EP2877638B1 - Foundation for a wind motor - Google Patents
Foundation for a wind motor Download PDFInfo
- Publication number
- EP2877638B1 EP2877638B1 EP13731686.5A EP13731686A EP2877638B1 EP 2877638 B1 EP2877638 B1 EP 2877638B1 EP 13731686 A EP13731686 A EP 13731686A EP 2877638 B1 EP2877638 B1 EP 2877638B1
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- EP
- European Patent Office
- Prior art keywords
- pile
- stopper
- support structure
- primary
- distributed support
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000012790 adhesive layer Substances 0.000 claims description 5
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- 238000004873 anchoring Methods 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims description 2
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- 239000000853 adhesive Substances 0.000 description 18
- 230000001070 adhesive effect Effects 0.000 description 18
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Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/41—Connecting devices specially adapted for embedding in concrete or masonry
- E04B1/4114—Elements with sockets
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
- E02D27/32—Foundations for special purposes
- E02D27/42—Foundations for poles, masts or chimneys
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
- E02D27/32—Foundations for special purposes
- E02D27/42—Foundations for poles, masts or chimneys
- E02D27/425—Foundations for poles, masts or chimneys specially adapted for wind motors masts
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/19—Three-dimensional framework structures
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H12/00—Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
- E04H12/22—Sockets or holders for poles or posts
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H12/00—Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
- E04H12/34—Arrangements for erecting or lowering towers, masts, poles, chimney stacks, or the like
Definitions
- the present invention relates to a dissolved structural structure, in particular a lattice tower structure, for a wind energy plant according to the preamble of claim 1.
- the invention relates to a foundation structure which is designed as a dissolved structural structure, in particular as a lattice tower structure, and e.g. is anchored as an offshore foundation structure by means of rammed foundation piles, in particular by means of pre-drilled hollow piles, to the ground.
- the present invention relates to a method for producing a dissolved structural structure, in particular a lattice tower structure, according to the preamble of claim 13.
- lattice tower structures As resolved structural structures, for example, tripods, tripiles or lattice tower structures are called. In the following, the invention is explained using the example of such lattice tower structures, without this being to be understood as a restriction.
- Straight lattice tower structures are well known in wind turbines, eg as lattice towers for wind turbines as an alternative to tubular steel towers.
- lattice tower structures known as foundation structures over which the connection of a building with the ground.
- Such known foundation structures consist for example of a lattice structure of corner posts and trusses arranged between the corner posts struts. In other dissolved structural structures one does not speak of corner stems, but of legs.
- mortar Grout
- the corner stalk is extended at its free end with so-called jacket legs.
- These jacket legs are mounted so that they stand in the vertical direction in the foundation piles, while the corner stems have a tilt to the vertical direction.
- These jacket legs are according to the diction of the present application part of the corner stem and thus covered by the term "corner stem".
- the joining of the corner stems with the piles can therefore also be the joining of the jacket legs with the piles.
- Known foundation structures are commonly referred to as jacket foundations and used predominantly in the offshore area, that is, the foundation structure is in the sea and the hollow piles are anchored in the seabed.
- a tower construction in particular a wind turbine can be arranged, for example, a wind turbine with a lattice or a steel tube tower.
- the aforementioned lattice tower structures consist of so-called primary and secondary structures.
- the primary structures are those parts of the lattice tower structure that remove the loads from the wind turbine. These loads include static, eg resulting from the weight of the wind turbine, and also dynamic loads, for example, resulting from the rotor rotation and changing winds.
- the primary structures include, for example, the corner stems and the struts connecting the corner stems and extending between the corner stems. These include nodes, eg cast and weld nodes.
- the secondary structures do not have a load-bearing function which is relevant to stability, but are intended to fulfill functional tasks and the associated tasks Loads (eg impact loads from service vessels to jetty) into the primary structure.
- Secondary structures are, for example, cable guide tubes (J-tubes), platforms and feeders for landing boats, work platforms, or pile stoppers on the anchoring-side end portions of the corner stems which control the depth of penetration of a corner stalk when inserted into a seabed limit the drilled hollow pile.
- J-tubes cable guide tubes
- platforms and feeders for landing boats work platforms
- pile stoppers on the anchoring-side end portions of the corner stems which control the depth of penetration of a corner stalk when inserted into a seabed limit the drilled hollow pile.
- the secondary structures via material connection, in which the material of the structures is metallurgically changed, as z. B. when welding is the case, connected to the primary structures.
- the primary structures For example, Platforms are welded to the corner posts or braces.
- the disadvantage of welded joints is that the metallurgical change of the structure produces a notch effect which reduces the fatigue strength of the structure.
- the primary structure must be made larger in order to compensate for the reduction in fatigue strength, thereby increasing the cost of the lattice tower structure.
- the object of the present invention is to provide an improved lattice tower structure or dissolved structural structure in this respect.
- the lattice tower structure according to the invention or dissolved structural structure is characterized in that the cohesive connection between the primary and the secondary structure is designed as a bonding connecting layer arranged between primary and secondary structure.
- connection is made via a bonding layer.
- the bonding layer has the advantage that no metallurgical changes in the material structure are generated and thus no notch effect occurs. Accordingly, the fatigue strength of the load-bearing primary structures in particular is not impaired. This has the consequence advantageously that the primary structures and also the secondary structures over the prior art at least partially lighter dimensions and costs can be saved accordingly.
- connection layer may be an adhesive layer.
- Adhesive connections are basically already known in steel construction. Suitable adhesive bonds and adhesives are described inter alia in the article " Gluing in steel construction "in the journal Stahlbau 75 (2006), Issue 10, pages 834 ff., Authors: Markus Feldmann et al. described.
- An alternative bonding agent to adhesive may be (normal or high strength) grout according to another aspect of the invention.
- mortar compounds also called Grout compounds
- Grout compounds are basically known from the prior art, so that no further explanation is required.
- the primary and secondary structures could be directly bonded to one another with a material fit, the adhesive or coarse layer would then be arranged directly between the two attachment partners.
- An advantageous embodiment of the invention provides, however, that the secondary structure is attached to a sleeve, in particular by welding, and that the sleeve rests positively on the primary structure, wherein the connection layer is formed between the sleeve and the primary structure.
- This embodiment according to the invention offers the advantage that the secondary structure does not have to be fastened directly to the primary structure, which is e.g. then a problem can be if only small interfaces are available.
- the cuff may have a bonding surface of suitable size and contour, and the secondary structure may be e.g. welded to the cuff. But cuff and secondary structure can also be connected in other ways or be made in one piece.
- a cuff has the advantage that it can be produced in a variety of sizes and shapes, and that the loads occurring through the secondary structure are removed via the cuff and via the bonding layer to the primary structure, without structurally weakening the primary structure.
- the sleeve can be formed according to a further embodiment, at least two parts.
- This embodiment offers the advantage that the collar can be arranged in a simple manner on the primary structure.
- the sleeve may e.g. consist of two 180 ° shells that complement each other, possibly together with auxiliary shells, to form a closed ring.
- the dishes may e.g. be joined by welding or screwing.
- the invention can be implemented if the dissolved structural structure or the lattice tower structure is a foundation structure, the primary structure a corner stem or a leg, and the secondary structure a support for the depth limitation of the corner stem or leg when inserted into pre-excavated hollow piles is.
- These supports are also referred to as pile stoppers.
- the fastening according to the invention by means of a connecting layer with respect to the welding can be implemented more advantageously and without problems in terms of construction.
- the pile stopper is welded to the Eckstiel well before the establishment of the foundation structure, namely on land in a workshop.
- the embodiment of the invention has the advantage that the connection between the corner post and the pile stopper after the measurement of the pre-piles can be made either directly on site or just before loading on land, so that the arrangement of the pile stopper at the corner handle can be adapted to the actual pile height on site. This is possible because both an adhesive and a mortar compound in a relatively short time and in consistently good quality can be produced.
- a requirement for offshore wind turbines is that they must have sufficient earthing. This resulted in the prior art that when using height compensation plates, especially those with elastic properties, no electrical contact between corner post and foundation pile was that would otherwise have been produced by the resting on the pile pile stopper, so that subsequently a electrical connection had to be made, for example, by subsequent attachment of a conductor between pile stopper and foundation pile. This work had to be done by divers.
- the subsequent arrangement of such an electrical conductor is no longer necessary in the embodiment according to the invention, since the pile stopper advantageously rests directly on the pile, whereby an electrical line is produced.
- the embodiment according to the invention has the advantage that no notch effect occurs due to the connection type according to the invention. Accordingly, the pile stopper would not have to be removed, because a partial load transfer is unproblematic here. If there would be a failure of the compound according to the invention after the establishment of the foundation, this would even be the case, since then there is a load transfer to 100% via the Grout connection.
- the pile stopper of a bottom-side Auflagerringplatte with central through hole for the corner handle or the leg arranged from a ring inside the Auflagerringplatte, surrounding the through hole, cylindrical extension piece and constructed of a plurality of reinforcing fins, which are arranged along the circumference of standing substantially perpendicular to the Auflagerringplattenebene extension radially outwards, in particular delta form, between Auflagerringplatte and extension piece, the Auflagerringplatte the pole sized in a foundation pile inserted Eckstiel or leg radially outstanding is.
- This structure is characterized as material-saving and yet stable.
- the pile stopper is formed at least two parts, since a split pile stopper is easier to mount on a corner post or leg and easier to handle.
- a further advantageous embodiment of the invention provides that in the opening of the pile stopper spacers are arranged, via which the corner post or the leg is held in the opening at a distance from the pile stopper. This ensures that a sufficient annular gap for the introduction of the bonding layer is present.
- a further advantageous embodiment of the invention provides that in particular the region of the connecting layer is provided with a corrosion protection, for example with a corrosion protection coating or a coating.
- a secondary structure according to the invention can also be a cable guide tube or a jetty according to another embodiment of the invention.
- the foundation structure according to the invention is not limited to lattice structures consisting of corner posts and trusses arranged between the corner posts struts, but also includes structures in which no distinction can be made between corner post and strut (eg "Hexabase-Jacket” or DE 20 2011 101 599 U1 , or other dissolved structural structures, eg tripods).
- corner post and strut eg "Hexabase-Jacket” or DE 20 2011 101 599 U1
- other dissolved structural structures eg tripods
- a foundation structure 1 for a tower construction 2 is shown.
- this foundation structure 1 is a jacket for an offshore structure, such. B. for an offshore wind turbine, that is, that the jacket is anchored to the seabed 6, wherein the foundation structure 1 is formed and arranged so that its upper part is above the sea level 7.
- the jacket consists of corner posts 3 and arranged between the corner posts 3 and attached thereto struts 4. These components are load-bearing parts, which are referred to as primary structures.
- the Corner handles 3 are anchored on hollow foundation piles 5 in the seabed 6, wherein the immersion depth of the corner handles 3 in the foundation piles 5 by pile stoppers 8, 9 is limited.
- pile stoppers 8, 9 As will be shown in detail later, are in FIG. 1 two different pile stoppers shown, namely at the left corner stem a pile-stopper 8 fastened by gluing, at the right corner stalk a pile stopper 9 connected by grout.
- the Fig. 2 shows the in Fig. 1 X area in enlarged and cut view. Shown is a corner handle 3, which is verground in a pre-grounded in the seabed foundation pile 5 via a mortar connection 26 with the pile 5. On the corner post 3, shear ribs 27 are provided on the outside in the area penetrating into the pile 5. Furthermore, an insertion aid 22 is formed at the lower end of the corner handle 3.
- the pile stopper 8 On the upper end of the foundation pile 5, a pile stopper 8 is supported.
- the pile stopper 8 has a pile-side bearing surface 24 a, via which the support plate 24 rests on the pile 5. It also has reinforcing fins 24b, 24c which extend downwardly (24b) and upwards (24c) from the support plate 24, respectively.
- the support plate 24 is connected via an adhesive connection with the corner handle 3. For better representability, only the left part of the support plate 24, the adhesive bond producing adhesive layer 28 is shown.
- Fig. 3 shows in an isometric view the in Fig. 1 X marked detail based on FIG. 2 has already been described in detail.
- the attached by means of an adhesive bond on the corner post 3 Pile-stopper 8 consists of a circular ring plate 24, as the like Fig. 2 has a central passage opening for the corner handle 3.
- This passage opening is dimensioned such that the corner post 3 with the pile stopper 8 forms an annular gap therebetween, into which an adhesive for forming an adhesive layer 28 is introduced. So that this annular gap formed as evenly as possible is, are provided on the annular gap-side surface of the pile stopper, ie on the corner handle 3 facing surface, spacers in the form of circumferential annular beads.
- the adhesive can be chosen so that the compound still has a certain elasticity, so that the pile stopper 8 can still move elastically to a certain extent in the longitudinal direction of the Eckstieles 3.
- the annular plate 24 of the Eckstieles 3 rests on its underside 24a on the foundation piles 5.
- a cylindrical sleeve 29 is fixed stabilized substantially perpendicular to the annular plate 24 by means of stiffening fins 24c.
- the pile stopper 8 is constructed from four 90 ° ring segments 8a to 8d. These ring segments 8a to 8d are screwed together at the pairwise abutting interfaces. For this purpose, holes 30 for the passage of bolts are provided in the adjacent reinforcing fins 24c.
- annular plate 24 In the annular plate 24 four holes 31 are provided which allow the escape of sea water when filling grout 26 in the foundation piles 5 and also allow observation of the pile interior, z. B. by remote-controlled cameras to monitor the successive filling of the pile 5 with Grout 26.
- at least one electrical grounding cable 32 is provided for the production of a conductive contact between corner handle 3 and pile stopper 8 . Since the ring plate 24 rests directly on the pile 5, a conductive connection between these two components is ensured. In addition, however, further grounding can be made by providing a corresponding grounding cable.
- FIGS. 4 and 5 show an alternative type of pile stopper 9.
- the annular gap 33 formed between corner post 3 and pile stopper is significantly larger than in the adhesive variant.
- This annular gap 33 is filled to attach the pile stopper 9 at the corner handle 3 with a grout 34, and after setting the Groutmasse 34 there is a firm connection between corner handle 3 and Pile-stopper 9.
- This compound can be further improved in strength, that thrust ribs 35 are formed on the corner stalk-side inner surface of the pile stopper 9.
- Functionally identical push ribs 27 also has the corner handle 3 on its anchoring-side end region. These push ribs 35 and 27 allow a more stable connection both with the grout 34 filled in the annular gap 33 and with the groove 26 filled in the pile 5.
- a ground wire 32 is again mounted to make an electrically conductive connection.
- the pile stopper 9 of Fig. 5 consists of four 90 ° segments 40a-40d bolted together to form a 360 ° pile stopper.
- segmentations for. B. a subdivision into two, three, or more than four segments. The division into segments is advantageous because it makes handling easier.
- the attachment of the pile stopper 8 or 9 to the corner post 3 unlike in the prior art, only immediately before the attachment of the lattice tower structure 1 to the foundation piles 5 done.
- the height up to which the foundation piles 5 protrude out of the seabed 6 can be measured and thereby the desired height position of the pile stoppers 8, 9 at the corner post 3 can be determined.
- the pile stoppers 8, 9 secure by gluing (8) or by Vergroutung (9) at the corner post 3 and after setting of the connection can then the lattice tower structure 1 is lowered onto the foundation piles 5 and the lower end 22 of the corner posts 3 (Groutzapfen) are introduced into the foundation piles 5 until the Pile stoppers 8, 9 come to rest on the upper edges of the foundation piles 5.
- Fig. 6 shows in enlarged scale the in Fig. 1 Z area. Shown is the attachment of a cable guide tube 10 via a sleeve 11 at a corner handle 3. To the tubular corner handle 3 is an annular sleeve 11 is placed, with an annular gap remains between Eckstiel 3 and sleeve 11, which is filled with an adhesive 12. After setting of this compound layer forming adhesive 11 is between cuff 11 and corner post 3 a firm connection that does not affect the stability of the corner post 3. On the sleeve 11, the cable guide tube 10 is welded.
- the sleeve 11 may, for. B. be composed of several partial rings. Conceivable z. B. two 180 ° partial rings, three 120 ° partial rings or four 90 ° partial rings. Also combinations with different partial rings are possible. It is also possible that the sleeve 11 surrounds the tubular corner post 3 only in a partial circumference, z. B. by 90 °. The size of the adhesive surface must be only the Meet stability requirements for attachment of the secondary structure. These requirements are z. B. at a cable guide tube 10 is less than a work platform. For high stability requirements, therefore, a cuff 11 completely enclosing the corner post 3 is preferred.
Description
Die vorliegende Erfindung betrifft eine aufgelöste Tragwerksstruktur, insbesondere eine Gitterturmstruktur, für eine Windenergieanlage gemäß dem Oberbegriff des Anspruchs 1. Insbesondere betrifft die Erfindung eine Gründungsstruktur, die als aufgelöste Tragwerksstruktur, insbesondere als Gitterturmstruktur, ausgeführt ist, und z.B. als Offshore-Gründungsstruktur mittels gerammter Gründungspfähle, insbesondere mittels vorgerammter Hohlpfähle, am Boden verankert wird. Weiterhin betrifft die vorliegende Erfindung ein Verfahren zur Herstellung einer aufgelösten Tragwerksstruktur, insbesondere einer Gitterturmstruktur, gemäß dem Oberbegriff des Anspruchs 13.The present invention relates to a dissolved structural structure, in particular a lattice tower structure, for a wind energy plant according to the preamble of
Als aufgelöste Tragwerksstrukturen werden z.B. Tripods, Tripiles oder auch Gitterturmstrukturen bezeichnet. Im folgenden wird die Erfindung am Beispiel solcher Gitterturmstrukturen erläutert, ohne dass dies als Einschränkung zu verstehen ist. Gerade Gitterturmstrukturen sind bei Windenergieanlagen hinlänglich bekannt, z.B. als Gittertürme für Windenergieanlagen in Alternative zu Stahlrohrtürmen. Es sind auch Gitterturmstrukturen als Gründungsstrukturen bekannt, über die die Verbindung eines Bauwerkes mit dem Boden erfolgt. Solche bekannten Gründungsstrukturen bestehen beispielsweise aus einer Gitterstruktur aus Eckstielen und fachwerkartig zwischen den Eckstielen angeordneten Verstrebungen. Bei anderen aufgelösten Tragwerksstrukturen spricht man nicht von Eckstielen, sondern von Beinen. Die Verankerung am Boden, z.B. am Meeresboden, erfolgt z.B. über gerammte Gründungspfähle, die z.B. als Hohlpfähle ausgeführt sind, um die unteren Enden der Eckstiele aufnehmen zu können. Anschließend wird Mörtel (Grout) in die Hohlpfähle gefüllt, um die Eckstiele mit den Pfählen fest zu verbinden. In der Regel wird für die Verbindung mit den Gründungspfählen der Eckstiel an seinem freien Ende verlängert mit sogenannten Jacket-Beinen. Diese Jacket-Beine sind dabei so angebracht, dass sie in vertikaler Richtung in den Gründungspfählen stehen, während die Eckstiele zur vertikalen Richtung eine Neigung aufweisen. Diese Jacket-Beine sind nach der Diktion der vorliegenden Anmeldung Teil des Eckstiels und somit vom Begriff "Eckstiel" mit umfasst. Das Verbinden der Eckstiele mit den Pfählen kann also auch das Verbinden der Jacket-Beine mit den Pfählen sein.As resolved structural structures, for example, tripods, tripiles or lattice tower structures are called. In the following, the invention is explained using the example of such lattice tower structures, without this being to be understood as a restriction. Straight lattice tower structures are well known in wind turbines, eg as lattice towers for wind turbines as an alternative to tubular steel towers. There are also lattice tower structures known as foundation structures over which the connection of a building with the ground. Such known foundation structures consist for example of a lattice structure of corner posts and trusses arranged between the corner posts struts. In other dissolved structural structures one does not speak of corner stems, but of legs. Anchoring on the ground, eg on the seabed, takes place, for example, via rammed foundation piles, which are designed, for example, as hollow piles, in order to be able to receive the lower ends of the corner stems. Then mortar (Grout) is filled into the hollow piles to firmly connect the corner posts with the piles. As a rule, for the connection with the foundation piles, the corner stalk is extended at its free end with so-called jacket legs. These jacket legs are mounted so that they stand in the vertical direction in the foundation piles, while the corner stems have a tilt to the vertical direction. These jacket legs are according to the diction of the present application part of the corner stem and thus covered by the term "corner stem". The joining of the corner stems with the piles can therefore also be the joining of the jacket legs with the piles.
Diese beispielsweise aus der
Die vorgenannten Gitterturmstrukturen bestehen aus sogenannten Primär- und Sekundärstrukturen. Bei den Primärstrukturen handelt es sich um die Teile der Gitterturmstruktur, die die von der Windenergieanlage herrührenden Lasten abtragen. Zu diesen Lasten gehören statische, z.B. aus dem Eigengewicht der Windenergieanlage resultierende, und auch dynamische Lasten, die z.B. aus der Rotordrehung und aus wechselnden Winden herrühren. Zu den Primärstrukturen zählen zum Beispiel die Eckstiele und die die Eckstiele verbindenden und sich zwischen den Eckstielen erstreckenden Verstrebungen. Darunter fallen auch Knoten, z.B. Guss- und Schweißknoten. In Abgrenzung dazu haben die Sekundärstrukturen keine standsicherheitsrelevante lastabtragende Funktion, sondern sie sind vorgesehen, um funktionale Aufgaben zu erfüllen und die dabei auftretenden Lasten (z.B. Anpralllasten von Service-Schiffen an Bootsanleger) in die Primärstruktur einzuleiten. Sekundärstrukturen sind zum Beispiel Kabelführungsrohre (J-Tubes), Plattformen und Anleger für das Anlanden von Booten, Arbeitsplattformen, oder auch Auflagerplatten (Pile Stopper) an den verankerungsseitigen Endbereichen der Eckstiele, die die Eindringtiefe eines Eckstiels beim Einsetzen in einen in den Meeresboden getriebenen oder gebohrten Hohlpfahl begrenzen. Diese Aufzählung ist nur beispielhaft und nicht abschließend. Anders als bei den Primärstrukturen bewirkt das Versagen einer Sekundärstruktur keine Beeinträchtigung der Standsicherheit der Gesamtkonstruktion.The aforementioned lattice tower structures consist of so-called primary and secondary structures. The primary structures are those parts of the lattice tower structure that remove the loads from the wind turbine. These loads include static, eg resulting from the weight of the wind turbine, and also dynamic loads, for example, resulting from the rotor rotation and changing winds. The primary structures include, for example, the corner stems and the struts connecting the corner stems and extending between the corner stems. These include nodes, eg cast and weld nodes. In contrast to this, the secondary structures do not have a load-bearing function which is relevant to stability, but are intended to fulfill functional tasks and the associated tasks Loads (eg impact loads from service vessels to jetty) into the primary structure. Secondary structures are, for example, cable guide tubes (J-tubes), platforms and feeders for landing boats, work platforms, or pile stoppers on the anchoring-side end portions of the corner stems which control the depth of penetration of a corner stalk when inserted into a seabed limit the drilled hollow pile. This list is only an example and not exhaustive. Unlike the primary structures, the failure of a secondary structure does not affect the stability of the overall structure.
Bei bekannten Gitterturmstrukturen werden die Sekundärstrukturen über Stoffschluss, bei dem der Werkstoff der Strukturen metallurgisch verändert wird, wie es z. B. beim Schweißen der Fall ist, mit den Primärstrukturen verbunden. Z.B. werden Plattformen an den Eckstielen oder an den Verstrebungen angeschweißt. Der Nachteil von Schweißverbindungen ist, dass durch die metallurgische Veränderung der Struktur eine Kerbwirkung entsteht, durch die die Ermüdungsfestigkeit der Struktur herabgesetzt wird. Das hat zur Folge, dass insbesondere die Primärstruktur stärker dimensioniert werden muss, um die Herabsetzung der Ermüdungsfestigkeit auszugleichen, wodurch sich die Kosten der Gitterturmstruktur erhöhen.In known lattice tower structures, the secondary structures via material connection, in which the material of the structures is metallurgically changed, as z. B. when welding is the case, connected to the primary structures. For example, Platforms are welded to the corner posts or braces. The disadvantage of welded joints is that the metallurgical change of the structure produces a notch effect which reduces the fatigue strength of the structure. As a result, in particular, the primary structure must be made larger in order to compensate for the reduction in fatigue strength, thereby increasing the cost of the lattice tower structure.
Aufgabe der vorliegenden Erfindung ist es, eine in dieser Hinsicht verbesserte Gitterturmstruktur bzw. aufgelöste Tragwerksstruktur bereitzustellen.The object of the present invention is to provide an improved lattice tower structure or dissolved structural structure in this respect.
Gelöst wird die Aufgabe mit einer Gitterturmstruktur bzw. mit einer aufgelösten Tragwerksstruktur mit den Merkmalen des Anspruchs 1. Vorteilhafte Ausgestaltungen sind in den Unteransprüchen angegeben.The object is achieved with a lattice tower structure or with a dissolved structure structure with the features of
Die erfindungsgemäße Gitterturmstruktur bzw. aufgelöste Tragwerksstruktur zeichnet sich dadurch aus, dass die stoffschlüssige Verbindung zwischen der Primär- und der Sekundärstruktur als eine zwischen Primär- und Sekundärstruktur angeordnete abbindende Verbindungsschicht ausgebildet ist.The lattice tower structure according to the invention or dissolved structural structure is characterized in that the cohesive connection between the primary and the secondary structure is designed as a bonding connecting layer arranged between primary and secondary structure.
Bei der vorliegenden Erfindung ist zur Herstellung der Verbindung zwischen Primär- und Sekundärstruktur kein Schweißen mehr erforderlich, sondern die Verbindung wird über eine Verbindungsschicht hergestellt. Die Verbindungsschicht bietet den Vorteil, dass keine metallurgischen Veränderungen in der Werkstoffstruktur erzeugt werden und somit keine Kerbwirkung eintritt. Entsprechend wird auch die Ermüdungsfestigkeit insbesondere der lastabtragenden Primärstrukturen nicht beeinträchtigt. Dies hat in vorteilhafter Weise zur Folge, dass die Primärstrukturen und auch die Sekundärstrukturen gegenüber dem Stand der Technik zumindest teilweise leichter dimensioniert und entsprechend Kosten eingespart werden können.In the present invention, welding is no longer required to make the connection between the primary and secondary structures, but the connection is made via a bonding layer. The bonding layer has the advantage that no metallurgical changes in the material structure are generated and thus no notch effect occurs. Accordingly, the fatigue strength of the load-bearing primary structures in particular is not impaired. This has the consequence advantageously that the primary structures and also the secondary structures over the prior art at least partially lighter dimensions and costs can be saved accordingly.
Gemäß einer vorteilhaften Ausgestaltung kann es sich bei der Verbindungsschicht um eine Klebschicht handeln. Klebeverbindungen sind grundsätzlich im Stahlbau bereits bekannt. Geeignete Klebeverbindungen und Klebstoffe werden unter anderem in dem Artikel "
Ein alternatives Verbindungsmittel zu Klebstoff kann gemäß einer weiteren Ausgestaltung der Erfindung (normal- oder hochfester) Mörtel (Grout) sein. Auch Mörtelverbindungen (auch Grout-Verbindungen genannt) sind grundsätzlich aus dem Stand der Technik bekannt, so dass dazu keine weiteren Erläuterungen erforderlich sind.An alternative bonding agent to adhesive may be (normal or high strength) grout according to another aspect of the invention. Also mortar compounds (also called Grout compounds) are basically known from the prior art, so that no further explanation is required.
Grundsätzlich ließen sich Primär- und Sekundärstruktur direkt stoffschlüssig miteinander verbinden, die Kleb- oder Groutschicht wäre dann unmittelbar zwischen beiden Befestigungspartnern angeordnet. Eine vorteilhafte Ausgestaltung der Erfindung sieht aber vor, dass die Sekundärstruktur an einer Manschette befestigt ist, insbesondere durch Schweißen, und dass die Manschette formschlüssig der Primärstruktur anliegt, wobei zwischen Manschette und Primärstruktur die Verbindungsschicht ausgebildet ist.In principle, the primary and secondary structures could be directly bonded to one another with a material fit, the adhesive or coarse layer would then be arranged directly between the two attachment partners. An advantageous embodiment of the invention provides, however, that the secondary structure is attached to a sleeve, in particular by welding, and that the sleeve rests positively on the primary structure, wherein the connection layer is formed between the sleeve and the primary structure.
Anders betrachtet könnte man die Manschette auch als Teil der Sekundärstruktur ansehen, was aber technisch keinen Unterschied macht. In dieser Anmeldung wurde die Betrachtungsweise gewählt, dass die Manschette nicht Teil der Sekundärstruktur ist, selbst wenn Manschette und Sekundärstruktur einstückig ausgebildet sind. Erkennbar handelt es sich lediglich um eine gewählte Definition.In other words, one could also view the cuff as part of the secondary structure, which makes no technical difference. In this application the view was taken that the cuff is not part of the secondary structure, even if the cuff and secondary structure are integrally formed. Recognizable is only a selected definition.
Diese erfindungsgemäße Ausgestaltung bietet den Vorteil, dass die Sekundärstruktur nicht direkt an der Primärstruktur befestigt werden muss, was z.B. dann ein Problem sein kann, wenn nur kleine Verbindungsflächen zur Verfügung stehen. Die Manschette kann eine Verbindungsfläche geeigneter Größe und Kontur aufweisen, und die Sekundärstruktur kann z.B. an die Manschette angeschweißt werden. Manschette und Sekundärstruktur können aber auch auf andere Art verbunden werden oder einstückig hergestellt sein. Eine Manschette hat den Vorteil, dass sie in vielfältiger Größe und Form herstellbar ist, und dass die durch die Sekundärstruktur auftretenden Lasten über die Manschette und über die Verbindungsschicht auf die Primärstruktur abgetragen wird, ohne dass die Primärstruktur dabei strukturell geschwächt wird.This embodiment according to the invention offers the advantage that the secondary structure does not have to be fastened directly to the primary structure, which is e.g. then a problem can be if only small interfaces are available. The cuff may have a bonding surface of suitable size and contour, and the secondary structure may be e.g. welded to the cuff. But cuff and secondary structure can also be connected in other ways or be made in one piece. A cuff has the advantage that it can be produced in a variety of sizes and shapes, and that the loads occurring through the secondary structure are removed via the cuff and via the bonding layer to the primary structure, without structurally weakening the primary structure.
Dabei kann die Manschette gemäß einer weiteren Ausgestaltung mindestens zweiteilig ausgebildet sein. Diese Ausgestaltung bietet den Vorteil, dass die Manschette in einfacher Weise an der Primärstruktur angeordnet werden kann. Bei rohrformigen Primärstrukturen kann die Manschette z.B. aus zwei 180°-Schalen bestehen, die sich, ggf. auch zusammen mit Hilfsschalen, zu einem geschlossenen Ring ergänzen. Die Schalen können z.B. durch Schweißen oder Schrauben miteinander verbunden werden.In this case, the sleeve can be formed according to a further embodiment, at least two parts. This embodiment offers the advantage that the collar can be arranged in a simple manner on the primary structure. For tubular primary structures, the sleeve may e.g. consist of two 180 ° shells that complement each other, possibly together with auxiliary shells, to form a closed ring. The dishes may e.g. be joined by welding or screwing.
Denkbar wäre aber auch gemäß einer Ausgestaltung der Erfindung für nicht sehr stark belastete Verbindungen, die Manschette als Teilschale auszubilden. Diese Ausgestaltung bietet den Vorteil, dass die Manschette die Primärstruktur nur teilweise umfassen würde und so leicht und schnell montiert werden kann.It would also be conceivable according to an embodiment of the invention for not very heavily loaded compounds to form the cuff as a partial shell. This embodiment has the advantage that the sleeve would only partially cover the primary structure and can thus be mounted easily and quickly.
Mit Vorteil ist die Erfindung umsetzbar, wenn die aufgelöste Tragwerksstruktur bzw. die Gitterturmstruktur eine Gründungsstruktur, die Primärstruktur ein Eckstiel oder ein Bein, und die Sekundärstruktur ein Auflager für die Tiefenbegrenzung des Eckstiels oder Beins beim Einsetzen in vorgerammte Hohlpfähle ist. Diese Auflager werden auch als Pile-Stopper bezeichnet. Als besonderer Vorteil erweist sich, dass die erfindungsgemäße Befestigung mittels einer Verbindungsschicht gegenüber dem Schweißen unproblematischer und baupraktisch vorteilhafter umsetzbar ist. Denn im Stand der Technik wird der Pile-Stopper weit vor der Errichtung der Gründungsstruktur an den Eckstiel geschweißt, nämlich an Land in einer Werkshalle. Der Grund hierfür ist, dass das Herstellen einer Schweißverbindung zeitaufwendig und die Schweißverbindung anschließend noch im Hinblick auf ihre Festigkeit geprüft und ggf. zertifiziert werden muss. Dies führt zu dem Nachteil, dass die Anordnung der Pile-Stopper an den Eckstielen oder Beinen nicht sehr genau an die tatsächlich bei der Errichtung der Gründung anzutreffenden Pfahlhöhen erfolgt, die erst nach dem Einmessen der Pfähle z. B. nach dem Rammen feststellbar ist. Dies ist ein bekanntes Problem, und im Stand der Technik begegnet man diesem Problem, indem Futterplatten zwischen die Pfahloberkanten und die Pile-Stopper als Höhenausgleich gesetzt werden. Die
Demgegenüber bietet die erfindungsgemäße Ausgestaltung den Vorteil, dass die Verbindung zwischen dem Eckstiel und dem Pile-Stopper nach der Einmessung der vorgerammten Pfähle entweder direkt vor Ort oder kurz vor der Verladung an Land hergestellt werden kann, so dass die Anordnung des Pile-Stoppers am Eckstiel an die tatsächliche Pfahlhöhe vor Ort angepasst werden kann. Dies ist möglich, da sowohl eine Klebe- als auch eine Mörtelverbindung in relativ kurzer Zeit und in gleichbleibend guter Qualität herstellbar sind.In contrast, the embodiment of the invention has the advantage that the connection between the corner post and the pile stopper after the measurement of the pre-piles can be made either directly on site or just before loading on land, so that the arrangement of the pile stopper at the corner handle can be adapted to the actual pile height on site. This is possible because both an adhesive and a mortar compound in a relatively short time and in consistently good quality can be produced.
Eine Vorgabe für Offshore-Windenergieanlagen ist, dass diese über eine ausreichende Erdung verfügen müssen. Dies führte im Stand der Technik dazu, dass bei der Verwendung von Höhenausgleichsplatten, insbesondere bei solchen mit elastischen Eigenschaften, kein elektrischer Kontakt zwischen Eckstiel und Gründungspfahl bestand, der sonst von dem auf dem Pfahl aufliegenden Pile-Stopper hergestellt worden wäre, so dass nachträglich eine elektrische Verbindung hergestellt werden musste, z.B. durch nachträgliches Anbringen eines Leiters zwischen Pile-Stopper und Gründungspfahl. Diese Arbeiten mussten von Tauchern ausgeführt werden. Die nachträgliche Anordnung eines solchen elektrischen Leiters ist bei der erfindungsgemäßen Ausgestaltung nicht mehr erforderlich, da der Pile-Stopper vorteilhaft direkt auf dem Pfahl aufliegt, wodurch eine elektrische Leitung hergestellt wird. Aufgrund der Verbindungsschicht zwischen Pile-Stopper und Eckstiel, die in der Regel nichtleitend ist, muss ggf. eine elektrische Verbindung zwischen Eckstiel und Pile-Stopper hergestellt werden, was aber während der Befestigung des Pile-Stoppers leicht ausführbar ist, und somit ohne den beschwerlichen und risikobehafteten Einsatz von Tauchern durchführbar ist.A requirement for offshore wind turbines is that they must have sufficient earthing. This resulted in the prior art that when using height compensation plates, especially those with elastic properties, no electrical contact between corner post and foundation pile was that would otherwise have been produced by the resting on the pile pile stopper, so that subsequently a electrical connection had to be made, for example, by subsequent attachment of a conductor between pile stopper and foundation pile. This work had to be done by divers. The subsequent arrangement of such an electrical conductor is no longer necessary in the embodiment according to the invention, since the pile stopper advantageously rests directly on the pile, whereby an electrical line is produced. Due to the connecting layer between pile stopper and corner handle, which is usually non-conductive, if necessary, an electrical connection between corner handle and pile stopper must be made, but this is easily executable during the attachment of the pile stopper, and thus without the arduous and risky use of divers is feasible.
Nachdem die Eckstiele in den Gründungspfählen vergroutet sind, soll nach dem Stand der Technik kein Lastabtrag mehr über die Pile-Stopper erfolgen, sondern nur noch über die Mörtelverbindung der Eckstiele in den Gründungspfählen. Es kann dennoch vorkommen, dass zumindest teilweise noch Lasten über die Pile-Stopper übertragen werden. Dies ist wegen der Kerbwirkung von Schweißverbindungen problematisch. Zur Vermeidung solcher Probleme werden die Pile-Stopper daher in Tauchgängen oftmals wieder entfernt, sobald der Mörtel in den Gründungspfählen ausgehärtet ist.After the corner posts in the foundation piles are vergroutet, according to the state of the art, no load transfer more about the pile stopper, but only about the mortar compound of the corner posts in the foundation piles. Nevertheless, it may happen that loads are at least partially transmitted via the pile stoppers. This is problematic because of the notch effect of welds. To avoid such problems, the pile stoppers are therefore often removed in dives once the mortar has set in the foundation piles.
Demgegenüber weist die erfindungsgemäße Ausgestaltung den Vorteil auf, dass durch die erfindungsgemäße Verbindungsart keine Kerbwirkung auftritt. Entsprechend müssten die Pile-Stopper nicht entfernt werden, denn ein teilweiser Lastübertrag ist hier unproblematisch. Würde es zu einem Versagen der erfindungsgemäßen Verbindung nach dem Aufbau der Gründung kommen, wäre dies sogar der Sollfall, da dann ein Lastabtrag zu 100% über die Grout-Verbindung erfolgt.In contrast, the embodiment according to the invention has the advantage that no notch effect occurs due to the connection type according to the invention. Accordingly, the pile stopper would not have to be removed, because a partial load transfer is unproblematic here. If there would be a failure of the compound according to the invention after the establishment of the foundation, this would even be the case, since then there is a load transfer to 100% via the Grout connection.
Gemäß einer vorteilhaften Ausgestaltung der Erfindung ist der Pile-Stopper aus einer bodenseitigen Auflagerringplatte mit zentralem Durchgangsloch für den Eckstiel oder das Bein, aus einem ringinnenseitig der Auflagerringplatte angeordneten, das Durchgangsloch umgebenden, zylinderförmigen Ansatzstück und aus mehreren Verstärkungsfinnen aufgebaut, die sich entlang des Umfangs des im wesentlichen senkrecht auf der Auflagerringplattenebene stehenden Ansatzstücks radial nach außen, insbesondere deltaformig, zwischen Auflagerringplatte und Ansatzstück erstreckend angeordnet sind, wobei die Auflagerringplatte den Pfahl bei in einem Gründungspfahl eingesetztem Eckstiel oder Bein radial überragend bemessen ist. Dieser Aufbau zeichnet sich als materialsparend und dennoch stabil aus. Dabei ist es gemäß einer weiteren Ausgestaltung der Erfindung vorteilhaft, dass der Pile-Stopper mindestens zweiteilig ausgebildet ist, da ein geteilter Pile-Stopper leichter an einem Eckstiel oder Bein montierbar und leichter handhabbar ist.According to an advantageous embodiment of the invention, the pile stopper of a bottom-side Auflagerringplatte with central through hole for the corner handle or the leg, arranged from a ring inside the Auflagerringplatte, surrounding the through hole, cylindrical extension piece and constructed of a plurality of reinforcing fins, which are arranged along the circumference of standing substantially perpendicular to the Auflagerringplattenebene extension radially outwards, in particular delta form, between Auflagerringplatte and extension piece, the Auflagerringplatte the pole sized in a foundation pile inserted Eckstiel or leg radially outstanding is. This structure is characterized as material-saving and yet stable. It is advantageous according to a further embodiment of the invention that the pile stopper is formed at least two parts, since a split pile stopper is easier to mount on a corner post or leg and easier to handle.
Eine weitere vorteilhafte Ausgestaltung der Erfindung sieht vor, dass in der Öffnung des Pile-Stoppers Abstandshalter angeordnet sind, über die der Eckstiel oder das Bein in der Öffnung auf Abstand zum Pile-Stopper gehalten ist. Dadurch ist sichergestellt, dass ein ausreichender Ringspalt für das Einbringen der Verbindungsschicht vorhanden ist.A further advantageous embodiment of the invention provides that in the opening of the pile stopper spacers are arranged, via which the corner post or the leg is held in the opening at a distance from the pile stopper. This ensures that a sufficient annular gap for the introduction of the bonding layer is present.
Eine weitere vorteilhafte Ausgestaltung der Erfindung sieht vor, dass insbesondere der Bereich der Verbindungsschicht mit einem Korrosionsschutz versehen ist, beispielsweise mit einem Korrosionsschutzlack oder einer Beschichtung.A further advantageous embodiment of the invention provides that in particular the region of the connecting layer is provided with a corrosion protection, for example with a corrosion protection coating or a coating.
Eine erfindungsgemäße Sekundärstruktur kann gemäß einer weiteren Ausgestaltung der Erfindung auch ein Kabelführungsrohr oder ein Bootsanleger sein.A secondary structure according to the invention can also be a cable guide tube or a jetty according to another embodiment of the invention.
Wie eingangs erwähnt ist die erfindungsgemäße Gründungsstruktur nicht beschränkt auf Gitterstrukturen, die aus Eckstielen und fachwerkartig zwischen den Eckstielen angeordneten Verstrebungen bestehen, sondern umfasst auch Strukturen, bei denen keine Unterscheidung mehr zwischen Eckstiel und Verstrebung gemacht werden kann (z.B. "Hexabase-Jacket" oder
Die Aufgabe wird weiterhin durch ein Verfahren mit den Merkmalen des Anspruchs 13 gelöst. Vorteilhafte Verfahrensausgestaltungen sind in den Unteransprüchen angegeben.The object is further achieved by a method having the features of claim 13. Advantageous method embodiments are specified in the subclaims.
Im Folgenden wird die Erfindung anhand mehrerer prinzipienhaft in den Figuren gezeigter Ausführungsbeispiele näher erläutert. Es zeigen:
- Fig. 1
- eine schematische Darstellung einer erfindungsgemäßen Gründungsstruktur,
- Fig. 2
- eine Detailansicht des in
Fig. 1 mit X gekennzeichneten Bereiches eines Ausführungsbeispiels für einen geklebten Pile-Stopper im Schnitt, - Fig. 3
- eine isometrische Ansicht des in
Fig. 2 dargestellten Pile-Stoppers, - Fig. 4
- eine Detailansicht des in
Fig. 1 mit Y gekennzeichneten Bereiches eines weiteren Ausführungsbeispiels für einen gegrouteten Pile-Stopper, - Fig. 5
- eine isometrische Ansicht des in
Fig. 4 dargestellten Pile-Stoppers, und - Fig. 6
- eine Detailansicht des in
Fig. 1 mit Z gekennzeichneten Bereiches eines Ausführungsbeispiels für eine erfindungsgemäße Verbindung einer Sekundärstruktur mit einer Primärstruktur im Schnitt.
- Fig. 1
- a schematic representation of a foundation structure according to the invention,
- Fig. 2
- a detailed view of the in
Fig. 1 X marked area of an embodiment for a glued pile stopper in section, - Fig. 3
- an isometric view of the in
Fig. 2 illustrated pile stopper, - Fig. 4
- a detailed view of the in
Fig. 1 marked with Y range of another embodiment of a grooved pile stopper, - Fig. 5
- an isometric view of the in
Fig. 4 shown pile stopper, and - Fig. 6
- a detailed view of the in
Fig. 1 Z marked area of an embodiment of an inventive compound of a secondary structure with a primary structure in section.
In der
Das Jacket besteht aus Eckstielen 3 und aus zwischen den Eckstielen 3 angeordneten und daran befestigten Verstrebungen 4. Bei diesen Bauteilen handelt es sich um lastabtragende Teile, die als Primärstrukturen bezeichnet werden. Die Eckstiele 3 werden über hohle Gründungspfähle 5 im Meeresboden 6 verankert, wobei die Eintauchtiefe der Eckstiele 3 in die Gründungspfähle 5 durch Pile-Stopper 8, 9 begrenzt wird. Wie später noch im Einzelnen gezeigt werden wird, sind in
Die
Auf dem oberen Ende des Gründungspfahls 5 stützt sich ein Pile-Stopper 8 ab. Der Pile-Stopper 8 weist pfahlseitig eine Auflagefläche 24a auf, über die die Auflagerplatte 24 auf dem Pfahl 5 aufliegt. Es weist weiterhin Verstärkungsfinnen 24b, 24c auf, die sich nach unten (24b) bzw. nach oben (24c) von der Auflagerplatte 24 erstrecken. Die Auflagerplatte 24 ist über eine Klebeverbindung mit dem Eckstiel 3 verbunden. Aus Gründen der besseren Darstellbarkeit ist nur im linken Teil der Auflagerplatte 24 die die Klebeverbindung herstellende Klebeschicht 28 dargestellt.On the upper end of the
Die Ringplatte 24 des Eckstieles 3 liegt auf ihrer Unterseite 24a auf den Gründungspfählen 5 auf. Auf der Oberseite der Ringplatte 24 ist eine zylindrische Hülse 29 im Wesentlichen senkrecht zur Ringplatte 24 mittels Versteifungsfinnen 24c stabilisiert befestigt. Im gezeigten Ausführungsbeispiel ist der Pile-Stopper 8 aus vier 90°-Ringsegmenten 8a bis 8d aufgebaut. Diese Ringsegmente 8a bis 8d werden an den paarweise zusammenstoßenden Grenzflächen miteinander verschraubt. Dazu sind in den benachbart zur Anlage kommenden Verstärkungsfinnen 24c Löcher 30 für das Durchführen von Bolzen vorgesehen.The
In der Ringplatte 24 sind vier Bohrungen 31 vorgesehen, die das Austreten von Meerwasser beim Einfüllen von Grout 26 in die Gründungspfähle 5 erlauben und zudem eine Beobachtung des Pfahlinneren ermöglichen, z. B. durch ferngesteuerte Kameras, um das sukzessive Auffüllen des Pfahles 5 mit Grout 26 zu überwachen. Für die Herstellung eines leitenden Kontaktes zwischen Eckstiel 3 und Pile-Stopper 8 ist mindestens ein elektrisches Erdungskabel 32 vorgesehen. Da die Ringplatte 24 direkt auf dem Pfahl 5 aufliegt, ist eine leitende Verbindung zwischen diesen beiden Komponenten gewährleistet. Zusätzlich kann dennoch eine weitere Erdung durch Vorsehen eines entsprechenden Erdungskabels vorgenommen werden.In the
Die
Im Übrigen besteht auch der durch Grouten verbundene Pile-Stopper 9 aus einer Basisplatte 40 und einem senkrecht dazu angeordneten Zylinder 41, der die zentrale Öffnung in der Grundplatte 40 umschließt und zusammen mit dem Eckstiel 3 den Ringspalt 33 ausbildet. Zwischen Eckstiel 3 und Pile-Stopper ist erneut ein Erdungskabel 32 montiert, um eine elektrisch leitende Verbindung herzustellen. Auch der Pile-Stopper 9 der
Die Befestigung der Pile-Stopper 8 oder 9 an dem Eckstiel 3 kann, anders als im Stand der Technik, erst unmittelbar vor der Befestigung der Gitterturmstruktur 1 an den Gründungspfählen 5 erfolgen. Die Höhe, bis zu der die Gründungspfähle 5 aus dem Meeresboden 6 herausragen, kann dazu vermessen werden und dadurch die gewünschte Höhenposition der Pile-Stopper 8, 9 am Eckstiel 3 ermittelt werden. In dieser gewünschten Position lassen sich dann die Pile-Stopper 8, 9 durch Klebung (8) oder durch Vergroutung (9) am Eckstiel 3 befestigen und nach Abbinden der Verbindung kann dann die Gitterturmstruktur 1 auf die Gründungspfähle 5 abgesenkt und das untere Ende 22 der Eckstiele 3 (Groutzapfen) in die Gründungspfähle 5 eingeführt werden, bis die Pile-Stopper 8, 9 zur Auflage auf den oberen Rändern der Gründungspfähle 5 kommen. Bei den aus dem Stand der Technik bekannten Schweißverbindungen ist eine unmittelbare Herstellung der Verbindung zwischen Pile-Stopper und Eckstielen am Errichtungsort des Turmes nicht möglich, da Schweißverbindungen komplizierter in der Herstellung sind. Die Schweißnähte müssen auch einer Prüfung unterzogen werden und in der Regel ist eine Abnahme durch den Zertifizierer erforderlich. Da Kleb- und Groutverbindungen diese Nachteile in der Regel nicht aufweisen, kann der Pile-Stopper unmittelbar am Aufstellungsort oder kurz vor der Verladung zur Verschiffung auf See mit dem Eckstiel verbunden werden und dadurch z. B. die Verwendung von Futterplatten zum Höhenausgleich vermieden werden.The attachment of the
Die Manschette 11 kann z. B. aus mehreren Teilringen aufgebaut sein. Denkbar sind z. B. zwei 180°-Teilringe, drei 120°-Teilringe oder vier 90°-Teilringe. Auch Kombinationen mit unterschiedlichen Teilringen sind möglich. Es ist auch möglich, dass die Manschette 11 den rohrförmigen Eckstiel 3 nur in einem Teilumfang umgreift, z. B. um 90°. Die Größe der Klebefläche muss dabei lediglich die Stabilitätsanforderungen für die Befestigung der Sekundärstruktur erfüllen. Diese Anforderungen sind z. B. bei einem Kabelführungsrohr 10 geringer als bei einer Arbeitsplattform. Bei hohen Stabilitätsanforderungen ist daher eine den Eckstiel 3 vollständig umschließende Manschette 11 bevorzugt.The
Claims (19)
- Distributed support structure (1) for a wind turbine, in particular a lattice tower structure for a wind turbine, in particular a foundation structure for a wind turbine, in particular for the ground anchoring of an offshore wind turbine via driven foundation piles (5) in the ground (6), wherein the distributed support structure (1) has primary structures (3, 4) via which loads which arise in the support structure (1) on account of the wind turbine are dissipated, and secondary structures (8, 9, 10) which do not have load-dissipating functions but functional functions, wherein the secondary structures (8, 9, 10) are arranged on the primary structures (3, 4) and are cohesively connected thereto, characterized in that the cohesive connection between the primary (3, 4) and the secondary structure (8, 9, 10) is formed as a connecting layer (12, 28, 34) arranged in between.
- Distributed support structure (1) according to Claim 1, characterized in that the connecting layer is formed as an adhesive layer (12, 28).
- Distributed support structure (1) according to Claim 1 or 2, characterized in that the secondary structure (10) is fastened, in particular by welding, to a sleeve (11) which rests against the primary structure (3, 4) in a form-fitting manner, wherein the connecting layer (12, 28) is formed between the sleeve (11) and the primary structure (3, 4).
- Distributed support structure (1) according to Claim 3, characterized in that the sleeve (11) is formed in a multipart manner.
- Distributed support structure (1) according to Claim 3 or 4, wherein the primary structure (3, 4) is formed in a tubular manner, characterized in that the sleeve (11) is formed as a part shell.
- Distributed support structure (1) according to Claim 5, characterized in that the sleeve (11) forms a complete ring together with other sleeves or with one or more auxiliary shells.
- Distributed support structure (1) according to one of the preceding claims, characterized in that the distributed support structure (1) is a foundation structure, the primary structure is a corner post (3) or a leg, and the secondary structure is a pile stopper (8, 9) for limiting the depth of the corner post (3) or leg upon insertion into driven foundation piles (5).
- Distributed support structure (1) according to Claim 7, characterized in that the pile stopper (8, 9) completely encloses the corner post (3) or the leg, forming an annular gap (33), wherein the connecting layer (12, 28, 34) is arranged in the annular gap (33).
- Distributed support structure (1) according to Claim 8, characterized in that the pile stopper (8, 9) is constructed from a plurality of partially annular segments, in particular of identical construction.
- Distributed support structure (1) according to one of Claims 7 to 9, characterized in that the pile stopper (8, 9) is constructed from a bottom pile-stopper annular plate (24, 40) having a central through-hole for the corner post (3) or the leg, from a cylindrical extension (29, 41) that is arranged on the annular inner side of the pile-stopper annular plate (24, 40) and surrounds the through-hole, and from a plurality of reinforcement fins (24c) which are arranged in a manner extending radially outwards, preferably in a delta-shaped manner, between the pile-stopper annular plate (24, 40) and the extension (29, 41), around the circumference of the extension (29, 41) that is substantially perpendicular to the pile-stopper annular-plate plane, wherein the pile-stopper annular plate (24, 40) is dimensioned so as to jut out radially with respect to the foundation pile (5) with the corner post (3) or leg inserted into a foundation pile (5).
- Distributed support structure (1) according to one of Claims 8 to 10, characterized in that spacers are arranged on the annular-gap-side cylindrical surface of the pile stopper (8, 9), the corner post (3) or the leg being kept at a distance from the pile stopper (8, 9) via said spacers.
- Distributed support structure according to one of Claims 1 to 5, characterized in that the secondary structure is a cable guide tube (10) or a mooring.
- Method for producing a distributed support structure (1) for a wind turbine, in particular a lattice tower structure for a wind turbine, in particular a foundation structure for a wind turbine, in particular for the ground anchoring of an offshore wind turbine via foundation piles (5) in the ground (6), wherein the distributed support structure (1) has primary structures (3, 4) via which loads which arise in the support structure (1) on account of the wind turbine are able to be dissipated, and secondary structures (8, 9, 10) which do not fulfil load-dissipating functions but functional functions, wherein at least one primary structure (3, 4) is connected to a secondary structure (8, 9, 10) via cohesive connection, characterized in that the cohesive connection between the primary (3, 4) and the secondary structure (8, 9, 10) is formed as a setting connecting layer (12, 28, 34) arranged in between.
- Method according to Claim 13, characterized in that the connecting layer is realized as an adhesive layer (12, 28).
- Method according to Claim 13 or 14, characterized in that the secondary structure (10) is fastened to a sleeve (11) which is attached to the primary structure (3, 4) in a form-fitting manner, and wherein the connecting layer (12, 28, 34) is realized between the sleeve (11) and primary structure (3, 4).
- Method according to the preceding claim, characterized in that the secondary structure (10) is fastened to the sleeve (11) before the sleeve (11) is connected to the primary structure (3, 4).
- Method according to either of Claims 13 and 14, characterized in that the secondary structure is a pile stopper (8, 9) and the primary structure is a corner post (3) or leg.
- Method according to Claim 17, characterized in that, before the pile stopper (8, 9) is connected to the corner post (3) or the leg, the pre-driven foundation pile (5) is calibrated in order to determine the suitable position of the pile stopper (8, 9) on the corner post (3) or leg, and in that the pile stopper (8, 9), in particular offshore, is fastened to the corner post (3) or leg at the determined suitable position.
- Method according to one of the preceding Claims 13 to 18, characterized in that, in order to improve the shear stability in the region of the connecting layer, in particular when use is made of grout (34), shear connectors, in particular shear keys (27, 35), are arranged.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102012014828.3A DE102012014828A1 (en) | 2012-07-27 | 2012-07-27 | Dissolved structural structure for a wind energy plant and method for producing a dissolved structural structure for a wind energy plant |
PCT/EP2013/001811 WO2014015927A1 (en) | 2012-07-27 | 2013-06-19 | Foundation for a wind turbine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2877638A1 EP2877638A1 (en) | 2015-06-03 |
EP2877638B1 true EP2877638B1 (en) | 2016-09-28 |
Family
ID=48699718
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13731686.5A Active EP2877638B1 (en) | 2012-07-27 | 2013-06-19 | Foundation for a wind motor |
Country Status (5)
Country | Link |
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US (1) | US9663939B2 (en) |
EP (1) | EP2877638B1 (en) |
DE (1) | DE102012014828A1 (en) |
DK (1) | DK2877638T3 (en) |
WO (1) | WO2014015927A1 (en) |
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DE102012020871A1 (en) * | 2012-10-24 | 2014-04-24 | Repower Systems Se | Composite structure for a pile foundation for anchoring a tower, foundation and jacket for a wind turbine, and wind turbine |
USD775251S1 (en) * | 2014-08-29 | 2016-12-27 | Baldor Electric Company | Gearbox housing |
CN104265053B (en) * | 2014-10-21 | 2016-04-06 | 温州电力设计有限公司 | A kind of ultra-high-tension power transmission line Jiang Zhongta |
DE102015209661A1 (en) * | 2015-05-27 | 2016-12-01 | Rwe Innogy Gmbh | Method for founding a tower construction as well as onshore tower construction |
US20170101804A1 (en) * | 2015-10-08 | 2017-04-13 | Jack Clinton Coleman, JR. | Method and device for improved post construction |
DE102016116167A1 (en) | 2016-08-30 | 2018-03-01 | Overdick Gmbh & Co. Kg | cable management |
DE102017123935A1 (en) * | 2017-10-13 | 2019-04-18 | Rosen Swiss Ag | Sealing arrangement for a connection of two fasteners of an offshore structure and method for producing the same |
ES2761748A1 (en) * | 2018-11-19 | 2020-05-20 | Nabrawind Tech Sl | Foundation for a wind turbine tower (Machine-translation by Google Translate, not legally binding) |
CN109372008A (en) * | 2018-11-29 | 2019-02-22 | 大连海英科技有限公司 | A kind of modular marine engineering mixed mud foundation structure and construction method |
EP3825470A1 (en) * | 2019-11-21 | 2021-05-26 | Illinois Tool Works INC. | Grouting method |
US11560872B2 (en) * | 2021-06-18 | 2023-01-24 | Blue Shark Energy LLC | Hydrokinetic telescopic turbine device |
JP7275364B1 (en) * | 2022-07-22 | 2023-05-17 | 日鉄エンジニアリング株式会社 | Jacket structure system |
CN115897650B (en) * | 2022-11-30 | 2023-07-25 | 中国能源建设集团广东省电力设计研究院有限公司 | Novel prevent rock-socketed jacket pile foundation suitable for big megawatt fan |
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DE102012007425A1 (en) * | 2012-04-16 | 2013-10-17 | Repower Systems Se | Lattice tower for wind turbines and method for the construction of such a lattice tower |
EP2662495B1 (en) * | 2012-05-09 | 2017-08-16 | GE Renewable Technologies | Wind turbine foundation |
DE102012016092A1 (en) * | 2012-08-14 | 2014-02-20 | Rwe Innogy Gmbh | Procedure for establishing an offshore structure and foundation for an offshore structure |
DE202012009681U1 (en) * | 2012-10-10 | 2014-01-13 | Maritime Offshore Group Gmbh | Support structure for offshore installations |
DE102012020871A1 (en) * | 2012-10-24 | 2014-04-24 | Repower Systems Se | Composite structure for a pile foundation for anchoring a tower, foundation and jacket for a wind turbine, and wind turbine |
-
2012
- 2012-07-27 DE DE102012014828.3A patent/DE102012014828A1/en not_active Ceased
-
2013
- 2013-06-19 EP EP13731686.5A patent/EP2877638B1/en active Active
- 2013-06-19 US US14/417,606 patent/US9663939B2/en active Active
- 2013-06-19 DK DK13731686.5T patent/DK2877638T3/en active
- 2013-06-19 WO PCT/EP2013/001811 patent/WO2014015927A1/en active Application Filing
Also Published As
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WO2014015927A1 (en) | 2014-01-30 |
DE102012014828A1 (en) | 2014-01-30 |
US9663939B2 (en) | 2017-05-30 |
DK2877638T3 (en) | 2017-01-16 |
EP2877638A1 (en) | 2015-06-03 |
US20150218796A1 (en) | 2015-08-06 |
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