EP2867520B1 - High-pressure piston fuel pump - Google Patents
High-pressure piston fuel pump Download PDFInfo
- Publication number
- EP2867520B1 EP2867520B1 EP13730210.5A EP13730210A EP2867520B1 EP 2867520 B1 EP2867520 B1 EP 2867520B1 EP 13730210 A EP13730210 A EP 13730210A EP 2867520 B1 EP2867520 B1 EP 2867520B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- valve seat
- valve
- piston pump
- pressure fuel
- high pressure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 239000000446 fuel Substances 0.000 title claims description 67
- 238000002485 combustion reaction Methods 0.000 claims description 7
- 230000000295 complement effect Effects 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 238000005086 pumping Methods 0.000 description 3
- 238000011144 upstream manufacturing Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M59/00—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
- F02M59/20—Varying fuel delivery in quantity or timing
- F02M59/36—Varying fuel delivery in quantity or timing by variably-timed valves controlling fuel passages to pumping elements or overflow passages
- F02M59/366—Valves being actuated electrically
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M45/00—Fuel-injection apparatus characterised by having a cyclic delivery of specific time/pressure or time/quantity relationship
- F02M45/02—Fuel-injection apparatus characterised by having a cyclic delivery of specific time/pressure or time/quantity relationship with each cyclic delivery being separated into two or more parts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M59/00—Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
- F02M59/44—Details, components parts, or accessories not provided for in, or of interest apart from, the apparatus of groups F02M59/02 - F02M59/42; Pumps having transducers, e.g. to measure displacement of pump rack or piston
- F02M59/46—Valves
- F02M59/464—Inlet valves of the check valve type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/007—Details not provided for in, or of interest apart from, the apparatus of the groups F02M63/0014 - F02M63/0059
- F02M63/0077—Valve seat details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/007—Details not provided for in, or of interest apart from, the apparatus of the groups F02M63/0014 - F02M63/0059
- F02M63/0078—Valve member details, e.g. special shape, hollow or fuel passages in the valve member
Definitions
- the invention relates to a high-pressure fuel piston pump according to the preamble of claim 1.
- High-pressure fuel piston pumps are used, for example, in internal combustion engines with a common rail fuel system.
- the fuel from the high-pressure fuel piston pump is compressed to a very high pressure and conveyed into a fuel rail, from where the fuel is injected directly into combustion chambers of the internal combustion engine.
- the high-pressure fuel piston pump has for this purpose upstream of a pumping chamber via an inlet valve, which is designed as a check valve. Downstream of the delivery chamber, an outlet valve, which is likewise designed as a check valve, is arranged.
- the known high-pressure fuel piston pump has a quantity control valve. This is usually the inlet valve, which can be temporarily forced into its open position by an actuator, for example electromagnetically actuated. If this occurs during a delivery stroke of the high-pressure fuel piston pump, the fuel from the delivery chamber is not conveyed to the fuel rail but through the forcibly opened intake valve back into the region (low pressure region) of the fuel system arranged upstream of the high-pressure fuel piston pump.
- an actuator for example electromagnetically actuated
- the intake valve various embodiments are known.
- this describes EP 2 236 809 A2 an intake valve having a disc-like valve seat body which cooperates with a diaphragm-like valve element.
- the valve seat body may have a plurality of circular passages
- the movable valve element may consist of a plurality of membrane-like circular individual elements, which are movably held by spring arms.
- DE 40 23 044 discloses in another context a valve seat body having two arcuately shaped passages and a cooperating with this membrane-like valve element.
- Piston pumps are also from the DE 10 2010 044 119 A1 , the US 2005/263622 A1 , the EP 1 895 218 A1 , the EP 1 965 069 A2 the DE34 04 520 A1 and the US 1,355,285 known.
- Object of the present invention is to provide a high-pressure fuel piston pump having a high efficiency.
- the fuel In the operation of the high-pressure fuel piston pump, there are essentially two cases to be distinguished: In the suction phase, the fuel has to pass from the region located upstream of the inlet valve (low-pressure region) into the downstream region, the delivery chamber of the high-pressure fuel piston pump. To avoid vapor formation, the pressure drop at the valve seat of the inlet valve should be as low as possible. If steam is formed, the delivery rate of the pump may decrease. The largest possible flow area in the valve seat area reduces the pressure drop. The area flowed through in turn is calculated from the valve seat length and the valve lift. The latter should be small for dynamic reasons.
- the valve element In contrast, in the delivery phase, it should be possible, when no fuel is to be conveyed into the fuel rail, to keep the valve element open against the now acting in the closing direction flow force through the plunger of the quantity control valve.
- the spring acting on the valve tappet should be as small as possible, and the stroke of the valve element required for the return flow should be as small as possible.
- the valve seat of the intake valve is significantly longer than in the conventional high-pressure fuel piston pumps.
- This increased length of the valve seat results in a smaller pressure drop across the inlet valve with the same stroke of the valve element. This has a favorable effect for the filling of the delivery chamber, and thereby increases the delivery rate of the high-pressure fuel piston pump according to the invention.
- the pressurized area of the valve element is reduced, whereby the dynamics of the intake valve is improved.
- the extended valve seat line reduces the velocity of the fuel as it flows through the inlet valve, reducing the pressure drop during suction, thereby avoiding vapor formation during the suction phase.
- the flow forces are also significantly reduced during the return. The reason for this lies again in the smaller pressure drop and the additionally reduced area on which this pressure drop acts.
- a first development of the high-pressure fuel piston pump according to the invention is characterized in that it comprises a plunger guided by the valve body, with which the valve element can be forcibly acted upon in an open position, and that the plunger with a closed inlet valve by a circumferential and cooperating with the valve element Valve seat line is sealed from a downstream high-pressure region. This ensures that the valve stem in forcibly kept open valve element in the pumping chamber prevailing pressure is applied as little as possible and thus is influenced as little as possible. When the inlet valve is closed, however, no force acts on the plunger from the downstream high-pressure region. This force is absorbed by the valve seat.
- valve seat line is at least partially formed by a raised web.
- this creates a defined sealing contour, by means of which the areas of the valve element in which the inlet valve is closed on the one side and on the other side on the high pressure prevail, are kept small. As a result, the dynamics of the intake valve is further improved.
- valve seat body in the case of an at least partially wave-shaped, meandering, serrated or cloverleaf-shaped valve seat line which is formed on a valve seat body, the valve seat body has a flow channel in a downstream region immediately adjacent to the valve seat line.
- the flow channel comprises a depression in the valve seat body.
- This depression may, for example, comprise the entire area present between two adjacent waves or meanders or cloverleaves. This is easy to produce and leads to an optimal outflow of the fuel.
- valve seat extends along a first radial inner valve seat line and a second radially outer valve seat line
- valve element has at least one passage opening radially inwardly from the radially inner valve seat line. This also makes the outflow and, in forced open inlet valve, the backflow of the fuel is facilitated again.
- the valve element has a circular shape. This is particularly easy and therefore inexpensive to produce, and a backup against rotation of the valve element is not required.
- the valve element has a complementary to the valve seat line, so also wave-shaped meandering or cloverleaf-shaped outer contour and is secured against rotation. In this case, the forces acting on the valve element forces are minimal and the fuel can flow as best as possible or inflow.
- a fuel system of an internal combustion engine contributes in FIG. 1 Overall, the reference numeral 10. It includes a fuel tank 12, from which a prefeed pump 14 promotes fuel in a low-pressure line 16. This leads to a fuel high-pressure piston pump 18, designated overall by 18.
- the Combination of inlet valve 20 and electromagnetic actuator 22 is also referred to as a quantity control valve, as a result, the flow rate of the high-pressure fuel piston pump 18 can be adjusted.
- the inlet valve 20 and its configuration are presently of particular interest. This will therefore be dealt with in more detail below.
- a pump piston 24 which by a in FIG. 1 not shown eccentric can be placed in a reciprocating motion.
- a delivery chamber 27 is present between this and a housing 26.
- a high-pressure line 30 leads to a fuel rail 32, to which a plurality of fuel injectors 34 are connected via an exhaust valve 28 which is likewise designed as a check valve. These inject the fuel directly into each associated combustion chambers (not shown).
- FIG. 2 A portion of the high-pressure fuel piston pump 18 is in FIG. 2 shown in more detail.
- the inlet valve 20 comprises a plate-shaped valve element 36, which cooperates with a valve seat body 38.
- the valve element 36 bears against the valve seat body 38.
- the valve seat body 38 is a disk-shaped member which is press-fit into the housing 26 of the high-pressure fuel piston pump 18.
- passage openings 40 are present, which are blocked by the valve element 36 when the inlet valve 20 is closed, but are released by the valve element 36 when the inlet valve 20 is open.
- the shape and arrangement of the passage openings 40 and of the valve seat 36 cooperating with the valve element are of particular importance in the present case and will be explained further below.
- a central opening 42 is provided, through which a plunger 44 of the electromagnetic actuator 22 extends therethrough.
- the plunger 44 has a stop shoulder 46 which cooperates with housing-side stops 48 and 50.
- At the inlet valve 20 remote end of the plunger 44 is attached to this an armature 52 which cooperates with an electromagnetic coil (not shown).
- an armature spring 54 is clamped, which acts on the plunger 44 to the inlet valve 20 back. This has the consequence that when the electromagnetic actuator 22 is not energized, the valve element 36 is urged by the force of the armature spring 54 forcibly in the open position via the plunger. If the electromagnetic actuator 22 is energized, however, the plunger 44 is pulled away from the valve member 36 so that it can come into contact with the valve seat body 38 and close within the normal function of a check valve.
- the inlet valve 20 and here in particular the configuration of the valve seat body 38 with reference to FIG. 3 explained in more detail.
- the inlet valve 20 is shown in perspective from the direction of the delivery chamber 27. It can be seen that four circular arc segment-shaped recesses are present in the valve seat body 38, which form the passage openings 40. Between the passage openings 40 extend in the radial direction webs 56 which hold a central ring 58 in which the central opening 42 for the plunger 44 is present. In FIG. 3 is also the valve element 36 facing the end of the plunger 44 shown.
- valve member 36 facing edge is formed as a flattened edge and the extent a valve seat forms for the valve element 36.
- FIG. 3 Thus, without further ado that the valve seat 60 extends along a clover-shaped valve seat line.
- recess 62 in the side of the valve seat body 38 facing the valve element 36, which recess extends further in the radial direction than the valve seat 60. This recess 62 forms, as will be explained below, a flow channel for the off and incoming fuel.
- a mid-plane 64 which is in the area where neither a valve seat 60 nor a recess 62 are present.
- a second plane which is offset from this median plane 64 away from the valve member 36 and in which the recesses 62 are located.
- a third plane which is raised relative to the center plane 64 to the valve member 36 and in which the flattened edge of the valve seat 60 is located.
- the inlet valve 20 operates as follows: If fuel is to flow from the low-pressure line 16 into the delivery space 27, the fuel passes through the passage openings 40. Subsequently, however, it does not only flow in the radial direction through the gap between the radially outer regions (in FIG. 3 one of which is exemplarily provided with the reference numeral 60a) of the valve seat 60 and the valve element 36, but also in the circumferential direction through the radially extending portions of the valve seat 60 (in FIG. 3 one of which is designated by reference numeral 60b). In comparison to previous inlet valves, therefore, the area through which flowed through in the region of the sealing seat 60 is significantly increased, as a result of which the pressure drop occurring there is markedly reduced. As a result, there is less or possibly even not at all steam formation, whereby the high-pressure fuel piston pump 18 has a relatively high degree of delivery.
- the central opening 42 which guides the tappet 44 with a small clearance, moreover, to allow its axial movement, is located within the circumferential cloverleaf-shaped valve seat 60, whereby the guidance of the plunger 44 in the central opening 42nd always facing the low-pressure region, so that when the inlet valve 20 is closed and the plunger 44 is withdrawn behind the valve seat 60, no leakage occurs across the inlet valve 20.
- a flow channel for the fluid flowing out over the radially extending sections 60b of the valve seat 60 is created by the recesses 62, so that even with a small stroke of the valve element 36, a sufficient cross section for the outflow of the fuel is available.
- valve element 36 When forcibly opened inlet valve 20 and a return flow from the pumping chamber 27 into the low pressure line 16 also results from the comparatively long valve seat 60 a lower pressure drop and thus a lower force exerted by the valve element 36 on the plunger 44. How easy FIG. 3 it can be seen, a full-surface circular valve element 36 requires no rotation. However, it is also possible that the valve element 36 also has recesses in the region of the recesses 62, that is to say between the passage openings 40, as in FIG FIG. 3 indicated by dashed lines. In this case, however, the valve element 36 must be secured against rotation.
- FIG. 4 An embodiment of the inlet valve 20 shows FIG. 4 ,
- inlet valve 20 is a radially inner valve seat 60c and a radially outer annular valve seat 60d present.
- the passage openings 40 are provided between these two annular valve seats 60c and 60d.
- openings 66 are provided radially inwardly of the valve seat 60c in the valve element 36, which allow an axial flow of fuel.
- the central opening 42 is sealed by a valve seat 60e.
- the passage openings 40 are formed by a plurality of discrete circular through holes in the valve seat body 38. Also here are openings 66 in the valve element 36, of which in FIG. 5 is shown only by way of example, to allow outflow of fuel in the radially inward region of the intake valve 20.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fuel-Injection Apparatus (AREA)
Description
Die Erfindung betrifft eine Kraftstoffhochdruck-Kolbenpumpe nach dem Oberbegriff des Anspruchs 1.The invention relates to a high-pressure fuel piston pump according to the preamble of claim 1.
Kraftstoffhochdruck-Kolbenpumpen werden beispielsweise bei Brennkraftmaschinen mit einem Common-Rail-Kraftstoffsystem eingesetzt. Bei einem solchen Kraftstoffsystem wird der Kraftstoff von der Kraftstoffhochdruck-Kolbenpumpe auf einen sehr hohen Druck verdichtet und in ein Kraftstoffrail gefördert, von wo der Kraftstoff direkt in Brennräume der Brennkraftmaschine eingespritzt wird. Die Kraftstoffhochdruck-Kolbenpumpe verfügt hierzu stromaufwärts von einem Förderraum über ein Einlassventil, welches als Rückschlagventil ausgebildet ist. Stromabwärts vom Förderraum ist ein ebenfalls als Rückschlagventil ausgebildetes Auslassventil angeordnet.High-pressure fuel piston pumps are used, for example, in internal combustion engines with a common rail fuel system. In such a fuel system, the fuel from the high-pressure fuel piston pump is compressed to a very high pressure and conveyed into a fuel rail, from where the fuel is injected directly into combustion chambers of the internal combustion engine. The high-pressure fuel piston pump has for this purpose upstream of a pumping chamber via an inlet valve, which is designed as a check valve. Downstream of the delivery chamber, an outlet valve, which is likewise designed as a check valve, is arranged.
Zur Steuerung der von der Kraftstoffhochdruck-Kolbenpumpe in das Kraftstoffrail geförderten Kraftstoffmenge verfügt die bekannte Kraftstoffhochdruck-Kolbenpumpe über ein Mengensteuerventil. Bei diesem handelt es sich üblicherweise um das Einlassventil, welches durch einen beispielsweise elektromagnetisch betätigten Aktor zeitweise in seine geöffnete Stellung gezwungen werden kann. Geschieht dies während eines Förderhubs der Kraftstoffhochdruck-Kolbenpumpe, wird der Kraftstoff aus dem Förderraum nicht zum Kraftstoffrail, sondern durch das zwangsweise geöffnete Einlassventil wieder zurück in den stromaufwärts von der Kraftstoffhochdruck-Kolbenpumpe angeordneten Bereich (Niederdruckbereich) des Kraftstoffsystems gefördert.To control the amount of fuel delivered by the high-pressure fuel piston pump into the fuel rail, the known high-pressure fuel piston pump has a quantity control valve. This is usually the inlet valve, which can be temporarily forced into its open position by an actuator, for example electromagnetically actuated. If this occurs during a delivery stroke of the high-pressure fuel piston pump, the fuel from the delivery chamber is not conveyed to the fuel rail but through the forcibly opened intake valve back into the region (low pressure region) of the fuel system arranged upstream of the high-pressure fuel piston pump.
Für das Einlassventil sind verschiedene Ausgestaltungen bekannt. Beispielsweise beschreibt die
Kolbenpumpen sind auch aus der
Aufgabe der vorliegenden Erfindung ist es, eine Kraftstoffhochdruck-Kolbenpumpe zu schaffen, die einen hohen Wirkungsgrad aufweist.Object of the present invention is to provide a high-pressure fuel piston pump having a high efficiency.
Diese Aufgabe wird durch eine Kraftstoffhochdruck-Kolbenpumpe mit den Merkmalen des Anspruchs 1 gelöst. Vorteilhafte Weiterbildungen sind in Unteransprüchen angegeben. Daneben finden sich für die Erfindung wichtige Merkmale auch in der nachfolgenden Beschreibung und der Zeichnung, wobei die Merkmale sowohl in Alleinstellung als auch in unterschiedlichen Kombinationen wesentlich sein können.This object is achieved by a high-pressure fuel piston pump with the features of claim 1. Advantageous developments are specified in subclaims. In addition, there are important features for the invention in the following description and the drawing, the features may be essential both alone and in different combinations.
Im Betrieb der Kraftstoffhochdruck-Kolbenpumpe sind im Wesentlichen zwei Fälle zu unterscheiden: In der Saugphase muss der Kraftstoff vom stromaufwärts des Einlassventils gelegenen Bereich (Niederdruckbereich) in den stromabwärts gelegenen Bereich, den Förderraum der Kraftstoffhochdruck-Kolbenpumpe, gelangen. Um Dampfbildung zu vermeiden, soll der Druckabfall am Ventilsitz des Einlassventils möglichst gering sein. Bei Dampfbildung kann sich der Liefergrad der Pumpe verringern. Durch eine möglichst große durchströmte Fläche im Ventilsitzbereich verringert sich der Druckabfall. Die durchströmte Fläche wiederum errechnet sich aus der Ventilsitzlänge und dem Ventilhub. Letzterer soll aus Dynamikgründen klein sein. In der Förderphase dagegen sollte es möglich sein, das Ventilelement, wenn kein Kraftstoff in das Kraftstoffrail gefördert werden soll, entgegen der nun in schließender Richtung wirkenden Strömungskraft durch den Stößel des Mengensteuerventils offen zu halten. Um möglichst geringe Baumaße zu erreichen, sollte die den Ventilstößel beaufschlagende Feder möglichst klein sein, und der zum Rückströmen erforderliche Hub des Ventilelements sollte möglichst klein sein.In the operation of the high-pressure fuel piston pump, there are essentially two cases to be distinguished: In the suction phase, the fuel has to pass from the region located upstream of the inlet valve (low-pressure region) into the downstream region, the delivery chamber of the high-pressure fuel piston pump. To avoid vapor formation, the pressure drop at the valve seat of the inlet valve should be as low as possible. If steam is formed, the delivery rate of the pump may decrease. The largest possible flow area in the valve seat area reduces the pressure drop. The area flowed through in turn is calculated from the valve seat length and the valve lift. The latter should be small for dynamic reasons. In contrast, in the delivery phase, it should be possible, when no fuel is to be conveyed into the fuel rail, to keep the valve element open against the now acting in the closing direction flow force through the plunger of the quantity control valve. In order to achieve the smallest possible dimensions, the spring acting on the valve tappet should be as small as possible, and the stroke of the valve element required for the return flow should be as small as possible.
Bei der erfindungsgemäßen Kraftstoffhochdruck-Kolbenpumpe ist der Ventilsitz des Einlassventils deutlich länger als bei den herkömmlichen Kraftstoffhochdruck-Kolbenpumpen. Durch diese vergrößerte Länge des Ventilsitzes ergibt sich bei gleichem Hub des Ventilelements ein kleinerer Druckabfall über das Einlassventil hinweg. Dies wirkt sich günstig für die Befüllung des Förderraumes aus, und erhöht hierdurch den Liefergrad der erfindungsgemäßen Kraftstoffhochdruck-Kolbenpumpe. Gleichzeitig wird die druckbeaufschlagte Fläche des Ventilelements verringert, wodurch die Dynamik des Einlassventils verbessert wird. Durch die verlängerte Ventilsitzlinie wird die Geschwindigkeit des Kraftstoffs beim Durchströmen des Einlassventils reduziert, wodurch beim Saugen der Druckabfall reduziert wird und hierdurch eine Dampfbildung während der Saugphase vermieden wird. Bei zwangsweise geöffnetem Einlassventil werden ebenfalls die Strömungskräfte beim Zurückfördern deutlich reduziert. Der Grund hierfür liegt wieder im kleineren Druckabfall und der zusätzlich reduzierten Fläche, auf den dieser Druckabfall wirkt.In the high-pressure fuel piston pump according to the invention, the valve seat of the intake valve is significantly longer than in the conventional high-pressure fuel piston pumps. This increased length of the valve seat results in a smaller pressure drop across the inlet valve with the same stroke of the valve element. This has a favorable effect for the filling of the delivery chamber, and thereby increases the delivery rate of the high-pressure fuel piston pump according to the invention. At the same time, the pressurized area of the valve element is reduced, whereby the dynamics of the intake valve is improved. The extended valve seat line reduces the velocity of the fuel as it flows through the inlet valve, reducing the pressure drop during suction, thereby avoiding vapor formation during the suction phase. When forcibly opened inlet valve, the flow forces are also significantly reduced during the return. The reason for this lies again in the smaller pressure drop and the additionally reduced area on which this pressure drop acts.
Für den Verlauf der Ventilsitzlinie sind dabei ganz unterschiedliche Formen denkbar.For the course of the valve seat line completely different shapes are conceivable.
Eine erste Weiterbildung der erfindungsgemäßen Kraftstoffhochdruck-Kolbenpumpe zeichnet sich dadurch aus, dass sie einen vom Ventilkörper geführten Stößel umfasst, mit dem das Ventilelement zwangsweise in eine geöffnete Stellung beaufschlagt werden kann, und dass der Stößel bei geschlossenem Einlassventil durch eine umlaufende und mit dem Ventilelement kooperierende Ventilsitzlinie gegenüber einem stromabwärtigen Hochdruckbereich abgedichtet ist. Hierdurch wird erreicht, dass der Ventilstößel bei zwangsweise offen gehaltenem Ventilelement vom im Förderraum herrschenden Druck möglichst wenig beaufschlagt und damit möglichst wenig beeinflusst ist. Bei geschlossenem Einlassventil wirkt auf den Stößel dagegen keine Kraft von dem stromabwärtigen Hochdruckbereich. Diese Kraft wird vom Ventilsitz aufgenommen. Vorzugsweise ist bei geschlossenem Einlassventil zwischen dem abragenden Ende des Stößels und dem Ventilelement sogar ein kleiner Spalt vorhanden.
Vorteilhaft ist ferner, wenn die Ventilsitzlinie mindestens bereichsweise durch einen erhabenen Steg gebildet wird. In Abkehr von einem bisher üblichen Flachsitz wird hierdurch eine definierte Dichtkontur geschaffen, durch die die Bereiche des Ventilelements, in denen bei geschlossenem Einlassventil auf der einen Seite ein niedriger und auf der anderen Seite ein hoher Druck herrscht, klein gehalten werden. Hierdurch wird die Dynamik des Einlassventils nochmals verbessert.A first development of the high-pressure fuel piston pump according to the invention is characterized in that it comprises a plunger guided by the valve body, with which the valve element can be forcibly acted upon in an open position, and that the plunger with a closed inlet valve by a circumferential and cooperating with the valve element Valve seat line is sealed from a downstream high-pressure region. This ensures that the valve stem in forcibly kept open valve element in the pumping chamber prevailing pressure is applied as little as possible and thus is influenced as little as possible. When the inlet valve is closed, however, no force acts on the plunger from the downstream high-pressure region. This force is absorbed by the valve seat. Preferably, with the inlet valve closed, even a small gap exists between the projecting end of the plunger and the valve element.
It is also advantageous if the valve seat line is at least partially formed by a raised web. In contrast to a hitherto conventional flat seat, this creates a defined sealing contour, by means of which the areas of the valve element in which the inlet valve is closed on the one side and on the other side on the high pressure prevail, are kept small. As a result, the dynamics of the intake valve is further improved.
Erfindungsgemäß ist es, dass bei einer mindestens bereichsweise wellenförmigen, mäanderförmigen, gezackten oder kleeblattförmigen Ventilsitzlinie, die an einem Ventilsitzkörper ausgebildet ist, der Ventilsitzkörper in einem an die Ventilsitzlinie unmittelbar angrenzenden stromabwärtigen Bereich einen Strömungskanal aufweist. Hierdurch wird sozusagen zusätzlicher Platz geschaffen für das abströmende Fluid, wodurch die Druckverluste nochmals reduziert werden und der Liefergrad der Kraftstoffhochdruck-Kolbenpumpe nochmals verbessert wird.According to the invention, in the case of an at least partially wave-shaped, meandering, serrated or cloverleaf-shaped valve seat line which is formed on a valve seat body, the valve seat body has a flow channel in a downstream region immediately adjacent to the valve seat line. As a result, additional space is created, so to speak, for the outflowing fluid, which further reduces the pressure losses and further improves the delivery rate of the high-pressure fuel piston pump.
Erfindungsgemäß ist es, dass der Strömungskanal eine Vertiefung in dem Ventilsitzkörper umfasst. Diese Vertiefung kann beispielsweise den gesamten zwischen zwei benachbarten Wellen oder Mäandern oder Kleeblättern vorhandenen Bereich umfassen. Dies ist einfach herstellbar und führt zu einem optimalen Abströmen des Kraftstoffes.According to the invention, the flow channel comprises a depression in the valve seat body. This depression may, for example, comprise the entire area present between two adjacent waves or meanders or cloverleaves. This is easy to produce and leads to an optimal outflow of the fuel.
Bei jener Variante, bei der sich der Ventilsitz entlang einer ersten radialen inneren Ventilsitzlinie und einer zweiten radial äußeren Ventilsitzlinie erstreckt, ist es vorteilhaft, wenn das Ventilelement radial einwärts von der radial inneren Ventilsitzlinie mindestens eine Durchgangsöffnung aufweist. Auch hierdurch wird das Abströmen und, bei zwangsweise geöffnetem Einlassventil, auch das Zurückströmen des Kraftstoffs nochmals erleichtert.In the variant in which the valve seat extends along a first radial inner valve seat line and a second radially outer valve seat line, it is advantageous if the valve element has at least one passage opening radially inwardly from the radially inner valve seat line. This also makes the outflow and, in forced open inlet valve, the backflow of the fuel is facilitated again.
Erfindungsgemäß ist es möglich, dass das Ventilelement eine kreisrunde Form hat. Dies ist besonders leicht und daher preiswert herstellbar, und eine Sicherung gegen ein Verdrehen des Ventilelements ist nicht erforderlich. Alternativ hierzu ist es aber auch möglich, dass das Ventilelement eine zu der Ventilsitzlinie komplementäre, also ebenfalls wellenförmige mäanderförmige oder kleeblattförmige Außenkontur hat und gegen ein Verdrehen gesichert ist. In diesem Falle sind die auf das Ventilelement einwirkenden Kräfte minimal und der Kraftstoff kann bestmöglich ab- beziehungsweise zuströmen.According to the invention, it is possible that the valve element has a circular shape. This is particularly easy and therefore inexpensive to produce, and a backup against rotation of the valve element is not required. Alternatively, it is also possible that the valve element has a complementary to the valve seat line, so also wave-shaped meandering or cloverleaf-shaped outer contour and is secured against rotation. In this case, the forces acting on the valve element forces are minimal and the fuel can flow as best as possible or inflow.
Nachfolgend werden Beispiele der erfindungsgemäßen Kraftstoffhochdruck-Kolbenpumpe unter Bezugnahme auf die-beiliegende Zeichnung näher erläutert. In der Zeichnung zeigen:
-
Figur 1 eine schematische Darstellung eines Kraftstoffsystems einer Brennkraftmaschine mit einer Kraftstoffhochdruck-Kolbenpumpe; -
Figur 2 eine schematische Detaildarstellung der Kraftstoffhochdruck-Kolbenpumpe mit einem Einlassventil; -
Figur 3 eine perspektivische Darstellung einer erfindungsgemäßen Variante des Einlassventils der Kraftstoffhochdruck-Kolbenpumpe derFiguren 1 und2 ; -
Figur 4 eine perspektivische Darstellung eines Ausführungsbeispiels des Einlassventils der Kraftstoffhochdruck-Kolbenpumpe derFiguren 1 und2 ; und -
Figur 5 eine perspektivische Darstellung eines zweiten Ausführungsbeispiels des Einlassventils der Kraftstoffhochdruck-Kolbenpumpe derFiguren 1 und2 .
-
FIG. 1 a schematic representation of a fuel system of an internal combustion engine with a high-pressure fuel piston pump; -
FIG. 2 a schematic detail of the high-pressure fuel piston pump with an inlet valve; -
FIG. 3 a perspective view of a variant of the intake valve of the high-pressure fuel pump of the inventionFIGS. 1 and2 ; -
FIG. 4 a perspective view of an embodiment of the inlet valve of the high-pressure fuel piston pump ofFIGS. 1 and2 ; and -
FIG. 5 a perspective view of a second embodiment of the inlet valve of the high-pressure fuel piston pump ofFIGS. 1 and2 ,
Ein Kraftstoffsystem einer Brennkraftmaschine trägt in
Zu der Kraftstoffhochdruck-Kolbenpumpe 18 gehört ferner ein Pumpenkolben 24, der durch einen in
Ein Bereich der Kraftstoffhochdruck-Kolbenpumpe 18 ist in
In dem Ventilsitzkörper 38 ist eine mittige Öffnung 42 vorhanden, durch die sich ein Stößel 44 der elektromagnetischen Betätigungseinrichtung 22 hindurch erstreckt. Der Stößel 44 verfügt über einen Anschlagabsatz 46, der mit gehäuseseitigen Anschlägen 48 und 50 zusammenarbeitet. Am vom Einlassventil 20 abgewandten Ende des Stößels 44 ist an diesem ein Anker 52 befestigt, der mit einer elektromagnetischen Spule (nicht dargestellt) zusammenwirkt. Zwischen dem Anker 52 und dem Gehäuse 26 ist eine Ankerfeder 54 verspannt, welche den Stößel 44 zum Einlassventil 20 hin beaufschlagt. Dies hat zur Folge, dass dann, wenn die elektromagnetische Betätigungseinrichtung 22 nicht bestromt ist, das Ventilelement 36 über den Stößel durch die Kraft der Ankerfeder 54 zwangsweise in die geöffnete Stellung beaufschlagt wird. Wird die elektromagnetische Betätigungseinrichtung 22 dagegen bestromt, wird der Stößel 44 vom Ventilelement 36 weg gezogen, so dass dieses in Anlage an den Ventilsitzkörper 38 gelangen und im Rahmen der normalen Funktion eines Rückschlagventils schließen kann.In the
Nun wird, wie bereits mehrfach angekündigt, das Einlassventil 20 und hier insbesondere die Ausgestaltung des Ventilsitzkörpers 38 unter Bezugnahme auf
Auf der dem plattenförmigen Ventilelement 36 zugewandten Seite des Ventilsitzkörpers 38 ist am Rand der Durchlassöffnungen 40 und der mittigen Öffnung 42 ein zum Ventilelement 36 hin axial abragender umlaufender Steg 60 vorhanden, dessen dem Ventilelement 36 zugewandter Rand als abgeflachte Kante ausgebildet ist und der insoweit einen Ventilsitz für das Ventilelement 36 bildet. Man erkennt aus
Das Einlassventil 20 arbeitet folgendermaßen: Soll Kraftstoff von der Niederdruckleitung 16 in den Förderraum 27 strömen, tritt der Kraftstoff durch die Durchlassöffnungen 40 hindurch. Anschließend strömt er jedoch nicht nur in radialer Richtung durch den Spalt zwischen den radial äußeren Bereichen (in
Dabei ist darauf hinzuweisen, dass die mittige Öffnung 42, welche im Übrigen den Stößel 44 mit einem kleinen Spiel führt, um dessen axiale Bewegung zu ermöglichen, sich innerhalb des umlaufenden kleeblattförmigen Ventilsitzes 60 befindet, wodurch die Führung des Stößels 44 in der mittigen Öffnung 42 immer dem Niederdruckbereich zugewandt ist, so dass bei geschlossenem Einlassventil 20 und hinter den Ventilsitz 60 zurückgezogenem Stößel 44 keine Leckage über das Einlassventil 20 hinweg auftritt. Durch die Vertiefungen 62 wird dabei ein Strömungskanal für das über die radial verlaufenden Abschnitte 60b des Ventilsitzes 60 abströmende Fluid geschaffen, so dass auch bei geringem Hub des Ventilelements 36 ein ausreichender Querschnitt für das Abströmen des Kraftstoffes zur Verfügung steht.It should be noted that the
Bei zwangsweise geöffnetem Einlassventil 20 und einer Rückströmung vom Förderraum 27 in die Niederdruckleitung 16 ergibt sich ebenfalls durch den vergleichsweise langen Ventilsitz 60 ein geringerer Druckabfall und somit auch eine geringere Kraft, die das Ventilelement 36 auf den Stößel 44 ausübt.
Wie ohne Weiteres aus
How easy
Ein Ausführungsbeispiel des Einlassventils 20 zeigt
Bei einem weiteren Ausführungsbeispiel, das in
Claims (7)
- High pressure fuel piston pump (18), in particular for a common rail fuel system (10) of an internal combustion engine, having an inlet valve (20) which comprises a plate-shaped movable valve element (36) and at least one stationary valve seat (60) which cooperates with the said valve element (36), the valve seat (60) extending along a valve seat line which runs at least in regions in an undulating, meandering, jagged or cloverleaf-shaped manner, characterized in that the at least in regions in an undulating, meandering, jagged or cloverleaf-shaped valve seat line (60) is configured on a valve seat body (38), and the valve seat body (38) has a flow duct (62) in a downstream region which directly adjoins the valve seat line.
- High pressure fuel piston pump (18) according to Claim 1, characterized in that it comprises a tappet (44), by way of which the valve element (36) can be loaded by force into an open position, and in that, in the case of a closed inlet valve (20), the tappet (44) is sealed with respect to a downstream high pressure region (27) by way of a circumferential valve seat (60) which cooperates with the valve element (36).
- High pressure fuel piston pump (18) according to either of the preceding claims, characterized in that the valve seat is formed at least in regions by way of an elevated web (60).
- High pressure fuel piston pump (18) according to Claim 1, characterized in that the flow duct comprises a depression (62) in the valve seat body (38).
- High pressure fuel piston pump (18) according to one of the preceding claims, in the case of which the valve seat extends along a first radially inner valve seat line (60c) and a second radially outer valve seat line (60d), characterized in that the valve element (36) has at least one passage opening (66) radially inwards from the radially inner valve seat line (60c).
- High pressure fuel piston pump (18) according to one of the preceding claims, characterized in that the valve element (36) has a circular outer contour.
- High pressure fuel piston pump (18) according to one of Claims 1 to 5, characterized in that the valve element (36) is secured against rotation and has an outer contour which is complementary with respect to the valve seat line (60).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102012211106.9A DE102012211106A1 (en) | 2012-06-28 | 2012-06-28 | Fuel high-pressure piston pump |
PCT/EP2013/062514 WO2014001122A1 (en) | 2012-06-28 | 2013-06-17 | High-pressure piston fuel pump |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2867520A1 EP2867520A1 (en) | 2015-05-06 |
EP2867520B1 true EP2867520B1 (en) | 2019-04-03 |
Family
ID=48669936
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13730210.5A Not-in-force EP2867520B1 (en) | 2012-06-28 | 2013-06-17 | High-pressure piston fuel pump |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2867520B1 (en) |
KR (1) | KR20150027127A (en) |
DE (1) | DE102012211106A1 (en) |
WO (1) | WO2014001122A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102014223198A1 (en) | 2014-11-13 | 2016-05-19 | Robert Bosch Gmbh | Fuel pump with improved delivery behavior |
DE102018200612B4 (en) | 2018-01-16 | 2019-11-28 | Continental Automotive Gmbh | High-pressure connection for a high-pressure fuel pump and high-pressure fuel pump |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1355285A (en) * | 1919-02-20 | 1920-10-12 | W N Matthews And Brother Inc | Pump-valve |
DE3404520A1 (en) * | 1984-02-09 | 1985-08-14 | Uraca Pumpenfabrik GmbH & Co KG, 7432 Bad Urach | PISTON OR PLUNGER PUMP |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4023044A1 (en) | 1990-07-20 | 1992-01-23 | Bosch Gmbh Robert | VALVE FOR THE DOSED ADMINISTRATION OF VOLATILIZED FUEL TO THE FUEL-AIR MIXTURE OF AN INTERNAL COMBUSTION ENGINE |
US7124966B2 (en) * | 2004-06-01 | 2006-10-24 | Haynes Corporation | Fuel injector check valve |
EP1724467B1 (en) | 2005-05-20 | 2016-07-13 | Magneti Marelli S.p.A. | Fuel pump for an internal combustion engine |
EP1895218B1 (en) * | 2006-09-04 | 2010-11-10 | Magneti Marelli S.p.A. | Shut-off valve for controlling the flow rate of a fuel pump for an internal combustion engine |
US20080203347A1 (en) * | 2007-02-28 | 2008-08-28 | Santos Burrola | Control valve for a gas direct injection fuel system |
IT1396473B1 (en) | 2009-03-30 | 2012-12-14 | Magneti Marelli Spa | FUEL PUMP WITH A MAXIMUM PRESSURE VALVE PERFECTED FOR A DIRECT INJECTION SYSTEM |
DE102010044119A1 (en) * | 2010-11-18 | 2012-05-24 | Robert Bosch Gmbh | Quantity control valve of a fuel system |
-
2012
- 2012-06-28 DE DE102012211106.9A patent/DE102012211106A1/en not_active Withdrawn
-
2013
- 2013-06-17 WO PCT/EP2013/062514 patent/WO2014001122A1/en active Application Filing
- 2013-06-17 KR KR20147036474A patent/KR20150027127A/en active IP Right Grant
- 2013-06-17 EP EP13730210.5A patent/EP2867520B1/en not_active Not-in-force
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1355285A (en) * | 1919-02-20 | 1920-10-12 | W N Matthews And Brother Inc | Pump-valve |
DE3404520A1 (en) * | 1984-02-09 | 1985-08-14 | Uraca Pumpenfabrik GmbH & Co KG, 7432 Bad Urach | PISTON OR PLUNGER PUMP |
Also Published As
Publication number | Publication date |
---|---|
KR20150027127A (en) | 2015-03-11 |
WO2014001122A1 (en) | 2014-01-03 |
EP2867520A1 (en) | 2015-05-06 |
DE102012211106A1 (en) | 2014-01-02 |
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