EP2825832B1 - Heat exchanger - Google Patents

Heat exchanger Download PDF

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Publication number
EP2825832B1
EP2825832B1 EP13710830.4A EP13710830A EP2825832B1 EP 2825832 B1 EP2825832 B1 EP 2825832B1 EP 13710830 A EP13710830 A EP 13710830A EP 2825832 B1 EP2825832 B1 EP 2825832B1
Authority
EP
European Patent Office
Prior art keywords
tubes
fluid
segment
heat exchanger
tube
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP13710830.4A
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German (de)
French (fr)
Other versions
EP2825832A2 (en
Inventor
Klaus Irmler
Peter Geskes
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mahle Behr GmbH and Co KG
Original Assignee
Mahle Behr GmbH and Co KG
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Publication of EP2825832A2 publication Critical patent/EP2825832A2/en
Application granted granted Critical
Publication of EP2825832B1 publication Critical patent/EP2825832B1/en
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/16Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/16Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
    • F28D7/163Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation with conduit assemblies having a particular shape, e.g. square or annular; with assemblies of conduits having different geometrical features; with multiple groups of conduits connected in series or parallel and arranged inside common casing
    • F28D7/1638Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation with conduit assemblies having a particular shape, e.g. square or annular; with assemblies of conduits having different geometrical features; with multiple groups of conduits connected in series or parallel and arranged inside common casing with particular pattern of flow or the heat exchange medium flowing inside the conduits assemblies, e.g. change of flow direction from one conduit assembly to another one
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D21/0001Recuperative heat exchangers
    • F28D21/0003Recuperative heat exchangers the heat being recuperated from exhaust gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/16Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
    • F28D7/1615Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation the conduits being inside a casing and extending at an angle to the longitudinal axis of the casing; the conduits crossing the conduit for the other heat exchange medium
    • F28D7/1623Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation the conduits being inside a casing and extending at an angle to the longitudinal axis of the casing; the conduits crossing the conduit for the other heat exchange medium with particular pattern of flow of the heat exchange media, e.g. change of flow direction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D2021/0019Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
    • F28D2021/008Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for vehicles
    • F28D2021/0085Evaporators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F21/00Constructions of heat-exchange apparatus characterised by the selection of particular materials
    • F28F21/08Constructions of heat-exchange apparatus characterised by the selection of particular materials of metal
    • F28F21/081Heat exchange elements made from metals or metal alloys
    • F28F21/082Heat exchange elements made from metals or metal alloys from steel or ferrous alloys
    • F28F21/083Heat exchange elements made from metals or metal alloys from steel or ferrous alloys from stainless steel

Definitions

  • the invention relates to a heat exchanger according to the preamble of claim 1.
  • thermocouples Various methods are currently being tested for this energy recovery. So there are approaches to recover the energy content electrically by means of thermocouples. However, this is currently still low Limited services, so that only about 1 kW in passenger cars is achieved.
  • This recovery can be thermal, i. the energy of the exhaust gas is used to heat the passenger compartment or to heat the engine and / or transmission.
  • thermal energy is also extracted from the exhaust gas, the energy is returned to the engine in mechanical form.
  • the method is based on a steam power process in which a particular suitable medium in an evaporator is vaporized and superheated and expanded in an expander or turbine to generate mechanical energy.
  • the evaporation of the medium takes place by means of a heating via the hot exhaust gas.
  • the medium can be brought to a higher pressure. In the case of water as the medium, about 40-50 bar can be achieved. When using organic refrigerants pressures up to about 30 bar are advantageous.
  • the medium to be evaporated is heated in a so-called evaporator in a first step to boiling temperature, then evaporated and then superheated. This can happen in a vehicle in two different locations.
  • a so-called evaporator used in place of or in addition to the exhaust gas cooler, heat may be extracted from the exhaust gas to vaporize the fluid to be evaporated.
  • the main exhaust gas flow can also be used as a heat source in order to evaporate a fluid in a so-called main exhaust gas evaporator.
  • disk evaporator From the air conditioning technology for vehicles are so-called disk evaporator according to the WO 2011/051163 A2 have become known in which ribs are soldered between disc pairs and in which a number of such pairs of discs are connected in parallel. In this case, a fluid flows through the pairs of discs and another fluid flows around them usually. In the discs then the fluid flowing through evaporates when the exhaust gas flows around the discs.
  • Disc and ribbed evaporators have a high power density, which makes it possible to provide even very compact high performance evaporators for vehicles.
  • the disadvantage, however, is that such evaporators are relatively expensive to manufacture.
  • the US 1 799 471 A discloses a heat exchanger according to the preamble of claim 1.
  • a preferred embodiment discloses a heat exchanger, such as in particular exhaust gas evaporator, with a housing having a fluid inlet and a fluid outlet for a first medium, such as in particular exhaust gas, arranged in the housing transversely to the flow direction of the first fluid tubes, which are flowed through by a second medium and inlet side and arranged on the outlet side in a tubesheet with their ends and are fluid-tightly connected to the respective tubesheet, respectively a structure by means of which groups of tubes are interconnected such that an outlet of at least one tube is fluidly connected to an inlet of at least one other tube , It is particularly advantageous if the respective outlet from a group of tubes is connected to a respective inlet of a group of tubes.
  • the structure consists of a baffle and a cover plate, wherein the baffle plate has openings which connects the outlets of a tube with the inlets of the other tubes, and wherein the cover plate covers the baffle fluid-tight.
  • the baffle plate is connected to the tubesheet and has openings within which inlets and outlets of a predeterminable number of tubes are in fluid communication.
  • baffle plate is integrally formed with the respective tubesheet, wherein the cover plate is placed on the respective baffle plate and connected thereto.
  • baffle plate is integrally formed with the respective cover plate, wherein the baffle plate and the cover plate are placed on the respective tube sheet and connected thereto.
  • the tubes are arranged in rows, wherein the deflecting plate deflects fluid between tubes of different rows.
  • the baffle deflects fluid from a first tube or from a group of first tubes into a second tube or into a group of second tubes, wherein the first tubes and the second tubes are preferably arranged in a different row of tubes.
  • the baffle deflects fluid between tubes of a series is particularly advantageous. This means that the baffle deflects fluid from a first tube or from a group of first tubes into a second tube or into a group of second tubes, wherein the first tubes and the second tubes are preferably arranged in a same row of tubes.
  • the rows of tubes are arranged in segments, wherein the deflecting plate deflects fluid from one segment to another segment.
  • FIGS. 1 and 2 show a heat exchanger 1, which in the embodiment of FIG. 1 designed as an exhaust gas evaporator.
  • the exhaust gas evaporator is flowed through by a first fluid, here preferably exhaust gas, and by a second fluid, here a fluid to be vaporized.
  • the exhaust gas transfers heat to the fluid to be evaporated and evaporates it.
  • the heat exchanger 1 in this case has a housing 2 with a fluid inlet 3 and a fluid outlet 4 for a first fluid.
  • the exhaust gas flows through the housing from the inlet 3 to the outlet 4, wherein between inlet 3 and outlet 4, a series of tubes 5 are preferably arranged transversely to the flow direction 7 of the first fluid, which can be traversed by a second fluid.
  • ribs 6 conveying the heat transfer are provided on the outside around the tubes 5 and / or between the tubes 5. These can be provided as corrugated ribs or as plane ribs or turbulence generators.
  • the tubes 5 for the flow through the second fluid are preferably round tubes or flat tubes. These are preferably fluid-tightly received on both sides with their ends in tube sheets.
  • the tubes 5 are preferably arranged on the inlet side and outlet side in a tube plate 8 with their ends 9 and connected fluid-tight.
  • the heat exchanger is connected to an inlet port 10 for the inlet of the second fluid and to an outlet port 11 to the outlet. From the inlet, the fluid distributes to a first number of tubes. These are preferably flowed through in parallel by the second fluid. Subsequently, the fluid is deflected at the opposite ends of these tubes in a further number of other tubes. These are again flowed through by the second fluid.
  • a respective structure 12 is connected to the respective tube sheet 8, by means of which groups of tubes 5 are connected to each other such that an outlet 15 of at least one tube 5 is fluidly connected to an inlet 16 of at least one other tube 5.
  • the structure 12 consists of at least one baffle plate 13 and a cover plate 14 which are formed and arranged one above the other.
  • the cover plate 14 covers the baffle 13 fluid-tight.
  • the cover plate 14 is welded to the baffle 13 or soldered or glued or even formed in one piece.
  • the baffle plate 13 has openings which connect the outlets 15 of one tube 5 to the inlets 16 of the other tubes 5.
  • the tubes 5 are inserted on at least one side in the tube sheet 8 in openings 17, where the tubes are soldered or welded to the ground.
  • the material for the tubes and tube sheets aluminum but most preferably stainless steel can be used. Also, the entire heat exchanger made of aluminum or stainless steel.
  • the baffle 13 has openings or channel structures adapted to connect outlets of pipes to inlets of other pipes.
  • baffle plate 13 and cover plate 14 it may also be advantageous if the baffle plate is formed with the tube sheet to a part or the baffle plate is formed with the cover plate as a part.
  • FIG. 4 It is shown that the baffle plate is formed with the tube sheet to a part 18.
  • FIG. 5 It is shown that the baffle plate is formed with the cover plate to a part 19.
  • the tubesheet can also be designed such as milled, for example, that the so multifunctional modified tube sheet also takes on the task of fluid distribution and acts as a combination of bottom plate and baffle. Then only a cover plate is placed and connected to the ground. Accordingly, the part 19 can also act as a milled component, which integrated deflection plate and cover plate.
  • tubesheet and / or the baffle plate and / or the cover plate may also be formed as a casting, which has a corresponding structure with recessed integrated openings for distribution of the medium.
  • connection of the two or three elements tube plate, baffle and cover plate is advantageously carried out by welding, soldering or screwing, whereby a combination of the connection options can be used.
  • the top plate can also have holes to distribute at certain points over the surface to connect by welding the plates together.
  • the 3 plates can be fixed to each other by means of rivets or tack welds and pressed together, alternatively on welds, embossing or screwing.
  • the baffle contains openings as structures to collect the medium from at least one tube and redistribute it to at least one other tube.
  • the fluid to be vaporized is collected in the ports and then re-divided into up to four or more other tubes.
  • FIG. 6 schematically shows a core 20 of the heat exchanger 1, in which a plurality of tubes 5 is arranged. These tubes 5 are arranged between the distributor plates 21, 22 formed as deflection regions and received there in tube plates and deflecting and cover plates.
  • the distributor plates 21, 22 are divided into individual segments 24, 25, 26, 27, 28 and 29 when viewed in the exhaust gas flow direction 23.
  • a number of tube rows 30, 31 are again provided.
  • two rows of tubes are provided.
  • a segment consists of only a few Tube rows, for example, two rows of tubes in the exhaust gas flow direction, so that the temperature gradient over a segment is as small as possible and thus all tubes are subjected to almost the same exhaust gas temperature.
  • a segment Depending on the working medium but can also form up to 6 rows of tubes a segment, or several segments are interconnected in parallel.
  • FIG. 6 In the embodiment of FIG. 6 continue to be connected in parallel to each tube row 30, 31 up to 4 tubes perpendicular to the exhaust gas flow direction.
  • the second fluid flows in the region of the tube ends 32 and is distributed over four tubes 5.
  • the fluid flows through these tubes to the ends of these tubes on the opposite side and flows out there into the region 33.
  • the deflection region 35 directs the fluid into the inlets of the region 34, from where the fluid flows back through the respective tubes back to the region 36. Subsequently, the fluid is deflected by the deflection region 37 to the region 38 of the tube ends and distributed, so that the fluid now flows back through tubes that lie below the first passage.
  • the first segment flows through in alternating flows and the fluid finally exits the region 39 from the segment and is diverted at the transition 40 from the first segment 29 into the second segment 28.
  • the corresponding flow through the second segment 28 takes place until the fluid flows over the passage 41 into the third segment 27.
  • the corresponding flow through the third segment 27 takes place until the fluid flows over the passage 42 into the fourth segment 26.
  • the corresponding flow through the fourth segment 26 takes place until the fluid flows over the transition 43 into the fifth segment 25.
  • the corresponding flow through the fifth segment 25 until the fluid flows over the passage 44 into the sixth segment 24.
  • the corresponding flow through the sixth segment 24 takes place until the fluid at the outlet 4 flows out of the sixth segment 24.
  • FIGS. 7 and 8th show once again the connection configuration of the tubes at the front and at the rear deflection area. It can be seen that in each case four tubes are connected in parallel and a diversion of fluid from four tubes into four other tubes takes place. The fluid enters the front according to FIG. 7 in tubes 5, from which it emerges at the rear side. Therefore, the tubes 5 are in the front deflection according to FIG. 7 also with the complementary entries or withdrawals as in FIG. 8 characterized.
  • FIG. 9 shows a corresponding view of six segments 50 to 55, each having two rows of tubes.
  • three tubes are combined to form a passage 56 and connected in parallel.
  • the fluid flows in and flows through the tubes to the rear deflection region. There, the fluid is deflected from one row of tubes to the adjacent row of tubes. Subsequently, the fluid flows through the next three tubes and is deflected in the front deflection in the same row of tubes in three more tubes. Thereafter, the fluid flows through the tubes to the rear deflection region. There, the fluid is redirected from one row of tubes to the adjacent row of tubes.
  • the fluid flows through the next three tubes and is deflected in the front deflection in the same row of tubes in three more tubes. This takes place until the fluid in the region 57 flows out of the tubes and is transferred through the passage 58 into the next segment.
  • the passage may preferably be integrated in the baffle or carried out by an external transfer via pipe.
  • the flow through the heat exchanger of FIG. 9 shows a difference from the previous embodiment.
  • the deflection of the fluid in the front baffle of tubes takes place in tubes of the same row according to opening 60, while in the rear baffle a diversion of tubes of one row into tubes of another row according to opening or openings 59 takes place.
  • FIG. 10 shows a further embodiment in a further view, wherein six segments 70 to 75 each have two rows 76,77 of tubes. As can be seen, the segments 71 and 72 are combined to form a common parallel-connected segment. The same applies to segments 73 and 74.
  • each case three tubes are combined to form a passage 78 and connected in parallel.
  • the fluid flows in and flows through the tubes to the rear deflection region.
  • the fluid is deflected from one row of tubes to the adjacent row of tubes through openings 79 in the baffle plate.
  • the fluid flows through the next three tubes and is deflected in the front deflection region in the same row of tubes in three more tubes through the opening 80 of the front baffle plate.
  • the fluid flows through the tubes to the rear deflection region.
  • the fluid is redirected from one row of tubes to the adjacent row of tubes.
  • the fluid flows through the next three tubes and is deflected in the front deflection in the same row of tubes in three more tubes. This takes place until the fluid in the region 81 flows out of the tubes and is transferred through the passage 82 into the next segment 71, 72.
  • the passage 82 may preferably be integrated in the baffle or carried out by an external transfer via pipe.
  • the flow through takes place as in the segment 70, although these are connected in parallel and the fluid enters the regions 83 and 84 in parallel. Subsequently, the tubes of the segments 71 and 72 are flowed through like the tubes of the segment 70, before the fluid is again discharged from the segment at the regions 85 and 86 and transferred into the parallel segments 73 and 74 by means of the transition 87. In the segments 73 and 74, the flow through as in the segments 71 and 72. Subsequently, the fluid from the segments 73 and 74 is collected and introduced into the final segment 75, where it flows through the segment 75 as in the input-side segment 70 before it is discharged from the heat exchanger.
  • FIG. 11 shows a further embodiment in a further view, wherein six segments 90 to 95 each have two rows 96,97 of tubes. As can be seen, the segments 90 and 91 are combined into a common parallel-connected segment. The same applies to the segments 92, 93 and 94, which are combined into a common segment.
  • the fluid flows in and flows through a tube to the rear deflection region. There, the fluid is deflected from one row of tubes to the adjacent row of tubes through an opening 105 in the baffle plate. Subsequently, the fluid flows through the next tube and is deflected in the front deflection region in the same row of tubes in another tube through the opening 106 of the front baffle plate. Thereafter, the fluid flows through the tubes to the rear deflection region. There, the fluid is redirected from one row of tubes to the adjacent row of tubes. Subsequently, the fluid flows through the next tube and is deflected in the front deflection in the same row of tubes in another tube. This takes place until the fluid flows out in the mixing zone 100.
  • the passage 107 may preferably be integrated in the baffle plate or by an external passage via pipe.
  • the flow takes place as in the segment 90, 91, although these are all connected in parallel. Subsequently, the tubes of the segments 92 to 94 are flowed through, before the fluid is again discharged from the segment and transferred to the segment 95 by means of the transfer 108. In the segment 95, the flow takes place as in the segment 70 of FIG. 10 in which three tubes are connected in parallel. Subsequently, the fluid is discharged from the heat exchanger.
  • FIG. 12 shows a further embodiment in a further view, wherein six segments 110 to 115 each have two rows 116, 117 of tubes. As can be seen, the segments 110 to 112 and 113 to 115 are combined to form a common parallel-connected segment.
  • each tube 116 is parallel to a tube 117, 118 of the other Segments flows through.
  • the tubes 116, 117 or 118 are only flowed through serially. This is done up to the middle of the segment.
  • the fluid flows out of the tubes 119, 120, 121 of the three segments.
  • the fluid flows in and flows through a tube to the rear deflection region. There, the fluid is deflected from one row of tubes to the adjacent row of tubes through an opening in the baffle plate. Subsequently, the fluid flows through the next tube and is deflected in the front deflection in the same row of tubes in another tube through the opening of the front baffle plate. Thereafter, the fluid flows through the tubes to the rear deflection region. There, the fluid is redirected from one row of tubes to the adjacent row of tubes. Subsequently, the fluid flows through the next tube and is deflected in the front deflection in the same row of tubes in another tube. This takes place until the fluid flows out in the mixing zone 122.
  • the passage 126 may preferably be integrated in the deflection plate or be made by an external passage via pipe.
  • baffle The design of the baffle is provided rectangular in the figures. It can also be round, so that it can be installed in a round, cylindrical recess in a housing or in a silencer.
  • the gas-side ribs form the so-called secondary surface of the heat transfer and the tubes represent the primary surface of the heat transfer.
  • the ribs 6 can be soldered to the tubes 3 or a thermally conductive connection is achieved without the addition of solder during the soldering process of the entire evaporator. This can be achieved by a very tightly tolerated pipe run, which leads to a very small gap between the rib and pipe.
  • a thermally conductive connection between the ribs and the tubes is made, even if no solder should be present.
  • a better connection of the ribs with the pipes, whether with or without solder, can be achieved by a combination of austenitic pipes and ferritic ribs.
  • Ferrites have a lower expansion at high temperatures than austenite, so that the tubes are pressed against the ribs at soldering temperature.
  • the rib may have small slits around the tubes.
  • the ribs have pipe passages with so-called collar, through which the distance between the ribs is ensured.
  • the rib spacing can also be ensured by exhibiting spacers in the rib.
  • the rib density can be between 30 Ri / dm and 80 Ri / dm.
  • the ribs can be punched and have cut and erect gills or even embossed structures, such as winglets, dimples or bulges, to increase performance. In particular It is expedient to impress such structures in the ribs, which directs the flow targeted to the pipes and thus a higher heat transfer can be achieved on the primary surface.
  • the rib thickness is 0.1 mm to 0.5 mm or preferably between 0.25 and 0.4 mm, which is advantageous for stainless steel as a ribbed material.
  • slots can be introduced in the composite of the plates above and / or below, so that a different thermal expansion due to different temperatures from the gas inlet to the gas outlet is made possible and does not lead to damage.
  • the pipe diameter of the pipes is preferably in the range of 3 to 20 mm, ideally in the range of 5 to 15 mm and preferably in the range of 6 to 10 mm.
  • Turbulence generating structures can be incorporated into the tubes, e.g. Swirl generator to promote heat transfer especially in the area where the fluid overheats.
  • the tube can also be designed as a spiral tube, but then preferably without outer ribs.
  • pipes with very deep grooves are used, which are similar to a bellows with larger pipe diameters formed in order to increase the heat transfer on the gas side and at the same time can absorb the thermal expansion difference between the tubes.
  • different performance classes can be achieved when an evaporator in the exhaust gas flow direction consists of individual modules.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Geometry (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Description

Technisches GebietTechnical area

Die Erfindung betrifft einen Wärmeübertrager gemäß dem Oberbegriff von Anspruch 1.The invention relates to a heat exchanger according to the preamble of claim 1.

Stand der TechnikState of the art

Bei Kraftfahrzeugen ist ein allgemeiner Trend, den Kraftstoffverbrauch zu reduzieren. Ein nicht unerheblicher Anteil des Energieinhalts des Kraftstoffs wird bei der Verbrennung im Verbrennungsmotor in das heiße Abgas übertragen, welches oftmals ungenutzt das Fahrzeug verlässt und somit wird ein nicht unerheblicher Anteil des Energieinhalts nicht genutzt.In motor vehicles is a general trend to reduce fuel consumption. A not inconsiderable proportion of the energy content of the fuel is transmitted during combustion in the internal combustion engine in the hot exhaust, which often unused leaves the vehicle and thus a significant proportion of the energy content is not used.

Zur weiteren Absenkung des Kraftstoffverbrauchs von Fahrzeugen, wie bei Nutzfahrzeugen oder Personenkraftwagen, ist es daher zweckmäßig, einen Teil des Energieinhalts des heißen Abgases für den Antrieb des Kraftfahrzeugs wieder zurückzugewinnen.To further reduce the fuel consumption of vehicles, such as in commercial vehicles or passenger cars, it is therefore expedient to recover part of the energy content of the hot exhaust gas for driving the motor vehicle again.

Zu dieser Energierückgewinnung sind derzeit verschiedene Methoden in der Erprobung. So gibt es Ansätze, den Energieinhalt elektrisch mittels Thermoelementen zurückzugewinnen. Dies ist derzeit jedoch noch auf geringe Leistungen beschränkt, so dass nur etwa 1 kW bei Personenkraftwagen damit erzielt wird.Various methods are currently being tested for this energy recovery. So there are approaches to recover the energy content electrically by means of thermocouples. However, this is currently still low Limited services, so that only about 1 kW in passenger cars is achieved.

Diese Rückgewinnung kann thermisch erfolgen, d.h. die Energie des Abgases wird zur Beheizung des Fahrgastinnenraumes oder zur Beheizung des Motors und/oder Getriebes verwendet.This recovery can be thermal, i. the energy of the exhaust gas is used to heat the passenger compartment or to heat the engine and / or transmission.

In einer seit einiger Zeit diskutierten Variante wird dem Abgas zwar auch thermische Energie entnommen, aber die Energie wird in mechanischer Form dem Motor zurückgeführt. Das Verfahren basiert auf einem Dampfkraftprozeß, bei dem ein bestimmtes geeignetes Medium in einem Verdampfer verdampft und überhitzt wird und in einem Expander oder in einer Turbine entspannt wird, so dass mechanische Energie erzeugt wird.In a variant that has been discussed for some time now, although thermal energy is also extracted from the exhaust gas, the energy is returned to the engine in mechanical form. The method is based on a steam power process in which a particular suitable medium in an evaporator is vaporized and superheated and expanded in an expander or turbine to generate mechanical energy.

Die Verdampfung des Mediums erfolgt mittels einer Beheizung über das heiße Abgas. Zur Erreichung eines möglichst hohen Wirkungsgrades ist es dabei zweckmäßig, wenn das Medium auf einen höheren Druck gebracht werden kann. Bei Wasser als Medium können dabei etwa 40 - 50 bar erreichbar sein. Bei der Verwendung von organischen Kältemitteln sind Drücke bis etwa 30 bar vorteilhaft.The evaporation of the medium takes place by means of a heating via the hot exhaust gas. To achieve the highest possible efficiency, it is expedient if the medium can be brought to a higher pressure. In the case of water as the medium, about 40-50 bar can be achieved. When using organic refrigerants pressures up to about 30 bar are advantageous.

Das zu verdampfende Medium wird in einem so genannten Verdampfer in einem ersten Schritt auf Siedetemperatur aufgeheizt, dann verdampft und anschließend überhitzt. Dies kann in einem Fahrzeug an zwei verschiedenen Orten passieren. Zum Ersten kann in einem Verdampfer, der anstelle des Abgaskühlers oder zusätzlich zu diesem eingesetzt wird, Wärme aus dem Abgas entzogen werden, um das zu verdampfende Fluid zu verdampfen. Zum Zweiten kann auch der Hauptabgasstrom als Wärmequelle genutzt werden, um in einem sogenannten Hauptabgasverdampfer ebenfalls ein Fluid zu verdampfen.The medium to be evaporated is heated in a so-called evaporator in a first step to boiling temperature, then evaporated and then superheated. This can happen in a vehicle in two different locations. First, in an evaporator used in place of or in addition to the exhaust gas cooler, heat may be extracted from the exhaust gas to vaporize the fluid to be evaporated. Second, the main exhaust gas flow can also be used as a heat source in order to evaporate a fluid in a so-called main exhaust gas evaporator.

Aus der Klimatechnik für Fahrzeuge sind sogenannte Scheibenverdampfer gemäß der WO 2011/051163 A2 bekannt geworden, bei denen Rippen zwischen Scheibenpaaren eingelötet werden und bei welchen eine Reihe solcher Scheibenpaare parallel zueinander verschaltet werden. Dabei durchströmt ein Fluid die Scheibenpaare und ein anderes Fluid umströmt diese üblicherweise. In den Scheiben verdampft dann das durchströmende Fluid, wenn das Abgas die Scheiben umströmt.From the air conditioning technology for vehicles are so-called disk evaporator according to the WO 2011/051163 A2 have become known in which ribs are soldered between disc pairs and in which a number of such pairs of discs are connected in parallel. In this case, a fluid flows through the pairs of discs and another fluid flows around them usually. In the discs then the fluid flowing through evaporates when the exhaust gas flows around the discs.

Verdampfer, die aus Scheiben und Rippen bestehen, haben eine hohe Leistungsdichte, die es ermöglicht, auch für Fahrzeuge sehr kompakte Hochleistungsverdampfer bereitzustellen. Nachteilig ist aber, dass solche Verdampfer relativ teuer sind in der Herstellung.Disc and ribbed evaporators have a high power density, which makes it possible to provide even very compact high performance evaporators for vehicles. The disadvantage, however, is that such evaporators are relatively expensive to manufacture.

Die US 1 799 471 A offenbart einen Wärmeübertrager gemäß dem Oberbegriff von Anspruch 1.The US 1 799 471 A discloses a heat exchanger according to the preamble of claim 1.

Darstellung der Erfindung, Aufgabe, Lösung, VorteilePresentation of the invention, object, solution, advantages

Es ist die Aufgabe der Erfindung, einen Wärmeübertrager zu schaffen, welcher gegenüber dem Stand der Technik einfach und dennoch kostengünstig herzustellen ist und eine gute Leistungsdichte aufweist.It is the object of the invention to provide a heat exchanger, which is simple and yet inexpensive to manufacture compared to the prior art and has a good power density.

Diese Aufgabe wird erreicht mit den Merkmalen von Anspruch 1.This object is achieved with the features of claim 1.

Ein bevorzugtes Ausführungsbeispiel offenbart einen Wärmeübertrager, wie insbesondere Abgasverdampfer, mit einem Gehäuse mit einem Fluideintritt und einem Fluidaustritt für ein erstes Medium, wie insbesondere Abgas, mit in dem Gehäuse quer zur Strömungsrichtung des ersten Fluids angeordneten Rohren, die von einem zweiten Medium durchströmbar sind und einlassseitig und auslassseitig in einem Rohrboden mit ihren Enden angeordnet und fluiddicht verbunden sind, wobei mit dem jeweiligen Rohrboden jeweils eine Struktur verbunden ist, mittels welcher Gruppen von Rohren derart miteinander verbunden sind, dass ein Auslass zumindest eines Rohrs mit einem Einlass zumindest eines anderen Rohrs fluidverbunden ist. Dabei ist es besonders vorteilhaft, wenn der jeweilige Auslass von einer Gruppe von Rohren mit einem jeweiligen Einlass von einer Gruppe von Rohren verbunden ist.A preferred embodiment discloses a heat exchanger, such as in particular exhaust gas evaporator, with a housing having a fluid inlet and a fluid outlet for a first medium, such as in particular exhaust gas, arranged in the housing transversely to the flow direction of the first fluid tubes, which are flowed through by a second medium and inlet side and arranged on the outlet side in a tubesheet with their ends and are fluid-tightly connected to the respective tubesheet, respectively a structure by means of which groups of tubes are interconnected such that an outlet of at least one tube is fluidly connected to an inlet of at least one other tube , It is particularly advantageous if the respective outlet from a group of tubes is connected to a respective inlet of a group of tubes.

Erfindungsgemäß besteht die Struktur aus einer Umlenkplatte und einer Abdeckplatte, wobei die Umlenkplatte Öffnungen aufweist, die die Auslässe der einen Rohre mit den Einlässen der anderen Rohre verbindet, und wobei die Abdeckplatte die Umlenkplatte fluiddicht abdeckt. So ist die Umlenkplatte mit dem Rohrboden verbunden und weist Öffnungen auf, innerhalb welcher Ein- und Auslässe einer vorgebbaren Anzahl von Rohren in Fluidverbindung sind.According to the invention, the structure consists of a baffle and a cover plate, wherein the baffle plate has openings which connects the outlets of a tube with the inlets of the other tubes, and wherein the cover plate covers the baffle fluid-tight. Thus, the baffle plate is connected to the tubesheet and has openings within which inlets and outlets of a predeterminable number of tubes are in fluid communication.

Besonders vorteilhaft ist es, wenn die Umlenkplatte auf den jeweiligen Rohrboden aufgesetzt und mit diesem verbunden ist, wobei die Abdeckplatte auf die jeweilige Umlenkplatte aufgesetzt und mit dieser verbunden ist.It when the baffle plate is placed on the respective tube sheet and connected thereto, wherein the cover plate is placed on the respective baffle plate and connected thereto is particularly advantageous.

Auch ist es zweckmäßig, wenn die Umlenkplatte mit dem jeweiligen Rohrboden einteilig ausgebildet ist, wobei die Abdeckplatte auf die jeweilige Umlenkplatte aufgesetzt und mit dieser verbunden ist.It is also expedient if the baffle plate is integrally formed with the respective tubesheet, wherein the cover plate is placed on the respective baffle plate and connected thereto.

Auch ist es bei einem weiteren Ausführungsbeispiel vorteilhaft, wenn die Umlenkplatte mit der jeweiligen Abdeckplatte einteilig ausgebildet ist, wobei die Umlenkplatte und die Abdeckplatte auf den jeweiligen Rohrboden aufgesetzt und mit diesem verbunden sind.It is also advantageous in another embodiment, when the baffle plate is integrally formed with the respective cover plate, wherein the baffle plate and the cover plate are placed on the respective tube sheet and connected thereto.

Besonders vorteilhaft ist es, wenn die Rohre in Reihen angeordnet sind, wobei die Umlenkplatte Fluid zwischen Rohren unterschiedlicher Reihen umlenkt. Dies bedeutet, dass die Umlenkplatte Fluid aus einem ersten Rohr oder aus einer Gruppe von ersten Rohren in ein zweites Rohr oder in eine Gruppe von zweiten Rohren umlenkt, wobei die ersten Rohre und die zweiten Rohre bevorzugt in einer unterschiedlichen Reihe von Rohren angeordnet sind.It is particularly advantageous if the tubes are arranged in rows, wherein the deflecting plate deflects fluid between tubes of different rows. This means that the baffle deflects fluid from a first tube or from a group of first tubes into a second tube or into a group of second tubes, wherein the first tubes and the second tubes are preferably arranged in a different row of tubes.

Besonders vorteilhaft ist es, wenn die Rohre in Reihen angeordnet sind, wobei die Umlenkplatte Fluid zwischen Rohren einer Reihen umlenkt. Dies bedeutet, dass die Umlenkplatte Fluid aus einem ersten Rohr oder aus einer Gruppe von ersten Rohren in ein zweites Rohr oder in eine Gruppe von zweiten Rohren umlenkt, wobei die ersten Rohre und die zweiten Rohre bevorzugt in einer gleichen Reihe von Rohren angeordnet sind.It when the tubes are arranged in rows, wherein the baffle deflects fluid between tubes of a series is particularly advantageous. This means that the baffle deflects fluid from a first tube or from a group of first tubes into a second tube or into a group of second tubes, wherein the first tubes and the second tubes are preferably arranged in a same row of tubes.

Auch ist es vorteilhaft, wenn die Reihen von Rohren in Segmenten angeordnet sind, wobei die Umlenkplatte Fluid von einem Segment in ein anderes Segment umlenkt.It is also advantageous if the rows of tubes are arranged in segments, wherein the deflecting plate deflects fluid from one segment to another segment.

Weiterhin ist es zweckmäßig, wenn zumindest in einem Segment eine Mehrzahl von Rohren parallel geschaltet sind.Furthermore, it is expedient if at least in one segment a plurality of tubes are connected in parallel.

Auch ist es vorteilhaft, wenn zumindest in einem Segment eine Mehrzahl von parallel geschalteten Rohren in Serie miteinander verschaltet sind.It is also advantageous if at least in one segment, a plurality of parallel-connected tubes are connected in series with each other.

Weitere vorteilhafte Ausgestaltungen sind durch die nachfolgende Figurenbeschreibung und durch die Unteransprüche beschrieben.Further advantageous embodiments are described by the following description of the figures and by the subclaims.

Kurze Beschreibung der ZeichnungenBrief description of the drawings

Nachstehend wird die Erfindung auf der Grundlage zumindest eines Ausführungsbeispiels anhand der Zeichnungen näher erläutert. Es zeigen:

Fig. 1
ein erstes Ausführungsbeispiel eines erfindungsgemäßen Wärmeübertragers in dreidimensionaler Ansicht,
Fig. 2
eine Ansicht des Wärmeübertragers von der Seite,
Fig. 3
eine Teilansicht eines Sammelbereichs,
Fig. 4
eine Teilansicht eines Sammelbereichs,
Fig. 5
eine Teilansicht eines Sammelbereichs,
Fig. 6
eine Ansicht des Wärmeübertragerkerns,
Fig. 7
eine Ansicht eines vorderen Umlenkbereichs des Wärmeübertragers,
Fig. 8
eine Ansicht eines hinteren Umlenkbereichs des Wärmeübertragers,
Fig. 9
ein weiteres Ausführungsbeispiel in einer Ansicht eines vorderen Umlenkbereichs,
Fig. 10
ein weiteres Ausführungsbeispiel in einer Ansicht eines vorderen Umlenkbereichs,
Fig. 11
ein weiteres Ausführungsbeispiel in einer Ansicht eines vorderen Umlenkbereichs, und
Fig. 12
ein weiteres Ausführungsbeispiel in einer Ansicht eines vorderen Umlenkbereichs.
The invention will be explained in more detail on the basis of at least one embodiment with reference to the drawings. Show it:
Fig. 1
a first embodiment of a heat exchanger according to the invention in three-dimensional view,
Fig. 2
a view of the heat exchanger from the side,
Fig. 3
a partial view of a collection area,
Fig. 4
a partial view of a collection area,
Fig. 5
a partial view of a collection area,
Fig. 6
a view of the heat transfer core,
Fig. 7
a view of a front deflection region of the heat exchanger,
Fig. 8
a view of a rear deflection region of the heat exchanger,
Fig. 9
a further embodiment in a view of a front deflection region,
Fig. 10
a further embodiment in a view of a front deflection region,
Fig. 11
a further embodiment in a view of a front deflection, and
Fig. 12
a further embodiment in a view of a front deflection.

Bevorzugte Ausführung der ErfindungPreferred embodiment of the invention

Die Figuren 1 und 2 zeigen einen Wärmeübertrager 1, der im Ausführungsbeispiel der Figur 1 als Abgasverdampfer ausgeführt ist. Dabei wird der Abgasverdampfer von einem ersten Fluid, hier vorzugsweise Abgas, und von einem zweiten Fluid, hier einem zu verdampfenden Fluid durchströmt. Das Abgas überträgt Wärme auf das zu verdampfende Fluid und verdampft dieses. Der Wärmeübertrager 1 weist dabei ein Gehäuse 2 mit einem Fluideintritt 3 und einem Fluidaustritt 4 für ein erstes Fluid auf. Das Abgas durchströmt das Gehäuse von dem Eintritt 3 zum Austritt 4, wobei zwischen Eintritt 3 und Austritt 4 eine Reihe von Rohren 5 bevorzugt quer zur Strömungsrichtung 7 des ersten Fluids angeordnet sind, die von einem zweiten Fluid durchströmbar sind. Zur Verbesserung des Wärmeübertrags zwischen dem ersten Fluid und dem zweiten Fluid sind außen um die Rohre 5 bzw. zwischen den Rohren 5 den Wärmeübergang fördernde Rippen 6 vorgesehen. Diese können dabei als Wellrippen oder als plane Rippen oder Turbulenzerzeuger vorgesehen sein. Die Rohre 5 für die Durchströmung des zweiten Fluids sind vorzugsweise Rundrohre oder Flachrohre. Diese sind vorzugsweise auch auf beiden Seiten mit ihren Enden in Rohrböden fluiddicht aufgenommen. Die Rohre 5 sind dabei bevorzugt einlassseitig und auslassseitig in einem Rohrboden 8 mit ihren Enden 9 angeordnet und fluiddicht verbunden.The FIGS. 1 and 2 show a heat exchanger 1, which in the embodiment of FIG. 1 designed as an exhaust gas evaporator. In this case, the exhaust gas evaporator is flowed through by a first fluid, here preferably exhaust gas, and by a second fluid, here a fluid to be vaporized. The exhaust gas transfers heat to the fluid to be evaporated and evaporates it. The heat exchanger 1 in this case has a housing 2 with a fluid inlet 3 and a fluid outlet 4 for a first fluid. The exhaust gas flows through the housing from the inlet 3 to the outlet 4, wherein between inlet 3 and outlet 4, a series of tubes 5 are preferably arranged transversely to the flow direction 7 of the first fluid, which can be traversed by a second fluid. To improve the heat transfer between the first fluid and the second fluid, ribs 6 conveying the heat transfer are provided on the outside around the tubes 5 and / or between the tubes 5. These can be provided as corrugated ribs or as plane ribs or turbulence generators. The tubes 5 for the flow through the second fluid are preferably round tubes or flat tubes. These are preferably fluid-tightly received on both sides with their ends in tube sheets. The tubes 5 are preferably arranged on the inlet side and outlet side in a tube plate 8 with their ends 9 and connected fluid-tight.

Der Wärmeübertrager ist zum Einlass des zweiten Fluid mit einem Einlassstutzen 10 und zum Auslass mit einem Auslassstutzen 11 verbunden. Vom Einlass ausgehend verteilt sich das Fluid auf eine erste Anzahl von Rohren. Diese werden von dem zweiten Fluid bevorzugt parallel durchströmt. Anschließend wird das Fluid an den gegenüberliegenden Enden dieser Rohre in eine weitere Anzahl anderer Rohre umgelenkt. Diese werden von dem zweiten Fluid wiederum durchströmt.The heat exchanger is connected to an inlet port 10 for the inlet of the second fluid and to an outlet port 11 to the outlet. From the inlet, the fluid distributes to a first number of tubes. These are preferably flowed through in parallel by the second fluid. Subsequently, the fluid is deflected at the opposite ends of these tubes in a further number of other tubes. These are again flowed through by the second fluid.

Zur Umleitung des Fluids ist mit dem jeweiligen Rohrboden 8 jeweils eine Struktur 12 verbunden, mittels welcher Gruppen von Rohren 5 derart miteinander verbunden sind, dass ein Auslass 15 zumindest eines Rohrs 5 mit einem Einlass 16 zumindest eines anderen Rohrs 5 fluidverbunden ist.For diverting the fluid, a respective structure 12 is connected to the respective tube sheet 8, by means of which groups of tubes 5 are connected to each other such that an outlet 15 of at least one tube 5 is fluidly connected to an inlet 16 of at least one other tube 5.

Die Struktur 12 besteht dabei aus zumindest einer Umlenkplatte 13 und einer Abdeckplatte 14, die aufeinanderliegend ausgebildet und angeordnet sind. Die Abdeckplatte 14 deckt dabei die Umlenkplatte 13 fluiddicht ab. Bevorzugt ist die Abdeckplatte 14 mit der Umlenkplatte 13 verschweißt oder verlötet oder verklebt oder gar einteilig ausgebildet.The structure 12 consists of at least one baffle plate 13 and a cover plate 14 which are formed and arranged one above the other. The cover plate 14 covers the baffle 13 fluid-tight. Preferably, the cover plate 14 is welded to the baffle 13 or soldered or glued or even formed in one piece.

Die Umlenkplatte 13 weist dabei Öffnungen auf, die die Auslässe 15 der einen Rohre 5 mit den Einlässen 16 der anderen Rohre 5 verbinden.The baffle plate 13 has openings which connect the outlets 15 of one tube 5 to the inlets 16 of the other tubes 5.

Die Rohre 5 sind dabei auf mindestens einer Seite in dem Rohrboden 8 in Öffnungen 17 eingesteckt, wo die Rohre mit dem Boden verlötet oder verschweißt sind.The tubes 5 are inserted on at least one side in the tube sheet 8 in openings 17, where the tubes are soldered or welded to the ground.

Als Material für die Rohre und Rohrböden kann Aluminium aber besonders bevorzugt Edelstahl eingesetzt werden. Auch kann der gesamte Wärmeübertrager aus Aluminium oder Edelstahl bestehen.As the material for the tubes and tube sheets aluminum but most preferably stainless steel can be used. Also, the entire heat exchanger made of aluminum or stainless steel.

Die Umlenkplatte 13 weist Öffnungen oder Kanalstrukturen auf, die dazu geeignet sind, Auslässe von Rohren mit Einlässen anderer Rohre zu verbinden.The baffle 13 has openings or channel structures adapted to connect outlets of pipes to inlets of other pipes.

Alternativ zu der getrennten Ausbildung von Rohrboden 8, Umlenkplatte 13 und Abdeckplatte 14 kann es auch vorteilhaft sein, wenn die Umlenkplatte mit dem Rohrboden zu einem Teil ausgebildet ist oder die Umlenkplatte mit der Abdeckplatte als ein Teil ausgebildet ist. In Figur 4 ist gezeigt, dass die Umlenkplatte mit dem Rohrboden zu einem Teil 18 ausgebildet ist. In Figur 5 ist gezeigt, dass die Umlenkplatte mit der Abdeckplatte zu einem Teil 19 ausgebildet ist.As an alternative to the separate formation of tube plate 8, baffle plate 13 and cover plate 14, it may also be advantageous if the baffle plate is formed with the tube sheet to a part or the baffle plate is formed with the cover plate as a part. In FIG. 4 It is shown that the baffle plate is formed with the tube sheet to a part 18. In FIG. 5 It is shown that the baffle plate is formed with the cover plate to a part 19.

Dabei ist das gemeinsame Teil 18 bzw. 19 jeweils auf das andere Teil 14 bzw. 8 aufgesetzt und mit diesem fluiddicht verbunden.In this case, the common part 18 and 19 respectively placed on the other part 14 and 8 and connected to this fluid-tight.

Dabei kann der Rohrboden auch so gestaltet, wie beispielsweise gefräst sein, dass der so multifunktional abgeänderte Rohrboden auch zusätzlich die Aufgabe der Fluidverteilung übernimmt und als Kombination von Bodenplatte und Umlenkplatte fungiert. Dann wird nur eine Abdeckplatte aufgesetzt und mit dem Boden verbunden. Entsprechend kann das Teil 19 ebenfalls als gefrästes Bauteil fungieren, welches Umlenkplatte und Abdeckplatte integriert.In this case, the tubesheet can also be designed such as milled, for example, that the so multifunctional modified tube sheet also takes on the task of fluid distribution and acts as a combination of bottom plate and baffle. Then only a cover plate is placed and connected to the ground. Accordingly, the part 19 can also act as a milled component, which integrated deflection plate and cover plate.

Weiterhin können der Rohrboden und/oder die Umlenkplatte und/oder die Abdeckplatte auch als ein Gußteil ausgebildet sein, das eine entsprechende Struktur mit vertieften integrierten Öffnungen zur Verteilung des Mediums aufweist.Furthermore, the tubesheet and / or the baffle plate and / or the cover plate may also be formed as a casting, which has a corresponding structure with recessed integrated openings for distribution of the medium.

Die Verbindung der zwei bzw. drei Elemente Rohrboden, Umlenkplatte und Abdeckplatte erfolgt vorteilhaft über eine Verschweißung, Verlötung oder Verschraubung, wobei auch eine Kombination der Verbindungsmöglichkeiten eingesetzt werden kann. Dazu kann die obere Platte auch Löcher besitzen, um an bestimmten Punkten über die Fläche verteilt, per Schweißverfahren die Platten miteinander zu verbinden.The connection of the two or three elements tube plate, baffle and cover plate is advantageously carried out by welding, soldering or screwing, whereby a combination of the connection options can be used. For this purpose, the top plate can also have holes to distribute at certain points over the surface to connect by welding the plates together.

Insbesondere um eine gute Lötverbindung zu erzielen, können die 3 Platten mittels Nieten oder Heftschweißpunkten zueinander fixiert und aneinander gepresst werden, alternativ über Schweißpunkte, Prägungen oder auch Verschraubungen.In particular, in order to achieve a good solder joint, the 3 plates can be fixed to each other by means of rivets or tack welds and pressed together, alternatively on welds, embossing or screwing.

Die Umlenkplatte enthält Öffnungen als Strukturen, um von mindestens einem Rohr das Medium zu sammeln und auf mindestens ein anderes Rohr wieder zu verteilen. Vorzugsweise wird aus bis zu 4 oder mehr Rohren das zu verdampfende Fluid in der Öffnungen gesammelt und dann auf bis zu 4 oder mehr andere Rohre wieder aufgeteilt. Bei jeder Sammlung und Verteilung des Fluides werden thermische Instabilitäten die zur ungleichmäßigen Massenstromverteilung in den Rohren führen, und damit zu unterschiedlichen Temperaturen und oder Dampfgehalten, weitestgehend ausgeglichen. Damit können Instabilitätseffekte, die zu erheblichen Leistungseinbußen führen, kompensiert werden.The baffle contains openings as structures to collect the medium from at least one tube and redistribute it to at least one other tube. Preferably, from up to four or more tubes, the fluid to be vaporized is collected in the ports and then re-divided into up to four or more other tubes. With each collection and distribution of the fluid thermal instabilities leading to the uneven mass flow distribution in the tubes, and thus to different temperatures and or vapor levels, largely balanced. This can compensate for instability effects that lead to significant performance losses.

Das ist auch ein wesentlicher Vorteil der 2 Sandwichböden gegenüber der Lösung mit Rohrbögen und nur einem Sandwichboden. Damit finden die Vermischungsprozesse in beiden Böden statt.This is also a significant advantage of the 2 sandwich floors compared to the solution with pipe bends and only one sandwich floor. Thus, the mixing processes take place in both soils.

Die Figur 6 zeigt schematisch einen Kern 20 des Wärmeübertragers 1, bei welchem eine Vielzahl von Rohren 5 angeordnet ist. Diese Rohre 5 sind zwischen den als Umlenkbereichen ausgebildeten Verteilerplatten 21, 22 angeordnet und dort in Rohrböden und Umlenk- und Abdeckplatten aufgenommen.The FIG. 6 schematically shows a core 20 of the heat exchanger 1, in which a plurality of tubes 5 is arranged. These tubes 5 are arranged between the distributor plates 21, 22 formed as deflection regions and received there in tube plates and deflecting and cover plates.

Die Verteilerplatten 21,22 sind dabei in Abgasströmungsrichtung 23 betrachtet in einzelne Segmente 24, 25, 26, 27, 28 und 29 unterteilt. Innerhalb eines Segmentes 24 bis 29 sind wiederum eine Anzahl von Rohrreihen 30, 31 vorgesehen. Im Beispiel der Figur 6 sind je Segment zwei Rohrreihen vorgesehen. Idealerweise besteht ein Segment nur aus wenigen Rohrreihen, beispielsweise aus zwei Rohrreihen in Abgasströmungsrichtung, so dass der Temperaturgradient über ein Segment möglichst klein ist und damit alle Rohre nahezu mit der gleichen Abgastemperatur beaufschlagt werden. In Abhängigkeit des Arbeitsmediums können aber auch bis zu 6-Rohrreihen ein Segment bilden, bzw. mehrere Segmente miteinander parallel verschaltet werden.The distributor plates 21, 22 are divided into individual segments 24, 25, 26, 27, 28 and 29 when viewed in the exhaust gas flow direction 23. Within a segment 24 to 29, a number of tube rows 30, 31 are again provided. In the example of FIG. 6 For each segment two rows of tubes are provided. Ideally, a segment consists of only a few Tube rows, for example, two rows of tubes in the exhaust gas flow direction, so that the temperature gradient over a segment is as small as possible and thus all tubes are subjected to almost the same exhaust gas temperature. Depending on the working medium but can also form up to 6 rows of tubes a segment, or several segments are interconnected in parallel.

Im Ausführungsbeispiel der Figur 6 werden weiterhin je Rohrreihe 30, 31 bis zu 4 Rohre senkrecht zur Abgasströmungsrichtung parallel geschalten.In the embodiment of FIG. 6 continue to be connected in parallel to each tube row 30, 31 up to 4 tubes perpendicular to the exhaust gas flow direction.

Wie in Figur 6 zu erkennen ist, strömt das zweite Fluid im Bereich der Rohrenden 32 ein und verteilt sich auf vier Rohre 5. Das Fluid strömt durch diese Rohre zu den Enden dieser Rohre auf der gegenüberliegenden Seite und strömt dort in den Bereich 33 aus. Der Umlenkbereich 35 lenkt das Fluid in die Einlässe des Bereichs 34, von wo das Fluid durch die diesbezüglichen Rohre wieder zurück zum Bereich 36 strömt. Anschließend wird das Fluid durch den Umlenkbereich 37 auf den Bereich 38 der Rohrenden umgelenkt und verteilt, so dass das Fluid nun durch Rohre zurückströmt, die unterhalb des ersten Durchgangs liegen.As in FIG. 6 As can be seen, the second fluid flows in the region of the tube ends 32 and is distributed over four tubes 5. The fluid flows through these tubes to the ends of these tubes on the opposite side and flows out there into the region 33. The deflection region 35 directs the fluid into the inlets of the region 34, from where the fluid flows back through the respective tubes back to the region 36. Subsequently, the fluid is deflected by the deflection region 37 to the region 38 of the tube ends and distributed, so that the fluid now flows back through tubes that lie below the first passage.

So wird das erste Segment in alternierenden Durchströmungen durchströmt und das Fluid tritt vom Bereich 39 schließlich aus dem Segment aus und wird am Übertritt 40 vom ersten Segment 29 in das zweite Segment 28 umgeleitet.Thus, the first segment flows through in alternating flows and the fluid finally exits the region 39 from the segment and is diverted at the transition 40 from the first segment 29 into the second segment 28.

Anschließend erfolgt die entsprechende Durchströmung des zweiten Segments 28 bis das Fluid am Übertritt 41 in das dritte Segment 27 überströmt. Anschließend erfolgt die entsprechende Durchströmung des dritten Segments 27 bis das Fluid am Übertritt 42 in das vierte Segment 26 überströmt. Anschließend erfolgt die entsprechende Durchströmung des vierten Segments 26 bis das Fluid am Übertritt 43 in das fünfte Segment 25 überströmt. Anschließend erfolgt die entsprechende Durchströmung des fünften Segments 25 bis das Fluid am Übertritt 44 in das sechste Segment 24 überströmt. Anschließend erfolgt die entsprechende Durchströmung des sechsten Segments 24 bis das Fluid am Austritt 4 aus dem sechsten Segment 24 ausströmt.Subsequently, the corresponding flow through the second segment 28 takes place until the fluid flows over the passage 41 into the third segment 27. Subsequently, the corresponding flow through the third segment 27 takes place until the fluid flows over the passage 42 into the fourth segment 26. Subsequently, the corresponding flow through the fourth segment 26 takes place until the fluid flows over the transition 43 into the fifth segment 25. Subsequently, the corresponding flow through the fifth segment 25 until the fluid flows over the passage 44 into the sixth segment 24. Subsequently, the corresponding flow through the sixth segment 24 takes place until the fluid at the outlet 4 flows out of the sixth segment 24.

Die Figuren 7 und 8 zeigen noch einmal die Anschlusskonfiguration der Rohre am vorderen bzw. am hinteren Umlenkbereich. Es ist zu erkennen, dass jeweils vier Rohre parallel geschaltet sind und eine Umlenkung von Fluid aus vier Rohren in vier andere Rohre erfolgt. Dabei tritt das Fluid auf der Vorderseite gemäß Figur 7 in Rohre 5 ein, aus welchen es an der hinteren Seite austritt. Daher sind die Rohre 5 im vorderen Umlenkbereich gemäß Figur 7 auch mit den komplementären Eintritten bzw. Austritten als in Figur 8 gekennzeichnet.The FIGS. 7 and 8th show once again the connection configuration of the tubes at the front and at the rear deflection area. It can be seen that in each case four tubes are connected in parallel and a diversion of fluid from four tubes into four other tubes takes place. The fluid enters the front according to FIG. 7 in tubes 5, from which it emerges at the rear side. Therefore, the tubes 5 are in the front deflection according to FIG. 7 also with the complementary entries or withdrawals as in FIG. 8 characterized.

Die Figur 9 zeigt eine entsprechende Ansicht von sechs Segmenten 50 bis 55, die jeweils zwei Reihen von Rohren aufweisen. Dabei sind jeweils drei Rohre zu einem Durchgang 56 zusammengefasst und parallel geschaltet. Bei Durchgang 56 strömt das Fluid ein und durchströmt die Rohre zum hinteren Umlenkbereich. Dort wird das Fluid von einer Rohrreihe zu der benachbarten Rohrreihe umgelenkt. Anschließend durchströmt das Fluid die nächsten drei Rohre und wird im vorderen Umlenkbereich in der gleichen Reihe der Rohre in drei weitere Rohre umgelenkt. Danach durchströmt das Fluid die Rohre zum hinteren Umlenkbereich. Dort wird das Fluid wieder von einer Rohrreihe zu der benachbarten Rohrreihe umgelenkt. Anschließend durchströmt das Fluid die nächsten drei Rohre und wird im vorderen Umlenkbereich in der gleichen Reihe der Rohre in drei weitere Rohre umgelenkt. Dies erfolgt so lange, bis das Fluid im Bereich 57 aus den Rohren ausströmt und durch den Übertritt 58 in das nächste Segment übergeleitet wird. Der Übertritt kann vorzugsweise in der Umlenkplatte integriert sein oder durch einen externen Übertritt per Rohr erfolgen.The FIG. 9 shows a corresponding view of six segments 50 to 55, each having two rows of tubes. In each case, three tubes are combined to form a passage 56 and connected in parallel. At passage 56, the fluid flows in and flows through the tubes to the rear deflection region. There, the fluid is deflected from one row of tubes to the adjacent row of tubes. Subsequently, the fluid flows through the next three tubes and is deflected in the front deflection in the same row of tubes in three more tubes. Thereafter, the fluid flows through the tubes to the rear deflection region. There, the fluid is redirected from one row of tubes to the adjacent row of tubes. Subsequently, the fluid flows through the next three tubes and is deflected in the front deflection in the same row of tubes in three more tubes. This takes place until the fluid in the region 57 flows out of the tubes and is transferred through the passage 58 into the next segment. The passage may preferably be integrated in the baffle or carried out by an external transfer via pipe.

Die Durchströmung des Wärmeübertragers der Figur 9 zeigt einen Unterschied zum vorhergehenden Ausführungsbeispiel. In Figur 9 erfolgt die Umlenkung des Fluids in der vorderen Umlenkplatte von Rohren einer in Rohre der gleichen Reihe gemäß Öffnung 60, während in der hinteren Umlenkplatte eine Umlenkung von Rohren einer Reihe in Rohre einer anderen Reihe gemäß Öffnung bzw. Öffnungen 59 erfolgt.The flow through the heat exchanger of FIG. 9 shows a difference from the previous embodiment. In FIG. 9 the deflection of the fluid in the front baffle of tubes takes place in tubes of the same row according to opening 60, while in the rear baffle a diversion of tubes of one row into tubes of another row according to opening or openings 59 takes place.

Die Figur 10 zeigt ein weiteres Ausführungsbeispiel in einer weiteren Ansicht, wobei sechs Segmente 70 bis 75 jeweils zwei Reihen 76,77 von Rohren aufweisen. Wie zu erkennen ist, sind die Segmente 71 und 72 zu einem gemeinsamen parallel geschalteten Segment zusammengefasst. Gleiches gilt für die Segmente 73 und 74.The FIG. 10 shows a further embodiment in a further view, wherein six segments 70 to 75 each have two rows 76,77 of tubes. As can be seen, the segments 71 and 72 are combined to form a common parallel-connected segment. The same applies to segments 73 and 74.

Weiterhin sind jeweils drei Rohre zu einem Durchgang 78 zusammengefasst und parallel geschaltet. Bei Durchgang 78 strömt das Fluid ein und durchströmt die Rohre zum hinteren Umlenkbereich. Dort wird das Fluid von einer Rohrreihe zu der benachbarten Rohrreihe durch Öffnungen 79 in der Umlenkplatte umgelenkt. Anschließend durchströmt das Fluid die nächsten drei Rohre und wird im vorderen Umlenkbereich in der gleichen Reihe der Rohre in drei weitere Rohre durch die Öffnung 80 der vorderen Umlenkplatte umgelenkt. Danach durchströmt das Fluid die Rohre zum hinteren Umlenkbereich. Dort wird das Fluid wieder von einer Rohrreihe zu der benachbarten Rohrreihe umgelenkt. Anschließend durchströmt das Fluid die nächsten drei Rohre und wird im vorderen Umlenkbereich in der gleichen Reihe der Rohre in drei weitere Rohre umgelenkt. Dies erfolgt so lange, bis das Fluid im Bereich 81 aus den Rohren ausströmt und durch den Übertritt 82 in das nächste Segment 71, 72 übergeleitet wird. Der Übertritt 82 kann vorzugsweise in der Umlenkplatte integriert sein oder durch einen externen Übertritt per Rohr erfolgen.Furthermore, in each case three tubes are combined to form a passage 78 and connected in parallel. At passage 78, the fluid flows in and flows through the tubes to the rear deflection region. There, the fluid is deflected from one row of tubes to the adjacent row of tubes through openings 79 in the baffle plate. Subsequently, the fluid flows through the next three tubes and is deflected in the front deflection region in the same row of tubes in three more tubes through the opening 80 of the front baffle plate. Thereafter, the fluid flows through the tubes to the rear deflection region. There, the fluid is redirected from one row of tubes to the adjacent row of tubes. Subsequently, the fluid flows through the next three tubes and is deflected in the front deflection in the same row of tubes in three more tubes. This takes place until the fluid in the region 81 flows out of the tubes and is transferred through the passage 82 into the next segment 71, 72. The passage 82 may preferably be integrated in the baffle or carried out by an external transfer via pipe.

In den Segmenten 71, 72 erfolgt die Durchströmung wie in dem Segment 70, wobei diese allerdings parallel geschaltet sind und der Fluideintritt in die Bereiche 83 und 84 parallel erfolgt. Anschließend werden die Rohre der Segmente 71 und 72 wie die Rohre des Segments 70 durchströmt, bevor das Fluid bei den Bereichen 85 und 86 wieder aus dem Segment ausgeleitet und in die parallel geschalteten Segmente 73 und 74 mittels des Übertritts 87 übergeleitet wird. In den Segmenten 73 und 74 erfolgt die Durchströmung wie in den Segmenten 71 und 72. Anschließend wird das Fluid aus den Segmenten 73 und 74 gesammelt und in des abschließende Segment 75 eingeleitet, wo es wie im eingangsseitigen Segment 70 das Segment 75 durchströmt, bevor es aus dem Wärmeübertrager ausgelassen wird.In the segments 71, 72, the flow through takes place as in the segment 70, although these are connected in parallel and the fluid enters the regions 83 and 84 in parallel. Subsequently, the tubes of the segments 71 and 72 are flowed through like the tubes of the segment 70, before the fluid is again discharged from the segment at the regions 85 and 86 and transferred into the parallel segments 73 and 74 by means of the transition 87. In the segments 73 and 74, the flow through as in the segments 71 and 72. Subsequently, the fluid from the segments 73 and 74 is collected and introduced into the final segment 75, where it flows through the segment 75 as in the input-side segment 70 before it is discharged from the heat exchanger.

Die Figur 11 zeigt ein weiteres Ausführungsbeispiel in einer weiteren Ansicht, wobei sechs Segmente 90 bis 95 jeweils zwei Reihen 96,97 von Rohren aufweisen. Wie zu erkennen ist, sind die Segmente 90 und 91 zu einem gemeinsamen parallel geschalteten Segment zusammengefasst. Gleiches gilt für die Segmente 92, 93 und 94, die zu einem gemeinsamen Segment zusammengefasst sind.The FIG. 11 shows a further embodiment in a further view, wherein six segments 90 to 95 each have two rows 96,97 of tubes. As can be seen, the segments 90 and 91 are combined into a common parallel-connected segment. The same applies to the segments 92, 93 and 94, which are combined into a common segment.

In den Segmenten 90 und 91 bzw. in den Segmenten 92 bis 94 wird jeweils nur ein Rohr 98 parallel zu einem Rohr 99 des anderen Segments durchströmt. Innerhalb des Segments werden die Rohre 98 nur seriell durchströmt. Dies erfolgt bis zur Mitte des Segments. Dort strömt das Fluid aus den Rohren 101, 102 der beiden Segmente aus. Dort liegt eine Mischzone 100 vor, so dass das Fluid aus dem ersten Segment 90 sich mit dem Fluid des zweiten Segments 91 mischen kann, bevor es wieder auf die Rohre 103, 104 der Segmente verteilt.In the segments 90 and 91 or in the segments 92 to 94, only one tube 98 is flowed through in parallel to a tube 99 of the other segment. Within the segment, the tubes 98 are only flowed through serially. This is done up to the middle of the segment. There, the fluid flows out of the tubes 101, 102 of the two segments. There is a mixing zone 100, so that the fluid from the first segment 90 can mix with the fluid of the second segment 91 before it re-distributes to the tubes 103, 104 of the segments.

Bei Durchgang 98 strömt das Fluid ein und durchströmt ein Rohr zum hinteren Umlenkbereich. Dort wird das Fluid von einer Rohrreihe zu der benachbarten Rohrreihe durch eine Öffnung 105 in der Umlenkplatte umgelenkt. Anschließend durchströmt das Fluid das nächste Rohr und wird im vorderen Umlenkbereich in der gleichen Reihe der Rohre in ein weiteres Rohr durch die Öffnung 106 der vorderen Umlenkplatte umgelenkt. Danach durchströmt das Fluid die Rohre zum hinteren Umlenkbereich. Dort wird das Fluid wieder von einer Rohrreihe zu der benachbarten Rohrreihe umgelenkt. Anschließend durchströmt das Fluid das nächste Rohr und wird im vorderen Umlenkbereich in der gleichen Reihe der Rohre in ein weiteres Rohr umgelenkt. Dies erfolgt so lange, bis das Fluid in der Mischzone 100 ausströmt. Im zweiten Bereich nach der Mischzone erfolgt die entsprechende Durchströmung der Rohre. Anschließend wird das Fluid durch den Übertritt 107 in das nächste Segment 92, 93, 94 übergeleitet. Der Übertritt 107 kann vorzugsweise in der Umlenkplatte integriert sein oder durch einen externen Übertritt per Rohr erfolgen.At passage 98, the fluid flows in and flows through a tube to the rear deflection region. There, the fluid is deflected from one row of tubes to the adjacent row of tubes through an opening 105 in the baffle plate. Subsequently, the fluid flows through the next tube and is deflected in the front deflection region in the same row of tubes in another tube through the opening 106 of the front baffle plate. Thereafter, the fluid flows through the tubes to the rear deflection region. There, the fluid is redirected from one row of tubes to the adjacent row of tubes. Subsequently, the fluid flows through the next tube and is deflected in the front deflection in the same row of tubes in another tube. This takes place until the fluid flows out in the mixing zone 100. In the second area after the mixing zone, the corresponding flow through the pipes takes place. Subsequently, the fluid is transferred through the passage 107 into the next segment 92, 93, 94. The passage 107 may preferably be integrated in the baffle plate or by an external passage via pipe.

In den Segmenten 92, 93, 94 erfolgt die Durchströmung wie in dem Segment 90, 91, wobei diese allerdings alle drei parallel geschaltet sind. Anschließend werden die Rohre der Segmente 92 bis 94 durchströmt, bevor das Fluid wieder aus dem Segment ausgeleitet und in das Segment 95 mittels des Übertritts 108 übergeleitet wird. In dem Segment 95 erfolgt die Durchströmung wie in dem Segment 70 der Figur 10, bei welchem drei Rohre jeweils parallel geschaltet sind. Anschließend wird das Fluid aus dem Wärmeübertrager ausgelassen.In the segments 92, 93, 94, the flow takes place as in the segment 90, 91, although these are all connected in parallel. Subsequently, the tubes of the segments 92 to 94 are flowed through, before the fluid is again discharged from the segment and transferred to the segment 95 by means of the transfer 108. In the segment 95, the flow takes place as in the segment 70 of FIG. 10 in which three tubes are connected in parallel. Subsequently, the fluid is discharged from the heat exchanger.

Die Figur 12 zeigt ein weiteres Ausführungsbeispiel in einer weiteren Ansicht, wobei sechs Segmente 110 bis 115 jeweils zwei Reihen 116, 117 von Rohren aufweisen. Wie zu erkennen ist, sind die Segmente 110 bis 112 und 113 bis 115 zu einem gemeinsamen parallel geschalteten Segment zusammengefasst.The FIG. 12 shows a further embodiment in a further view, wherein six segments 110 to 115 each have two rows 116, 117 of tubes. As can be seen, the segments 110 to 112 and 113 to 115 are combined to form a common parallel-connected segment.

In den Segmenten 110 bis 112 bzw. in den Segmenten 113 bis 115 wird jeweils nur ein Rohr 116 parallel zu einem Rohr 117, 118 des anderen Segments durchströmt. Innerhalb des Segments werden die Rohre 116, 117 oder 118 nur seriell durchströmt. Dies erfolgt bis zur Mitte des Segments. Dort strömt das Fluid aus den Rohren 119, 120, 121 der drei Segmente aus. Dort liegt eine Mischzone 122 vor, so dass das Fluid aus dem ersten Segment 110 sich mit dem Fluid des zweiten bzw. dritten Segments 111, 112 mischen kann, bevor es wieder auf die Rohre 123, 124 und 125 der Segmente 110, 111, 112 verteilt wird.In the segments 110 to 112 or in the segments 113 to 115, in each case only one tube 116 is parallel to a tube 117, 118 of the other Segments flows through. Within the segment, the tubes 116, 117 or 118 are only flowed through serially. This is done up to the middle of the segment. There, the fluid flows out of the tubes 119, 120, 121 of the three segments. There is a mixing zone 122, so that the fluid from the first segment 110 can mix with the fluid of the second and third segments 111, 112 before returning to the tubes 123, 124 and 125 of the segments 110, 111, 112 is distributed.

Bei Durchgang 116 strömt das Fluid ein und durchströmt ein Rohr zum hinteren Umlenkbereich. Dort wird das Fluid von einer Rohrreihe zu der benachbarten Rohrreihe durch eine Öffnung in der Umlenkplatte umgelenkt. Anschließend durchströmt das Fluid das nächste Rohr und wird im vorderen Umlenkbereich in der gleichen Reihe der Rohre in ein weiteres Rohr durch die Öffnung der vorderen Umlenkplatte umgelenkt. Danach durchströmt das Fluid die Rohre zum hinteren Umlenkbereich. Dort wird das Fluid wieder von einer Rohrreihe zu der benachbarten Rohrreihe umgelenkt. Anschließend durchströmt das Fluid das nächste Rohr und wird im vorderen Umlenkbereich in der gleichen Reihe der Rohre in ein weiteres Rohr umgelenkt. Dies erfolgt so lange, bis das Fluid in der Mischzone 122 ausströmt. Im zweiten Bereich nach der Mischzone erfolgt die entsprechende Durchströmung der Rohre. Anschließend wird das Fluid durch den Übertritt 126 in das nächste Segment 113, 114, 115 übergeleitet. Der Übertritt 126 kann vorzugsweise in der Umlenkplatte integriert sein oder durch einen externen Übertritt per Rohr erfolgen.At passage 116, the fluid flows in and flows through a tube to the rear deflection region. There, the fluid is deflected from one row of tubes to the adjacent row of tubes through an opening in the baffle plate. Subsequently, the fluid flows through the next tube and is deflected in the front deflection in the same row of tubes in another tube through the opening of the front baffle plate. Thereafter, the fluid flows through the tubes to the rear deflection region. There, the fluid is redirected from one row of tubes to the adjacent row of tubes. Subsequently, the fluid flows through the next tube and is deflected in the front deflection in the same row of tubes in another tube. This takes place until the fluid flows out in the mixing zone 122. In the second area after the mixing zone, the corresponding flow through the pipes takes place. Subsequently, the fluid is transferred through the passage 126 into the next segment 113, 114, 115. The passage 126 may preferably be integrated in the deflection plate or be made by an external passage via pipe.

In den Segmenten 113, 114 und 115 erfolgt die Durchströmung wie in den Segmenten 110, 111 und 112. Anschließend wird das Fluid aus dem Wärmeübertrager ausgelassen.In the segments 113, 114 and 115, the flow through as in the segments 110, 111 and 112. Subsequently, the fluid is discharged from the heat exchanger.

Die Gestaltung der Umlenkplatte ist in den Figuren rechteckig vorgesehen. Sie kann auch rund sein, so dass sie in eine runde, zylindrische Aussparung in einem Gehäuse oder in einem Schalldämpfer eingebaut werden kann.The design of the baffle is provided rectangular in the figures. It can also be round, so that it can be installed in a round, cylindrical recess in a housing or in a silencer.

Zur Leistungssteigerung können auf die Rohre gasseitige Rippen aufgefädelt sein, siehe die Rippen 6 der Figur 2. Die gasseitigen Rippen bilden die sogenannte Sekundärfläche der Wärmeübertagung und die Rohre stellen die Primärfläche der Wärmeübertragung dar. Die Rippen 6 können mit den Rohren 3 verlötet werden oder es wird eine thermisch leitfähige Verbindung ohne Lotzugabe während dem Lötprozess des gesamten Verdampfers erreicht. Dies kann durch einen sehr eng tolerierten Rohrdurchzug erreicht werden, der zu einem sehr geringen Spalt zwischen Rippe und Rohr führt. Damit wird beim Hochtemperaturlötprozess mittels Diffusionsprozesse eine thermisch leitfähige Verbindung zwischen den Rippen und den Rohren hergestellt, auch wenn kein Lot vorliegen sollte.To increase performance can be threaded on the tubes gas side ribs, see the ribs 6 of FIG. 2 , The gas-side ribs form the so-called secondary surface of the heat transfer and the tubes represent the primary surface of the heat transfer. The ribs 6 can be soldered to the tubes 3 or a thermally conductive connection is achieved without the addition of solder during the soldering process of the entire evaporator. This can be achieved by a very tightly tolerated pipe run, which leads to a very small gap between the rib and pipe. Thus, in the high-temperature brazing process by diffusion processes, a thermally conductive connection between the ribs and the tubes is made, even if no solder should be present.

Eine bessere Anbindung der Rippen mit den Rohren, ob mit oder ohne Lot, kann durch eine Kombination aus austenitischen Rohren und ferritischen Rippen erreicht werden. Ferrite besitzen eine geringere Ausdehnung bei hohen Temperaturen als Austenite, so dass die Rohre bei Löttemperatur an die Rippen angepresst werden. Um beim Abkühlen das Abreißen der Rippen von den Rohren zu vermeiden, kann die Rippe um die Rohre herum kleine Schlitze aufweisen.A better connection of the ribs with the pipes, whether with or without solder, can be achieved by a combination of austenitic pipes and ferritic ribs. Ferrites have a lower expansion at high temperatures than austenite, so that the tubes are pressed against the ribs at soldering temperature. In order to avoid tearing of the ribs from the tubes during cooling, the rib may have small slits around the tubes.

Die Rippen weisen Rohrdurchzüge mit sogenannten Kragen auf, durch die der Abstand zwischen den Rippen sichergestellt wird. Alternativ kann der Rippenabstand auch durch Ausstellen von Abstandshaltern in der Rippe sichergestellt werden. Die Rippendichte kann dabei zwischen 30 Ri/dm und 80 Ri/dm liegen. Die Rippen können gestanzt sein und aufgeschnittene und aufgestellte Kiemen besitzen oder auch nur eingeprägte Strukturen, wie Winglets, Dimpel oder Ausbeulungen, zur Leistungssteigerung. Insbesondere ist es zielführend solche Strukturen in die Rippen einzuprägen, die die Strömung gezielt auf die Rohre leitet und damit eine höhere Wärmeübertragung auf der Primärfläche erzielt werden kann.The ribs have pipe passages with so-called collar, through which the distance between the ribs is ensured. Alternatively, the rib spacing can also be ensured by exhibiting spacers in the rib. The rib density can be between 30 Ri / dm and 80 Ri / dm. The ribs can be punched and have cut and erect gills or even embossed structures, such as winglets, dimples or bulges, to increase performance. In particular It is expedient to impress such structures in the ribs, which directs the flow targeted to the pipes and thus a higher heat transfer can be achieved on the primary surface.

Die Rippendicke beträgt dabei 0.1mm bis 0.5 mm bzw. vorzugsweise zwischen 0.25 und 0.4 mm, was für Edelstahl als Rippenmaterial vorteilhaft ist.The rib thickness is 0.1 mm to 0.5 mm or preferably between 0.25 and 0.4 mm, which is advantageous for stainless steel as a ribbed material.

Weiterhin können in dem Verbund der Platten oben und/oder unten Schlitze eingebracht werden, so dass eine unterschiedliche thermische Ausdehnung aufgrund unterschiedlicher Temperaturen vom Gaseintritt bis zum Gasaustritt ermöglicht wird und nicht zu Schäden führt.Furthermore, slots can be introduced in the composite of the plates above and / or below, so that a different thermal expansion due to different temperatures from the gas inlet to the gas outlet is made possible and does not lead to damage.

Bevorzugt liegt der Rohrdurchmesser der Rohre im Bereich von 3 - 20 mm, idealerweise im Bereich von 5 - 15 mm und vorzugsweise im Bereich von 6 - 10 mm.The pipe diameter of the pipes is preferably in the range of 3 to 20 mm, ideally in the range of 5 to 15 mm and preferably in the range of 6 to 10 mm.

In die Rohre können turbulenzerzeugende Strukturen eingebacht werden, z.B. Drallerzeuger, um den Wärmeübergang besonders im Bereich, wo das Fluid überhitzt zu fördern.Turbulence generating structures can be incorporated into the tubes, e.g. Swirl generator to promote heat transfer especially in the area where the fluid overheats.

Das Rohr kann auch als Drallrohr ausgeführt werden, dann aber bevorzugt ohne äußere Rippen. Insbesondere sind auch Rohre mit sehr tief ausgeprägten Rillen verwendbar, die ähnlich einem Faltenbalg bei größeren Rohrleitungsdurchmessern ausgebildet sind, um den Wärmeübergang auf der Gasseite zu erhöhen und gleichzeitig die thermische Differenzdehnung zwischen den Rohren aufnehmen können. Grundsätzlich können unterschiedliche Leistungsklassen erreicht werden,
wenn ein Verdampfer in Abgasströmungsrichtung aus einzelnen Modulen besteht.
The tube can also be designed as a spiral tube, but then preferably without outer ribs. In particular, pipes with very deep grooves are used, which are similar to a bellows with larger pipe diameters formed in order to increase the heat transfer on the gas side and at the same time can absorb the thermal expansion difference between the tubes. Basically, different performance classes can be achieved
when an evaporator in the exhaust gas flow direction consists of individual modules.

Claims (9)

  1. A heat exchanger (1), such as in particular an exhaust gas evaporator, having a housing (2) with a fluid inlet (3) and a fluid outlet (4) for a first medium, such as in particular exhaust gas, and having tubes (5) which are arranged in the housing (2) transversely with respect to the flow direction of the first fluid and through which a second medium can flow and the ends of which are arranged and connected in a fluid-tight manner in a tube sheet (8) at the inlet side and at the outlet side, wherein the respective tube sheet (8) has connected to it in each case a structure (12) by means of which groups of tubes (5) are connected to one another in such a way that an outlet of at least one tube (5) is fluidically connected to an inlet of at least one other tube (5), characterised in that the structure (12) consists of a deflection plate (13) and a cover plate (14), wherein the deflection plate (13) has openings which connect the outlets of one set of tubes (5) to the inlets of the other set of tubes (5), and wherein the cover plate (14) covers the deflection plate (13) in a fluid-tight manner.
  2. The heat exchanger (1) as claimed in claim 1, characterised in that the deflection plate (13) is placed on the respective tube sheet (8) and connected thereto, wherein the cover plate (14) is placed on the respective deflection plate (13) and connected thereto.
  3. The heat exchanger (1) as claimed in claim 1, characterised in that the deflection plate (13) is of one-piece design with the respective tube sheet (8), wherein the cover plate (14) is placed on the respective deflection plate (13) and connected thereto.
  4. The heat exchanger (1) as claimed in claim 1, characterised in that the deflection plate (13) is of one-piece design with the respective cover plate (14), wherein the deflection plate (13) and the cover plate (14) are placed on the respective tube sheet (8) and connected thereto.
  5. The heat exchanger (1) as claimed in one of the preceding claims, characterised in that the tubes (5) are arranged in rows, wherein the deflection plate (13) deflects fluid between tubes (5) in different rows.
  6. The heat exchanger (1) as claimed in one of the preceding claims, characterised in that the tubes (5) are arranged in rows, wherein the deflection plate (13) deflects fluid between tubes (5) in the same row.
  7. The heat exchanger (1) as claimed in one of the preceding claims, characterised in that the rows of tubes (5) are arranged in segments, wherein the deflection plate (13) deflects fluid from one segment into another segment.
  8. The heat exchanger (1) as claimed in one of the preceding claims, characterised in that a plurality of tubes (5) is connected in parallel, at least in one segment.
  9. The heat exchanger (1) as claimed in one of the preceding claims, characterised in that a plurality of tubes (5) connected in parallel is connected in series with one another, at least in one segment.
EP13710830.4A 2012-03-16 2013-03-14 Heat exchanger Not-in-force EP2825832B1 (en)

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DE102013220212A1 (en) * 2013-10-07 2015-04-09 Behr Gmbh & Co. Kg Heat exchanger
EP3163244B1 (en) * 2015-10-28 2019-08-14 Borgwarner Emissions Systems Spain, S.L.U. Evaporator
EP3163243B1 (en) * 2015-10-28 2019-08-14 Borgwarner Emissions Systems Spain, S.L.U. Evaporator
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Also Published As

Publication number Publication date
EP2825832A2 (en) 2015-01-21
DE102012204151A1 (en) 2013-09-19
WO2013135808A2 (en) 2013-09-19
US20150060028A1 (en) 2015-03-05
WO2013135808A3 (en) 2013-11-07

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