EP2986429B1 - Device and process for profils edge-banding - Google Patents
Device and process for profils edge-banding Download PDFInfo
- Publication number
- EP2986429B1 EP2986429B1 EP14711536.4A EP14711536A EP2986429B1 EP 2986429 B1 EP2986429 B1 EP 2986429B1 EP 14711536 A EP14711536 A EP 14711536A EP 2986429 B1 EP2986429 B1 EP 2986429B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- roll
- profiles
- web
- measuring
- speed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D5/00—Other working of veneer or plywood specially adapted to veneer or plywood
- B27D5/003—Other working of veneer or plywood specially adapted to veneer or plywood securing a veneer strip to a panel edge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
- B65H26/06—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to predetermined lengths of webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/10—Size; Dimensions
- B65H2511/11—Length
- B65H2511/114—Remaining length of web roll
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2513/00—Dynamic entities; Timing aspects
- B65H2513/10—Speed
- B65H2513/11—Speed angular
Definitions
- the invention relates to a device for coating profiles, according to the preamble of claim 1 and a method according to the preamble of claim 6.
- a device for coating profiles according to the preamble of claim 1 and a method according to the preamble of claim 6.
- Such a device and such a method are from the document EP2653277A1 known.
- Such devices are used, for example, to make profiles such as building strips, furniture strips or the like with a decorative material such as e.g. to wrap a veneer.
- a decorative material such as e.g. to wrap a veneer.
- the profiles are transported in their longitudinal direction in close succession through the device, while the coating material is pulled from the roll, glued with the help of a slot nozzle and then applied to the surface of the profiles with pressure rollers.
- the consumable material in particular the coating material, is provided in sufficient quantities.
- the object of the invention is to improve the material management in such a device.
- This object is achieved by a speed measuring device for measuring the speed of the roll, and an evaluation device for calculating the length of the web on the roll on the basis of the measured speed and the transport speed.
- the speed at which the web is pulled off the roll corresponds to the transport speed of the profiles. If you divide this transport speed by the speed of the roller, you get the current circumference of the web roll on the roll. Division by 2 ⁇ then gives the current radius. From this, the length of the total path of the coating material still present on the roll can be calculated from the known thickness of the web material and the known radius of the winding core of the roll. On the basis of this information, the staff can check at any time whether the supply of coating material is sufficient for the profile lengths to be processed, or how many profiles of known length can still be coated with the existing material. In this way, a replenishment of coating material can be provided in good time or, before the start of a new order, it can be recognized that a required roll change must take place during production.
- the thickness of the material web can also be measured automatically. To do this, after a few revolutions of the roll, compare the new radius with the first measured radius and divide this difference by the number of revolutions.
- the invention also proposes a method for automatically determining the length of web material on multi-layer material reels, which can also be used in other applications and for other materials.
- Fig. 1 The device shown is used for coating profiles 10 with a coating material which is drawn off from a roll 14 as an endless web 12.
- a transport device 16 which is formed by a series of transport rollers 18, the profiles 10 are transported in close succession in the direction of arrow A through the device.
- the web 12 is applied to the profiles 10 with the aid of pressure rollers 20, only one of which is shown here, after it has previously been glued with the aid of a slot nozzle 22.
- the transport speed of the profiles 10 is measured with the aid of a measuring device 24 and transmitted to an electronic evaluation device 26.
- a speed measuring device 28 measures the speed of the roll 14 from which the web 12 is drawn off.
- the roll 14 has a winding core 30 on which there is a web roll 32 formed by several layers of the web 12.
- the radius r of this web roll decreases as the web 12 is pulled off the roll.
- This length L is calculated by the evaluation device 26 and displayed on a display screen 34 on a control panel of the device, so that the operating personnel is informed at any time about the remaining supply of coating material and can compare this with the total length of profiles 10 still to be processed.
- the device can also have an acoustic signal generator, via which a warning signal is emitted when the length L decreases below an adjustable minimum value.
- a label printer 36 is also connected to the evaluation device 26. If a batch of profiles has been processed and the roll 14 is to be changed so that a new batch can be coated with a different coating material, the length L of the web material still present on the old roll 14 at this point in time is determined using the label printer 36 printed on a self-adhesive label 38, which is then on the web roll 32 of the removed Roll 14 is glued on, as in Fig. 2 is shown. The label 38 then also serves to fix the cut end of the web 12 on the roll.
- the length L can also be encoded in a suitable manner, in the example shown in the form of a barcode 40, which can be read electronically by a barcode laser (not shown) so that the data can be entered directly into a material management system and processed there. If the coating material still present on the roll 14 is required again for a new order, it can be checked immediately whether the remaining supply on the roll is sufficient for the order to be processed.
- rollers 14 with web material of different thickness and width can be mounted in the device.
- the thickness of the material used in each case can then be measured in the manner described above or, for example, entered via a keyboard into an input mask on the display screen 34 and stored in the evaluation device 26.
- the width of the web 12 and, if necessary, the type of material can also be entered and saved.
- the slot nozzle 22 which is used to glue the web 12, has a slot which extends across the web and through which the adhesive is dispensed onto the web. With the help of screens at both ends, the length of the slot is adjusted to the width of the web material.
- the slot nozzle 32 has displacement measuring devices with which the positions of the diaphragms can be measured electronically and transmitted to the evaluation device 26. In this way, as soon as the slot nozzle is set to the correct width, the information about the width of the web is also available in the evaluation device 26. The total area of the coating material still present on the roll 14 can then be calculated from the width of the web measured in this way and the length L.
- the price of the coating material per unit area is known, then also calculate the value of the material supply so that the material value can be called up immediately during an inventory. All of this information can be displayed on the display screen 34 and optionally also printed out on the label 38 in coded or uncoded form.
- Fig. 3 shows as an example a screen mask on the display screen 34, with information about the type of material and the thickness of the web 12, the length L (supply), the width, the area and the value of the remaining supply.
Description
Die Erfindung betrifft eine Vorrichtung zum Beschichten von Profilen, gemäß dem Oberbegriff des Anspruchs 1 und ein Verfahren gemäß dem Oberbegriff des Anspruchs 6. Eine solche Vorrichtung und ein solches Verfahren sind aus dem Dokument
Solche Vorrichtungen dienen beispielsweise dazu, Profile wie Bauleisten, Möbelleisten oder dergleichen mit einem Dekormaterial wie z.B. einem Furnier zu ummanteln. Mit Hilfe der Transporteinrichtung werden die Profile in ihrer Längsrichtung in dichter Folge durch die Vorrichtung transportiert, während das Beschichtungsmaterial von der Rolle abgezogen, mit Hilfe einer Schlitzdüse beleimt und dann mit Andruckwalzen auf die Oberfläche der Profile aufgebracht wird. Für einen unterbrechungsfreien Betrieb der Vorrichtung ist es wichtig, dass das Verbrauchsmaterial, insbesondere das Beschichtungsmaterial, in ausreichender Menge bereitgestellt wird.Such devices are used, for example, to make profiles such as building strips, furniture strips or the like with a decorative material such as e.g. to wrap a veneer. With the help of the transport device, the profiles are transported in their longitudinal direction in close succession through the device, while the coating material is pulled from the roll, glued with the help of a slot nozzle and then applied to the surface of the profiles with pressure rollers. For uninterrupted operation of the device, it is important that the consumable material, in particular the coating material, is provided in sufficient quantities.
Aufgabe der Erfindung ist es, das Materialmanagement bei einer solchen Vorrichtung zu verbessern.The object of the invention is to improve the material management in such a device.
Diese Aufgabe wird gelöst durch eine Drehzahlmesseinrichtung zur Messung der Drehzahl der Rolle, und eine Auswerteeinrichtung zur Berechnung der Länge der auf der Rolle vorhandenen Bahn anhand der gemessenen Drehzahl und der Transportgeschwindigkeit.This object is achieved by a speed measuring device for measuring the speed of the roll, and an evaluation device for calculating the length of the web on the roll on the basis of the measured speed and the transport speed.
Da die von der Rolle abgezogene Bahn auf die durchlaufenden Profile aufgeklebt wird, stimmt die Geschwindigkeit, mit der die Bahn von der Rolle abgezogen wird, mit der Transportgeschwindigkeit der Profile überein. Wenn man diese Transportgeschwindigkeit durch die Drehzahl der Rolle dividiert, erhält man folglich den aktuellen Umfang des Bahnwickels auf der Rolle. Division durch 2π ergibt dann den aktuellen Radius. Daraus lässt sich wiederum anhand der bekannten Dicke des Bahnmaterials und des bekannten Radius des Wickelkerns der Rolle die Länge der insgesamt noch auf der Rolle vorhandenen Bahn des Beschichtungsmaterials berechnen. Anhand dieser Information kann das Personal jederzeit überprüfen, ob der Vorrat an Beschichtungsmaterial für die zu bearbeitenden Profillängen ausreichen wird, bzw. wie viele Profile bekannter Länge sich mit dem vorhandenen Material noch beschichten lassen. So kann rechtzeitig für Nachschub an Beschichtungsmaterial gesorgt werden oder vor Beginn eines neuen Auftrages bereits erkannt werden, dass es während der Produktion zu einem erforderlichen Rollenwechsel kommen muss.Since the web pulled off the roll is glued to the profiles passing through, the speed at which the web is pulled off the roll corresponds to the transport speed of the profiles. If you divide this transport speed by the speed of the roller, you get the current circumference of the web roll on the roll. Division by 2π then gives the current radius. From this, the length of the total path of the coating material still present on the roll can be calculated from the known thickness of the web material and the known radius of the winding core of the roll. On the basis of this information, the staff can check at any time whether the supply of coating material is sufficient for the profile lengths to be processed, or how many profiles of known length can still be coated with the existing material. In this way, a replenishment of coating material can be provided in good time or, before the start of a new order, it can be recognized that a required roll change must take place during production.
Vorteilhafte Ausgestaltungen und Weiterbildungen der Erfindung sind in den Unteransprüchen angegeben.Advantageous configurations and developments of the invention are given in the subclaims.
Gemäß einer Weiterbildung der Erfindung kann auch die Dicke der Materialbahn automatisch gemessen werden. Dazu vergleicht man nach einigen Umdrehungen der Roll den neuen Radius mit dem zuerst gemessenen Radius und teilt diese Differenz durch die Anzahl der Umdrehungen.According to a further development of the invention, the thickness of the material web can also be measured automatically. To do this, after a few revolutions of the roll, compare the new radius with the first measured radius and divide this difference by the number of revolutions.
Im weiteren Sinne wird durch die Erfindung ein auch Verfahren zur automatischen Längenermittlung von Bahnmaterial auf mehrlagigen Materialwickeln vorgeschlagen, das auch in anderen Anwendungsfällen und für andere Materialien eingesetzt werden kann.In a broader sense, the invention also proposes a method for automatically determining the length of web material on multi-layer material reels, which can also be used in other applications and for other materials.
Im folgenden wird ein Ausführungsbeispiel anhand der Zeichnung näher erläutert.An exemplary embodiment is explained in more detail below with reference to the drawing.
Es zeigen:
- Fig. 1
- eine Skizze einer erfindungsgemäßen Vorrichtung zum Beschichten von Profilen;
- Fig. 2
- eine Rolle mit einem Restvorrat an Beschichtungsmaterial; und
- Fig. 3
- eine Bildmaske auf einem Anzeigeschirm der Vorrichtung.
- Fig. 1
- a sketch of a device according to the invention for coating profiles;
- Fig. 2
- a roll with a remaining supply of coating material; and
- Fig. 3
- an image mask on a display screen of the device.
Die in
Die Transportgeschwindigkeit der Profile 10 wird mit Hilfe einer Messeinrichtung 24 gemessen und an eine elektronische Auswerteeinrichtung 26 übermittelt. Eine Drehzahlmesseinrichtung 28 misst die Drehzahl der Rolle 14, von der die Bahn 12 abgezogen wird.The transport speed of the
Die Rolle 14 weist einen Wickelkern 30 auf, auf dem sich ein durch mehrere Lagen der Bahn 12 gebildeter Bahnwickel 32 befindet. Der Radius r dieses Bahnwickels nimmt in dem Maße ab, wie die Bahn 12 von der Rolle abgezogen wird. Die Geschwindigkeit, mit der die Bahn 12 von der Rolle abgezogen wird, stimmt mit der Transportgeschwindigkeit der Profile 10 überein, die von der Messeinrichtung 24 gemessen wird. Wenn man diese Transportgeschwindigkeit v durch die von der Drehzahlmesseinrichtung 28 gemessene Drehzahl ω der Rolle dividiert, erhält man den Umfang U = 2πr des Bahnwickels 32. Wenn r0 der Radius des Wickelkerns 30 ist und d die Dicke einer einzelnen Lage der Bahn 12 ist, so lässt sich die Anzahl n der Bahnlagen, die den Bahnwickel 32 bilden, wie folgt berechnen:
Die Dicke d lässt sich ihrerseits auf die folgende Weise messen: Die Messung des Umfangs U bzw. des Radius r wird nach einer gewissen Anzahl k von Umdrehungen (gezählt mit Hilfe der Drehzahlmesseinrichtung 28) wiederholt, so das man zwei Werte r1 und rk für den Radius erhält. Es gilt dann: d = (r1 - rk) / k.The thickness d can in turn be measured in the following way: The measurement of the circumference U or the radius r is repeated after a certain number k of revolutions (counted with the aid of the speed measuring device 28), so that two values r 1 and r k for the radius. The following then applies: d = (r 1 - r k ) / k.
Für die Länge L des insgesamt noch auf der Rolle 14 vorhandenen Bahnvorrats gilt:
Diese Länge L wird von der Auswerteeinrichtung 26 berechnet und auf einem Anzeigeschirm 34 auf einem Bedienungspult der Vorrichtung angezeigt, so dass das Bedienungspersonal jederzeit über den noch vorhandenen Vorrat an Beschichtungsmaterial informiert ist und diesen mit der noch zu bearbeitenden Gesamtlänge an Profilen 10 vergleichen kann. Wahlweise kann die Vorrichtung auch einen akustischen Signalgeber aufweisen, über den ein Warnsignal ausgegeben wird, wenn die Länge L unter einen einstellbaren Mindestwert abnimmt.This length L is calculated by the
Im gezeigten Beispiel ist an die Auswerteeinrichtung 26 außerdem ein Etikettendrucker 36 angeschlossen. Wenn eine Charge an Profilen bearbeitet worden ist und die Rolle 14 gewechselt werden soll, damit eine neue Charge mit einem anderen Beschichtungsmaterial beschichtet werden kann, so wird die Länge L des zu diesem Zeitpunkt noch auf der alten Rolle 14 vorhandenen Bahnmaterials mit Hilfe des Etikettendruckers 36 auf ein selbstklebendes Etikett 38 gedruckt, das dann auf den Bahnwickel 32 der abgenommenen Rolle 14 aufgeklebt wird, wie in
Je nach Art der zu bearbeitenden Profile 10 können in der Vorrichtung Rollen 14 mit Bahnmaterial unterschiedlicher Dicke und Breite montiert werden. Die Dicke des jeweils verwendeten Materials kann dann auf die oben beschriebne Weise gemessen oder beispielsweise über eine Tastatur in eine Eingabemaske auf dem Anzeigeschirm 34 eingegeben und in der Auswerteeinrichtung 26 gespeichert werden. Ebenso kann auch die Breite der Bahn 12 und ggf. die Materialsorte eingegeben und gespeichert werden.Depending on the type of
In dem in
Claims (6)
- Apparatus for coating profiles (10), comprising a transport system (16) for the profiles, a measuring device (24) for measuring the transport speed of the profiles, and an applying device (20) for applying onto the profiles a coating material that is withdrawn from a roll (14) as an endless web (12), characterized by a rotary speed measuring device (28) for measuring the rotary speed of the roll (14), and an evaluation device (26) for calculating the length of the web (12) present on the roll (14) on the basis of the rotary speed and the transport speed.
- Apparatus according to claim 1, wherein the evaluation device (26) is configured for calculating the thickness (d) of the web material on the basis of the decrease of the radius (r) of the roll during a number of revolutions of this roll.
- Apparatus according to claim 1 or 2, comprising a display screen (34) for displaying the length calculated by the evaluation device (26).
- Apparatus according to any of the preceding claims, comprising a label printer (36) for printing the calculated length onto a label (38).
- Apparatus according to any of the preceding claims, comprising a slot-shaped nozzle for applying adhesive to the web (12), the effective width of the nozzle being adjustable by means of an adjustable baffle, and comprising a position detecting device for detecting the position of the baffle and for transmitting position data to the evaluation device (26) by which the width and, therewith, the surface area of the supply of material present on the roll (14) can be calculated on the basis of these data.
- Method for measuring a remaining supply of coating material in an apparatus for coating profiles (10), the apparatus comprising a transport system (16) for the profiles, a measuring device (24) for measuring the transport speed of the profiles, and an applying device (20) for applying onto the profiles a coating material that is withdrawn from a roll (14) as an endless web (12), characterized by the steps of:- measuring the rotary speed of the roll (14),- measuring the transport speed of the profiles, and- calculating the length of the web (12) present on the roll (14) on the basis of the measured rotary speed and transport speed.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL14711536T PL2986429T3 (en) | 2013-04-19 | 2014-03-21 | Device and process for profils edge-banding |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202013101694.2U DE202013101694U1 (en) | 2013-04-19 | 2013-04-19 | Device for coating profiles |
PCT/EP2014/055761 WO2014170088A1 (en) | 2013-04-19 | 2014-03-21 | Device and method for coating profiled sections |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2986429A1 EP2986429A1 (en) | 2016-02-24 |
EP2986429B1 true EP2986429B1 (en) | 2020-12-09 |
Family
ID=50342336
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14711536.4A Active EP2986429B1 (en) | 2013-04-19 | 2014-03-21 | Device and process for profils edge-banding |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2986429B1 (en) |
DE (1) | DE202013101694U1 (en) |
PL (1) | PL2986429T3 (en) |
WO (1) | WO2014170088A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2023180246A1 (en) * | 2022-03-22 | 2023-09-28 | Homag Gmbh | Charging device for coating material |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102019001174A1 (en) * | 2019-02-18 | 2020-08-20 | Giesecke+Devrient Currency Technology Gmbh | Device for packaging sheet material |
DE102020123271A1 (en) | 2020-09-07 | 2022-03-10 | Homag Gmbh | Set-up device and coating material |
DE102021103136A1 (en) | 2021-02-10 | 2022-08-11 | Ima Schelling Deutschland Gmbh | Device for coating the narrow side of panel-shaped workpieces and method for applying adhesive |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2006101630A1 (en) * | 2005-03-22 | 2006-09-28 | Nordson Corporation | Adhesive dispenser |
WO2007114691A1 (en) * | 2006-04-03 | 2007-10-11 | Multifoil B.V. | Product roll and indication means |
EP2653277A1 (en) * | 2012-04-17 | 2013-10-23 | Samec S.p.A. | Device for feeding an adge in an edge banding machine |
EP2774735A1 (en) * | 2013-03-08 | 2014-09-10 | Homag Holzbearbeitungssysteme GmbH | Processing station and process for applying a profiled element |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US6030474A (en) * | 1995-11-30 | 2000-02-29 | Nisca Corporation | Information card coating method |
DE69815999T2 (en) * | 1997-11-29 | 2004-01-08 | Meinan Machinery Works, Inc., Obu | Winding device for veneer |
ATE260217T1 (en) * | 2000-05-17 | 2004-03-15 | Grapha Holding Ag | METHOD AND DEVICE FOR PRODUCING A WRAPPING FROM PRINTED PRODUCTS |
DE102006030624A1 (en) * | 2006-07-04 | 2008-01-17 | Rehau Ag + Co | Method for producing and mounting a printed edge strip |
DE102011014995A1 (en) * | 2011-03-25 | 2012-09-27 | Ima Klessmann Gmbh Holzbearbeitungssysteme | Device for processing workpieces |
DE102011114763A1 (en) * | 2011-10-01 | 2013-04-04 | Ima Klessmann Gmbh Holzbearbeitungssysteme | Method and device for attaching an edge band section |
-
2013
- 2013-04-19 DE DE202013101694.2U patent/DE202013101694U1/en not_active Expired - Lifetime
-
2014
- 2014-03-21 PL PL14711536T patent/PL2986429T3/en unknown
- 2014-03-21 WO PCT/EP2014/055761 patent/WO2014170088A1/en active Application Filing
- 2014-03-21 EP EP14711536.4A patent/EP2986429B1/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2006101630A1 (en) * | 2005-03-22 | 2006-09-28 | Nordson Corporation | Adhesive dispenser |
WO2007114691A1 (en) * | 2006-04-03 | 2007-10-11 | Multifoil B.V. | Product roll and indication means |
EP2653277A1 (en) * | 2012-04-17 | 2013-10-23 | Samec S.p.A. | Device for feeding an adge in an edge banding machine |
EP2774735A1 (en) * | 2013-03-08 | 2014-09-10 | Homag Holzbearbeitungssysteme GmbH | Processing station and process for applying a profiled element |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2023180246A1 (en) * | 2022-03-22 | 2023-09-28 | Homag Gmbh | Charging device for coating material |
Also Published As
Publication number | Publication date |
---|---|
WO2014170088A1 (en) | 2014-10-23 |
DE202013101694U1 (en) | 2014-07-22 |
EP2986429A1 (en) | 2016-02-24 |
PL2986429T3 (en) | 2021-07-26 |
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