EP2973892A1 - Verfahren zum herstellen einer modularen elektrischen steckerverbinderanordnung für ein steuergerät in einem kraftfahrzeug - Google Patents
Verfahren zum herstellen einer modularen elektrischen steckerverbinderanordnung für ein steuergerät in einem kraftfahrzeugInfo
- Publication number
- EP2973892A1 EP2973892A1 EP14700285.1A EP14700285A EP2973892A1 EP 2973892 A1 EP2973892 A1 EP 2973892A1 EP 14700285 A EP14700285 A EP 14700285A EP 2973892 A1 EP2973892 A1 EP 2973892A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- module
- plug
- module carrier
- connector
- carrier
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000003466 welding Methods 0.000 claims abstract description 35
- 238000000034 method Methods 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 20
- 230000000295 complement effect Effects 0.000 claims description 6
- 230000013011 mating Effects 0.000 claims description 5
- 230000002745 absorbent Effects 0.000 claims description 4
- 239000002250 absorbent Substances 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 2
- 238000001746 injection moulding Methods 0.000 description 4
- 230000005855 radiation Effects 0.000 description 4
- 239000004952 Polyamide Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229920002647 polyamide Polymers 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 241000937413 Axia Species 0.000 description 1
- 239000011358 absorbing material Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000012876 carrier material Substances 0.000 description 1
- 230000001010 compromised effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000000289 melt material Substances 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 239000004071 soot Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/514—Bases; Cases composed as a modular blocks or assembly, i.e. composed of co-operating parts provided with contact members or holding contact members between them
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
- H01R13/504—Bases; Cases composed of different pieces different pieces being moulded, cemented, welded, e.g. ultrasonic, or swaged together
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/18—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing bases or cases for contact members
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2201/00—Connectors or connections adapted for particular applications
- H01R2201/26—Connectors or connections adapted for particular applications for vehicles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
Definitions
- Plug connector assembly for a control device in a motor vehicle
- the present invention relates to a method of manufacturing a modular electrical connector assembly for a control device in a
- the motor vehicles usually have various actuators and sensors.
- a control device in the motor vehicle serves, for example, to receive and process signals from the sensors and to output control signals to the actuators.
- the demands on a control device that controls these functions also increase.
- control units already have up to 200 electrical data and signal lines. Frequently, multiple lines are combined to form a harness, for example, to exchange data between the controller and a function providing another device can.
- the lines are generally not firmly connected to the controller, but detachably attached to the controller via a plug connection.
- a multiplicity of contact elements for example in the form of plug pins or sockets, which are provided in the inside of the control unit are provided on the control unit
- Control unit are wired. These contact elements can with
- a connector connector for example, at the end of a wiring harness.
- the plug connector is thereby releasably inserted into suitable receptacles on the control unit, in order in this way an electrically conductive connection between the lines of the wiring harness and the associated
- Injection molding technologies are used that allow for small units, although a sufficiently high precision, which often comes with very large units for male connector with, for example, 200 contact elements with a delay and the resulting inadequate
- Plug connector assembly while the various connector modules can be set appropriately accurate with respect to the module carrier and only then mechanically connected to the module carrier.
- Embodiments of the method proposed herein for making a modular electrical plug connector assembly may, among other things, enable a multi-plug module To produce connector assembly with industrially manageable manufacturing technologies and thereby high demands on, for example, a manufacturing precision, stability of the
- Plug connector assembly and / or to meet low cost.
- Plug connector assembly a module carrier and at least two
- the two plug modules are side by side, i. within a common plane, arranged on the module carrier. Both plug modules each have a plug housing collar, which protrudes in a direction away from the module carrier and is designed to receive in each case an electrical plug connector.
- the two plug modules each have a plurality of contact elements, for example in the form of contact pins or
- Plug housing collar are arranged and are formed, with complementary mating contact elements of the respective electrical
- the proposed production process is characterized by a combination of the following process steps:
- each of the plug modules is arranged in a recess in the module carrier and the plug module exactly relative to the
- Anzusteckenden plug connectors are to be contacted, an increased precision in the arrangement of the contact elements can be achieved in that the contact elements are not arranged in a single component, since It may be difficult in a single component, which is produced for example by injection molding, large components with tight
- the contact elements should be provided on several separate smaller connector modules, which can then be attached to a common module carrier.
- the relatively small connector modules can with high precision, for example in
- the module carrier can injection molding, to be manufactured. Also, the module carrier can injection molding, to be manufactured. Also, the module carrier can injection molding, to be manufactured. Also, the module carrier can injection molding, to be manufactured. Also, the module carrier can injection molding, to be manufactured. Also, the module carrier can injection molding, to be manufactured. Also, the module carrier can injection molding, to be manufactured. Also, the module carrier can injection molding, to be manufactured. Also, the module carrier can in
- the recesses may preferably have a slightly larger cross-sectional area than that of the plug modules, so that each plug module within the recess can still be slightly displaced and thus can be precisely adapted to a final position to be assumed.
- Plug connector assembly in a control unit in the engine compartment of a
- Motor vehicle be high. Also strength requirements, for example, to accommodate axial insertion forces and sufficient stability at
- Vibration loads which, for example, from the mass of a
- the modular electrical connector assembly should be as small as possible and require little space.
- the connector modules with the module carrier by laser welding connect to.
- Laser welding processes have been found to be advantageously implementable for industrial production.
- in particular, in the manufacture of plug connector assemblies were properties of
- Module carrier no further forces are exerted on the connector module or the module carrier, so that the previously set exact positioning during laser welding is not compromised.
- laser welding process and the pressing of the plug module to the module carrier are carried out properly, there is little risk of either of them being connected by laser welding
- the damage may be, for example, electrical type or insufficiently tight or dense
- the laser beam in the material of one of the two components that is, either in the module carrier or in one of the plug modules, is absorbed much weaker than in the material of the other component.
- the laser beam may be directed in the attachment region through the less absorbent component to the more absorbent component.
- Plug module can therefore be selected so that the Laser welding does not radiate laser light directly onto one
- one of the materials used for the module carrier or the plug module can be selected to be transparent to the laser radiation used, so that the
- Laser radiation can be directed through the corresponding component on the melted area.
- the possibilities of how the laser radiation used for laser welding can be irradiated can be made considerably more flexible.
- the web can be provided for example on the module carrier and protrude from this towards the plug module.
- the web can be provided on the plug module and protrude toward the module carrier.
- this web can serve as a mounting area, which is melted during welding and then connects the two components cohesively after the subsequent solidification. Laterally next to the web can be provided between the module carrier and the respective plug module remaining clearance, can flow into the expelled material during laser welding.
- the attachment area is laterally between the plug housing collar and the contact area in which the
- a plug module is fastened to the module carrier in a fastening region which is located laterally within a contour formed by the plug housing collar, but laterally outside the contact region in which the, for example, pin-shaped contact elements are to be located.
- Plug housing collar anyway provided a free space that can be used in this way advantageous for securing the two components together. It does not need any extra space outside of it
- a laser beam used in laser welding may be directed laterally within the connector housing collar onto the mounting area.
- the material of the plug module is selected to be transparent to the laser beam, such a laser beam directed to an interior region within the plug casing collar can be transmitted through a bottom of the plug module and transmitted to a
- Boundary surface are absorbed to the module carrier and melt material at this interface.
- the proposed laser welding method thus enables the plug module and the module carrier in one
- Attachment area to each other which may lie within a base of the Steckergeophuskragens, that is, within the already be provided for receiving the connector base.
- a space of the plug connector assembly can be minimized thereby.
- the larger-sized module carrier can thus be held stationary in the holder during the entire manufacturing process and each of the plug modules to be connected to this module carrier can be pressed by a suitable displaceable hold-down to the module carrier and then fixed by laser welding to this. It can be used a uniform hold-down for various connector modules. Alternatively, for each of the plug modules to be fastened, a special hold-down with suitable
- Plug module can only be used after laser welding. By the plug module is first welded without the contact elements on the module carrier, it can be avoided that the contact elements for Example, during the laser welding partially shadow the laser beam used for this purpose or limit the way this laser beam can be performed restrict. However, it is also quite possible to weld the plug module to the module carrier after the contact elements have already been used, provided that it is ensured that the contact elements are designed and arranged such that they complete the process of the
- Figure 1 shows a perspective view of a modular electrical
- FIG. 2 shows a partially cut away cross-sectional view of a modular electrical device made according to the invention
- FIG. 3 shows a highly schematic plan view of a plug-in module for a modular electrical plug connector arrangement produced according to the invention.
- FIG. 4 shows a cross section through a plug connector assembly according to the invention to illustrate a manufacturing possibility.
- FIG. 5 shows a cross-section of a detail of a fastening region of a plug connector arrangement produced according to the invention.
- Figure 1 shows a perspective view of a modular electrical
- Plug connector assembly 2 a module carrier 4 and a plurality
- Plug modules 6, 8, 10 has.
- the plug modules 6, 8, 10 are in a longitudinal direction x and / or in a transverse direction y next to each other on the
- Module carrier 4 is arranged.
- Each of the plug modules 6, 8, 10 has a plug housing collar 12, 14, 16, which protrudes in a direction z away from the module carrier 4 and each surrounds an inner region 13, 15, 17 which is shaped to receive a correspondingly complementary electrical plug connector is.
- each contact elements (not visible in Figure 1), for example in the form of pins, arranged with complementary mating contact elements of
- Plug connector can interact and in this way an electrical connection between the contact elements and the
- Each of the contact elements may be connected to an electrical line 20, which is connected at its other end, for example, with a (not shown) on a circuit board provided circuit.
- FIG. 2 shows a cross-sectional view of the module carrier 4 with two
- Plug modules 6, 8 shown.
- a first plug-in module 6 is shown in a state attached to the module carrier 4.
- a second connector module 8 is shown in a state before it is fitted in the direction of arrow in a recess 5 in the module carrier 4 and then pressed against the module carrier 4 and secured thereto.
- FIG. 3 shows a highly schematic plan view of the plug-in module 6.
- the plug-housing collar 12 surrounds an inner region 13 of the plug-in module 6.
- pin-like contact elements 18 are arranged, which extend from the plane of the module carrier 4 protrude to the outside. This subarea is used as contact area 19
- the contact elements 18 extend through a base plate 24 of the connector module 6 therethrough.
- Base plate 24 outwardly projecting plug housing collar 12 can be made as a one-piece injection molded component.
- Fastening region 22 is preferably located on the one hand laterally within the plug housing collar 12 and on the other hand outside of the
- the attachment area 22 can ring the contact area 19
- the base plate 24 of the plug module 6 in the attachment region 22 can be materially connected to the module carrier 4 by laser welding.
- Fig. 4 is a cross-section through components of a connector assembly and by a device by means of which these components by
- a module carrier 4 is received in a matching recess of a holder 46 and is supported at its edges by this from below.
- a plug-in module 6 is inserted on its underside into the complementary recess 5 formed inside the module carrier 4 and positioned exactly in relation to the module carrier 4. Subsequently, the plug-in module 6 is pressed with the aid of a hold-down 38 with a force F axia i down to the module carrier 4. In this precisely positioned and compressed state, areas at an interface between the module carrier 4 and the plug module 6 are locally melted with the aid of a laser beam 40. By means of this laser welding process, the plug-in module 6 is firmly bonded to the module carrier 4.
- the laser beam 40 which is irradiated from above in the surrounded by the plug housing collar 4 inner region 13 of the connector module 6, predominantly at the interface between the module carrier 4 and the
- Plug module 6 is absorbed and there to a local melting of
- the plug module 6 has a different plastic material than the module carrier 4 and the properties of the laser beam 40 are chosen so that the material of the plug module 6 hardly absorbs the laser beam, but the material of the module carrier 4 acts strongly absorbing on the laser beam.
- the connector module 6 made of transparent polyamide and the module carrier 4 offset from soot particles and thus optically
- the laser beam 40 may, for example, have a wavelength of 980 nm, in which the polyamide of the plug module 6 is largely transparent, but strongly absorbs the polymaid of the module carrier 4.
- Plug module 6 which should then be formed with a laser beam 40 absorbing material.
- 6 free spaces 42 can be provided laterally next to the web 36 between the module carrier 4 and the plug module, in the During the laser welding expelled material can flow.
- an outwardly opening gap 44 may be provided, whose cross-section increases with increasing lateral distance from the web 36.
- Such a gap 44 which increasingly opens toward the outside, avoids the inevitable infiltration of moisture, for example during freezing, to generate a force between the module carrier 4 and the plug module 6, which could jeopardize the integrity of the welded connection between these two components.
- the laser beam 40 used for laser welding can be directed laterally within the plug housing collar 12 onto the mounting area 22 from above. In such an irradiation direction from above, the laser beam 40 can reach the entire annular area around the recess 5 circumferential mounting portion 22 without the module carrier 4 and the connector module 6 would have to be moved. Instead, the laser beam 40, for example, as in a laser scanner with a suitable mirror optics can be successively displaced along the mounting area. Therefore, there is no risk that the connector module 6 will come off during the
- the laser beam 40 can be dimensioned and directed in such a way that, for example, it is essentially parallel to the inner surfaces of the laser beam
- Steckergepuskragens 12 is irradiated and thus ideally no
- the plug module 6 may alternatively be laser-welded to the module carrier 4 before the contact elements 18 are introduced at the bottom 24 of the plug module 6.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Connector Housings Or Holding Contact Members (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102013204149.7A DE102013204149A1 (de) | 2013-03-11 | 2013-03-11 | Verfahren zum Herstellen einer modularen elektrischen Steckerverbinderanordnung für ein Steuergerät in einem Kraftfahrzeug |
PCT/EP2014/050351 WO2014139692A1 (de) | 2013-03-11 | 2014-01-10 | Verfahren zum herstellen einer modularen elektrischen steckerverbinderanordnung für ein steuergerät in einem kraftfahrzeug |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2973892A1 true EP2973892A1 (de) | 2016-01-20 |
EP2973892B1 EP2973892B1 (de) | 2019-07-03 |
Family
ID=49955363
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14700285.1A Active EP2973892B1 (de) | 2013-03-11 | 2014-01-10 | Verfahren zum herstellen einer modularen elektrischen steckerverbinderanordnung für ein steuergerät in einem kraftfahrzeug |
Country Status (4)
Country | Link |
---|---|
US (1) | US9876306B2 (de) |
EP (1) | EP2973892B1 (de) |
DE (1) | DE102013204149A1 (de) |
WO (1) | WO2014139692A1 (de) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017183090A1 (ja) | 2016-04-19 | 2017-10-26 | 三菱電機株式会社 | コネクタ装置の製造方法 |
DE102021121465A1 (de) * | 2021-08-18 | 2023-02-23 | Borgwarner Inc. | Leiterplattenverbindungsvorrichtung und Leiterplattenanordnung |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5110307B1 (en) * | 1991-07-09 | 1994-09-20 | Balo Precision Parts Inc | Laser weldable hermetic connector |
US5298683A (en) | 1992-01-07 | 1994-03-29 | Pacific Coast Technologies | Dissimilar metal connectors |
US6821145B1 (en) * | 2003-07-16 | 2004-11-23 | Special Hermetic Products, Inc. | Hermetically sealed connector and methods of providing the same |
US6932644B1 (en) | 2004-03-31 | 2005-08-23 | Sri Hermetics Inc. | Dissimilar metal hermetic connector |
US7144274B2 (en) * | 2005-03-07 | 2006-12-05 | Sri Hermetics, Inc. | Hermetically sealed, weldable connectors |
US7234950B1 (en) * | 2006-04-26 | 2007-06-26 | Robert Bosch Gmbh | Electrical connector assembly |
DE102011006195A1 (de) | 2011-03-28 | 2012-10-04 | Robert Bosch Gmbh | Modulare elektrische Steckverbinderanordnung |
-
2013
- 2013-03-11 DE DE102013204149.7A patent/DE102013204149A1/de not_active Withdrawn
-
2014
- 2014-01-10 WO PCT/EP2014/050351 patent/WO2014139692A1/de active Application Filing
- 2014-01-10 EP EP14700285.1A patent/EP2973892B1/de active Active
- 2014-01-10 US US14/775,223 patent/US9876306B2/en active Active
Non-Patent Citations (1)
Title |
---|
See references of WO2014139692A1 * |
Also Published As
Publication number | Publication date |
---|---|
WO2014139692A1 (de) | 2014-09-18 |
EP2973892B1 (de) | 2019-07-03 |
DE102013204149A1 (de) | 2014-09-25 |
US20160020546A1 (en) | 2016-01-21 |
US9876306B2 (en) | 2018-01-23 |
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