EP2846079B1 - Leuchtmodul für Beleuchtungs- und/oder Signalisierungsvorrichtung - Google Patents

Leuchtmodul für Beleuchtungs- und/oder Signalisierungsvorrichtung Download PDF

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Publication number
EP2846079B1
EP2846079B1 EP14183832.6A EP14183832A EP2846079B1 EP 2846079 B1 EP2846079 B1 EP 2846079B1 EP 14183832 A EP14183832 A EP 14183832A EP 2846079 B1 EP2846079 B1 EP 2846079B1
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EP
European Patent Office
Prior art keywords
seat
heat sink
tongue
wall
reflector
Prior art date
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Application number
EP14183832.6A
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English (en)
French (fr)
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EP2846079A1 (de
Inventor
Eric Mornet
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Valeo Vision SAS
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Valeo Vision SAS
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Publication of EP2846079A1 publication Critical patent/EP2846079A1/de
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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S45/00—Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
    • F21S45/40—Cooling of lighting devices
    • F21S45/47—Passive cooling, e.g. using fins, thermal conductive elements or openings
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/14—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
    • F21S41/141—Light emitting diodes [LED]
    • F21S41/147—Light emitting diodes [LED] the main emission direction of the LED being angled to the optical axis of the illuminating device
    • F21S41/148—Light emitting diodes [LED] the main emission direction of the LED being angled to the optical axis of the illuminating device the main emission direction of the LED being perpendicular to the optical axis
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/10—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
    • F21S41/19—Attachment of light sources or lamp holders
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S45/00—Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
    • F21S45/40—Cooling of lighting devices
    • F21S45/49—Attachment of the cooling means

Definitions

  • the present invention relates to a light module comprising a light source associated with a radiator fixed on a reflector, the radiator being arranged in contact with the light source for dissipation of the radiation heat emitted by the latter during its activation.
  • the light source is disposed substantially at the focus of the reflector, this reflector being formed by several sectors, each being of paraboloidal shape.
  • the light source advantageously comprises at least one light-emitting diode.
  • the light-emitting diode is generally carried directly by a printed circuit connected to an energy source and to control means, in particular external to the light-emitting diode.
  • the positioning of the light source relative to the first focus of the reflector is an operation which requires significant precision, often carried out using several screws.
  • a light module comprising a light source carried by a radiator body fixed on a seat provided on a reflector.
  • the seat comprises a receiving surface of an external face of the radiator body with the light source, and a referencing wall extending substantially perpendicular to the reception surface by cooperating with a bearing wall provided on the body of radiator.
  • the referencing wall extends substantially perpendicular to the outer face of the radiator body, the support wall is connected to the referencing wall of the seat by fixing means applying them one against the other for positioning the light source relative to the reflector.
  • the seat provided on the latter further comprises guide and indexing means used during assembly of the radiator body carrying the light source on the seat of the reflector.
  • the means for fixing the radiator body to the reflector comprise at least one fixing member, generally a screw.
  • An object of the invention is to provide a light module in which the positioning of the light source on the reflector is free of play, in order to avoid tolerances detrimental to the optical performance of the module, and the position of which this source of light is guaranteed both during assembly and during the use of the light module in a lighting and / or signaling device.
  • Another object of the invention is to provide easy mounting of the radiator - light source assembly on the reflector.
  • An object of the invention is a light module for a lighting and / or signaling device, in which a light source is mounted on a radiator body, and in which a reflector is provided with a seat for fixing the radiator body to the reflector, said seat comprising a receiving surface and a referencing wall at least part of which extends substantially perpendicularly to said receiving surface, a support wall being provided at one end of the radiator body, at least one part of the support wall extending substantially perpendicularly thereto, said support wall of the radiator body being fixed to said seat referencing wall by fixing means, characterized in that said support wall of the radiator body is extended by a tongue held in abutment against an inclined surface of said seat referencing wall.
  • the fixing means apply, at least partially, the bearing wall against the referencing wall, so as to ensure the referencing of the light source relative to the reflector in a predetermined position.
  • the tongue bears against the inclined surface, then is held against this inclined surface by means of fasteners so as to press the radiator body against said receiving surface of the seat of the reflector.
  • the tongue can be inclined relative to the support wall, that is to say that the support wall and the tongue form a non-zero angle.
  • Another object of the invention is a lighting and / or signaling device comprising a light module according to the invention.
  • the figure 1 shows in a partial perspective view of a reflector 1 of a light module according to the invention.
  • the reflector has a reflecting surface 2 surmounted by an L-shaped seat 3 adapted to receive a radiator 4 on which is fixed a support 5 of a light source 6 (see figure 3 ).
  • the L-shaped seat 3 is composed of a reception surface 7 of an external face of the radiator 4 with the support 5 of the light source 6, and of a reference wall 8 extending substantially perpendicularly to the surface of reception 7.
  • the referencing wall 8 is used for positioning the radiator 4 and therefore also the support 5 with the light source 6 relative to the reflector.
  • the referencing wall 8 is able to cooperate with a support wall 9 disposed at one end of the radiator 4 extending substantially perpendicular to the outer face of the latter.
  • the radiator 4 comprises a radiator body 10 formed by a generally rectangular plate to which fins 11 are connected so as to extend on either side of the plate 10. In order not to protrude on the sides, all the fins 11 are bent by 90 ° in the same direction, on both sides other of the radiator body 10.
  • the light source 6 is a light-emitting diode and its support 5 is a printed circuit.
  • This circuit is on a front edge provided with two generally semi-circular recesses 12 which, during assembly of the radiator body with the reflector, cooperate with two referencing projections 13 provided on the referencing wall 8 of the seat 3 of the reflector 1 and having a complementary rounded shape.
  • halogen lamp or a discharge lamp known as a "Xenon lamp”.
  • the radiator body 10 has immediately before the support wall 9 a recess 14 forming a housing for an electrical connector 15 disposed on the printed circuit 5 and ensuring the control and power connections of the light module.
  • the support wall 9 of the radiator 4 is simply an extension of the rectangular plate 10 folded by 90 ° relative to the latter and forms with two lateral wings 16 folded 90 ° relative to the support wall U-shaped, seen from above.
  • these two lateral wings will be placed on either side of the referencing wall 8 to act as guide means.
  • the side wings 16 also contribute to the dissipation of heat.
  • the printed circuit 5 is during assembly of the radiator 4 on the reflector 1 guided in a central groove 17 in the receiving surface 7 of the seat 3.
  • the central groove 17 has substantially the same width as that of the circuit, increased by a slight clearance allowing the circuit to slide in the central groove 17 during assembly.
  • pins 18 are provided on the external face of the printed circuit to cooperate with holes (not shown) provided on the reception area 7 of the seat 3.
  • the radiator 4 is fixed to the seat 3 of the reflector 1 by fixing means.
  • these fixing means comprise a fixing hole 19 provided in the reference wall 8 of the seat 3.
  • This fixing hole 19 must be aligned with a fixing hole 20 provided in said bearing wall 9 of the radiator 4 in order to receive a fixing member in the form of a screw 21 (see figure 7 ) for fixing the radiator 4 to the seat 3 of the reflector 1.
  • the support wall 9 of the radiator 4 is under the effect of the screwing of the screw 21 brought close to the referencing wall 8 until the wall support is firmly applied against it. In this position, the light source must be correctly positioned relative to the reflector.
  • the support wall 9 of the radiator 4 is extended by a tongue inclined at the rear 22 and able to come into contact, during assembly, against an inclined surface 23 at one end of the referencing wall 8 of the seat 3 of the reflector 1 so as to press the outer face of the radiator body 10 against the receiving surface 7 from seat 3 to reflector 1.
  • the bearing wall 9 of the radiator body 10 is capable of deforming when the tongue 22 is pressed against the inclined surface 23 of the referencing wall 8 during assembly of the module.
  • the rigidity of the seat 3 and more particularly of the inclined surface 23 is greater than the rigidity of the radiator body 10 and more particularly of the tongue 22. In this way, when the tongue 22 comes to bear against the inclined surface 23 , it is the tongue 22 which will deform and not the inclined surface 23 so as to guarantee that the light source 6 is kept in position.
  • the seat 3 comprises stiffening means 29 in the form of two stiffening ribs 29, arranged on either side of the sides of the referencing wall 8 and whose thickness is greater than that of the rest of the wall 8.
  • the radiator body 10 comprises a softening means 30 in the form of a neck 30 formed at the fold of the tongue 22, and whose thickness is substantially less than that of the rest of the body 10.
  • the radiator body 10 is made with a more rigid material, for example aluminum, than that used for the reflector 1, for example polyester resin.
  • the radiator is made of weakly hardened aluminum.
  • the inclination of the inclined surface 23 of the referencing wall 8 is identical to that of the inclined tongue 22 of the bearing wall.
  • the inclined surface 23 of the referencing wall 8 of the seat 3 ends in a part 24 of the tongue 22 extending substantially parallel to the receiving surface 7 of the seat.
  • the tongue 22 of the radiator body 10 is, by two parallel slots 25, divided into a central part 22 'and two lateral parts 22 ".
  • the central part 22' that the tongue 22 has a lower inclination than that of the lateral parts 22 "so as to pre-position the radiator body 10 when it is assembled with the reflector 1.
  • the central part 22 'of the tongue 22 advantageously has a reduced width compared to that of the lateral parts 22 "so as to be more easily deformable during a first phase of assembly.
  • the fixing hole 19 provided in the support wall 9 of the radiator body 10 is advantageously disposed in the center of a lug 26 of generally circular shape cut in the support wall in order to take up play during the assembly of the radiator body 10 on the reflector 1.
  • the fixing member may include a tab 27 (see Figures 8 and 9 ) provided on the support wall 9 of the radiator body 10.
  • This tongue 27 extends substantially perpendicular to the support wall 9 and is capable of being inserted in a slot-shaped fixing hole 28 provided in the wall referencing 8 of the seat 3.
  • the tongue 27 has at its free end a fin 31 able to be pivoted axially relative to the axis of the tongue 27.
  • the fixing is obtained by a simple rotation of a quarter turn of the 'fin 31 which causes twisting deformation of the tongue 27.
  • the tongue 27 may have at its free end two legs 32 separated from a slot, the legs 32 being able to be moved radially relative to the axis of the tongue.
  • the fixing is obtained by spreading the two tabs 32 from one another, which causes deformation by traction of the tongue 27.
  • the method of assembling the light module according to the invention is simple, quick to implement, and allows very precise positioning of the light source relative to the reflector. It suffices to place the radiator body 10 on which is fixed the support 5 of the light source on the seat 3 of the reflector 1 by sliding it towards the referencing wall 8 of the seat 3 of the reflector until the tongue 22 of the support wall 9 of the radiator body 10 comes into contact with the inclined surface 23 of the referencing wall 8 of the seat 3. Next, the means for fixing the radiator body to the reflector are put in place and a fixing member 21 is actuated to bring the support wall 9 closer to the radiator body 10 to the referencing wall 8 of the reflector 1.
  • the central part 22' When the tongue 22 is in three parts 22 ', 22 ", the central part 22' is first placed in abutment against the inclined surface 23 of the referencing wall 8 of the seat 3 so as to reach a position for prepositioning the body of the radiator 10 on the seat 3 of the reflector 1. In this prepositioning position, the support wall 9 of the radiator body 10 is located at a distance of approximately 1 mm from the referencing wall 8 of the seat 3.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Optics & Photonics (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
  • Led Device Packages (AREA)

Claims (18)

  1. Lichtmodul für eine Beleuchtungs- und/oder Signalsvorrichtung mit einem Kühler (4), einem Reflektor (1) und einer Lichtquelle (6), wobei der Kühler (4) einen Kühlerkörper (10) und eine tragende Wand (9) aufweist, und
    wobei der Reflektor (1) mit einem Sitz (3) zum Befestigen des Kühlerkörpers (10) an dem Reflektor versehen ist, wobei der Sitz eine Aufnahmefläche (7) und eine Referenzwand (8) aufweist, von der sich mindestens ein Teil im wesentlichen senkrecht zu der Aufnahmefläche erstreckt, wobei die Tragende Wand (9) des Kühler (4) an einem Ende des Kühlerkörpers (10) vorgesehen ist, wobei mindestens ein Teil der tragenden Wand (9) sich im Wesentlichen senkrecht zu einer Außenfläche des Kühlerkörpers erstreckt, wobei die tragende Wand (9) an der Referenzwand (8) des Sitzes (3) durch Befestigungsmittel (19, 20, 21; 27, 28) (1) befestigt ist, dadurch gekennzeichnet, dass die tragende Wand (9) durch eine Zunge (22) verlängert ist, die in Anlage gegen eine geneigte Fläche (23) der Referenzwand (8) des Sitzes (3) gehalten wird.
  2. Leichtmodul nach dem vorherliegenden Anspruch, dadurch gekennzeichnet, dass die tragende Wand (9) und/oder die Zunge (22) sich verformen können, wenn die Zunge (22) beim Zusammenbau des Moduls gegen die geneigte Fläche (23) der Referenzwand (8) drückt.
  3. Leichtmodul nach dem vorherliegenden Anspruch, dadurch gekennzeichnet, dass die Steifigkeit des Sitzes (3) größer ist als die Steifigkeit des Kühlerkörpers (10).
  4. Lichtmodul nach dem vorherliegenden Anspruch, dadurch gekennzeichnet, dass der Sitz (3) mindestens ein Versteifungsmittel (29) und/oder der Kühlerkörper (10) mindestens ein Erweichungsmittel (30) aufweist.
  5. Lichtmodul nach einem der vorherliegenden Ansprüche, dadurch gekennzeichnet, dass die genannte geneigte Fläche (23) der genannten tragenden Wand (9) des genannten Sitzes (3) durch einen Abschnitt verlängert ist, der sich im wesentlichen parallel zu dessen Aufnahmefläche (7) erstreckt.
  6. Lichtmodul nach einem der vorherliegenden Ansprüche, dadurch gekennzeichnet, dass die Zunge (22) durch zwei parallele Schlitze (25) in einen mittleren Abschnitt (22') und zwei seitliche Abschnitte (22") unterteilt ist.
  7. Lichtmodul nach dem vorherliegenden Anspruch, dadurch gekennzeichnet, dass der mittlere Teil (22') der Zunge eine geringere Neigung als die seitlichen Teile (22") aufweist.
  8. Lichtmodul nach einem der Ansprüche 6 oder 7, dadurch gekennzeichnet, dass der mittlere Teil (22') der Zunge (22) eine geringere Breite als die der seitlichen Teile (22") aufweist.
  9. Lichtmodul nach einem der vorherliegenden Ansprüche, dadurch gekennzeichnet, dass die Befestigungsmittel ein in der Referenzwand (8) des Sitzes (3) vorgesehenes Befestigungsloch (19), ein in der tragenden wand (9) vorgesehenes Befestigungsloch (20), das insbesondere auf das in der Referenzwand vorgesehene Loch ausgerichtet ist, und ein Befestigungselement (21) umfassen, das die beiden Löcher durchquert, um den Kühler (4) am Sitz (3) des Reflektors (1) zu befestigen.
  10. Lichtmodul nach Anspruch 9, dadurch gekennzeichnet, dass das in der Referenzwand (9) vorgesehene Befestigungsloch (19) in der Mitte einer daraus ausgeschnittenen Lasche (26) angeordnet ist.
  11. Lichtmodul nach einem der Ansprüche 1 bis 8, dadurch gekennzeichnet, dass die Befestigungsmittel eine Zunge (27) umfassen, die an der tragenden Wand (9) vorgesehen ist, sich insbesondere im Wesentlichen senkrecht zu dieser erstreckt und in ein schlitzförmiges Befestigungsloch (28) eingeführt ist, das in der Referenzwand (8) des Sitzes (3) vorgesehen ist, und dass die Befestigung durch permanente Verformung der Zunge (27) erhalten wird.
  12. Lichtmodul nach einem der vorherliegenden Ansprüche, dadurch gekennzeichnet, dass die Lichtquelle (6) am Kühlerkörper (10) über einen am Kühlerkörper (10) befestigten Träger (5) montiert ist.
  13. Lichtmodul nach einem der vorherliegenden Ansprüche, dadurch gekennzeichnet, daß die Lichtquelle (6) mindestens eine Leuchtdiode aufweist und daß der Träger (5) eine gedruckte Schaltung ist, die an der Außenfläche des Kühlerkörpers befestigt ist.
  14. Lichtmodul nach Anspruch 13, dadurch gekennzeichnet, dass die Aufnahmefläche (7) des Sitzes (3) eine zentrale Nut (17) aufweist, die einen vorderen Teil der gedruckten Schaltung (5) aufnimmt.
  15. Lichtmodul nach einem der Ansprüche 13 oder 14, dadurch gekennzeichnet, daß die gedruckte Schaltung (5) an einer Vorderkante mindestens eine, insbesondere zwei Aussparungen (12) aufweist, die mit mindestens einem, insbesondere zwei Referenzvorsprüngen (13) zusammenwirken, die an dem Sitz (3) vorgesehen sind.
  16. Beleuchtungs- und/oder Signalsvorrichtung mit einem Lichtmodul nach einem der vorherliegenden Ansprüche.
  17. Verfahren zum Zusammenbau eines Lichtmoduls nach einem der Ansprüche 1 bis 15, umfassend die folgenden Phasen:
    - Anordnen des Kühlerkörpers (10), auf dem die Lichtquelle (6) montiert ist, auf dem Sitz (3) des Reflektors (1) durch Verschieben in Richtung auf die genannte Referenzwand (8) des genannten Sitzes (3) des Reflektors, bis die Zunge (22) der tragenden Wand (9) des Kühlers (4) mit der geneigten Fläche (23) der Referenzwand (8) des genannten Sitzes (3) in Kontakt kommt;
    - Positionierung der Mittel zur Befestigung des Kühlers (4) auf dem Reflektor (1);
    - Betätigen eines Befestigungselements (21; 27), um die tragende Wand (9) des Kühlers (4) näher an die Referenzwand (8) des Reflektors (1) zu bringen;
    - weiteres Betätigen des Befestigungselements (21; 27), so dass die geneigte Fläche (23) der Referenzwand (8) des Sitzes (3) eine Kraft auf die Zunge (22) der tragenden Wand (9) ausübt, so dass die Zunge nach hinten verformt wird, wodurch die Außenfläche des Kühlerkörpers (10) gegen die Aufnahmefläche (7) des Sitzes (3) gedrückt wird.
  18. Verfahren nach Anspruch 17, dadurch gekennzeichnet, dass die Zunge (22) der tragenden Wand aus drei Teilen besteht, von denen ein mittlerer Teil (22') zuerst gegen die genannte geneigte Fläche (23) der Referenzwand (8) zur Anlage kommt, um eine Position zur Vorpositionierung des Kühlerkörpers (10) auf dem Sitz (3) des Reflektors (1) zu erreichen.
EP14183832.6A 2013-09-06 2014-09-05 Leuchtmodul für Beleuchtungs- und/oder Signalisierungsvorrichtung Active EP2846079B1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FR1358565A FR3010488B1 (fr) 2013-09-06 2013-09-06 Module lumineux pour dispositif d'eclairage et/ou de signalisation

Publications (2)

Publication Number Publication Date
EP2846079A1 EP2846079A1 (de) 2015-03-11
EP2846079B1 true EP2846079B1 (de) 2020-06-03

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FR (1) FR3010488B1 (de)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR3037381B1 (fr) 2015-06-11 2021-02-19 Valeo Vision Dispositif de positionnement d'un support lumineux d'une diode electroluminescente sur un element support et module lumineux pour dispositif d'eclairage et/ou de signalisation comportant un tel dispositif
FR3056702B1 (fr) * 2016-09-27 2019-06-28 Valeo Vision Module lumineux avec dispositif de pilotage integre
US10544915B2 (en) * 2017-04-27 2020-01-28 Valeo North America, Inc. Vehicle lamp assembly having an improved heat sink with light shield
DE102017115699A1 (de) * 2017-07-12 2019-01-17 Automotive Lighting Reutlingen Gmbh Lichtmodul eines Kraftfahrzeugscheinwerfers und Kraftfahrzeugscheinwerfer mit einem solchen Lichtmodul
DE102017122560A1 (de) * 2017-09-28 2019-03-28 Automotive Lighting Reutlingen Gmbh LED-Scheinwerfermodul
JP7068864B2 (ja) * 2018-03-02 2022-05-17 株式会社小糸製作所 車両用灯具

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US20060013004A1 (en) * 2004-07-16 2006-01-19 Charles Coushaine LED sideward emitting lamp
JP2007141549A (ja) * 2005-11-16 2007-06-07 Koito Mfg Co Ltd 車輌用灯具
JP5501906B2 (ja) * 2010-09-10 2014-05-28 株式会社小糸製作所 光学ユニット
JP5630360B2 (ja) * 2011-03-31 2014-11-26 市光工業株式会社 車両用灯具
JP5830294B2 (ja) * 2011-07-29 2015-12-09 スタンレー電気株式会社 車両用前照灯
DE102012202933A1 (de) * 2012-02-27 2013-08-29 Osram Gmbh Beleuchtungseinrichtung

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Publication number Publication date
FR3010488A1 (fr) 2015-03-13
EP2846079A1 (de) 2015-03-11
FR3010488B1 (fr) 2015-09-18

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