1272070 九、發明說明： 【發明所屬之技術領域】 本發明係有關一種具有無接縫帽子製造方法，可令帽 子於加工時免除以縫線做縫合，使帽子的帽身為因布料纖維 採超音波及高週波加工而熱熔之特性接合其邊緣，再於已接 合處利用含有熱溶膠或熱熔性聚氨酯(tpu)薄膜的壓條，施以 加熱技術而包覆於接合的收邊緣上，以製成具有防風及防水 • 的帽子。 【先前技術】 帽子為一種使用相當普遍之出外隨身配戴物，帽子製成 後造型所呈現出之式樣感觀效果，是使用者所最重視的，因 此配合不同時機下、不同場合下，及搭配不同之服裝情況下， 所選用配戴之帽子自有各料同風格，故各式各樣之帽子便 陸續被設計而產生。1272070 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a method for manufacturing a seamless cap, which allows the hat to be sewn without stitching during processing, so that the cap of the cap is made of cloth fiber Acoustic wave and high-frequency processing and hot-melt characteristics join the edges, and then use the bead containing hot melt or hot-melt polyurethane (tpu) film at the joint, apply heating technology to cover the edge of the joint, Made of a windproof and waterproof hat. [Prior Art] The hat is a kind of wearing outfit that is quite common. The shape and appearance of the hat is made by the user. It is the most important thing for the user, so it can be used under different occasions and under different occasions. In the case of different costumes, the hats selected are all of the same style, so all kinds of hats are designed and produced one after another.
而其帽子的帽身因需成型出立體空間造形，所以必需由 多數片的裁片分別車縫結合成—罩形，—般針車車縫時，需 先車縫固定刻，再車縫壓條包邊⑽免布料虛邊之困擾。 於上揭之車_作巾’料會轉__上轉穿過布面 來連結底爾以達顺合結構之動作，而造錢片上有穿刺 =孔’料骑料賴及水_獻，因此欲設計製造 〜有麵^社^果―的帽子，如何克服該縫針於裁片上 刺牙孔的問題，則可以獲得改善。 8 1272070 有鐘於此，本發明人擬提供一種新式之製帽加工過程及 方法’使帽子製造成型免里二龜針車車缝的加工方式 ，將使 製帽加工效率提高，轉健造成本，義生產出一種可防 風及防水賴喃子，以提供、;肖冑大靴用者。 【發明内容】 本發明之主要目的，在提供一種無接縫帽子製造方 法’可使所製出之帽子於外表不具有猶之表層外觀式樣， 產生獨具的美感視覺感受。 本發明之另一目的，在提供一種無接縫帽子製造方 法可使所製出之帽子因不具有縫線，故更能產生防水的功 效。 本發明之次要目的，在提供一種無接縫帽子製造方 法可使帽子的製造成本大幅降低，能提昇售價上較為低廉 的競爭力。 為達成上述目的，本發明主要係將製成帽身的各縫份裁 片，採用具有化學纖維質的成份布料，將其預先裁剪成恰當 的輪廓外形，再將各縫份裁片固定後於連結的邊緣運用超音 波或高週波加工技術，使縫份裁片疊合的邊緣因熱而使纖維 料產生熱炫而接合，接著將多餘的縫份布料予切除，僅保留 些餘細微之連結收邊緣，再於已接合的收邊緣藉由一種含有 熱溶膠或熱熔性聚氨酯(TPU)薄膜的壓條，施以加熱技術而包 1272070 覆於接合的收邊緣上，以製成帽子。 本發明之其他特點及具體實施例可於以下配合附圖之詳 細說明中，進一步瞭解。 【實施方式】 如第1〜6圖所示，本發明於製帽製程中首先選用具有 化子纖維胃的成份布料，將其縣裁剪成特定打版的輪廓外 形裁片1 0、裁片1 1 (如第1圖）於欲加工的邊緣疊合-起接著將裁片1〇與裁片丄丄於欲加工的邊緣利用縫針2 0與縫線21做-初步的簡單固定，使初級的縫合點2 2設 於接合邊緣處(如“圖）。再將各縫份裁#⑽，⑴固定後 於已連結的邊緣運用较波或¥遲設備3 0施予加工，使 縫伤裁>1疊合的收邊緣丨2 m熱而使纖維料產生鱗而接合 (如第3圖）’以此當以加熱方式熱溶接合各縫份邊緣後，如 有多餘的縫份布料辭切除，以讀能顏出-立體空間的 帽身雜，此技術使帽身於接縫處的收邊緣丨2將並外 翻後，於外翻側當作帽子的外表層可產生較為柔順平整，'有 別於以車縫結合具有針孔外觀的視覺效果（如第4圖）。再於 已接合的收邊緣1 2處藉由—種含有熱溶軸熱雜聚氨_ 輕;輕的壓優1 3，同樣施以超音波或高週波加工的加熱 技術而外貼包覆於接合的收邊緣1 2上，以製成帽子的帽身、 (如第5圖）。 1272070 以第6圖所示一魚夫帽為例，帽子除外形除了具有帽身 40之外，更包含有帽緣41及環繞的裝飾帶42，是以可 於虔述完成一帽身4 0之後’相同地再於底部緣邊熱熔接合 或車縫接合上一帽緣41，並於接合緣上縫合或綁固裝飾帶 4 2，以製成一完整的帽子。 綜上所述，本發明揭示一無接縫帽子製造方法，能讓 所製成之帽子於帽身外表上呈現出不具有縫線的外觀，且更 能具有防風及防水的功能，而整體的加工方式則能使生產更 快速’且降低製造成本，具有新穎性以及產業上之利用價值， 爰依法提出專利申請。 【圖式簡單說明】 第1圖係本發明製帽加卫步驟擺放裁片示意圖。 第2圖係本發明製帽加卫步驟固定裁片示意圖。 第3圖係本發明製帽加碎職片触接合示意圖。 第4圖係本發贿帽加卫步驟裁片接合後示意圖。 第5圖係本發崎帽加工步職覆壓條示意圖。 第6圖係本發明製帽加碎驟製成—帽子外觀圖。 【主要元件符號說明】 1 Q ' 1 1··裁片 1 2 · ·收邊緣 1 3 · ·壓條 11 1272070 2 0. ·縫針 3 0..高週波設備 4 0· ·帽身 4 2..裝飾帶 2 1..縫線 4 1..帽緣The cap body of the hat needs to be shaped into a three-dimensional space, so it is necessary to separate the pieces into a cover shape by a plurality of pieces, and when the sewing machine is sewn, it is necessary to first fix the car and then press the bead. The edging (10) is free from the illusion of the fabric. The car on the _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Therefore, if you want to design and manufacture a hat with a face-to-face, you can improve the problem of how to overcome the problem of the needle on the piece. 8 1272070 There is a clock here, the inventor intends to provide a new type of cap processing process and method 'to make a hat manufacturing process free of the two turtle needle sewing, the processing method will improve the processing efficiency of the cap, turn to the health , Yiyi produces a windproof and waterproof diaper to provide,; Xiao Xiao big boots users. SUMMARY OF THE INVENTION The main object of the present invention is to provide a method for manufacturing a seamless cap that allows the manufactured hat to have a surface appearance without a surface appearance, resulting in a unique aesthetic visual experience. Another object of the present invention is to provide a seamless cap manufacturing method which enables the produced hat to be more waterproof due to the absence of stitching. A secondary object of the present invention is to provide a seamless cap manufacturing method which can greatly reduce the manufacturing cost of the hat and increase the competitiveness of the price. In order to achieve the above object, the present invention mainly comprises forming a slit piece of a cap body, using a chemical fiber-containing component cloth, and pre-cutting it into an appropriate contour shape, and then fixing each slit piece piece to The edges of the joints are ultrasonic or high-frequency processing technology, so that the edges of the overlapping pieces of the slit pieces are thermally joined by heat, and then the excess seams are cut off, leaving only a few fine links. The edges are then joined to the joined edges by a bead containing a hot melt or hot melt polyurethane (TPU) film, and a heating technique is applied to cover 1272070 over the joined edges to form a cap. Other features and embodiments of the present invention will be further understood from the following detailed description of the drawings. [Embodiment] As shown in the first to sixth figures, the present invention first selects a fabric having a chemical fiber stomach in the cap making process, and cuts the county into a specific pattern of the outline shape piece 10, the piece 1 1 (as shown in Figure 1) to overlap the edge to be machined - then the piece 1〇 and the piece are placed on the edge to be machined with the needle 20 and the stitch 21 - preliminary simple fixing, making the primary The stitching point 2 2 is set at the joint edge (such as "picture". Then the seams are cut #(10), (1) fixed and then applied to the connected edge by the wave or the late device 30 to make the seam wound > ; 1 superimposed edge 丨 2 m heat to make the fiber material scale and join (as shown in Figure 3) 'When the heat is melt-bonded to the edges of the seams, if there are excess seams, the fabric is removed. In order to read the face-to-face space of the three-dimensional space, this technique allows the cap body to be turned over and turned over at the seam, and the outer surface of the hat on the eversion side can be more smooth and flat. 'Different from the visual effect of the pinhole appearance combined with the sewing seam (as shown in Figure 4), and then by the joined edge 1 2 Contains hot-melt axis heat heteropoly _ light; light pressure excellent 13, also applied by ultrasonic or high-frequency processing heating technology and externally wrapped on the joined edge 1 2 to make a hat cap Body, (as shown in Figure 5). 1272070 Take the fish hat as shown in Figure 6 as an example. In addition to the hat body 40, the hat includes a cap 41 and a surrounding decorative band 42. After completing a cap body 40, the same as the bottom edge of the hot-melt joint or the seam is joined to a cap 41, and the decorative strip 4 2 is stitched or tied on the joint edge to make a complete In summary, the present invention discloses a method for manufacturing a seamless cap, which can make the formed hat have an appearance without a seam on the outer surface of the cap body, and can have a windproof and waterproof function. The overall processing method can make production faster, and reduce manufacturing costs, with novelty and industrial use value, and patent application according to law. [Simplified illustration] Figure 1 is the step of curing the cap of the present invention. The schematic diagram of the cutting piece is placed. The second figure is the step of fixing the cap of the present invention. Fig. 3 is a schematic view of the contact and bonding of the cap and the broken piece of the present invention. Fig. 4 is a schematic view of the brimming cap and the step of joining the piece of the bribe. Fig. 6 is a view showing the appearance of a hat made by the present invention. [Main component symbol description] 1 Q ' 1 1··Crop 1 2 · · Edge 1 3 · ·Belt 11 1272070 2 0 ·Needle 3 0..High-frequency equipment 4 0· ·Hat body 4 2. Decorative belt 2 1..Sewing 4 1..Hat edge
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