EP2919926A1 - Procédé et dispositif de fabrication de tubes d'acier sans soudure a faible excentricite - Google Patents
Procédé et dispositif de fabrication de tubes d'acier sans soudure a faible excentriciteInfo
- Publication number
- EP2919926A1 EP2919926A1 EP13818650.7A EP13818650A EP2919926A1 EP 2919926 A1 EP2919926 A1 EP 2919926A1 EP 13818650 A EP13818650 A EP 13818650A EP 2919926 A1 EP2919926 A1 EP 2919926A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mandrel
- rolling
- longitudinal axis
- rolling stock
- rotational movement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 238000000034 method Methods 0.000 title claims abstract description 15
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 7
- 239000010959 steel Substances 0.000 title claims abstract description 7
- 238000005096 rolling process Methods 0.000 claims abstract description 67
- 238000004519 manufacturing process Methods 0.000 claims abstract description 4
- 238000009826 distribution Methods 0.000 description 7
- 238000004080 punching Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- 238000005524 ceramic coating Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B17/00—Tube-rolling by rollers of which the axes are arranged essentially perpendicular to the axis of the work, e.g. "axial" tube-rolling
- B21B17/02—Tube-rolling by rollers of which the axes are arranged essentially perpendicular to the axis of the work, e.g. "axial" tube-rolling with mandrel, i.e. the mandrel rod contacts the rolled tube over the rod length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B19/00—Tube-rolling by rollers arranged outside the work and having their axes not perpendicular to the axis of the work
- B21B19/02—Tube-rolling by rollers arranged outside the work and having their axes not perpendicular to the axis of the work the axes of the rollers being arranged essentially diagonally to the axis of the work, e.g. "cross" tube-rolling ; Diescher mills, Stiefel disc piercers or Stiefel rotary piercers
- B21B19/04—Rolling basic material of solid, i.e. non-hollow, structure; Piercing, e.g. rotary piercing mills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B17/00—Tube-rolling by rollers of which the axes are arranged essentially perpendicular to the axis of the work, e.g. "axial" tube-rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B25/00—Mandrels for metal tube rolling mills, e.g. mandrels of the types used in the methods covered by group B21B17/00; Accessories or auxiliary means therefor ; Construction of, or alloys for, mandrels or plugs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B25/00—Mandrels for metal tube rolling mills, e.g. mandrels of the types used in the methods covered by group B21B17/00; Accessories or auxiliary means therefor ; Construction of, or alloys for, mandrels or plugs
- B21B25/02—Guides, supports, or abutments for mandrels, e.g. carriages or steadiers; Adjusting devices for mandrels
Definitions
- the invention relates to a method for producing seamless steel tubes according to the preamble of claim 1.
- Seamless steel tubes are produced on different rolling mills. Most of such mills have in common that three forming steps are passed in succession.
- the heated rolling stock (1) for example a continuously cast steel block, is perforated with a solid cross-section
- the hollow block produced in the cross rolling mill is in a second forming stage using an internal tool, a rolling rod, in a longitudinal or
- the tube is then usually rolled finished without an inner tool, wherein diameter and
- Diameter and wall thickness of the finished rolled tube must meet specified specifications, ie they must be within specified tolerances. If tolerances are not met, the product, the tube, inferior and the economic yield is low. For reasons of stability of the rolled tubes for later use in cables, components and construction elements usually negative tolerances in terms of wall thickness are required, ie the wall thickness must not fall below a specified value (minus tolerance) at any point of the tube. In order to safely comply with negative tolerances, pipes with greater wall thickness are often produced. However, this means an additional expenditure of material, so that increased
- Wall thickness deviations ie deviations of the actual values of the wall thickness from the specified nominal values. Wall thickness deviations differ due to different development mechanisms in their expression and size.
- a particularly large proportion of the wall thickness deviations of the finished rolled tube has the eccentricity (see Fig. 3).
- the eccentricity is shown as a wall thickness profile in the cross section of the tube with a maximum value t m ax and a minimum value lying in cross-section t m in. The value of the eccentricity is in the
- the eccentricity arises mainly in the first forming stage and can be reduced only slightly in the two other forming stages. It is therefore particularly important for economic reasons, the formation of eccentricity in the first forming stage, the punching by means of oblique rolling, to a minimum
- Rolling stock axis shifts. This shift from the centric position is done by radially acting forces, which may have different causes. Causes can be: An uneven distribution of the temperature or the material properties
- the problem of eccentricity is limited by the fact that the mentioned influences are kept as small as possible. Accordingly, it is ensured, for example, that the block is heated uniformly before the perforation, the rolling mill and the auxiliary equipment are exactly aligned with each other, and worn piercer spikes in time
- a rolling mill for punching blocks with freely rotatably mounted mandrel rod is known.
- Mandrel and mandrel rotate at a fixed connection between piercer and mandrel bar at an angular velocity, which is imposed by the rollers. Due to this rotational movement and with the associated low relative movement between piercer and rolling stock, the wear of the piercer is kept low at least in the stationary rolling phase.
- the piercing pin axis is caused by disturbing influences, e.g. Temperature differences in the cross section of the block slightly shifted from the Walzgutmittenachse, resulting in an eccentric wall thickness distribution in the cross section of the rolled hollow block
- DE 3602523 Cl is a rolling mill for punching blocks with
- Rotational speed is accelerated. This ensures that even at the beginning of the hole process, the relative speed between piercer and rolling stock is low Thus, the wear of the piercer is further reduced. But even with this solution, the position of the piercing pin axis is unstable and dependent on interference. Associated with an unwanted and uninfluenced shift in the
- Eccentricity can be reduced significantly and reliably.
- the piercer is e.g. Rolling tests have been confirmed by means of an additional drive against the rotational movement of the rolling stock, and have confirmed that this eliminates a large part of the eccentricity, approximately 50%.
- this method has the disadvantage that the piercer quickly wears due to the relative movement between piercer and rolling stock and consequently acting on the surface of the piercer shear stresses also due to the relative movement errors in the
- the present invention has for its object to provide a method by which the disadvantages described are avoided by the eccentricity is reliably reduced without an increased relative movement between piercer and rolling occurs, and so increased wear and internal defects can be avoided.
- the eccentricity of the rolling stock is significantly reduced, without the wear of the piercer is increased and without additional internal errors can occur.
- the invention is based on the finding that the off-center rotational movement of the mandrel axis is to be regarded as a superposition of mostly two oscillations
- the lines of the same wall thickness (FIG. 4 shows by way of example the line (12) of the maximum wall thickness) form an angle ⁇ (13) with the rolling stock longitudinal axis.
- the wall thickness values are shown as two superimposed wall thickness distributions, the two being
- the longitudinal axis of the piercer is opposite to Offset longitudinal axis of the mandrel. The offset is one or a few millimeters.
- the mandrel bar is with one
- FIG. 6 Another device of an advantageous embodiment of the teaching according to the invention is shown in Fig. 6 between the piercer and mandrel is an adapter
- the mandrel rod axis are set in a rotation which is opposite to the rotation of the mandrel bar, when it is firmly connected to the piercer
- Another finding underlying the invention relates to the frequency of the imposed vibration or rotational movement of the mandrel axis.
- these lines are like helical lines along the rolling stock longitudinal axis.
- Eccentricity and generated on the other hand a high-frequency eccentric rotation and thus an eccentricity that can be easily equalized in a downstream longitudinal rolling process.
- the teaching of the invention can also be used in the second and third forming stage to effect an off-center movement of the inner tool. This movement promotes the flow of material in the circumferential direction of the rolling stock and thus leads to a compensation of wall thickness differences in the cross section of the
- Fig. 1 Representation of the hole in the cross rolling mill in the longitudinal section of the rolling stock tool arrangement.
- FIG. 2 Illustration of the hole in the cross rolling mill in the cross section of the rolling stock tool arrangement. (The representation of the lateral guides of the rolling stock has been omitted since they are not relevant for the described relationships.)
- FIG. 2a shows a centric hole process and in FIG. 2b an eccentric hole process.
- Fig. 3 illustration of a Walzgutqueriteses with eccentricity of the wall thickness T of the value of the eccentricity is determined with (t ma x - t m m) / t max + t m ⁇ ) x 100%.
- Fig. 4 Representation of the distribution of the wall thickness of the rolling stock on the length coordinate and circumferential coordinate of the rolling stock.
- FIG. 5 shows a device for producing an off-center rotary movement of the dome axis while maintaining the rotation of the dome in the direction and the rotational speed of the rolling stock.
- Fig. 6 Representation of the generation of a rotational movement of the piercer
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102012022014A DE102012022014B3 (de) | 2012-11-03 | 2012-11-03 | Verfahren zur Herstellung nahtloser Stahlrohre mit geringer Exzentrizität |
PCT/DE2013/100371 WO2014067514A1 (fr) | 2012-11-03 | 2013-10-26 | Procédé et dispositif de fabrication de tubes d'acier sans soudure a faible excentricite |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2919926A1 true EP2919926A1 (fr) | 2015-09-23 |
Family
ID=49626081
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13818650.7A Ceased EP2919926A1 (fr) | 2012-11-03 | 2013-10-26 | Procédé et dispositif de fabrication de tubes d'acier sans soudure a faible excentricite |
Country Status (6)
Country | Link |
---|---|
US (1) | US9616475B2 (fr) |
EP (1) | EP2919926A1 (fr) |
CN (1) | CN104968447B (fr) |
DE (1) | DE102012022014B3 (fr) |
RU (1) | RU2652667C2 (fr) |
WO (1) | WO2014067514A1 (fr) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104324941B (zh) * | 2014-09-05 | 2015-12-09 | 宁波惠杰钢管制造有限公司 | 一种穿孔顶杆装置及其使用方法 |
CN115608816B (zh) * | 2022-12-02 | 2023-03-31 | 张家港嘉园钢铁制品有限公司 | 一种无缝钢管生产用矫正设备及其矫正方法 |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2443884A1 (fr) * | 1978-12-15 | 1980-07-11 | Vallourec | Fabrication de tubes sans soudure de forts diametres |
JPS59206105A (ja) * | 1983-05-10 | 1984-11-21 | Sumitomo Metal Ind Ltd | 継目無管の製造方法 |
JPS60111703A (ja) * | 1983-11-19 | 1985-06-18 | Sumitomo Metal Ind Ltd | 継目無管の製造方法 |
DE3602523C1 (de) * | 1986-01-24 | 1986-12-18 | Mannesmann AG, 4000 Düsseldorf | Widerlager fuer ein Rohrwalzwerk |
DE102005044777A1 (de) * | 2005-09-20 | 2007-03-29 | Sms Meer Gmbh | Verfahren und Walzwerk zur Herstellung eines nahtlosen Rohres |
EP2042247A1 (fr) * | 2007-09-25 | 2009-04-01 | SMS Meer GmbH | Poinçon |
DE102008056988A1 (de) * | 2007-12-07 | 2009-06-10 | Sms Meer Gmbh | Verfahren und Walzwerk zum Herstellen von nahtlosen Stahlrohren |
CN201197988Y (zh) * | 2008-03-07 | 2009-02-25 | 无锡西姆莱斯石油专用管制造有限公司 | 一种锁紧顶头结构 |
CN201669268U (zh) * | 2010-06-17 | 2010-12-15 | 济南重工股份有限公司 | 一种穿孔机顶杆随动支撑车 |
-
2012
- 2012-11-03 DE DE102012022014A patent/DE102012022014B3/de active Active
-
2013
- 2013-10-26 CN CN201380069371.9A patent/CN104968447B/zh active Active
- 2013-10-26 EP EP13818650.7A patent/EP2919926A1/fr not_active Ceased
- 2013-10-26 WO PCT/DE2013/100371 patent/WO2014067514A1/fr active Application Filing
- 2013-10-26 US US14/439,816 patent/US9616475B2/en active Active
- 2013-10-26 RU RU2015120959A patent/RU2652667C2/ru active
Non-Patent Citations (2)
Title |
---|
None * |
See also references of WO2014067514A1 * |
Also Published As
Publication number | Publication date |
---|---|
RU2652667C2 (ru) | 2018-04-28 |
US20150298185A1 (en) | 2015-10-22 |
US9616475B2 (en) | 2017-04-11 |
RU2015120959A (ru) | 2016-12-20 |
CN104968447A (zh) | 2015-10-07 |
DE102012022014B3 (de) | 2013-12-12 |
WO2014067514A1 (fr) | 2014-05-08 |
CN104968447B (zh) | 2019-03-12 |
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