EP2918747B1 - Panel with chamfer sealed using a superabsorber and method for manufacturing the same - Google Patents
Panel with chamfer sealed using a superabsorber and method for manufacturing the same Download PDFInfo
- Publication number
- EP2918747B1 EP2918747B1 EP14159660.1A EP14159660A EP2918747B1 EP 2918747 B1 EP2918747 B1 EP 2918747B1 EP 14159660 A EP14159660 A EP 14159660A EP 2918747 B1 EP2918747 B1 EP 2918747B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- panel
- chamfer
- sealing material
- upper side
- panels
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
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Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
- E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02005—Construction of joints, e.g. dividing strips
- E04F15/02016—Construction of joints, e.g. dividing strips with sealing elements between flooring elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02005—Construction of joints, e.g. dividing strips
- E04F15/02033—Joints with beveled or recessed upper edges
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
- E04F15/102—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials of fibrous or chipped materials, e.g. bonded with synthetic resins
Definitions
- the invention relates to a panel, in particular for a flat installation, which has a top provided with a decor and an opposite bottom, wherein the panel has an introduced into the top chamfer or groove, and a method for producing such a panel.
- the panel has a carrier substrate, on the upper side of which a decoration forming a decorative structure is applied. This forms a decorative side of the panel.
- a wood-based support substrate such as a high-density fiberboard, a decorative layer and a melamine resin layer are laminated. Therefore, such panels are also referred to as laminate panels and floors made with such panels as laminate floors.
- Another design option in the production of panels is to provide them with chamfers or edges. These can produce interesting decorative effects through targeted color variation in combination with the decors.
- Chamfering of the panel leads to a "damage" on the decorative side of the panel or the panel body.
- the top with the decor of the panel or panel body is referred to as a decorative side.
- the decor structure on the carrier substrate is made to have a high resistance to environmental influences such as water and moisture. For example, through a typically used melamine resin surface, moisture may penetrate into it underneath carrier substrate are well prevented. By chamfering, however, this seal, for example, formed by the melamine resin is damaged, so that penetration of water and moisture into the substrate is facilitated.
- sealing materials based on acrylate-containing water-based paints are used.
- a disadvantage of these sealing materials is that these prior art chamfering sealing materials, when exposed to water for a prolonged period of time, can be at least partially dissolved so that water and moisture penetrate into the underlying substrate backing material.
- the problem of swelling of the substrate support material can be reduced by using so-called swollen materials as substrate support materials having less or no tendency to swell upon exposure to water or moisture, the problem of mold growth is not diminished.
- Such hot melt adhesives are suitable for securing the longitudinal water-tightness of modern cable constructions, in the construction industry as water-swelling jointing compounds in the field of building protection or building renovation. Furthermore, such hot melt adhesives are suitable for the production of absorbent textile materials in the hygiene sector.
- the WO 2008 / 078181A1 describes a floor panel and its manufacture. It is provided here that a seal has a water-repellent, hydrophobic substance.
- One embodiment describes the use of a cured hot melt adhesive.
- the DE 102 50 695 A1 describes a bottom element in which a bead of a superabsorbent swellable material is introduced into a groove along the edge of the panel below the wear layer to prevent ingress of moisture and thus swelling of the backing layer.
- a use of strongly crosslinking materials as a sealing material for the surfaces of the chamfers has proven to be problematic in terms of process engineering, since components of the highly crosslinking sealing material both reached the non-chamfered surfaces of the decorative side in the case of an application with a nozzle and with a roller and not there could be removed again.
- the invention is therefore based on the technical object of providing panels and a method for their production, which are better protected against ingress of water and moisture at their chamfers or in the area of incorporated in the decorative side grooves, wherein a production on conventional production lines for designed as a laminate panels should be possible.
- the invention is based on the idea to add to the bevel-sealing material for the surface of the chamfer or the surface of a groove formed in the decorative side, a superabsorbent material, which is characterized in that it can absorb a multiple of its own weight of polar liquids. This means that even small amounts of this superabsorbent material are able to absorb much larger amounts of a polar liquid, in particular water or an aqueous solution.
- a source effect of the superabsorbent material usually occurs in addition.
- a matrix in which the superabsorbent material is incorporated also swells and seals the chamfer and possibly also a fine joint between profiles, provided that the joint is formed on a chamfered edge of the panel.
- the invention includes the idea of such a chamfering sealing material with a superabsorbent Material also in the area of the faces or on profile elements on faces at least part of the surface applied to seal the joints resulting from the laying over the swelling effect, the joints at an entry of water or moisture.
- Superabsorbent material includes so-called superabsorbents, which cause the property of the superabsorbent material.
- a panel for a surface installation with a top provided with a decoration and an opposite bottom side wherein the panel has a carrier substrate, on the substrate top side of which a decoration forming the decor is applied, wherein the panel has a chamfer on the top, wherein it is provided that a surface of the chamfer is coated with a chamfering sealing material comprising a superabsorbent material capable of absorbing a multiple of its own weight of polar liquids.
- the decor structure can be designed differently.
- a decorative layer with one or more resin layers, for example a melamine resin is laminated onto a carrier substrate.
- the decor itself can be plain, multi-colored, colorful or patterned.
- the decor may represent a photographic reproduction of a captured photograph or any computer-generated image or a faux of a natural material or the like.
- the decorative structure can also consist of one or more enamel layers, in particular clearcoat layers, which are applied to an untreated or surface-treated carrier substrate.
- the carrier substrate may consist of different materials. Preferably, wood-based materials are used for this, for example medium-density fiberboard or high-density fiberboard. However, other materials, such as wood / plastic composites, or materials that show little tendency to swell may also be used. However, the invention is particularly suitable for those carrier substrate materials which show a swelling tendency when exposed to liquids, in particular water or aqueous solutions.
- mineral carrier substrates in particular in the form of gypsum-based or cement-based plates.
- the material thicknesses of the plates are preferably in the thickness range between 3 mm to 30 mm.
- ceramic plates can be used.
- primer it is advantageous to use primer to improve adhesion of a decorative structure. These may be based, inter alia, on isocyanate prepolymers.
- the liquid most commonly contacted by a panel which is, for example, a floor panel, is water.
- a method for producing a panel in particular for a surface installation, wherein the panel has a panel body whose upper side is provided with a decoration, comprising the steps of: producing the panel body by applying a decorative structure to a substrate top side of a carrier substrate forming a top of the panel and defining the decor of the top of the panel, inserting a chamfer or groove in the top of the panel, sealing a surface of the chamfer or groove with a chamfering sealing material, wherein it is provided that the chamfering sealing material a superabsorbent material capable of absorbing many times its own weight of polar liquids.
- a panel can thus be readily manufactured in a conventional manufacturing process, wherein the step of sealing the chamfer is modified by employing a suitable chamfering sealing material comprising a superabsorbent material. It is understood that the individual process steps can be carried out in different stages. For example, the method according to the invention can also be carried out on an already produced panel body, which is already finished with a decoration. The method step of producing the panel body can thus be replaced by the method step of providing a panel body with a decorative layer. The chamfered panel body coated with the chamfering sealing material containing a superabsorbent material forms the finished panel.
- the formation of the chamfer takes place in panels which have a profile on the end faces, usually after forming the profile, which is formed for example in a milling process.
- Panels of the type described herein can not only serve as a floor covering, but can also be used as countertops in kitchens and the like.
- the problem of sealing grooves or joints in areas that consist of several with one Decor structure provided panels are created there in the same way and is solved by the panels described here.
- the panels can be designed and suitable both for indoor use, but also for outdoor use.
- the chamfer-sealing material as so-called hot-melt adhesive or hotmelt.
- hot-melt adhesive or hotmelt contains preferably in addition to a binder and color pigments which co-impress the visual impression of the surface of the chamfer.
- the hot melt or hot melt adhesive additionally contains the superabsorbent material which has the high tendency to absorb water and exhibits swelling associated therewith.
- An advantage of using a hot melt is further that it can be applied specifically to the surface of the chamfer. As a rule, however, application of the hotmelt to the surface of the chamfer is possible in such a way that no constituents of the hotmelt chamfering sealing material reach the remaining surface of the upper side of the panel.
- a hot-melt formed bevel sealing material this is preferably applied at a temperature in the range between 80 ° C and 120 ° C. In this temperature range, application of the hot-melt bevel-sealing material is easily possible and easy to apply.
- a suitable application rate is 20 g / m 2 ⁇ 10 g / m 2 of the hotmelt.
- Suitable superabsorbents ie, superabsorbent materials, include, for example, sodium polyacrylates, phosphorylated, carbamidated starches, and carboxymethyl starch and carboxymethylguaran. At least the starch derivatives also have the advantage that they are biodegradable. Thus, there are no disposal problems when using these agents.
- the panels have at end surfaces between the top and the bottom profile elements, which are provided in the laying for a guide and / or locking, wherein the surfaces of the profile elements at least partially with the bevel sealing material as at the surface of the chamfer sealed or a similar sealing material, which also comprises a superabsorbent material.
- Advantage of these embodiments is that in a gap between the panels penetrating water, which is not closed by the chamfered on the chamfering beveled material due to the swelling, is absorbed within the joint and the corresponding surfaces of the profile elements against ingress of moisture in the Area of joints sealed and sealed. This prevents not only penetration of water from the top into the panels but also to the bottom. The occurrence of mildew under a floor covering is prevented.
- compressed air can be blown out through nozzles and a temperature reduction of up to 55 ° C can be achieved.
- a fluid flow generated by means of a plurality of nozzles, in particular Vortec nozzles, of 400 l / min is used.
- a compressed air expansion causes a simple way of cooling the fluid flow, which is preferably at least 30 ° C.
- the cooling is greater, for example, is around 55 ° C.
- the chamfering sealing material may also be colored. This allows any joint colors to be realized.
- Fig. 1 is a sectional view schematically represented by two similar panels 10 of a floor covering 1, which are joined together.
- Fig. 3 is a schematic isometric partial sectional view of two nested panels analogous to Fig. 1 shown schematically.
- the same technical features are provided in all figures with the same reference numerals.
- the panels 10 each have an upper side 11. Opposite the upper side 11, the panels 10 with undersides 13 are generally laid floating on a floor or a footfall sound insulation layer applied thereto (both not shown), as a rule.
- the profile elements 17 are in this case formed as a spring 40 on the end faces 15.
- the profile elements 18 are formed as a groove 30.
- the profiles of the profile elements 17, 18 and groove 30 and spring 40 are formed so that the profile element 17, the spring 40, in the profile element 18, the groove 30, engages.
- the groove 30 and the spring 40 are formed in terms of their profiling so that in the installed state, the in Fig.
- a planar lateral extent of the top 11 and the bottom 13 is substantially greater than a material thickness 14 of the panel, which corresponds to the extension of the end faces 15, 16 in a spatial direction perpendicular to the top 11 and the bottom 13.
- the panel 10 essentially consists of a carrier substrate 100.
- the carrier substrate 100 may, for example, be a high-density fiberboard (HDF plate) or a plate of another wood-based material, wood / plastic material or the like.
- a decorative structure 110 is applied to the carrier substrate 100, which defines the decor of the panel 10 at its upper side 11. This is in Fig. 2 good to recognize the an enlarged section of the joint of the panels 10 from Fig. 1 shows.
- the upper side 11, on which the decorative structure 110 is arranged, is also referred to as the decorative side.
- the decorative structure 110 may be configured differently.
- a decorative layer (not shown), which carries the graphic décor, is laminated to the carrier substrate 100 with one or more sealing layers, which are also referred to as an overlay or overlayer.
- a common sealing layer of the decorative structure 110 consists of a melamine resin.
- Panels 10, in which the decorative structure 110 is applied to a carrier substrate, are generally referred to as laminate panels, and floor coverings produced therewith are referred to as laminate floors.
- the decorative construction 110 In principle, other configurations of the decorative construction 110 are also possible, for example one or more printing layers and paint layers can be used.
- the illustrated panels 10 each have at edges 21, 22 of the top 11 of the panel 10 chamfers or chamfers 61, 62.
- these chamfers 61, 62 are formed, the surface of the substrate top side 101 protected beforehand by the decorative structure 110 is removed, so that the material of the carrier substrate 100 is not protected against environmental influences at these locations.
- the surfaces 63, 64 of the chamfers 61, 62 are coated with a chamfering sealing material 200.
- the end faces 15, 16 of the panels 10 are joined together.
- the substrate carrier 100 as well as the decorative structure 110 applied thereon are clearly visible.
- this decorative structure does not protect the carrier substrates 100. Therefore, on the surfaces 63, 64 of the chamfers 61, 62, the chamfering sealing material 200 is applied, which is preferably applied as a hot melt or hot melt adhesive.
- the chamfering sealing material 200 is generally configured to include color pigments that determine an optical appearance of the chamfers 61, 62 adapted to a desired décor.
- the chamfering sealing material 200 contains binders and other additives, and in particular at least one superabsorbent material.
- a superabsorbent material is considered a material capable of absorbing a polar liquid, wherein the weight or mass of the absorbed polar liquid is a multiple of the superabsorbent's own weight or a multiple of the mass of the superabsorbent material.
- this superabsorbent material which is also referred to as a superabsorbent, comes into contact with a polar liquid, in particular water or an aqueous solution, the superabsorbent material absorbs the liquid. This results in swelling of the superabsorbent material or chamfering material 200 in which the superabsorbent material is contained.
- This swelling has two beneficial effects. On the one hand, it is achieved that areas of the surfaces 63, 64 of the chamfers 61, 62 which are not completely wetted during manufacture may be covered by the chamfering sealing material 200. On the other hand, by swelling the chamfering sealing material 200, it can be achieved that the inevitable small gap 70 between the panels 10 is also sealed by the swelling chamfering sealing material 200 on the chamfers 61, 62.
- Typical gap gaps 74 are in the range between 0.05 mm and 0.2 mm.
- a so-called V-groove 70 is formed on the basis of the chamfers 61, 62.
- a so-called V-groove 70 is formed on the basis of the chamfers 61, 62.
- a joint 70 preferably water collects, both due to the use of the superabsorbent material or superabsorbers in the chamfering sealing material 200 of the surfaces 63, 64 of the chamfers 61, when the floor is entered with wet or damp shoes or wet or damp cleaning of the floor covering 1 62, due to the water absorption in the superabsorbent material and the associated swelling of the chamfering sealing material 200, both the penetration of moisture and water into the substrate carriers 100 of the panels 10 is prevented, as well as the penetration of water or moisture in the region of the gap 70 the panels 10 prevented.
- the chamfering sealing material 200 is applied in the heated state in which it has a low viscosity and very good wetting properties.
- the chamfering sealing material becomes 200 immediately after application to the surfaces 63, 64, the chamfers 61, 62 with a cold fluid stream, such as a cold air stream, cooled and so fixed on the surfaces 63, 64 of the chamfers 61, 62.
- a cold fluid stream such as a cold air stream
- 3 mm wide chamfers have been milled in laminate panels with a panel thickness of 12 mm in total, the tops 63, 64, opposite the top of the panel 11 have an angle of 45 °.
- a hotmelt (HYDROLOCK NW 1120 B, from HB Fuller Europe GmbH, Zurich, as chamfering sealing material 200 was applied to the surfaces 63, 64 of the chamfers 61, 62. This hotmelt was applied to the surfaces 63 at a temperature of 100 ° C. 64 of the chamfers 61, 62.
- the application can with a spray unit or alternatively with an applicator roll.
- the application amount was 20 g ⁇ 10 g / m 2 .
- the hotmelt was cooled by a stream of cold air from several Vortec nozzles. These generate an air flow with an air flow of about 400 l / min and cause the air to cool down by up to 55 ° C.
- the panels shown in the example shown are each the same size. However, it is also possible to join panels together to form a floor covering whose lateral dimensions differ from one another on the top and / or bottom side, as long as the profile elements have matched dimensions on the front sides.
- V-groove or V-groove and associated chamfers are shown.
- Other embodiments may have other bevel and groove shapes, such as an L-joint.
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- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Floor Finish (AREA)
Description
Die Erfindung betrifft ein Paneel, insbesondere für eine flächige Verlegung, welche eine mit einem Dekor versehenen Oberseite und einer gegenüberliegenden Unterseite aufweist, wobei das Paneel eine in die Oberseite eingebrachte Fase oder Nut aufweist, sowie ein Verfahren zur Herstellung eines solchen Paneels.The invention relates to a panel, in particular for a flat installation, which has a top provided with a decor and an opposite bottom, wherein the panel has an introduced into the top chamfer or groove, and a method for producing such a panel.
Aus dem Stand der Technik sind Paneele für eine flächige Verlegung bekannt, bei denen das Paneel ein Trägersubstrat aufweist, auf dessen Oberseite ein ein Dekor ausbildender Dekoraufbau aufgebracht ist. Dieser bildet eine Dekorseite des Paneels. Häufig werden auf ein Trägersubstrat auf Holzbasis, beispielsweise eine hochdichte Faserplatte, eine Dekorschicht und eine Meleminharzschicht auflaminiert. Daher werden solche Paneele auch als Laminatpaneele und mit solchen Paneelen hergestellte Böden als Laminatböden bezeichnet.From the prior art panels for a surface installation are known, in which the panel has a carrier substrate, on the upper side of which a decoration forming a decorative structure is applied. This forms a decorative side of the panel. Often, a wood-based support substrate such as a high-density fiberboard, a decorative layer and a melamine resin layer are laminated. Therefore, such panels are also referred to as laminate panels and floors made with such panels as laminate floors.
Bei der Herstellung von solchen Paneelen wird eine Vielzahl von Gestaltungselementen eingesetzt, die zu Dekoren mit einer möglichst naturnahen Nachstellung führen. Hierbei werden beispielsweise durch eine Oberflächenstrukturierung Holzporen passend zu dem dargestellten Dekor ausgebildet. Darüber hinaus werden Dekore und Strukturen so miteinander abgeglichen, dass hierdurch bestimmte Holzprodukte und/oder deren Verarbeitungs- und Nutzungszustand imitiert werden. Hierdurch werden beispielsweise Gebrauchsspuren nachgebildet oder ein sägerauer Struktureindruck ausgebildet. Ferner ist es üblich, die Paneele hinsichtlich ihrer Größe und/oder in der Art der Verlegung so zu variieren, dass sie möglichst nahe an Naturprodukte und deren Verlegungsarten, wie beispielsweise Parkett, angenähert werden.In the production of such panels a variety of design elements is used, which lead to decors with a close to nature adjustment. Here, for example, be formed by a surface structuring wood pores suitable for the illustrated decor. In addition, decors and structures are compared with each other in such a way that this imitates certain wood products and / or their processing and use state. As a result, for example, traces of use are reproduced or formed a rough sawn structural impression. Furthermore, it is customary to vary the panels in terms of their size and / or in the manner of laying so that they are as close as possible to natural products and their installation types, such as parquet, approximated.
Eine weitere gestalterische Möglichkeit bei der Herstellung von Paneelen besteht darin, diese mit Fasen oder Kedern zu versehen. Diese können durch gezielte farbliche Variation in Kombination mit den Dekoren interessante dekorative Effekte erzeugen. Ein Anfasen des Paneels führt jedoch zu einer "Beschädigung" an der Dekorseite des Paneels bzw. des Paneelkörpers. Die Oberseite mit dem Dekor des Paneels bzw. Paneelkörpers wird als Dekorseite bezeichnet. Der Dekoraufbau auf dem Trägersubstrat ist so hergestellt, dass dieser eine hohe Beständigkeit gegenüber Umwelteinflüssen, wie beispielsweise Wasser und Feuchtigkeit, aufweist. Über eine typischerweise verwendete Melaminharzoberfläche kann beispielsweise ein Eindringen von Feuchtigkeit in das darunter liegende Trägersubstrat gut verhindert werden. Durch das Anfasen wird jedoch diese beispielsweise durch das Melaminharz gebildete Versiegelung beschädigt, sodass ein Eindringen von Wasser und Feuchtigkeit in das Trägermaterial erleichtert wird. Um dieses zu verhindern bzw. zu minimieren, ist es im Stand der Technik üblich, die Oberfläche der gebildeten Fasen mit einem Versiegelungsmaterial nach dem Anfasen erneut zu versiegeln. In der Regel werden Versiegelungsmaterialien auf Basis von acrylathaltigen Wasserlacken eingesetzt. Ein Nachteil dieser Versiegelungsmaterialien besteht darin, dass diese Fasen-Versiegelungsmaterialien nach dem Stand der Technik, wenn sie längere Zeit einer Wassereinwirkung ausgesetzt sind, zumindest teilweise angelöst werden können, sodass ein Eindringen von Wasser und Feuchtigkeit in das darunter liegende Substratträgermaterial erfolgt.Another design option in the production of panels is to provide them with chamfers or edges. These can produce interesting decorative effects through targeted color variation in combination with the decors. Chamfering of the panel, however, leads to a "damage" on the decorative side of the panel or the panel body. The top with the decor of the panel or panel body is referred to as a decorative side. The decor structure on the carrier substrate is made to have a high resistance to environmental influences such as water and moisture. For example, through a typically used melamine resin surface, moisture may penetrate into it underneath carrier substrate are well prevented. By chamfering, however, this seal, for example, formed by the melamine resin is damaged, so that penetration of water and moisture into the substrate is facilitated. In order to prevent or minimize this, it is customary in the prior art to reseal the surface of the chamfers formed with a sealing material after chamfering. As a rule, sealing materials based on acrylate-containing water-based paints are used. A disadvantage of these sealing materials is that these prior art chamfering sealing materials, when exposed to water for a prolonged period of time, can be at least partially dissolved so that water and moisture penetrate into the underlying substrate backing material.
Ein Eindringen von Wasser und Feuchtigkeit in das Substratträgermaterial eines Paneels bewirkt ein Aufquellen dieses Trägermaterials, welches bei einer flächigen Verlegung zu einem Fußbodenbelag zu Verspannungen, einem Brechen einzelner Paneele, einem Ausbilden von Erhebungen usw. führen kann.Ingress of water and moisture into the substrate carrier material of a panel causes swelling of this carrier material, which can lead to tensions, breakage of individual panels, formation of elevations, etc. when laid to a floor covering.
Ein weiteres Problem im Zusammenhang mit der Verlegung von Laminatböden bzw. Böden, die aus einzelnen Paneelen zusammengefügt werden, die vor der Verlegung gebrauchsfertig oberflächenbehandelt sind, besteht darin, dass zwischen aneinander gefügten Paneelen, beispielsweise Laminatbodenelementen, feine Fugen verbleiben, durch die das Wasser in die Paneele oder bis auf die Unterseite der Paneele gelangen kann. Dort kann es erneut zu Quellungen der Paneele kommen, die den aus den Paneelen aufgebauten Fußbodenbelag und/oder die einzelnen Paneele stark schädigen oder zerstören können. Doch auch wenn die Paneele an ihrer Unterseite oder Rückseite gegen ein Eindringen von Wasser und Feuchtigkeit in das Trägersubstratmaterial geschützt sind, kann Feuchtigkeit, die auf die Unterseite bzw. Rückseite der Paneele gelangt ist, insbesondere bei Verwendung einer Dampfsperre, längere Zeit unter dem Bodenbelag verbleiben und dort zu einer Schimmelbildung führen.Another problem associated with the laying of laminate floors assembled from individual panels that have been surface-treated ready for installation is that there remain fine joints between the joined panels, such as laminate flooring elements, through which the water enters the panels or can reach to the bottom of the panels. There may again come to swelling of the panels, which can severely damage or destroy the built-up of the panels floor covering and / or the individual panels. However, even if the panels are protected on their underside or backside against ingress of water and moisture into the carrier substrate material, moisture that has entered the bottom or back of the panels, especially when using a vapor barrier, may remain under the floor covering for a long time and lead there to a mold.
Zwar kann das Problem eines Aufquellens des Substratträgermaterials dadurch verringert werden, dass sogenannte quellvergütete Materialien als Substratträgermaterialien verwendet werden, die eine geringere oder gar keine Quellneigung bei einem Einwirken von Wasser oder Feuchtigkeit aufweisen, das Problem der Schimmelbildung wird hierdurch jedoch nicht verringert.Although the problem of swelling of the substrate support material can be reduced by using so-called swollen materials as substrate support materials having less or no tendency to swell upon exposure to water or moisture, the problem of mold growth is not diminished.
Ein Eindringen von Wasser durch Fugen zwischen den verlegten Paneelen kann bei Ausführungsformen verringert oder verhindert werden, bei denen die einzelnen Paneele miteinander verleimt werden. Dies bietet jedoch den Nachteil, dass die verlegten Paneele nicht beschädigungsfrei wieder aufgenommen und gegebenenfalls neu verlegt werden können.
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Eine Verwendung von stark vernetzenden Materialien als Versiegelungsmaterial für die Flächen der Fasen hat sich als verfahrenstechnisch problematisch herausgestellt, da sowohl bei einem Auftrag mit einer Düse als auch mit einer Walze jeweils Bestandteile des stark vernetzenden Versiegelungsmaterials auf die nicht angefasten Flächen der Dekorseite gelangten und dort nicht wieder entfernt werden konnten.A use of strongly crosslinking materials as a sealing material for the surfaces of the chamfers has proven to be problematic in terms of process engineering, since components of the highly crosslinking sealing material both reached the non-chamfered surfaces of the decorative side in the case of an application with a nozzle and with a roller and not there could be removed again.
Der Erfindung liegt daher die technische Aufgabe zugrunde, Paneele und ein Verfahren zu deren Herstellung zu schaffen, die an ihren Fasen oder im Bereich von in die Dekorseite eingearbeiteten Nuten besser gegen ein Eindringen von Wasser und Feuchtigkeit geschützt sind, wobei eine Fertigung auf herkömmlichen Fertigungsstraßen für als Laminat gefertigte Paneele möglich sein soll.The invention is therefore based on the technical object of providing panels and a method for their production, which are better protected against ingress of water and moisture at their chamfers or in the area of incorporated in the decorative side grooves, wherein a production on conventional production lines for designed as a laminate panels should be possible.
Der Erfindung liegt der Gedanke zugrunde, dem Fasen-Versiegelungsmaterial für die Oberfläche der Fase oder die Oberfläche einer in der Dekorseite ausgebildeten Nut ein superabsorbierendes Material zuzufügen, welches sich dadurch auszeichnet, dass es ein Vielfaches seines Eigengewichts an polaren Flüssigkeiten absorbieren kann. Dies bedeutet, dass bereits kleine Mengen dieses superabsorbierenden Materials in der Lage sind, wesentlich größere Mengen einer polaren Flüssigkeit, insbesondere von Wasser oder einer wässrigen Lösung, zu absorbieren. Hierbei tritt in der Regel zusätzlich ein Quelleffekt des superabsorbierenden Materials auf. Dies führt dazu, dass eine Matrix in die das superabsorbierende Material eingebunden ist, ebenfalls aufquillt und die Fase und gegebenenfalls auch eine feine Fuge zwischen Profilen, sofern die Fuge an einer angefasten Kante des Paneels ausgebildet ist, abdichtet. Ebenso umfasst die Erfindung die Idee ein solches Fasen-Versiegelungsmaterial mit einem superabsorbierenden Material auch im Bereich der Stirnseiten oder auf Profilelemente an Stirnseiten zumindest teilflächig aufzubringen, um bei der Verlegung entstehende Fugen über die quellende Wirkung die Fugen bei einem Eintritt von Wasser oder Feuchtigkeit abzudichten. Superabsorbierendes Material umfasst sogenannte Superabsorber, die die Eigenschaft des superabsorbierenden Materials bewirken.The invention is based on the idea to add to the bevel-sealing material for the surface of the chamfer or the surface of a groove formed in the decorative side, a superabsorbent material, which is characterized in that it can absorb a multiple of its own weight of polar liquids. This means that even small amounts of this superabsorbent material are able to absorb much larger amounts of a polar liquid, in particular water or an aqueous solution. In addition, a source effect of the superabsorbent material usually occurs in addition. As a result, a matrix in which the superabsorbent material is incorporated also swells and seals the chamfer and possibly also a fine joint between profiles, provided that the joint is formed on a chamfered edge of the panel. Likewise, the invention includes the idea of such a chamfering sealing material with a superabsorbent Material also in the area of the faces or on profile elements on faces at least part of the surface applied to seal the joints resulting from the laying over the swelling effect, the joints at an entry of water or moisture. Superabsorbent material includes so-called superabsorbents, which cause the property of the superabsorbent material.
Vorgeschlagen wird insbesondere ein Paneel für eine flächige Verlegung mit einer mit einem Dekor versehenen Oberseite und einer gegenüberliegenden Unterseite, wobei das Paneel ein Trägersubstrat aufweist, auf dessen Substratoberseite ein das Dekor bildender Dekoraufbau aufgebracht ist, wobei das Paneel eine Fase an der Oberseite aufweist, wobei vorgesehen ist, dass eine Oberfläche der Fase mit einem Fasen-Versiegelungsmaterial beschichtet ist, welches ein superabsorbierendes Material umfasst, das in der Lage ist, ein Mehrfaches seines Eigengewichts an polaren Flüssigkeiten zu absorbieren. Der Dekoraufbau kann unterschiedlich ausgeführt sein. In der Regel wird eine Dekorschicht mit einer oder mehreren Harzschichten, beispielsweise einem Melaminharz, auf ein Trägersubstrat auflaminiert. Das Dekor selber kann unifarben, mehrfarbig, bunt oder gemustert ausgebildet sein. Das Dekor kann eine fotografische Reproduktion eines erfassten Fotos oder jedes beliebige computergenerierte Bild oder ein Imitat eines natürlichen Materials oder Ähnliches darstellen. Der Dekoraufbau kann auch aus einer oder mehreren Lackschichten, insbesondere Klarlackschichten, bestehen, die auf ein unbehandeltes oder oberflächenbehandeltes Trägersubstrat aufgetragen sind. Das Trägersubstrat kann aus unterschiedlichen Materialien bestehen. Vorzugsweise werden hierfür Materialien auf Holzbasis verwendet, beispielsweise mitteldichte Faserplatten oder hochdichte Faserplatten. Es können jedoch auch andere Materialien, z.B. Holz-/Kunststoffkomposita, oder Materialien, die nur eine geringe Quellneigung zeigen, verwendet werden. Besonders geeignet ist die Erfindung jedoch für solche Trägersubstratmaterialien, die eine Quellneigung bei einem Einwirken von Flüssigkeiten, insbesondere Wasser oder wässrigen Lösungen, zeigen. Neben den genannten Materialien können auch mineralische Trägersubstrate, insbesondere in Form von auf Gips oder Zement basierenden Platten eingesetzt werden. Die Materialstärken der Platten liegen vorzugsweise im Stärkenbereich zwischen 3 mm bis 30 mm. Ebenso können keramische Platten eingesetzt werden. Bei der Verwendung von mineralischen Trägersubstraten ist es vorteilhaft, zur Verbesserung einer Haftung eines Dekoraufbaus Primer einzusetzen. Diese können unter anderem auf Isocyanatpräpolymeren basieren.In particular, a panel for a surface installation with a top provided with a decoration and an opposite bottom side is proposed, wherein the panel has a carrier substrate, on the substrate top side of which a decoration forming the decor is applied, wherein the panel has a chamfer on the top, wherein it is provided that a surface of the chamfer is coated with a chamfering sealing material comprising a superabsorbent material capable of absorbing a multiple of its own weight of polar liquids. The decor structure can be designed differently. As a rule, a decorative layer with one or more resin layers, for example a melamine resin, is laminated onto a carrier substrate. The decor itself can be plain, multi-colored, colorful or patterned. The decor may represent a photographic reproduction of a captured photograph or any computer-generated image or a faux of a natural material or the like. The decorative structure can also consist of one or more enamel layers, in particular clearcoat layers, which are applied to an untreated or surface-treated carrier substrate. The carrier substrate may consist of different materials. Preferably, wood-based materials are used for this, for example medium-density fiberboard or high-density fiberboard. However, other materials, such as wood / plastic composites, or materials that show little tendency to swell may also be used. However, the invention is particularly suitable for those carrier substrate materials which show a swelling tendency when exposed to liquids, in particular water or aqueous solutions. In addition to the materials mentioned, it is also possible to use mineral carrier substrates, in particular in the form of gypsum-based or cement-based plates. The material thicknesses of the plates are preferably in the thickness range between 3 mm to 30 mm. Likewise, ceramic plates can be used. When using mineral Carrier substrates, it is advantageous to use primer to improve adhesion of a decorative structure. These may be based, inter alia, on isocyanate prepolymers.
Die am häufigsten mit einem Paneel, welches beispielsweise ein Fußbodenpaneel ist, in Kontakt kommende Flüssigkeit ist Wasser.The liquid most commonly contacted by a panel, which is, for example, a floor panel, is water.
Ferner wird ein Verfahren zum Herstellen eines Paneels, insbesondere für eine flächige Verlegung, vorgeschlagen, wobei das Paneel einen Paneelkörper aufweist, dessen Oberseite mit einem Dekor versehen ist, welches die Schritte umfasst: Erzeugen des Paneelkörpers, indem auf eine Substratoberseite eines Trägersubstrats ein Dekoraufbau aufgebracht wird, der eine Oberseite des Paneels bildet und das Dekor der Oberseite des Paneels festlegt, Einbringen einer Fase oder Nut in die Oberseite des Paneels, Versiegeln einer Oberfläche der Fase oder Nut mit einem Fasen-Versiegelungsmaterial, wobei vorgesehen ist, dass das Fasen-Versiegelungsmaterial ein superabsorbierendes Material umfasst, das in der Lage ist, ein Mehrfaches seines Eigengewichts an polaren Flüssigkeiten zu absorbieren. Ein Paneel kann somit auf einfache Weise in einem herkömmlichen Fertigungsverfahren hergestellt werden, wobei der Schritt des Versiegelns der Fase dadurch modifiziert wird, dass ein geeignetes Fasen-Versiegelungsmaterial eingesetzt wird, welches ein superabsorbierendes Material umfasst. Es versteht sich, dass die einzelnen Verfahrensschritte in unterschiedlichen Stufen ausgeführt werden können. Beispielsweise kann das erfindungsgemäße Verfahren auch an einem bereits hergestellten Paneelkörper ausgeführt werden, welches bereits fertig mit einem Dekor versehen ist. Der Verfahrensschritt des Herstellens des Paneelkörpers kann somit durch den Verfahrensschritt Bereitstellen eines Paneelkörpers mit einer Dekorschicht ersetzt werden. Der angefaste und mit dem Fasen-Versiegelungsmaterial, welches ein superabsorbierendes Material enthält, beschichtete Paneelkörper bildet das fertige Paneel.Furthermore, a method for producing a panel, in particular for a surface installation, is proposed, wherein the panel has a panel body whose upper side is provided with a decoration, comprising the steps of: producing the panel body by applying a decorative structure to a substrate top side of a carrier substrate forming a top of the panel and defining the decor of the top of the panel, inserting a chamfer or groove in the top of the panel, sealing a surface of the chamfer or groove with a chamfering sealing material, wherein it is provided that the chamfering sealing material a superabsorbent material capable of absorbing many times its own weight of polar liquids. A panel can thus be readily manufactured in a conventional manufacturing process, wherein the step of sealing the chamfer is modified by employing a suitable chamfering sealing material comprising a superabsorbent material. It is understood that the individual process steps can be carried out in different stages. For example, the method according to the invention can also be carried out on an already produced panel body, which is already finished with a decoration. The method step of producing the panel body can thus be replaced by the method step of providing a panel body with a decorative layer. The chamfered panel body coated with the chamfering sealing material containing a superabsorbent material forms the finished panel.
Das Ausbilden der Fase erfolgt bei Paneelen, die an den Stirnseiten ein Profil aufweisen, in der Regel nach einem Ausbilden des Profils, welches beispielsweise in einem Fräsverfahren ausgebildet wird.The formation of the chamfer takes place in panels which have a profile on the end faces, usually after forming the profile, which is formed for example in a milling process.
Paneele, der hier beschriebenen Art, können nicht nur als Belag für einen Fußboden dienen, sondern auch als Arbeitsplatten in Küchen und Ähnliches verwendet werden. Das Problem der Abdichtung von Nuten oder Fugen in Flächen, die aus mehreren mit einem Dekoraufbau versehenen Paneelen erstellt werden, tritt dort in derselben Weise auf und wird durch die hier beschriebenen Paneele gelöst.Panels of the type described herein can not only serve as a floor covering, but can also be used as countertops in kitchens and the like. The problem of sealing grooves or joints in areas that consist of several with one Decor structure provided panels are created there in the same way and is solved by the panels described here.
Die Paneele können sowohl für einen Einsatz im Innenbereich, aber auch für einen Einsatz im Außenbereich vorgesehen und geeignet sein.The panels can be designed and suitable both for indoor use, but also for outdoor use.
Als besonders vorteilhaft hat es sich erwiesen, das Fasen-Versiegelungsmaterial als sogenannten Heißkleber oder Hotmelt auszubilden. Dieser enthält vorzugsweise neben einem Bindemittel auch Farbpigmente, welche den optischen Eindruck der Fläche der Fase mitprägen. In dem Hotmelt oder Heißkleber ist zusätzlich das superabsorbierende Material enthalten, welches die hohe Wasserabsorptionsneigung aufweist und ein hiermit verbundenes Aufquellen zeigt. Ein Vorteil der Verwendung eines Hotmelts besteht ferner darin, dass dieser gezielt auf die Oberfläche der Fase aufgebracht werden kann. In der Regel ist jedoch ein Auftragen des Hotmelts auf die Oberfläche der Fase so möglich, dass von dem als Hotmelt ausgebildeten Fasen-Versiegelungsmaterial keine Bestandteile auf die restliche Fläche der Oberseite des Paneels gelangen.It has proved to be particularly advantageous to form the chamfer-sealing material as so-called hot-melt adhesive or hotmelt. This contains preferably in addition to a binder and color pigments which co-impress the visual impression of the surface of the chamfer. The hot melt or hot melt adhesive additionally contains the superabsorbent material which has the high tendency to absorb water and exhibits swelling associated therewith. An advantage of using a hot melt is further that it can be applied specifically to the surface of the chamfer. As a rule, however, application of the hotmelt to the surface of the chamfer is possible in such a way that no constituents of the hotmelt chamfering sealing material reach the remaining surface of the upper side of the panel.
Bei einem als Hotmelt ausgebildeten Fasen-Versiegelungsmaterial wird dieses vorzugsweise mit einer Temperatur im Bereich zwischen 80 °C und 120 °C aufgetragen. In diesem Temperaturbereich ist ein Auftragen des als Hotmelt ausgebildeten Fasen-Versiegelungsmaterials einfach möglich und gut aufzubringen.In a hot-melt formed bevel sealing material, this is preferably applied at a temperature in the range between 80 ° C and 120 ° C. In this temperature range, application of the hot-melt bevel-sealing material is easily possible and easy to apply.
Die Verwendung eines Heißklebers, der mit dem darin enthaltenen Superabsorber aufquillt, sobald dieser mit Wasser in Kontakt kommt, weist den weiteren Vorteil auf, dass selbst bei nicht vollständiger Benetzung der Fläche der Fase bei Wasserkontakt aufgrund der Quelleigenschaften eine Ausdehnung des Fasen-Versiegelungsmaterials und vollständige Versiegelung der Oberfläche eintritt.The use of a hot melt adhesive which swells with the superabsorber contained therein as soon as it comes in contact with water has the further advantage that, even if the surface of the chamfer is not fully wetted upon contact with water due to swelling properties, expansion of the chamfering sealing material and complete Sealing of the surface occurs.
Eine geeignete Auftragmenge beträgt 20 g/m2 ± 10 g/m2 des Hotmelts. Geeignete Superabsorber, d.h. superabsorbierende Materialien, umfassen beispielsweise Natriumpolyacrylate, phosphorilierte, carbamidierte Stärken und Carboxymethylstärke und Carboxymethylguaran. Zumindest die Stärkederivate weisen darüber hinaus den Vorteil auf, dass sie biologisch abbaubar sind. Somit bestehen bei Nutzung dieser Wirkstoffe auch keine Entsorgungsprobleme.A suitable application rate is 20 g / m 2 ± 10 g / m 2 of the hotmelt. Suitable superabsorbents, ie, superabsorbent materials, include, for example, sodium polyacrylates, phosphorylated, carbamidated starches, and carboxymethyl starch and carboxymethylguaran. At least the starch derivatives also have the advantage that they are biodegradable. Thus, there are no disposal problems when using these agents.
Bei einer Ausführungsform weisen die Paneele an Stirnflächen zwischen der Ober- und der Unterseite Profilelemente auf, die bei der Verlegung für eine Führung und/oder Verriegelung vorgesehen sind, wobei die Oberflächen der Profilelemente zumindest teilweise mit dem Fasen-Versiegelungsmaterial wie an der Oberfläche der Fase versiegelt sind oder einem ähnlichen Versiegelungsmaterial, welches ebenfalls ein superabsorbierendes Material umfasst. Vorteil dieser Ausführungsformen ist es, dass in eine Fuge zwischen den Paneelen eindringendes Wasser, welches nicht durch das auf die Fasen aufgetragene Fasen-Versiegelungsmaterial aufgrund des Aufquellens geschlossen ist, innerhalb der Fuge absorbiert wird und die entsprechenden Oberflächen der Profilelemente gegenüber einem Eindringen von Feuchtigkeit im Bereich der Fugen abgedichtet und versiegelt werden. Hierdurch wird nicht nur ein Eindringen von Wasser von der Oberseite in die Paneele, sondern auch zu der Unterseite verhindert. Ein Auftreten von Schimmelbildung unter einem Fußbodenbelag wird verhindert.In one embodiment, the panels have at end surfaces between the top and the bottom profile elements, which are provided in the laying for a guide and / or locking, wherein the surfaces of the profile elements at least partially with the bevel sealing material as at the surface of the chamfer sealed or a similar sealing material, which also comprises a superabsorbent material. Advantage of these embodiments is that in a gap between the panels penetrating water, which is not closed by the chamfered on the chamfering beveled material due to the swelling, is absorbed within the joint and the corresponding surfaces of the profile elements against ingress of moisture in the Area of joints sealed and sealed. This prevents not only penetration of water from the top into the panels but also to the bottom. The occurrence of mildew under a floor covering is prevented.
Ebenso ist es möglich, die Unterseite des Trägersubstrats in gleicher Weise zu versiegeln. Hierdurch wird ein mögliches Aufquellen aufgrund von Feuchtigkeit oder Wasser, das von unten auf das Paneel einwirkt, vermieden. Ein Eindringenden von Wassers oder Feuchtigkeit in das Paneel selbst wird verhindert.It is also possible to seal the underside of the carrier substrate in the same way. This avoids possible swelling due to moisture or water acting on the panel from below. Penetration of water or moisture into the panel itself is prevented.
Als besonders vorteilhaft hat es sich erwiesen, unmittelbar nach dem Auftragen des Fasen-Versiegelungsmaterials auf die Oberfläche der Fase dieses mit einem Fluidstrom zu kühlen. Hierdurch wird eine gute Adhäsion des, vorzugsweise als Hotmelt ausgebildeten, Fasen-Versiegelungsmaterials an der Oberfläche der Fase erreicht. Dies gilt ebenfalls für andere Oberflächen, auf die das Fasen-Versiegelungsmaterial im erwärmten Zustand aufgebracht wird.It has proved to be particularly advantageous immediately after the application of the bevel-sealing material to the surface of the chamfer to cool this with a fluid flow. As a result, a good adhesion of the, preferably designed as a hot melt, bevel sealing material is achieved on the surface of the chamfer. This also applies to other surfaces to which the chamfered sealing material is applied in the heated state.
Als besonders vorteilhaft hat es sich erwiesen, das Fluid über eine Expansion zu abzukühlen. Beispielsweise kann Druckluft über Düsen ausgeblasen werden und hierbei eine Temperatursenkung um bis 55 °C erreicht werden. Zum Kühlen wird beispielsweise ein mittels mehrerer Düsen, insbesondere Vortec-Düsen, erzeugter Fluidstrom mit 400 l/min verwendet. Eine Druckluftexpansion bewirkt auf einfache Weise eine Abkühlung des Fluidstroms, die vorzugsweise mindestens 30 °C beträgt. Bevorzugt ist die Abkühlung größer, beträgt beispielsweise um die 55 °C.It has proved to be particularly advantageous to cool the fluid via an expansion. For example, compressed air can be blown out through nozzles and a temperature reduction of up to 55 ° C can be achieved. For cooling, for example, a fluid flow generated by means of a plurality of nozzles, in particular Vortec nozzles, of 400 l / min is used. A compressed air expansion causes a simple way of cooling the fluid flow, which is preferably at least 30 ° C. Preferably, the cooling is greater, for example, is around 55 ° C.
Um dekorative Effekte mit dem Fasen-Versiegelungsmaterial zu erzielen, kann das Fasen-Versiegelungsmaterial auch eingefärbt sein. So lassen sich beliebige Fugenfarben realisieren.In order to achieve decorative effects with the chamfering sealing material, the chamfering sealing material may also be colored. This allows any joint colors to be realized.
Nachfolgend wird die Erfindung unter Bezugnahme auf eine Zeichnung näher erläutert. Hierbei zeigen:
- Fig. 1
- eine schematische Darstellung von zwei ineinander gefügten Paneele;
- Fig. 2
- einen Ausschnitt einer Fuge zwischen den zwei ineinander gefügten Paneelen; und
- Fig. 3
- eine schematische isometrische Teilschnittdarstellung von zwei ineinander gefügten Paneelen.
- Fig. 1
- a schematic representation of two nested panels;
- Fig. 2
- a section of a joint between the two nested panels; and
- Fig. 3
- a schematic isometric partial sectional view of two nested panels.
In
In
Die Paneele 10 weisen jeweils eine Oberseite 11 auf. Gegenüberliegend der Oberseite 11 werden die Paneele 10 mit Unterseiten 13 in der Regel schwimmend auf einem Fußboden oder einer hierauf aufgebrachten Trittschalldämmlage (beide nicht dargestellt) flächig verlegt. Um die Paneele 10 ineinander zu fügen, weisen die Paneele 10 an Stirnseiten 15, 16 Profilelemente 17, 18 auf. Die Profilelemente 17 sind hierbei als Feder 40 an den Stirnseiten 15 ausgebildet. An den diametral gegenüberliegenden Stirnseiten 16 sind die Profilelemente 18 hingegen als Nut 30 ausgebildet. Die Profilierungen der Profilelemente 17, 18 bzw. Nut 30 und Feder 40 sind so ausgebildet, dass das Profilelement 17, die Feder 40, in das Profilelement 18, die Nut 30, eingreift. Vorzugsweise sind die Nut 30 und die Feder 40 hinsichtlich ihrer Profilierung so ausgebildet, dass im verlegten Zustand, der in
Wie aus
Das Paneel 10 besteht im Wesentlichen aus einem Trägersubstrat 100. Das Trägersubstrat 100 kann beispielsweise eine hochdichte Faserplatte (HDF-Platte) oder eine Platte aus einem anderen Holzwerkstoff, Holz-/Kunststoffwerkstoff oder Ähnlichem sein. An einer Substratoberseite 101 ist auf das Trägersubstrat 100 ein Dekoraufbau 110 aufgebracht, der das Dekor des Paneels 10 an dessen Oberseite 11 festlegt. Dieses ist in
Grundsätzlich sind auch andere Ausgestaltungen des Dekoraufbaus 110 möglich, beispielsweise können eine oder mehrere Druckschichten und Lackschichten verwendet werden.In principle, other configurations of the
Die dargestellten Paneele 10 weisen jeweils an Kanten 21, 22 der Oberseite 11 des Paneels 10 Anfasungen bzw. Fasen 61, 62 auf. Beim Ausbilden dieser Fasen 61, 62 wird die zuvor durch den Dekoraufbau 110 geschützte Oberfläche der Substratoberseite 101 abgetragen, sodass das Material des Trägersubstrats 100 an diesen Stellen gegen Umwelteinflüsse nicht geschützt ist. Um einen adäquaten Schutz zu gewährleisten, werden die Oberflächen 63, 64 der Fasen 61, 62 mit einem Fasen-Versiegelungsmaterial 200 beschichtet.The illustrated
Wie in
Dieses Aufquellen hat zwei vorteilhafte Wirkungen. Zum einen wird erreicht, dass möglicherweise bei der Herstellung nicht vollständig benetzte Bereiche der Flächen 63, 64 der Fasen 61, 62 durch das Fasen-Versiegelungsmaterial 200 überdeckt werden. Zum anderen kann durch das Aufquellen des Fasen-Versiegelungsmaterials 200 erreicht werden, dass die unvermeidbar entstehende kleine Fuge 70 zwischen den Paneelen 10 durch das aufquellende Fasen-Versiegelungsmaterial 200 auf den Fasen 61, 62 ebenfalls abgedichtet wird. Typische Fugenspaltmaße 74 liegen im Bereich zwischen 0,05 mm und 0,2 mm.This swelling has two beneficial effects. On the one hand, it is achieved that areas of the
In
Um einen besonders guten Auftrag des Fasen-Versiegelungsmaterials 200 auf die Oberflächen 63, 64 der Fasen 61, 62 zu ermöglichen, wird das Fasen-Versiegelungsmaterial 200 im erhitzten Zustand aufgebracht, in dem es eine geringe Viskosität und sehr gute Benetzungseigenschaften aufweist. Um zu verhindern, dass nach der Benetzung der Oberfläche 63, 64 beim Abkühlen des Fasen-Versiegelungsmaterials 200 Ablösungen von der Oberfläche auftreten können oder das erhitzte Fasen-Versiegelungsmaterial 200 aufgrund der geringen Viskosität "verläuft", wird bei einer bevorzugten Ausführungsform das Fasen-Versiegelungsmaterial 200 unmittelbar nach dem Aufbringen auf die Oberflächen 63, 64, der Fasen 61, 62 mit einem kalten Fluidstrom, beispielsweise einem kalten Luftstrom, gekühlt und so auf den Oberflächen 63, 64 der Fasen 61, 62 fixiert.In order to allow a particularly good application of the
Bei einer beispielhaften Ausführungsform sind bei Laminatpaneelen mit einer Paneelstärke von insgesamt 12 mm 3 mm breite Fasen eingefräst worden, deren Oberseiten 63, 64, gegenüber der Oberseite des Paneels 11 einen Winkel von 45° aufweisen. Auf die Flächen 63, 64 der Fasen 61, 62 wurde ein Hotmelt (HYDROLOCK NW 1120 B, der Firma H. B. Fuller Europe GmbH, Zürich als Fasen-Versiegelungsmaterial 200 aufgetragen. Dieser Hotmelt wurde bei einer Temperatur von 100 °C auf die Oberflächen 63, 64 der Fasen 61, 62 aufgetragen. Das Auftragen kann mit einem Sprühaggregat oder alternativmit einer Auftragswalze erfolgen. Die Auftragsmenge betrug 20 g ± 10 g/m2. Unmittelbar nach dem Auftragen wurde das Hotmelt durch einen Luftstrom kalter Luft aus mehreren Vortec-Düsen abgekühlt. Diese Erzeugen einen Luftstrom mit einer Luftfördermenge von etwa 400 l/min und bewirken eine Abkühlung der Luft um bis zu 55 °C.In an exemplary embodiment, 3 mm wide chamfers have been milled in laminate panels with a panel thickness of 12 mm in total, the tops 63, 64, opposite the top of the
Um die Wirkung der Versiegelung zu testen, wurde folgender Versuch durchgeführt. Zwei Paneele 10 des oben angegebenen Beispiels wurden in verriegelnder Verlegung aneinander gefügt, sodass die beiden 45°-Fasen der beiden aneinander gefügten Paneele eine V-Nut ergeben. Auf der Oberseite der zusammengefügten Paneele wurde ein Ring aus Silikonmaterial aufgebracht, der sich über die Fuge zwischen den beiden Paneelen erstreckt. Der Silikonring ist so ausgebildet, dass ein seitliches Austreten von Wasser, welches in den durch den Ring umschlossenen Hohlraum eingefüllt wird, verhindert. Innerhalb weniger Minuten ist ein starkes Anquellen des Hotmelts, der als Fasen-Versiegelungsmaterial 200 auf die Oberflächen 63, 64 der Fasen 61, 62 aufgebracht ist, zu beobachten. Dies führt zu einem vollständigen Verschluss der Fuge 70 am Boden der V-förmigen Nut. Das Wasser wurde mehrere Stunden in dem Silikonring belassen. Nach dem Entfernen des Wassers wurden die Trägersubstrate der Paneele auf eingedrungene Feuchtigkeit hin untersucht. Es konnten lediglich sehr geringe Mengen an Feuchtigkeit im Bereich der Profilelemente 17, 18 der Paneele 10 festgestellt werden. Bei einem Vergleichstest an herkömmlich versiegelten Laminatbodenpaneelen gleicher geometrischer Abmessungen, bei denen die Fase mit einem Lack auf Acrylatbasis versiegelt ist, drang die gesamte Wassermenge in die Paneele ein. Nach dem Ende des Versuchs war zudem eine leichte Anquellung der Fase selbst zu beobachten.To test the effect of the seal, the following experiment was performed. Two
Neben der hier beschriebenen Verwendung von superabsorbierenden Materialien zur Versiegelung einer Fase an der Oberseite des Paneels ist es ebenso möglich, Fasen-Versiegelungsmaterial im Bereich der Stirnflächen und/oder Profilelemente gezielt aufzutragen, um auch bei Paneelen, die gegebenenfalls keine Fase an einer Kante der Oberseite aufweisen, ein Zuquellen der unvermeidlichen Fuge im verlegten Zustand bei Wassereinwirkung zu bewirken.In addition to the use of superabsorbent materials for sealing a chamfer at the top of the panel described here, it is also possible to apply chamfered sealing material in the area of the end faces and / or profile elements in a targeted manner, even with panels which may not have a chamfer on one edge of the top have to cause a swelling of the inevitable joint in the laid state when exposed to water.
Bei alternativen Ausführungsformen ist es zusätzlich möglich, Paneele zusätzlich oder alternativ an der Unterseite mit einer entsprechenden Versiegelung zu versehen, welche superabsorbierendes Material enthält, um einen guten Schutz gegen von unten eindringende Feuchtigkeit in die Paneele zu erreichen.In alternative embodiments, it is additionally possible to provide panels additionally or alternatively at the bottom with a corresponding seal, which contains superabsorbent material to provide good protection against penetrating moisture in the panels.
Bei den dargestellten Ausführungsformen sind jeweils nur zwei der vier Stirnseiten eines rechteckigen Paneels detailliert gezeigt. Es versteht sich für den Fachmann, dass auch die nicht gezeigten einander gegenüberliegenden Stirnseiten vorzugsweise mit Profilelementen ausgebildet sind, welche erneut jeweils als Nut und Feder auf gegenüberliegenden Stirnseiten, insbesondere den kurzen Stirnseiten, der Paneele ausgebildet sind. Hierdurch ist eine flächige Verlegung und Verriegelung der Paneele in "allen Richtungen" ohne die Verwendung von Leim oder anderen Haftmitteln möglich. Ferner können die Paneele zerstörungsfrei wieder aufgenommen und erneut verlegt werden.In the illustrated embodiments, only two of the four end faces of a rectangular panel are shown in detail, respectively. It is understood by those skilled in the art that the opposing end faces, not shown, are preferably formed with profile elements, which are again each formed as a tongue and groove on opposite end faces, in particular the short end faces of the panels. As a result, a surface laying and locking of the panels in "all directions" without the use of glue or other adhesives is possible. Furthermore, the panels can be resumed non-destructive and relocated.
Zwar sind die gezeigten Paneele im dargestellten Beispiel jeweils gleich dimensioniert. Es ist jedoch auch möglich, Paneele miteinander zu einem Fußbodenbelag zusammenzufügen, deren laterale Abmessungen an der Ober- und/oder Unterseite voneinander abweichen, solange die Profilelemente an den Stirnseiten aufeinander abgestimmte Abmessungen aufweisen.Although the panels shown in the example shown are each the same size. However, it is also possible to join panels together to form a floor covering whose lateral dimensions differ from one another on the top and / or bottom side, as long as the profile elements have matched dimensions on the front sides.
In den Ausführungsbeispielen sind jeweils eine V-Nut oder V-Fuge sowie zugehörige Fasen gezeigt. Andere Ausführungsformen können andere Fasen- und Fugenformen, beispielsweise eine L-Fuge aufweisen.In the embodiments, in each case a V-groove or V-groove and associated chamfers are shown. Other embodiments may have other bevel and groove shapes, such as an L-joint.
Die dargestellten Ausführungsbeispiele sind lediglich beispielhafte Ausführungsformen.The illustrated embodiments are merely exemplary embodiments.
- 11
- Fußbodenbelagflooring
- 1010
- Paneelpaneling
- 1111
- Oberseitetop
- 1313
- Unterseitebottom
- 1414
- PaneelstärkePanel thickness
- 1515
- Stirnseitefront
- 1616
- Stirnseitefront
- 1717
- Profilelementprofile element
- 1818
- Profilelementprofile element
- 2121
- Kanteedge
- 2222
- Kanteedge
- 3030
- Nutgroove
- 4040
- Federfeather
- 6161
- Fasechamfer
- 6262
- Fasechamfer
- 6363
- Oberflächesurface
- 6464
- Oberflächesurface
- 7070
- FugeGap
- 7474
- FugenspaltmaßFugenspaltmaß
- 100100
- Trägersubstratcarrier substrate
- 101101
- SubstratoberseiteSubstrate top
- 110110
- Dekoraufbaudecorative construction
- 200200
- Fasen-VersiegelungsmaterialBevel sealing material
Claims (15)
- Panel (10) for flat surface laying with an upper side (11) provided with a decor and an opposing under side (13), wherein the panel (10) comprises a support substrate (100), on the substrate upper side (101) of which a decor structure (110) forming the decor is applied, wherein the panel (10) comprises a chamfer (61, 62) or a groove in the upper side (11),
characterised in that
a surface (63, 64) of the chamfer (61, 62) or of the groove is coated with a chamfer sealing material (200), which comprises a superabsorbing material, wherein the superabsorbing material is capable of absorbing a multiple of its own weight of polar fluids. - Panel (10) according to claim 1, characterised in that the chamfer sealing material (200) is configured as hot-melt, in which the superabsorbing material is contained.
- Panel (10) according to any one of the preceding claims, characterised in that the chamfer sealing material is applied in an application quantity of 20 g/m2 ± 10 g/m2.
- Panel (10) according to any one of the preceding claims, characterised in that the superabsorbing material contains one or more materials from the group which comprises sodium polyacrylates, phosphylated and carbamided starches, carboxymethyl starch and guar gum.
- Panel (10) according to any one of the preceding claims, characterised in that profile elements (17, 18) are formed on face surfaces (15, 16) of the panel (10) between the upper side (11) and the lower side (13), which during laying are provided for guidance and interlocking, wherein surfaces of the profile elements (17, 18) and/or face surfaces (15, 16) are at least part-surface sealed with the chamfer sealing material (200) as is the surface (63, 64) of the chamfer (61, 62).
- Panel (10) according to any one of the preceding claims, characterised in that the chamfer (61, 62) is formed at an edge (21, 22) of the upper side (11) of the panel (10).
- Panel (10) according to any one of the preceding claims, characterised in that all the edges (21, 22) of the upper side (11) of the panel (10) are provided with the one chamfer (61) or further chamfers (62), of which the surfaces (63, 64) are sealed with the chamfer sealing material (200), which contains at least one superabsorbing material.
- Method for producing a panel (10) for flat surface laying, wherein the panel (10) comprises a panel body of which the upper side (11) is provided with a decor, comprising the steps:- producing the panel body, in that a decor structure (110) is applied onto a substrate upper side (101) of a support substrate (100), which forms an upper side (11) of the panel (10) and secures the decor of the upper side (12) of the panel (10),- introducing a chamfer (61, 62) or groove into the upper side (12) of the panel (10),- sealing of an upper surface (63, 64) of the chamfer (61, 62) or of the groove with a chamfer sealing material (200),characterised in that
the chamfer sealing material (200) comprises a superabsorbing material, wherein the supersabsorbing material is capable of absorbing a multiple of its own weight of polar fluids. - Method according to claim 8, characterised in that a hot-melt is used as chamfer sealing material (200).
- Method according to claim 8 or 9, characterised in that the chamfer sealing material (200) is applied at a temperature in the range from 100 °C to 60 °C.
- Method according to any one of claims 8 to 10, characterised in that the chamfer sealing material (200) is cooled after the application onto the surface (63, 64) of the chamfer (61, 62) with a fluid flow.
- Method according to any one of claims 8 to 11, characterised in that the fluid for the fluid flow is cooled during an expansion, preferably by 30 °C to 55 °C.
- Method according to any one of claims 8 to 12, characterised in that the chamfer sealing material is applied with a quantity of 20 g/m2 ± 10 g/m2+.
- Method according to any one of claims 8 to 13, characterised in that as a chamfer sealing material (200) a material is provided which contains one or more substances from the group which comprises sodium polyacyrlates, phosphorylated and carbamided starches and carboxymethyl starches and carboxymethyl guar gum.
- Method according to any one of claims 8 to 14, characterised in that profile elements (17, 18) are introduced into face sides (15, 16) of the panel body, which are provided as guide elements and/or locking elements during laying, and surfaces of the profile elements (17, 18) and/or face sides (15, 16) are at least part-surface sealed with the chamfer sealing material (200), as is the surface (63, 64) of the chamfer (61, 62).
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES14159660T ES2709726T3 (en) | 2014-03-13 | 2014-03-13 | Panel with a sealed chamfer by a superabsorbent and its manufacturing method |
EP14159660.1A EP2918747B1 (en) | 2014-03-13 | 2014-03-13 | Panel with chamfer sealed using a superabsorber and method for manufacturing the same |
PT14159660T PT2918747T (en) | 2014-03-13 | 2014-03-13 | Panel with chamfer sealed using a superabsorber and method for manufacturing the same |
PL14159660T PL2918747T3 (en) | 2014-03-13 | 2014-03-13 | Panel with chamfer sealed using a superabsorber and method for manufacturing the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP14159660.1A EP2918747B1 (en) | 2014-03-13 | 2014-03-13 | Panel with chamfer sealed using a superabsorber and method for manufacturing the same |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2918747A1 EP2918747A1 (en) | 2015-09-16 |
EP2918747B1 true EP2918747B1 (en) | 2018-12-05 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP14159660.1A Active EP2918747B1 (en) | 2014-03-13 | 2014-03-13 | Panel with chamfer sealed using a superabsorber and method for manufacturing the same |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2918747B1 (en) |
ES (1) | ES2709726T3 (en) |
PL (1) | PL2918747T3 (en) |
PT (1) | PT2918747T (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL2021100B1 (en) * | 2018-06-11 | 2019-12-16 | Champion Link Int Corp | Panel suitable for constructing a waterproof floor or wall covering, method for producing a panel |
NL2026581B1 (en) * | 2020-09-30 | 2022-06-01 | I4F Licensing Nv | Panel, covering, and method for manufacturing such a panel |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10250695A1 (en) * | 2002-10-31 | 2004-05-13 | Nordson Corp., Westlake | Floor element for assembling with at least one further floor element is provided with a hydrophilic material |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19859728A1 (en) * | 1998-12-23 | 2000-06-29 | Henkel Kgaa | Water-swellable hot melt adhesive |
DE102005058971A1 (en) * | 2005-12-09 | 2007-06-14 | Witex Ag | Jointing material for filling the gaps between sections of flooring material, e.g. chipboard or MDF planks, contains super-absorbent expanding material |
WO2008078181A1 (en) * | 2006-12-22 | 2008-07-03 | Flooring Industries Limited, Sarl | Floor panel with a moisture sealed edge region and method for manufacturing the floor panels |
-
2014
- 2014-03-13 ES ES14159660T patent/ES2709726T3/en active Active
- 2014-03-13 PL PL14159660T patent/PL2918747T3/en unknown
- 2014-03-13 EP EP14159660.1A patent/EP2918747B1/en active Active
- 2014-03-13 PT PT14159660T patent/PT2918747T/en unknown
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10250695A1 (en) * | 2002-10-31 | 2004-05-13 | Nordson Corp., Westlake | Floor element for assembling with at least one further floor element is provided with a hydrophilic material |
Also Published As
Publication number | Publication date |
---|---|
PL2918747T3 (en) | 2019-06-28 |
ES2709726T3 (en) | 2019-04-17 |
EP2918747A1 (en) | 2015-09-16 |
PT2918747T (en) | 2019-03-19 |
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