EP2886267A1 - Verfahren und Vorrichtung zum Einbau eines Einsatzes in einen Hohlraum in einem Dünnschichtprodukt - Google Patents

Verfahren und Vorrichtung zum Einbau eines Einsatzes in einen Hohlraum in einem Dünnschichtprodukt Download PDF

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Publication number
EP2886267A1
EP2886267A1 EP13306748.8A EP13306748A EP2886267A1 EP 2886267 A1 EP2886267 A1 EP 2886267A1 EP 13306748 A EP13306748 A EP 13306748A EP 2886267 A1 EP2886267 A1 EP 2886267A1
Authority
EP
European Patent Office
Prior art keywords
punch
insert
sheet
film
pusher
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP13306748.8A
Other languages
English (en)
French (fr)
Inventor
Joseph Leibenguth
François Roussel
Frédéric Blachon
Jean-Luc Lesur
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Thales DIS France SA
Original Assignee
Gemalto SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gemalto SA filed Critical Gemalto SA
Priority to EP13306748.8A priority Critical patent/EP2886267A1/de
Priority to PCT/EP2014/076342 priority patent/WO2015090956A1/en
Priority to JP2016540583A priority patent/JP6219524B2/ja
Priority to EP14805936.3A priority patent/EP3083169B1/de
Priority to KR1020167018680A priority patent/KR101838423B1/ko
Priority to PL14805936T priority patent/PL3083169T3/pl
Priority to US15/104,916 priority patent/US10569443B2/en
Priority to SG11201604665TA priority patent/SG11201604665TA/en
Publication of EP2886267A1 publication Critical patent/EP2886267A1/de
Withdrawn legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27—Means for performing other operations combined with cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18—Means for removing cut-out material or waste
    • B26D7/1818—Means for removing cut-out material or waste by pushing out
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18—Means for removing cut-out material or waste
    • B26D7/1845—Means for removing cut-out material or waste by non mechanical means
    • B26D7/1854—Means for removing cut-out material or waste by non mechanical means by air under pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38—Cutting-out; Stamping-out
    • B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38—Cutting-out; Stamping-out
    • B26F1/44—Cutters therefor; Dies therefor

Definitions

  • the present invention relates to a novel method and device for placing an insert in a cavity formed in a thin sheet product, typically having a thickness of less than 2 mm, and more particularly less than 300 ⁇ m.
  • the invention is particularly but not exclusively in the field of electronic cards, or smart cards, or other thin plastic documents, typically polycarbonate and may contain one or more electronic circuits, such as for example a data sheet used in some passports.
  • electronic cards or smart cards, or other thin plastic documents
  • This information may be for example an image, a photograph or information readable only by a specific reader, for example inscriptions made using a laser-sensitive ink, etc.
  • the insert may also comprise an active or passive electronic device, such as an electronic chip, an RFID antenna, etc.
  • the inserted functional element, carried by the insert itself be integrated in the thickness of the finished card, without space, between the periphery of the insert and the cavity formed in the card body that receives it.
  • the difficulty of this insertion is important in particular because of the small thickness of the layer, commonly made of polycarbonate, in which the cavity is formed, and the small thickness of the insert, thicknesses which may be of the order of 50 ⁇ m. only, or even less. Despite the sophistication of the machines used, the clearance between the insert and the cavity can not be reduced to less than 0.05 to 0.10 mm.
  • the present invention aims on the one hand to completely eliminate this game and, on the other hand, to reduce the complexity of the facilities currently used, and thus reduce the cost of manufacturing card or similar thin products with inserts.
  • the subject of the invention is a method of placing an insert in a cavity formed in a thin sheet product, according to which the insert is cut in a film and placed in said cavity.
  • step d) the insert is cut exactly to the same shape and dimensions as the cavity, since the two cuts are made, successively, by the same punch.
  • the exact positioning of the insert relative to the receiving cavity is automatically ensured, without the need for mechanisms of high precision or control means and of assisted vision.
  • a preliminary step is performed during the first cycle, consisting in making in the film the cutting of a first insert, to obtain the orifice required to pass the punch during step a ), this first insert then being evacuated without being used.
  • the pellet may be disengaged from the punch between step b) and step d), the pusher then acting directly on the insert during step d) to push the insert into its cavity.
  • the pellet is held inside the punch, and serves as an intermediate piece between the pusher and the insert to push the pin. insert in its cavity during step e).
  • the pellet is held inside the punch by suction against the pusher, this mode of maintenance to ensure that the pellet will remain in place against the front wall of the pusher, during the stages where it serves as an intermediate piece to press the insert at the bottom of its cavity, and up to its ejection out of the punch.
  • the pellet is ejected from the punch and discharged after step e), this operation of ejection and evacuation of the pellet cut in the sheet can then be performed in masked time during the moving the sheet and the support of step f), which reduces the cycle time.
  • the support surface of the sheet is constituted by a support substrate which is associated with the sheet in a fixed manner, said substrate and the moving sheet therefore simultaneously, and can be linked by lamination.
  • a support substrate which is associated with the sheet in a fixed manner, said substrate and the moving sheet therefore simultaneously, and can be linked by lamination.
  • the precise adjustment of the insert and the cavity will allow the insert to be sufficiently blocked and retained on its edges in the cavity, to allow a minimum of manipulation of the sheet with the inserts, before proceeding to a subsequent step of assembling different layers, including including the said sheet, and together forming the card body, then to laminate these layers to obtain the card body including the insert.
  • step d) When the process is carried out using a support substrate bonded to the sheet, during step d), the pusher presses the insert at the bottom of the cavity, against the support substrate, so as to adhere the insert on said substrate, under the sole effect of face-to-face contact between the insert and the support substrate.
  • step d) can be carried out with a preheating of the materials, in particular the insert, to make it more adhesive, and / or a heat input by the pusher, which can, at this effect include heating means.
  • the support substrate and the thin sheet have a dimension cross-section determined to form a plurality of cards, and the different steps are carried out simultaneously on as many cutting stations and insertion of inserts, distributed in the transverse direction.
  • the film is preferably a strip in which only one insert is cut in its width, each cutting and positioning station being fed by this band independently of the other stations.
  • the method according to the invention makes it possible, thanks to the absence of any need to seek a very high precision in the positioning of the inserts with respect to the corresponding cavities, to perform the cutting and insertion operations in a particularly rapid manner and economical, while guaranteeing that there will be no peripheral space between inserts and cavities.
  • the device comprises third feed means for feeding a support substrate, in a coordinated manner with the supply of the thin sheet, the displacement means being arranged to simultaneously move the assembly formed of the substrate and the thin sheet applied to said substrate.
  • Said head 10 is mounted on a carriage movable in translation on the frame 11, transversely to the displacement direction F of the substrate 1 and the associated thin sheet 2
  • the machine represented figure 1 has two heads 10 for cutting and placing the inserts mounted on a carriage movable in translation on a frame 11, and movable transversely to the direction F of displacement of a table 12 movable under the frame. Each head has a punch 50 and a pusher 51, visible on the figures 2 and following.
  • the machine comprises first feeding means 13 for feeding a support substrate 1 and depositing it on the table 12 and second feeding means 14 for feeding the thin sheet 2 to receive the inserts and placing said sheet on the substrate.
  • the film in which the inserts are cut is in the form of a strip 3 in roll in the width of which a single insert 30 is cut, and each head 10 also comprises means 15 for scrolling the said strip 3.
  • the substrate 1 and the thin sheet 2 are deposited on the table 12 in the form of two sets each comprising a pre-cut substrate 1 and a thin sheet 2 of rectangular shape and pre-assembled in a manner known per se, and whose dimensions are determined to produce, in each set of substrate 1 and sheet 2, 48 card bodies.
  • the substrate 1 is typically an opaque polycarbonate plate, for example white, 100 ⁇ m thick, and the thin sheet 2 an opaque polycarbonate of 50 microns, these thicknesses being given only as an indication, in no way limiting.
  • the thin strip 3 in which the inserts 30 are cut is formed of a transparent polycarbonate film on one side a coating 31 may have any pattern which must be integrated but visible in the thickness of the card body following the placement of the insert.
  • a coating 31 may have any pattern which must be integrated but visible in the thickness of the card body following the placement of the insert.
  • the thickness of the strip 3, and therefore of the insert and its impression is typically the same as that of the thin sheet 2, but it could also be different, especially smaller.
  • Each set 10 of cutting and placement of the inserts comprises a cutting punch 50, movable in an axial direction, and a pusher 51 sliding inside the punch.
  • the tubular punch has an inner section of shape and dimensions identical to those of the insert 30 to be put in place and therefore of the cavity 21 to be produced.
  • the lower end of the punch constitutes the cutting edge 52 in bevel, in a manner known per se.
  • a pusher 51 is guided in translation inside the punch 50 in the axial direction, this pusher 51 has suction ducts 53. through opening to the front face 54 of the pusher 51, connected at their other ends to a central vacuum not shown.
  • the figure 2 represents the device at the beginning of a cycle, the support substrate 1 being placed on the table 12 and the thin sheet 2 placed on the substrate 1, the punch 50 being in the raised position, its edge 52 being aligned with the orifice 32 made by a previous cut of an insert 30 in the strip 3.
  • the pusher 51 is also in the raised position. It will be noted that, at the beginning of a series of insertion of inserts, a preliminary step is performed to make in the band 3 the cutting of a first insert, to obtain the orifice 32 required to pass the punch 50 during the first step, this first insert then being evacuated without being used.
  • the punch 50 is lowered by passing through the orifice 32 created by cutting the insert during the preceding cycle, or the preliminary step.
  • the punch 50 is lowered until its stop 52 reaches the surface of the support substrate 1, thus having cut into the thin sheet 2 a wafer 20 of exactly the same shape and dimensions as those of the stop of the punch.
  • the pusher 51 is simultaneously brought into contact with this pellet and the suction through the conduits 53 keeps the pellet 20 pressed against the front surface of the pusher.
  • the punch 50 and the pusher 51 are raised simultaneously, by a sufficient distance so that the band 3 can slide between the punch and the thin sheet 2, that is to say a distance at least equal to the sum of the thicknesses of the thin sheet 2 and the strip 3. During this rise of the punch, the pusher 51 holds the pellet 20 inside the body of the punch.
  • the band 3 is slid between the punch 50 and the thin sheet 2 to bring the area corresponding to the insert to be cut just under the punch. During this movement of the band, the punch remains immobile, as well as the substrate and the thin sheet.
  • the punch 50 is lowered to cut the insert 30 in the band 3, the pusher 51 remaining indented so as not to press on the insert being cut, and then, in a second stage, figure 7 , the punch 50 continues its stroke a little, without reaching the substrate 1, and simultaneously the pusher 51 causes the insert 30 cut into the cavity 21 of the thin sheet 2 released previously, the pellet 20 serving as an intermediate between the pusher and the insert during this insertion. Under the effect of the pressure exerted at the end of travel, the insert 30 adheres against the face of the substrate 1 constituting the bottom of the cavity 21.
  • the insert 30 has been cut by the same tool having formed the cavity 21 in the thin sheet in the previous step, and without the thin sheet 2 has been moved relative to the punch 50, it is thus ensured that the insert 30, having exactly the same dimensions as the pellet 20 previously cut, will take its place accurately and without any peripheral game.
  • the punch 50 is raised and then the pusher 51, taking with it the pellet 20 still held by suction, and the insert 30 remaining held in the cavity 21 of the thin sheet 2.
  • the pellet 20 can then be ejected from the punch, by suppressing the suction in the pusher and using an air jet brought in the opposite direction by the orifices of the pusher, and collected in a collector 55 to proceed with its evacuation.
  • step f) represented figure 10 the substrate 1 and the sheet 2 are moved in order to bring the next location where another insert is to be placed in front of the punch 50 and return to the position of the figure 2 , to start another cycle of cutting and setting up another insert.
  • collection and disposal of the wafer 20 may be performed in masked time during movement of the substrate and the foil, thereby reducing the overall cycle time.
  • the invention is not limited to the embodiment and application described above solely by way of example.
  • the invention can be used to place many types of inserts, such as transparent viewing window, electronic module, printed circuit board, screen, element of material or color different from those of the thin sheet, etc. in a cavity formed in said thin sheet and without any clearance between the insert and the cavity.
  • the thin sheet may be assembled with the support substrate prior to placement on the table.
  • the film in which the inserts are cut can also be, instead of a single strip, a wide film, for example of the same width as the thin sheet, common for all cutting heads.
  • Several layers of material in sheets can be placed under the thin sheet receiving the insert and one or more layers can also be placed above the thin sheet after placing the insert.
  • the invention is particularly intended for the insertion of an insert in cards, such as a smart card, bank card, identification card, etc., ie typically polycarbonate cards having a thickness of less than of 1 mm. It can also be used for inserting inserts in thin plastic documents, typically polycarbonate, such as for example a data sheet used in some passports, or for products in thicker sheets, for example up to two mm or more, and in other plastics or other materials.

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Credit Cards Or The Like (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
EP13306748.8A 2013-12-17 2013-12-17 Verfahren und Vorrichtung zum Einbau eines Einsatzes in einen Hohlraum in einem Dünnschichtprodukt Withdrawn EP2886267A1 (de)

Priority Applications (8)

Application Number Priority Date Filing Date Title
EP13306748.8A EP2886267A1 (de) 2013-12-17 2013-12-17 Verfahren und Vorrichtung zum Einbau eines Einsatzes in einen Hohlraum in einem Dünnschichtprodukt
PCT/EP2014/076342 WO2015090956A1 (en) 2013-12-17 2014-12-03 Method and device for putting in place an insert in a cavity formed in a foil product
JP2016540583A JP6219524B2 (ja) 2013-12-17 2014-12-03 箔製品に形成される空洞にインサートを所定の位置に置くための方法および装置
EP14805936.3A EP3083169B1 (de) 2013-12-17 2014-12-03 Verfahren und vorrichtung zum einbau eines einsatzes in einen hohlraum in einem dünnschichtprodukt
KR1020167018680A KR101838423B1 (ko) 2013-12-17 2014-12-03 포일내에 형성된 공동내부의 제 위치에 인서트를 배열하기 위한 방법 및 장치
PL14805936T PL3083169T3 (pl) 2013-12-17 2014-12-03 Sposób i urządzenie do umieszczania wkładki we wgłębieniu utworzonym w produkcie foliowym
US15/104,916 US10569443B2 (en) 2013-12-17 2014-12-03 Method and device for placing an insert in a cavity formed in a foil
SG11201604665TA SG11201604665TA (en) 2013-12-17 2014-12-03 Method and device for putting in place an insert in a cavity formed in a foil product

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP13306748.8A EP2886267A1 (de) 2013-12-17 2013-12-17 Verfahren und Vorrichtung zum Einbau eines Einsatzes in einen Hohlraum in einem Dünnschichtprodukt

Publications (1)

Publication Number Publication Date
EP2886267A1 true EP2886267A1 (de) 2015-06-24

Family

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Family Applications (2)

Application Number Title Priority Date Filing Date
EP13306748.8A Withdrawn EP2886267A1 (de) 2013-12-17 2013-12-17 Verfahren und Vorrichtung zum Einbau eines Einsatzes in einen Hohlraum in einem Dünnschichtprodukt
EP14805936.3A Active EP3083169B1 (de) 2013-12-17 2014-12-03 Verfahren und vorrichtung zum einbau eines einsatzes in einen hohlraum in einem dünnschichtprodukt

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP14805936.3A Active EP3083169B1 (de) 2013-12-17 2014-12-03 Verfahren und vorrichtung zum einbau eines einsatzes in einen hohlraum in einem dünnschichtprodukt

Country Status (7)

Country Link
US (1) US10569443B2 (de)
EP (2) EP2886267A1 (de)
JP (1) JP6219524B2 (de)
KR (1) KR101838423B1 (de)
PL (1) PL3083169T3 (de)
SG (1) SG11201604665TA (de)
WO (1) WO2015090956A1 (de)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015104011A1 (de) 2014-01-13 2015-07-16 Melzer Maschinenbau Gmbh Verfahren und einrichtung zur bearbeitung eines substrats
WO2017103541A1 (fr) * 2015-12-17 2017-06-22 Oberthur Technologies Réalisation d'une fenêtre dans une couche en plastique mince
WO2019184352A1 (zh) * 2018-03-30 2019-10-03 江苏迪佳电子有限公司 一种用于手机触摸屏的切片冲压装置

Families Citing this family (7)

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Publication number Priority date Publication date Assignee Title
EP2886267A1 (de) * 2013-12-17 2015-06-24 Gemalto SA Verfahren und Vorrichtung zum Einbau eines Einsatzes in einen Hohlraum in einem Dünnschichtprodukt
DE102016201976B3 (de) * 2016-02-10 2017-02-16 Bundesdruckerei Gmbh Vorrichtung und Verfahren zur Bearbeitung eines Substrats
DE102016109654A1 (de) 2016-05-25 2017-11-30 Ovd Kinegram Ag Bogen für ein Sicherheitsdokument, Verfahren zur Herstellung des Bogens und daraus hergestelltes Sicherheitsdokument
JP6813336B2 (ja) * 2016-11-02 2021-01-13 昭和電工パッケージング株式会社 ラミネート材の加工方法
CN110027202A (zh) * 2019-04-02 2019-07-19 深圳市山本光电股份有限公司 一种反射膜的打孔裁切工艺
KR102540718B1 (ko) * 2021-10-19 2023-06-12 박찬호 광학 필름 절단용 펀치
DE102022104827A1 (de) 2022-01-13 2023-07-13 Bundesdruckerei Gmbh Vorrichtung und Verfahren zum Herstellen einer gefügten Karte mit einem lichttransparenten Fenster

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US4823660A (en) * 1986-02-20 1989-04-25 Stelron Components Inc Label cutting device and method
GB2267247A (en) * 1992-05-07 1993-12-01 Robotec Ltd Implanting a shape of one material into a shaped hole in another.
US20030024636A1 (en) * 2001-07-17 2003-02-06 Andy Lin Method of manufacturing anti-counterfeit card label

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US4805280A (en) * 1988-02-16 1989-02-21 Honeywell Inc. Method of joining metals of different physical properties
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EP2355645B1 (de) 2010-02-06 2012-06-13 Textilma Ag Montageeinrichtung zum Aufbringen eines RFID-Chipmoduls auf ein Substrat, insbesondere eine Etikette
EP2390824A1 (de) * 2010-05-27 2011-11-30 Gemalto SA Herstellungsverfahren eines Multifunktionsmoduls, und dieses Modul umfassende Vorrichtung
US9364884B1 (en) * 2013-04-17 2016-06-14 Donald Cooper, Jr. Stamping slug retention recess
EP2886267A1 (de) * 2013-12-17 2015-06-24 Gemalto SA Verfahren und Vorrichtung zum Einbau eines Einsatzes in einen Hohlraum in einem Dünnschichtprodukt

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Publication number Priority date Publication date Assignee Title
US4823660A (en) * 1986-02-20 1989-04-25 Stelron Components Inc Label cutting device and method
GB2267247A (en) * 1992-05-07 1993-12-01 Robotec Ltd Implanting a shape of one material into a shaped hole in another.
US20030024636A1 (en) * 2001-07-17 2003-02-06 Andy Lin Method of manufacturing anti-counterfeit card label

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015104011A1 (de) 2014-01-13 2015-07-16 Melzer Maschinenbau Gmbh Verfahren und einrichtung zur bearbeitung eines substrats
EP3095075B1 (de) 2014-01-13 2023-03-01 Melzer Maschinenbau GmbH Verfahren und einrichtung zur bearbeitung eines substrats
WO2017103541A1 (fr) * 2015-12-17 2017-06-22 Oberthur Technologies Réalisation d'une fenêtre dans une couche en plastique mince
FR3045432A1 (fr) * 2015-12-17 2017-06-23 Oberthur Technologies Realisation d'une fenetre dans une couche en plastique mince
EP3389963B1 (de) 2015-12-17 2020-03-18 Idemia France Verfahren für die herstellung eines fensters in einer schicht von weichem kunststoff
US10807270B2 (en) 2015-12-17 2020-10-20 Idemia France Method for making a window in a thin plastic layer
WO2019184352A1 (zh) * 2018-03-30 2019-10-03 江苏迪佳电子有限公司 一种用于手机触摸屏的切片冲压装置

Also Published As

Publication number Publication date
US10569443B2 (en) 2020-02-25
KR101838423B1 (ko) 2018-03-13
PL3083169T4 (pl) 2018-11-30
JP2017503263A (ja) 2017-01-26
EP3083169B1 (de) 2018-04-04
JP6219524B2 (ja) 2017-10-25
SG11201604665TA (en) 2016-07-28
PL3083169T3 (pl) 2018-11-30
WO2015090956A1 (en) 2015-06-25
EP3083169A1 (de) 2016-10-26
KR20160096704A (ko) 2016-08-16
US20160318203A1 (en) 2016-11-03

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