel plane disposed below the second funnel plane is freely accessible for retraction, set-up or maintenance operations.

In einer besonders vorteilhaften Ausgestaltung besitzt die erste Trichterebene dieselbe Anzahl von Falztrichtern, wie die zweite Trichterebene. Dies hat den Vorteil, dass eine beispielsweise vier-Seiten-breite Maschine eine erste Bahnbreite, beispielsweise die maximal mögliche Bahnbreite über die erste Trichterebene produziert, sofern die Trichter der ersten Trichterebene die hierfür erforderliche Breite aufweisen, wovon jedoch aufgrund der Auslegung der Anlage auf eine entsprechend große Bahnbreite als wahrscheinlich anzunehmen ist. Wenn die Falztrichter der zweiten Trichterebene eine geringere Breite als die Falztrichter der zweiten Trichterebene aufweisen, kann die Druckmaschine ebenfalls mit einer vier-Seiten-breiten Bahn bzw. Produktion betrieben werden, wenngleich dadurch die Bahnbreite und somit auch die Breite der Druckseiten verringert werden kann. Dies ist zwar mit den aus dem Stand der Technik bekannten Lösungen auch möglich, allerdings ist hierfür ein wesentlich höherer Falzaufbau erforderlich, was beispielsweise auch Nachrüstungen erheblich erschwert.In a particularly advantageous embodiment, the first funnel plane has the same number of formers as the second funnel plane. This has the advantage that an example four-page-wide machine produces a first web width, for example, the maximum possible web width on the first funnel plane, provided that the funnels of the first funnel plane have the width required for this purpose, of which, however, due to the design of the plant on a correspondingly large web width is likely to be assumed. If the former of the second hopper level has a smaller width than the former of the second hopper level, the press may also be operated with a four-page wide web, although this may reduce the web width and thus the width of the printed pages. This is Although with the known from the prior art solutions also possible, but this is a much higher Falzaufbau required, which makes, for example, retrofitting considerably more difficult.

In einer weiteren besonders vorteilhaften Ausgestaltung weicht die Anzahl der Falztrichter in der ersten Trichterebene von der Anzahl der Falztrichter der zweiten Trichterebene ab. So kann entweder die Anzahl der Falztrichter der ersten Trichterebene größer oder kleiner als die Anzahl der Falztrichter der zweiten Trichterebene sein, abhängig davon, wie die unterschiedlichen Produktionen gestaltet sein sollen. So kann beispielsweise die erste Trichterebene zwei nebeneinander angeordnete Falztrichter enthalten, die zweite Trichterebene kann jedoch nur aus einem Falztrichter bestehen. Somit können bei einer vier-Seiten-breiten Maschine in der ersten Variante zwei zwei-Seiten-breite Teilbahnen über zwei Falztrichter der ersten Trichterebene produziert werden. Mit der gleichen oder einer reduzierten Bahnbreite kann dann über den beispielsweise breiteren Falztrichter der zweiten Trichterebene produziert werden, beispielsweise wenn mit der zweiten Produktionsvariante eine sogenannte Commercial-Produktion produziert wird, bei welcher üblicherweise eine vier-Seiten-breite Bahn über nur einen Falztrichter produziert wird.In a further particularly advantageous embodiment, the number of former in the first hopper level deviates from the number of former of the second hopper level. Thus, either the number of former of the first hopper level can be greater or smaller than the number of former of the second hopper level, depending on how the different productions are to be designed. Thus, for example, the first funnel plane contain two juxtaposed former, but the second funnel plane can only consist of a former. Thus, in a four-side-wide machine in the first variant, two two-side-wide partial webs can be produced via two former of the first hopper level. With the same or a reduced web width can then be produced on the example wider wrapper of the second hopper level, for example, when the second production variant, a so-called commercial production is produced in which usually a four-page-wide web is produced via only one former ,

Es ist jedoch auch möglich, beispielsweise in einer ersten Produktion eine vier-Seiten-breite Bahn in zwei zwei-Seiten-breite Teilbahnen aufzuteilen, und diese über die zwei Falztrichter der ersten Trichterebene zu führen, wohingegen in einer zweiten Produktion die Bahn beispielsweise in drei zwei-Seiten-breite Teilbahnen aufgeteilt wird, wobei hierbei die erste Seitenbreite größer als die zweite Seitenbreite ist. Diese drei Teilbahnen können dann über drei Falztrichter der zweiten Trichterebene produziert werden, wobei die Breite der Falztrichter der zweiten Trichterebene kleiner als die Breite der Falztrichter der ersten Trichterebene ist.However, it is also possible, for example, in a first production to divide a four-page-wide web into two two-page-wide sub-webs, and to guide them over the two former of the first hopper level, whereas in a second production the web, for example in three two-page-wide partial webs is divided, in which case the first page width is greater than the second page width. These three partial webs can then be produced via three formers of the second funnel plane, wherein the width of the former of the second funnel plane is smaller than the width of the former of the first funnel plane.

Bevorzugte Weiterbildungen ergeben sich aus den Unteransprüchen und der nachfolgenden Beschreibung. Ein Ausführungsbeispiel wird, ohne hierauf beschränkt zu sein, an Hand der Zeichnung näher erläutert. Dabei zeigt:

Fig. 1:
einen Falzaufbau mit zwei Trichterebenen mit unterschiedlich breiten Trichtern je Trichterebene gemäß dem Stand der Technik
Fig. 2:
einen Falzaufbau mit zwei Trichterebenen mit unterschiedlich breiten Trichtern je Trichterebene
Fig. 3:
detaillierte Seitenansicht eines Falzaufbaus
Fig. 4:
einen Falzaufbau mit abgeschwenkter zweiter Trichterebene
Fig. 5:
einen Falzaufbau mit zwei Trichterebenen und Ableitzunge
Fig. 6:
einen Falzaufbau mit zwei Trichterebenen, Leitblech und Ableitzunge
Fig. 7:
einen Falzaufbau mit jeweils einer Mehrzahl von Trichterwalzen zugeordneten Mehrzahl von Trichterebenen
Preferred developments emerge from the subclaims and the following description. An embodiment will be explained in more detail, with reference to the drawings, without being limited thereto. Showing:
Fig. 1:
a Falzaufbau with two levels funnel with different width funnels per funnel plane according to the prior art
Fig. 2:
a folding structure with two funnel planes with different width funnels per funnel plane
3:
detailed side view of a folder structure
4:
a folding structure with pivoted second funnel plane
Fig. 5:
a folding structure with two funnel levels and Ableitzunge
Fig. 6:
a folding structure with two hopper levels, baffle and Ableitzunge
Fig. 7:
a Falzaufbau with each having a plurality of funnel rollers associated plurality of funnel planes

Die Erfindung ist nachstehend anhand einer Zeichnung beispielhaft näher erläutert.The invention is explained in more detail below by way of example with reference to a drawing.

Fig. 1 zeigt einen Falzaufbau 1 mit zwei übereinander angeordneten Trichterebenen 3 gemäß dem Stand der Technik. Hierbei ist über einer ersten Trichterebene 3-1, welche aus drei nebeneinander angeordneten Falztrichtern 4 einer ersten Falztrichterbreite b1 eine zweite Trichterebene 3-2 mit zwei nebeneinander angeordneten Falztrichtern 4 der Falztrichterbreite b2 angeordnet. Sowohl die erste Falztrichterebene 3-1 als auch die zweite Falztrichterebene 3-2 verfügt über jeweils eine Trichterwalze 5, mit welcher die nicht dargestellte einlaufende Bahn 10 bzw. die einlaufenden Teilbahnen 10 umgelenkt und auf das Trichterblech geleitet wird. Nicht dargestellt sind die Antriebsmotoren der jeweiligen Trichterwalzen 5 sowie die Seitenwände, in welchen sowohl die Falztrichter 4 samt Antrieben befestigt sind. Ferner ist jedem Falztrichter 4 ein Paar Falzwalzen 8 zugeordnet,. Fig. 1 shows a folding structure 1 with two stacked funnel planes 3 according to the prior art. In this case, a second funnel plane 3-2 with two juxtaposed folding funnels 4 of the folding funnel width b2 is arranged above a first funnel plane 3-1, which consists of three juxtaposed folding funnels 4 of a first folding funnel width b1. Both the first former chamber level 3-1 and the second former chamber level 3-2 each have a funnel roller 5, with which the incoming web 10 or the incoming part webs 10, not shown, is deflected and guided onto the hopper plate. Not shown are the drive motors of the respective funnel rollers 5 and the side walls in which both the formers 4 are fixed together with drives. Further, each folder 4 is associated with a pair of folding rollers 8,.

Im gezeigten Beispiel weicht die Trichterbreite b1 von der Trichterbreite b2 ab, so dass im gezeigten Beispiel bei Produktion einer 6-Seiten-breiten Bahn 10 oder mehrerer entsprechender Bahnen 10 gleichzeitig drei gefalzte Stränge 11 der Breite 0,5 x b1 produziert werden können.In the example shown, the funnel width b1 deviates from the funnel width b2, so that in the example shown when producing a 6-side wide web 10 or several corresponding webs 10 three folded strands 11 of width 0.5 x b1 can be produced simultaneously.

Bei Verwendung einer oder mehrerer 4-Seiten-breiter Bahnen mit der Seitenbreite b2/2 können über die obere zweite Trichterebene 3-2 gleichzeitig zwei Stränge der Strangbreite 0,5 x b2 produziert werden. Eine derartige Bahnbreitenvariabilität erhöht die Produktionsvielfalt einer Maschine und somit auch die Flexibilität. Die Stränge, welche mit den Falztrichtern 4 der zweiten Trichterebene 3-2 produziert werden, werden im Bedarfsfall über nicht dargestellte zusätzliche Umlenkwalzen um die Falztrichter 4 der ersten Trichterebene 3-1 geführt.When using one or more 4-side wide webs with the side width b2 / 2, two strands of the strand width 0.5 x b2 can be produced simultaneously via the upper second hopper level 3-2. Such web width variability increases the production diversity of a machine and thus also the flexibility. The strands, which are produced with the formers 4 of the second hopper level 3-2, are guided, if necessary, via additional deflection rollers, not shown, around the former 4 of the first hopper level 3-1.

Wie aus Fig. 1 jedoch ersichtlich ist, benötigt eine zusätzliche zweite Trichterebene 3-2 einen erheblichen Platzbedarf insbesondere in vertikaler Richtung. Ferner bedarf diese Lösung zusätzliche Seitenwandanteile, mindestens einen Antriebsmotor für die Trichterwalze 5, desweiteren ist aufgrund der Baugröße derartiger Falztrichter 4 beispielsweise eine zusätzliche Galerieebene, gegebenenfalls eine zusätzliche Einziehvorrichtung zur oberen Trichterwalze 5 etc. erforderlich, was einen erheblichen Materialeinsatz bedeutet und sich in hohen Investitionskosten äußert.How out Fig. 1 however, it can be seen that an additional second funnel plane 3-2 requires considerable space, in particular in the vertical direction. Furthermore, this solution requires additional side wall portions, at least one drive motor for the funnel roller 5, furthermore, due to the size of such formers 4, for example, an additional gallery level, optionally an additional pulling device for upper hopper roller 5, etc. required, which means a significant use of material and high investment costs manifests.

Um diesen zusätzlichen erheblichen Platzbedarf zu vermeiden, verfügt die in Fig. 2 dargestellte erfindungsgemäße Lösung zwar ebenfalls über eine erste Trichterebene 3-1 und eine zweite Trichterebene 3-2, so dass die Produktionsmöglichkeiten mit der unter Fig. 1 beschriebenen Variante identisch sind. Allerdings wird bei der erfindungsgemäßen Konfiguration die Anordnung der zweiten Trichterebene 3-2 in vertikaler Richtung oberhalb der ersten Trichterebene 3-1 im Gegensatz zum Stand der Technik in der Form erreicht, als dass die Bahn 10 bzw. die Teilbahnen 10 über nur noch eine Trichterwalze 5 auf entweder die erste Trichterebene 3-1 oder die zweite Trichterebene 3-2 geführt wird. Wie der Vergleich der Figuren 1 und 2 zeigt, ist dies bei der erfindungsgemäßen Ausführung mit einer erheblichen Platzeinsparung verbunden. Die in Fig. 2 dargestellte Ausführung der Anordnung der zweiten Trichterebene 3-2 oberhalb der ersten Trichterebene 3-1, jedoch mit einem geringeren Neigungswinkel, ist nur ein Beispiel für die grundsätzliche Konfiguration der beiden Trichterebenen 3. In den nachfolgenden Beispielen werden noch verschiedene Ausgestaltungsformen beschrieben. Bei der Art der Anordnung der zweiten Trichterebene 3-2 gemäß Fig. 2 kann jedoch beispielsweise die zweite Trichterebene 3-2 nach oben abgeschwenkt werden, wie die unterbrochene Linie zeigt, so dass die Zugänglichkeit zu den Trichtern 4 der ersten Trichterebene beispielsweise für Wartungs- oder Reinigungszwecke in keinster Weise eingeschränkt ist. In Fig. 2 sind aus Gründen der Anschaulichkeit nicht die gegebenenfalls zusätzlichen Umlenkwalzen unterhalb der Falztrichter 4 der zweiten Trichterebene 3-2 dargestellt, um im Bedarfsfall die Falztrichter 4 der ersten Trichterebene 3-1 mit dem bzw. den Strängen zu umgehen.In order to avoid this additional considerable space requirement, the in Fig. 2 Although shown solution according to the invention also has a first funnel plane 3-1 and a second funnel plane 3-2, so that the production possibilities with the under Fig. 1 described variant are identical. However, in the configuration according to the invention, the arrangement of the second funnel plane 3-2 in the vertical direction above the first funnel plane 3-1 in contrast to the prior art is achieved in the form that the web 10 or the part webs 10 via only one funnel roller 5 on either the first hopper level 3-1 or the second hopper level 3-2 is performed. How the comparison of FIGS. 1 and 2 shows, this is associated with the embodiment of the invention with a considerable space savings. In the Fig. 2 illustrated embodiment of the arrangement the second funnel plane 3-2 above the first funnel plane 3-1, but with a smaller inclination angle, is just one example of the basic configuration of the two funnel planes 3. In the following examples, still different embodiments will be described. In the type of arrangement of the second hopper level 3-2 according to Fig. 2 However, for example, the second funnel plane 3-2 can be pivoted upward, as the broken line shows, so that the accessibility to the funnels 4 of the first funnel plane is for example for maintenance or cleaning purposes in no way limited. In Fig. 2 are not shown for reasons of clarity, the optional additional guide rollers below the former 4 of the second hopper level 3-2, in order to bypass the former 4 of the first hopper level 3-1 with the strands or in case of need.

Die Anordnung, die Anzahl oder die Größenverhältnisse der Falztrichter 4 der ersten Trichterebene 3-1 und der zweiten Trichterebene 3-2 sind sowohl in Fig. 2 als auch in den anderen Figuren rein beispielhafter Natur, aufgrund der Vielzahl von Konfigurationsmöglichkeiten von Falzaufbauten 1 ist eine Ausführung aller Varianten wenig sinnvoll.The arrangement, the number or the size ratios of the former 4 of the first hopper level 3-1 and the second hopper level 3-2 are both in Fig. 2 as well as in the other figures purely exemplary nature, due to the large number of configuration options of folder structures 1, an execution of all variants makes little sense.

Dennoch sei an dieser Stelle angemerkt, dass der erfindungsgemäße Falzaufbau 1 für unterschiedlichste Ausführungen umsetzbar ist. So kann, wie in Fig. 2 dargestellt, der mindestens eine Falztrichter 4 der zweiten Trichterebene 3-2 eine andere Trichterbreite und/oder eine andere Trichterneigung als der mindestens eine Falztrichter 4 der ersten Trichterebene 3-1 aufweisen. Es können naturgemäß auch Falztrichter 4 in der ersten Trichterebene 3-1 und in der zweiten Trichterebene 3-2 mit gleicher Trichterbreite zum Einsatz kommen, was aber von den geforderten Produktionsvarianten abhängt.Nevertheless, it should be noted at this point that the folding structure 1 according to the invention can be implemented for a wide variety of designs. So can, as in Fig. 2 illustrated, the at least one former 4 of the second funnel plane 3-2 have a different funnel width and / or a different funnel inclination than the at least one former 4 of the first funnel plane 3-1. It is naturally also possible to use former 4 in the first funnel plane 3-1 and in the second funnel plane 3-2 with the same funnel width, which, however, depends on the required production variants.

Ferner kann abweichend von der in Fig. 2 gezeigten Konfiguration die Anzahl der Falztrichter 4 der ersten Trichterebene 3-1 gleich der Anzahl der Falztrichter 4 der zweiten Trichterebene 3-2 sein. Diese Variante macht insbesondere, jedoch nicht ausschließlich, dann Sinn, wenn die Breite der Falztrichter 4 der ersten Ebene 3-1 und der zweiten Trichterebene 3-2 voneinander abweichen, um beispielsweise unterschiedlich breite Bahnen 10 oder Druckprodukte herstellen zu können.Furthermore, different from the in Fig. 2 As shown, the number of former 4 of the first hopper level 3-1 should be equal to the number of former 4 of the second hopper level 3-2. This variant makes sense, in particular, but not exclusively, when the width of the former 4 of the first level 3-1 and the second level 3-2 of the hopper 3-2 differ, for example, to produce webs 10 of different widths or printed products.

Diese Variante hat den Vorteil, dass eine beispielsweise vier-Seiten-breite Maschine eine erste Bahnbreite, beispielsweise die maximal mögliche Bahnbreite über die erste Trichterebene 3-1 produziert, sofern die Trichter 4 der ersten Trichterebene 3-1 die hierfür erforderliche Breite aufweisen, wovon jedoch aufgrund der Auslegung der Anlage auf eine entsprechend große Bahnbreite auszugehen ist. Wenn die Falztrichter 4 der zweiten Trichterebene 3-2 eine geringere Breite als die Falztrichter 4 der ersten Trichterebene 3-1 aufweisen, kann die Druckmaschine ebenfalls mit einer vier-Seiten-breiten Bahn 10 bzw. Produktion betrieben werden, wenngleich dadurch die Bahnbreite und somit auch die Breite der Druckseiten verringert werden kann.This variant has the advantage that an example four-side-wide machine produces a first web width, for example, the maximum possible web width over the first hopper level 3-1, provided that the funnels 4 of the first hopper level 3-1 have the width required for this, of which However, due to the design of the system on a correspondingly large web width is assumed. If the former 4 of the second funnel plane 3-2 have a smaller width than the formers 4 of the first funnel plane 3-1, the printing press can also be operated with a four-side-wide web 10 or production, although thereby the web width and thus also the width of the printed pages can be reduced.

Ferner kann diese Ausführung dahingehend von Nutzen sein, wenn die Falztrichter 4 der ersten Trichterebene 3-1 und der zweiten Trichterebene 3-2 unterschiedliche Trichterneigungen aufweisen, was das Verdrucken bzw. Falzen unterschiedlicher Papierqualitäten ermöglicht bzw. erleichtert. Denn die Trichterneigung oder aber auch die Ausgestaltung der Trichtergeometrie, insbesondere auch die Gestaltung der Trichternase hat erheblichen Einfluss darauf, wie sich verschiedene Papierqualitäten falzen lassen.Furthermore, this embodiment may be useful in that the former 4 of the first hopper level 3-1 and the second hopper level 3-2 have different hopper pitches, which facilitates or facilitates the printing or folding of different paper grades. Because the Trichternigung or even the design of the funnel geometry, in particular the design of the funnel nose has considerable influence on how different paper qualities can be folded.

Es ist aber auch die grundsätzliche Variante möglich, dass die Anzahl der Falztrichter 4 der ersten Trichterebene 3-1 von der Anzahl der Falztrichter 4 der zweiten Trichterebene 3-2 abweicht. So kann entweder die Anzahl der Falztrichter 4 der ersten Trichterebene 3-1 größer oder kleiner als die Anzahl der Falztrichter 4 der zweiten Trichterebene 3-2 sein, abhängig davon, wie die unterschiedlichen Produktionen gestaltet sein sollen.However, it is also the basic variant possible that the number of formers 4 of the first funnel plane 3-1 differs from the number of formers 4 of the second funnel plane 3-2. Thus, either the number of former 4 of the first hopper level 3-1 can be greater or smaller than the number of former 4 of the second hopper level 3-2, depending on how the different productions are to be designed.

So kann beispielsweise wie in Fig. 2 dargestellt die erste Trichterebene 3-1 drei nebeneinander angeordnete Falztrichter 4 enthalten, die zweite Trichterebene 3-2 kann jedoch nur aus zwei Falztrichtern 4 bestehen. Somit können bei einer sechs-Seiten-breiten Maschine in der ersten Variante drei zwei-Seiten-breite Teilbahnen 10 über die drei Falztrichter 4 der ersten Trichterebene 3-1 produziert werden. Mit der gleichen - diese Variante ist jedoch in Fig. 2 nicht dargestellt - oder wie in Fig. 2 dargestellt mit einer reduzierten Bahnbreite können dann über die beispielswei se breiteren zwei Falztrichter 4 der zweiten Trichterebene 3-2 zwei zwei-Seitenbreite Teilstränge 10 produziert werden, so dass unterhalb des Falzaufbaus 1 zwei längsgefalzte Stränge mit größerer Strangbreite verfügbar sind.For example, as in Fig. 2 shown the first funnel plane 3-1 three juxtaposed folding hopper 4 included, but the second funnel plane 3-2 may consist of only two formers 4. Thus, in a six-side wide machine in the first variant, three two-side wide partial webs 10 can be produced over the three former 4 of the first hopper level 3-1. With the same - this variant is however in Fig. 2 not shown - or as in Fig. 2 shown with a reduced web width can then on the beispielswei the wider two former 4 of the second hopper level 3-2 two two-sided width of partial strands 10 are produced, so that below the folder structure 1, two longitudinally folded strands with a larger strand width are available.

Es ist jedoch abweichend zu Fig. 2 beispielsweise auch möglich, in einer ersten Produktion eine vier-Seiten-breite Bahn 10 in zwei zwei-Seiten-breite Teilbahnen 10 aufzuteilen, und diese über die zwei Falztrichter 4 der ersten Trichterebene 3-1 zu führen, wohingegen in einer zweiten Produktion die Bahn 10 beispielsweise in drei zwei-Seiten-breite Teilbahnen 10 aufgeteilt wird, wobei hierbei die erste Seitenbreite größer als die zweite Seitenbreite ist. Diese drei Teilbahnen 10 können dann über drei Falztrichter 4 der zweiten Trichterebene 3-2 produziert werden, wobei die Breite der Falztrichter 4 der zweiten Trichterebene 3-2 kleiner als die Breite der Falztrichter 4 der ersten Trichterebene 3-1 ist.However, it is different Fig. 2 For example, it is also possible to divide a four-side-wide web 10 into two two-side-wide part webs 10 in a first production, and to guide them over the two former 4 of the first hopper level 3-1, whereas in a second production the web 10, for example, divided into three two-page-wide partial webs 10, in which case the first page width is greater than the second page width. These three partial webs 10 can then be produced via three former 4 of the second funnel plane 3-2, wherein the width of the former 4 of the second funnel plane 3-2 is smaller than the width of the former 4 of the first funnel plane 3-1.

In Fig. 2 nicht dargestellt, jedoch eine vorteilhafte Ausgestaltung ist, dass die Falztrichter 4 sowohl der ersten Trichterebene 3-1 als auch der zweiten Trichterebene 3-2 quer zur Transportrichtung der Bahn 10 verschoben werden können, um die Variabilität der Bahnbreite bzw. Teilbahnbreite noch weiter zu erhöhen bzw. die Abstufungen noch feiner untergliedern zu können.In Fig. 2 not shown, but an advantageous embodiment is that the former 4 of both the first funnel plane 3-1 and the second funnel plane 3-2 can be moved transversely to the transport direction of the web 10 in order to increase the variability of the web width or partial web width even further or to be able to subdivide the gradations even more finely.

Wie aus der Fig. 2 ebenfalls abgeleitet werden kann, ist auch ein Mischbetrieb zwischen den beiden Trichterebenen 3 möglich, d. h. eine oder mehrere Teilbahnen können über einen oder mehrere Falztrichter 4 der ersten Trichterebene 3-1 produziert werden; eine oder mehrere Teilbahnen 10, welche aus einem anderen Bereich der Bahn 10 herausgeschnitten werden, können gleichzeitig über einen oder mehrere Falztrichter 4 der zweiten Trichterebene 3-2 produziert werden. Dies ist insbesondere, jedoch nicht ausschließlich, dann möglich, wenn die Falztrichter 4 der ersten und zweiten Trichterebene 3 an einem selben Punkt quer zur Bahnlaufrichtung enden. Doch auch bei einem Versatz der Falztrichter 4 der beiden Trichterebenen 3 quer zur Bahnlaufrichtung kann dieser Versatz mit einer sogenannten Spreizeinrichtung, wie diese aus dem Stand der Technik bekannt ist, überbrückt werden.Like from the Fig. 2 can also be derived, a mixed operation between the two hopper levels 3 is possible, ie one or more partial webs can be produced via one or more former 4 of the first hopper level 3-1; One or more partial webs 10, which are cut out of another region of the web 10, can be produced simultaneously via one or more former 4 of the second funnel plane 3-2. This is possible in particular, but not exclusively, when the former 4 of the first and second hopper levels 3 terminate at a same point transverse to the running direction. However, even with an offset of the former 4 of the two hopper planes 3 transversely to the web running direction, this offset can be bridged with a so-called spreading device, as known from the prior art.

Den Falztrichtern 4 sind zumeist Längsschneideinrichtungen12 vorgelagert, mit welchen die auf die Falztrichter 4 zulaufende Bahn 10 in Transportrichtung dieser aufgeschnitten und somit in Teilbahnen 10 aufgeteilt wird. Dies ist erforderlich, da eine auf einem Falztrichter 4 auflaufende Bahn bzw. Teilbahn 10 nicht breiter als der Falztrichter 4 auf seiner Einlaufseite sein darf. Werden mehrere Falztrichter 4 nebeneinander angeordnet, so ist die Bahn 10 an den Stellen längszuschneiden, an welchen die Trichter 4 aneinander stoßen. Im Falle des Einsatzes unterschiedlich breiter Falztrichter 4 in den beiden Trichterebenen 3 kann es erforderlich sein, dass die Bahnen 10 für die verschiedenen Produktionen über die erste Trichterebene 3-1 als auch über die zweite Trichterebene 3-2 an unterschiedlichen Positionen in Teilbahnen 10 aufgetrennt werden müssen. Dasselbe gilt für den Fall, wenn mindestens ein Falztrichter 4 aus mindestens einer der beiden Trichterebenen 3 quer zur Transportrichtung der Bahn 10 verschoben werden kann bzw. verschoben wird.The formers 4 are usually upstream slitting devices 12, with which the running on the former 4 web 10 is cut in the transport direction of this and thus divided into partial webs 10. This is necessary because a run on a former 4 web or sub-web 10 may not be wider than the former 4 on its inlet side. If a plurality of formers 4 arranged side by side, so the web 10 is to be cut longitudinally at the points at which the funnel 4 abut each other. In the case of the use of differently wide folding hoppers 4 in the two hopper levels 3, it may be necessary for the lanes 10 to be separated at different positions in partial lanes 10 for the various productions via the first hopper level 3-1 and via the second hopper level 3-2 have to. The same applies to the case when at least one former 4 from at least one of the two hopper levels 3 can be displaced transversely to the transport direction of the web 10 or is displaced.

Eine besonders vorteilhafte Ausgestaltung ist, dass die den Falztrichtern vorgeschaltete Längsschneideinrichtungen 12 abhängig von der Breite der Bahn bzw. Teilbahn 10 und/oder abhängig von der Position des mindestens einen Falztrichters 4 der ersten Trichterebene 3-1 oder der zweiten Trichterebene 3-2 einstellbar ist.A particularly advantageous embodiment is that the longitudinal cutting devices 12 upstream of the formers can be adjusted depending on the width of the web or partial web 10 and / or on the position of the at least one former 4 of the first hopper level 3-1 or the second hopper level 3-2 ,

Da jedoch bei derartigen relativ ortsfesten Falztrichterpositionen sowohl der ersten Trichterebene 3-1 als auch der zweiten Trichterebene 3-2 auch mehrere Längsschneideinrichtungen 12 an verschiedenen Positionen zum Einsatz kommen können, kann in Abhängigkeit der aktivierten Trichterebene 3 die entsprechende mindestens eine Längsschneideinrichtung 12 aktiviert werden. Bezogen auf das Beispiel der Fig. 2 bedeutet dies, dass bei Führung der Bahn bzw. Teilbahnen 10 über die erste Trichterebene 3-1 selbständig die beiden äußeren gezeichneten Längsschneideinrichtungen 12 aktiviert werden, um in diesem Fall die Bahn 10 in drei Teilbahnen aufzutrennen. Wird in diesem Beispiel jedoch die Bahn 10 über die zweite Trichterebene 3-2 geführt, so wird selbständig die mittlere Längsschneideinrichtung 12 aktiviert, um die einlaufende Bahn 10 in zwei Teilbahnen 10 aufzuteilen.However, since in such relatively stationary former positions of both the first funnel plane 3-1 and the second funnel plane 3-2, a plurality of longitudinal cutting devices 12 can be used at different positions, the corresponding at least one longitudinal cutting device 12 can be activated depending on the activated funnel plane 3. Related to the example of Fig. 2 This means that when the web or sub-webs 10 are guided over the first funnel plane 3-1, the two outer longitudinal cutting devices 12 are automatically activated, in order to separate the web 10 into three sub-webs in this case. However, if in this example the web 10 is guided over the second funnel plane 3-2, then the center longitudinal cutting device 12 is automatically activated in order to divide the incoming web 10 into two part webs 10.

Wie das oben angeführte Beispiel zeigt, beinhaltet eine vorteilhafte Ausgestaltung somit auch, dass der Falzaufbau 1 im Bedarfsfall, d. h. wenn mindestens eine Trichterebene 3 mindestens zwei nebeneinander angeordnete Falztrichter 4 aufweist, dann die mindestens eine Längsschneideinrichtung 12 selbständig aktiviert oder an der richtigen Stelle positioniert in Abhängigkeit davon, welche Trichterebene 3 aktiviert ist.As the example given above shows, an advantageous embodiment thus also includes that the folding structure 1, if necessary, ie. H. If at least one funnel plane 3 has at least two folding hoppers 4 arranged next to one another, then the at least one longitudinal cutting device 12 is automatically activated or positioned at the correct position, depending on which hopper level 3 is activated.

Anhand von Fig. 3 wird die Ausgestaltung der beiden Trichterebenen 3 des Falzaufbaus 1 näher erläutert. Der Trichterwalze 5 in Bahnlaufrichtung gesehen nachgelagert ist eine erste Trichterebene 3-1 mit mindestens einem Falztrichter 4. In der in Fig. 3 gezeigten Ausführung weist dieser eine andere Trichterneigung als der mindestens eine Falztrichter 4 der zweiten Trichterebene 3-2 auf. Der Neigungswinkel der ersten Trichterebene 3-1 kann beispielsweise 70° aufweisen, wohingegen der Neigungswinkel der zweiten Trichterebene 3-2 beispielsweise 60° aufweist. In einer ersten Produktionsvariante kann die Bahn 10 oder die Teilbahnen 10 über den mindestens einen Falztrichter 4 der ersten Trichterebene 3-1 geführt werden, in einer zweiten Produktionsvariante kann die Bahn 10 oder die Teilbahnen 10 über den mindestens eine Falztrichter 4 der zweiten Trichterebene 3-2 geführt werden. Beide Trichterebenen 3 weisen dieselbe Trichterwalze 4 auf. Bei der Produktion über die erste Trichterebene 3-1 besitzt somit die Bahn 10 oder Teilbahn 10 eine geringfügig größere Umschlingung der Trichterwalze 5 als bei Produktion über die zweite Trichterebene 3-2, was aber technisch gesehen keinerlei Nachteile mit sich bringt. Denn auch wenn nur eine Trichterebene 3 pro Trichterwalze 5 zugeordnet ist, so ist der Umschlingungswinkel immer auch von der Trichterneigung abhängig. Zur Justage der Trichterneigung sind Verstellmechanismen hierfür vorgesehen, welche an dem Falztrichter 4 angreifen, welcher dann um eine Achse quer zur Transportrichtung der Bahn 10 drehbar gelagert sein muss. Unterhalb jedem Falztrichter 4 der beiden Falztrichterebenen 3 ist ein Paar von Falzwalzen 8 angeordnet. In Fig. 3 sind die Walzen, welche abhängig von der Konfiguration der Falztrichter 4 und somit gegebenenfalls für die Umlenkung der auf der zweiten Trichterebene 3-2 gefalzten Stränge um die Falztrichter 4 der ersten Falztrichterebene 3-1 erforderlich sind, nicht dargestellt, da derartige Umlenkwalzen bereits aus dem Stand der Technik bekannt sind.Based on Fig. 3 the design of the two funnel planes 3 of the folding structure 1 will be explained in more detail. The funnel roller 5 downstream seen in the web running direction is a first funnel plane 3-1 with at least one former 4. In the in Fig. 3 As shown embodiment, this has a different funnel inclination than the at least one former 4 of the second funnel plane 3-2. The angle of inclination of the first funnel plane 3-1 may, for example, be 70 °, whereas the angle of inclination of the second funnel plane 3-2 has, for example, 60 °. In a first production variant, the web 10 or the partial webs 10 can be guided over the at least one former 4 of the first funnel plane 3-1; in a second production variant, the web 10 or the part webs 10 can be conveyed via the at least one former 4 of the second funnel plane 3-1. 2 are guided. Both funnel planes 3 have the same funnel roller 4. In the production on the first funnel plane 3-1 thus has the web 10 or part of web 10 a slightly larger looping of the funnel roller 5 than in production on the second funnel plane 3-2, but technically brings no disadvantages. For even if only one funnel plane 3 is assigned per funnel roller 5, the wrap angle is always dependent on the Trichternigung. To adjust the funnel inclination adjustment mechanisms are provided for this, which act on the former 4, which then has to be rotatably mounted about an axis transverse to the transport direction of the web 10. Below each former 4 of the two formers 3 levels a pair of folding rollers 8 is arranged. In Fig. 3 are the rollers, which depend on the configuration of the former 4 and thus optionally for the deflection of the folded on the second funnel plane 3-2 strands about the former 4 of the first Falztrichterebene 3-1 are required, not shown, since such guide rollers are already known from the prior art.

Aus Fig. 3 kann auch sehr anschaulich entnommen werden, dass sich die zweite Trichterebene 3-2 sehr leicht, d. h. mit verhältnismäßig geringem Aufwand nachrüsten lässt, da eine zweite Falzwalze 5, der zugehörige Seitenwandanteil, Antriebe etc. nicht erforderlich sind.Out Fig. 3 can also be taken very clearly that the second funnel plane 3-2 can be retrofitted very easily, ie with relatively little effort, since a second folding roller 5, the associated side wall portion, drives, etc. are not required.

In Fig. 4 ist das Beispiel der in Fig. 3 dargestellten Variante in der Form dargestellt, bei welcher der mindestens eine Falztrichter 4 der zweiten Trichterebene 3-2 abgeschwenkt ist. Zur Erhöhung der Zugänglichkeit zur der ersten Trichterebene 3-1 beispielsweise für Wartungs- oder Reinigungszwecke oder zum Erleichtern des Einziehens der Bahnen 10 kann die zweite Trichterebene 3-2 entweder ganz abgeschwenkt werden oder die zweite Trichterebene 3-2 kann nur in Teilen abgeschwenkt werden, d. h. nur eine Teilmenge der zur zweiten Trichterebene 3-2 zugehörigen Falztrichter 4 werden abgeschwenkt. Der Drehpunkt zum Abschwenken der zweiten Trichterebene 3-2 liegt hier vorzugsweise außerhalb des Falztrichters 4 der zweiten Trichterebene 3-2 und/oder außerhalb der Trichterwalze 5. Somit kann die zweite Trichterebene in der Form abgeschwenkt werden, dass im Bereich der Einlaufseite des Falztrichters 4, d. h. auf der zur Trichterwalze 5 zugewandten Seite, ein größerer Abstand zwischen den beiden Trichterebenen 3 erreicht wird, was grundsätzlich das Einziehen einer Bahn 10 oder Teilbahn 10 über die erste Trichterebene 3-1 erleichtert. In Fig. 4 sind die Befestigungen bzw. Aufhängungen der zweiten Trichterebene 3-2 nicht dargestellt.In Fig. 4 is the example of in Fig. 3 illustrated variant in the form shown, in which the at least one former 4 of the second funnel plane 3-2 is pivoted. To increase the accessibility to the first hopper level 3-1, for example for maintenance or cleaning purposes or to facilitate the drawing in of the webs 10, the second hopper level 3-2 can either be pivoted completely or the second hopper level 3-2 can only be swung in parts, ie only a subset of the second hopper level 3-2 associated former 4 are pivoted. The fulcrum for pivoting the second funnel plane 3-2 is here preferably outside of the former 4 of the second funnel plane 3-2 and / or outside the funnel roller 5. Thus, the second funnel plane can be swung in the form that in the region of the inlet side of the former 4 , ie on the side facing the funnel roller 5, a greater distance is achieved between the two funnel planes 3, which basically facilitates the retraction of a web 10 or part web 10 over the first funnel plane 3-1. In Fig. 4 the fasteners or suspensions of the second funnel plane 3-2 are not shown.

In vorteilhafter Weise kann auch eine Variante des Falzaufbaus generiert werden, bei welcher die erste Trichterebene 3-1 zur zweiten Trichterebene 3-2 nur durch einen Abstand senkrecht zum Trichterblech beabstandet ist und die zweite Trichterebene nicht zwingend einen anderen Neigungswinkel als die erste Trichterebene 3-1 aufweisen muss. Eine derartige Ausführung ist in Fig. 5 dargestellt. Hierbei ist der mindestens eine Falztrichter 4 der zweiten Trichterebene 3-2 in Richtung senkrecht zum Trichterblech der ersten Trichterebene 3-1 beabstandet, wobei zusätzlich zu dieser Beabstandung auch ein Versatz der beiden Trichterebenen entlang der Trichterneigung oder auch quer dazu möglich ist. Durch diese Ausführung kann die zweite Trichterebene 3-2 die gleiche Trichterneigung wie die erste Trichterebene 3-1 aufweisen, es kann aber auch ein davon abweichender Neigungswinkel realisiert werden.Advantageously, a variant of the folding structure can be generated, in which the first funnel plane 3-1 to the second funnel plane 3-2 is spaced only by a distance perpendicular to the funnel plate and the second funnel plane does not necessarily have a different inclination angle than the first funnel plane 3- 1 must have. Such an embodiment is in Fig. 5 shown. Here, the at least one former 4 of the second funnel plane 3-2 in Direction perpendicular to the funnel plate of the first funnel plane 3-1 spaced apart, in addition to this spacing and an offset of the two funnel planes along the funnel inclination or transverse to it is possible. As a result of this embodiment, the second funnel plane 3-2 can have the same funnel inclination as the first funnel plane 3-1, but a different angle of inclination can also be realized.

Dies kann beispielsweise dadurch realisiert werden, dass zwischen der Trichterwalze 5 und dem mindestens einen Trichter 4 der ersten Trichterebene 3-1 bzw. somit auch der zweiten Trichterebene 3-2 ein Leitblech 6 und/oder eine Ableitzunge 7angeordnet sind. In Fig. 5 kommt zwischen der Trichterwalze 5 und den Trichterebenen 3 eine Ableitzunge 7 zum Einsatz, mit welcher wechselweise die einlaufende Bahn 10 der Teilbahn 10 entweder mindestens einem Falztrichter 4 der ersten Trichterebene 3-1 oder mindestens einem Falztrichter 4 der zweiten Trichterebene 3-2 zugefĂĽhrt wird, in dem die Ableitzunge 7 in die entsprechende Position geschwenkt wird.This can be realized, for example, by arranging a guide plate 6 and / or a diversion tongue 7 between the funnel roller 5 and the at least one funnel 4 of the first funnel plane 3-1 or thus also of the second funnel plane 3-2. In Fig. 5 between the funnel roller 5 and the funnel planes 3 a Ableitzunge 7 is used, with which alternately the incoming web 10 of the part web 10 either at least one former 4 of the first hopper level 3-1 or at least one former 4 of the second hopper level 3-2 is supplied in which the Ableitzunge 7 is pivoted to the appropriate position.

Somit kann die Bahn oder Teilbahn 10 über unterschiedlich ausgestaltete Falztrichter 4 verschiedener Trichterebenen 3 produziert werden, welche dieselbe Trichterneigung aufweisen können. Zum Anwählen der aktivierten Trichterebene 3 muss lediglich die Position der Ableitzunge 7 verändert werden, was entweder mittels einem nicht dargestelltem Verstellantrieb oder mittels manueller Umstellung erfolgen kann.Thus, the web or sub-web 10 can be produced via differently configured former 4 different funnel planes 3, which may have the same funnel inclination. To select the activated funnel plane 3, only the position of the Ableitzunge 7 must be changed, which can be done either by means of a not shown adjustment or by means of manual conversion.

Die Ableitzunge 7 ist von der Beschaffenheit her mit einem Leitblech oder mit einem Trichterblech vergleichbar, d. h. es ist ein flächiges oder mit Durchbrüchen versehenes, vorzugsweise poliertes Blech, welches auch zusätzlich mit einer farbabweisenden oder verschleißhemmenden Beschichtung beschichtet werden kann. Optional kann die Ableitzunge 7 auch mit Luftaustrittsbohrungen versehen sein, welche an eine nicht dargestellte Blasluftversorgung angeschlossen sind, so dass auf der Ableitzunge 7 optional ein Luftpolster zwischen Ableitzunge 7 und über den Falztrichter 4 laufenden Bahn 10 bzw. Teilbahn 10 erzeugt werden kann.The Ableitzunge 7 is comparable in nature with a baffle or with a hopper plate, d. H. It is a flat or perforated, preferably polished sheet, which can also be coated with a color-repellent or wear-resistant coating. Optionally, the Ableitzunge 7 may also be provided with air outlet holes, which are connected to a Blasluftversorgung not shown, so that on the Ableitzunge 7 optionally an air cushion between Ableitzunge 7 and on the former 4 running web 10 or partial web 10 can be generated.

Eine wie in Fig. 5 schematisch dargestellte Ausführung ist auch für Nachrüstungen von zusätzlichen Trichterebenen geeignet, gegebenenfalls muss die erste Trichterebene 3-1 entlang der Trichterneigung versetzt werden, um die Ableitzunge 7 positionieren zu können.A like in Fig. 5 schematically illustrated embodiment is also suitable for retrofits of additional funnel planes, if necessary, the first funnel plane 3-1 along the funnel slope to be able to position the Ableitzunge 7 can.

Der Neigungswinkel der zweiten Trichterebene 3-2 kann auch vom Neigungswinkel der ersten Trichterebene 3-1 abweichen, gegebenenfalls sind hierbei die geometrischen Verhältnisse der Ableitzunge 7 zu beachten, um ein ununterbrochenes Aufliegen der Bahn bzw. Teilbahn 10 sowohl auf der Ableitzunge 7 als auch auf dem Trichterblech der Falztrichter 4 sicher zu stellen. Im Bedarfsfall kann auch noch eine zusätzliche, in Fig. 5 nicht dargestellte Andrückrolle oder Andrückwalze angebracht werden.The inclination angle of the second funnel plane 3-2 may also deviate from the inclination angle of the first funnel plane 3-1, if necessary, the geometric conditions of the Ableitzunge 7 must be observed to ensure uninterrupted contact of the web or sub-web 10 on both the Ableitzunge 7 and on the hopper plate of the former 4 to ensure. If necessary, an additional, in Fig. 5 not shown, pressure roller or pressure roller are attached.

Fig. 6 zeigt eine vorteilhafte Ausgestaltung der Fig. 5, wenn der Neigungswinkel der zweiten Trichterebene 3-2 vom Neigungswinkel der ersten Trichterebene 3-1 abweicht, wobei die in Fig. 6 dargestellte Ausführung auch möglich ist, wenn die beiden Trichterebenen 3 den gleichen Neigungswinkel aufweisen. Fig. 6 shows an advantageous embodiment of Fig. 5 when the inclination angle of the second funnel plane 3-2 deviates from the inclination angle of the first funnel plane 3-1, wherein the in Fig. 6 illustrated embodiment is also possible if the two funnel planes 3 have the same angle of inclination.

Bei der in Fig. 6 dargestellten Lösung kommt zusätzlich zu der Ableitzunge 7 ein Leitblech 6 zum Einsatz, wobei das Leitblech 6 vorzugsweise starr ausgeführt ist und an die Trichterwalze 5 angrenzt. Das Leitblech 6 ist von der Beschaffenheit her ebenfalls mit einem Trichterblech vergleichbar, d. h. es ist ein flächiges oder mit Durchbrüchen versehenes, vorzugsweise poliertes Blech, welches auch zusätzlich mit einer farbabweisenden oder verschleißhemmenden Beschichtung beschichtet werden kann. Optional kann das Leitblech 6 auch mit Luftaustrittsbohrungen versehen sein, welche an eine Blasluftversorgung angeschlossen sind, so dass auf der Ableitzunge optional ein Luftpolster zwischen Leitblech 6 und über den Falztrichter 4 laufenden Bahn 10 bzw. Teilbahn 10 erzeugt werden kann.At the in Fig. 6 The solution shown is used in addition to the Ableitzunge 7 a guide plate 6 is used, wherein the guide plate 6 is preferably made rigid and adjacent to the funnel roller 5. The baffle 6 is also similar in texture with a hopper plate, ie it is a flat or apertured, preferably polished sheet, which can also be coated with a color-repellent or wear-resistant coating. Optionally, the baffle 6 may also be provided with air outlet holes, which are connected to a Blasluftversorgung, so that on the Ableitzunge optionally an air cushion between baffle 6 and over the former 4 running web 10 or partial web 10 can be generated.

In Transportrichtung der Bahn 10 gesehen, ist dem Leitblech 6 die Ableitzunge 7 nachgeschaltet, welche die Bahn 10 oder die Teilbahnen 10 wahlweise auf die erste Trichterebene 3-1 und/oder die zweite Trichterebene 3-2 führt. Sollte die Geometrie beispielsweise aufgrund der Trichterneigung der zweiten Trichterebene 3-2 es erfordern, so kann im Bereich des Leitbleches 6 zusätzlich eine angetriebene oder nicht angetriebene und somit durch Reibung mit der Bahn bzw. Teilbahn 10 mitgeschleppte Leitwalze eingesetzt werden.When viewed in the transport direction of the web 10, the guide plate 6 is followed by the diversion tongue 7, which guides the web 10 or the part webs 10 selectively to the first funnel plane 3-1 and / or the second funnel plane 3-2. If the geometry requires, for example, due to the funnel inclination of the second funnel plane 3-2, then in the area of the baffle 6, a driven or non-driven and thus entrained by friction with the web or sub-web 10 guide roller can be used.

Grundsätzlich, wenngleich in Fig. 6 nicht dargestellt, kann die Reihenfolge von Leitblech 6 und Ableitzunge 7 auch geändert werden, d. h. dass in Transportrichtung der Bahn 10 gesehen nach der Trichterwalze zunächst die Ableitzunge 7 folgt, und an diese das Leitblech 6 angesetzt ist. Allerdings ist bei dieser Variante zu beachten, dass dann zwei Leitbleche 6 erforderlich sind, nämlich jeweils ein Leitblech 6 für die erste Trichterebene 3-1 und die zweite Trichterebene 3-2.Basically, albeit in Fig. 6 not shown, the order of baffle 6 and Ableitzunge 7 can also be changed, ie that seen in the transport direction of the web 10 after the hopper roller first follows the Ableitzunge 7, and to this the baffle 6 is attached. However, it should be noted in this variant that then two baffles 6 are required, namely in each case a guide plate 6 for the first funnel plane 3-1 and the second funnel plane 3-2.

Der Vollständigkeit halber wird an dieser Stelle erwähnt, dass eine vorteilhafte Ausgestaltung des Falzaufbaus 1 auch mehrere übereinander angeordnete Trichterebenen 3 mit jeweils einer zugehörigen Trichterwalze 5 aufweisen kann, wobei jeder dieser Trichterebenen 3 samt zugehöriger Trichterwalze 5 jeweils eine ersten Trichterebene 3-1 und eine zweite Trichterebene 3-2 zugeordnet sein kann. Somit ist eine Konfiguration möglich, bei welcher mit zwei übereinander angeordneten Trichterwalzen vier unterschiedliche Trichter, sei es in unterschiedlicher Breite, Ausführung oder Trichterneigung für unterschiedliche Papierqualitäten und/oder für unterschiedliche Breitenverhältnisse realisiert werden kann. Ein Beispiel einer derartigen Konfiguration ist in Fig. 7 dargestellt. In Fig. 7 ist die Zuordnung der beiden Trichterebenen 3 gemäß der in Fig. 2 und 3 beschriebenen Ausführung dargestellt, die beiden Trichterebenen 3 können auch bei dieser Konfiguration parallel zueinander angeordnet werden.For completeness, it is mentioned at this point that an advantageous embodiment of the folding structure 1 can also have a plurality of superposed hopper levels 3, each with an associated hopper roller 5, each of these hopper levels 3 together with associated hopper roller 5 each have a first hopper level 3-1 and a second Funnel level 3-2 can be assigned. Thus, a configuration is possible in which two different funnels can be realized with two funnel rollers arranged one above the other, whether in different widths, design or funnel pitch for different paper qualities and / or for different width ratios. An example of such a configuration is in Fig. 7 shown. In Fig. 7 is the assignment of the two funnel planes 3 according to the in Fig. 2 and 3 shown embodiment, the two hopper levels 3 can also be arranged in this configuration parallel to each other.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
Falzaufbaufolding structure
22
Trichtersektionfunnel section
33
Trichterebeneformer plane
3-13-1
erste Trichterebenefirst funnel level
3-23-2
zweite Trichterebenesecond funnel level
44
Falztrichterformers
55
Trichterwalzeformer roller
66
Leitblechbaffle
77
AbleitzungeAbleitzunge
88th
Falzwalzefolding roller
1010
Bahn / TeilbahnTrain / subway
1111
Strangstrand
1212
LängsschneideinrichtungSlitter

Claims (13)

  1. A folder superstructure of a web-fed printing press consisting of a first former plane (3-1) and a second former plane (3-2), wherein the first former plane (3-1) and the second former plane (3-2) each comprises at least one former (4), and wherein the second former plane (3-2) is arranged above the first former plane (3-1), and wherein an incoming web (10) or partial web (10) can either be guided to at least one folder (4) of the first folder plane (3-1) and/or the second folder plane (3-2), wherein the web (10) or partial web (10) can be fed to the at least one folder (4) of the first folder plane (3-1) and to the at least one folder (4) of the second folder plane (3-2) by means of only one former roller (5), characterized in that the second folder plane (3-2) is spaced apart perpendicularly to the triangular blank of a folder of the first folder plane.
  2. The folder superstructure according to claim 1, characterized in that the at least one folder (4) of the second folder plane (3-2) has a different folder width and/or a different folder slope than the at least one folder (4) of the first folder plane (3-1).
  3. The folder superstructure according to one of claims 1 to 2, characterized in that the number of the folders (4) of the first folder plane (3-1) is identical to the number of the folders (4) of the second folder plane (3-2).
  4. The folder superstructure according to one of claims 1 to 2, characterized in that the number of the folders (4) of the first folder plane (3-1) differs from the number of the folders (4) of the second folder plane (3-2).
  5. The folder superstructure according to claim 4, characterized in that the number of the folders (4) of the first folder plane (3-1) is larger than the number of the folders (4) of the second folder plane (3-2) .
  6. The folder superstructure according to claim 4, characterized in that the number of the folders (4) of the first folder plane (3-1) is smaller than the number of the folders (4) of the second folder plane (3-2) .
  7. The folder superstructure according to one of claims 1 to 6, characterized in that the second folder plane (3-2) can be pivoted away from the first folder plane (3-1), so that the web or partial web (10) can either be guided across the first folder plane (3-1) or across the second folder plane (3-2) by means of a pivoting to or fro, respectively, of the respective folders (4).
  8. The folder superstructure according to one of claims 1 to 6, characterized in that the second folder plane (3-2) is spaced apart perpendicularly to the triangular blank of a folder (4) of the first folder plane (3-1) and additionally has a folder slope, which differs from the first folder plane (3-1) .
  9. The folder superstructure according to one of claims 7 to 8, characterized in that at least one additional deflection tongue (7) is inserted between folder roller (5) and the at least one folder (4) of the first folder plane (3-1) or the second folder plane (3-2) for guiding the web or partial web (10).
  10. The folder superstructure according to one of claims 1 to 9, characterized in that at least one folder (4) of the first folder plane (3-1) and/or of the second folder plane (3-2) can be moved at right angles to the direction of the incoming web (10) .
  11. The folder superstructure according to one of claims 1 to 10, characterized in that a longitudinal cutting device (12), which is connected upstream of the folders (4), can be set as a function of the width of the web or partial web (10), respectively, and/or as a function of the position of the at least one folder (4) of the first folder plane (3-1) or of the second folder plane (3-2).
  12. The folder superstructure according to claim 11, characterized in that the longitudinal cutting device (12) is activated independently as a function of the relevant and activated folder plane (3) at the relevant positions in the region of the folder edges, which are relevant for this production, so that, in the event of the activation of a folder plane (3) with at least two folders (4) arranged next to one another, the at least one longitudinal cutting device (12) is then activated independently or is positioned at the correct location as a function of the activated folder plane (3) .
  13. A folder superstructure of a web-fed printing press, characterized in that the folder superstructure (1) comprises a plurality of folder planes (3) arranged on top of one another, each comprising a corresponding folder roller (5) according to one of claims 1 to 12.
EP15195640.6A 2014-11-25 2015-11-20 Folders arranged on top of one another Active EP3025862B1 (en)

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DE102014117243.4A DE102014117243A1 (en) 2014-11-25 2014-11-25 Stackers arranged one above the other

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DE3624990A1 (en) * 1986-07-24 1988-02-04 Roland Man Druckmasch LONG FOLDING DEVICE IN A FOLDING APPARATUS
DE4204254C2 (en) 1992-02-13 1995-03-16 Koenig & Bauer Ag Device for longitudinal folding of several paper webs of the same width in a web-fed rotary printing press
DE102004005890B4 (en) 2004-02-05 2007-04-05 Man Roland Druckmaschinen Ag Device with two superposed hoppers for folding a web
DE102004041666A1 (en) * 2004-08-27 2006-03-09 Maschinenfabrik Wifag Longitudinal folding device with different widths formers
DE102007032831A1 (en) * 2007-07-12 2009-01-22 Koenig & Bauer Aktiengesellschaft Printing press two parallel press lines covering six broadsheets and deflected at right angles to two former arrays
DE102008064635A1 (en) * 2008-03-05 2009-12-10 Koenig & Bauer Aktiengesellschaft Printing machine and method for operating a printing press and printing machine system and method for operating the printing press system
DE102008044091A1 (en) 2008-11-26 2010-05-27 Manroland Ag Folding unit for web-fed printing press, has multiple folding funnels, which are positioned in parallel manner, and have small funnel width
DE102008054953A1 (en) 2008-12-19 2010-07-01 Manroland Ag Folding installation of web-fed printing press, has multiple adjoining formers, where inner, facing hopper edges of former sliding lateral to their hopper gradient are formed in sections by multi-body system
DE102013102728A1 (en) * 2013-03-18 2014-09-18 Manroland Web Systems Gmbh Folding device of a printing press and method for operating the folding device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57151565A (en) 1981-03-11 1982-09-18 Hitachi Seiko Ltd Triangular board device for folding machine
JPS6123078A (en) 1984-07-09 1986-01-31 Hitachi Seiko Ltd Folding apparatus for rotary press machine
EP0859732A2 (en) 1995-11-08 1998-08-26 KOENIG & BAUER-ALBERT AKTIENGESELLSCHAFT Device for producing folding items
JPH1135230A (en) 1997-07-18 1999-02-09 Mitsubishi Heavy Ind Ltd Two-stage triangular plate-equipped folder for rotary press
FR2925391A1 (en) 2007-12-19 2009-06-26 Goss Systemes Graphiques Nante Longitudinal folding device for rotary press, has cones movably mounted with respect to each other along transversal direction to adjust distance between points and shifted to be displaced along direction to partially overlap cones

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DE102014117243A1 (en) 2016-05-25
EP3025862A3 (en) 2016-07-13
CN105799312A (en) 2016-07-27
EP3025862A2 (en) 2016-06-01
CN105799312B (en) 2019-08-13

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