EP2942167B1 - Multiple type food processing device and method - Google Patents
Multiple type food processing device and method Download PDFInfo
- Publication number
- EP2942167B1 EP2942167B1 EP15164842.5A EP15164842A EP2942167B1 EP 2942167 B1 EP2942167 B1 EP 2942167B1 EP 15164842 A EP15164842 A EP 15164842A EP 2942167 B1 EP2942167 B1 EP 2942167B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- food
- partial
- portions
- slicing
- food slicing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 235000013305 food Nutrition 0.000 title claims description 219
- 238000012545 processing Methods 0.000 title claims description 42
- 238000000034 method Methods 0.000 title claims description 19
- 238000004519 manufacturing process Methods 0.000 claims description 19
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- 238000004891 communication Methods 0.000 claims description 8
- 230000000717 retained effect Effects 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 description 19
- 238000004806 packaging method and process Methods 0.000 description 10
- 230000001360 synchronised effect Effects 0.000 description 10
- 239000000969 carrier Substances 0.000 description 4
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 235000013351 cheese Nutrition 0.000 description 3
- 238000000151 deposition Methods 0.000 description 3
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- 238000003860 storage Methods 0.000 description 3
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- 208000037063 Thinness Diseases 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 235000013580 sausages Nutrition 0.000 description 2
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- 235000011837 pasties Nutrition 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
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- 238000000926 separation method Methods 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004260 weight control Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/30—Means for performing other operations combined with cutting for weighing cut product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D11/00—Combinations of several similar cutting apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/20—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed
- B26D5/26—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed wherein control means on the work feed means renders the cutting member operative
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
- B26D7/0633—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/06—Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/06—Packaging groups of articles, the groups being treated as single articles
- B65B5/068—Packaging groups of articles, the groups being treated as single articles in trays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
- B65B5/105—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B2220/00—Specific aspects of the packaging operation
- B65B2220/14—Adding more than one type of material or article to the same package
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/06—Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products
- B65B25/08—Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products between layers or strips of sheet or web material, e.g. in webs folded to zig-zag form
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/04—Processes
- Y10T83/0448—With subsequent handling [i.e., of product]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/141—With means to monitor and control operation [e.g., self-regulating means]
- Y10T83/159—Including means to compensate tool speed for work-feed variations
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/182—With means to weigh product
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/202—With product handling means
- Y10T83/2022—Initiated by means responsive to product or work
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/202—With product handling means
- Y10T83/2092—Means to move, guide, or permit free fall or flight of product
- Y10T83/2192—Endless conveyor
Definitions
- the present invention relates to a multi-grade food processing apparatus having at least two food slicing apparatuses adapted to produce respective partial portions.
- the present invention further relates to a process for processing food, with which various partial portions are produced and combined into a multi-sort portion.
- a generic food processing device is known from US 2004/0016331 A1 in which a cutting and conveying system is disclosed which creates multi-portion portions.
- a first cutting machine and a second cutting machine are provided, wherein sensors are arranged after each cutting machine, each of which determines the length of the partial portions. Their signals are sent to a controller which then controls via the lap conveyor motors and stacker motors to balance different portion lengths.
- a controller which then controls via the lap conveyor motors and stacker motors to balance different portion lengths.
- each scales are provided, with portions whose weight is unacceptable be discharged via waste conveyor.
- the EP 2 420 362 A1 discloses a multi-lane food slicer, wherein each lane may have its own product scanner, and an individual product feeder is provided, ie, the speeds at which the products are supplied to the cutter may be varied individually taking into account the scanner data. Furthermore, a stacking device is disclosed which stacks portions of different tracks of the slicing apparatus into a total portion. The total portion may be a "mixed total portion", eg of cheese and sausage slices.
- a food processing device which has at least two food slicing devices which are each designed to produce partial portions, in each case a sensor arrangement which is designed to determine at least one property of the partial portions produced by one of the food slicing apparatuses, and a combination device which comprises at least the respective one Food slicing devices is arranged downstream, and is designed, the partial portions to combine into a multi-sort portion, according to the invention a control device is provided which is adapted to control the operation of the food slicing on the basis of the properties of the respective Operaportionen to adapt the weight of the Supplementportionen, namely to match, so that with great accuracy the target weight of Mehrsortenportion can be achieved.
- the multi-variety portion can always be a preliminary multi-portion portion, which is supplemented by further partial portions, or a completed multi-variety portion, which is further processed, in particular packaged.
- the food slicing apparatuses used in the food processing apparatus according to the present invention are, in particular, slicers slicing food products in the form of food bars, food sticks or naturally shaped foods.
- Food bars are for example cheese bars, sausage sticks or ham bars, which are characterized by a substantially uniform outer shape.
- Other food products to be sliced up by the food slicing machine include, for example, a ham loaf or a naturally shaped cheese having a non-uniform external shape.
- the sensor arrangement is arranged downstream of at least one of the food processing devices.
- the weight or another property for example the density and / or the volume, of the already cut partial portions can be determined.
- the sensor arrangement may be arranged upstream of at least one of the food slicing apparatuses, whereby a property of the future partial portion may be determined prior to slicing thereof.
- combinations of food processing devices where one of the food slicing devices a downstream sensor arrangement and one of the food slicing apparatuses has an upstream sensor arrangement.
- At least one pre- or advantageously downstream sensor arrangement is a balance, the property determined by this sensor arrangement being the weight of the respective partial portions.
- all of the aforementioned sensor arrangements may be scales.
- the balance may be associated with the tray conveyor of the food slicing apparatus so that the weight of the portion portions may be determined continuously during the slicing operation.
- the balance may be arranged downstream of the storage conveyor, so that in each case only the weight of the already completed partial portions can be determined.
- the balance may be assigned to the feed of the food separation device, and the weight of the partial portions determined by evaluating the residual weight of the not yet cut food product.
- the sensor assembly may be a scanning device disposed upstream of at least one of the food slicing apparatus.
- the scanning device By means of the scanning device, the internal composition of the food rod to be cut can be determined, which allows conclusions to be drawn about the weight of the portion to be sliced, since the scanning device can for example determine the density distribution within the food product and its volume, from which in particular the weight of the cut slices can be determined.
- a control device therefore knows the expected partial portions and their properties.
- control devices and the food slicing devices are designed such that the operation of at least one of the food slicing devices is controlled by adjusting the slice thickness of the food slices produced.
- the weight of the partial portion can be increased or reduced by correspondingly reducing the slice thickness or slice thickness.
- a partial portion has, in particular, at least one food slice, wherein in preferred embodiments a partial portion has at least two food slices.
- control device and the food slicing apparatuses can be designed such that the operation of at least one food slicing apparatus is controlled by adjusting the number of food slices to a partial portion.
- the weight of the partial portions can be adjusted.
- a food processing device which has at least two food slicing devices which are each designed to produce partial portions, and a combination device which is arranged at least downstream of the respective food slicing devices and is designed to combine the partial portions into a multi-sort portion, wherein according to the invention a control device is provided, which is designed to synchronize the timing of the cutting operation of the respective food slicing devices.
- the synchronization of the cutting operations is achieved in particular by a synchronization of the loading operations, d. H. new food products are being added to several food slicers at the same time.
- control device is designed to synchronize in each case the cutting end and / or the cutting start of the cutting process of the respective food slicing devices.
- the slicing process of the partial portions is started and / or terminated at the same time, or at least coordinated with one another in terms of time.
- the loading operations on the food slicing apparatuses can be synchronized.
- a food processing apparatus comprising at least two food slicing apparatuses each designed to produce partial portions and a combination apparatus at least downstream of the respective food slicing apparatuses and arranged to combine the partial portions into a multi-sort portion
- Buffer device is provided between at least one Anlagenmannevoriques and the combination device, which is adapted, based on a control signal of a control device, to retain and release partial portions.
- the buffer device makes it possible, for example, for a partial portion of a food slicing device to be retained, while the other food slicing device produces a further partial portion which is matched to the first partial portion, in particular its weight. After the further partial portion has been produced, the buffer device can release the first partial portion so that the two partial portions in the combination device can be combined together to form a desired multi-sort portion.
- the buffer device comprises the single-stroke area in front of the combination device.
- a buffer device may be provided behind each of several food slicing devices or behind each food slicing device, so that respective partial portions may be retained and released to produce desired multi-variety portions by combinations of suitable partial portions.
- control device is designed to determine the residence times of the respective partial portions in the buffer device.
- this residence time may correspond to the time until a further partial portion, which has been matched to the first partial portion, has been produced in a further food slicing device.
- a sensor arrangement is further provided, which is designed to determine a property of the partial portions, wherein the control device is designed to control the buffer device and possibly the Eintakt Scheme based on the properties of the respective Operaportionen to retain the Detailportionen or in a single-pass range.
- the control device is designed to control the buffer device on the basis of the weight of the respective partial portions.
- the control device can control a plurality of buffer devices which are respectively arranged downstream of the individual food slicing devices. The control of the buffer device can either take place so that newly generated partial portions are combined with buffered partial portions or that buffered partial portions are combined with one another.
- the control device is provided in one of the food slicing apparatuses and configured to control a control apparatus arranged in the other food slicing apparatus.
- this control takes place downstream in the conveying direction or production direction, d. H. the food slicing apparatus that generates the first portion portion controls the food slicing apparatus that generates the second portion portion, which is then combined with the first portion portion, and accordingly, other food slicing apparatus may follow.
- a reverse control can also take place, namely, that the downstream in the production direction food slicing device controls the upstream food slicing device. This is e.g. relevant if loading is to be expected on a food slicing device. At an upstream food slicing device then only the actually required partial portions are generated.
- the food slicing machines are connected via a communication device.
- the control devices in the food slicing machines are connected via the communication device.
- the communication can take place, for example, via a radio communication device or a wired communication device.
- the food slicing apparatuses are arranged downstream of one another in the production direction. In this way, based on properties of the partial portions produced in the direction of production upstream of the food slicing device the production of the partial portions are adapted in the at least one downstream food slicing device, or a synchronization of these takes place or the control of the upstream buffer device can be adapted.
- the food slicing apparatuses may be arranged in parallel in the production direction.
- the slicing operations of the respective food slicing apparatuses can then be synchronized in order to enable a simultaneous production of partial portions, so that buffer capacity can be saved.
- the properties of the partial portions produced by the respective food slicing apparatuses can already be determined by the food slicing apparatus upstream scanning devices, so that the control of the generation of the partial portions or loading operations can be coordinated.
- a scanning device is disposed upstream of at least one of the food slicing devices, wherein the scanning device is configured to detect characteristics of partial portions prior to their slicing operation, and wherein the controlling device is configured to take into account the determined characteristics in controlling the slicing operation of the other food slicing device.
- the combination device is an insert which is designed to arrange the partial portion with another partial portion on a transport device or on a product carrier, in particular a tray, or a packaging.
- the partial portion is at least partially arranged on the other partial portion or vice versa.
- the combination device may be pick-and-place robots that place the portion portions produced by the food slicing devices in a product carrier or package.
- the pick-and-place robot can, in particular, select different partial portions which are arranged on a buffer in order to combine suitable partial portions into a multi-portion portion.
- information may be available which has been determined by at least one sensor arrangement before or after the food slicing devices.
- a transport device is provided in front of the combination device, which is designed to rotate the product carrier or packaging in addition to the transport or to move laterally to the transport direction. It can thus be achieved that a desired arrangement of the partial portions is achieved in a Mehrsortenportion that serves the clearer or more advantageous presentation or the more efficient or more advantageous packaging of Mehrsortenportion.
- a method for processing foodstuffs is furthermore provided, wherein first a first partial portion is produced with a first food slicing device, subsequently or before a property of the first partial portions is determined, furthermore a second or further partial portion is produced with a second or further food slicing device, wherein the weight of the second and / or further partial portion is adjusted on the basis of the determined property of the first partial portion, and the first and second or at least one further partial portion is combined into a multi-sort portion.
- the specific property is the weight of the first partial portion.
- the density and / or the volume can be determined.
- the weight of the second and / or further partial portion can (subsequently) be adjusted by adjusting the slice thickness of the produced food slices. For this, the slice thickness of all slices of the second and / or further partial portion can be increased or reduced uniformly, or the slice thickness of only one food slice of the second and / or further partial portion can be increased or reduced.
- the weight of the second and / or further partial portion is adapted by adjusting the number of food slices of the second and / or further partial portions. This can also be done in combination with a variation of the slice thickness.
- a method for processing foods which comprises producing a first partial portion with a first food slicing device, and generating a second portion portion with a second food slicing apparatus, synchronous to the production of the first portion portion or a subsequent portion portion of the first food slicing apparatus, and combining the first portion portion and the second portion portion into a multi-variety portion.
- a method of processing foodstuffs comprising generating first portion portions with a first food slicing apparatus and synchronously generating second portion portions with a second or further food slicing apparatus in synchronism with producing the first portion portions, and combining the first portion portions and the second portion Partial portions to multi-portion portions includes.
- partial portions are produced at several food slicing devices between synchronous loading pauses. This can prevent a food slicing apparatus from having to be stopped while the other is being loaded. Instead, loading takes place synchronously.
- the Mehrsortenportion may include additional portions in addition to the first and second portions. These additional partial portions may in particular be combined at the same time or in a temporal relationship with the first and second partial portions or may be added after combining the first and second partial portions to a preliminary multi-variety portion to produce a completed multi-portion portion.
- the cutting end and / or the cutting start of the cutting process of the second food slicing device is synchronized with the cutting process on a first food slicing device, wherein in particular the loading processes are synchronized.
- a method for processing foodstuffs is furthermore provided, in which first partial portions are produced with a first food slicing apparatus, and with, before, at the same time or subsequently, a second partial portion a second or further food slicing apparatus is generated, at least the first sub-portions are buffered in response to a control signal, one of the buffered first sub-portions is selected in response to a control signal, and the selected first sub-portion and the second sub-portion are combined into a multi-sort portion.
- a preliminary or completed Mehrsortenportion with suitable properties, in particular suitable weight can be generated.
- the multi-variety portion may also comprise further partial portions.
- selecting one of the buffered first sub-portions is dependent on their weight, wherein it is determined that the weight of the first sub-portion combines with the weight of the second sub-portion to the desired weight of the multi-variety portions.
- the selection is made by a pick-and-place robot.
- a pick-and-place robot These are, in particular, a delta robot, which can pick up and move partial portions with a gripper.
- These partial portions are stored, in particular, on other partial portions.
- the first partial portion is stored on the second partial portion.
- a gantry robot can also be used, or the selection process can be carried out manually, the function of the control signal indicating to the responsible worker which of the buffered first partial portions he should select.
- the selection is made by dispensing the buffered first subportion from the buffer to a depositor where the first and second subportions are combined.
- the depositor deposits the first partial portion at least partially on the second partial portion.
- the inserter is, in particular, a device with conveying tracks arranged one above the other, in particular conveyor belts, which are guided towards one another such that the partial portions of the upper conveyor track are deposited in the insert on the partial portion of the lower conveyor track.
- a property of the partial portions is determined in each case, wherein the partial portion are retained or released based on the property of the respective partial portions, so that a combination and thus an allocation of partial portions with desired properties. This produces a multi-variety portion with desired properties.
- the properties of the first partial portions are respectively determined prior to their slicing process, wherein these determined properties are taken into account when producing the second partial portion or a subsequent partial portion of the second or further food slicing device.
- the first and / or second partial portions are twisted prior to combining in addition to transport or offset laterally to the transport direction.
- multi-variety portions can be produced with a desired arrangement of the individual partial portions.
- the combining of the multi-variety portions can take place at different locations, namely on a portioning belt, in a buffer or inlay, in the packaging or with the robot when inserted into the packaging.
- the properties of the partial portions which determine the properties of the multi-portion portions are, in particular, the weight, the slice thickness, the number of slices, the portion type of the portion portions, for example stacked, shingled or folded, or the portion shape of the portion portion, for example circle, pitch circle, oblong, angular, etc.
- the design of the partial portions and / or Mehrsortenportionen can be done on a display device in which the arrangement of the individual slices of the respective partial portions, and the arrangement of the partial portions on or next to each other can be determined to a Mehrsortenportion, taking into account the food product types and their production form also becomes.
- the number of slices of a partial portion can also be selected in addition to their position positions.
- control of the inserter or pick-and-place robot for the combination of the partial portions is calculated or derived to a multi-sort portion.
- the food slicing apparatuses and associated conveying equipment are coupled via a formatting device that allows the combining of the partial portions.
- control device is a feedforward control, i. H. a higher-level control for all individual machines, namely in particular several food slicing devices, or other facilities, such as loading or dispensing facilities for z. Pasty products, cutlery, or the like, tray dispensers, underleavers or sealing and packaging machines.
- feedforward control i. H. a higher-level control for all individual machines, namely in particular several food slicing devices, or other facilities, such as loading or dispensing facilities for z. Pasty products, cutlery, or the like, tray dispensers, underleavers or sealing and packaging machines.
- the aforementioned devices are integrated in particular via clock pulses and operated optimized according to the invention.
- the portion throughput is increased even with little space, and according to the invention, in particular, the target weight of the multi-variety portion can be achieved more accurately, resulting in a better production yield, since the give-away, d. H. the weight exceeding the target weight, can be reduced.
- control device primarily controls the actuators associated with the inserts, i. H. acts mainly at the transfer points between the individual machines, when the partial portions are delivered from the portioning belt after the food slicing on an insert belt to the conveyor line.
- An insertion or transfer point can be understood to mean the end of the food slicing apparatus or the food processing apparatus which lies directly in front of the subsequent conveyor or the packaging machine.
- information about the current state of partial portion production and production of multiple types of portions is determined at all insert points and in the control device saved.
- the expected production and the expected production process can be determined, with a derivation of the precontrol of the individual components, in particular the control of the food slicing machines, can be done.
- a feedforward control of a buffer device in the form of a buffer path can take place.
- the cutting start and the cutting end of at least two food slicing machines are synchronized, whereby the length of the buffer device or jam section can be reduced.
- the control can concentrate in particular on subsequent combination devices in the form of inserts, wherein the control is in particular an on / off control. That is, in the food slicing machines, respectively, a pre- or post-run of partial portions, ie, a pre- or post-production until the buffer device is filled with partial portions to the respective insertion points.
- the requesting of additional partial portions, ie in each case precisely determined in their number of partial portions thus takes place only when completing a batch. This can be done, for example, if the product type, the tray format or the like is changed. It would also be conceivable to request remaining partial portions if longer loading, setup, maintenance and / or cleaning breaks are to be expected.
- control device is a total system control that is based on targets that are required for the overall result, ie the properties of the finished Mehrsortenportionen.
- targets that are required for the overall result, ie the properties of the finished Mehrsortenportionen.
- the combination devices in the form of inserts and the buffer device in particular in the form of jam sections, are controlled.
- the control device monitors and controls in particular the conveying device for conveying the trays or jammed trays, which are in particular only partially filled with partial portions of different types, and supplemented by further partial portions in order to be completed ,
- the control is preferably in the production direction, ie the upstream food slicing apparatuses control the downstream food slicing apparatus.
- sensor arrangements can be arranged which determine information about finished multi-variety portions and individual portions, which are then processed by the control device.
- the control device has information about produced, conveyed and expected partial portions, the latter in particular through the use of scanning devices in front of the food slicing device.
- weight control is enabled in a multi-grade food processor. This means that z.
- the control device may also control the upstream food slicing apparatuses in the event of expected inaccuracy of a partial portion of a downstream food slicing apparatus that may be determined, for example, by a scanning device, such that more or fewer or thinner slices are produced for the respective portion portion , so that when supplementing the wrong-weight partial portions later a Mehrsortenportion with the target weight is generated.
- the information obtained by scanning a food product and mathematically dividing it into portions can be used.
- the individual weights of the future partial portions flow into the total portion weight or are optimized so that the total multi-variety portion target weight is achieved as accurately as possible.
- each individual food slicing machine may also have a downstream checkweigher for controlling the slicing operation and possibly a subsequent device, for example a rocker, for discharging partial portions which deviate greatly from the target weight. Less miss-weighted Sub-portions or provisional multi-portion portions are supplemented by correspondingly adapted individual portions to a multi-variety portion.
- the loading pauses at the individual food slicing machines are recognized by the central control devices and can furthermore be predicted in particular by scanning the products, so that they can be taken into account in the overall production and taken into account in the timing of the individual food slicing machines by appropriate precontrol.
- the buffer devices can be filled so that during the insertion of a new food product Mehrsortenportionen can be supplemented by partial portions of the buffer.
- the sensor arrangement or control device makes it possible, in particular, for the residence time of the respective partial portions to be calculated by following the course of the individual partial portions, that is to say d. that is, the residence times per section and per partial portion can be added up and displayed. On the basis of these data, the decision can then be made that if the partial portions remain too long, they are removed and thus not packed and reused.
- the feedforward control via the buffer device in the form of a jam line enables other expensive components, such as sensors, to be dispensed with, since information from the individual machine controllers can be used.
- trays or portions can be provided with desired additional partial portions at the insert points so that desired multi-portion portions are obtained.
- a conveyor can be provided, which enables a turning or a track-parallel, lateral displacement of trays or partial portions before a subsequent station, in particular a loading.
- the arrangement of the partial portions can be determined in a Mehrsortenportion.
- switches may be provided, which are controllable by the control device, and which allow that partial portions can be discharged or certain areas, such.
- a buffer device can handle, so that increased flexibility in the assignment of partial portions to each other or to product carriers or trays is possible.
- a buffer zone be operated in a branch line, on which a rework takes place by hand.
- Fig. 1 an embodiment of a food processing device according to the invention is shown.
- the food processing device has the food cutting devices 1, 2, 3 arranged below one another, to each of which a sensor arrangement 4, 5, 6 in the form of a balance is arranged downstream.
- a sensor arrangement 4, 5, 6 in the form of a balance is arranged downstream.
- at least the food slicing device 3, a scanning device 7, in particular in the form of an X-ray scanner, upstream, the internal composition of the products passing through them, in particular food products, for. B. food bar, can determine.
- the different food slicing devices 1, 2, 3 can each be supplied with food bars or other food products via a respective feeder 11, which is only shown for the food slicing device 3, which are then cut in the food slicing devices 1, 2, 3.
- the food slicing devices 1, 2, 3 are so-called slicers.
- the food slicing devices 1, 2, 3 each cut partial portions that are combined throughout the food processing device farther downstream to multi-variety portions.
- the weights of the respective partial portions are first determined by means of the scales 4, 5, 6.
- the scanning device 7 is provided as a sensor arrangement, which also makes it possible to determine the weight of the not yet cut portion portion by determining the density of the portion of the food bar or food product to be cut.
- the food slicing apparatus 1 After the food slicing apparatus 1 has determined the weight of a partial portion produced by it by means of the balance 4, this information is used for the slicing operation of the food slicing apparatus 2 and / or the food slicing apparatus 3. In particular, when the food portion produced by the food slicing apparatus 1 is slightly underweight, the slab thickness of the partial portion produced by the food slicing apparatus 2 can be increased, or the weight of the food portion generated by the food slicing apparatus 3 can be increased. The weight of the partial portion produced by the food slicing apparatus 3 is adjusted in dependence on the partial portion previously produced by the food slicing apparatus 1 and then the partial portion produced by the food slicing apparatus 2.
- the partial portions are fed via buffer devices 12, 13 to a conveyor 14.
- a conveyor 14 For each insert 15, 16, 17 are provided, which make it possible that the partial portions on the conveyor 14 and arranged thereon portion carriers, so-called trays, are arranged. Since the inserts 16, 17 already have at least a partial portion on the conveyor 14 or in the tray arranged thereon, the inserts 16, 17 constitute combination devices which make it possible to combine the partial portions into a provisional or completed multi-portion portion.
- the partial portions are arranged on top of one another, namely in particular congruent to one another, or offset, that is, partially arranged on one another.
- a buffer device 18 is provided on the conveyor 14, are buffered on the Operaportionen until the depositor 16, a further partial portion is fed, so that a provisional Mehrsortenportion is formed.
- a buffer means 19 is provided, in which the partially finished Mehrsortenportionen be buffered until a more partial portion is added by the depositor 17 at a point of insertion to complete the Mehrsortenportion.
- the depositor 17 leads the conveyor 14 in particular to a packaging machine 23, in which the Mehrsortenportionen be packaged.
- a control device is provided, which is designed to control the operation of the food slicing device 1, 2, 3 on the basis of the weight of the respective partial portions in order to adjust the weight of the partial portions.
- partial portions are combined in the inserts 16, 17, which are matched in their weight, and thus a Mehrsortenportion can be obtained with high weight accuracy.
- the buffer means 12, 13, 18, 19 and the associated Eintakt Schemee can be controlled so that only the partial portions are released to the depositors 15, 16, 17, which match in their weight to each other to obtain a Mehrsortenportion of high weight accuracy becomes.
- Fig. 2 is one of the food processing device Fig. 1 similar Ausfuelform shown schematically.
- scanning devices 7 may be provided so that in each case a property of food bars or food products, in particular of their future Partportionen can be determined prior to slicing. This information is transmitted to a central control, which controls the food slicing device 1, 2, 3 accordingly.
- a buffer device can be provided there so that food portions produced by the food slicing device 1 can be buffered. This can be particularly advantageous if the food slicing device 1 temporarily does not produce any partial portions, for example if the food slicing device 1 is reloaded or is being briefly maintained.
- a further buffer means 22 may be provided before the finished Mehrsortenportionen the packaging machine 23 are supplied.
- an upstream Eintakt Scheme or Einschleuse Scheme is provided with the particular partial portions of the buffer devices 12, 13 can be retained or released, and in which the parts to be combined with each other are arranged one above the other on conveyor belts.
- the partial portions to be combined will be aligned as desired before the partial portion from the upper conveyor is deposited on the lower conveyor formed, for example, by the conveyor 14 so as to be arranged in a desired manner with respect to the other portion in a multi-sort portion located.
- trays or other product carriers can be used.
- an intermediate sheet of paper or plastic can be placed between the individual portions to separate the portions from each other.
- a further embodiment of a food processing device is shown.
- the food slicing devices 1, 2, 3 are arranged in parallel, wherein they in turn upstream feed conveyor 20, 21, 11 and scales 4, 5, 6 are arranged downstream.
- the balances are adjoined in each case by the buffer device 24, 12, 13, which respectively lead to a provision region 24, 25, 26.
- a plurality of partial portions are held in the staging areas 24, 25, 26, their properties, in particular their weight, being determined by the sensor arrangements in the form of scales 4, 5, 6 or scanning devices 7.
- each partial portions are selected by the control device and combined so that a Mehrsortenportion is achieved with the desired target weight.
- the weight is determined for all partial portions of the food slicing apparatus 1, 2, 3, and the position of the partial portions is monitored up to the provision area, so that then the targeted gripping of the desired portions can take place.
- the staging areas 24, 25, 26 and the storage area 29 are formed by conveying means, in particular conveyor belts.
- the capacity of the buffer means 24, 12, 13 can be saved if the generation of the partial portions in the food slicing devices 1, 2, 3 is synchronized.
- staging areas 24, 25, 26 also form buffer devices, with the pick-and-place robots 27, 28 representing combination devices that are designed to grasp and combine the partial portions released by the control device on the staging areas 24, 25, 26.
- the pick-and-place robots are in particular delta robots, each having bendable arms 30 and grippers 31.
- the completed multiple-variety portions may be buffered in a buffer device 22 prior to being packaged in the packaging machine 23.
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- Mechanical Engineering (AREA)
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- Branching, Merging, And Special Transfer Between Conveyors (AREA)
Description
Die vorliegende Erfindung bezieht sich auf eine Mehrsorten-Lebensmittelverarbeitungsvorrichtung, die mindestens zwei Lebensmittelaufschneidevorrichtungen aufweist, die ausgelegt sind, jeweils Teilportionen zu erzeugen. Die vorliegende Erfindung bezieht sich weiterhin auf ein Verfahren zum Verarbeiten von Lebensmitteln, mit dem verschiedene Teilportionen erzeugt und zu einer Mehrsortenportion kombiniert werden.The present invention relates to a multi-grade food processing apparatus having at least two food slicing apparatuses adapted to produce respective partial portions. The present invention further relates to a process for processing food, with which various partial portions are produced and combined into a multi-sort portion.
Eine gattungsgemäße Lebensmittelverarbeitungsvorrichtung ist aus der
Aus der
Die
Es ist die Aufgabe der vorliegenden Erfindung, eine Lebensmittelverarbeitungsvorrichtung und ein Verfahren zum Verarbeiten von Lebensmitteln bereitzustellen, die eine Erhöhung der Qualität der Mehrsorten-Portionen, insbesondere bezüglich deren Gewicht und/oder Zusammensetzung ermöglichen, und gleichzeitig effizient sind.It is the object of the present invention to provide a food processing apparatus and a method for processing foods which enable an increase in the quality of the multi-portion portions, in particular with regard to their weight and / or composition, and at the same time are efficient.
Erfindungsgemäß wird eine Lebensmittelverarbeitungsvorrichtung bereitgestellt, die mindestens zwei Lebensmittelaufschneidevorrichtungen, die ausgelegt sind, jeweils Teilportionen zu erzeugen, jeweils eine Sensoranordnung, die ausgelegt ist, wenigstens eine Eigenschaft der von einer der Lebensmittelaufschneidevorrichtungen erzeugten Teilportionen zu ermitteln, und eine Kombinationsvorrichtung aufweist, die zumindest den jeweiligen Lebensmittelaufschneidevorrichtungen nachgeordnet ist, und ausgelegt ist, die Teilportionen zu einer Mehrsortenportion zu kombinieren, wobei erfindungsgemäß eine Steuervorrichtung vorgesehen ist, die ausgelegt ist, auf Basis der Eigenschaften der jeweiligen Teilportionen den Betrieb der Lebensmittelaufschneidevorrichtung zu steuern, um das Gewicht der Teilportionen anzupassen, nämlich aufeinander abzustimmen, sodass mit großer Genauigkeit das Zielgewicht der Mehrsortenportion erreicht werden kann.According to the invention, a food processing device is provided which has at least two food slicing devices which are each designed to produce partial portions, in each case a sensor arrangement which is designed to determine at least one property of the partial portions produced by one of the food slicing apparatuses, and a combination device which comprises at least the respective one Food slicing devices is arranged downstream, and is designed, the partial portions to combine into a multi-sort portion, according to the invention a control device is provided which is adapted to control the operation of the food slicing on the basis of the properties of the respective Teilportionen to adapt the weight of the Teilportionen, namely to match, so that with great accuracy the target weight of Mehrsortenportion can be achieved.
Somit wird durch die Verarbeitung von Informationen bezüglich der Teilportionen eine Anpassung des Betriebs der einzelnen Lebensmittelaufschneidevorrichtungen erreicht, so dass eine Eigenschaft, insbesondere das Gewicht, der Teilportionen angepasst werden kann, und folglich eine Mehrsortenportion erhalten werden kann, die aufgrund der aufeinander abgestimmten Eigenschaften der Teilportionen, mit großer Genauigkeit das Zielgewicht erreichen kann. In den im Stand der Technik bekannten Lebensmittelverarbeitungsvorrichtungen addieren sich hingegen die Toleranzen im Gewicht der Teilportionen, so dass das Gewicht der Mehrsortenportionen nur relativ ungenau gesteuert werden kann.Thus, by processing information relating to the partial portions, an adjustment of the operation of the individual food slicing apparatuses is achieved, so that a property, in particular the weight, of the partial portions can be adapted, and consequently a multi-sort portion can be obtained, which due to the concerted properties of the partial portions , can reach the target weight with great accuracy. By contrast, in the food processing devices known in the prior art, the tolerances in the weight of the partial portions add up, so that the weight of the multi-portion portions can only be controlled relatively inaccurately.
Die Mehrsortenportion kann im Folgenden immer eine vorläufige Mehrsortenportion sein, die noch um weitere Teilportionen ergänzt wird, oder eine vervollständigte Mehrsortenportion, die weiterverarbeitet, insbesondere verpackt wird.In the following, the multi-variety portion can always be a preliminary multi-portion portion, which is supplemented by further partial portions, or a completed multi-variety portion, which is further processed, in particular packaged.
Die in der erfindungsgemäßen Lebensmittelverarbeitungsvorrichtung eingesetzten Lebensmittelaufschneidevorrichtungen sind insbesondere Slicer, die Lebensmittelprodukte in Form von Lebensmittelriegeln, Lebensmittelstangen oder natürlich geformten Lebensmitteln aufschneiden. Lebensmittelriegel sind beispielsweise Käsestangen, Wurststangen oder Schinkenstangen, die sich durch eine im Wesentlichen gleichmäßige äußere Form auszeichnen. Weitere durch die Lebensmittelaufschneidemaschine aufzuschneidende Lebensmittelprodukte sind beispielsweise ein Schinkenlaib oder ein natürlich geformter Käse, die eine nicht gleichmäßige äußere Form aufweisen.The food slicing apparatuses used in the food processing apparatus according to the present invention are, in particular, slicers slicing food products in the form of food bars, food sticks or naturally shaped foods. Food bars are for example cheese bars, sausage sticks or ham bars, which are characterized by a substantially uniform outer shape. Other food products to be sliced up by the food slicing machine include, for example, a ham loaf or a naturally shaped cheese having a non-uniform external shape.
Vorteilhafterweise ist die Sensoranordnung wenigstens einer der Lebensmittelverarbeitungsvorrichtungen nachgeordnet. Damit kann das Gewicht oder eine andere Eigenschaft, beispielsweise die Dichte und/oder das Volumen, der bereits aufgeschnittenen Teilportionen ermittelt werden. Alternativ kann die Sensoranordnung wenigstens einer der Lebensmittelaufschneidevorrichtungen vorgeordnet sein, wobei dadurch eine Eigenschaft der zukünftigen Teilportion vor deren Aufschneiden bestimmt werden kann. Es sind auch Kombinationen von Lebensmittelverarbeitungsvorrichtungen denkbar, wo eine der Lebensmittelaufschneidevorrichtungen eine nachgeordnete Sensoranordnung und eine der Lebensmittelaufschneidevorrichtungen eine vorgeordnete Sensoranordnung aufweist.Advantageously, the sensor arrangement is arranged downstream of at least one of the food processing devices. Thus, the weight or another property, for example the density and / or the volume, of the already cut partial portions can be determined. Alternatively, the sensor arrangement may be arranged upstream of at least one of the food slicing apparatuses, whereby a property of the future partial portion may be determined prior to slicing thereof. Also conceivable are combinations of food processing devices where one of the food slicing devices a downstream sensor arrangement and one of the food slicing apparatuses has an upstream sensor arrangement.
Vorteilhafterweise ist wenigstens eine vor- oder vorteilhafterweise nachgeordnete Sensoranordnung eine Waage, wobei die durch diese Sensoranordnung bestimmte Eigenschaft das Gewicht der jeweiligen Teilportionen ist. In einer Ausführungsform können sämtliche vorgenannten Sensoranordnungen Waagen sein. Die Waage kann beispielsweise dem Ablageförderer der Lebensmittelaufschneidevorrichtung zugeordnet sein, so dass das Gewicht der Teilportionen kontinuierlich während des Aufschneidevorgangs bestimmt werden kann. Alternativ kann die Waage dem Ablageförderer nachgeordnet sein, so dass jeweils nur das Gewicht der bereits vervollständigten Teilportionen bestimmt werden kann. Weiterhin alternativ kann die Waage der Zuführung der Lebensmittelaufscheidevorrichtung zugeordnet sein, und das Gewicht der Teilportionen durch Auswertung des Restgewichts des noch nicht aufgeschnittenen Lebensmittelprodukts bestimmt werden.Advantageously, at least one pre- or advantageously downstream sensor arrangement is a balance, the property determined by this sensor arrangement being the weight of the respective partial portions. In one embodiment, all of the aforementioned sensor arrangements may be scales. For example, the balance may be associated with the tray conveyor of the food slicing apparatus so that the weight of the portion portions may be determined continuously during the slicing operation. Alternatively, the balance may be arranged downstream of the storage conveyor, so that in each case only the weight of the already completed partial portions can be determined. Furthermore, alternatively, the balance may be assigned to the feed of the food separation device, and the weight of the partial portions determined by evaluating the residual weight of the not yet cut food product.
In einer Ausführungsform kann die Sensoranordnung eine Scanvorrichtung sein, die wenigstens einer der Lebensmittelaufschneidevorrichtungen vorgeordnet ist. Durch die Scanvorrichtung kann die innere Zusammensetzung der aufzuschneidenden Lebensmittelstange bestimmt werden, was Rückschlüsse für das Gewicht der aufzuschneidenden Teilportion ermöglicht, da die Scanvorrichtung beispielsweise die Dichteverteilung innerhalb des Lebensmittelprodukts und dessen Volumen ermitteln kann, woraus insbesondere das Gewicht der geschnittenen Scheiben bestimmt werden kann. Eine Steuervorrichtung kennt daher die zu erwartenden Teilportionen und deren Eigenschaften.In an embodiment, the sensor assembly may be a scanning device disposed upstream of at least one of the food slicing apparatus. By means of the scanning device, the internal composition of the food rod to be cut can be determined, which allows conclusions to be drawn about the weight of the portion to be sliced, since the scanning device can for example determine the density distribution within the food product and its volume, from which in particular the weight of the cut slices can be determined. A control device therefore knows the expected partial portions and their properties.
Vorteilhafterweise sind die Steuervorrichtungen und die Lebensmittelaufschneidevorrichtungen ausgelegt, dass der Betrieb wenigstens einer der Lebensmittelaufschneidevorrichtungen dadurch gesteuert wird, dass die Scheibendicke der erzeugten Lebensmittelscheiben angepasst wird. Somit kann durch Erhöhen der Scheibendicke wenigstens einer der Lebensmittelscheiben einer Teilportion oder durch gleichmäßige Erhöhung der Dicke aller Scheiben einer Teilportion das Gewicht der Teilportion erhöht werden oder durch entsprechende Reduzierung der Scheibendicke oder Scheibendicken reduziert werden.Advantageously, the control devices and the food slicing devices are designed such that the operation of at least one of the food slicing devices is controlled by adjusting the slice thickness of the food slices produced. Thus, by increasing the thickness of at least one of the food slices of a partial portion or by evenly increasing the thickness of all the slices of a partial portion, the weight of the partial portion can be increased or reduced by correspondingly reducing the slice thickness or slice thickness.
Eine Teilportion weist insbesondere zumindest eine Lebensmittelscheibe auf, wobei in bevorzugten Ausführungsformen eine Teilportion wenigstens zwei Lebensmittelscheiben aufweist.A partial portion has, in particular, at least one food slice, wherein in preferred embodiments a partial portion has at least two food slices.
Alternativ oder zusätzlich zur Variation der Scheibendicke der erzeugten Lebensmittelscheiben der Teilportionen können die Steuervorrichtung und die Lebensmittelaufschneidevorrichtungen ausgelegt sein, dass der Betrieb wenigstens einer Lebensmittelaufschneidevorrichtung dadurch gesteuert wird, dass die Anzahl der Lebensmittelscheiben einer Teilportion angepasst wird. Somit kann durch das Hinzufügen bzw. Weglassen einer Lebensmittelscheibe zu einer Teilportion das Gewicht der Teilportionen angepasst werden.As an alternative or in addition to the variation of the slice thickness of the produced food slices of the partial portions, the control device and the food slicing apparatuses can be designed such that the operation of at least one food slicing apparatus is controlled by adjusting the number of food slices to a partial portion. Thus, by adding or omitting a food slice to a partial portion, the weight of the partial portions can be adjusted.
Erfindungsgemäß wird weiterhin eine Lebensmittelverarbeitungsvorrichtung bereitgestellt, die mindestens zwei Lebensmittelaufschneidevorrichtungen, die ausgelegt sind, jeweils Teilportionen zu erzeugen, und eine Kombinationsvorrichtung aufweist, die zumindest den jeweiligen Lebensmittelaufschneidevorrichtungen nachgeordnet ist, und ausgelegt ist, die Teilportionen zu einer Mehrsortenportion zu kombinieren, wobei erfindungsgemäß eine Steuervorrichtung vorgesehen ist, die ausgelegt ist, den Zeitpunkt des Schneidvorgangs der jeweiligen Lebensmittelaufschneidevorrichtungen zu synchronisieren. Die Synchronisation der Schneidvorgänge wird insbesondere durch eine Synchronisation der Beladevorgänge erreicht, d. h. neue Lebensmittelprodukte werden an mehreren Lebensmittelaufschneidevorrichtungen zeitgleich eingelegt. Dadurch kann erreicht werden, dass beladebedingte Pausen reduziert werden können und dass gewünschte Teilportionen in der nachfolgenden Kombinationsvorrichtung miteinander kombiniert werden bzw. dass eine Puffervorrichtung in Form einer Staustrecke eingespart werden kann, da die zeitgleich oder in einem zeitlichen Zusammenhang erzeugten Teilportionen jeweils direkt kombiniert und weiterverarbeitet werden können. Zumindest kann durch die Synchronisation die Pufferkapazität von gegebenenfalls vorgesehenen Puffervorrichtungen reduziert werden, bzw. Pufferkapazitäten sind nicht mehr zwingend erforderlich. Vorhandene Pufferkapazität kann besser ausgenutzt werden und folglich der Durchsatz der Vorrichtung erhöht werden.According to the invention, a food processing device is furthermore provided, which has at least two food slicing devices which are each designed to produce partial portions, and a combination device which is arranged at least downstream of the respective food slicing devices and is designed to combine the partial portions into a multi-sort portion, wherein according to the invention a control device is provided, which is designed to synchronize the timing of the cutting operation of the respective food slicing devices. The synchronization of the cutting operations is achieved in particular by a synchronization of the loading operations, d. H. new food products are being added to several food slicers at the same time. It can thereby be achieved that loading-related pauses can be reduced and that desired partial portions can be combined with one another in the subsequent combination device or that a buffer device in the form of a jam section can be saved since the partial portions generated at the same time or in a temporal context are each directly combined and processed further can be. At least can be reduced by the synchronization, the buffer capacity of optionally provided buffer devices, or buffer capacities are no longer mandatory. Existing buffer capacity can be better utilized and consequently the throughput of the device can be increased.
Insbesondere ist die Steuervorrichtung ausgelegt, jeweils das Schneidende und/oder den Schneidbeginn des Schneidvorgangs der jeweiligen Lebensmittelaufschneidevorrichtungen zu synchronisieren. D. h., der Aufschneidevorgang der Teilportionen wird zeitgleich begonnen und/oder beendet, oder ist zumindest zeitlich aufeinander abgestimmt. Weiterhin können die Beladevorgänge an den Lebensmittelaufschneidevorrichtungen synchronisiert werden.In particular, the control device is designed to synchronize in each case the cutting end and / or the cutting start of the cutting process of the respective food slicing devices. In other words, the slicing process of the partial portions is started and / or terminated at the same time, or at least coordinated with one another in terms of time. Furthermore, the loading operations on the food slicing apparatuses can be synchronized.
Erfindungsgemäß wird weiterhin eine Lebensmittelverarbeitungsvorrichtung bereitgestellt, die mindestens zwei Lebensmittelaufschneidevorrichtungen, die ausgelegt sind, jeweils Teilportionen zu erzeugen, und eine Kombinationsvorrichtung aufweist, die zumindest den jeweiligen Lebensmittelaufschneidevorrichtungen nachgeordnet ist, und die ausgelegt ist, die Teilportionen zu einer Mehrsortenportion zu kombinieren, wobei erfindungsgemäß eine Puffervorrichtung zwischen wenigstens einer Lebensmittelaufschneidevorrichtung und der Kombinationsvorrichtung vorgesehen ist, die ausgelegt ist, ausgehend von einem Steuersignal einer Steuervorrichtung, Teilportionen zurückzuhalten und freizugeben.According to the invention, there is further provided a food processing apparatus comprising at least two food slicing apparatuses each designed to produce partial portions and a combination apparatus at least downstream of the respective food slicing apparatuses and arranged to combine the partial portions into a multi-sort portion Buffer device is provided between at least one Lebensmittelaufschneidevorrichtung and the combination device, which is adapted, based on a control signal of a control device, to retain and release partial portions.
Die Puffervorrichtung ermöglicht beispielsweise, dass eine Teilportion einer Lebensmittelaufschneidevorrichtung zurückgehalten wird, während mit der anderen Lebensmittelaufschneidevorrichtung eine weitere Teilportion erzeugt wird, die auf die erste Teilportion, insbesondere in ihrem Gewicht, abgestimmt ist. Nachdem die weitere Teilportion erzeugt wurde, kann die Puffervorrichtung die erste Teilportion freigeben, so dass die beiden Teilportionen in der Kombinationsvorrichtung miteinander zu einer gewünschten Mehrsortenportion kombiniert werden können. Insbesondere umfasst die Puffervorrichtung den Eintaktbereich vor der Kombinationsvorrichtung.The buffer device makes it possible, for example, for a partial portion of a food slicing device to be retained, while the other food slicing device produces a further partial portion which is matched to the first partial portion, in particular its weight. After the further partial portion has been produced, the buffer device can release the first partial portion so that the two partial portions in the combination device can be combined together to form a desired multi-sort portion. In particular, the buffer device comprises the single-stroke area in front of the combination device.
In einer Ausführungsform können hinter mehreren Lebensmittelaufschneidevorrichtungen oder hinter jeder Lebensmittelaufschneidevorrichtung jeweils eine Puffervorrichtung vorgesehen werden, so dass jeweils Teilportionen zurückgehalten und freigegeben werden können, um durch Kombinationen von geeigneten Teilportionen gewünschte Mehrsortenportionen zu erzeugen.In one embodiment, a buffer device may be provided behind each of several food slicing devices or behind each food slicing device, so that respective partial portions may be retained and released to produce desired multi-variety portions by combinations of suitable partial portions.
Vorteilhafterweise ist die Steuervorrichtung ausgelegt, die Verweilzeiten der jeweiligen Teilportionen in der Puffervorrichtung zu bestimmen. Insbesondere kann diese Verweilzeit der Zeit entsprechen, bis eine auf die erste Teilportion abgestimmte weitere Teilportion in einer weiteren Lebensmittelaufschneidevorrichtung erzeugt wurde.Advantageously, the control device is designed to determine the residence times of the respective partial portions in the buffer device. In particular, this residence time may correspond to the time until a further partial portion, which has been matched to the first partial portion, has been produced in a further food slicing device.
In einer Ausführungsform ist in der erfindungsgemäßen Lebensmittelverarbeitungsvorrichtung weiterhin eine Sensoranordnung vorgesehen, die ausgelegt ist, eine Eigenschaft der Teilportionen zu bestimmen, wobei die Steuervorrichtung ausgelegt ist, auf Basis der Eigenschaften der jeweiligen Teilportionen die Puffervorrichtung und gegebenenfalls den Eintaktbereich zu steuern, um die Teilportionen zurückzuhalten oder in einem Eintaktbereich freizugeben. Somit erfolgt eine Kombination von Teilportionen insbesondere mit gewünschten Eigenschaften in der Kombinationsvorrichtung. Insbesondere ist die Steuervorrichtung ausgelegt, die Puffervorrichtung auf Basis des Gewichts der jeweiligen Teilportionen zu steuern. Vorteilhafterweise kann die Steuervorrichtung mehrere Puffervorrichtungen steuern, die jeweils den einzelnen Lebensmittelaufschneidevorrichtungen nachgeordnet sind. Die Steuerung der Puffervorrichtung kann entweder so erfolgen, dass neu erzeugte Teilportionen mit gepufferten Teilportionen kombiniert werden oder dass gepufferte Teilportionen miteinander kombiniert werden.In one embodiment, in the food processing apparatus according to the invention, a sensor arrangement is further provided, which is designed to determine a property of the partial portions, wherein the control device is designed to control the buffer device and possibly the Eintaktbereich based on the properties of the respective Teilportionen to retain the Teilportionen or in a single-pass range. Thus, a combination of partial portions occurs in particular with desired properties in the combination device. In particular, the control device is designed to control the buffer device on the basis of the weight of the respective partial portions. Advantageously, the control device can control a plurality of buffer devices which are respectively arranged downstream of the individual food slicing devices. The control of the buffer device can either take place so that newly generated partial portions are combined with buffered partial portions or that buffered partial portions are combined with one another.
In einer Ausführungsform ist die Steuervorrichtung in einer der Lebensmittelaufschneidevorrichtungen vorgesehen, und ausgelegt, eine Steuervorrichtung, die in der anderen Lebensmittelaufschneidevorrichtung angeordnet ist, zu steuern. Vorzugsweise erfolgt diese Steuerung stromabwärts in Förderrichtung bzw. Produktionsrichtung, d. h. die Lebensmittelaufschneidevorrichtung, die die erste Teilportion erzeugt, steuert die Lebensmittelaufschneidevorrichtung, die die zweite Teilportion erzeugt, die daraufhin mit der ersten Teilportion kombiniert wird, wobei entsprechend weitere Lebensmittelaufschneidevorrichtungen folgen können. In anderen Ausführungsformen kann aber auch eine umgekehrte Steuerung erfolgen, nämlich, dass die in Produktionsrichtung nachgeordnete Lebensmittelaufschneidevorrichtung die vorgeordnete Lebensmittelaufschneidevorrichtung steuert. Dies ist z.B. relevant, wenn an einer Lebensmittelaufschneidevorrichtung eine Beladung zu erwarten ist. An einer vorgeordneten Lebensmittelaufschneidevorrichtung werden dann nur noch die tatsächlich benötigten Teilportionen erzeugt.In one embodiment, the control device is provided in one of the food slicing apparatuses and configured to control a control apparatus arranged in the other food slicing apparatus. Preferably, this control takes place downstream in the conveying direction or production direction, d. H. the food slicing apparatus that generates the first portion portion controls the food slicing apparatus that generates the second portion portion, which is then combined with the first portion portion, and accordingly, other food slicing apparatus may follow. In other embodiments, however, a reverse control can also take place, namely, that the downstream in the production direction food slicing device controls the upstream food slicing device. This is e.g. relevant if loading is to be expected on a food slicing device. At an upstream food slicing device then only the actually required partial portions are generated.
Vorteilhafterweise sind die Lebensmittelaufschneidemaschinen über eine Kommunikationsvorrichtung verbunden. Insbesondere sind die Steuervorrichtungen in den Lebensmittelaufschneidemaschinen über die Kommunikationsvorrichtung verbunden. Die Kommunikation kann beispielsweise über eine Funkkommunikationsvorrichtung oder eine drahtgebundene Kommunikationsvorrichtung erfolgen. Alternativ ist es auch möglich, dass die Informationen bezüglich der Eigenschaften der jeweiligen Teilportion direkt bei den Teilportionen gespeichert werden, beispielsweise über einen Barcode oder einen RFID-Chip und jeweils von nachfolgenden Lebensmittelaufschneidevorrichtungen ausgelesen werden.Advantageously, the food slicing machines are connected via a communication device. In particular, the control devices in the food slicing machines are connected via the communication device. The communication can take place, for example, via a radio communication device or a wired communication device. Alternatively, it is also possible for the information regarding the properties of the respective partial portion to be stored directly at the partial portions, for example via a barcode or an RFID chip and in each case read by subsequent food slicing devices.
In einer Ausführungsform sind die Lebensmittelaufschneidevorrichtungen einander in Produktionsrichtung nachgeordnet. Damit kann ausgehend von Eigenschaften von der in Produktionsrichtung vorgeordneten Lebensmittelaufschneidevorrichtung erzeugten Teilportionen die Produktion der Teilportionen in der wenigstens einen nachgeordneten Lebensmittelaufschneidevorrichtung angepasst werden, bzw. eine Synchronisation dieser erfolgen bzw. die Steuerung der vorgeordneten Puffervorrichtung angepasst werden.In one embodiment, the food slicing apparatuses are arranged downstream of one another in the production direction. In this way, based on properties of the partial portions produced in the direction of production upstream of the food slicing device the production of the partial portions are adapted in the at least one downstream food slicing device, or a synchronization of these takes place or the control of the upstream buffer device can be adapted.
In einer Ausführungsform können die Lebensmittelaufschneidevorrichtungen in Produktionsrichtung parallel angeordnet werden. Insbesondere können dann die Aufschneidevorgänge der jeweiligen Lebensmittelaufschneidevorrichtungen synchronisiert werden, um eine zeitgleiche Erzeugung von Teilportionen zu ermöglichen, so dass Pufferkapazität eingespart werden kann. Zudem können die Eigenschaften der durch die jeweiligen Lebensmittelaufschneidevorrichtungen erzeugten Teilportionen bereits durch den Lebensmittelaufschneidevorrichtungen vorgeordnete Scanvorrichtungen bestimmt werden, so dass die Steuerung der Erzeugung der Teilportionen oder Beladevorgänge aufeinander abgestimmt werden kann.In one embodiment, the food slicing apparatuses may be arranged in parallel in the production direction. In particular, the slicing operations of the respective food slicing apparatuses can then be synchronized in order to enable a simultaneous production of partial portions, so that buffer capacity can be saved. In addition, the properties of the partial portions produced by the respective food slicing apparatuses can already be determined by the food slicing apparatus upstream scanning devices, so that the control of the generation of the partial portions or loading operations can be coordinated.
In einer Ausführungsform ist eine Scanvorrichtung wenigstens einer der Lebensmittelaufschneidevorrichtungen vorgeordnet, wobei die Scanvorrichtung ausgelegt ist, Eigenschaften von Teilportionen vor deren Aufschneidevorgang zu ermitteln, und wobei die Steuervorrichtung ausgelegt ist, die ermittelten Eigenschaften bei der Steuerung des Aufschneidevorgangs der anderen Lebensmittelaufschneidevorrichtung zu berücksichtigen.In one embodiment, a scanning device is disposed upstream of at least one of the food slicing devices, wherein the scanning device is configured to detect characteristics of partial portions prior to their slicing operation, and wherein the controlling device is configured to take into account the determined characteristics in controlling the slicing operation of the other food slicing device.
Vorteilhafterweise ist die Kombinationsvorrichtung ein Einleger, der ausgelegt ist, die Teilportion mit einer anderen Teilportion auf einer Transportvorrichtung oder auf einem Produktträger, insbesondere einem Tray, oder einer Verpackung anzuordnen. Insbesondere wird dabei die Teilportion zumindest bereichsweise auf der anderen Teilportion angeordnet oder umgekehrt.Advantageously, the combination device is an insert which is designed to arrange the partial portion with another partial portion on a transport device or on a product carrier, in particular a tray, or a packaging. In particular, the partial portion is at least partially arranged on the other partial portion or vice versa.
In anderen Ausführungsformen kann die Kombinationsvorrichtung Pick-und-Place Roboter sein, der die von den Lebensmittelaufschneidevorrichtungen erzeugten Teilportionen in einem Produktträger oder einer Verpackung angeordnet. Dabei kann der Pick-und-Place-Roboter insbesondere verschiedene Teilportionen, die auf einem Puffer angeordnet sind, auswählen, um geeignete Teilportionen zu einer Mehrsortenportion zu kombinieren. Dafür können bezüglich jeder der Teilportionen Informationen bereitstehen, die durch zumindest eine Sensoranordnung vor oder nach den Lebensmittelaufschneidevorrichtungen bestimmt wurden.In other embodiments, the combination device may be pick-and-place robots that place the portion portions produced by the food slicing devices in a product carrier or package. In this case, the pick-and-place robot can, in particular, select different partial portions which are arranged on a buffer in order to combine suitable partial portions into a multi-portion portion. For this purpose, with regard to each of the partial portions, information may be available which has been determined by at least one sensor arrangement before or after the food slicing devices.
In einer Ausführungsform ist vor der Kombinationsvorrichtung eine Transportvorrichtung vorgesehen, die ausgelegt ist, die Produktträger oder Verpackung zusätzlich zum Transport zu verdrehen bzw. seitlich zur Transportrichtung zu versetzen. Damit kann erreicht werden, dass eine gewünschte Anordnung der Teilportionen in einer Mehrsortenportion erreicht wird, die der übersichtlicheren oder vorteilhafteren Darstellung bzw. der effizienteren oder vorteilhafteren Verpackung der Mehrsortenportion dient.In one embodiment, a transport device is provided in front of the combination device, which is designed to rotate the product carrier or packaging in addition to the transport or to move laterally to the transport direction. It can thus be achieved that a desired arrangement of the partial portions is achieved in a Mehrsortenportion that serves the clearer or more advantageous presentation or the more efficient or more advantageous packaging of Mehrsortenportion.
Erfindungsgemäß wird weiterhin ein Verfahren zum Verarbeiten von Lebensmitteln bereitgestellt, wobei zunächst eine erste Teilportion mit einer ersten Lebensmittelaufschneidevorrichtung erzeugt wird, darauffolgend oder davor eine Eigenschaft der ersten Teilportionen bestimmt wird, weiterhin eine zweite oder weitere Teilportion mit einer zweiten oder weiteren Lebensmittelaufschneidevorrichtung erzeugt wird, wobei das Gewicht der zweiten und/oder weiteren Teilportion auf Basis der ermittelten Eigenschaft der ersten Teilportion angepasst wird, und die erste und zweite bzw. mindestens eine weitere Teilportion zu einer Mehrsortenportion kombiniert wird.According to the invention, a method for processing foodstuffs is furthermore provided, wherein first a first partial portion is produced with a first food slicing device, subsequently or before a property of the first partial portions is determined, furthermore a second or further partial portion is produced with a second or further food slicing device, wherein the weight of the second and / or further partial portion is adjusted on the basis of the determined property of the first partial portion, and the first and second or at least one further partial portion is combined into a multi-sort portion.
Durch das erfindungsgemäße Verfahren können somit Mehrsortenportionen mit exaktem Gewicht erzeugt werden.The inventive method thus Mehrsortenportionen can be produced with exact weight.
Dafür ist die bestimmte Eigenschaft insbesondere das Gewicht der ersten Teilportion. Alternativ können auch die Dichte und/oder das Volumen bestimmt werden.In particular, the specific property is the weight of the first partial portion. Alternatively, the density and / or the volume can be determined.
Das Gewicht der zweiten und/oder weiteren Teilportion kann (daraufhin) dadurch angepasst werden, dass die Scheibendicke der erzeugten Lebensmittelscheiben angepasst wird. Dafür kann die Scheibendicke aller Scheiben der zweiten und/oder weiteren Teilportion gleichmäßig erhöht oder verringert werden, oder es kann die Scheibendicke nur einer Lebensmittelscheibe der zweiten und/oder weiteren Teilportion erhöht oder verringert werden.The weight of the second and / or further partial portion can (subsequently) be adjusted by adjusting the slice thickness of the produced food slices. For this, the slice thickness of all slices of the second and / or further partial portion can be increased or reduced uniformly, or the slice thickness of only one food slice of the second and / or further partial portion can be increased or reduced.
In einer Ausführungsform wird das Gewicht der zweiten und/oder weiteren Teilportion dadurch angepasst, dass die Anzahl der Lebensmittelscheiben der zweiten und/oder weiteren Teilportion angepasst wird. Dies kann auch in Kombination mit einer Variation der Scheibendicke erfolgen.In one embodiment, the weight of the second and / or further partial portion is adapted by adjusting the number of food slices of the second and / or further partial portions. This can also be done in combination with a variation of the slice thickness.
Erfindungsgemäß wird weiterhin ein Verfahren zum Verarbeiten von Lebensmitteln bereitgestellt, das das Erzeugen einer ersten Teilportion mit einer ersten Lebensmittelaufschneidevorrichtung, und das Erzeugen einer zweiten Teilportion mit einer zweiten Lebensmittelaufschneidevorrichtung, synchron zur Erzeugung der ersten Teilportion oder einer nachfolgenden Teilportion der ersten Lebensmittelaufschneidevorrichtung, und das Kombinieren der ersten Teilportion und der zweiten Teilportion zu einer Mehrsortenportionen, umfasst.According to the invention, there is further provided a method for processing foods, which comprises producing a first partial portion with a first food slicing device, and generating a second portion portion with a second food slicing apparatus, synchronous to the production of the first portion portion or a subsequent portion portion of the first food slicing apparatus, and combining the first portion portion and the second portion portion into a multi-variety portion.
Insbesondere wird ein Verfahren zum Verarbeiten von Lebensmitteln bereitgestellt, das das Erzeugen von ersten Teilportionen mit einer ersten Lebensmittelaufschneidevorrichtung und das synchrone Erzeugen von zweiten Teilportionen mit einer zweiten oder weiteren Lebensmittelaufschneidevorrichtung synchron zur Erzeugung der ersten Teilportionen, und das jeweilige Kombinieren der ersten Teilportionen und der zweiten Teilportionen zu Mehrsortenportionen umfasst. D. h., insbesondere werden zwischen synchronen Beladepausen Teilportionen an mehreren Lebensmittelaufschneidevorrichtungen erzeugt. Dadurch kann vermieden werden, dass eine Lebensmittelaufschneidevorrichtung angehalten werden muss, während die andere beladen wird. Stattdessen erfolgt das Beladen synchron. Auch hier kann die Mehrsortenportion zusätzlich zur ersten und zur zweiten Teilportion weitere Teilportionen umfassen. Diese weiteren Teilportionen können insbesondere zeitgleich oder in einem zeitlichen Zusammenhang mit der ersten und zweiten Teilportion kombiniert werden oder nach dem Kombinieren der ersten und zweiten Teilportion zu einer vorläufigen Mehrsortenportion hinzugefügt werden, um eine vervollständigte Mehrsortenportion zu erzeugen.In particular, there is provided a method of processing foodstuffs comprising generating first portion portions with a first food slicing apparatus and synchronously generating second portion portions with a second or further food slicing apparatus in synchronism with producing the first portion portions, and combining the first portion portions and the second portion Partial portions to multi-portion portions includes. In other words, in particular, partial portions are produced at several food slicing devices between synchronous loading pauses. This can prevent a food slicing apparatus from having to be stopped while the other is being loaded. Instead, loading takes place synchronously. Again, the Mehrsortenportion may include additional portions in addition to the first and second portions. These additional partial portions may in particular be combined at the same time or in a temporal relationship with the first and second partial portions or may be added after combining the first and second partial portions to a preliminary multi-variety portion to produce a completed multi-portion portion.
Vorteilhafterweise wird jeweils das Schneidende und/oder der Schneidbeginn des Schneidvorgangs der zweiten Lebensmittelaufschneidevorrichtung mit dem Schneidvorgang an einer ersten Lebensmittelaufschneidevorrichtung synchronisiert, wobei insbesondere die Beladeprozesse synchronisiert werden.Advantageously, in each case the cutting end and / or the cutting start of the cutting process of the second food slicing device is synchronized with the cutting process on a first food slicing device, wherein in particular the loading processes are synchronized.
Insbesondere wird jeweils das Schneidende und/oder der Schneidbeginn des Schneidvorgangs der zweiten Teilportion mit der Erzeugung der ersten Teilportion oder der nachfolgenden Teilportion synchronisiert. Genauso werden Beladevorgänge an den einzelnen Lebensmittelaufschneidevorrichtungen aufeinander abgestimmt.In particular, in each case the cutting end and / or the cutting start of the cutting process of the second partial portion is synchronized with the generation of the first partial portion or the subsequent partial portion. In the same way, loading processes at the individual food slicing devices are coordinated with one another.
Erfindungsgemäß wird weiterhin ein Verfahren zum Verarbeiten von Lebensmitteln bereitgestellt, bei dem erste Teilportionen mit einer ersten Lebensmittelaufschneidevorrichtung erzeugt werden, und vorangehend, zeitgleich oder nachfolgend eine zweite Teilportion mit einer zweiten oder weiteren Lebensmittelaufschneidevorrichtung erzeugt wird, wenigstens die ersten Teilportionen in Abhängigkeit von einem Steuersignal gepuffert werden, eine der gepufferten ersten Teilportionen in Abhängigkeit von einem Steuersignal ausgewählt wird, und die ausgewählte erste Teilportion und die zweite Teilportion zu einer Mehrsortenportion kombiniert werden. Somit kann durch Kombinationen von geeigneten Teilportionen eine vorläufige oder vervollständigte Mehrsortenportion mit geeigneten Eigenschaften, insbesondere geeignetem Gewicht, erzeugt werden. Selbstverständlich kann die Mehrsortenportion zusätzlich zur ersten und zweiten Teilportion noch weitere Teilportionen umfassen. Insbesondere erfolgt das Auswählen einer der gepufferten ersten Teilportionen in Abhängigkeit von deren Gewicht, wobei bestimmt wird, dass das Gewicht der ersten Teilportion sich mit dem Gewicht der zweiten Teilportion zu dem gewünschten Gewicht der Mehrsortenportionen kombiniert.According to the invention, a method for processing foodstuffs is furthermore provided, in which first partial portions are produced with a first food slicing apparatus, and with, before, at the same time or subsequently, a second partial portion a second or further food slicing apparatus is generated, at least the first sub-portions are buffered in response to a control signal, one of the buffered first sub-portions is selected in response to a control signal, and the selected first sub-portion and the second sub-portion are combined into a multi-sort portion. Thus, by combinations of suitable partial portions a preliminary or completed Mehrsortenportion with suitable properties, in particular suitable weight, can be generated. Of course, in addition to the first and second partial portions, the multi-variety portion may also comprise further partial portions. In particular, selecting one of the buffered first sub-portions is dependent on their weight, wherein it is determined that the weight of the first sub-portion combines with the weight of the second sub-portion to the desired weight of the multi-variety portions.
In einer Ausführungsform erfolgt das Auswählen durch einen Pick-und-Place-Roboter. Dabei handelt es sich insbesondere einen Deltaroboter, der mit einer Greifer Teilportionen aufnehmen kann und verlagern kann. Diese Teilportionen werden insbesondere auf anderen Teilportionen abgelegt. Insbesondere wird die erste Teilportion auf der zweiten Teilportion abgelegt. Alternativ kann auch ein Portalroboter zum Einsatz kommen, oder der Auswählvorgang kann manuell durchgeführt werden, wobei in Abhängigkeit von dem Steuersignal dem zuständigen Arbeiter angezeigt wird, welche der gepufferten ersten Teilportionen er auswählen soll.In one embodiment, the selection is made by a pick-and-place robot. These are, in particular, a delta robot, which can pick up and move partial portions with a gripper. These partial portions are stored, in particular, on other partial portions. In particular, the first partial portion is stored on the second partial portion. Alternatively, a gantry robot can also be used, or the selection process can be carried out manually, the function of the control signal indicating to the responsible worker which of the buffered first partial portions he should select.
In einer anderen Ausführungsform erfolgt das Auswählen durch die Abgabe der gepufferten ersten Teilportion aus dem Puffer zu einem Einleger, in dem das Kombinieren der ersten und zweiten Teilportionen erfolgt. Insbesondere wird durch den Einleger die erste Teilportion zumindest teilweise auf der zweiten Teilportion abgelegt. Bei dem Einleger handelt es sich insbesondere um eine Vorrichtung mit übereinander angeordneten Förderspuren, insbesondere Förderbändern, die so zueinander hingeführt sind, dass die Teilportionen der oberen Förderspur im Einleger auf der Teilportion der unteren Förderspur abgelegt werden.In another embodiment, the selection is made by dispensing the buffered first subportion from the buffer to a depositor where the first and second subportions are combined. In particular, the depositor deposits the first partial portion at least partially on the second partial portion. The inserter is, in particular, a device with conveying tracks arranged one above the other, in particular conveyor belts, which are guided towards one another such that the partial portions of the upper conveyor track are deposited in the insert on the partial portion of the lower conveyor track.
In einer Ausführungsform wird jeweils eine Eigenschaft der Teilportionen bestimmt, wobei auf Basis der Eigenschaft der jeweiligen Teilportionen die Teilportion zurückgehalten oder abgegeben werden, so dass eine Kombination und damit eine Zuordnung von Teilportionen mit gewünschten Eigenschaften erfolgt. Damit wird eine Mehrsortenportion mit gewünschten Eigenschaften erzeugt.In one embodiment, a property of the partial portions is determined in each case, wherein the partial portion are retained or released based on the property of the respective partial portions, so that a combination and thus an allocation of partial portions with desired properties. This produces a multi-variety portion with desired properties.
Insbesondere werden die Eigenschaften der ersten Teilportionen jeweils vor deren Aufschneidevorgang ermittelt, wobei diese ermittelten Eigenschaften bei der Erzeugung der zweiten Teilportion oder einer nachfolgenden Teilportion der zweiten oder weiteren Lebensmittelaufschneidevorrichtung berücksichtigt werden.In particular, the properties of the first partial portions are respectively determined prior to their slicing process, wherein these determined properties are taken into account when producing the second partial portion or a subsequent partial portion of the second or further food slicing device.
In einer Ausführungsform werden die ersten und/oder zweiten Teilportionen vor dem Kombinieren zusätzlich zum Transport verdreht bzw. seitlich zur Transportrichtung versetzt. Damit können Mehrsortenportionen mit einer gewünschten Anordnung der einzelnen Teilportionen erzeugt werden.In one embodiment, the first and / or second partial portions are twisted prior to combining in addition to transport or offset laterally to the transport direction. Thus, multi-variety portions can be produced with a desired arrangement of the individual partial portions.
Das Kombinieren der Mehrsortenportionen kann an verschiedenen Orten erfolgen, nämlich auf einem Portionierband, in einem Puffer oder Einleger, in der Verpackung oder mit dem Roboter beim Einlegen in die Verpackung. Die Eigenschaften der Teilportionen, die die Eigenschaften der Mehrsorten-Portionen bestimmen, sind insbesondere das Gewicht, die Scheibendicke, die Scheibenanzahl, die Portionsart der Teilportionen, beispielsweise gestapelt, geschindelt oder gefaltet, oder die Portionsform der Teilportion, beispielsweise Kreis, Teilkreis, länglich, eckig usw.The combining of the multi-variety portions can take place at different locations, namely on a portioning belt, in a buffer or inlay, in the packaging or with the robot when inserted into the packaging. The properties of the partial portions which determine the properties of the multi-portion portions are, in particular, the weight, the slice thickness, the number of slices, the portion type of the portion portions, for example stacked, shingled or folded, or the portion shape of the portion portion, for example circle, pitch circle, oblong, angular, etc.
Die Gestaltung der Teilportionen und/oder Mehrsortenportionen kann auf einer Anzeigevorrichtung erfolgen, bei der die Anordnung der einzelnen Scheiben der jeweiligen Teilportionen, und die Anordnung der Teilportionen auf bzw. nebeneinander zu einer Mehrsortenportion bestimmt werden kann, wobei dabei die Lebensmittelproduktsorten und deren Produktionsform ebenfalls berücksichtigt wird. Die Anzahl der Scheiben einer Teilportion kann zusätzlich zu deren Lagepositionen ebenfalls ausgewählt werden. Nach der grafischen Auswahl der Gestaltung der Teilportionen und der Mehrsortenportion werden die notwendigen Werte für die Teilportionen errechnet bzw. abgeleitet, d. h. insbesondere wird die Bewegung des Ablegeförderers des Einlegers bestimmt, so dass die einzelnen Scheiben der Teilportion geeignet angeordnet werden. Weiterhin wird die Steuerung des Einlegers bzw. Pick-und-Place Roboters für die Kombination der Teilportionen zu einer Mehrsortenportion errechnet bzw. abgeleitet. Die Lebensmittelaufschneidevorrichtungen und zugeordnete Fördertechnik sind über eine Formatiervorrichtung gekoppelt, die das Kombinieren der Teilportionen ermöglicht.The design of the partial portions and / or Mehrsortenportionen can be done on a display device in which the arrangement of the individual slices of the respective partial portions, and the arrangement of the partial portions on or next to each other can be determined to a Mehrsortenportion, taking into account the food product types and their production form also becomes. The number of slices of a partial portion can also be selected in addition to their position positions. After the graphic selection of the design of the partial portions and the multi-portion portion, the necessary values for the partial portions are calculated or derived, ie in particular the movement of the depositing conveyor of the insert is determined, so that the individual panes of the partial portion are suitably arranged. Furthermore, the control of the inserter or pick-and-place robot for the combination of the partial portions is calculated or derived to a multi-sort portion. The food slicing apparatuses and associated conveying equipment are coupled via a formatting device that allows the combining of the partial portions.
Insbesondere ist die vorgenannte Steuervorrichtung eine Vorsteuerung, d. h. eine übergeordnete Steuerung für alle Einzelmaschinen, nämlich insbesondere mehrere Lebensmittelaufschneidevorrichtungen, oder andere Einrichtungen, wie Beigabe- oder Spendeinrichtungen für z. B. pastöse Produkte, Besteck, oder Ähnliches, Trayspender, Underleaver oder Versiegelungs- und Verpackungsmaschinen. Die vorgenannten Vorrichtungen werden insbesondere über taktgebende Impulse eingebunden und erfindungsgemäß optimiert betrieben.In particular, the aforementioned control device is a feedforward control, i. H. a higher-level control for all individual machines, namely in particular several food slicing devices, or other facilities, such as loading or dispensing facilities for z. Pasty products, cutlery, or the like, tray dispensers, underleavers or sealing and packaging machines. The aforementioned devices are integrated in particular via clock pulses and operated optimized according to the invention.
Durch die Kommunikation der Einzelmaschinen kann eine Reduzierung des Staubedarfs, d. h. des Pufferbedarfs auf den jeweiligen (Tray-)Förderstrecken erreicht werden, d. h. Staustrecken zwischen den Einzelstationen bzw. Einzelmaschinen können reduziert werden. Diese Staustrecken ergeben sich insbesondere immer vor einer Station und dienen als Pufferzonen. Produktträger in Form von Trays werden z. B. auf einer Förderanlage zurückgehalten oder gebremst und erst dann wieder einzeln losgelassen bzw. weiterbewegt, wenn die nachfolgende Station, z. B. der Einleger, frei ist, und diese mit einer oder mehreren Teilportionen belegt werden kann. Statt des Einlegers kann auch ein Pick-und-Place Roboter zum Einsatz kommen.Through the communication of the individual machines, a reduction of the dust requirement, d. H. the buffer requirement on the respective (tray) conveyor lines can be achieved, d. H. Jams between the individual stations or individual machines can be reduced. In particular, these stowage paths always arise in front of a station and serve as buffer zones. Product carriers in the form of trays are z. B. retained on a conveyor or braked and only then released again or moved further when the subsequent station, z. B. the depositor, is free, and this can be covered with one or more partial portions. Instead of the inserter, a pick-and-place robot can also be used.
Somit wird der Portionsdurchsatz auch bei geringem Platzangebot erhöht, und erfindungsgemäß kann insbesondere das Zielgewicht der Mehrsortenportion genauer erreicht werden, was eine bessere Produktionsausbeute bedingt, da der Give-away, d. h. der das Sollgewicht übersteigende Gewichtsanteil, reduziert werden kann.Thus, the portion throughput is increased even with little space, and according to the invention, in particular, the target weight of the multi-variety portion can be achieved more accurately, resulting in a better production yield, since the give-away, d. H. the weight exceeding the target weight, can be reduced.
Die Steuerungsvorrichtung steuert in einer Ausführungsform vornehmlich die den Einlegern zugeordnete Aktoren, d. h. wirkt vor allem an den Übergabepunkten zwischen den Einzelmaschinen, wenn die Teilportionen von dem Portionierband nach den Lebensmittelaufschneidemaschinen auf ein Einlegeband an die Förderstrecke abgegeben werden. Somit befinden sich an den einzelnen Maschinen vorteilhafterweise ebenfalls Pufferstrecken für die Teilportionen. Unter einem Einlege- bzw. Übergabepunkt kann das Ende der Lebensmittelaufschneidevorrichtung oder der Lebensmittelverarbeitungsvorrichtung verstanden werden, das direkt vor der nachfolgenden Fördereinrichtung oder der Verpackungsmaschine liegt.In one embodiment, the control device primarily controls the actuators associated with the inserts, i. H. acts mainly at the transfer points between the individual machines, when the partial portions are delivered from the portioning belt after the food slicing on an insert belt to the conveyor line. Thus, at the individual machines are advantageously also buffer sections for the partial portions. An insertion or transfer point can be understood to mean the end of the food slicing apparatus or the food processing apparatus which lies directly in front of the subsequent conveyor or the packaging machine.
Insbesondere werden Informationen zum aktuellen Stand der Teilportionserzeugung und Mehrsortenportionserzeugung an allen Einlegepunkten bestimmt und in der Steuervorrichtung gespeichert. Somit können die voraussichtliche Produktion und der zu erwartende Produktionsverlauf bestimmt werden, wobei daraus eine Ableitung der Vorsteuerung der einzelnen Komponenten, insbesondere der Steuerung der Lebensmittelaufschneidemaschinen, erfolgen kann.In particular, information about the current state of partial portion production and production of multiple types of portions is determined at all insert points and in the control device saved. Thus, the expected production and the expected production process can be determined, with a derivation of the precontrol of the individual components, in particular the control of the food slicing machines, can be done.
Weiterhin kann eine Vorsteuerung einer Puffereinrichtung in Form einer Staustrecke erfolgen. Dafür wird insbesondere der Schneidbeginn und das Schneidende von mindestens zwei Lebensmittelaufschneidemaschinen synchronisiert, wodurch die Länge der Puffervorrichtung bzw. Staustrecke reduziert werden kann. Die Steuerung kann sich insbesondere auf nachfolgende Kombinationsvorrichtungen in Form von Einlegern konzentrieren, wobei es sich bei der Steuerung insbesondere um eine Ein-/Aus-Steuerung handelt. Das heißt, bei den Lebensmittelaufschneidemaschinen erfolgt jeweils ein Vor- oder Nachlauf von Teilportionen, also ein Vor- oder Nachproduzieren, bis die Puffereinrichtung bis zu den jeweiligen Einlegepunkten mit Teilportionen gefüllt ist. Das Anfordern von zusätzlichen Teilportionen, also jeweils genau in ihrer Anzahl bestimmten Teilportionen, erfolgt somit nur beim Abschließen einer Charge. Dies kann beispielsweise dann erfolgen, wenn die Produktart, das Trayformat oder Ähnliches geändert wird. Ebenso wäre Anfordern von restlichen Teilportionen bei zu erwartenden längeren Belade-, Einrichtungs-, Wartungs- und/oder Reinigungspausen denkbar.Furthermore, a feedforward control of a buffer device in the form of a buffer path can take place. In particular, the cutting start and the cutting end of at least two food slicing machines are synchronized, whereby the length of the buffer device or jam section can be reduced. The control can concentrate in particular on subsequent combination devices in the form of inserts, wherein the control is in particular an on / off control. That is, in the food slicing machines, respectively, a pre- or post-run of partial portions, ie, a pre- or post-production until the buffer device is filled with partial portions to the respective insertion points. The requesting of additional partial portions, ie in each case precisely determined in their number of partial portions, thus takes place only when completing a batch. This can be done, for example, if the product type, the tray format or the like is changed. It would also be conceivable to request remaining partial portions if longer loading, setup, maintenance and / or cleaning breaks are to be expected.
Die Steuervorrichtung ist insbesondere eine Gesamtanlagen-Steuerung, die nach Zielvorgaben erfolgt, die für das Gesamtergebnis, also die Eigenschaften der fertig gestellten Mehrsortenportionen erforderlich sind. Dafür werden insbesondere die Lebensmittelaufschneidevorrichtungen, die Kombinationsvorrichtungen in Form von Einlegern und die Puffervorrichtung, insbesondere in Form von Staustrecken, gesteuert. So überwacht und steuert die Steuervorrichtung auf Basis der von der Sensoranordnung ermittelten Sensorwerte insbesondere die Fördereinrichtung zum Fördern der Trays bzw. gestauten Trays, die insbesondere nur teilweise mit Teilportionen aus verschiedenen Sorten befüllt sind, und um weitere Teilportionen ergänzt werden, um fertig gestellt zu werden.In particular, the control device is a total system control that is based on targets that are required for the overall result, ie the properties of the finished Mehrsortenportionen. For this purpose, in particular the food slicing devices, the combination devices in the form of inserts and the buffer device, in particular in the form of jam sections, are controlled. Thus, based on the sensor values determined by the sensor arrangement, the control device monitors and controls in particular the conveying device for conveying the trays or jammed trays, which are in particular only partially filled with partial portions of different types, and supplemented by further partial portions in order to be completed ,
Die Steuerung erfolgt vorzugsweise in Produktionsrichtung, d. h. die stromaufwärts angeordneten Lebensmittelaufschneidevorrichtungen steuern die stromabwärts angeordneten Lebensmittelaufschneidevorrichtungen.The control is preferably in the production direction, ie the upstream food slicing apparatuses control the downstream food slicing apparatus.
In der erfindungsgemäßen Lebensmittelverarbeitungsvorrichtung können insbesondere Sensoranordnungen angeordnet sein, die Informationen über fertig gestellte Mehrsortenportionen und Einzelportionen ermitteln, die dann von der Steuerungsvorrichtung verarbeitet werden. Somit liegen der Steuerungsvorrichtung insbesondere Informationen über produzierte, geförderte und zu erwartende Teilportionen vor, Letzteres insbesondere durch den Einsatz von Scanvorrichtungen vor der Lebensmittelaufschneidevorrichtung.In the food processing device according to the invention, in particular, sensor arrangements can be arranged which determine information about finished multi-variety portions and individual portions, which are then processed by the control device. In particular, the control device has information about produced, conveyed and expected partial portions, the latter in particular through the use of scanning devices in front of the food slicing device.
Insbesondere wird eine Gewichtssteuerung in einer Mehrsortenlebensmittelverarbeitungsanlage ermöglicht. Dies bedeutet, dass z. B. das Über- oder Untergewicht von Teilportionen, welches an den verschiedenen Lebensmittelaufschneidemaschinen entstanden ist, detektiert wird, und durch eine der nachfolgenden oder parallelen Lebensmittelaufschneidevorrichtungen ausgeglichen werden kann, z. B., indem diese mehr bzw. weniger oder dickere bzw. dünnere Scheiben erzeugt. Alternativ kann die Steuerungsvorrichtung aber auch bei zu erwartender Fehlgewichtigkeit einer Teilportion einer stromabwärts angeordneten Lebensmittelaufschneidevorrichtung, die beispielsweise durch eine Scanvorrichtung bestimmt werden kann, die stromaufwärtigen Lebensmittelaufschneidevorrichtungen entsprechend steuern, so dass mehr bzw. weniger oder dickere bzw. dünnere Scheiben für die jeweilige Teilportion erzeugt wird, so dass bei späterer Ergänzung der fehlgewichtigen Teilportionen eine Mehrsortenportion mit dem Sollgewicht erzeugt wird. Optional ist sogar ein Gewichtsausgleich denkbar, wenn an einer Lebensmittelaufschneidevorrichtung keine vollständige Teilportion mehr erzeugt werden kann, da das Lebensmittelprodukt, insbesondere die Lebensmittelstange, bereits voll aufgeschnitten ist. Im Ausgleich kann dann das Gewicht einer anderen Teilportion beispielsweise durch Erhöhen der Scheibenanzahl ausgeglichen werden.In particular, weight control is enabled in a multi-grade food processor. This means that z. As the overweight or underweight of partial portions, which has arisen on the various food slicing machines, is detected, and can be compensated by one of the subsequent or parallel food slicing, z. B., by producing more or less or thicker or thinner slices. Alternatively, however, the control device may also control the upstream food slicing apparatuses in the event of expected inaccuracy of a partial portion of a downstream food slicing apparatus that may be determined, for example, by a scanning device, such that more or fewer or thinner slices are produced for the respective portion portion , so that when supplementing the wrong-weight partial portions later a Mehrsortenportion with the target weight is generated. Optionally, even a weight compensation is conceivable if it is no longer possible to produce a complete partial portion on a food slicing device, since the food product, in particular the food bar, is already fully cut open. In compensation then the weight of another partial portion can be compensated for example by increasing the number of slices.
Insbesondere kann als Grundlage für die Steuerung die Information verwendet werden, die dadurch gewonnen wird, dass ein Lebensmittelprodukt gescannt und rechnerisch in Portionen aufgeteilt wird. Die Einzelgewichte der zukünftigen Teilportionen fließen in das Gesamt-Portionsgewicht ein bzw. werden so optimiert, dass das Gesamtmehrsortenportionszielgewicht möglichst genau erreicht wird.In particular, as the basis for the control, the information obtained by scanning a food product and mathematically dividing it into portions can be used. The individual weights of the future partial portions flow into the total portion weight or are optimized so that the total multi-variety portion target weight is achieved as accurately as possible.
Insbesondere kann aber jede einzelne Lebensmittelaufschneidemaschine auch eine nachgeordnete Kontrollwaage zur Steuerung des Aufschneidebetriebs und gegebenenfalls eine nachfolgende Vorrichtung, beispielsweise eine Wippe, zum Ausschleusen von stark vom Sollgewicht abweichenden Teilportionen aufweisen. Weniger fehlgewichtige Teilportionen oder vorläufige Mehrsortenportionen werden durch entsprechend angepasste Einzelteilportionen zu einer Mehrsortenportion ergänzt.In particular, however, each individual food slicing machine may also have a downstream checkweigher for controlling the slicing operation and possibly a subsequent device, for example a rocker, for discharging partial portions which deviate greatly from the target weight. Less miss-weighted Sub-portions or provisional multi-portion portions are supplemented by correspondingly adapted individual portions to a multi-variety portion.
Die Beladepausen an den einzelnen Lebensmittelaufschneidemaschinen werden von der zentralen Steuervorrichtungen erkannt und können weiterhin auch insbesondere durch das Scannen der Produkte vorhergesagt werden, so dass diese in der Gesamtproduktion berücksichtigt und in der Taktung der einzelnen Lebensmittelaufschneidemaschinen durch entsprechende Vorsteuerung berücksichtigt werden können. Dafür können beispielsweise die Puffervorrichtungen so aufgefüllt werden, dass während des Einlegens eines neuen Lebensmittelprodukts die Mehrsortenportionen durch Teilportionen aus dem Puffer ergänzt werden können.The loading pauses at the individual food slicing machines are recognized by the central control devices and can furthermore be predicted in particular by scanning the products, so that they can be taken into account in the overall production and taken into account in the timing of the individual food slicing machines by appropriate precontrol. For example, the buffer devices can be filled so that during the insertion of a new food product Mehrsortenportionen can be supplemented by partial portions of the buffer.
Die erfindungsgemäße Sensoranordnung bzw. Steuervorrichtung ermöglicht insbesondere, dass durch Verfolgung des Verlaufs der einzelnen Teilportionen die Verweilzeit der jeweiligen Teilportionen berechnet werden kann, d. h., dass die Verweilzeiten pro Abschnitt und pro Teilportion addiert werden und angezeigt werden können. Auf Basis dieser Daten kann dann die Entscheidung erfolgen, dass bei zu langer Verweilzeit der Teilportionen diese ausgeschleust werden und somit nicht verpackt und weiterverwendet werden.The sensor arrangement or control device according to the invention makes it possible, in particular, for the residence time of the respective partial portions to be calculated by following the course of the individual partial portions, that is to say d. that is, the residence times per section and per partial portion can be added up and displayed. On the basis of these data, the decision can then be made that if the partial portions remain too long, they are removed and thus not packed and reused.
Die Vorsteuerung über die Puffervorrichtung in Form einer Staustrecke ermöglicht, dass andere teure Komponenten, wie Sensoren, entfallen können, da Informationen aus den einzelnen Maschinensteuerungen verwendet werden können. Insbesondere wird erfindungsgemäß ermöglicht, dass Trays oder Portionen mit gewünschten zusätzlichen Teilportionen an den Einlegepunkten versehen werden können, so dass gewünschte Mehrsortenportionen erhalten werden.The feedforward control via the buffer device in the form of a jam line enables other expensive components, such as sensors, to be dispensed with, since information from the individual machine controllers can be used. In particular, according to the invention it is made possible that trays or portions can be provided with desired additional partial portions at the insert points so that desired multi-portion portions are obtained.
Insbesondere kann ein Förderer vorgesehen werden, der ein Drehen oder ein spurparalleles, seitliches Versetzen von Trays oder Teilportionen vor einer nachfolgenden Station, insbesondere einem Einlegen, ermöglicht. Dadurch kann die Anordnung der Teilportionen in einer Mehrsortenportion bestimmt werden.In particular, a conveyor can be provided, which enables a turning or a track-parallel, lateral displacement of trays or partial portions before a subsequent station, in particular a loading. Thereby, the arrangement of the partial portions can be determined in a Mehrsortenportion.
Optional können weiterhin Weichen vorgesehen sein, die von der Steuervorrichtung steuerbar sind, und die es ermöglichen, dass Teilportionen ausgeschleust werden können oder bestimmte Bereiche, wie z. B. eine Puffereinrichtung, umgehen können, so dass eine erhöhte Flexibilität bei der Zuordnung von Teilportionen zueinander oder zu Produktträgern bzw. Trays ermöglicht wird. Weiterhin kann durch derartige Weichen auch eine Pufferzone in einer Nebenstrecke bedient werden, auf der eine Nacharbeit von Hand stattfindet.Optionally, further switches may be provided, which are controllable by the control device, and which allow that partial portions can be discharged or certain areas, such. B. a buffer device, can handle, so that increased flexibility in the assignment of partial portions to each other or to product carriers or trays is possible. Furthermore, by such switches also a buffer zone be operated in a branch line, on which a rework takes place by hand.
Im Folgenden wird die Erfindung anhand von den in den folgenden Figuren dargestellten beispielhaften Ausführungsformen erläutert.
- Fig. 1
- zeigt eine perspektivische Ansicht einer Lebensmittelverarbeitungsvorrichtung gemäß einer Ausführungsform der vorliegenden Erfindung;
- Fig. 2
- zeigt eine schematische Darstellung der Anordnung der Komponenten einer Ausführungsform einer erfindungsgemäßen Lebensmittelverarbeitungsvorrichtung; und
- Fig. 3
- zeigt eine schematische Darstellung der Anordnung der Komponenten einer weiteren Ausführungsform einer erfindungsgemäßen Lebensmittelverarbeitungsvorrichtung.
- Fig. 1
- shows a perspective view of a food processing apparatus according to an embodiment of the present invention;
- Fig. 2
- shows a schematic representation of the arrangement of the components of an embodiment of a food processing apparatus according to the invention; and
- Fig. 3
- shows a schematic representation of the arrangement of the components of another embodiment of a food processing apparatus according to the invention.
In
Insbesondere können die unterschiedlichen Lebensmittelaufschneidevorrichtungen 1, 2, 3 über jeweils eine Zuführung 11, die lediglich für die Lebensmittelaufschneidevorrichtung 3 dargestellt ist, mit Lebensmittelstangen oder anderen Lebensmittelprodukten versorgt werden, die dann in den Lebensmittelaufschneidevorrichtungen 1, 2, 3 aufgeschnitten werden. Insbesondere handelt es sich bei den Lebensmittelaufschneidevorrichtungen 1, 2, 3 um sogenannte Slicer. Die Lebensmittelaufschneidevorrichtungen 1, 2, 3 schneiden jeweils Teilportionen auf, die in der gesamten Lebensmittelverarbeitungsvorrichtung weiter stromabwärts zu Mehrsortenportionen kombiniert werden.In particular, the different
Nach dem Aufschneidevorgang werden zunächst mittels den Waagen 4, 5, 6 die Gewichte der jeweiligen Teilportionen bestimmt. Alternativ oder zusätzlich zu der Waage 6 ist die Scanvorrichtung 7 als Sensoranordnung vorgesehen, die es ebenfalls ermöglicht, das Gewicht der noch nicht aufgeschnittenen Teilportion zu bestimmen, indem die Dichte das Volumen des aufzuschneidenden Abschnitts des Lebensmittelriegels bzw. des Lebensmittelprodukts bestimmt wird.After the slicing process, the weights of the respective partial portions are first determined by means of the
Nachdem die Lebensmittelaufschneidevorrichtung 1 das Gewicht einer von ihr erzeugten Teilportion mittels der Waage 4 bestimmt hat, wird diese Information für den Aufschneidevorgang der Lebensmittelaufschneidevorrichtung 2 und/oder der Lebensmittelaufschneidevorrichtung 3 verwendet. Insbesondere kann, wenn die von der Lebensmittelaufschneidevorrichtung 1 erzeugte Lebensmittelportion leicht untergewichtig ist, die Scheibendicke der von der Lebensmittelaufschneidevorrichtung 2 erzeugten Teilportion erhöht werden bzw. das Gewicht der von der Lebensmittelaufschneidevorrichtung 3 erzeugten Lebensmittelportion erhöht werden. Das Gewicht der von der Lebensmittelaufschneidevorrichtung 3 erzeugten Teilportion wird in Abhängigkeit der vorangehend von der Lebensmittelaufschneidevorrichtung 1 erzeugten Teilportion und dann von der Lebensmittelaufschneidevorrichtung 2 erzeugten Teilportion angepasst.After the food slicing apparatus 1 has determined the weight of a partial portion produced by it by means of the
Die Teilportionen werden über Puffereinrichtungen 12, 13 einer Fördereinrichtung 14 zugeführt. Dafür sind jeweils Einleger 15, 16, 17 vorgesehen, die es ermöglichen, dass die Teilportionen auf der Fördereinrichtung 14 bzw. auf darauf angeordneten Portionsträgern, sogenannten Trays, angeordnet werden. Nachdem bei den Einlegern 16, 17 bereits zumindest eine Teilportion auf der Fördereinrichtung 14 bzw. im darauf angeordneten Tray vorliegt, stellen die Einleger 16, 17 Kombinationsvorrichtungen dar, die es ermöglichen, die Teilportionen zu einer vorläufigen bzw. vervollständigten Mehrsortenportion zu kombinieren. Dafür werden die Teilportionen aufeinander, nämlich insbesondere deckungsgleich aufeinander, oder versetzt, d. h. teilweise aufeinander, angeordnet. Nach dem Einleger 15 ist auf der Fördereinrichtung 14 eine Puffereinrichtung 18 vorgesehen, auf der Teilportionen gepuffert werden, bis im Einleger 16 eine weitere Teilportion zugeführt wird, so dass eine vorläufige Mehrsortenportion gebildet wird. Nach dem Einleger 16 ist eine Puffereinrichtung 19 vorgesehen, in der die teilweise fertig gestellten Mehrsortenportionen gepuffert werden, bis durch den Einleger 17 an einem Einlegepunkt eine weitere Teilportion hinzugefügt wird, um die Mehrsortenportion zu vervollständigen. Nach dem Einleger 17 führt die Fördereinrichtung 14 insbesondere zu einer Verpackungsmaschine 23, in der die Mehrsortenportionen verpackt werden.The partial portions are fed via
Es ist eine Steuervorrichtung vorgesehen, die ausgelegt, ist auf Basis des Gewichts der jeweiligen Teilportionen den Betrieb der Lebensmittelaufschneidevorrichtung 1, 2, 3 zu steuern, um das Gewicht der Teilportionen anzupassen. Somit werden Teilportionen in den Einlegern 16, 17 kombiniert, die in ihrem Gewicht aufeinander abgestimmt sind, und somit kann eine Mehrsortenportion mit hoher Gewichtsgenauigkeit erhalten werden.A control device is provided, which is designed to control the operation of the
Weiterhin können die Puffereinrichtungen 12, 13, 18, 19 und die zugeordneten Eintaktbereiche so gesteuert sein, dass jeweils nur die Teilportionen zu den Einlegern 15, 16, 17 freigegeben werden, die in ihrem Gewicht so zueinander passen, dass eine Mehrsortenportion von hoher Gewichtsgenauigkeit erhalten wird.Furthermore, the buffer means 12, 13, 18, 19 and the associated Eintaktbereiche can be controlled so that only the partial portions are released to the
Schließlich ist es auch noch möglich, dass der Betrieb der Lebensmittelaufschneidevorrichtungen synchronisiert ist, so dass die gesamte Anlage im Takt betrieben werden kann, wodurch Pufferkapazität in den Puffereinrichtungen 12, 13, 18, 19 eingespart werden kann.Finally, it is also possible that the operation of the food slicing apparatus is synchronized so that the entire plant can be operated in cycles, whereby buffer capacity in the buffer means 12, 13, 18, 19 can be saved.
In
Weiterhin ist in der Ausführungsform gemäß
Wie in
In
Auch hier kann wiederum Kapazität der Puffereinrichtungen 24, 12, 13 eingespart werden, wenn die Erzeugung der Teilportionen in den Lebensmittelaufschneidevorrichtungen 1, 2, 3 synchronisiert wird.Again, again, the capacity of the buffer means 24, 12, 13 can be saved if the generation of the partial portions in the
Weiterhin bilden auch die Bereitstellungsbereiche 24, 25, 26 Puffereinrichtungen, wobei die Pick-und-Place Roboter 27, 28 Kombinationsvorrichtungen darstellen, die ausgelegt sind, die von der Steuervorrichtung auf den Bereitstellungsbereichen 24, 25, 26 freigegebenen Teilportionen zu ergreifen und zu kombinieren.Furthermore, the
Die Pick-und-Place Roboter sind insbesondere Delta-Roboter, die jeweils knickbare Arme 30 und Greifer 31 aufweisen.The pick-and-place robots are in particular delta robots, each having
Die vervollständigten Mehrsortenportionen können in einer Puffervorrichtung 22 gepuffert werden, bevor sie in der Verpackungsmaschine 23 verpackt werden.The completed multiple-variety portions may be buffered in a
Insbesondere müssen keine den Lebensmittelaufschneidevorrichtungen nachgeordneten Waagen vorgesehen sein, sondern die Bestimmung der Eigenschaften der Teilportionen kann ausschließlich durch jeweils den Lebensmittelaufschneidevorrichtungen vorgeordnete Scanvorrichtungen erfolgen, die bereits vor dem Aufschneiden die Eigenschaften der zukünftigen Teilportionen bestimmen können, sodass die Steuerung der Lebensmittelaufschneidevorrichtungen als Vorsteuerung bereits vor der Portionserzeugung oder Portionsübergabe auf die Förderstrecke erfolgt.In particular, no scales downstream of the food slicing devices need to be provided, but the determination of the properties of the partial portions can be carried out exclusively by scanning devices upstream of the food slicing apparatuses which can already determine the properties of the future partial portions prior to slicing so that the control of the food slicing apparatuses as feedforward already precedes Portionserzeugung or portion transfer to the conveyor line done.
Claims (17)
- Food processing device comprising:at least two food slicing devices (1, 2, 3) which are adapted to each produce partial portions,a respective sensor assembly (4, 5, 6, 7) which is adapted to determine at least one property of said partial portions produced by one of said food slicing devices (1, 2, 3), anda combination device (16, 17, 27, 28) which is disposed downstream of at least each food slicing device (1, 2, 3) and adapted to combine said partial portions to a multi-type portion,characterized in that
a control device is provided which is adapted to control the operation of said food slicing devices (1, 2, 3) based of said properties of said respective partial portions in order to adjust the weight of said partial portions to another, whereby with great accuracy the target weight of the a multi-type portion can be obtained. - Food processing device according to claim 1, wherein said sensor assembly (4, 5, 6) is disposed downstream of at least one of said food slicing devices (1, 2, 3).
- Food processing device according to claim 1 or 2, wherein said sensor assembly is a scale (4, 5, 6) and wherein said property is the weight of said respective partial portions.
- Food processing device according to claim 1, wherein said sensor assembly is a scanning device (7) disposed upstream of at least one of said food slicing devices.
- Food processing device according to one of the preceding claims, wherein said control device and said food slicing devices (1, 2, 3) are adapted such that the operation of at least one of said food slicing devices (1, 2, 3) is controlled in that the slice thickness of the food slices produced is adjusted.
- Food processing device according to one of the preceding claims, wherein said control device and said food slicing devices (1, 2, 3) are adapted such that the operation of at least one of said food slicing devices (1, 2, 3) is controlled in that the number of food slices of a partial portion is adjusted.
- Food processing device according to one of the preceding claims, wherein said control device is provided in one of said food slicing devices (1, 2, 3) and adapted to control a control device which is arranged in said other food slicing device (1, 2, 3), wherein said food slicing machines (1, 2, 3) are in communication via a communication device.
- Food processing device according to one of the preceding claims, wherein said food slicing devices (1, 2, 3) are disposed downstream or parallel of each other in the direction of production.
- Food processing device according to one of the preceding claims, wherein a scanning device (7) is disposed upstream of at least one of said food slicing devices (3) which is adapted to determine properties of partial portions prior to their slicing operation, wherein said control device is adapted to take into account said properties determined when said slicing operation of said other food slicing device (1, 2) is controlled.
- Food processing device according to one of the preceding claims, wherein said combination device is a loader (16, 17) which is adapted to arrange said partial portions with another partial portion on a transport device or on a product carrier or a package.
- Food processing device according to one of the preceding claims, wherein said combination device is a pick and place robot (27, 28) which arranges said partial portions produced by said food slicing devices (1, 2, 3) in a product carrier or in a package.
- Food processing device according to one of the preceding claims, wherein a transport device is provided upstream of said combination device and in addition to transporting is adapted to rotate said product carrier or package or to respectively displace it laterally relative to said direction of transport.
- Method for processing foods comprising:producing a first partial portion with a first food slicing device (1),determining a property of said first partial portion,producing a second or further partial portion with a second or further food slicing device (2, 3),wherein the weight of said second and/or further partial portion is adjusted based on said property determined of said first partial portion, andcombining said first and at least one further partial portion to a multi-type portion.
- Method according to claim 13, wherein said property is the weight of said first partial portion, and wherein the weight of said second and/or further partial portion is adapted in that the slice thickness of the food slices produced is adjusted.
- Method according to claim 13 or 14, wherein the weight of said second and/or further partial portion is adapted in that the number of food slices of said second and/or further partial portion is adjusted.
- Method according to one of the claims 13 to 15, wherein a respective property of said partial portions is determined and wherein said partial portions are retained or released based on said property of said respective partial portions, so that a combination of partial portions with desired properties occurs.
- Method according to one of the claims 13 to 16, wherein the respective properties of said first partial portions are determined prior to their slicing operation, and said properties determined are taken into account during the production of said second partial portion or a subsequent partial portion by said second food slicing device (2, 3).
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DE102014006660.6A DE102014006660A1 (en) | 2014-05-07 | 2014-05-07 | Multi-species food processor and method |
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EP (1) | EP2942167B1 (en) |
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DE102016103760A1 (en) * | 2016-03-02 | 2017-09-07 | Weber Maschinenbau Gmbh Breidenbach | Body for carrying at least one piece of information |
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DE102014118978A1 (en) * | 2014-12-18 | 2016-06-23 | Weber Maschinenbau Gmbh Breidenbach | Conveying device with portion transfer |
IT201600071117A1 (en) * | 2016-07-07 | 2018-01-07 | Imaginalis S R L | FOOD MANIPULATOR IN WAREHOUSE |
DE102016221887B4 (en) * | 2016-11-08 | 2018-07-12 | SOMIC Verpackungsmaschinen GmbH & Co. KG | packing plant |
IT201700047487A1 (en) * | 2017-05-03 | 2018-11-03 | Cavanna S P A Con Socio Unico | APPARATUS FOR THE ORDERED PACKAGING OF PRODUCTS IN ELEMENTS CONTAINERS AND ITS METHOD |
DE102017112137A1 (en) * | 2017-06-01 | 2018-12-06 | Weber Maschinenbau Gmbh Breidenbach | Process for processing food products and food tracking system with position tracking |
DE102017124650A1 (en) * | 2017-10-23 | 2019-04-25 | Multivac Sepp Haggenmüller Se & Co. Kg | Packaging plant and method for packaging products cut into individual portions |
DE102017131342A1 (en) * | 2017-12-27 | 2019-06-27 | Weber Maschinenbau Gmbh Breidenbach | Food processing system and method with determination of variable tare value |
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EP2942167A1 (en) | 2015-11-11 |
DE102014006660A1 (en) | 2015-11-12 |
US20150321369A1 (en) | 2015-11-12 |
US10377055B2 (en) | 2019-08-13 |
ES2616507T3 (en) | 2017-06-13 |
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