EP2898127B1 - Double folding drawframe - Google Patents
Double folding drawframe Download PDFInfo
- Publication number
- EP2898127B1 EP2898127B1 EP13771063.8A EP13771063A EP2898127B1 EP 2898127 B1 EP2898127 B1 EP 2898127B1 EP 13771063 A EP13771063 A EP 13771063A EP 2898127 B1 EP2898127 B1 EP 2898127B1
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- EP
- European Patent Office
- Prior art keywords
- rollers
- pair
- wiv
- roller
- wiii
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000009940 knitting Methods 0.000 claims description 27
- 239000000835 fiber Substances 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 230000009467 reduction Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 238000009987 spinning Methods 0.000 description 20
- 239000002657 fibrous material Substances 0.000 description 10
- 230000002093 peripheral effect Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000005056 compaction Methods 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 206010038743 Restlessness Diseases 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920003225 polyurethane elastomer Polymers 0.000 description 1
- 238000007378 ring spinning Methods 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H5/00—Drafting machines or arrangements ; Threading of roving into drafting machine
- D01H5/18—Drafting machines or arrangements without fallers or like pinned bars
- D01H5/70—Constructional features of drafting elements
- D01H5/74—Rollers or roller bearings
- D01H5/82—Arrangements for coupling roller sections
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H5/00—Drafting machines or arrangements ; Threading of roving into drafting machine
- D01H5/18—Drafting machines or arrangements without fallers or like pinned bars
- D01H5/70—Constructional features of drafting elements
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B9/00—Circular knitting machines with independently-movable needles
- D04B9/14—Circular knitting machines with independently-movable needles with provision for incorporating loose fibres, e.g. in high-pile fabrics
Definitions
- the invention relates to a double-folding drafting system, as used for example in spinning knitting processes or other spinning processes.
- Folding drafting systems are used to stretch fibers of a sliver into a fine ribbon prior to spinning. This stretching of the sliver is also referred to as delay.
- Drafting systems which are currently in use are, for example, four-roller drafting systems which have two groups of rollers which are perpendicular to one another. A third pair of rollers carries straps which fold the fiber material emerging from the second pair of rollers and, in this state, feed a fourth pair of rollers from which the fiber material is warped to final fineness.
- Such a drafting system is for example from the WO-A 2013/041220 known.
- the sliver can reach a 150 to 400-fold delay.
- the disadvantage is that at very high distortion, the non-uniformity of the exiting the drafting fiber material increases, which can lead to unacceptable Garnungun uniformity.
- the compaction by folding is not optimal, which can lead to spreading of the fiber material in the clamping region of the last pair of rollers and thus hinders the subsequent spinning process.
- the folding drafting system according to the invention having five pairs of rolls, also referred to as a five-roll double-folding drafting system, it is possible to increase the quality of textile fabrics which are produced from the fibers leaving the drafting system.
- the folding drafting device according to the invention is suitable for increasing the quality of textile fabrics which are produced in spinning-knitting machines.
- one roller of a pair of rollers is preferably driven in each case.
- the second roller of the roller pair is pressed against the driven roller of the roller pair and therefore runs with.
- straps are guided not only around the rollers of the third and fourth roller pairs and the turning rails associated with the respective rollers, but also around each roller of the first roller pair and at least one turning rail assigned to the respective roller.
- the straps are preferably made of polyurethane or silicone rubber.
- each two adjacent pairs of rollers form a delay zone, wherein a first delay zone between the first and the second pair of rollers has a delay which is comparable to the delay of a roving, a second delay zone between the second and the third pair of rollers and a third delay zone between the third and the fourth pair of rollers each tensioning distortions and realized in a fourth delay zone between the fourth and the fifth pair of rollers, a main delay.
- the second and third zones of distortion simultaneously also constitute folding zones.
- the sliver is folded a first time in the second zone of distortion and a second time in the third zone of distortion. Due to this double folding reduces the width of the sliver to a fraction of the original width. This has the advantage that a maximum possible uniformity of the width of the sliver can be achieved even at high distortion in the range of 150- to 400-fold.
- the follower rollers of the first, second and fourth roller pair lie on a first pressure arm and a second pressure arm carries the follower roller of the fifth roller pair.
- the first pressure arm is preferably arranged in a hanging manner, especially when using the folding drafting system in a spinning-knitting machine.
- the first pressure arm for example, be pneumatically resilient to realize in this way a sufficiently high contact pressure of the follower rollers on the driven rollers of the respective roller pair.
- the storage of the follower roller of the fifth pair of rollers on a separate pressure arm allows that only the pair of rollers must be opened to remedy the disorder and the rest can stay closed. As a result, a simple operation and removal of the fault is possible.
- the follower roller of the third pair of rollers is connected via a lever arm with a torsion shaft, wherein the torsion generates the necessary Anpressmoment.
- the torsion wave is preferably pneumatically loaded. This structure allows a slight change of the rollers of the third pair of rollers encircling straps, since the straps can strip off or roll on the rollers without further assembly effort.
- the straps of the fourth pair of rollers have a different thickness, wherein the driving roller of the fourth pair of rollers circumferential straps has a greater thickness than the revolving roller of the fourth pair of rollers encircling straps.
- the thickness of the revolving roller of the fourth pair of rollers revolving belt is preferably chosen as small as possible. At currently used straps in drafting the minimum thickness is usually 0.3 to 0.7 mm. However, the thickness is also dependent on the material from which the straps are made.
- the belt surrounding the driving roller of the fourth pair of rollers has a thickness which corresponds to the thickness of straps conventionally used in drafting arrangements and which is usually greater than 1 mm.
- a recess pointing in the running direction is formed in the surface facing the fiber flow.
- the recess is formed centrally in the circumferential direction of the driving roller of the fourth pair of rollers.
- the depression mimics the character of a so-called draft-drafting system, which stabilizes the drafting process, in particular with warping of more than 200 times.
- the recess is preferably designed in the form of a rectangular channel, depending on the fiber slivers used, a suitable channel, for example, a width in the range of 5 to 10 mm, for example 5 mm, and a depth in the range of 0.1 to 0.25 mm, for example of 0.25 mm.
- the driven rollers of the second, third and fourth pair of rollers are coupled to a common transmission, wherein the transmission is associated with a motor or a drive train.
- the driven rollers of the first and the fifth roller pair are each driven by a separate motor or drive train.
- the drive of the driven rollers of the first and the fifth roller pair by a separate motor or drive train is particularly advantageous due to the different rotational speeds of the rollers in order to obtain the desired delay.
- the rolls of the fifth pair of rolls must rotate at a multiple of the speed of the preceding rolls.
- the folding drafting system according to the invention is particularly suitable for use in spinning knitting machines.
- the spinning-knitting machine can be constructed as known from the prior art.
- the folding drafting systems are combined into groups, which can also be referred to as drafting group groups.
- the drafting group groups have drives which act either on the driven rollers of only one drafting system, on the driven rollers of several drafting systems or on the driven rollers of all drafting systems of a drafting group. If the driven rollers of a plurality of drafting units are driven by a drive, it is advantageous to drive in each case the driven rollers of corresponding pairs of rollers, for example in each case the driven rollers of the first pair of rollers, by a drive.
- the drive of a plurality of driven rollers of respectively corresponding pairs of rollers of the double-folding drafting systems to comprise two groups, which are connected to one another by toothed belts, wherein one gear stage couples both groups.
- the drive of the fifth roller pair comprises a reluctance drive and a servo drive. It is possible to provide each driven roller of the fifth pair of rollers with its own drive or all driven rollers of a section. Furthermore, it is possible and particularly preferred to provide all driven rollers of the fifth pairs of rollers of all drafting systems of the spinning knitting machine with a drive, in which case the drive torque is transmitted via suitable belts and gears.
- the reluctance can run along or is switched on during acceleration and off after reaching the production speed of the servo drive, so that the Drive the driving roller of the fifth pair of rollers via the reluctance and initially shut off the servo drive when driving off the spinning machine, with reduction of the production speed of the drive of the driving roller of the fifth pair of rollers is taken over by the servo drive, and turn off the reluctance. Due to the smooth running of the reluctance drive can be achieved in this way a particularly uniform stretching of the fiber material. Because the slow increase or decrease in the speed of the spinning machine during startup or shutdown, however, is not suitable to accelerate or decelerate the reluctance motor accordingly, is used for starting and stopping the servo motor.
- FIGS. 1 a and 1 b is an inventively designed Doppelfaltungsstrecktechnik in side view ( FIG. 1 a) and top view ( FIG. 1b ).
- a double-folding drafting system as can be used, for example, in spinning knitting machines or also in spinning machines for yarn production, comprises a fiber guide tube 1, which is also referred to as a trocar.
- the fiber guide tube 1 lies in front of a first pair of rollers WI / W1 with a driven roller WI and a follower roller W1.
- the fiber guide tube 1 is preferably formed so that the conveyor belt is distributed over the entire width of the rollers WI, W1 of the first pair of rollers. This improves the material folding in the subsequent folding zones.
- the first pair of rollers WI / W1 equipped with the straps R1, RI is followed by a second pair of rollers WII / W2, which likewise comprises a driven roller WII and a follower roller W2.
- a first draft zone V1 is formed from the first pair of rollers WI / W1 and the second pair of rollers WII / W2, a first draft zone V1 is formed.
- the delay of the first pair of rollers WI / W1 supplied track belt is usually carried out by higher peripheral speed of the rollers WI, W1 of the second roller pair WII / W2.
- the second pair of rollers WII / W2 is followed by a third pair of rollers WIII / W3.
- the third pair of rollers WIII / W3 is equipped with straps which each revolve a roller WIII, W3 of the third pair of rollers and a reversing rail, not shown here.
- the second pair of rollers WII / W2 and the third pair of rollers WIII / W3 define a second zone of distortion V2.
- the second draft zone V2 has a tensioning delay. Due to the rotated arrangement of the third roller pair WIII / W3 relative to the second roller pair WII / W2, the second draft zone V2 acts at the same time as a folding zone, in which the width of the fiber stream formed by the conveyor belt is significantly reduced.
- a reduction in the second draft zone V2 can be achieved by reducing the width of the fiber stream by a factor of 3 to 4.
- the third roller pair WIII / W3 is followed by a fourth roller pair WIV / W4 with a driven roller WIV and a follower roller W4.
- the fourth pair of rollers is in turn rotated relative to the third pair of rollers WIII / W3, wherein according to the invention the axial direction of the rollers WIV, W4 of the fourth pair of rollers WIV / W4 corresponds to the axial direction of the first and second pair of rollers WI / W1, WII / W2.
- the rotation results in a second folding zone between the third pair of rollers WIII / W3 and the fourth pair of rollers WIV / W4, which at the same time also represents a third zone of distortion V3.
- the fourth pair of rollers WIV / W4 also wears straps RIV, R4, wherein the straps RIV, R4 run in contrast to the straps R1, RI, RII, R2 of the first and second roller pair WI / W1, WII / W2 by two reversing rails, wherein a turning rail in front of the respective roller WIV, W4 and a turning rail behind the roller WIV, W4 is arranged.
- the folding achieves a further reduction of the width of the sliver by a factor in the range of 1.5 to 2.5.
- a reduction in the width of the sliver from the original 20 mm to 4 mm in the first three draft zones V1, V2, V3.
- the fourth pair of rollers WIV / W4 is adjoined by a fifth pair of rollers WV / W5, likewise with a driven roller WV and a follower roller W5.
- a fourth draft zone V4 is the main draft zone in which the fiber material is drawn to final fineness.
- the folding drafting system is preferably operated so that the first drafting zone V1 has a delay that corresponds to the default of a commercially available roving machine.
- the delay of the fourth delay zone V4 preferably corresponds to that of a fine spinning machine, for example a ring spinning machine.
- the folding figures FF1 and FF2 produced in the respective folding zones show a large difference in the size of their surface. This results in the desired, sufficient compaction of the incoming into the fifth roller pair WV / W5 fiber flow.
- the fifth pair of rolls WV / W5 is followed by a spinneret 2 with spinning tube 3, the spinning tube 3 ending, for example, on a fountain of a spinning-knitting machine not shown here.
- FIG. 2 shows the first and second roller pair of a Doppelfaltungsstreckwerks in side view.
- the revolving rollers W1, W2 of the first pair of rollers WI / W1 and the second pair of rollers WII / W2 are mounted in a preferred embodiment together on a first pressure arm D1.
- the follower rollers W1, W2 and W4 are mounted, for example, in each case in a bearing block 4, which is connected to the first pressure arm D1.
- a pressure arm D1 is suitable any standard, usable for drafting pressure arm. Such pressure arms are available for example via the company Saurer Texparts GmbH.
- a narrow pitch is preferably selected.
- Such a narrow pitch is preferably in the range of 40 to 60 mm.
- the reversing rail WS1 opposite a turn rail WSI is arranged, around which the strap RI runs.
- the turn rails WSI and WS1 are arranged so that the straps in the area between the opposite rollers W1, WI and the opposite Turning rails WSI, WS1 run parallel to each other.
- a pre-delay in the first draft zone V1 is achieved in that the peripheral speed of the rollers WII, W2 of the second roller pair WII / W2 is greater than the peripheral speed of the rollers WI, W1 of the first roller pair WI / W1.
- these are preferably pivotable, in particular about an axis of rotation aligned parallel to the axis of the rolls WI, W1.
- FIG. 3 is a fourth and fifth roller pair pointing section of a double-folding drafting shown in side view.
- the revolving roller W4 of the fourth pair of rollers WIV / W4 is preferably likewise mounted in a bearing block 4 on the first pressure arm D1.
- the rollers WIV, W4 of the fourth pair of rollers WIV / W4 and turning rails WSIV-1, WSIV-2, WS4-1, WS4-2 are each Riemchen RIV, R4 out, the straps RIV, R4 on the one hand to reversing rails WSIV- 1, WSIV-2 and the roller WIV and on the other to the turning rails WS4-1, WS4-2 and the roller W4 are guided.
- the reversing rails WSIV-1 and WS4-1 are located in front of the fourth pair of rollers WIV / W4 and the reversing rails WSIV-2 and WS4-2 behind the fourth pair of rollers WIV / W4.
- WS1 associated with the first pair of rolls WI / W1 preferably at least one turning bar can be pivoted by the turning bars WSIV-1, WSIV-2, WS4-1 and WS4-2 assigned to the fourth pair of rolls WIV / W4 , in particular about an axis of rotation parallel to the rollers WIV, W4 of the fourth pair of rollers WIV / W4, in order to facilitate mountability and adjustability.
- follower rollers WS4-1 and WS4-2 assigned to the follower roller W4 are adjustably mounted on the first pressure arm D1.
- the follower roller W5 of the fifth pair of rollers WV / W5 is mounted on a second pressure arm D2.
- the bearing of the follower roller W5 on the second pressure arm D2 has the advantage that the follower roller W5 is adjustable independently of the rollers W1, W2 and W4 mounted on the first pressure arm D1. This is particularly useful due to the desired delay in the fourth draft zone V4 and the thus required peripheral speed of the fifth pair of rollers WV / W5.
- the contact pressure of the revolving roller W5 can be individually adjusted to the driven roller WV in a simple manner, so that the sliver is also reliably transported and stretched.
- the sliver guided between the straps R3, RIII of the third pair of rolls WIII / W3 is guided into the gap between the straps RIV, R4 of the fourth pair of rolls WIV / W4 and due to the orientation of the fourth row of rolls WIV / W4 third pair of rollers WIII / W3 and thus also the third pair of rollers WIII / W3 associated straps RIII, R3, the sliver is further folded. Up to the nip line between the rolls WIV, W4 of the fourth pair of rolls WIV / W4 the transport is neutral, after leaving the nip line the main draft in the fourth draft zone 4 starts to the desired fineness.
- FIGS. 4a and 4b is a the second and third draft zone pointing section of the double-folding drafting in side view ( FIG. 4a ) and in subview ( FIG. 4b ).
- the driven roller WIII of the third roller pair WIII / W3 is preferably mounted in the housing and drives the follower roller W3 of the third roller pair WIII / W3.
- a belt RIII runs around the driven roller WIII and a turning rail WSIII, and a belt R3 runs around the revolving roller W3 and a turning rail WS3.
- the follower roller WIII of the third roller pair WIII / W3 is connected via a lever arm 6 to a torsion shaft 7.
- the torsion shaft 7 generates the necessary Anpressmoment and is preferably pneumatically loaded. This design allows easy Riemchen RIII, R3, since they can be stripped or spread without further installation effort.
- folding drafting machines When using folding drafting machines in spinning knitting machines, several folding drafting systems are used, which are driven side by side. In this case, it is particularly advantageous to connect a plurality of folding drafting systems each to a section, wherein a plurality of sections are grouped around a knitting device. For example, one section typically includes 8 or 12 workstations. With 6 sections, this results in a system number of 48 or 72 systems.
- the driven rollers of all corresponding roller pairs of the folding drafting units of a section are driven by a drive. Exemplary for the roller pairs WIII / W3 this is in FIG. 5 shown.
- the section shown comprises 8 folding drafting units each having a driven roller WIII.
- the driven rollers WIII are divided into two groups of equal size, here each comprising 4 driven rollers WIII.
- the driven rollers WIII of each group are driven by a toothed belt 8.
- a spur gear 9 the drive torque is initiated.
- the division into two groups has the advantage that compared to only one group, the voltages acting on the toothed belt 8 are halved. This is particularly advantageous when driving a larger number of rollers WIII due to the considerable forces occurring due to the friction moments of the straps RIII, R3 and the roller pair WIII / W3.
- any other number of folding drafting systems is also conceivable, for example 6, 10 or 12 folding drafting systems.
- the pairs of rollers WII / W2, WIII / W3 and WIV / W4 delimiting the second drafting zone V2 and the third drafting zone V3, in which the sliver is folded are as far as possible to drive at the same peripheral speed, so as to realize a minimal distortion in the folding zones.
- This can be, for example, with the help of in the FIGS. 6, 7 and 8th implement illustrated drive concepts.
- the separate drives for the driven roller WI of the first pair of rollers WI / W1 and the driven roller WV of the fifth pair of rollers WV / W5 makes sense, since the roller pairs WI / W1, WII / W2, WIII / W3, WIV / W4, WV / W5 of the double-fold drafting system at different speeds to obtain the desired stretching of the fiber material.
- the drafting systems are preferably combined into sections, each of which corresponding driven rollers of the drafting systems of a section are each driven by a motor , It is also possible to drive all corresponding driven rollers of all sections of only one motor.
- all low-speed driven rollers WI of the first pair of rollers WI / W1 of a section are driven via a gear stage by a first motor M1.
- the driven rollers WII, WIII, WIV of the second roller pair WII / W2, the third roller pair WIII / W3 and the fourth roller pair WIV / W4 are driven.
- the different rotational speeds of the driven rollers WII and WIV can be generated for example by the gears Z1, Z2, Z3 of a toothed belt transmission.
- the driven roller WIII of the third roller pair WIII / W3 is driven, for example, via a free shaft end of the three-way gear 11 and the spur gear set 9.
- the driven roller WV of the fifth pair of rollers WV / W5 is driven by a third motor M3.
- the number of motors M1, M2, M3 for each section can be limited to three motors.
- FIG. 7 Another drive concept is in FIG. 7 shown.
- driven all driven rollers WI the first pair of rollers WI / W1 all drafting systems of the machine with a common motor M1.
- the driven rollers WII, WIII and WIV of the second roller pairs WII / W2, the third roller pairs WIII / W3 and the fourth roller pairs WIV / W4 are driven, in which by a central motor M2, the drive torque via a toothed belt ZRII on gears ZII and is transmitted from these via an angle drive WT2 to the three-way gear 11, wherein also in this drive concept, as in the in FIG. 6 shown, the driven rollers WII, WIII, WIV of the second roller pair WII / W2, the third roller pair WIII / W3 and the fourth roller pair WIV / W4 are connected to the three-way gear 11.
- the driven rollers WV of the fifth pair of rollers WV / W5 are as in FIG. 6 shown driven by a drive for each section.
- FIG. 8 A third alternative for a suitable drive concept is in FIG. 8 shown.
- the driven rollers WV all fifth pairs of rollers WV / W5 all sections of the machine driven by a common motor M3, wherein the drive torque here via a toothed belt ZRIII, a gear ZIII and an angle drive WT3 to the driven rollers WV of the fifth pair of rollers WV / W5 is transmitted.
- the servomotors usually used are limited, since servo motors are usually controlled stepwise and therefore follow the given speed of a knitting device only to a certain extent, the quality dependent on the regulation. Due to the very high speed of the fifth pair of rollers WV / W5 even the slightest control-related deviations in speed lead to a Unevenness in the fiber flow. This leads to the fact that the knit fabric produced with the corresponding knitting machine seems to be "restless".
- the driven rollers WV of the fifth pair of rollers WV / W5 are driven by a servomotor. Due to its control, this can adapt the speed of the fifth roller pairs WV / W5 to the increase in production speed. From a certain minimum speed of the machine, a reluctance motor is then clocked synchronously. The servo drive is switched off and the servomotor of the servo drive can idle. During startup, both motors, i. Servomotor and reluctance motor, running together. The servomotor forces a synchronization with the knitting machine while the reluctance motor runs as an asynchronous machine.
- the reluctance motor alone can take over the drive.
- the shutdown of the machine is controlled.
- the servo drive is switched on again and during the shutdown, the servo motor takes over the control in order to obtain a synchronization, while the reluctance motor runs along or can be switched off.
- the servomotor is also switched off.
- a stabilization of the drafting process in the fourth drafting zone V4, in particular at maximum distortions, in which a delay of 200- to 400-fold takes place, can be achieved if the belt R4 associated with the revolving roll W4 of the fourth pair of rolls WIV / W4 has a minimum thickness is performed.
- the belt R4 associated with the revolving roll W4 of the fourth pair of rolls WIV / W4 has a minimum thickness is performed.
- straps that is a thickness of 0.3 to 0.7 mm.
- a smaller thickness can also be realized. It may also be necessary for reasons of stability, depending on the material may be necessary to perform the strap in a greater thickness.
- a thickness in the range of 0.3 to 0.7 mm is preferred.
- the belt RIV guided around the driving roller WIV is made with a greater thickness, preferably in the range of 0.7 to 1.2 mm. Such a thickness corresponds to the usual thickness for straps in drafting equipment.
- the driving roller WIV revolving strap RIV is - as in FIG. 9 shown - preferably a running in the transport direction of the fiber material recess 12 is introduced. This runs particularly advantageous in the middle in Riemchen RIV.
- the cross section of the recess 12 may take any shape, but is preferably a rectangular cross section with a depth of 0.1 to 0.25 mm, for example 0.25 mm, and a width of 5 to 10 mm, for example 5 mm.
- the fiber-guiding system gives the character of a "draft-drafting system" which is used in long-staple processing, for example in the processing of wool.
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- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Description
Die Erfindung betrifft ein Doppelfaltungsstreckwerk, wie es beispielsweise bei Spinnstrickverfahren oder sonstigen Spinnverfahren eingesetzt wird.The invention relates to a double-folding drafting system, as used for example in spinning knitting processes or other spinning processes.
Faltungsstreckwerke werden eingesetzt, um Fasern eines Faserbandes vor dem Spinnen zu einem feinen Band zu verstrecken. Dieses Verstrecken des Faserbandes wird auch als Verzug bezeichnet. Streckwerke, die derzeit Verwendung finden, sind zum Beispiel Vierwalzenstreckwerke, die zwei zueinander senkrecht stehende Walzengruppen aufweisen. Ein drittes Walzenpaar trägt Riemchen, die das aus dem zweiten Walzenpaar austretende Fasermaterial falten und in diesem Zustand einem vierten Walzenpaar zuführen, von dem das Fasermaterial auf Endfeinheit verzogen wird. Ein solches Streckwerk ist zum Beispiel aus der
Bei derzeit eingesetzten Faltungsstreckwerken kann das Faserband einen 150-bis 400-fachen Verzug erreichen. Nachteilig ist jedoch, dass bei sehr hohen Verzügen die Ungleichförmigkeit des aus dem Streckwerk austretenden Fasermaterials zunimmt, was zu unakzeptabler Garnungleichmäßigkeit führen kann. Im Gegensatz dazu ist bei niedrigen Verzügen vor der Faltungszone die Kompaktierung durch Faltung nicht optimal, was zum Breitlaufen des Fasermaterials im Klemmbereich des letzten Walzenpaares führen kann und damit den nachfolgenden Spinnprozess behindert.At currently used folding drafting the sliver can reach a 150 to 400-fold delay. The disadvantage, however, is that at very high distortion, the non-uniformity of the exiting the drafting fiber material increases, which can lead to unacceptable Garnungun uniformity. In contrast, at low distortion before the folding zone, the compaction by folding is not optimal, which can lead to spreading of the fiber material in the clamping region of the last pair of rollers and thus hinders the subsequent spinning process.
Aufgabe der vorliegenden Erfindung war es daher, ein Faltungsstreckwerk bereitzustellen, mit dem auch bei hohen Verzügen eine maximale Gleichmäßigkeit und eine minimale Austrittsbreite des austretenden Fasermaterials erzielt werden können.It was therefore an object of the present invention to provide a folding drafting system with which maximum uniformity and a minimum exit width of the exiting fiber material can be achieved even at high deflections.
Diese Aufgabe wird gelöst durch ein Doppelfaltungsstreckwerk umfassend fünf Walzenpaare, wobei
- ein erstes, ein zweites, ein viertes und ein fünftes Walzenpaar im wesentlichen eine gleiche Ausrichtung der jeweiligen Achsen der Walzen aufweisen und ein drittes Walzenpaar, das zwischen dem zweiten und dem vierten Walzenpaar positioniert ist, eine Achsrichtung aufweist, die senkrecht zur Achsrichtung der übrigen Walzenpaare ausgerichtet ist,
- um jede Walze des dritten Walzenpaares und mindestens eine der jeweiligen Walze zugeordnete Wendeschiene jeweils ein Riemchen geführt ist und
- um jede Walze des vierten Walzenpaares, eine Wendeschiene vor und eine Wendeschiene hinter der jeweiligen Walze ein Riemchen geführt ist.
- a first, a second, a fourth and a fifth pair of rollers have substantially the same orientation of the respective axes of the rollers and a third pair of rollers positioned between the second and fourth pair of rollers has an axial direction perpendicular to the axial direction of the remaining pair of rollers is aligned,
- in each case a strap is guided around each roller of the third roller pair and at least one turning rail assigned to the respective roller, and
- around each roller of the fourth pair of rollers, a turning rail in front and a turning rail behind the respective roller a strap is guided.
Mit dem erfindungsgemäßen Faltungsstreckwerk mit fünf Walzenpaaren, auch als Fünfwalzendoppelfaltungsstreckwerk bezeichnet, ist es möglich, die Qualität textiler Flächengebilde, die aus den das Streckwerk verlassenden Fasern erzeugt werden, zu erhöhen. Insbesondere eignet sich das erfindungsgemäße Faltungsstreckwerk zur Erhöhung der Qualität textiler Flächengebilde, die in SpinnStrickmaschinen erzeugt werden.With the folding drafting system according to the invention having five pairs of rolls, also referred to as a five-roll double-folding drafting system, it is possible to increase the quality of textile fabrics which are produced from the fibers leaving the drafting system. In particular, the folding drafting device according to the invention is suitable for increasing the quality of textile fabrics which are produced in spinning-knitting machines.
Bei dem erfindungsgemäß ausgeführten Faltungsstreckwerk ist vorzugsweise jeweils eine Walze eines Walzenpaares angetrieben. Die zweite Walze des Walzenpaares wird gegen die angetriebene Walze des Walzenpaares gedrückt und läuft daher mit. Alternativ ist es auch möglich, beide Walzen eines Walzenpaares anzutreiben. Bevorzugt ist jedoch, nur eine Walze eines Walzenpaares anzutreiben.In the folding drafting device according to the invention, one roller of a pair of rollers is preferably driven in each case. The second roller of the roller pair is pressed against the driven roller of the roller pair and therefore runs with. Alternatively, it is also possible to drive both rolls of a pair of rolls. However, it is preferred to drive only one roller of a pair of rollers.
In einer bevorzugten Ausführungsform sind nicht nur um die Walzen des dritten und vierten Walzenpaares und die den jeweiligen Walzen zugeordneten Wendeschienen Riemchen geführt sondern auch um jede Walze des ersten Walzenpaares und mindestens eine der jeweiligen Walze zugeordnete Wendeschiene.In a preferred embodiment, straps are guided not only around the rollers of the third and fourth roller pairs and the turning rails associated with the respective rollers, but also around each roller of the first roller pair and at least one turning rail assigned to the respective roller.
Die Riemchen sind vorzugsweise aus Polyurethan oder Silikonkautschuk gefertigt.The straps are preferably made of polyurethane or silicone rubber.
Durch die Anordnung der Walzenpaare werden vier Verzugszonen gebildet. Hierbei bilden jeweils zwei benachbarte Walzenpaare eine Verzugszone, wobei eine erste Verzugszone zwischen dem ersten und dem zweiten Walzenpaar einen Verzug aufweist, der dem Verzug einer Vorspinnmaschine vergleichbar ist, eine zweite Verzugszone zwischen dem zweiten und dem dritten Walzenpaar sowie eine dritte Verzugszone zwischen dem dritten und dem vierten Walzenpaar jeweils Anspannverzüge aufweisen und in einer vierten Verzugszone zwischen dem vierten und dem fünften Walzenpaar ein Hauptverzug realisiert ist.The arrangement of the roller pairs four delay zones are formed. In this case, each two adjacent pairs of rollers form a delay zone, wherein a first delay zone between the first and the second pair of rollers has a delay which is comparable to the delay of a roving, a second delay zone between the second and the third pair of rollers and a third delay zone between the third and the fourth pair of rollers each tensioning distortions and realized in a fourth delay zone between the fourth and the fifth pair of rollers, a main delay.
Aufgrund der gedrehten Ausrichtung der Achslage des dritten Walzenpaares stellen die zweite und die dritte Verzugszone gleichzeitig auch Faltungszonen dar. Das Faserband wird in der zweiten Verzugszone ein erstes Mal gefaltet und in der dritten Verzugszone ein zweites Mal. Durch diese doppelte Faltung die Breite des Faserbandes auf einen Bruchteil der ursprünglichen Breite reduziert. Dies hat den Vorteil, dass eine maximal mögliche Gleichmäßigkeit der Breite des Faserbandes auch bei hohen Verzügen im Bereich des 150- bis 400-fachen erzielt werden kann.Due to the rotated orientation of the axial position of the third pair of rollers, the second and third zones of distortion simultaneously also constitute folding zones. The sliver is folded a first time in the second zone of distortion and a second time in the third zone of distortion. Due to this double folding reduces the width of the sliver to a fraction of the original width. This has the advantage that a maximum possible uniformity of the width of the sliver can be achieved even at high distortion in the range of 150- to 400-fold.
In einer Ausführungsform der Erfindung liegen die mitlaufenden Walzen des ersten, zweiten und vierten Walzenpaares auf einem ersten Druckarm und ein zweiter Druckarm trägt die mitlaufende Walze des fünften Walzenpaares. Der erste Druckarm ist insbesondere bei Einsatz des Faltungsstreckwerks bei einer Spinnstrickmaschine vorzugsweise hängend angeordnet. Der erste Druckarm kann beispielsweise pneumatisch belastbar sein, um auf diese Weise einen ausreichend hohen Anpressdruck der mitlaufenden Walzen auf die angetriebenen Walzen des jeweiligen Walzenpaares zu realisieren. Da Störungen aufgrund der hohen Geschwindigkeit der Walzen des fünften Walzenpaares am ehesten zwischen dem fünften Walzenpaar und der Spinndüse auftreten, ermöglicht die Lagerung der mitlaufenden Walze des fünften Walzenpaares auf einem separaten Druckarm, dass zur Behebung der Störung nur dieses Walzenpaar geöffnet werden muss und der Rest geschlossen bleiben kann. Hierdurch ist eine einfache Bedienung und Behebung der Störung möglich.In one embodiment of the invention, the follower rollers of the first, second and fourth roller pair lie on a first pressure arm and a second pressure arm carries the follower roller of the fifth roller pair. The first pressure arm is preferably arranged in a hanging manner, especially when using the folding drafting system in a spinning-knitting machine. The first pressure arm, for example, be pneumatically resilient to realize in this way a sufficiently high contact pressure of the follower rollers on the driven rollers of the respective roller pair. Since interference due to the high speed of the rollers of the fifth pair of rollers most likely to occur between the fifth pair of rollers and the spinneret, the storage of the follower roller of the fifth pair of rollers on a separate pressure arm allows that only the pair of rollers must be opened to remedy the disorder and the rest can stay closed. As a result, a simple operation and removal of the fault is possible.
Weiterhin ist es bevorzugt, wenn die mitlaufende Walze des dritten Walzenpaares über einen Hebelarm mit einer Torsionswelle verbunden ist, wobei die Torsionswelle das notwendige Anpressmoment erzeugt. Hierzu wird die Torsionswelle vorzugsweise pneumatisch belastet. Dieser Aufbau erlaubt ein leichtes Wechseln der die Walzen des dritten Walzenpaares umlaufenden Riemchen, da die Riemchen ohne weiteren Montageaufwand von den Walzen abstreifen beziehungsweise aufstreifen lassen.Furthermore, it is preferred if the follower roller of the third pair of rollers is connected via a lever arm with a torsion shaft, wherein the torsion generates the necessary Anpressmoment. For this purpose, the torsion wave is preferably pneumatically loaded. This structure allows a slight change of the rollers of the third pair of rollers encircling straps, since the straps can strip off or roll on the rollers without further assembly effort.
In einer weiteren bevorzugten Ausführungsform des erfindungsgemäßen Faltungsstreckwerks weisen die Riemchen des vierten Walzenpaares eine unterschiedliche Dicke auf, wobei das die treibende Walze des vierten Walzenpaares umlaufende Riemchen eine größere Dicke aufweist als das die mitlaufende Walze des vierten Walzenpaares umlaufende Riemchen.In a further preferred embodiment of the folding drafting system according to the invention, the straps of the fourth pair of rollers have a different thickness, wherein the driving roller of the fourth pair of rollers circumferential straps has a greater thickness than the revolving roller of the fourth pair of rollers encircling straps.
Die Dicke des die mitlaufende Walze des vierten Walzenpaares umlaufenden Riemchens wird dabei vorzugsweise so gering wie möglich gewählt. Bei derzeit eingesetzten Riemchen in Streckwerken beträgt die minimale Dicke üblicherweise 0,3 bis 0,7 mm. Die Dicke ist dabei jedoch auch abhängig vom Material, aus dem die Riemchen gefertigt werden.The thickness of the revolving roller of the fourth pair of rollers revolving belt is preferably chosen as small as possible. At currently used straps in drafting the minimum thickness is usually 0.3 to 0.7 mm. However, the thickness is also dependent on the material from which the straps are made.
Das die treibende Walze des vierten Walzenpaares umschließende Riemchen weist eine Dicke auf, die der Dicke von üblicherweise in Streckwerken eingesetzten Riemchen entspricht und die üblicherweise größer als 1 mm ist.The belt surrounding the driving roller of the fourth pair of rollers has a thickness which corresponds to the thickness of straps conventionally used in drafting arrangements and which is usually greater than 1 mm.
Besonders bevorzugt ist es, wenn in dem die treibende Walze des vierten Walzenpaares umlaufenden Riemchen in der zum Faserstrom weisenden Oberfläche eine in Laufrichtung weisende Vertiefung ausgebildet ist. Vorzugsweise ist die Vertiefung mittig in dem die treibende Walze des vierten Walzenpaares umlaufenden Riemchen ausgebildet. Durch die Vertiefung wird der Charakter eines sogenannten Durchzugsstreckwerkes imitiert, was den Verzugsvorgang insbesondere bei Verzügen von mehr als dem 200-fachen stabilisiert. Die Vertiefung ist vorzugsweise in Form eines rechteckigen Kanals gestaltet, wobei in Abhängigkeit der eingesetzten Faserbänder ein geeigneter Kanal zum Beispiel eine Breite im Bereich von 5 bis 10 mm, beispielsweise von 5 mm, und eine Tiefe im Bereich von 0,1 bis 0,25 mm, beispielsweise von 0,25 mm, aufweist.It is particularly preferred if in the belt rotating around the driving roller of the fourth pair of rollers a recess pointing in the running direction is formed in the surface facing the fiber flow. Preferably, the recess is formed centrally in the circumferential direction of the driving roller of the fourth pair of rollers. The depression mimics the character of a so-called draft-drafting system, which stabilizes the drafting process, in particular with warping of more than 200 times. The recess is preferably designed in the form of a rectangular channel, depending on the fiber slivers used, a suitable channel, for example, a width in the range of 5 to 10 mm, for example 5 mm, and a depth in the range of 0.1 to 0.25 mm, for example of 0.25 mm.
Um die Walzen der Walzenpaare anzutreiben ist es vorteilhaft, wenn die angetriebenen Walzen des zweiten, dritten und vierten Walzenpaars an ein gemeinsames Getriebe gekoppelt sind, wobei dem Getriebe ein Motor oder ein Antriebsstrang zugeordnet ist. Die angetriebenen Walzen des ersten und des fünften Walzenpaares werden dabei jeweils von einem separaten Motor oder Antriebsstrang angetrieben. Der Antrieb der angetriebenen Walzen des ersten und des fünften Walzenpaares durch einen separaten Motor oder Antriebsstrang ist insbesondere aufgrund der unterschiedlichen Drehzahlen der Walzen, um den gewünschten Verzug zu erhalten, vorteilhaft. Um den gewünschten Hauptverzug in der vierten Verzugszone zu erhalten, müssen sich die Walzen des fünften Walzenpaares mit einem Vielfachen der Drehzahl der vorhergehenden Walzen drehen.In order to drive the rollers of the pairs of rollers, it is advantageous if the driven rollers of the second, third and fourth pair of rollers are coupled to a common transmission, wherein the transmission is associated with a motor or a drive train. The driven rollers of the first and the fifth roller pair are each driven by a separate motor or drive train. The drive of the driven rollers of the first and the fifth roller pair by a separate motor or drive train is particularly advantageous due to the different rotational speeds of the rollers in order to obtain the desired delay. In order to obtain the desired main distortion in the fourth draft zone, the rolls of the fifth pair of rolls must rotate at a multiple of the speed of the preceding rolls.
Das erfindungsgemäße Faltungsstreckwerk eignet sich insbesondere für den Einsatz in Spinnstrickmaschinen. Hierbei werden mehrere Faltungsstreckwerke rund um die Spinnstrickmaschine angeordnet. Die Spinnstrickmaschine kann dabei so aufgebaut sein, wie dies aus dem Stand der Technik bekannt ist. In einer bevorzugten Ausführungsform sind die Faltungsstreckwerke zu Gruppen zusammengeschlossen, die auch als Streckwerksgruppen bezeichnet werden können. Die Streckwerksgruppen verfügen dabei über Antriebe, die entweder auf die angetriebenen Walzen nur eines Streckwerks, auf die angetriebenen Walzen mehrerer Streckwerke oder auf die angetriebenen Walzen aller Streckwerke einer Streckwerksgruppe wirken. Wenn die angetriebenen Walzen mehrerer Streckwerke von einem Antrieb angetrieben werden, ist es vorteilhaft, jeweils die angetriebenen Walzen entsprechender Walzenpaare, zum Beispiel jeweils die angetriebenen Walzen des ersten Walzenpaares, von einem Antrieb anzutreiben.The folding drafting system according to the invention is particularly suitable for use in spinning knitting machines. Here are several folding drafting around arranged around the spinning machine. The spinning-knitting machine can be constructed as known from the prior art. In a preferred embodiment, the folding drafting systems are combined into groups, which can also be referred to as drafting group groups. The drafting group groups have drives which act either on the driven rollers of only one drafting system, on the driven rollers of several drafting systems or on the driven rollers of all drafting systems of a drafting group. If the driven rollers of a plurality of drafting units are driven by a drive, it is advantageous to drive in each case the driven rollers of corresponding pairs of rollers, for example in each case the driven rollers of the first pair of rollers, by a drive.
In einer Ausführungsform ist es zum Beispiel möglich, dass der Antrieb mehrerer angetriebener Walzen jeweils entsprechender Walzenpaare der Doppelfaltungsstreckwerke zwei Gruppen umfasst, die durch Zahnriemen miteinander verbunden sind, wobei eine Getriebestufe beide Gruppen koppelt.In one embodiment, for example, it is possible for the drive of a plurality of driven rollers of respectively corresponding pairs of rollers of the double-folding drafting systems to comprise two groups, which are connected to one another by toothed belts, wherein one gear stage couples both groups.
In einer Ausführungsform umfasst der Antrieb des fünften Walzenpaares einen Reluktanzantrieb und einen Servoantrieb. Hierbei ist es möglich, jede angetriebene Walze des fünften Walzenpaares mit einem eigenen Antrieb zu versehen oder alle angetriebenen Walzen einer Sektion. Weiterhin ist es möglich und besonders bevorzugt, alle angetriebenen Walzen der fünften Walzenpaare sämtlicher Streckwerke der Spinnstrickmaschine mit einem Antrieb zu versehen, wobei in diesem Fall das Antriebsmoment über geeignete Riemen und Getriebe übertragen wird.In one embodiment, the drive of the fifth roller pair comprises a reluctance drive and a servo drive. It is possible to provide each driven roller of the fifth pair of rollers with its own drive or all driven rollers of a section. Furthermore, it is possible and particularly preferred to provide all driven rollers of the fifth pairs of rollers of all drafting systems of the spinning knitting machine with a drive, in which case the drive torque is transmitted via suitable belts and gears.
Um die Spinnstrickmaschine anzufahren oder abzufahren ist es besonders bevorzugt, beim Anfahren der Spinnstrickmaschine die treibende Walze des fünften Walzenpaares zunächst mit dem Servoantrieb anzutreiben, wobei der Reluktanzantrieb mitlaufen kann oder während des Beschleunigens zugeschaltet wird und nach Erreichen der Produktionsdrehzahl den Servoantrieb abzuschalten, so dass der Antrieb der treibenden Walze des fünften Walzenpaares über den Reluktanzantrieb erfolgt und beim Abfahren der Spinnstrickmaschine zunächst der Servoantrieb zuzuschalten, wobei mit Reduktion der Produktionsdrehzahl der Antrieb der treibenden Walze des fünften Walzenpaares vom Servoantrieb übernommen wird, und den Reluktanzantrieb abzuschalten. Aufgrund des gleichmäßigen Laufs des Reluktanzantriebs lässt sich auf diese Weise eine besonders gleichmäßige Verstreckung des Fasermaterials erzielen. Da die langsame Zunahme beziehungsweise Abnahme der Drehzahl der Spinnstrickmaschine beim Anfahren beziehungsweise Abfahren jedoch nicht geeignet ist, den Reluktanzmotor entsprechend zu beschleunigen oder abzubremsen, wird zum An- und Abfahren der Servomotor genutzt.To start or shut down the spinning knitting machine, it is particularly preferred to drive the driving roller of the fifth pair of rollers with the servo drive when starting the spinning machine, the reluctance can run along or is switched on during acceleration and off after reaching the production speed of the servo drive, so that the Drive the driving roller of the fifth pair of rollers via the reluctance and initially shut off the servo drive when driving off the spinning machine, with reduction of the production speed of the drive of the driving roller of the fifth pair of rollers is taken over by the servo drive, and turn off the reluctance. Due to the smooth running of the reluctance drive can be achieved in this way a particularly uniform stretching of the fiber material. Because the slow increase or decrease in the speed of the spinning machine during startup or shutdown, however, is not suitable to accelerate or decelerate the reluctance motor accordingly, is used for starting and stopping the servo motor.
Ausführungsbeispiele der Erfindung sind in den Figuren dargestellt und werden in der nachfolgenden Beschreibung näher erläutert.Embodiments of the invention are illustrated in the figures and are explained in more detail in the following description.
Es zeigen:
- Figur 1a
- ein erfindungsgemäß ausgebildetes Doppelfaltungsstreckwerk in Seitenansicht,
- Figur 1b
- eine Draufsicht auf ein Doppelfaltungsstreckwerk gemäß
Figur 1 a, Figur 2- einen das erste und zweite Walzenpaar zeigenden Ausschnitt aus einem Doppelfaltungsstreckwerk in Seitenansicht,
Figur 3- einen das vierte und fünfte Walzenpaar zeigenden Ausschnitt aus einem Doppelfaltungsstreckwerk in Seitenansicht,
- Figur 4a
- einen die zweite und dritte Verzugszone zeigenden Ausschnitt des Doppelfaltungsstreckwerks in Seitenansicht,
- Figur 4b
- eine Untersicht auf den in
Figur 4a dargestellten Ausschnitt, Figur 5- ein Antriebskonzept für zu Gruppen zusammengefassten angetriebenen Walzen des dritten Walzenpaares mehrerer Doppelfaltungsstreckwerke
Figur 6- ein Antriebskonzept für ein Doppelfaltungsstreckwerk in isometrischer Ansicht in einer ersten Ausführungsform,
Figur 7- ein Antriebskonzept für ein Doppelfaltungsstreckwerk in isometrischer Ansicht in einer zweiten Ausführungsform,
Figur 8- ein Antriebskonzept für ein Doppelfaltungsstreckwerk in isometrischer Ansicht in einer dritten Ausführungsform,
Figur 9- einen Schnitt durch ein Riemchenpaar, das die Walzen des vierten Walzenpaares umläuft.
- FIG. 1a
- an inventively designed Doppelfaltungsstreckwerk in side view,
- FIG. 1b
- a plan view of a double-folding drafting according to
FIG. 1 a, - FIG. 2
- a detail showing the first and second roller pair of a double-folding drafting system in side view,
- FIG. 3
- a section showing the fourth and fifth roller pair of a double-folding drafting system in side view,
- FIG. 4a
- a section of the double-folding drafting system showing the second and third draft zones in side view,
- FIG. 4b
- a sub-view of the in
FIG. 4a shown detail, - FIG. 5
- a drive concept for combined groups of driven rollers of the third pair of rollers of multiple double-folding drafting
- FIG. 6
- a drive concept for a double-folding drafting system in an isometric view in a first embodiment,
- FIG. 7
- a drive concept for a double-folding drafting system in an isometric view in a second embodiment,
- FIG. 8
- a drive concept for a double-folding drafting system in an isometric view in a third embodiment,
- FIG. 9
- a section through a pair of straps, which revolves the rollers of the fourth pair of rollers.
In den
Dem mit den Riemchen R1, RI bestücken ersten Walzenpaar WI/W1 folgt ein zweites Walzenpaar WII/W2, das ebenfalls eine angetriebene Walze WII und eine mitlaufende Walze W2 umfasst. Von dem ersten Walzenpaar WI/W1 und dem zweiten Walzenpaar WII/W2 wird eine erste Verzugszone V1 gebildet. Der Verzug des dem ersten Walzenpaar WI/W1 zugeführten Streckenbandes erfolgt dabei üblicherweise durch höhere Umfangsgeschwindigkeit der Walzen WI, W1 des zweiten Walzenpaares WII/W2. Durch die Riemchen RI, R1 um das erste Walzenpaar WI/W1 in der ersten Verzugszone V1 wird die bei Verzugsvorgängen ansteigende Ungleichmäßigkeit des Faserbandes auf das Unumgängliche reduziert.The first pair of rollers WI / W1 equipped with the straps R1, RI is followed by a second pair of rollers WII / W2, which likewise comprises a driven roller WII and a follower roller W2. From the first pair of rollers WI / W1 and the second pair of rollers WII / W2, a first draft zone V1 is formed. The delay of the first pair of rollers WI / W1 supplied track belt is usually carried out by higher peripheral speed of the rollers WI, W1 of the second roller pair WII / W2. By the straps RI, R1 to the first pair of rollers WI / W1 in the first draft zone V1, the increasing unevenness of the sliver at delaying operations is reduced to the inevitable.
An das zweite Walzenpaar WII/W2 schließt sich ein drittes Walzenpaar WIII/W3 an. Erfindungsgemäß ist das dritte Walzenpaar WIII/W3, das ebenfalls eine angetriebene Walze WIII und eine mitlaufende Walze W3 umfasst, gegenüber dem zweiten Walzenpaar WII/W2 gedreht. Das dritte Walzenpaar WIII/W3 ist mit Riemchen bestückt, die jeweils eine Walze WIII, W3 des dritten Walzenpaares und eine hier nicht dargestellte Wendeschiene umlaufen.The second pair of rollers WII / W2 is followed by a third pair of rollers WIII / W3. According to the invention, the third pair of rollers WIII / W3, which likewise comprises a driven roller WIII and a follower roller W3, is rotated relative to the second pair of rollers WII / W2. The third pair of rollers WIII / W3 is equipped with straps which each revolve a roller WIII, W3 of the third pair of rollers and a reversing rail, not shown here.
Das zweite Walzenpaar WII/W2 und das dritte Walzenpaar WIII/W3 begrenzen eine zweite Verzugszone V2. Die zweite Verzugszone V2 weist einen Anspannverzug auf. Durch die gedrehte Anordnung des dritten Walzenpaares WIII/W3 gegenüber dem zweiten Walzenpaar WII/W2 wirkt die zweite Verzugszone V2 gleichzeitig auch als Faltungszone, in der die Breite des von dem Streckenband gebildeten Faserstromes deutlich reduziert wird.The second pair of rollers WII / W2 and the third pair of rollers WIII / W3 define a second zone of distortion V2. The second draft zone V2 has a tensioning delay. Due to the rotated arrangement of the third roller pair WIII / W3 relative to the second roller pair WII / W2, the second draft zone V2 acts at the same time as a folding zone, in which the width of the fiber stream formed by the conveyor belt is significantly reduced.
So lässt sich zum Beispiel eine Reduktion in der zweiten Verzugszone V2 eine Reduktion der Breite des Faserstromes um einen Faktor 3 bis 4 realisieren.For example, a reduction in the second draft zone V2 can be achieved by reducing the width of the fiber stream by a factor of 3 to 4.
An das dritte Walzenpaar WIII/W3 schließt sich ein viertes Walzenpaar WIV/W4 mit einer angetriebenen Walze WIV und einer mitlaufenden Walze W4 an. Das vierte Walzenpaar ist wiederum gegenüber dem dritten Walzenpaar WIII/W3 gedreht, wobei erfindungsgemäß die Achsrichtung der Walzen WIV, W4 des vierten Walzenpaares WIV/W4 der Achsrichtung des ersten und zweiten Walzenpaares WI/W1, WII/W2 entspricht. Durch die Drehung entsteht eine zweite Faltungszone zwischen dem dritten Walzenpaar WIII/W3 und dem vierten Walzenpaar WIV/W4, die gleichzeitig auch eine dritte Verzugszone V3 darstellt. Das vierte Walzenpaar WIV/W4 trägt ebenfalls Riemchen RIV, R4, wobei die Riemchen RIV, R4 im Unterschied zu den Riemchen R1, RI, RII, R2 des ersten und zweiten Walzenpaares WI/W1, WII/W2 um jeweils zwei Wendeschienen laufen, wobei eine Wendeschiene vor der jeweiligen Walze WIV, W4 und eine Wendeschiene hinter der Walze WIV, W4 angeordnet ist.The third roller pair WIII / W3 is followed by a fourth roller pair WIV / W4 with a driven roller WIV and a follower roller W4. The fourth pair of rollers is in turn rotated relative to the third pair of rollers WIII / W3, wherein according to the invention the axial direction of the rollers WIV, W4 of the fourth pair of rollers WIV / W4 corresponds to the axial direction of the first and second pair of rollers WI / W1, WII / W2. The rotation results in a second folding zone between the third pair of rollers WIII / W3 and the fourth pair of rollers WIV / W4, which at the same time also represents a third zone of distortion V3. The fourth pair of rollers WIV / W4 also wears straps RIV, R4, wherein the straps RIV, R4 run in contrast to the straps R1, RI, RII, R2 of the first and second roller pair WI / W1, WII / W2 by two reversing rails, wherein a turning rail in front of the respective roller WIV, W4 and a turning rail behind the roller WIV, W4 is arranged.
In der dritten Verzugszone V3 wird durch die Faltung eine weitere Reduktion der Breite des Faserbandes um einen Faktor im Bereich von 1,5 bis 2,5 erzielt. So ist es zum Beispiel möglich, in den ersten drei Verzugszonen V1, V2, V3 eine Reduktion der Breite des Faserbandes von ursprünglich 20 mm auf 4 mm zu erhalten.In the third draft zone V3, the folding achieves a further reduction of the width of the sliver by a factor in the range of 1.5 to 2.5. For example, it is possible to obtain a reduction in the width of the sliver from the original 20 mm to 4 mm in the first three draft zones V1, V2, V3.
An das vierte Walzenpaar WIV/W4 schließt sich ein fünftes Walzenpaar WV/W5, ebenfalls mit einer angetriebenen Walze WV und einer mitlaufenden Walze W5 an. Zwischen dem vierten Walzenpaar WIV/W4 und dem fünften Walzenpaar WV/W5 befindet sich eine vierte Verzugszone V4, wobei die vierte Verzugszone V4 die Hauptverzugszone ist, in der das Fasermaterial auf Endfeinheit verstreckt wird.The fourth pair of rollers WIV / W4 is adjoined by a fifth pair of rollers WV / W5, likewise with a driven roller WV and a follower roller W5. Between the fourth pair of rolls WIV / W4 and the fifth pair of rolls WV / W5 there is a fourth draft zone V4, wherein the fourth draft zone V4 is the main draft zone in which the fiber material is drawn to final fineness.
Das Faltungsstreckwerk wird vorzugsweise so betrieben, dass die erste Verzugszone V1 einen Verzug aufweist, der dem Verzug einer handelsüblichen Vorspinnmaschine entspricht. Der Verzug der vierten Verzugszone V4 entspricht vorzugsweise dem einer Feinspinnmaschine, zum Beispiel einer Ringspinnmaschine.The folding drafting system is preferably operated so that the first drafting zone V1 has a delay that corresponds to the default of a commercially available roving machine. The delay of the fourth delay zone V4 preferably corresponds to that of a fine spinning machine, for example a ring spinning machine.
Durch die gedrehte Anordnung des dritten Walzenpaares WIII/W3 gegenüber dem zweiten Walzenpaar WII/W2 und dem vierten Walzenpaar WIV/W4 und die damit verbundenen Faltungszonen zeigen die in den jeweiligen Faltungszonen entstehenden Faltungsfiguren FF1 und FF2 eine starke Differenz in der Größe ihrer Fläche. Hieraus resultiert die gewünschte, hinreichende Kompaktierung des in das fünfte Walzenpaar WV/W5 einlaufenden Faserstroms.By the rotated arrangement of the third pair of rollers WIII / W3 relative to the second pair of rollers WII / W2 and the fourth pair of rollers WIV / W4 and thus In connected folding zones, the folding figures FF1 and FF2 produced in the respective folding zones show a large difference in the size of their surface. This results in the desired, sufficient compaction of the incoming into the fifth roller pair WV / W5 fiber flow.
An das fünfte Walzenpaar WV/W5 schließt sich eine Spinndüse 2 mit Spinnrohr 3 an, wobei das Spinnrohr 3 zum Beispiel an einer Fontour einer hier nicht dargestellten Spinnstrickmaschine endet.The fifth pair of rolls WV / W5 is followed by a
Die mitlaufenden Walzen W1, W2 des ersten Walzenpaars WI/W1 und des zweiten Walzenpaars WII/W2 sind in einer bevorzugten Ausführungsform gemeinsam an einem ersten Druckarm D1 gelagert. Zusätzlich ist es vorteilhaft, auch die mitlaufende Walze W4 des vierten Walzenpaares WIV/W4 mit dem ersten Druckarm D1 zu verbinden. Dies lässt sich beispielhaft dem in
Wenn das Doppelfaltungsstreckwerk bei einer Spinnstrickmaschine eingesetzt wird, ist es bevorzugt, den Druckarm D1 hängend anzuordnen. Als Druckarm D1 eignet sich dabei jeder übliche, für Streckwerke einsetzbare Druckarm. Derartige Druckarme sind beispielsweise erhältlich über die Firma Saurer Texparts GmbH.When the double-folding drafting equipment is used in a spinning-knitting machine, it is preferable to arrange the pressure-arm D1 suspended. As a pressure arm D1 is suitable any standard, usable for drafting pressure arm. Such pressure arms are available for example via the company Saurer Texparts GmbH.
Aufgrund der in vielen Einsatzbereichen beengten räumlichen Verhältnisse, insbesondere beim Einsatz in Spinnstrickmaschinen, wird vorzugsweise eine enge Teilung gewählt. Eine solche enge Teilung liegt vorzugsweise im Bereich von 40 bis 60 mm.Due to the cramped in many applications spatial conditions, especially when used in spinning knitting machines, a narrow pitch is preferably selected. Such a narrow pitch is preferably in the range of 40 to 60 mm.
Wenn aufgrund der engen Teilung der Einsatz von handelsüblichen Riemchenkäfigen nicht möglich ist, ist es möglich, zwischen den Lagerböcken 4 eine Aufnahme 5 für eine Wendeschiene WS1 auf dem ersten Druckarm D1 anzuordnen. Um die Wendeschiene WS1 und die mitlaufenden Walze W1 des ersten Walzenpaares WI/W1 laufen die Riemchen R1. Der Wendeschiene WS1 gegenüberliegend ist eine Wendeschiene WSI angeordnet, um die das Riemchen RI läuft. Die Wendeschienen WSI und WS1 sind so angeordnet, dass die Riemchen im Bereich zwischen der gegenüberliegenden Walzen W1, WI und der gegenüberliegenden Wendeschienen WSI, WS1 parallel zueinander verlaufen. Hierdurch wird die Kontaktfläche mit dem Faserband vergrößert und das vom Faserleitrohr zugeführte Faserband wird besser von dem Faltungsstreckwerk aufgenommen. Ein Vorverzug in der ersten Verzugszone V1 wird dadurch erreicht, dass die Umfangsgeschwindigkeit der Walzen WII, W2 des zweiten Walzenpaares WII/W2 größer ist als die Umfangsgeschwindigkeit der Walzen WI, W1 des ersten Walzenpaares WI/W1.If due to the narrow pitch of the use of commercially available Riemchenkäfigen is not possible, it is possible to arrange a
Um die Montierbarkeit und Justierbarkeit der Wendeschienen WSI, WS1 zu erhöhen, sind diese vorzugsweise schwenkbar, insbesondere um eine parallel zur Achse der Walzen WI, W1 ausgerichtete Drehachse.In order to increase the mountability and adjustability of the turning rails WSI, WS1, these are preferably pivotable, in particular about an axis of rotation aligned parallel to the axis of the rolls WI, W1.
In
Wie zuvor bereits beschrieben, ist die mitlaufende Walze W4 des vierten Walzenpaars WIV/W4 vorzugsweise ebenfalls in einem Lagerbock 4 auf dem ersten Druckarm D1 gelagert. Um die Walzen WIV, W4 des vierten Walzenpaares WIV/W4 und um Wendeschienen WSIV-1, WSIV-2, WS4-1, WS4-2 sind jeweils Riemchen RIV, R4 geführt, wobei die Riemchen RIV, R4 zum einen um Wendeschienen WSIV-1, WSIV-2 und die Walze WIV und zum anderen um die Wendeschienen WS4-1, WS4-2 und die Walze W4 geführt sind. In Laufrichtung des Faserbandes befinden sich die Wendeschienen WSIV-1 und WS4-1 vor dem vierten Walzenpaar WIV/W4 und die Wendeschienen WSIV-2 und WS4-2 hinter dem vierten Walzenpaar WIV/W4. Wie die dem ersten Walzenpaar WI/W1 zugeordneten Wendeschienen WSI, WS1 ist von den dem vierten Walzenpaar WIV/W4 zugeordneten Wendeschienen WSIV-1, WSIV-2, WS4-1 und WS4-2 jeweils je Riemchen R4, RIV vorzugsweise mindestens eine Wendeschiene schwenkbar, insbesondere um eine zu den Walzen WIV, W4 des vierten Walzenpaares WIV/W4 parallel verlaufende Drehachse, um die Montierbarkeit und Justierbarkeit zu erleichtern.As already described above, the revolving roller W4 of the fourth pair of rollers WIV / W4 is preferably likewise mounted in a
Um eine parallele Ausrichtung von Walze und Wendeschiene zu erhalten, sind handelsübliche Riemchenkäfige üblicherweise auf der Achse der mitlaufenden Walze gelagert. Da die Riemchen R4, RIV des vierten Walzenpaares WIV/W4 über zwei Wendeschienen WS4-1, WS4-2 bzw. WSIV-1, WSIV-2 laufen, ist es insbesondere bei den Riemchen R4, RIV des vierten Walzenpaares WIV/W4 aus Platzgründen sinnvoll, mindestens eine der Wendeschienen WS4-1, WS4-2 des die treibende Walze W4 umlaufenden Riemchens R4 und mindestens eine der Wendeschienen WSIV-1, WSIV-2 des die mitlaufende Walze WIV umlaufenden Riemchens RIV nicht auf der Achse der entsprechenden Walze W4, WIV sondern auf dem Druckarm D1 separat zu lagern. Besonders bevorzugt ist es, wenn die der mitlaufenden Walze W4 zugeordneten Wendeschienen WS4-1 und WS4-2 am ersten Druckarm D1 einstellbar montiert sind. Durch diese Anordnung ist es möglich, die Riemchenspannung des die mitlaufende Walze W4 und die zugeordneten Wendeschienen WS4-1 und WS4-2 umlaufenden Riemchens R4 zu justieren.In order to obtain a parallel alignment of roller and turning rail, commercially available Riemchenkäfige are usually mounted on the axis of the follower roller. Since the straps R4, RIV of the fourth pair of rollers WIV / W4 run over two reversing rails WS4-1, WS4-2 and WSIV-1, WSIV-2, it is especially for the straps R4, RIV of the fourth pair of rollers WIV / W4 for reasons of space makes sense, at least one of the turning rails WS4-1, WS4-2 of the driving roller W4 revolving Riem R4 and at least one of Turning rails WSIV-1, WSIV-2 of the revolving roller WIV revolving Riem RIV not be stored on the axis of the corresponding roller W4, WIV but on the pressure arm D1 separately. It is particularly preferred if the follower rollers WS4-1 and WS4-2 assigned to the follower roller W4 are adjustably mounted on the first pressure arm D1. By this arrangement, it is possible to adjust the Riemchenspannung of the idler roller W4 and the associated turning rails WS4-1 and WS4-2 circumferential Riemchens R4.
Wie
Im Betrieb des Faltungsstreckwerkes wird das zwischen den Riemchen R3, RIII des dritten Walzenpaares WIII/W3 geführte Faserband in den Spalt zwischen den Riemchen RIV, R4 des vierten Walzenpaares WIV/W4 geleitet und aufgrund der zur Ausrichtung des vierten Walzenpaares WIV/W4 gedrehten Ausrichtung des dritten Walzenpaares WIII/W3 und damit auch der dem dritten Walzenpaar WIII/W3 zugeordneten Riemchen RIII, R3, wird das Faserband weiter gefaltet. Bis zur Klemmlinie zwischen den Walzen WIV, W4 des vierten Walzenpaares WIV/W4 verläuft der Transport neutral, nach Verlassen der Klemmlinie beginnt der Hauptverzug in der vierten Verzugszone 4 auf die gewünschte Feinheit.During operation of the folding drafting device, the sliver guided between the straps R3, RIII of the third pair of rolls WIII / W3 is guided into the gap between the straps RIV, R4 of the fourth pair of rolls WIV / W4 and due to the orientation of the fourth row of rolls WIV / W4 third pair of rollers WIII / W3 and thus also the third pair of rollers WIII / W3 associated straps RIII, R3, the sliver is further folded. Up to the nip line between the rolls WIV, W4 of the fourth pair of rolls WIV / W4 the transport is neutral, after leaving the nip line the main draft in the
In den
In der hier dargestellten Ausführungsform ist die mitlaufende Walze WIII des dritten Walzenpaares WIII/W3 über einen Hebelarm 6 mit einer Torsionswelle 7 verbunden. Die Torsionswelle 7 erzeugt das notwendige Anpressmoment und ist vorzugsweise pneumatisch belastet. Diese Bauart erlaubt ein leichtes Wechseln der Riemchen RIII, R3, da sich diese ohne weiteren Montageaufwand ab- beziehungsweise aufstreifen lassen.In the embodiment shown here, the follower roller WIII of the third roller pair WIII / W3 is connected via a
Bei Einsatz von Faltungsstreckwerken in Spinnstrickmaschinen kommen mehrere Faltungsstreckwerke zum Einsatz, die nebeneinander angetrieben werden. Hierbei ist es besonders vorteilhaft, mehrere Faltungsstreckwerke jeweils zu einer Sektion zu verbinden, wobei mehrere Sektionen um eine Strickvorrichtung gruppiert sind. Üblicherweise umfasst eine Sektion zum Beispiel 8 oder 12 Arbeitsstellen. Bei 6 Sektionen ergibt sich damit eine Systemzahl von 48 beziehungsweise 72 Systemen. Vorteilhafterweise werden die angetriebenen Walzen aller entsprechender Walzenpaare der Faltungsstreckwerke einer Sektion mit einem Antrieb angetrieben. Beispielhaft für die Walzenpaare WIII/W3 ist dies in
Die in
Neben der hier dargestellten Ausführungsform mit 8 Faltungsstreckwerken ist auch jede beliebige andere Anzahl an Faltungsstreckwerken denkbar, beispielsweise 6, 10 oder 12 Faltungsstreckwerke.In addition to the embodiment shown here with 8 folding drafting systems, any other number of folding drafting systems is also conceivable, for example 6, 10 or 12 folding drafting systems.
Um eine maximal mögliche Gleichmäßigkeit des das Faltungsstreckwerk verlassenden Fasermaterials zu erhalten, ist es vorteilhaft, die die zweite Verzugszone V2 und die dritte Verzugszone V3, in denen das Faserband gefaltet wird, begrenzenden Walzenpaare WII/W2, WIII/W3 und WIV/W4 mit möglichst gleicher Umfangsgeschwindigkeit anzutreiben, um so einen minimalen Verzug in den Faltungszonen zu realisieren. Dies lässt sich zum Beispiel mit Hilfe der in den
Bei der in
Die angetriebene Walze WV des fünften Walzenpaares WV/W5 wird mit einem dritten Motor M3 angetrieben.The driven roller WV of the fifth pair of rollers WV / W5 is driven by a third motor M3.
Auf diese Weise kann die Anzahl der Motoren M1, M2, M3 für jede Sektion auf drei Motoren beschränkt werden. So ist es zum Beispiel möglich, die Spinnvorrichtungen einer Spinnstrickmaschine, die 48 oder 72 Arbeitsstellen verteilt auf 6 Sektionen enthält, mit lediglich 18 Motoren zu betreiben.In this way, the number of motors M1, M2, M3 for each section can be limited to three motors. For example, it is possible to operate the spinning units of a spinning-knitting machine containing 48 or 72 work stations distributed over 6 sections with only 18 motors.
Ein weiteres Antriebskonzept ist in
Da für die Streckwerke eine Spinnstrickmaschine üblicherweise Servomotoren eingesetzt werden und diese eine aufwendige Antriebsart darstellen, ist es vorteilhaft, die Anzahl der Motoren weiter zu reduzieren.Since a spinning knitting machine usually servo motors are used for the drafting and this represent a complex drive, it is advantageous to further reduce the number of motors.
Hierzu ist es zum Beispiel möglich, wie in
Entsprechend werden auch die angetriebenen Walzen WII, WIII und WIV der zweiten Walzenpaare WII/W2, der dritten Walzenpaare WIII/W3 und der vierten Walzenpaare WIV/W4 angetrieben, in dem von einem zentralen Motor M2 das Antriebsmoment über einen Zahnriemen ZRII auf Zahnräder ZII und von diesen über einen Winkeltrieb WT2 an das Dreiwegegetriebe 11 übertragen wird, wobei auch bei diesem Antriebskonzept, wie bei dem in
Die angetriebenen Walzen WV der fünften Walzenpaare WV/W5 werden wie in
Eine dritte Alternative für ein geeignetes Antriebskonzept ist in
Im Unterschied zu der in
Um eine gleichmäßige Qualität des Produktes und eine gleichmäßige Garngleichmäßigkeit zu erhalten, eigenen sich die üblicherweise eingesetzten Servomotoren nur bedingt, da Servomotoren in der Regel schrittweise geregelt sind und daher der von einer Strickvorrichtung vorgegebenen Geschwindigkeit nur bis zu einem gewissen Grad folgen, der von der Qualität der Regelung abhängf. Aufgrund der sehr hohen Geschwindigkeit des fünften Walzenpaares WV/W5 führen bereits geringste regelungsbedingte Abweichungen in der Geschwindigkeit zu einer Ungleichmäßigkeit im Faserstrom. Dies führt dazu dass das mit der entsprechenden Strickmaschine hergestellte Gestrick "unruhig" zu sein scheint.In order to obtain a uniform quality of the product and uniform yarn uniformity, the servomotors usually used are limited, since servo motors are usually controlled stepwise and therefore follow the given speed of a knitting device only to a certain extent, the quality dependent on the regulation. Due to the very high speed of the fifth pair of rollers WV / W5 even the slightest control-related deviations in speed lead to a Unevenness in the fiber flow. This leads to the fact that the knit fabric produced with the corresponding knitting machine seems to be "restless".
Eine Verbesserung der Qualität lässt sich erzielen, wenn die angetriebenen Walzen WV der fünften Walzenpaare WV/W5 durch eine Kombination aus Servoantrieb und Reluktanzantrieb angetrieben werden.An improvement in quality can be achieved if the driven rollers WV of the fifth pair of rollers WV / W5 are driven by a combination of servo drive and reluctance drive.
Beim Anfahren der Maschine, das heißt beim Beschleunigen der Maschine, bis die Produktionsgeschwindigkeit erreicht ist, werden die angetriebenen Walzen WV der fünften Walzenpaare WV/W5 durch einen Servomotor angetrieben. Dieser kann aufgrund seiner Regelung die Geschwindigkeit der fünften Walzenpaare WV/W5 an die Zunahme der Produktionsgeschwindigkeit anpassen. Ab einer bestimmten Mindestgeschwindigkeit der Maschine wird dann ein Reluktanzmotor synchron eingetaktet. Der Servoantrieb wird abgeschaltet und der Servomotor des Servoantriebs kann im Leerlauf mitlaufen. Während des Anfahrens können auch beide Motoren, d.h. Servomotor und Reluktanzmotor, gemeinsam laufen. Durch den Servomotor wird ein Gleichlauf mit der Strickmaschine erzwungen, während der Reluktanzmotor als Asynchronmaschine mitläuft.When starting the machine, that is, when accelerating the machine until the production speed is reached, the driven rollers WV of the fifth pair of rollers WV / W5 are driven by a servomotor. Due to its control, this can adapt the speed of the fifth roller pairs WV / W5 to the increase in production speed. From a certain minimum speed of the machine, a reluctance motor is then clocked synchronously. The servo drive is switched off and the servomotor of the servo drive can idle. During startup, both motors, i. Servomotor and reluctance motor, running together. The servomotor forces a synchronization with the knitting machine while the reluctance motor runs as an asynchronous machine.
Sobald die Strickmaschine ihre Produktionsdrehzahl erreicht hat, kann der Reluktanzmotor allein den Antrieb übernehmen.Once the knitting machine has reached its production speed, the reluctance motor alone can take over the drive.
Analog wird auch das Herunterfahren der Maschine gesteuert. In diesem Fall wird zunächst der Servoantrieb wieder zugeschaltet und während des Herunterfahrens übernimmt der Servomotor die Regelung, um einen Gleichlauf zu erhalten, während der Reluktanzmotor mitläuft oder auch abgeschaltet werden kann. Sobald die Strickmaschine steht, wird auch der Servomotor abgeschaltet.Similarly, the shutdown of the machine is controlled. In this case, first the servo drive is switched on again and during the shutdown, the servo motor takes over the control in order to obtain a synchronization, while the reluctance motor runs along or can be switched off. As soon as the knitting machine is stopped, the servomotor is also switched off.
Eine Stabilisierung des Verzugsvorgangs in der vierten Verzugszone V4 insbesondere bei Höchstverzügen, bei denen ein Verzug um das 200- bis 400-fache erfolgt, lässt sich erzielen, wenn das der mitlaufenden Walze W4 des vierten Walzenpaares WIV/W4 zugeordnete Riemchen R4 in einer minimalen Dicke ausgeführt wird. Bei derzeit handelsüblich eingesetzten Riemchen ist das eine Dicke von 0,3 bis 0,7 mm. In Abhängigkeit vom Material des Riemchens ist gegebenenfalls auch eine geringere Dicke realisierbar. Auch kann es aus Stabilitätsgründen in Abhängigkeit vom Material gegebenenfalls notwendig sein, das Riemchen in einer größeren Dicke auszuführen. Bevorzugt ist jedoch eine Dicke im Bereich von 0,3 bis 0,7 mm.A stabilization of the drafting process in the fourth drafting zone V4, in particular at maximum distortions, in which a delay of 200- to 400-fold takes place, can be achieved if the belt R4 associated with the revolving roll W4 of the fourth pair of rolls WIV / W4 has a minimum thickness is performed. In currently used commercially straps that is a thickness of 0.3 to 0.7 mm. Depending on the material of the strap, if necessary, a smaller thickness can also be realized. It may also be necessary for reasons of stability, depending on the material may be necessary to perform the strap in a greater thickness. However, a thickness in the range of 0.3 to 0.7 mm is preferred.
Das um die treibende Walze WIV geführte Riemchen RIV ist mit einer größeren Dicke ausgeführt, vorzugsweise im Bereich von 0,7 bis 1,2 mm. Eine solche Dicke entspricht der für Riemchen in Streckwerken üblichen Dicke. In dem die treibende Walze WIV umlaufenden Riemchen RIV ist - wie in
Zusammen mit dem die mitlaufende Walze W4 umlaufenden Riemchen R4 ergibt das faserführende System den Charakter eines "Durchzugstreckwerks", das beider Langstapelverarbeitung, zum Beispiel bei der Verarbeitung von Wolle, zum Einsatz kommt.Together with the revolving roller W4 revolving belt R4, the fiber-guiding system gives the character of a "draft-drafting system" which is used in long-staple processing, for example in the processing of wool.
Claims (14)
- Double-folding drafting unit, comprising five pairs of rollers (WI/W1, WII/W2, WIII/W3, WIV/W4, WV/W5),- a first (WI/W1), a second (WII/W2), a fourth (WIV/W4) and a fifth (WV/W5) pair of rollers having essentially an identical orientation of the respective axes of the rollers (WI, W1, WII, W2, WIV, W4, WV, W5), and a third pair of rollers (WIII/W3), which is positioned between the second (WII/W2) and the fourth (WIV/W4) pair of rollers, having an axial direction which is oriented perpendicularly to the axial direction of the other pairs of rollers (WI/W1, WII/W2, WIV/W4, WV/W5),- an apron (RIII, R3) being guided in each case around each roller (WIII, W3) of the third pair of rollers (WIII/W3) and at least one reversing rail (WSIII, WS3) assigned to the respective roller (WIII, W3), and- an apron (RIV, R4) being guided around each roller (WIV, W4) of the fourth pair of rollers (WIV/W4) and around a reversing rail (WSIV-1, WS4-1) in front of and a reversing rail (WSIV-2, WS4-2) behind the respective roller (WIV, W4).
- Double-folding drafting unit according to Claim 1, characterized in that in each case one roller (WI, WII, WIII, WIV, WV) of a pair of rollers (WI/W1, WII/W2, WIII/W3, WIV/W4, WV/W5) is driven and one roller (W1, W2, W3, W4, W5) corotates.
- Double-folding drafting unit according to Claim 1 or 2, characterized in that in each case two adjacent pairs of rollers (WI/W1, WII/W2; WII/W2, WIII/W3; WIII, W3, WIV/W4; WIV/W4, WV/W5) form a drafting zone, a first drafting zone (V1) between the first (WI, W1) and the second (WII/W2) pair of rollers having a draft which is comparable to the draft of a roving machine, a second drafting zone (W2) between the second (WII/W2) and the third (WIII/W3) pair of rollers and a third drafting zone (V3) between the third (WIII/W3) and the fourth (WIV/W4) pair of rollers having in each case tensioning drafts, and a main draft being implemented in a fourth drafting zone (V4) between the fourth (WIV/W4) and the fifth (WV/W5) pair of rollers.
- Double-folding drafting unit according to Claim 2 or 3, characterized in that the corotating rollers (W1, W2, W4) of the first, second and fourth pair of rollers (WI/W1, WII/W2, WIV/W4) lie on a first pressure arm (D1), and a second pressure arm (D2) carries the corotating roller (W5) of the fifth pair of rollers (WV/W5).
- Double-folding drafting unit according to one of Claims 2 to 4, characterized in that the corotating roller (W3) of the third pair of rollers (WIII/W3) is connected to a torsion shaft (7) via a lever arm (6).
- Double-falding drafting unit according to one of Claims 1 to 5, characterized in that the aprons (RIV, R4) of the fourth pair of rollers (WIV/W4) have a different thickness, the apron (R4) which runs around the corotating roller (W4) of the fourth pair of rollers (WIV/W4) having a smaller thickness than the apron (RIV) running around the driving roller (WIV) of the fourth pair of rollers (WIV/W4).
- Double-folding drafting unit according to Claim 6, characterized in that, in the apron (RIV) running around the driving roller (WIV) of the fourth pair of rollers (WIV/W4), a depression (12) pointing in the running direction is formed in the surface pointing towards the fibre stream.
- Double-folding drafting unit according to Claim 7, characterized in that the depression (12) is formed centrally in the apron (RIV) running around the driving roller (WIV) of the fourth pair of rollers (WIV/W4).
- Double-folding drafting unit according to one of Claims 1 to 8, characterized in that an apron (RI, RI) is guided in each case around each roller (WI, WI) of the first pair of rollers (WI/W1) and at least one reversing rail (WSI, WS1) assigned to the respective roller (WI, W1).
- Double-folding drafting unit according to one of Claims 1 to 9, characterized in that the driven rollers (WII, WIII, WIV) of the second, third and fourth pair of rollers (WII/W2, WIII/W3, WIV/W4) are coupled to a common gear (11), the gear (11) being assigned a motor (M2) or a drive train.
- spin-knitting machine, comprising at least two double-folding drafting units according to one of Claims 1 to 10, the double-folding drafting units being arranged around the spin-knitting machine.
- Spin-knitting machine according to Claim 11, characterized in that the drive (M1, M2, M3) of a plurality of driven rollers (WI, WII, WIII, WIV, WV) of in each case corresponding pairs of rollers (WI/W1, WII/W2, WIII/W3, WIV/W4, WV/W5) of the double-folding drafting units comprises two groups which are connected to one another by means of toothed belts (8), a gear stage (11; 9) coupling the two groups.
- Spin-knitting machine according to Claim 12, characterized in that the drive (M3) of the fifth pair of rollers (WV/W5) comprises a reluctance drive and a servo drive.
- Method for starting up and running down a spin-knitting machine according to Claim 13, characterized in that, when the spin-knitting machine is being started up, the driving roller (W5) of the fifth pair of rollers (WV/W5) is initially driven by means of the servo drive, in which case the reluctance drive can corotate or is cut in at a stipulated rotational speed and, after the production rotational speed is reached, the servo drive is switched off and the drive of the driving roller (W5) of the fifth pair of rollers (WV/W5) takes place via the reluctance drive, and, when the spin-knitting machine is being run down, the servo drive is initially cut in, with reduction in the production rotational speed, the drive of the driving roller (W5) of the fifth pair of rollers (WV/W5) is assumed by the servo drive and the reluctance drive is switched off.
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PCT/EP2013/002849 WO2014044404A1 (en) | 2012-09-24 | 2013-09-23 | Double folding drawframe |
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DE102006006502B4 (en) * | 2006-02-13 | 2018-03-08 | Reinhard König | Spin knitting machine |
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WO2013041220A1 (en) | 2011-09-21 | 2013-03-28 | Koenig Reinhard | Folding drawing system for a spin-knit machine |
-
2013
- 2013-09-23 US US14/646,759 patent/US9771671B2/en active Active
- 2013-09-23 JP JP2015532333A patent/JP6228983B2/en active Active
- 2013-09-23 EP EP13771063.8A patent/EP2898127B1/en active Active
- 2013-09-23 WO PCT/EP2013/002849 patent/WO2014044404A1/en active Application Filing
- 2013-09-23 CN CN201380049769.6A patent/CN104797752B/en active Active
- 2013-09-23 KR KR1020157006928A patent/KR102068380B1/en active IP Right Grant
- 2013-09-24 TW TW102134264A patent/TWI588309B/en active
Also Published As
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JP2015532950A (en) | 2015-11-16 |
US9771671B2 (en) | 2017-09-26 |
TWI588309B (en) | 2017-06-21 |
EP2898127A1 (en) | 2015-07-29 |
CN104797752A (en) | 2015-07-22 |
WO2014044404A1 (en) | 2014-03-27 |
TW201433666A (en) | 2014-09-01 |
KR102068380B1 (en) | 2020-02-24 |
KR20150080483A (en) | 2015-07-09 |
US20150292123A1 (en) | 2015-10-15 |
JP6228983B2 (en) | 2017-11-08 |
CN104797752B (en) | 2017-10-27 |
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