TW201026476A - Injection mold and method of manufacturing resin molded product using the same - Google Patents

Injection mold and method of manufacturing resin molded product using the same Download PDF

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Publication number
TW201026476A
TW201026476A TW98136400A TW98136400A TW201026476A TW 201026476 A TW201026476 A TW 201026476A TW 98136400 A TW98136400 A TW 98136400A TW 98136400 A TW98136400 A TW 98136400A TW 201026476 A TW201026476 A TW 201026476A
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Taiwan
Prior art keywords
mold
resin
cavity
movable mold
movable
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Application number
TW98136400A
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Chinese (zh)
Inventor
Takeshi Nishimura
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Nissha Printing
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Publication of TW201026476A publication Critical patent/TW201026476A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16Making multilayered or multicoloured articles
    • B29C45/1671Making multilayered or multicoloured articles with an insert
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/33Moulds having transversely, e.g. radially, movable mould parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C2045/1486Details, accessories and auxiliary operations
    • B29C2045/14901Coating a sheet-like insert smaller than the dimensions of the adjacent mould wall
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/44Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14778Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the article consisting of a material with particular properties, e.g. porous, brittle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16Making multilayered or multicoloured articles
    • B29C45/1615The materials being injected at different moulding stations
    • B29C45/162The materials being injected at different moulding stations using means, e.g. mould parts, for transferring an injected part between moulding stations

Abstract

An injection mold is provided wherein a first resin section 6 having an insert sheet 3 is held on a movable mold 5; a slide mold 10 formed with an undercut portion 9 is arranged with respect to the first resin section 6 on one hand, and the movable mold 5 and a second mold 8 are locked on the other hand; during a second resin is filled between the insert sheet 3 and the second mold 8 to mould the resin products, a projecting sheet 17 projecting outside of the moulded resin products is preformed on the insert sheet 3; while the projecting sheet 17 abuts against the movable mold 5 on one hand, the second resin is filled into the space formed between the projecting sheet 17 and the slide mold 10.

Description

201026476 六、發明說明: 【發明所屬之技術領域】 本發明係有關可用於製造被埋設插入片且具有凹口之 樹脂成型品的射出成型用模具及利用該模具之樹脂成型品 的製造方法。 【先前技術】 以往,有將第1固定模具和可動模具進行鎖模,自第 _ 1澆口射出第1樹脂,而將第1樹脂部進行成型,暫時進行 Ο 開模,一面由可動模具保持第1樹脂部一面使作爲固定模 具的第2固定模具滑動至可動模具,再將第2固定模具和 可動模具進行鎖模,自第2澆口射出第2樹脂,而在第1 樹脂部的一側面將第2樹脂部進行成型,再進行開模,並 從模具取出樹脂成型品(例如參照專利文獻1)。 專利文獻 專利文獻1:特開200 5-66834號公報 〇 【發明內容】 [發明所欲解決之課題] 可是,有在第1樹脂部和第2樹脂部之間設置插入片 的情況。例如,將第1樹脂部作成透明,且於第1樹脂部 和第2樹脂部之間設置插入片,藉此,而成爲可透過第1 樹脂部而視認形成於插入片的圖案層、並可對圖案層賦予 深度感等美觀性優異者。此外,因爲將第1樹脂部、插入 片以及第2樹脂部疊層,所以亦具有強度增大、耐久性提 201026476 高的優點。 可是,若於在第1樹脂部和第2樹脂部之間設置插入 片,則會有在注入第2材料的樹脂時發生插入片的一部分 熔化而流動,所謂澆口流動的問題。澆口流動係弄亂插入 片的圖案等,並降低樹脂成型品的創意性。高溫(250°C ~280 °C)之第2材料的樹脂一接觸插入片時,第2材料的樹脂的 熱傳導至插入片,另一方面,由於第1樹脂部的隔熱效果, 因爲插入片的熱不會傳導至第2固定模具,所以插入片變 成高溫。因而,插入片的一部分熔化,並隨著第2材料的 樹脂的流入而流動。 又,在將樹脂成型品的周邊部作成向內側彎曲的形 狀,並在該周邊部一體成型有和筐體嵌合的槽等樹脂成型 品上是形成有凹口的情況。藉由作成使用這種槽進行安裝 之構造,在將樹脂成型品安裝於筐體時,殘留於樹脂成型 品的周邊部之橫流道的切斷面不會朝向表側露出,美觀性 提升。此外,若在該周邊部一體成型和筐體嵌合的槽,在 將樹脂成型品安裝於筐體時,例如可不必將雙面膠帶等黏 貼於樹脂成型品等,構成被簡化。 本發明係鑑於上述之情形而開發者,其目的在於提供 一種除了在對插入片注入第2材料的樹脂時可防止澆口流 動,且可形成凹口之射出成型用模具及利用該模具之樹脂 成型品的製造方法。 [解決課題之手段] 201026476 本發明的射出成型用模具可用於製造被埋設插入片且 具有凹口之樹脂成型品,其第1特徵構成在於:具備有: 可動模具;滑動模具,係在該可動模具安裝成可滑動,並 形成該凹口;第1固定模具,係在使該滑動模具向外側滑 動至第1位置之狀態,透過鎖模而在和該可動模具之間形 成第1空腔;第1澆口,係在沿著該第1固定模具的空腔 面配置該插入片之狀態,向該第1空腔射出第1樹脂,以 ^ 形成第1樹脂部;第2固定模具,係該插入片3黏附於該 ❺ 第1樹脂部後,使該可動模具在依然保持該第1樹脂下移 動,在使該滑動模具向內側滑動至第2位置之狀態,透過 鎖模而在該插入片及該滑動模具之間形成第2空腔;和該 第2空腔連接的澆口空間;以及第2澆口,係經由該澆口 空間而對該第2空腔射出第2樹脂,以形成第2樹脂部; 該插入片包含有自該樹脂成型品向外側突出的突出片;該 澆口空間構成爲在形成該第2空腔時沿著該可動模具的表 © 面配置該突出片。 又,使用本發明之射出成型用模具被埋設插入片且具 有凹口之樹脂成型品之製造方法的第1特徵手段在於具備 有:配置步驟,係以在該第1固定模具和該可動模具已開 模之狀態下沿著該第1固定模具的空腔面配置該插入片, 使得在形成該第2空腔時,該突出片一面沿著該可動模具 的表面一面向該澆口空間突出;第1空腔形成步驟,係將 該被配置的第1固定模具與讓該滑動模具向外側滑動至該 201026476 第1位置的該可動模具進行鎖模,而形成該第1空腔;第 1樹脂部形成步驟,係從該第1澆口對被形成的第1空腔射 出第1樹脂,形成該第1樹脂部;第2空腔形成步驟,係 該插入片黏附於被形成的第1樹脂部後,將該第1固定模 具和該可動模具進行開模,使該可動模具移動,再將該第 2固定模具與在依然保持著該第1樹脂部之狀態下使該滑 動模具向內側滑動至第2位置的該可動模具進行鎖模,而 形成該第2空腔;第2樹脂部形成步驟,係從該第2澆口 經由配置有該突出片的該澆口空間,對被形成的第2空腔 射出該第2樹脂,而形成該第2樹脂部;以及取出步驟, 係在該插入片黏附於被形成的第2樹脂部後,使該滑動模 具向外側滑動至第2位置,再將該第2固定模具和該可動 模具進行開模,以取出具有凹口的該樹脂成型品。 依據本發明,在射出第2樹脂時,第2樹脂通過澆口 空間而接觸插入片。在插入片之突出片附近的位置易變成 φ 高溫,插入片易熔化。可是,在本發明,藉由使突出片附 近的熱經由突出片向可動模具散熱,可防止插入片過熱, 並防止插入片熔化。再加上,一面對成型品配置安裝於可 動模具的滑動模具,一面將可動模具和第2固定模具進行 鎖模,並向藉鎖模所形成之第2空腔注入第2樹脂,藉此, 可在樹脂成型品形成凹口。 本發明之第2特徵構成在於:該澆口空間具備有用以 收容該突出片之前端的凹部。 201026476 依據本發明,可避免澆口空間中之第2樹脂直接碰到 突出片的前端。結果,在注入第2樹脂時可防止因插入片 的位置偏移而在插入片發生浮起或捲起。 本發明之第3特徵構成在於:該滑動模具及該可動模 具構成爲在形成該第2空腔時,利用該滑動模具及該可動 模具來夾持該突出片的邊緣部。 依據本發明,因爲在形成第2空腔時利用滑動模具和 可動模具來夾持突出片的邊緣部,所以可使形成凹口的滑 動模具具有夾持突出片之邊緣部的功能。其結果,不需要 夾持突出片之邊緣部的構成等,可簡化構成。 本發明之第4特徵構成在於:另外具備有固定手段, 其係在該第2樹脂射出時,將該突出片固定於該可動模具 的表面。 依據本發明,因爲利用固定手段將突出片固定於可動 模具的表面,所以在注入第2樹脂時可防止因插入片的位 φ 置偏移而在插入片發生浮起或捲起。因而,因爲可良好地 保持突出片和可動模具的接觸,所以插入片的熱透過突出 片而確實地傳導至可動模具。因而,可防止插入片的熔化。 本發明之第5特徵構成在於:具備有連接該第2澆口 和該澆口空間的樹脂流路,而該樹脂流路爲沿著該滑動模 具的側面形成。 如本發明,藉由將樹脂流路形成爲沿著滑動模具的側 面’可利用形成凹口的滑動模具來形成連通流路。此外, 201026476 因爲在樹脂流路內冷卻固化的橫流道在滑動模具側面露 出’所以可易於清掃橫流道。因而,將橫流道脫模板設置 於固定模具和可動模具之間,在開模時不必推出橫流道脫 模板並取出橫流道等,可簡化構成。 【實施方式】 [第1實施形態] 以下,說明本發明之射出成型用模具。 如第1圖〜第4圖所示,雙材料成型機1具備有該射出 ❹ 成型用模具。雙材料成型機1具有:具有第1固定模具4 及第2固定模具8的固定平台11;及可動平台12,係具有 一對可動模具5,並可進退及旋轉。如第1圖所示,在機 器人裝置沿著第1固定模具4之凹部4b的空腔面配置插入 片3。此時,另一方(在第1圖爲上側)的可動模具5保持著 第1樹脂部6和設置於該第1樹脂部6之上面的插入片3。 如第2圖所示,使可動平台12向固定平台11側移動,同 Q 時使另一方之可動模具5的滑動模具10進行從退避位置向 夾持位置滑動之操作,再將一方(在第1圖爲下側)的可動 模具5和第1固定模具4進行鎖模,而形成第1空腔2,並 將另一方的可動模具5和第2固定模具8進行鎖模,而形 成第2空腔7。如第3圖所示,同時注入作爲第1樹脂之第 1材料的樹脂和作爲第2樹脂之第2材料的樹脂,而將第1 樹脂部6形成於第1空腔2,同時將第2樹脂部25形成於 第2空腔7。然後,使可動平台12離開固定平台11,同時 201026476 使另一方之可動模具5的滑動模具10進行從夾持位置向退 避位置滑動之操作,而將一方的可動模具5和第1固定模 具4、及另一方的可動模具5和第2固定模具8進行開模。 接著,如第4圖所示,從另一方的可動模具5取出雙材料 成型品A(樹脂成型品的一例)。然後,使可動平台1 2旋轉 180度,再將可動平台12和固定平台11進行鎖模,藉由重 複上述的步驟,而可連續地製造埋設有插入片3且具有凹 口的雙材料成型品A。 茲就該射出成型用模具之構成作具體說明。如第1圖〜 第4圖所示,本模具具有用以形成和第1材料之樹脂注入 有關的第1空腔2之第1固定模具4和可對該固定模具4 進行鎖模之一方的可動模具5。第1固定模具4可保持插入 片3。 該插入片3建構成圖案層(未圖示)是形成於基體片(未 圖示)上。 Q 該基體片使用聚對苯二甲酸乙二醇酯(PET)、聚丙稀 (PP)、丙烯酸(PMMA)等的樹脂片、金屬箔、玻璃紙、銅版 紙、賽络芬等纖維素系片等的材質。 該圖案層將樹脂作爲黏結劑,並利用含有顔料或染料 等之著色劑的著色墨水形成。用作黏結劑的樹脂可列舉聚 乙嫌系樹脂、聚醢胺(pA)系樹脂、聚酯系樹脂、丙嫌酸 (PMMA)系樹脂、聚氨基甲酸乙酯系樹脂、聚乙烯乙縮醛系 樹脂、聚酯氨基甲酸乙酯系樹脂、纖維素酯系樹脂、醇酸 -10- 201026476 樹脂等。圖案層是p用照相凹版印刷、網印、膠版印刷等 方式印刷於基體片上。又,作爲圖案,想表達金屬光澤時, 由利用真空蒸鍍法、濺鍍法、離子鍍敷法、鍍金法等所形 成之金屬薄膜層構成圖案層。圖案層係因應於想表達的圖 案而全面地設定或局部地設定。除了圖案層以外,亦可設 置例如保護圖案層的保護層、或提高層間密接性的功能層》 該插入片3利用例如圖外的機器人裝置沿著第1固定 模具4之凹部4b的空腔面配置。插入片3在黏附於第1樹 ❺ 脂部6的方向配置形成有圖案層的面。此外,亦可配置在 與此相反的方向。第1空腔2形成於可動模具5和插入片3 之間。 又’具備有與這些元件並排並可形成注入第2材料之 樹脂的第2空腔7之第2固定模具8和另一方的可動模具 5°該另一方的可動模具5可保持第丨樹脂部6,其具備有 藉由注入第1材料的樹脂所成型的插入片3。第2空腔7 Ο 形成於插入片3及滑動模具10和第2固定模具8之間。此 外’在可動模具5’具備有滑動模具1〇,其在可動模具5 和第2固定模具8之鎖模時,可動模具5設置成位於可動 模具5和第2固定模具8之間的狀態,對第1樹脂部6配 置於既定位置,並形成雙材料成型品A的凹口 9。[Technical Field] The present invention relates to a mold for injection molding which can be used for producing a resin molded article having a recessed embedded insert and a method for producing a resin molded article using the same. [Prior Art] Conventionally, the first fixed mold and the movable mold are subjected to mold clamping, and the first resin is injected from the first gate, and the first resin portion is molded, and the mold is temporarily opened while being held by the movable mold. The first resin portion slides the second fixed mold as a fixed mold to the movable mold, and the second fixed mold and the movable mold are clamped, and the second resin is ejected from the second gate, and the first resin portion is in the first resin portion. The second resin portion is molded on the side surface, and the mold is opened, and the resin molded article is taken out from the mold (see, for example, Patent Document 1). [Problem to be Solved by the Invention] However, there is a case where an insertion piece is provided between the first resin portion and the second resin portion. For example, the first resin portion is made transparent, and an interposer is provided between the first resin portion and the second resin portion, whereby the pattern layer formed on the interposer can be visually recognized through the first resin portion. The pattern layer is excellent in aesthetics such as a sense of depth. Further, since the first resin portion, the interposer, and the second resin portion are laminated, the strength is increased and the durability is increased to 201026476. However, when the insert piece is provided between the first resin portion and the second resin portion, a part of the insert piece is melted and flows when the resin of the second material is injected, and the gate flows. The gate flow blurs the pattern of the inserted sheet and the like, and reduces the creativity of the resin molded article. When the resin of the second material at a high temperature (250 ° C to 280 ° C) contacts the insert piece, the heat of the resin of the second material is transmitted to the insert piece, and on the other hand, the heat insulating effect of the first resin portion is due to the insert piece. The heat is not transmitted to the second fixed mold, so the insert becomes high temperature. Thus, a part of the insert piece melts and flows as the resin of the second material flows in. In addition, a shape in which the peripheral portion of the resin molded article is bent inward is formed, and a notch is formed in a resin molded article such as a groove in which the peripheral portion is integrally molded with the housing. When the resin molded article is attached to the casing, the cut surface of the cross flow path remaining in the peripheral portion of the resin molded article is not exposed toward the front side, and the appearance is improved. In addition, when the resin molded article is attached to the casing, the resin molded article is not required to be adhered to a resin molded article or the like, for example, and the structure is simplified. The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a mold for injection molding which can prevent a gate from flowing while injecting a resin of a second material into an insert, and can form a notch and a resin using the mold A method of manufacturing a molded article. [Means for Solving the Problem] 201026476 The mold for injection molding of the present invention can be used for producing a resin molded article having a recessed portion in which an insert piece is embedded, and the first feature is characterized in that: a movable mold; a slide mold is attached thereto The mold is slidably mounted to form the recess; the first fixed mold is configured to form a first cavity between the movable mold and the movable mold by sliding the mold to the first position; In the first gate, the insert piece is placed along the cavity surface of the first fixed mold, and the first resin is emitted into the first cavity to form the first resin portion, and the second fixed mold is used. After the insertion piece 3 is adhered to the first resin portion, the movable mold is moved while holding the first resin, and the sliding mold is slid inward to the second position, and is inserted through the mold clamping. a second cavity is formed between the sheet and the sliding mold; a gate space connected to the second cavity; and a second gate through which the second resin is emitted through the gate space Forming a second resin portion; the insert includes A protruding piece projecting outward from the resin molded article; the gate space being configured to arrange the protruding piece along a front surface of the movable mold when the second cavity is formed. Moreover, the first feature of the method for producing a resin molded article having a recessed portion in which the insert molding die of the present invention is embedded is provided with a step of disposing the first fixed mold and the movable mold. The insert piece is disposed along the cavity surface of the first fixed mold in a state of being opened, so that when the second cavity is formed, the protruding piece protrudes toward the gate space along a surface of the movable mold; In the first cavity forming step, the first fixed mold placed and the movable mold that slides the sliding mold outward to the first position of the 201026476 are mold-locked to form the first cavity; the first resin a portion forming step of forming a first resin from the first cavity to the formed first cavity to form the first resin portion, and a second cavity forming step of adhering the inserted sheet to the formed first resin After that, the first fixed mold and the movable mold are opened, the movable mold is moved, and the second fixed mold is slid inward while the first resin portion is still held. To the second position The movable mold is clamped to form the second cavity, and the second resin portion forming step is performed by the second gate through the gate space in which the protruding piece is disposed, and the second cavity is formed. The second resin portion is formed to form the second resin portion; and the removing step is performed after the insertion sheet is adhered to the formed second resin portion, and the sliding mold is slid outward to the second position, and the second fixing is performed The mold and the movable mold are opened to take out the resin molded article having a notch. According to the invention, when the second resin is injected, the second resin contacts the insert piece through the gate space. The position near the protruding piece of the insertion piece tends to become φ high temperature, and the insertion piece is easily melted. However, in the present invention, by dissipating heat in the vicinity of the protruding piece to the movable mold via the protruding piece, the insertion piece can be prevented from being overheated and the insertion piece can be prevented from being melted. Further, when the molded product is placed on the sliding mold attached to the movable mold, the movable mold and the second fixed mold are mold-locked, and the second resin is injected into the second cavity formed by the mold. , a notch can be formed in the resin molded article. According to a second aspect of the present invention, the gate space includes a recess for accommodating the front end of the protruding piece. According to the present invention, it is possible to prevent the second resin in the gate space from directly hitting the front end of the protruding piece. As a result, it is possible to prevent the insertion piece from floating or rolling up due to the positional deviation of the insertion piece when the second resin is injected. According to a third aspect of the present invention, in the sliding mold and the movable mold, the edge portion of the protruding piece is sandwiched by the sliding mold and the movable mold when the second cavity is formed. According to the present invention, since the edge portion of the protruding piece is held by the sliding mold and the movable mold when the second cavity is formed, the sliding mold forming the notch can have a function of sandwiching the edge portion of the protruding piece. As a result, the configuration of the edge portion of the protruding piece is not required, and the configuration can be simplified. According to a fourth aspect of the present invention, there is provided a fixing means for fixing the protruding piece to a surface of the movable mold when the second resin is emitted. According to the present invention, since the protruding piece is fixed to the surface of the movable mold by the fixing means, it is possible to prevent the insertion piece from being floated or rolled up due to the displacement of the position φ of the insertion piece when the second resin is injected. Therefore, since the contact between the protruding piece and the movable mold can be well maintained, the heat of the insertion piece is surely transmitted to the movable mold through the protruding piece. Thus, the melting of the insert piece can be prevented. According to a fifth aspect of the present invention, there is provided a resin flow path for connecting the second gate and the gate space, and the resin flow path is formed along a side surface of the slide mold. According to the present invention, the communication flow path can be formed by forming the resin flow path so as to be along the side surface of the sliding mold by the sliding mold forming the notch. In addition, 201026476 is easy to clean the cross flow passage because the cross-flow passage that is cooled and solidified in the resin flow path is exposed on the side of the sliding mold. Therefore, the cross flow passage stripping plate is disposed between the fixed mold and the movable mold, and it is not necessary to push out the cross flow passage stripping plate and take out the cross flow passage or the like at the time of mold opening, which simplifies the constitution. [Embodiment] [First Embodiment] Hereinafter, a mold for injection molding of the present invention will be described. As shown in Figs. 1 to 4, the two-material molding machine 1 is provided with the mold for molding the injection ❹. The two-material molding machine 1 has a fixed stage 11 having a first fixed mold 4 and a second fixed mold 8, and a movable stage 12 having a pair of movable molds 5 and capable of moving forward and backward and rotating. As shown in Fig. 1, the inserter 3 is disposed on the cavity surface of the concave portion 4b of the first fixed mold 4 in the robot apparatus. At this time, the movable mold 5 of the other (upper side in Fig. 1) holds the first resin portion 6 and the insertion piece 3 provided on the upper surface of the first resin portion 6. As shown in Fig. 2, the movable platform 12 is moved toward the fixed stage 11 side, and when the same Q is used, the sliding mold 10 of the other movable mold 5 is slid from the retracted position to the nip position, and one (in the first The movable mold 5 and the first fixed mold 4 in the lower side of FIG. 1 are subjected to mold clamping to form the first cavity 2, and the other movable mold 5 and the second fixed mold 8 are mold-locked to form the second mold. Cavity 7. As shown in Fig. 3, the resin which is the first material of the first resin and the resin which is the second material of the second resin are simultaneously injected, and the first resin portion 6 is formed in the first cavity 2, and the second portion is formed. The resin portion 25 is formed in the second cavity 7. Then, the movable platform 12 is moved away from the fixed platform 11, and at the same time 201026476, the slide mold 10 of the other movable mold 5 is slid from the nip position to the retracted position, and one movable mold 5 and the first fixed mold 4 are The other movable mold 5 and the second fixed mold 8 are opened. Next, as shown in Fig. 4, the two-material molded product A (an example of a resin molded article) is taken out from the other movable mold 5. Then, the movable platform 12 is rotated by 180 degrees, and the movable platform 12 and the fixed platform 11 are then clamped. By repeating the above steps, the two-material molded product having the inserted insert 3 and having the notch can be continuously manufactured. A. The configuration of the injection molding die will be specifically described. As shown in Fig. 1 to Fig. 4, the mold has a first fixed mold 4 for forming a first cavity 2 related to resin injection of the first material, and one of the fixed molds 4 can be mold-locked. Movable mold 5. The first fixed mold 4 holds the insert piece 3. The insert sheet 3 is formed as a pattern layer (not shown) formed on a base sheet (not shown). Q The base sheet is made of a resin sheet such as polyethylene terephthalate (PET), polypropylene (PP) or acrylic acid (PMMA), a metal foil, a cellophane, a coated paper, or a cellulose film such as celecene. Material. The pattern layer is formed by using a resin as a binder and a coloring ink containing a coloring agent such as a pigment or a dye. Examples of the resin used as the binder include polyethylene resin, polyamine (pA) resin, polyester resin, acrylic acid (PMMA) resin, polyurethane resin, and polyvinyl acetal. Resin, polyester urethane resin, cellulose ester resin, alkyd-10-201026476 resin, and the like. The pattern layer is printed on the substrate sheet by gravure printing, screen printing, offset printing or the like. Further, when a metallic luster is desired as a pattern, a pattern layer is formed of a metal thin film layer formed by a vacuum deposition method, a sputtering method, an ion plating method, a gold plating method, or the like. The pattern layer is set or partially set in accordance with the pattern to be expressed. In addition to the pattern layer, for example, a protective layer for protecting the pattern layer or a functional layer for improving interlayer adhesion can be provided. The insert sheet 3 is along the cavity surface of the concave portion 4b of the first fixed mold 4 by, for example, a robot apparatus outside the drawing. Configuration. The insertion sheet 3 has a surface on which the pattern layer is formed in a direction in which it is adhered to the first resin portion 6. In addition, it can be configured in the opposite direction. The first cavity 2 is formed between the movable mold 5 and the insertion piece 3. Further, the second fixed mold 8 having the second cavity 7 in which the resin of the second material is injected in parallel with these elements and the other movable mold 5 are provided. The other movable mold 5 can hold the second resin portion. 6. An insertion sheet 3 formed by injecting a resin of a first material is provided. The second cavity 7 形成 is formed between the insertion piece 3 and the slide mold 10 and the second fixed mold 8. Further, 'the movable mold 5' is provided with a slide mold 1', and when the movable mold 5 and the second fixed mold 8 are locked, the movable mold 5 is placed between the movable mold 5 and the second fixed mold 8. The first resin portion 6 is placed at a predetermined position, and the notch 9 of the two-material molded product A is formed.

Itfc外’第1材料的樹脂和第2材料的樹脂亦可採用顏 色相異的樹脂’亦可採用硬度相異的樹脂。此外,亦可採 用材料相異的樹脂。例如,亦可第1材料的樹脂採用聚碳 201026476 酸酯樹脂、ABS樹脂、聚碳酸酯樹脂和ABS樹脂的混合物, 第2材料的樹脂採用丙烯酸(PMMA)樹脂。尤其,第1材料 的樹脂採用ABS樹脂,而第2材料的樹脂採用丙烯酸(PMMA) 樹脂時,因爲ABS樹脂的成型性高,可良好地進行雙材料 成型。而且,即使ABS樹脂之軟化溫度比丙烯酸(PMMA) 樹脂的軟化溫度更低,亦由於插入片3的存在,在注入丙 烯酸(PMMA)樹脂時可抑制ABS樹脂的變形。 如第1圖及第2圖所示,在該第1固定模具4設置有 〇 射出第1材料之樹脂的第1澆口 1 3。從第1澆口 13所射出 之第1材料的樹脂被注入在配置凹部4b之空腔面的插入片 3和一方的可動模具5之間所形成的第1空腔2。配置於第 1固定模具4之分模面4a的構件10是用以形成後述之雙材 料成型品A之過切的滑動模具10。在第1固定模具4及第 2固定模具8,設置有收容滑動模具10的缺口部14。 如第1圖、第2圖所示,在第2固定模具8設置有射 φ 出第2材料之樹脂的第2澆口 15。將第2固定模具8和另 一方的可動模具5進行鎖模時,使可動模具5之側保持第 1樹脂部6和設置於該第1樹脂部6之上面的插入片3。從 第2澆口 15對由第2固定模具8及插入片3、滑動模具10 所形成之第2空腔7,注入第2材料的樹脂。 此外,雖未詳述,在第2固定模具8,安裝具備有抽 出部和捲繞部之轉印片進給裝置。又,第2固定模具8具 備有將轉印片壓在第2固定模具8側之框形的夾板。 -12- 201026476 如第1圖〜第4圖及第13圖所示,在可動模具5,於四 個角落分別形成朝向鎖模方向突出之大致長方體形的突出 構件22。在可動模具5之相鄰的突出構件22之間,設置圍 繞第1樹脂部6之周邊部的複數個大致長方體形的滑動模 具10。在第13圖,表示例如具備有4個滑動模具10的例 子。各滑動模具10係用以形成凹口 9。各滑動模具10可在 如第6圖至第8圖所示之離開第1樹脂部6的退避位置(第 1位置)、和如第10圖至第13圖所示之靠近第1樹脂部6 © 並和可動模具5夾持突出片17之邊緣部的夾持位置(第2 位置)進行滑動操作。如第10圖所示,在滑動模具10之第 1樹脂部6側的面1 0a,形成有用以在雙材料成型品A形成 作爲凹口 9之槽的突條16。作爲滑動模具10的滑動操作機 構,例如可使用以貫穿滑動模具1 0之狀態所設置的角銷、 或安裝於滑動模具10的活塞缸等。 如屬第3圖中之1_1箭視平面圖的第5圖、屬第5 圖中之1_1箭視側剖面圖的第6圖、屬第5圖中之Π — ® Π箭視側剖面圖的第7圖、以及屬第5圖中之瓜一瓜箭視 側剖面圖的第8圖所示,在從插入片3之一側的長邊突出 之狀態形成有2個長方形的突出片17。在將可動模具5和 第1固定模具4進行鎖模時,利用可動模具5及第1固定 模具4夾持固定在插入片3之一方(在第5圖爲右上)之突出 片17的兩端部分17a和另一方(在第5圖爲左上)的突出片 17。這是用以作成在注入第1材料的樹脂時在插入片3不 會產生捲起等之構成。即,在一方的突出片17,如第5 -13- 201026476 圖、第8圖所示’其兩端部分17a被可動模具5及第1固 定模具4夾持固定,如第5圖、第6圖所示’第1固定模 具4只是接觸突出片17的中間部分17b。在另—方的突出 片17,如第5圖及第7圖所示’插入片3的突出片17被可 動模具5及第1固定模具4夾持固定。因而’即使在一方 之突出片17的中間部分17b未被可動模具5及第1固定模 具4夾持,第1材料的樹脂亦不會進入該中間部分17b和 第1固定模具4之間的間隙。 如第6圖所示,於可動模具5和第1固定模具4之間 形成第1連通流路18,其在將可動模具5及第1固定模具 4進行鎖模時,將第1澆口 13和第1空腔2進行連通,並 向第1空腔2注入從第1澆口 13所射出之第1材料的樹脂。 該第1連通流路18具備有:形成於可動模具5的分模 面5a和第1固定模具4的分模面4a之間之直線形的第1 流路部分1 8a、及形成於可動模具5之凸部5b的側面和第 1固定模具4之凹部4b的側面之間之直線形的第2流路部 分18b。第1流路部分18a及第2流路部分18b係曲折狀地 連接。 如屬在第3圖中之Ε-Π箭視平面圖的第9圖、屬第 9圖中之Π — Π箭視側剖面圖的第10圖、屬第9圖中之I 一 I箭視側剖面圖的第11圖、以及屬第8圖中之m — m箭視 平面圖的第12圖所示,在將可動模具5和第2固定模具8 進行鎖模時,構成爲把在插入片3之一方(在第9圖爲右下) -14- 201026476 之突出片17的兩端部分17a以可動模具5及第2固定模具 8夾持固定,同時把在插入片3之另一方(在第9圖爲左下) 之突出片17夾持固定。即’在一方的突出片17’如第9 圖及第12圖所示,插入片3之突出片17的兩端部分17a 被可動模具5及滑動模具10夾持固定,如第9圖及第1〇 圖所示,可動模具5只是接觸突出片17的中間部分17b。 在另一方的突出片17,如第9圖及第11圖所示,插入片3 的突出片17被可動模具5及滑動模具10夾持固定。因而’ 即使在一方之突出片17的中間部分17b未被可動模具5及 滑動模具10夾持,第2材料的樹脂亦不會進入該中間部分 17b和可動模具5之間的間隙。 如第10圖所示,於可動模具5和第2固定模具8之間 形成第2連通流路19,其在將可動模具5和第2固定模具 8進行鎖模時,將第2澆口 15和第2空腔7進行連通,並 向第2空腔7注入從第2澆口 15所射出之第2材料的樹脂。 φ 該第2連通流路19具備有:形成於可動模具5之凸部 5b的側面和滑動模具1 〇之第1樹脂部6側的面1 0a之間之 直線形的第1流路部分19a、形成於可動模具5之分模面 5a和滑動模具1〇之可動模具5側的面l〇b之間並在鎖模方 向看時直角地彎曲的第2流路部分19b以及將第2流路部 分19b和第2澆口 15連通的第3流路部分19c。 參照第13圖、第14圖,具體而言,第3流路部分19c 在滑動模具10位於夾持位置之狀態,利用由內角部20和 -15- 201026476 形’以在鎖模方向延伸。內角部20是在滑動模具位於夾持 位置時’藉由相鄰之滑動模具10的各個側面連接而形成的 部分。另一方面,外角部21是突出構件22之和內角部20 相向之側的外角部分’形成由截面V字形所構成之槽21a, 以在鎖模方向延伸。 因而’利用形成凹口 9的滑動模具10,可形成連通流 路19。而且’在對第2連通流路19注入第2材料的樹脂後, 對複數個滑動模具10向退避位置進行滑動操作時,因爲在 第3流路部分19c內冷卻固化的橫流道(runner)23在槽21 的前端露出,所以可易於除去橫流道23。 如第9圖、第1〇圖所示,在注入第2材料的樹脂時, 在可動模具5和滑動模具1〇之間,形成爲插入片3的一部, 而且形成可收容可和可動模具5抵接之突出片17的中間部 分17b的澆口空間,同時將注入第2材料之樹脂的第2澆 口 15設置於第2材料的樹脂經由澆口空間而注入第2空腔 〇 7的位置。因此,在插入片3所形成之突出片17的中間部 分17b所露出的第1流路部分19a就構成澆口空間。 因而,第2材料的樹脂通過由突出片17和滑動模具10 所夾之澆口空間而被注入。此時,即使高溫之第2材料之 樹脂的熱傳導至突出片17,該熱亦擴散至可動模具5。因 而’插入片3不會發生過熱,而可防止插入片3之基體片 及圖案層的熔化。而且,因爲以可動模具5及滑動模具10 夾持固定插入片3之突出片17的兩端部分17a,所以在注 -16- 201026476 夾持固定插入片3之突出片17的兩端部分17a,所以 入第2材料的樹脂時可防止插入片3的位置偏差。如 良好地保持突出片17和可動模具5的接觸,插入片3 通過突出片17而傳導至可動模具5。因而,可防止插 3之基體片及圖案層的熔化,並防止插入片3的浮起 起等,而可良好地製造雙材料成型品A。 此外,如第10圖所示,在第1流路部分19a和第 路部分19b的連接部R形成有凹部24,以使第1流路 〇 所收容之突出片17的前端17c從第2流路部分19b中 2材料之樹脂的流動退避。凹部24具備有傾斜和可動 5之凸部5b的側面大致相同之一側的傾斜部24a和另 的傾斜部24b,截面形狀形成大致V字形,並構成爲 的傾斜部24a和另一側之傾斜部24b的夾角約90度或 度更大。 因而,可避免第2流路部分19b中之第2材料的 φ 直接碰到突出片17的前端17c。結果,在注入第2材 樹脂時可防止因插入片3的位置偏移而在插入片3發 起或捲起。而且,因爲第1流路部分19a從第2流路 19b傾斜,所以藉由可動模具5之凸部5b之側面的支 而可更加防止在插入片3發生浮起或捲起。 (其他的實施形態) (1)在上述的實施形態,舉例表示在藉由注入第1 的樹脂而成型之第1樹脂部6的上面設置插入片3,再 在注 此, 的熱 入片 或捲 2流 部分 之第 模具 一側 一側 比90 樹脂 料的 生浮 部分 持, 材料 對該 -17- 201026476 插入片3的上面注入第2材料的樹脂而製造雙材料成型品 A之構成。可是未限定爲這種構成,例如,亦可對藉由注 入第1材料的樹脂而成型之第丨樹脂部6的上面注入第2 材料的樹脂而將第2樹脂部進行成型,並將插入片設置於 第2樹脂部的上面’再對該插入片的上面注入第3材料的 樹脂而製造三材料成型品。總之,本發明亦可應用在注入 多材料的樹脂而製造多材料成型品的方法。 (2) 在上述的實施形態,舉例表示在藉由注入第1材料 〇 的樹脂而成型之第1樹脂部6的上面設置插入片3,再對該 插入片3的上面注入第2材料的樹脂而製造雙材料成型品 A之構成。可是未限定爲這種構成,例如,亦可預先準備 具備有插入片的第1樹脂部,再對具備有插入片的第丨樹 脂部注入樹脂,而製造雙材料成型品。 (3) 在上述的實施形態,雖然舉例表示滑動模具1〇及可 動模具5在形成第2空腔7時利用滑動模具1〇和可動模具 0 5夾持突出片17之邊緣部的構成,但是亦可還具備有將突 出片17固定於可動模具5之表面的固定手段。具體而言, 列舉設置於可動模具5,並固定突出片17之邊緣部的滑動 線軸或吸住突出片17的吸住手段等。 (4) 在上述的實施形態,舉例表示雙材料成型機1,其 具備有:具有一對可動模具5並在橫向可進退而且可繞沿 著橫向的軸芯轉動的轉動平台12、及具有第1固定模具4 及第2固定模具8的固定平台11。可是,未限定爲這種雙 -18- 201026476 材料成型機,例如亦可作成一種雙材料成型機,其具備有: 具有可動模具並可在上下方向進退的第1可動平台、及具 有第1固定模具及第2固定模具並在橫向可滑動的第2可 動平台,或作成一種雙材料成型機,其具備有:具有可動 模具並可在橫向進退的可動平台、及背靠背地安裝第1固 定模具及第2固定模具並可繞沿著橫向的軸芯轉動的轉動 平台,可應用各種的雙材料成型機。 (5) 在上述的實施形態,第3流路部分19c利用由相鄰 〇 之滑動模具1〇的各個側面,即2個側面和突出構件22的 外角部21所包圍的空間來建構由截面矩形所構成的棒 形。可是,只要在滑動模具10滑動時滑動模具10和第3 流路部分19c不發生干涉,第3流路部分19c亦可由在突 出構件22的一個側面形成向鎖模方向延伸的凹槽,並利用 由滑動模具1 〇的一個側面和該凹槽所包圍的空間構成。 又,只要可使橫流道23從突出構件22進行離模,亦可構 φ 成爲矩形以外的截面形狀或棒形以外的形狀。 (6) 在上述的實施形態,雖然舉例表示在連接部形成凹 部之構成,但是亦可替代之,而在連接部形成段部。 【圖式簡單說明】 第1圖係在第1實施形態之射出成型用模具的整體側 剖面圖。 第2圖係在第1實施形態之射出成型用模具的整體側 剖面圖。 -19- 201026476 剖面圖。 第4圖係在第1實施形態之射出成型用模具的整體側 剖面圖。 第5圖係在第3圖之I 一 I箭視平面圖。 第6圖係在第5圖之I 一 I箭視側剖面圖。 第7圖係在第5圖之E — Π箭視側剖面圖。 第8圖係在第5圖之m — m箭視側剖面圖。 第9圖係在第3圖之Π — Π箭視平面圖。 第10圖係在第5圖之Π — Π箭視側剖面圖及主要部分 放大圖。 第1 1圖係在第5圖之I — I箭視側剖面圖。 第12圖係在第3圖之瓜一瓜箭視平面圖及主要部分放 大圖。 第13圖係表示可動模具和滑動模具的配置圖。 第14圖係表示在內角部和外角部之間形成第3流路部 Q 分之狀態的圖。 【主要元件符號說明】 1 雙材料成型機 2 第1空腔 3 插入片 4 第1固定模具 4a 分模面 4b 凹部 -20- 201026476The resin of the first material outside the Itfc and the resin of the second material may also be a resin having a different color. A resin having a different hardness may also be used. In addition, resins with different materials can also be used. For example, the resin of the first material may be a mixture of polycarbon 201026476 acid ester resin, ABS resin, polycarbonate resin and ABS resin, and the resin of the second material may be acrylic acid (PMMA) resin. In particular, when the resin of the first material is made of ABS resin and the resin of the second material is made of acrylic (PMMA) resin, since the moldability of the ABS resin is high, the two-material molding can be favorably performed. Moreover, even if the softening temperature of the ABS resin is lower than the softening temperature of the acrylic (PMMA) resin, the deformation of the ABS resin can be suppressed when the acrylic acid (PMMA) resin is injected due to the presence of the insert sheet 3. As shown in Figs. 1 and 2, the first fixed mold 4 is provided with a first gate 13 which ejects the resin of the first material. The resin of the first material emitted from the first gate 13 is injected into the first cavity 2 formed between the insertion piece 3 on the cavity surface of the recessed portion 4b and one of the movable molds 5. The member 10 disposed on the parting surface 4a of the first fixed mold 4 is a sliding mold 10 for forming an overcut of the two-material molded product A to be described later. The first fixed mold 4 and the second fixed mold 8 are provided with a notch portion 14 for accommodating the slide mold 10. As shown in Fig. 1 and Fig. 2, the second fixed mold 8 is provided with a second gate 15 that emits a resin of the second material. When the second fixed mold 8 and the other movable mold 5 are clamped, the first resin portion 6 and the insert piece 3 provided on the upper surface of the first resin portion 6 are held by the side of the movable mold 5. The resin of the second material is injected into the second cavity 7 formed by the second fixed mold 8, the insert piece 3, and the slide die 10 from the second gate 15. Further, although not described in detail, a transfer sheet feeding device including an extracting portion and a winding portion is attached to the second fixed mold 8. Further, the second fixed mold 8 has a frame-shaped cleat that presses the transfer sheet against the second fixed mold 8 side. -12-201026476 As shown in Figs. 1 to 4 and Fig. 13, in the movable mold 5, projecting members 22 having a substantially rectangular parallelepiped shape projecting toward the mold clamping direction are formed at four corners. Between the protruding members 22 adjacent to the movable mold 5, a plurality of substantially rectangular parallelepiped sliding molds 10 surrounding the peripheral portion of the first resin portion 6 are provided. Fig. 13 shows an example in which four sliding molds 10 are provided, for example. Each of the sliding dies 10 is used to form a notch 9. Each of the sliding molds 10 can be separated from the first resin portion 6 as shown in FIGS. 6 to 8 at the retracted position (first position) away from the first resin portion 6 and as shown in FIGS. 10 to 13 . © and the movable mold 5 holds the nip position (second position) of the edge portion of the protruding piece 17 to perform a sliding operation. As shown in Fig. 10, on the surface 10a on the side of the first resin portion 6 of the slide mold 10, a ridge 16 for forming a groove as a notch 9 in the two-material molded product A is formed. As the sliding operation mechanism of the slide mold 10, for example, a corner pin provided in a state of penetrating the slide mold 10 or a piston cylinder attached to the slide mold 10 or the like can be used. Figure 5 of the 1_1 arrow plan in Figure 3, Figure 6 of the 1_1 arrow side view in Figure 5, and the Π- Π arrow view of the arrow in Figure 5 As shown in Fig. 8 and Fig. 8 which is a side sectional view of the arrowhead of Fig. 5, two rectangular projecting pieces 17 are formed in a state of being protruded from the long side of one side of the insert piece 3. When the movable mold 5 and the first fixed mold 4 are subjected to mold clamping, the movable mold 5 and the first fixed mold 4 are sandwiched and fixed to both ends of the protruding piece 17 of the insert piece 3 (upper right in Fig. 5). The protruding piece 17 of the portion 17a and the other side (upper left in Fig. 5). This is for forming a structure in which the insert piece 3 does not roll up when the resin of the first material is injected. In other words, in one of the protruding pieces 17, as shown in Figs. 5-13-201026476 and Fig. 8, the both end portions 17a are sandwiched and fixed by the movable mold 5 and the first fixed mold 4, as shown in Fig. 5 and Fig. 6. The first fixed mold 4 shown in the figure is only the intermediate portion 17b that contacts the protruding piece 17. In the other protruding piece 17, as shown in Figs. 5 and 7, the protruding piece 17 of the insertion piece 3 is sandwiched and fixed by the movable mold 5 and the first fixed mold 4. Therefore, even if the intermediate portion 17b of one of the protruding pieces 17 is not sandwiched by the movable mold 5 and the first fixed mold 4, the resin of the first material does not enter the gap between the intermediate portion 17b and the first fixed mold 4. . As shown in Fig. 6, a first communication passage 18 is formed between the movable mold 5 and the first fixed mold 4, and the first gate 13 is formed when the movable mold 5 and the first fixed mold 4 are clamped. The first cavity 2 is in communication with the first cavity 2, and the resin of the first material emitted from the first gate 13 is injected into the first cavity 2. The first communication passage 18 is provided with a linear first flow passage portion 18a formed between the split mold surface 5a of the movable mold 5 and the split mold surface 4a of the first fixed mold 4, and a movable mold formed in the movable mold A linear second flow path portion 18b between the side surface of the convex portion 5b of the fifth portion and the side surface of the concave portion 4b of the first fixed mold 4. The first flow path portion 18a and the second flow path portion 18b are connected in a meandering manner. If it is in Figure 3, Figure 9 of the Π-Π arrow view, 属 第 9 Π 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第 第The eleventh drawing of the cross-sectional view and the t-figure of the m-m arrow in the eighth drawing are shown in Fig. 12, and the movable mold 5 and the second fixed mold 8 are clamped at the insertion sheet 3 when the mold is clamped. One side (the lower right in FIG. 9) -14-201026476 The both end portions 17a of the protruding piece 17 are sandwiched and fixed by the movable mold 5 and the second fixed mold 8, and are placed on the other side of the insertion piece 3 (in the first 9 is the lower left). The protruding piece 17 is clamped and fixed. That is, as shown in Fig. 9 and Fig. 12, the both end portions 17a of the protruding piece 17 of the insertion piece 3 are held by the movable mold 5 and the slide mold 10, as shown in Fig. 9 and As shown in the figure, the movable mold 5 is only in contact with the intermediate portion 17b of the protruding piece 17. In the other protruding piece 17, as shown in Figs. 9 and 11, the protruding piece 17 of the insertion piece 3 is sandwiched and fixed by the movable mold 5 and the sliding mold 10. Therefore, even if the intermediate portion 17b of one of the protruding pieces 17 is not sandwiched by the movable mold 5 and the slide mold 10, the resin of the second material does not enter the gap between the intermediate portion 17b and the movable mold 5. As shown in Fig. 10, a second communication passage 19 is formed between the movable mold 5 and the second fixed mold 8, and the second gate 15 is formed when the movable mold 5 and the second fixed mold 8 are mold-locked. The second cavity 7 is in communication with each other, and the resin of the second material emitted from the second gate 15 is injected into the second cavity 7. φ The second communication channel 19 is provided with a linear first channel portion 19a formed between the side surface of the convex portion 5b of the movable mold 5 and the surface 10a of the first resin portion 6 of the slide mold 1 a second flow path portion 19b formed at a right angle between the parting surface 5a of the movable mold 5 and the surface l〇b of the movable mold 5 on the movable mold 5 side of the movable mold 5, and the second flow, which is formed at right angles when viewed in the mold clamping direction The third flow path portion 19c that communicates with the second portion 15 of the road portion 19b. Referring to Fig. 13 and Fig. 14, specifically, the third flow path portion 19c is extended in the mold clamping direction by the inner corner portion 20 and the -15-201026476 shape in a state where the slide mold 10 is at the nip position. The inner corner portion 20 is a portion which is formed by joining the respective side faces of the adjacent slide molds 10 when the slide mold is at the nip position. On the other hand, the outer corner portion 21 is an outer corner portion of the projecting member 22 and the side opposite to the inner corner portion 20, and a groove 21a formed of a V-shaped cross section is formed to extend in the mold clamping direction. Thus, the communication passage 19 can be formed by the slide mold 10 forming the recess 9. Further, when the resin of the second material is injected into the second communication passage 19, when the plurality of slide molds 10 are slid to the retracted position, the solid runners are cooled and solidified in the third flow path portion 19c. Since the front end of the groove 21 is exposed, the lateral flow path 23 can be easily removed. As shown in FIG. 9 and FIG. 1 , when the resin of the second material is injected, a part of the insertion piece 3 is formed between the movable mold 5 and the slide mold 1 , and a movable mold can be accommodated. 5, the gate space of the intermediate portion 17b of the protruding piece 17 abuts, and the second gate 15 in which the resin of the second material is injected is injected into the second cavity 〇7 through the gate space. position. Therefore, the first flow path portion 19a exposed by the intermediate portion 17b of the protruding piece 17 formed by the insertion piece 3 constitutes a gate space. Therefore, the resin of the second material is injected through the gate space sandwiched by the protruding piece 17 and the sliding die 10. At this time, even if the heat of the resin of the second material at a high temperature is conducted to the protruding piece 17, the heat is diffused to the movable mold 5. Therefore, the insertion sheet 3 does not overheat, and the melting of the base sheet and the pattern layer of the insertion sheet 3 can be prevented. Further, since the both end portions 17a of the protruding pieces 17 of the insertion piece 3 are sandwiched by the movable mold 5 and the slide mold 10, the both end portions 17a of the protruding pieces 17 of the fixed insertion piece 3 are held by the nails -16 - 201026476, Therefore, the positional deviation of the insertion piece 3 can be prevented when entering the resin of the second material. The insertion piece 3 is conducted to the movable mold 5 through the protruding piece 17 as the contact of the protruding piece 17 and the movable mold 5 is well maintained. Therefore, the melting of the base sheet and the pattern layer of the insert 3 can be prevented, and the floating of the insert sheet 3 can be prevented, and the two-material molded article A can be favorably produced. Further, as shown in Fig. 10, a recess 24 is formed in the connecting portion R of the first flow path portion 19a and the first portion 19b so that the front end 17c of the protruding piece 17 accommodated in the first flow path is from the second flow The flow of the resin of the material of 2 in the road portion 19b is retracted. The recessed portion 24 is provided with an inclined portion 24a and a further inclined portion 24b having one side of the side surface of the convex portion 5b which is inclined and movable 5, and has a substantially V-shaped cross-sectional shape, and is formed as an inclined portion 24a and inclined on the other side. The angle of the portion 24b is about 90 degrees or greater. Therefore, it is possible to prevent the φ of the second material in the second flow path portion 19b from directly hitting the front end 17c of the protruding piece 17. As a result, it is possible to prevent the insertion piece 3 from being lifted or rolled up due to the positional deviation of the insertion piece 3 when the second material resin is injected. Further, since the first flow path portion 19a is inclined from the second flow path 19b, it is possible to further prevent the insertion piece 3 from floating or rolling up by the side surface of the convex portion 5b of the movable mold 5. (Other Embodiments) (1) In the above-described embodiment, the insertion sheet 3 is provided on the upper surface of the first resin portion 6 formed by injecting the first resin, and the hot-filled sheet or The side of the second mold portion of the second flow portion is held by the floating portion of the 90 resin material, and the material of the second material is injected into the upper surface of the insert piece 3 of -17-201026476 to produce a two-material molded product A. However, the second resin portion may be molded by injecting a resin of the second material onto the upper surface of the second resin portion 6 formed by injecting the resin of the first material, and inserting the sheet. The resin of the third material is injected onto the upper surface of the second resin portion to produce a three-material molded article. In summary, the present invention can also be applied to a method of producing a multi-material molded article by injecting a multi-material resin. (2) In the above-described embodiment, the insert piece 3 is provided on the upper surface of the first resin portion 6 formed by injecting the resin of the first material, and the resin of the second material is injected into the upper surface of the insert piece 3. The composition of the two-material molded product A is produced. However, the configuration is not limited to this. For example, the first resin portion including the insertion sheet may be prepared in advance, and the resin may be injected into the third resin portion including the insertion sheet to produce a two-material molded article. (3) In the above-described embodiment, the sliding mold 1〇 and the movable mold 5 are configured to sandwich the edge portion of the protruding piece 17 by the slide mold 1〇 and the movable mold 05 when the second cavity 7 is formed. A fixing means for fixing the protruding piece 17 to the surface of the movable mold 5 may also be provided. Specifically, a sliding bobbin provided to the movable mold 5 and fixed to the edge portion of the protruding piece 17, or a suction means for sucking the protruding piece 17 and the like are exemplified. (4) In the above embodiment, a two-material molding machine 1 is provided, which is provided with a rotary table 12 having a pair of movable molds 5 and capable of advancing and retracting in the lateral direction and rotatable around a core axis in the lateral direction, and having the first 1 Fixing the fixed platform 11 of the mold 4 and the second fixed mold 8. However, it is not limited to such a double-18-201026476 material molding machine, and may be, for example, a two-material molding machine including: a first movable platform having a movable mold and capable of advancing and retreating in the up and down direction, and having a first fixing a mold and a second fixed mold, and a second movable platform that is slidable in the lateral direction, or a two-material molding machine, which is provided with a movable platform having a movable mold and capable of advancing and retreating in the lateral direction, and a first fixed mold mounted back to back and The second fixed mold and a rotating platform that rotates along a transverse core can be applied to various two-material forming machines. (5) In the above-described embodiment, the third flow path portion 19c is constructed by a space surrounded by the respective side faces of the sliding molds 1A of the adjacent turns, that is, the two side faces and the outer corner portions 21 of the protruding members 22. The shape of the stick. However, as long as the slide mold 10 and the third flow path portion 19c do not interfere when the slide mold 10 slides, the third flow path portion 19c may be formed by a groove extending toward the mold clamping direction on one side surface of the protruding member 22, and utilized. It is composed of one side of the sliding mold 1 和 and a space surrounded by the groove. Further, as long as the lateral flow path 23 can be released from the protruding member 22, the φ can be formed into a cross-sectional shape other than a rectangular shape or a shape other than a rod shape. (6) In the above embodiment, the configuration in which the concave portion is formed in the joint portion is exemplified, but the step portion may be formed in the joint portion instead. [Brief Description of the Drawings] Fig. 1 is a cross-sectional view of the entire injection molding die of the first embodiment. Fig. 2 is a cross-sectional view of the entire injection molding die of the first embodiment. -19- 201026476 Sectional view. Fig. 4 is a cross-sectional view showing the entire side of the injection molding die of the first embodiment. Figure 5 is a plan view of the I-I arrow in Figure 3. Fig. 6 is a side cross-sectional view taken along line I-I of Fig. 5. Figure 7 is a cross-sectional view of the arrow E in Fig. 5. Fig. 8 is a side cross-sectional view of the m-m arrow in Fig. 5. Figure 9 is at the top of Figure 3. Figure 10 is a cross-sectional view of Figure 5 and an enlarged view of the main part. Fig. 1 is a cross-sectional view taken along the line I-I of Fig. 5. Figure 12 is an enlarged plan view of the melon and melon in Figure 3 and an enlarged view of the main part. Fig. 13 is a view showing the arrangement of a movable mold and a slide mold. Fig. 14 is a view showing a state in which the third flow path portion Q is formed between the inner corner portion and the outer corner portion. [Main component symbol description] 1 Double material molding machine 2 First cavity 3 Insert piece 4 First fixed mold 4a Parting surface 4b Concave part -20- 201026476

5 可 動 模 具 5 a 分 模 面 5b 凸 部 6 第 1 樹 脂 部 7 第 2 空 腔 8 第 2 固 定 模 具 9 凹 P 10 滑 動 模 具 10a 第 1 樹 脂 部 側 的面 10b 可 動 模 具 側 的 面 11 固 定 平 台 12 可 動 平 台 13 第 1 澆 P 14 缺 □ 部 15 第 2 澆 □ 16 突 條 17 突 出 片 17a 兩 端 部 份 17b 中 間 部 分 17c 、,- 刖 端 18 第 1 連 通 流 路 18a 第 1 流 路 部 分 18b 第 2 流 路 部 分 -21 - 2010264765 movable mold 5 a parting surface 5b convex part 6 first resin part 7 second cavity 8 second fixed mold 9 concave P 10 sliding mold 10a surface 10b on the first resin portion side surface 11 on the movable mold side fixed platform 12 Movable platform 13 1st pouring P 14 missing □ part 15 2nd pouring □ 16 rib 17 protruding piece 17a both end portions 17b intermediate portion 17c,, - 刖 end 18 first connecting flow path 18a first flow path portion 18b 2 流路部分-21 - 201026476

19 連 通 流 路 19a 第 1 流 路 部 分 19b 第 2 流 路 部 分 19c 第 3 流 路 部 分 20 內 角 部 21 外 角 部 21a 槽 22 突 出 構 件 23 橫 流 道 24 凹 部 24a 傾 斜 部 24b 傾 斜 部 25 第 2 樹 脂 部 A 樹 脂 成 型 品19 communication flow path 19a first flow path portion 19b second flow path portion 19c third flow path portion 20 inner corner portion 21 outer corner portion 21a groove 22 protruding member 23 lateral flow path 24 concave portion 24a inclined portion 24b inclined portion 25 second resin portion A resin molded product

-22--twenty two-

Claims (1)

201026476 七、申請專利範圍· 1. 一種射出成型用模具,其可用於製造被埋設插入片且具 有凹口之樹脂成型品, 具備有: 可動模具; 滑動模具,係在該可動模具安裝成可滑動,並形成該 凹口; 第1固定模具,係在使該滑動模具向外側滑動至第1 ® 位置之狀態,利用鎖模而在和該可動模具之間形成第1 空腔; 第1澆口,係在沿著該第1固定模具的空腔面配置該 插入片之狀態,向該第1空腔射出第1樹脂,以形成第1 樹脂部; 第2固定模具,係在該插入片黏附於該第1樹脂部後, 使該可動模具在依然保持該第1樹脂之狀態下移動,在 φ 使該滑動模具向內側滑動至第2位置之狀態,利用鎖模 而在該插入片及該滑動模具之間形成第2空腔; 和該第2空腔連接的澆口空間;以及 第2澆口,係經由該澆口空間而對該第2空腔射出第2 樹脂,以形成第2樹脂部; 該插入片包含有自該樹脂成型品向外側突出的突出 片; 該澆口空間構成爲在形成該第2空腔時沿著該可動模 -23- 201026476 具的表面配置該突出片。 2. 如申請專利範圍第1項之射出成型用模具,其中該澆口 空間還具備有收容該突出片之前端的凹部。 3. 如申請專利範圍第1項之射出成型用模具,其中該滑動 模具及該可動模具構成爲在形成該第2空腔時,利用該 滑動模具及該可動模具夾持該突出片的邊緣部。 4. 如申請專利範圍第1項之射出成型用模具,其中還具備 ^ 有固定手段,其係在該第2樹脂射出時,將該突出片固 © 定於該可動模具的表面。 5. 如申請專利範圍第1項之射出成型用模具,其中 還具備有連接該第2澆口和該澆口空間的樹脂流路; 該樹脂流路爲沿著該滑動模具的側面形成。 6·—種樹脂成型品之製造方法,其使用如申請專利範圍第1 至5項中任一項之射出成型用模具,而該樹脂成型品被 埋設插入片並具有凹口,該製造方法具備有: © 配置步驟,係以在該第1固定模具和該可動模具已開 模之狀態下沿著該第1固定模具的空腔面配置該插入 片’使得在形成該第2空腔時,該突出片一面沿著該可 動模具的表面一面向該澆口空間突出; 第1空腔形成步驟,係將該被配置的第1固定模具與 讓該滑動模具向外側滑動至該第1位置的該可動模具進 行鎖模,而形成該第1空腔; 第1樹脂部形成步驟,係從該第1澆口對被形成的第1 -24 - 201026476 空腔射出第1樹脂,而形成該第1樹脂部; 第2空腔形成步驟,係該插入片黏附於被形成的第1 樹脂部後’將該第1固定模具和該可動模具進行開模, 而使該可動模具移動,再將該第2固定模具與在依然保 持著該第1樹脂部之狀態下使該滑動模具向內側滑動至 第2位置的該可動模具進行鎖模,而形成該第2空腔; 第2樹脂部形成步驟,係從該第2澆口經由配置有該 突出片的該澆口空間,對被形成的第2空腔射出該第2 e 樹脂,而形成該第2樹脂部;以及 取出步驟,係在該插入片黏附於被形成的第2樹脂部 後,使該滑動模具向外側滑動至第2位置,再將該第2 固定模具和該可動模具進行開模,以取出具有凹口的該 樹脂成型品。201026476 VII. Patent Application Range 1. A mold for injection molding, which can be used for manufacturing a resin molded article having a recessed embedded insert and having a movable mold; a sliding mold in which the movable mold is mounted to be slidable And forming the notch; the first fixed mold is in a state in which the sliding mold is slid outward to the 1st position, and a first cavity is formed between the movable mold and the movable mold by the mold clamping; And placing the insert piece along the cavity surface of the first fixed mold, and exposing the first resin to the first cavity to form the first resin portion; and the second fixed mold to adhere to the insert piece After the first resin portion, the movable mold is moved while the first resin is held, and the sliding mold is slid inward to the second position, and the insert and the insert are locked by the mold. a second cavity is formed between the sliding dies; a gate space connected to the second cavity; and a second gate through which the second resin is ejected through the gate space to form a second Resin part; the insertion Comprises a resin molded product from the outwardly projecting piece; this gate -23- space surface configured to 201,026,476 disposed along the projecting piece of the movable mold when forming the second cavity. 2. The injection molding die according to claim 1, wherein the gate space further includes a recess for receiving a front end of the protruding piece. 3. The injection molding die according to claim 1, wherein the sliding die and the movable die are configured to sandwich an edge portion of the protruding piece by the sliding die and the movable die when the second cavity is formed. . 4. The injection molding die according to the first aspect of the invention, further comprising: a fixing means for fixing the protruding piece to a surface of the movable mold when the second resin is emitted. 5. The injection molding die according to the first aspect of the invention, further comprising a resin flow path connecting the second gate and the gate space; the resin flow path being formed along a side surface of the sliding die. A method for producing a resin molded article, which is used in an injection molding die according to any one of claims 1 to 5, wherein the resin molded article is embedded with an insert and has a notch, and the manufacturing method is provided The arrangement step of: arranging the insert piece along the cavity surface of the first fixed mold in a state where the first fixed mold and the movable mold have been opened, so that when the second cavity is formed, The protruding piece protrudes toward the gate space along a surface of the movable mold. The first cavity forming step is to slide the disposed first fixed mold and the sliding mold outward to the first position. The movable mold is subjected to mold clamping to form the first cavity. The first resin portion forming step is to form the first resin from the first to the second first to the second gates formed by the first gate. a resin forming portion, wherein the inserting piece is adhered to the formed first resin portion, and then the first fixed mold and the movable mold are opened, and the movable mold is moved, and then the movable mold is moved. The second fixed mold is still insured The movable mold which slides the slide mold inward to the second position in the state of the first resin portion is subjected to mold clamping to form the second cavity, and the second resin portion forming step is performed from the second gate The second resin portion is formed by ejecting the second e-resin to the formed second cavity through the gate space in which the protruding piece is disposed, and the removing step is performed by adhering the inserted sheet to the formed portion After the resin portion, the sliding mold is slid outward to the second position, and the second fixed mold and the movable mold are opened to take out the resin molded article having the notch. -25--25-
TW98136400A 2008-10-29 2009-10-28 Injection mold and method of manufacturing resin molded product using the same TW201026476A (en)

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