EP2835069A1 - Procédé permettant de fournir une garniture rembourrée, en particulier pour casques antichoc et garniture rembourrée utilisée selon ce procédé - Google Patents

Procédé permettant de fournir une garniture rembourrée, en particulier pour casques antichoc et garniture rembourrée utilisée selon ce procédé Download PDF

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Publication number
EP2835069A1
EP2835069A1 EP14180171.2A EP14180171A EP2835069A1 EP 2835069 A1 EP2835069 A1 EP 2835069A1 EP 14180171 A EP14180171 A EP 14180171A EP 2835069 A1 EP2835069 A1 EP 2835069A1
Authority
EP
European Patent Office
Prior art keywords
padded
padding
regions
sheet
plastic material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP14180171.2A
Other languages
German (de)
English (en)
Other versions
EP2835069B1 (fr
Inventor
Alberto Dall'oglio
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Teca25 Srl
Original Assignee
Teca25 Srl
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Teca25 Srl filed Critical Teca25 Srl
Publication of EP2835069A1 publication Critical patent/EP2835069A1/fr
Application granted granted Critical
Publication of EP2835069B1 publication Critical patent/EP2835069B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • A—HUMAN NECESSITIES
    • A42—HEADWEAR
    • A42B—HATS; HEAD COVERINGS
    • A42B3/00—Helmets; Helmet covers ; Other protective head coverings
    • A42B3/04—Parts, details or accessories of helmets
    • A42B3/10—Linings
    • A42B3/12—Cushioning devices
    • A42B3/125—Cushioning devices with a padded structure, e.g. foam
    • A42B3/127—Cushioning devices with a padded structure, e.g. foam with removable or adjustable pads
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/015—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches with shock-absorbing means
    • A41D13/0153—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches with shock-absorbing means having hinged or separable parts
    • A—HUMAN NECESSITIES
    • A42—HEADWEAR
    • A42C—MANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS
    • A42C2/00—Manufacturing helmets by processes not otherwise provided for
    • A42C2/002—In-mould forming

Definitions

  • the present invention relates to a method for providing a padded lining, particularly for crash helmets, and to a padded lining provided with the method.
  • the padded lining comprises different parts, such as for example the bottom, the right and left sides, and the collar, the manufacture of which requires sewing steps.
  • Each part is provided by means of a paper pattern on which the various fabrics and materials that compose it are modeled and can be composed of a base or an internal layer made of polypropylene or polyvinyl chloride, by terry, by fabrics optionally laminated beforehand with the terry and by accessories such as buttons, rivets, tapes, et cetera.
  • the fabrics are coupled to various types of terry by lamination, while an optional internal layer made of polypropylene or polyvinyl chloride is glued to the terries, for example to stiffen the structure, by means of glues, adhesive tapes and/or other solvents suitable for adhesive bonding.
  • the aim of the present invention is to propose a method for providing padded linings, particularly internal parts of crash helmets, that is simpler and faster than the handcrafted method currently used, reducing overall manufacturing costs.
  • an object of the invention is to propose a method that can ensure a high degree of reproducibility of the padded lining and higher precision and therefore also improved esthetics.
  • Another object of the invention is to limit human interventions in production and to reduce waste material.
  • Another object of the invention is to provide a padded lining that is comfortable and offers high performance, is structurally simple and is easily reproducible.
  • the present invention also relates to a padded lining, provided by means of the method described above, characterized in that it comprises said sheet of plastic material and at least one fabric, between which padding elements are interposed so as to provide padded regions interleaved with said unpadded regions, in which said fabric and said sheet of plastic material are coupled.
  • the method according to the invention allows to provide a padded lining 10 by means of a series of steps.
  • a first step of the method consists in superimposing a sheet of plastic material 11, for example made of polyvinyl chloride, polypropylene or polyethylene terephthalate, on the surface of a first part 12 of a mold 13, which in the illustrated case is planar.
  • padding elements 14 that are pre-contoured, since they are pre-cut according to the desired shapes, are placed on the sheet 11 of plastic material.
  • the padding elements 14 can be constituted by one or more superimposed padding layers 15, preferably made of terry of different softness and with different inherent characteristics (for example antibacterial, temperature-regulating or sound-absorbing), depending on the requirements.
  • a fabric 17 is superimposed on the padding elements 14 and on the unpadded regions 16.
  • the mold 13 is then closed with a second mold part 18 that is shaped substantially complementarily to the padding elements 14 and therefore to the desired final shape for the padded lining 10.
  • the fabric 17 is heat-sealed at high frequency with the sheet of plastic material 11 in the mold 13 at the unpadded regions 16, which are interposed between the two mold parts.
  • the article obtained from the step of high-frequency heat-sealing is blanked conveniently according to the outer perimeter of the padded lining 10 or so as to create openings at the unpadded regions 16 due to constructive requirements (for example the need to associate a strap with the lining) or can be perforated at the vapor-permeable portions.
  • the second mold part 18 can be provided conveniently with a diecutter 19, shown in Figure 1 , which by descending onto the first mold part 12 cuts the article once heat-sealing has been completed.
  • padded lining 10 is a liner for a motorcycling helmet.
  • the sheet 11 made of plastic material and by the fabric 17, between which padding elements 14 are interposed which in some cases comprise two superimposed layers preferably made of terry.
  • the padding elements 14 define padded regions 20 interleaved by unpadded regions 16, in which the fabric 17 and the sheet of plastic material 11 are coupled by heat-sealing.
  • the helmet 21 shown in Figure 4 is lined internally with multiple padded linings 10 that are mutually assembled and have different shapes because they constitute various parts of the helmet interior, such as the liner 22 or the side pads 23.
  • the invention achieves the intended aim and objects, proposing an industrial method that allows to manufacture padded linings with a high level of reproducibility and precision, in a short time and with lower costs than known manual methods.
  • an automated process allows to reduce the waste material and the mistakes on the final product.
  • Another advantage of the method according to the invention is that it can be used in the production of padded linings for crash helmets of different sizes by using the same mold: the size, in fact, can be changed easily by changing the thickness of the paddings and therefore of the padding elements.
  • the materials used may be any according to requirements and to the state of the art.

Landscapes

  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Physical Education & Sports Medicine (AREA)
  • Textile Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Woven Fabrics (AREA)
  • Carpets (AREA)
  • Paper (AREA)
  • Laminated Bodies (AREA)
  • Helmets And Other Head Coverings (AREA)
EP14180171.2A 2013-08-09 2014-08-07 Procédé permettant de fournir une garniture rembourrée, en particulier pour casques antichoc et garniture rembourrée utilisée selon ce procédé Active EP2835069B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
IT000233A ITPD20130233A1 (it) 2013-08-09 2013-08-09 Procedimento per realizzare un rivestimento imbottito, particolarmente per caschi e rivestimento imbottito realizzato mediante tale procedimento

Publications (2)

Publication Number Publication Date
EP2835069A1 true EP2835069A1 (fr) 2015-02-11
EP2835069B1 EP2835069B1 (fr) 2016-06-22

Family

ID=49354815

Family Applications (1)

Application Number Title Priority Date Filing Date
EP14180171.2A Active EP2835069B1 (fr) 2013-08-09 2014-08-07 Procédé permettant de fournir une garniture rembourrée, en particulier pour casques antichoc et garniture rembourrée utilisée selon ce procédé

Country Status (2)

Country Link
EP (1) EP2835069B1 (fr)
IT (1) ITPD20130233A1 (fr)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3471865A (en) * 1968-07-24 1969-10-14 American Safety Equip Safety helmet ear pads
US3596288A (en) * 1970-04-09 1971-08-03 John L Marchello Wrestling helmet
US4023213A (en) * 1976-05-17 1977-05-17 Pepsico, Inc. Shock-absorbing system for protective equipment
US20060260026A1 (en) * 2005-05-19 2006-11-23 Doria Mason T Protective padding and protective padding systems
US20070192943A1 (en) * 2006-01-17 2007-08-23 Mcduff Rodrigue Hinged pad for protective gear

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3471865A (en) * 1968-07-24 1969-10-14 American Safety Equip Safety helmet ear pads
US3596288A (en) * 1970-04-09 1971-08-03 John L Marchello Wrestling helmet
US4023213A (en) * 1976-05-17 1977-05-17 Pepsico, Inc. Shock-absorbing system for protective equipment
US20060260026A1 (en) * 2005-05-19 2006-11-23 Doria Mason T Protective padding and protective padding systems
US20070192943A1 (en) * 2006-01-17 2007-08-23 Mcduff Rodrigue Hinged pad for protective gear

Also Published As

Publication number Publication date
ITPD20130233A1 (it) 2015-02-10
EP2835069B1 (fr) 2016-06-22

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