EP2937953B1 - Verfahren und Vorrichtung zur Herstellung einer Crimpverbindung - Google Patents

Verfahren und Vorrichtung zur Herstellung einer Crimpverbindung Download PDF

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Publication number
EP2937953B1
EP2937953B1 EP14166003.5A EP14166003A EP2937953B1 EP 2937953 B1 EP2937953 B1 EP 2937953B1 EP 14166003 A EP14166003 A EP 14166003A EP 2937953 B1 EP2937953 B1 EP 2937953B1
Authority
EP
European Patent Office
Prior art keywords
crimping
gripper
cable
actuator
during
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP14166003.5A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2937953A1 (de
Inventor
Andreas Fries
Kurt Ulrich
Stefan Viviroli
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Komax Holding AG
Original Assignee
Komax Holding AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Komax Holding AG filed Critical Komax Holding AG
Priority to EP14166003.5A priority Critical patent/EP2937953B1/de
Priority to JP2015089048A priority patent/JP6542024B2/ja
Priority to CN201510202391.XA priority patent/CN105006723B/zh
Priority to US14/695,098 priority patent/US9985404B2/en
Publication of EP2937953A1 publication Critical patent/EP2937953A1/de
Application granted granted Critical
Publication of EP2937953B1 publication Critical patent/EP2937953B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes
    • H01R43/0486Crimping apparatus or processes with force measuring means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes
    • H01R43/052Crimping apparatus or processes with wire-feeding mechanism
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes
    • H01R43/05Crimping apparatus or processes with wire-insulation stripping

Definitions

  • the invention relates to a method for producing a crimp according to the preamble of claim 1. Furthermore, the invention relates to a crimping device for producing such a crimp connection.
  • “Crimping” means the production of a non-releasable electrical and mechanical connection (crimp connection) by plastic deformation between a conductor and a crimp contact.
  • Crimping devices are often part of Jardinkonfedictioniervorraumen for assembling electrical cables, in which the cables cut to length, stripped and then brought with a crimping press crimp on the stripped conductor end of the cable.
  • the known crimping devices contain cable grippers with which the cable ends are guided to the crimping press. Once the cable gripper has reached the final axial position over the crimp contact, it remains in an unaltered axial position until completion of the crimping operation and is lowered if necessary using a squeegee connected to the crimping press part.
  • Such crimpers are for example from the EP 1 447 888 A1 known.
  • Known crimping devices have been well-proven in practice for conventional cables containing copper conductors or strands.
  • electrical cables with aluminum conductors have been growing in popularity for some time now.
  • crimping problems can occur with conventional methods and devices.
  • the strand material it is possible for the strand material to deform so strongly in the direction of the cable axis that the cable between the crimping location and the cable gripper buckles. This unwanted elongation of the cable can cause a permanent deformation of the cable.
  • the method for producing the crimp connection comprises, as a first step, feeding the cable end to the crimping press.
  • a gripper is used, which detects the cable end and can move the cable along the longitudinal direction of the cable or in the direction of the cable axis.
  • the gripper can additionally perform a pivoting movement about a vertical axis of rotation.
  • the cable with the preferably previously stripped cable end is in the correct axial position.
  • the cable end is connected to the crimp contact, for example, by pressing a crimping part of the crimping press in the vertical direction.
  • the gripper For feeding the cable end to the crimping press, the gripper can be moved in the axial direction using an actuator. Suitable actuators mechanical, pneumatic or hydraulic systems in question. To compensate for the elongation of the cable during crimping, the actuator can be adjusted such that it allows a return movement corresponding to the length extension of the cable during crimping. By way of a corresponding control signal, for example, the actuator can be instructed to execute the return movement actively.
  • an electric motor is provided as the actuator with which the gripper can be moved axially and with which a predetermined holding torque can be applied to the gripping head, it may be advantageous for the electric motor to be actuated in a compensation mode assigned to the return movement for allowing the resetting movement the holding torque is reduced. Thanks to the reduced holding torque, it is easily possible to effect a passive movement of the gripper in the opposite direction to the feed movement taking advantage of the longitudinal forces occurring in the cable by the conductor material deformations during crimping.
  • the crimping device has a pneumatic cylinder as actuator, for example instead of an electric motor, it may be advantageous if the pressure in the cylinder is lowered, whereby a return movement of the gripper can be permitted to compensate for the length expansion.
  • a contact between the crimp contact and the movable pressing part of the crimping press can be determined.
  • the crimp force could be measured using, for example, a force sensor.
  • the compensation mode is started as soon as the contact between crimped contact and pressed part is detected or as soon as a predetermined value for the crimping force is exceeded.
  • the gripper can be actively moved during the crimping process by activating a drive or another actuator to perform the return movement.
  • This active mode of operation is particularly advantageous when very thin or less stiff cables are used, since the friction and inertial forces to be overcome for moving the gripper are too great and the cable could buckle despite the lowering of the previously described holding torque.
  • the compensation path can be determined by calculation. However, it is also conceivable to determine the compensation path as a test.
  • the gripper is in comparison to the drive power, which is for example for the feeding process, moved in view of the compensation of the elongation of the cable during crimping with reduced drive power, whereby a gentle treatment of the cable can be ensured.
  • the tensile force on the cable is measured and monitored during the return movement to compensate for the length extension of the cable. In this way, an undesirable overstretching of the cable during the compensation step can be prevented.
  • the invention is characterized in that the gripper is at least partially movable or movable in the axial direction during the crimping process in which a vertically movable pressing part of the crimping press is moved against the cable end.
  • the gripper is part of a feeding unit for feeding the cable end to the crimping press.
  • the gripper is movable for the feeding process in the axial direction along the cable axis.
  • the crimping device further comprises a crimping press, wherein the crimping press has a drivable and vertically movable pressing part with which the cable end of the cable can be connected to the crimping contact.
  • the gripper may be designed such that it is axially fixed at the beginning of the crimping operation and is only axially movable or axially movable after a first vertical movement of the pressing part.
  • the instant at which the movable pressing part of the crimping press executes a lowering movement from a starting position is understood here.
  • the first vertical movement of the pressing part ends, for example, with contact of the crimping contact by the pressing part of the crimping press.
  • the crimping means may include a controllable gripper operable in addition to a feed mode for feeding the cable end to the crimping press and optionally stripping the cable end in a compensating mode in which the gripper is axially movable or movable to compensate for the longitudinal extension of the cable during crimping.
  • the gripper can therefore also be used as a trigger gripper for stripping the cable end.
  • the delivery unit may include an actuator for axially moving the gripper.
  • the crimping means may comprise control means for actuating the actuator.
  • the control means are designed such that, in order to compensate for the length extension of the cable during crimping, the actuator allows a return movement corresponding to the longitudinal extent of the cable.
  • the feed unit can have as an actuator an electric motor for axially moving the gripper, with which a predetermined holding torque can be applied to the gripper.
  • the electric motor may further comprise a motor control, with which the holding torque for allowing the return movement for the compensation of the linear expansion is temporarily herabsetzbar.
  • the feed unit may be formed as a linear drive with pinion and rack, wherein the pinion is preferably driven by a servo motor. With such a servo motor, the desired axial position of the gripper can be precisely controlled.
  • the servo motor which is connected directly or via a gear with the pinion, can apply a precisely determinable holding torque on the pinion.
  • the motor control can be used to easily reduce the holding torque, allowing the return movement to compensate for the length of the cable when crimping is simple and efficient.
  • Another aspect of the invention may relate to a computer program product which, when loaded into the memory of a controller for the crimping process, performs the function of the method as previously described.
  • FIG. 1 shows a generally designated 1 crimping device for the production of crimp connections.
  • the crimping device 1 comprises a crimping press 2 which has an over an electric motor drivable and movable in the vertical direction pressing part 6, with which a cable end of a cable 3 with a crimp contact 9 is connectable.
  • the longitudinal axis of the cable 3 is designated by x.
  • the pressing member 6 has a carriage, on the underside of a tool holder is arranged.
  • the tool holder carries a crimping tool, on which a crimping die for pressing the crimp contact with the cable end is arranged.
  • This crimping stamp cooperates in a manner known per se with an anvil, which forms the counterpart to the crimping die.
  • the cable 3 is held by a gripper 4.
  • the gripper 4 has a gripper head with mutually movable gripper jaws 16 for detecting the cable 3.
  • the gripper jaws can be pneumatically actuated, for example.
  • the gripper head with the gripper jaws 16 is mounted vertically movable relative to a gripper arm 15 of the gripper 4.
  • the pressing member 6 in a lowermost position in which the crimp contact 9 has been completely pressed with the conductor of the cable end of the cable 3.
  • the necessary closing movement of the pressing part 6 is indicated by an arrow k.
  • the gripper head with the gripper jaws 16 can be moved vertically via a lowering member 12, which is rigidly connected to the carriage of the pressing part 6.
  • FIG. 2 shows a feed unit with a gripper 4 for feeding the cable end to a (not shown here) crimping press.
  • the gripper 4 has a gripper arm 15, at the front end of the gripper head with the gripper jaws 16 is arranged.
  • the feed movement is indicated by an arrow f.
  • the gripper 4 has an actuator with which the gripper head is movable in the x-direction back and forth.
  • This adjustment mechanism for the axial movement of the gripper includes a drivable pinion 13, which cooperates with a toothed rod 14 attached to the gripper arm 15.
  • FIG. 2 recognizable that the entire gripper 4 is pivotable about a vertical axis.
  • the axial direction x will be - like out FIG.
  • the x-axis also corresponds to the machine axis of the crimping press (cf. Fig. 1 ).
  • the feed device has a drivable pinion 17 and a toothed belt 22.
  • the two motors for the swivel movement and for the axial feed movement have angular encoders for position feedback.
  • the opposite direction to the feed movement is indicated by an arrow e.
  • the cable end of the cable 3 must first be fed to the crimping press 2 by means of a gripper 4.
  • the feed movement in the axial direction x is indicated by the arrow f.
  • the cable 3 thus supplied is now ready for the crimping process.
  • the cable with the previously stripped cable end is in the correct axial position.
  • the gripper compensates for the longitudinal expansion of the cable as a result of the plastic deformation of the conductor during crimping passively or actively along the cable axis of the cable in the opposite direction e moves to the feed movement.
  • This indicated by the arrow e return movement ensures that the unwanted buckling of the cable piece between the joint and place of action can be excluded by the gripper. The undesirable effects of elongation during crimping can thus be avoided.
  • FIG. 3 shows the crimping device 1 in a highly schematic representation.
  • the crimping press 2 has a vertically movable pressing part 6 which can be driven via the motor 24.
  • the crimping press is equipped with a crimp force monitor which can detect the crimping force via the path.
  • the pressing member 6 is equipped with a force sensor 19, with which the crimping force can be measured.
  • the crimping press could also have a linear measuring system on the press slide feature.
  • the gripper 4 can be controlled with the aid of the motor controller 10 such that the gripper 4 for compensating for the longitudinal expansion of the cable during crimping in a return movement (arrow e) is axially movable or movable (compensation mode).
  • FIG. 4 relates to a configuration in which the gripper is passively moved in a return movement to compensate for the elongation of the cable during crimping.
  • the first curve diagram shows the vertical position of the crimping press part (press position w) as a function of time t.
  • the middle curve diagram concerns the control of the gripper during the crimping process.
  • S denotes the control signal for the gripper.
  • the lower curve diagram finally shows the holding torque H of the servomotor for the axial movement of the gripper as a function of the time t.
  • the gripper is axially fixed. Only after a first vertical movement of the pressed part does the gripper move axially. This time is designated t 1 .
  • the time t 1 may be about the time of the application of the crimp contact and / or the conductor of the cable through the pressing member.
  • the servomotor connected to the pinion is instructed via a control signal S to reduce the holding torque H from 100% to, for example, 5%.
  • the holding torque H 100% to 30%.
  • the reduced holding torque now allows the desired return movement to compensate for the elongation of the cable during crimping.
  • the gripper is actively moved during the crimping process by activating a drive or actuator.
  • the gripper is advantageously moved by a predetermined compensation path.
  • the gripper must advantageously be operated in such a way that the drive power is reduced compared with the drive power for the feed operation.
  • the tensile force on the cable during the return movement to compensate for the linear expansion of the cable during crimping should be measured and monitored.
EP14166003.5A 2014-04-25 2014-04-25 Verfahren und Vorrichtung zur Herstellung einer Crimpverbindung Active EP2937953B1 (de)

Priority Applications (4)

Application Number Priority Date Filing Date Title
EP14166003.5A EP2937953B1 (de) 2014-04-25 2014-04-25 Verfahren und Vorrichtung zur Herstellung einer Crimpverbindung
JP2015089048A JP6542024B2 (ja) 2014-04-25 2015-04-24 圧着接続部を製造するための方法および装置
CN201510202391.XA CN105006723B (zh) 2014-04-25 2015-04-24 用于建立压接连接的方法和装置
US14/695,098 US9985404B2 (en) 2014-04-25 2015-04-24 Method for producing a cable end crimp connection

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP14166003.5A EP2937953B1 (de) 2014-04-25 2014-04-25 Verfahren und Vorrichtung zur Herstellung einer Crimpverbindung

Publications (2)

Publication Number Publication Date
EP2937953A1 EP2937953A1 (de) 2015-10-28
EP2937953B1 true EP2937953B1 (de) 2017-06-21

Family

ID=50543509

Family Applications (1)

Application Number Title Priority Date Filing Date
EP14166003.5A Active EP2937953B1 (de) 2014-04-25 2014-04-25 Verfahren und Vorrichtung zur Herstellung einer Crimpverbindung

Country Status (4)

Country Link
US (1) US9985404B2 (ja)
EP (1) EP2937953B1 (ja)
JP (1) JP6542024B2 (ja)
CN (1) CN105006723B (ja)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3561970A1 (de) 2018-04-26 2019-10-30 Komax Holding Ag Kabelendehaltevorrichtung zum halten eines kabelendes und verfahren zum seinem positionieren

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Publication number Priority date Publication date Assignee Title
JP6272812B2 (ja) 2015-10-27 2018-01-31 矢崎総業株式会社 照明制御装置
CN105576474B (zh) * 2015-12-19 2018-10-30 国家电网公司 钢芯铝绞线液压压接辅助装置
PL238772B1 (pl) 2017-09-27 2021-10-04 Zakl Metalowe Erko R Petlak Spolka Jawna Bracia Petlak Sposób zaciskania złączek lub końcówek kablowych
CN107834338A (zh) * 2017-11-05 2018-03-23 无锡胜维电气有限公司 一种低频电缆组件智能压接系统生产线
JP7025976B2 (ja) * 2018-03-30 2022-02-25 新明和工業株式会社 端子圧着装置および端子圧着方法
CN113067230B (zh) * 2018-06-28 2023-05-09 日本自动机械株式会社 电线包覆层剥离装置、端子压接装置、电线端处理装置、端子压接电线制造装置及制造方法
JP7029375B2 (ja) * 2018-06-28 2022-03-03 日本オートマチックマシン株式会社 電線被覆剥離装置、端子圧着装置、電線引き出し測長装置、電線端処理装置、電線両端端子圧着装置、サーボプレス、端子圧着機、端子圧着電線製造装置、及び、端子圧着電線製造方法
CN111969388B (zh) * 2020-08-22 2021-03-23 美拓电线(常州)有限公司 一种用于电缆线的剥线压线钳具
EP4297203A1 (de) * 2022-06-23 2023-12-27 komax Holding AG Kabelbearbeitungseinrichtung und verfahren zum einrichten einer kabelbearbeitungseinrichtung

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US3927590A (en) * 1974-10-10 1975-12-23 Artos Engineering Co Apparatus for producing electrical conductors of measured length
US5025549A (en) * 1990-08-31 1991-06-25 Amp Incorporated Lead making machine having improved wire feeding system
DE4137163A1 (de) * 1991-11-12 1993-05-13 Bernhard Schaefer Werkzeug Und Vorrichtung zum verbinden eines drahtes mit einem stecker, kontaktelement o. dgl.
US6135164A (en) * 1997-09-29 2000-10-24 Komax Holding Ag Apparatus and method for preparing wires in a harness making machine
US6035521A (en) * 1997-11-18 2000-03-14 General Motors Corporation Multi-directional crimp plate
DE50305314D1 (de) * 2002-02-22 2006-11-23 Komax Holding Ag Crimppresse zur Herstellung einer Crimpverbindung
DE50300232D1 (de) * 2002-03-18 2005-02-10 Komax Holding Ag Dierikon Crimppresse zur Herstellung einer Crimpverbindung
EP1351349B1 (de) 2002-03-18 2005-01-05 Komax Holding Ag Crimppresse zur Herstellung einer Crimpverbindung
US6886438B2 (en) * 2002-11-26 2005-05-03 Komax Holding Hg Device for measuring the length of a cable for processing
EP1424757B1 (de) * 2002-11-26 2018-03-14 Komax Holding AG Einrichtung zur Messung der Länge eines zu konfektionierenden Kabels
EP1447888B1 (de) 2003-02-17 2014-12-10 Komax Holding AG Greifer für eine Kabelbearbeitungseinrichtung
EP1786072B1 (de) * 2005-11-10 2008-07-16 komax Holding AG Kabelbearbeitungseinrichtung und Verfahren für den Betrieb einer solchen Kabelbearbeitungseinrichtung
PL2777053T3 (pl) * 2011-11-11 2016-06-30 Schleuniger Holding Ag Urządzenie do skręcania
CN102761044B (zh) * 2012-07-02 2014-09-10 中山市金盛机械自动化有限公司 一种排线端子压接机
EP2775573B1 (de) * 2013-03-04 2015-10-14 Komax Holding AG Crimpstation

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3561970A1 (de) 2018-04-26 2019-10-30 Komax Holding Ag Kabelendehaltevorrichtung zum halten eines kabelendes und verfahren zum seinem positionieren
US10965080B2 (en) 2018-04-26 2021-03-30 Komax Holding Ag Cable end holding device for holding a cable end of a cable, method for positioning a cable end of a cable, and cable assembly machine for assembling a cable

Also Published As

Publication number Publication date
US9985404B2 (en) 2018-05-29
CN105006723B (zh) 2019-07-05
US20150311659A1 (en) 2015-10-29
CN105006723A (zh) 2015-10-28
EP2937953A1 (de) 2015-10-28
JP2015211039A (ja) 2015-11-24
JP6542024B2 (ja) 2019-07-10

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