EP2786807B1 - Device for innertion with UV irradiation in open throughput systems - Google Patents
Device for innertion with UV irradiation in open throughput systems Download PDFInfo
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- EP2786807B1 EP2786807B1 EP14000487.0A EP14000487A EP2786807B1 EP 2786807 B1 EP2786807 B1 EP 2786807B1 EP 14000487 A EP14000487 A EP 14000487A EP 2786807 B1 EP2786807 B1 EP 2786807B1
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- 238000009281 ultraviolet germicidal irradiation Methods 0.000 title 1
- 229910052760 oxygen Inorganic materials 0.000 claims description 42
- 239000001301 oxygen Substances 0.000 claims description 41
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 40
- 239000011261 inert gas Substances 0.000 claims description 29
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 26
- 239000007789 gas Substances 0.000 claims description 17
- 238000000576 coating method Methods 0.000 claims description 14
- 238000003848 UV Light-Curing Methods 0.000 claims description 13
- 229910052757 nitrogen Inorganic materials 0.000 claims description 13
- 239000011248 coating agent Substances 0.000 claims description 11
- 230000004888 barrier function Effects 0.000 claims description 10
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 claims description 9
- 229910052753 mercury Inorganic materials 0.000 claims description 9
- 239000010453 quartz Substances 0.000 claims description 7
- 230000005855 radiation Effects 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 7
- 238000013461 design Methods 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 238000009792 diffusion process Methods 0.000 claims description 2
- 239000003566 sealing material Substances 0.000 claims description 2
- 239000000463 material Substances 0.000 claims 2
- 239000000758 substrate Substances 0.000 claims 2
- MUZDXNQOSGWMJJ-UHFFFAOYSA-N 2-methylprop-2-enoic acid;prop-2-enoic acid Chemical compound OC(=O)C=C.CC(=C)C(O)=O MUZDXNQOSGWMJJ-UHFFFAOYSA-N 0.000 claims 1
- 210000003027 ear inner Anatomy 0.000 description 8
- 238000009826 distribution Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 6
- 239000004922 lacquer Substances 0.000 description 6
- 238000001723 curing Methods 0.000 description 5
- 239000002609 medium Substances 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 4
- 230000001419 dependent effect Effects 0.000 description 4
- 238000005259 measurement Methods 0.000 description 3
- 239000000523 sample Substances 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 238000004566 IR spectroscopy Methods 0.000 description 2
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 235000011837 pasties Nutrition 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 230000008092 positive effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000007376 cm-medium Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical compound OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000010327 methods by industry Methods 0.000 description 1
- 238000004172 nitrogen cycle Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 239000007784 solid electrolyte Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0466—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being a non-reacting gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0486—Operating the coating or treatment in a controlled atmosphere
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2252/00—Sheets
- B05D2252/02—Sheets of indefinite length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2252/00—Sheets
- B05D2252/04—Sheets of definite length in a continuous process
Definitions
- the invention relates to a device for inerting the irradiation zone in oxygen-sensitive UV curing and -Sober lake ModelltechniksRISen, which take place in a continuous operation.
- Oxygen-sensitive chemical and physical surface processes such as the photochemical polymerization of acrylate-based paints and their surface structuring by means of short-wave UV radiation, must be carried out in as low-oxygen atmosphere as possible in order to avoid such effects as Peroxyradikal- and ozone formation and energy losses.
- inerting technologies are known to be used.
- a reaction space with an inert gas such as nitrogen, argon or CO 2 , but preferably pure nitrogen, rinsed to displace atmospheric oxygen.
- inerting technology in the field of UV curing is state of the art in order to obtain coatings of high quality.
- Further advantages of inertization have been the ability to reduce the photoinitiator content by more than 80% and to save energy by reducing the electrical UV lamp power by 50%, or alternatively, increasing the product throughput speed as an option.
- the residual oxygen content in the inert gas of the channel is meanwhile also measured and thus the inert gas feed is regulated.
- the inert gas purging of the irradiation channel is a metastable aerodynamic system and not only the lowest possible residual oxygen content, but a largely homogeneous inert gas atmosphere is required, except for the retention of atmospheric oxygen in the channel constructive measures for a uniform inert gas and avoidance to meet flow profile disturbances in the channel.
- the inert gas is fed through a so-called volume filling nozzle, which can also work on the basis of a porous gas distribution element over the entire channel width.
- a so-called “squeegee” or “peeling nozzle” is used for better retention of the atmospheric oxygen and for “peeling off” the oxygen from the surface of the coating.
- the amount of inert gas fed in must be matched to the throughput speed of the product - which is best regulated at a variable speed - in order to avoid a product outflow-side air inflow.
- product inlet side gas barrier are usually a simple height-adjustable aperture over the entire channel width or even a labyrinth ( WO 2005 075111 A1 ) and product outlet side a rubber sealing lip, a brush element or also a labyrinth for a non-contact execution, wherein the labyrinths an inert gas feed and residual oxygen measurement can take place ( WO 2005 075111 A1 ).
- the residual oxygen measurement in the inert gas of the irradiation zone is due to its large measuring range (1 ppm to> 21% O 2 ) and its short response time even to Inertgasmengenregelung.
- the gas is continuously sucked through the measuring cell by means of a small gas pump via a tube probe in the channel ceiling - usually arranged in the middle of the channel.
- UV inerting systems on the market function in principle, they are susceptible and inadequate with respect to the stability of the inert regime - laterally uniform residual oxygen concentration and small variations over time in the passage - as well as inert gas consumption.
- Object of the present invention is therefore to propose a device for inerting the irradiation zone, with the lowest inert gas consumption, a stable and homogeneous inerting of the irradiation zone is achieved, so that UV curing and photochemical surface structuring can be done under technically advantageous conditions.
- Essential inventive features are that the irradiation channel is used in a flat as possible embodiment, and thus a high relative velocity between the coated product surface and inert gas is formed, but does not affect the uniformity of the coating, so as to have a positive effect on the O 2 -Stoffübergangskostory and to achieve a rapid removal of the exchanged oxygen and at the same time to provide a directed inert gas flow, whereby vertical and horizontal turbulence, which can lead to air inflow, are largely excluded.
- the device according to the invention has an inerted inlet section in front of the UV lamp with such a length that the required residence time in the inert gas atmosphere is available for removing oxygen from and from the coating, whereby such a flow zone also has a positive effect on the flow profile and thus affecting the uniformity of the residual oxygen distribution.
- the product inlet and outlet side gap adjustment is matched in terms of resistance so that the outlet side, the larger gas barrier arises and thus the inert gas in countercurrent to the product conveying direction must emerge on the product side.
- the product inlet side is a labyrinth, as in WO 2005 075111 A1 suggested, is not appropriate.
- the adjustment of the residual oxygen level and the Inertgas kits results in a speed-dependent gap height of the inlet aperture, which recommends a speed-dependent control of the gap height analogous to the inert gas via the residual oxygen measurement.
- the device according to the invention has a diffuser-like beveled inlet aperture, by means of which tear-off turbulences and dead zones are reduced, Furthermore, the device has a segmentation of the inlet aperture and the outlet barrier (sealing lip or labyrinth) in order to exclude lateral zones of lower resistance than on the product surface by adaptation to the product width and thus to counteract a negative influence on the gas flow in the channel and Heileinsaugerscheinept.
- the nip side of the runner segments of a web equipment is provided with a soft sealing material such as felt or a special closed pored rubber lip to provide a better sealing effect on a chill roll, but to avoid web breakage through the segment when the web is running sideways.
- a soft sealing material such as felt or a special closed pored rubber lip to provide a better sealing effect on a chill roll, but to avoid web breakage through the segment when the web is running sideways.
- Another feature to solve the problem is the choice of a suitable transport system for cargo handling equipment and a coordinated effective number and arrangement of the inert gas feed nozzles. If e.g. For flat sheets, a closed conveyor belt is selected, then the tape should have the lowest possible surface roughness. For thicker plates, which can entrain a relatively large amount of air, it is recommended to use a roller conveyor or a rod or mesh belt and a bottom nozzle in the inlet region at generally lower conveyor speeds than 20 m / min.
- An inerting device is used for pure UV coating curing on a film web with only one medium pressure mercury lamp of a specific electrical power of 200 W / cm.
- the clear channel height is 10 mm and the clear channel width is 600 mm.
- the 500 mm wide web passes through the device at 100 m / min.
- 300 ppm residual oxygen content is registered at a nitrogen flow of 9 Nm 3 / h.
- a minimum residence time of 250 ms would be required.
- An attachment according to Fig. 2 is used for the physical matting of UV varnish-coated MDF sheets by means of 172 nm excimer photons and subsequent curing with long-wave UV light of a 160 W / cm medium pressure mercury lamp.
- the clear Inertkanal altar is 30 mm and the clear channel width 1400 mm.
- the plates with dimensions (LxWxH) 2000x1200x22 are moved at a speed of 10 m / min on a metal mesh belt through the VUV / UV system.
- Microstructuring of the lacquer surface by photochemical microfilling is very sensitive to an inhomogeneous residual oxygen content in the irradiation zone, since the 172 nm photons are absorbed by oxygen under ozone formation and in the problem areas a VUV dose reduction occurs, which leads to structural influence and thus to visible local gloss differences.
- the inertizing nitrogen is fed in via the excimer lamp (7), a fogging nozzle (4) and optionally an underfloor nozzle (5).
- a fogging nozzle (4) for this purpose, the effect of a different length inlet zone and the inlet gap setting according to Fig. 3 demonstrated.
- On the outlet side a sealing lip forms the nitrogen barrier.
- the oxygen measuring point is located shortly before the excimer lamp.
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Coating Apparatus (AREA)
Description
Die Erfindung betrifft eine Vorrichtung zur Inertisierung der Bestrahlungszone bei sauerstoffempfindlichen UV-Härtungs- und -Oberflächenstrukturierungsprozessen, die im Durchlaufbetrieb erfolgen.The invention relates to a device for inerting the irradiation zone in oxygen-sensitive UV curing and -Soberflächenstrukturierungsprozessen, which take place in a continuous operation.
Sauerstoffempfindliche chemische und physikalische Oberflächenprozesse, wie zum Beispiel die photochemische Polymerisation von acrylatbasierenden Lacken und deren Oberflächenstrukturierung mittels kurzwelliger UV-Strahlung, müssen in möglichst sauerstoffarmer Atmosphäre durchgeführt werden, um solche Effekte wie Peroxyradikal- und Ozonbildung sowie Energieverluste zu vermeiden.Oxygen-sensitive chemical and physical surface processes, such as the photochemical polymerization of acrylate-based paints and their surface structuring by means of short-wave UV radiation, must be carried out in as low-oxygen atmosphere as possible in order to avoid such effects as Peroxyradikal- and ozone formation and energy losses.
Dazu werden bekanntermaßen sogenannte Inertisierungstechnologien angewendet.
Dabei wird ein Reaktionsraum mit einem Inertgas wie Stickstoff, Argon oder CO2, vorzugsweise aber Reinststickstoff, zur Verdrängung von Luftsauerstoff gespült.For this purpose, so-called inerting technologies are known to be used.
In this case, a reaction space with an inert gas such as nitrogen, argon or CO 2 , but preferably pure nitrogen, rinsed to displace atmospheric oxygen.
So wurde bereits vor etwa einem Vierteljahrhundert die Inertisierung in der UV-Technik bei der äußerst sauerstoffempfindlichen Polymerisation von Silikonacrylaten, der sogenannten Silikonisierung von Trennbeschichtungen, eingeführt (
Inzwischen ist die Inertisierungstechnologie im Bereich der UV-Härtung Stand der Technik, um Beschichtungen mit hoher Qualität zu erhalten.
Als weitere Vorteile der Inertisierung stellten sich die Möglichkeit der Reduzierung des Photoinitiatorgehaltes um mehr als 80% und eine Energieeinsparung durch geringere elektrische UV-Lampenleistung um 50% oder alternativ eine mögliche Erhöhung der Produktdurchlaufgeschwindigkeit heraus.Meanwhile, inerting technology in the field of UV curing is state of the art in order to obtain coatings of high quality.
Further advantages of inertization have been the ability to reduce the photoinitiator content by more than 80% and to save energy by reducing the electrical UV lamp power by 50%, or alternatively, increasing the product throughput speed as an option.
Allen dazu bisher erfundenen und entwickelten Vorrichtungen gemeinsam ist die Einspeisung des Inertgases durch Einströmöffnungen wie z.B. Düsen in die Reaktionskammer bzw. den Kanal und, da es sich bei Anlagen mit kontinuierlichem Produktdurchlauf um offene Systeme handelt, die Ausstattung mit produktein- und -auslaufseitigen Gasbarrieren zur Minimierung des Inertgasverbrauches.Common to all invented and developed devices to date is the feeding of the inert gas through inlet openings such. Nozzles in the reaction chamber or channel and, since systems with continuous product flow are open systems, the equipment with gas inlet and outlet side barriers to minimize the inert gas consumption.
In den meisten Anwendungsfällen der inertisierten UV-Härtung und Excimer-VUV-Mattierung wird inzwischen auch der Restsauerstoffgehalt im Inertgas des Kanals gemessen und damit die Inertgaseinspeisung geregelt.In most applications of inerted UV curing and excimer VUV matting, the residual oxygen content in the inert gas of the channel is meanwhile also measured and thus the inert gas feed is regulated.
Da es sich bei der Inertgasspülung des Bestrahlungskanals aber um ein metastabiles aerodynamisches System handelt und nicht nur ein möglichst niedriger Restsauerstoffgehalt, sondern eine weitgehend homogene InertgasAtmosphäre erforderlich ist, sind außer zur Rückhaltung des Luftsauerstoffeintrages in den Kanal konstruktive Maßnahmen für eine gleichmäßige Inertgasverteilung und für die Vermeidung von Strömungsprofilstörungen im Kanal zu treffen.However, since the inert gas purging of the irradiation channel is a metastable aerodynamic system and not only the lowest possible residual oxygen content, but a largely homogeneous inert gas atmosphere is required, except for the retention of atmospheric oxygen in the channel constructive measures for a uniform inert gas and avoidance to meet flow profile disturbances in the channel.
Dazu gibt es bereits eine Reihe von Erfindungen und Entwicklungen, die dem Erkenntnisfortschritt entsprechend sukzessive verbessert wurden, wobei sich aber auch vermeintliche Problemlösungen nicht bewährt haben.There are already a number of inventions and developments that have been successively improved according to the progress of knowledge, but also alleged solutions have not proven successful.
So wurde bereits bei der Einführung der UV-Silikonisierung (s.a.
Der Versuch eines UV-Iampeninternen Stickstoffkreislaufes unter Einsparung der Quarzscheibe zur Vermeidung eines UV-Transmissionsverlustes erwies sich als nicht tragfähig, weil zu aufwändig und keineswegs inertgassparend (
Bewährt hat sich dagegen offensichtlich die gleichmäßige Inertgaseinspeisung über die Kanalbreite unter Verwendung von porösen Gasverteilerelementen, vorzugsweise von Sintermetall, mit definiertem Druckverlust, die eine Strahlwirkung vermeiden, unterstützt durch eine Vorverteilungseinheit (
Diese Gasverteilung wird bei 172 nm Excimerstrahlern, die zur Mikrostrukturierung von Acrylatlackoberflächen (physikalische Mattierung durch photochemische Mikrofaltung) eingesetzt werden, in der Lampendecke installiert. Damit wird mit dem kalten Reinststickstoff der Strahler über die gesamte Strahlerlänge gleichmäßig gekühlt, und da die Excimerlampe keine Quarzscheibe erfordert, strömt der Stickstoff aus der unteren Lampenöffnung zur Inertisierung in den Bestrahlungskanal. Vorgeschlagen wird sogar eine automatische Differenzdruckanpassung durch Variation der Wirkfläche des porösen Gasverteilerelementes.On the other hand, evidently the uniform supply of inert gas via the channel width using porous gas distributor elements, preferably of sintered metal, with defined pressure loss, which avoid a jet effect, supported by a pre-distribution unit (
This gas distribution is installed in the lamp ceiling at 172 nm excimer emitters, which are used for microstructuring of acrylate lacquer surfaces (physical matting by photochemical microplating). Thus, the radiator is uniformly cooled over the entire radiator length with the cold pure nitrogen, and since the excimer lamp does not require a quartz disc, the nitrogen flows from the lower lamp opening for inerting in the irradiation channel. It even proposes an automatic differential pressure adjustment by varying the effective area of the porous gas distribution element.
Im Fall einer klassischen UV-Härtung mit einer Quarzscheibe unter der Quecksilber-UV-Mitteldrucklampe wird das Inertgas durch eine sogenannte Volumenbefülldüse, die ebenfalls auf der Basis eines porösen Gasverteilerelementes arbeiten kann, über die gesamte Kanalbreite eingespeist. Produkteinlaufseitig verwendet man zur besseren Rückhaltung des Luftsauerstoffes und zum "Abschälen" des Sauerstoffs von der Lackoberfläche eine sogenannte "Rakel-" oder "Schäldüse". Die darüber eingespeiste Inertgasmenge muss allerdings auf die Durchlaufgeschwindigkeit des Produktes abgestimmt sein - bei veränderbarer Geschwindigkeit am besten geregelt - um eine produktauslaufseitige Lufteinströmung zu vermeiden.In the case of a conventional UV curing with a quartz disk under the mercury UV medium-pressure lamp, the inert gas is fed through a so-called volume filling nozzle, which can also work on the basis of a porous gas distribution element over the entire channel width. On the product inlet side, a so-called "squeegee" or "peeling nozzle" is used for better retention of the atmospheric oxygen and for "peeling off" the oxygen from the surface of the coating. However, the amount of inert gas fed in must be matched to the throughput speed of the product - which is best regulated at a variable speed - in order to avoid a product outflow-side air inflow.
Als produkteinlaufseitige Gasbarriere werden in der Regel eine einfache höhenverstellbare Blende über die gesamte Kanalbreite oder auch ein Labyrinth (
Eine große Bedeutung hat die Restsauerstoffmessung im Inertgas der Bestrahlungszone. Dazu hat sich die Verwendung eines Zirkonoxid-Festelektrolyt-Sensors etabliert, der sich aufgrund seines großen Messbereichs (1 ppm bis > 21 % O2) und seiner kurzen Ansprechzeit sogar zur Inertgasmengenregelung eignet. Zur Messung im Bypassbetrieb wird mittels einer kleinen Gaspumpe über eine Rohrsonde in der Kanaldecke - meist in der Kanalmitte angeordnet - das Gas kontinuierlich durch die Messzelle gesaugt.Of great importance is the residual oxygen measurement in the inert gas of the irradiation zone. For this purpose, the use of a zirconia solid electrolyte sensor has been established, which is due to its large measuring range (1 ppm to> 21% O 2 ) and its short response time even to Inertgasmengenregelung. For measuring in bypass mode, the gas is continuously sucked through the measuring cell by means of a small gas pump via a tube probe in the channel ceiling - usually arranged in the middle of the channel.
Von großem Einfluss auf die Restsauerstoffkonzentration ist auch die Produktart und -form und die damit verbundene Fördertechnik sowie die bestmögliche Anpassung der Ein- und Auslaufgasbarrieren.
Die beste Lösung wird bei Bahnbeschichtung von Rolle zu Rolle mit einer Bahnführung über eine Kühlwalze und darüber angeordneter inertisierter UV-Technik erreicht. Problematischer ist die UV-Härtung einer Plattenbeschichtung unter Inertbedingungen, da jedes Stückgut Luftsauerstoff in Form einer "Bugwelle" in den Bestrahlungskanal einschleppt und auch das Transportsystem dazu einen nicht unerheblichen Beitrag leistet. Hier kommt es vor allem auf die Art der Inertgaseinspeisungsdüsen und deren Anordnung an.Of great influence on the residual oxygen concentration is also the product type and shape and the associated conveyor technology as well as the best possible adaptation of the inlet and outlet gas barriers.
The best solution is achieved in web coating from roll to roll with a web guide via a chill roll and arranged above it inerted UV technology. More problematic is the UV curing of a plate coating under inert conditions, since each piece of air entrained in the form of a "bow wave" in the irradiation channel and also makes the transport system to make a significant contribution. This is mainly due to the nature of the Inertgaseinspeisungsdüsen and their arrangement.
Obwohl die am Markt befindlichen UV-Inertisierungssysteme prinzipiell funktionieren, sind sie doch bezüglich Stabilität des Inertregimes - lateral gleichmäßige Restsauerstoffkonzentration und geringe zeitliche Schwankungen im Durchlauf - sowie hinsichtlich Inertgaskonsum anfällig und unzureichend.Although the UV inerting systems on the market function in principle, they are susceptible and inadequate with respect to the stability of the inert regime - laterally uniform residual oxygen concentration and small variations over time in the passage - as well as inert gas consumption.
Außerdem ist für eine gute Qualität einer UV-Lackbeschichtung nicht nur die Entfernung des Sauerstoffs von der Oberfläche, sondern auch aus der flüssigen oder pastösen Lackschicht wichtig. Im Zusammenhang mit den viskositätsabhängigen Sauerstoffdiffusionskoeffizienten (sa.
Die produkt- und durchlaufgeschwindigkeitsangepasste Inertgasmengeneinspeisung allein löst das Stabilitätsproblem nicht, denn hier gilt nicht "viel hilft viel", da es durch Turbulenzen im Kanal aufgrund lokal unterschiedlicher Gasgeschwindigkeiten zum ein- und auslaufseitigen Einsaugen von Luft kommen kann.The product and throughput-adapted inert gas feed alone does not solve the stability problem, because here "does not help much", since turbulence in the channel due to locally different gas velocities for incoming and outgoing air suction can occur.
Es ist die Erkenntnis als dem Stand der Technik zuzurechnen, dass nur mit einer an das jeweilige Produkt und an das damit verbundene Transportsystem angepassten Gestaltung des Kanals, der Gasbarrieren und der Düsenanzahl und -anordnung und deren Handling eine stabiles Inertisierungsregime und eine optimale Produktqualität erreicht werden kann. Das gilt insbesondere für Prozesse mit hohem Anspruch an das Restsauerstoffniveau und die Homogenität der lateralen Restsauerstoffverteilung, wie die Excimer-VUV-Mattierungstechnologie (O2 < 100 ppm), die Silikonisierung mit Silikonacrylaten (O2 < 50 ppm) und die photoinitiatorfreie UV-Härtung mit VUV/UVC-Photonen (O2 < 10 ppm) (
Aufgabe der vorliegenden Erfindung ist es daher, eine Vorrichtung zur Inertisierung der Bestrahlungszone vorzuschlagen, mit der bei geringstem Inertgasverbrauch eine stabile und homogene Inertisierung der Bestrahlungszone erreicht wird, so dass UV-Härtung und photochemische Oberflächenstrukturierung unter technisch vorteilhaften Bedingungen erfolgen können.Object of the present invention is therefore to propose a device for inerting the irradiation zone, with the lowest inert gas consumption, a stable and homogeneous inerting of the irradiation zone is achieved, so that UV curing and photochemical surface structuring can be done under technically advantageous conditions.
Wesentliche erfinderische Merkmale sind dabei, dass der Bestrahlungskanal in einer möglichst flachen Ausführung verwendet wird, und somit eine hohe Relativgeschwindigkeit zwischen beschichteter Produktoberfläche und Inertgasstrom entsteht, die aber die Gleichmäßigkeit der Beschichtung nicht beeinträchtigt, um damit eine positive Wirkung auf den O2-Stoffübergangskoeffizienten und eine schnelle Abführung des ausgetauschten Sauerstoffs zu erreichen und gleichzeitig für eine gerichtete Inertgasströmung zu sorgen, wodurch vertikale und horizontale Turbulenzen, die zu Lufteinströmung führen können, weitgehend ausgeschlossen werden.Essential inventive features are that the irradiation channel is used in a flat as possible embodiment, and thus a high relative velocity between the coated product surface and inert gas is formed, but does not affect the uniformity of the coating, so as to have a positive effect on the O 2 -Stoffübergangskoeffizienten and to achieve a rapid removal of the exchanged oxygen and at the same time to provide a directed inert gas flow, whereby vertical and horizontal turbulence, which can lead to air inflow, are largely excluded.
Des Weiteren weist die erfindungsgemäße Vorrichtung eine inertisierte Einlaufstrecke vor der UV-Lampe mit einer solchen Länge auf, dass für die Sauerstoffentfernung von und aus der Beschichtung die erforderliche Verweilzeit in der Inertgasatmosphäre zur Verfügung steht, wobei sich eine solche Vorlaufzone auch positiv auf das Strömungsprofil und damit auf die Gleichmäßigkeit der Restsauerstoffverteilung auswirkt.Furthermore, the device according to the invention has an inerted inlet section in front of the UV lamp with such a length that the required residence time in the inert gas atmosphere is available for removing oxygen from and from the coating, whereby such a flow zone also has a positive effect on the flow profile and thus affecting the uniformity of the residual oxygen distribution.
Gemäß des Erfindungsgedankens ist die produktein- und -auslaufseitige Spalteinstellung widerstandsmäßig dergestalt abgestimmt, dass auslaufseitig die größere Gasbarriere entsteht und somit das Inertgas im Gegenstrom zur Produktförderrichtung produkteinlaufseitig austreten muss. Das bedeutet, dass produkteinlaufseitig ein Labyrinth, wie in
Die erfindungsgemäße Vorrichtung weist eine diffusorartig abgeschrägte Einlaufblende auf, mittels welcher Abreißturbulenzen und Todzonen reduziert werden,
Weiterhin weist die Vorrichtung eine Segmentierung der Einlaufblende und der Auslaufbarriere (Dichtlippe oder Labyrinth) auf, um durch Anpassung an die Produktbreite seitliche Zonen geringeren Widerstandes als über der Produktoberfläche auszuschließen und damit einer negative Beeinflussung der Gasströmung im Kanal und Lufteinsaugerscheinungen entgegen zu wirken.The device according to the invention has a diffuser-like beveled inlet aperture, by means of which tear-off turbulences and dead zones are reduced,
Furthermore, the device has a segmentation of the inlet aperture and the outlet barrier (sealing lip or labyrinth) in order to exclude lateral zones of lower resistance than on the product surface by adaptation to the product width and thus to counteract a negative influence on the gas flow in the channel and Lufteinsaugerscheinungen.
Die Spaltseite der Einlaufblendensegmente einer Bahnanlage ist mit einem weichen Dichtmaterial wie zum Beispiel Filz oder einer speziellen geschlossenporigen Gummilippe ausgestattet, um eine bessere Abdichtwirkung auf einer Kühlwalze zu erhalten, aber bei seitlichem Verlaufen der Bahn einen Bahnriss durch das Segment zu vermeiden.The nip side of the runner segments of a web equipment is provided with a soft sealing material such as felt or a special closed pored rubber lip to provide a better sealing effect on a chill roll, but to avoid web breakage through the segment when the web is running sideways.
Ein weiteres Merkmal zum Lösen der Aufgabe besteht in der Wahl eines geeigneten Transportsystems für Stückgutdurchlaufanlagen und eine darauf abgestimmte wirksame Anzahl und Anordnung der Inertgaseinspeisungsdüsen. Wird z.B. für flache Bleche ein geschlossenes Transportband gewählt, dann sollte das Band eine möglichst geringe Oberflächenrauheit besitzen. Für dickere Platten, die eine relativ große Luftmenge einschleppen können, empfiehlt sich, bei in der Regel geringeren Fördergeschwindigkeiten als 20 m/min, eine Rollenbahn oder ein Stab- oder Netzband und eine Unterflurdüse im Einlaufbereich einzusetzen.Another feature to solve the problem is the choice of a suitable transport system for cargo handling equipment and a coordinated effective number and arrangement of the inert gas feed nozzles. If e.g. For flat sheets, a closed conveyor belt is selected, then the tape should have the lowest possible surface roughness. For thicker plates, which can entrain a relatively large amount of air, it is recommended to use a roller conveyor or a rod or mesh belt and a bottom nozzle in the inlet region at generally lower conveyor speeds than 20 m / min.
Nachfolgend soll die erfindungsgemäße Vorrichtung anhand der Abbildungen näher erläutert werden.Below, the device according to the invention will be explained in more detail with reference to the figures.
Dabei zeigen:
-
Fig. 2 schematisch den seitlichen Schnitt durch einen inertisierten flachen Bestrahlungskanal für die Kombination von Excimer-VUV-Mattierung und UV-Härtung beschichteter Platten mit langer Vorlaufzone (1), perforiertem Transportband (2), abgeschrägter Einlaufblende (3), Beschleierungsdüse (4), Unterflurdüse (5), Volumenbefülldüse (6), Excimerlampe mit Stickstoffeinspeisung (7) durch die Lampendecke, Quecksilber-UV-Mitteldrucklampe (8) mit Quarzscheibe oder UV-LED-Einheit (9), Restsauerstoffmesssonde mit Sensor (10) und auslaufseitiger Dichtlippe (11), -
Fig. 3 schematisch die Vorderansicht der Produkteinlaufseite mit segmentierter Einlaufblende (12) der Plattenanlage, -
Fig. 4 schematisch den seitlichen Schnitt durch eine Inertisierung für die UV-Härtung beschichteter Bahnware (13) in Anordnung um eine Kühlwalze (14) mit abgeschrägter verstellbarer Einlaufblende (3), Beschleierungsdüse (4), Volumenbefülldüse (6), Quecksilber-UV-Mitteldrucklampe (8) mit Quarzscheibe oder alternativ UV-LED-Einheit, Restsauerstoffmesssonde mit Sensor (10) und auslaufseitigem Labyrinth (15), -
Fig. 5 schematisch die Vorderansicht der Produkteinlaufseite mit segmentierter Einlaufblende der Bahnanlage (16).
-
Fig. 2 schematically the lateral section through an inertized flat irradiation channel for the combination of excimer VUV matting and UV curing coated plates with long feed zone (1), perforated conveyor belt (2), beveled inlet screen (3), Beschleierungsdüse (4), underfloor nozzle ( 5), volume filling nozzle (6), excimer lamp with nitrogen feed (7) through the lamp ceiling, mercury UV medium pressure lamp (8) with quartz disk or UV LED unit (9), residual oxygen probe with sensor (10) and outlet side sealing lip (11) . -
Fig. 3 schematically the front view of the product inlet side with segmented inlet aperture (12) of the plate installation, -
Fig. 4 schematically the lateral section through an inerting for the UV-curing of coated web (13) arranged around a cooling roller (14) with beveled adjustable inlet aperture (3), Beschleierungsdüse (4), Volumenbefülldüse (6), mercury UV medium pressure lamp (8 ) with quartz disk or alternatively UV-LED unit, residual oxygen measuring probe with sensor (10) and outlet-side labyrinth (15), -
Fig. 5 schematically the front view of the product inlet side with segmented inlet aperture of the railway system (16).
Die Wirkung und Vorteile der Elemente der erfindungsgemäßen Vorrichtung soll anhand von prozesstechnischen Beispielen verdeutlicht werden.The effect and advantages of the elements of the device according to the invention will be clarified by means of process engineering examples.
Eine Inertisierungsvorrichtung gemäß
Es wurde nun zunächst eine Inertkanallänge von 300 mm zwischen Einlaufblende und UV-Lampe realisiert. Bei einer Verweilzeit von 180 ms unter 300 ppm O2 und einer UV-Dosis von 125 mJ/cm2 wird, wie nach der Kinetik in
Eine Einlaufkanalverlängerung auf 1500 mm führte bei gleichem Stickstofffluss und einer Reduzierung des Restsauerstoffgehaltes auf 200 ppm mit einer Verweilzeit von 900 ms zu einer ganz deutlichen Eigenschaftsverbesserung. Wie nach der Härtungskinetik in
Anhand einer UV-Härtung beschichteter Bahnware über einer Kühlwalze gemäß
Aus
Eine Anlage gemäß
Die Mikrostrukturierung der Lackoberfläche durch photochemische Mikrofaltung reagiert sehr empfindlich auf einen inhomogenen Restsauerstoffgehalt in der Bestrahlungszone, da die 172 nm Photonen unter Ozonbildung vom Sauerstoff absorbiert werden und in den Problemzonen eine VUV-Dosisminderung eintritt, die zur Strukturbeeinflussung und damit zu sichtbaren lokalen Glanzunterschieden führt.Microstructuring of the lacquer surface by photochemical microfilling is very sensitive to an inhomogeneous residual oxygen content in the irradiation zone, since the 172 nm photons are absorbed by oxygen under ozone formation and in the problem areas a VUV dose reduction occurs, which leads to structural influence and thus to visible local gloss differences.
Der Stückguttransport wird immer durch eine sogenannte "Bugwelle" an Sauerstoff vor dem Produkt begleitet, die jedes Mal einen kurzzeitigen Anstieg der Sauerstoffkonzentration und bei zu hohen Spitzenwerten Strukturstörungen hervorruft.The transport of unit loads is always accompanied by a so-called "bow wave" of oxygen in front of the product, which causes each time a short-term increase in the oxygen concentration and at too high peaks structural disturbances.
Der Inertisierungsstickstoff wird über die Excimerlampe (7), eine Beschleierungsdüse (4) und wahlweise eine Unterflurdüse (5) eingespeist. Dazu werden die Wirkung einer unterschiedlich langen Einlaufzone und der Einlaufspalteinstellung gemäß
Die Parametervariation ist der Tabelle 1 zu entnehmen und die Wirkung auf den Restsauerstoffanstieg und den wellenförmigen Verlauf ist in
Daraus ist ersichtlich, dass eine verlängerte Einlaufzone ebenso wie ein Absenken der seitlichen diffusorartig abgeschrägten Segmente der Einlaufblende gemäß
Claims (14)
- A device for the inertization of the radiation zone in the event of UV interlinking and the photochemical surface structuring of acrylate- and methacrylate-based coatings on sheet- or panel-shaped substrates, in particular presenting high re-quirements on a minor residual oxygen level, which is uniformly distributed in the lateral direction, in each case of application less than 100ppm, 50ppm and 10ppm, located in a radiation channel to be filled with inert gas, preferably high-purity nitrogen, which consists of a radiation channel for UV curing or for a combination of excimer VUV de-lustering and UV curing, comprising a waiting zone (1), conveyor (2) or sheet material (13), feed orifice (3), misting nozzle (4), volume filling nozzle (6), excimer lamp including nitrogen feeder (7) through the lamp ceiling, medium pressure mercury UV lamp (8) including a quartz disk or UV LED unit (9), a residual oxygen measuring gauge with a sensor (10), and in case of panel-shaped substrates with an exit-section gas barrier, executed as a sealing lip or brush or the like (11) or in case of radiation of coated sheet materials executed as a labyrinth (15), characterized in that
in order to achieve a high relative velocity between the product surface (13) and the directional inert gas flow without affection of the liquid coating and to prevent the formation of turbulences and ensure that the oxygen is removed from the coating as well (Fig. 1), the flat design of the radiation channel (1) in continuous systems is designed in such a way above the coated product surface (13) that the channel height level can be adjusted in relation to the product height and consistency of the coating, and that the feed orifice (3) and the exit-section gas barrier (11 or 15) are made of segments which can be height-adjusted (12 or 16). - A device in accordance with Claim 1, characterized in that the conveyor (2) is a band conveyor or a roller conveyor if the device is in the form of a continuous system for general cargo.
- A device in accordance with Claim 2, characterized in that the band conveyor has a perforated design.
- A device in accordance with Claim 2 or 3, characterized in that the waiting zone (1) is provided with a nozzle under floor level (5) if the device is in the form of a continuous system for general cargo.
- A device in accordance with Claim 1, characterized in that the waiting zone (1) required for inertization has a design which ensures that the incoming stock re-mains inside for a specified period of time, which is 1 s for continuous systems for general cargo and 0.3 s for sheet systems.
- A device in accordance with Claim 1, characterized in that all nozzles (4, 5, 6 and 7) are equipped with porous or perforated diffusor elements of a defined differen-tial pressure and a per-diffusion chamber to distribute the gas uniformly.
- A device In accordance with Claim 1 and 6, characterized in that the misting noz-zle (4) is arranged so that its action is directed at an angle of 25° to 60° against the sheet run direction.
- A device in accordance with Claim 1, characterized in that the segments forming the feed orifice (3) are tapered off in the form of diffusors in the direction of the gas flow and against the product run.
- A device in accordance with Claim 1 and 8, characterized in that the feed orifice (3) formed by height-adjustable segments (12) can be adjusted to the product width by means of another height-adjustment system used to move the segments.
- A device in accordance with Claim 1, characterized in that the height level of the feed slot is controlled depending on the speed and inert gas yield to be adjusted to the content of residual oxygen, by means of the feed orifice (3) which is com-posed of the height-adjustable segments (12).
- A device in accordance with Claim 1, characterized in that the exit barrier (11 or 15) composed of the height-adjustable segments (12) can be adjusted to the product width by means of another height-adjustment system used to move the segments.
- A device in accordance with the above Claims, characterized in that in the event of sheet systems existing, the radiation channel is arranged both for pure UV curing with a medium pressure mercury UV lamp or a LED unit both for excimer VUV de-lustering in a combination of excimer lamp and medium pressure mercury UV lamp or a LED unit around a cylindrical roll (14), preferably a cooling roll, while the roll surface established the channel base and therefore the counter-panel underneath the UV lamps, and the channel is sealed off against the roll (14) with dynamic sealing.
- A device in accordance with Claim 12, characterized in that the undersides of the feed orifice segments are coated with a soft.
- A device in accordance with Claim 13, characterized in that the sealing material is made of felt or a lip made of special closed cell rubber.
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PL14000487T PL2786807T3 (en) | 2013-04-05 | 2014-02-12 | Device for innertion with UV irradiation in open throughput systems |
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DE102013005741.8A DE102013005741B3 (en) | 2013-04-05 | 2013-04-05 | Device for inerting in UV irradiation in open-flow systems |
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DE (1) | DE102013005741B3 (en) |
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WO2023222178A1 (en) | 2022-05-19 | 2023-11-23 | IOT - Innovative Oberflächentechnologien GmbH | Irradiation device with excimer emitters as uv source |
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US10180248B2 (en) | 2015-09-02 | 2019-01-15 | ProPhotonix Limited | LED lamp with sensing capabilities |
DE102016102187B3 (en) | 2016-02-09 | 2017-08-10 | Heraeus Noblelight Gmbh | Device for the treatment of a substrate with UV radiation and use of the device |
CN107685013A (en) * | 2017-03-29 | 2018-02-13 | 佛山市中山大学研究院 | A kind of UV solidification equipments with gas shield |
PL3415316T3 (en) | 2017-06-13 | 2020-10-05 | Hymmen GmbH Maschinen- und Anlagenbau | Method and device for producing a structured surface |
IT201800010863A1 (en) * | 2018-12-06 | 2020-06-06 | Ind Chimica Adriatica S P A In Sigla Ica S P A | MECHANICAL REFLECTION AND RADIATION SYSTEM FOR THE CROSS-LINKING OF UV CURED PAINTS. |
DE102019206431A1 (en) | 2019-05-03 | 2020-11-05 | Hymmen GmbH Maschinen- und Anlagenbau | Method for producing a structure on a surface |
CN113634464B (en) * | 2021-05-14 | 2024-05-24 | 邦弗特新材料股份有限公司 | MEC combined light source system for UV paint curing |
JP2023025313A (en) * | 2021-08-10 | 2023-02-22 | 日本エア・リキード合同会社 | Ultraviolet curing device and ultraviolet curing method |
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AT510217B1 (en) * | 2010-08-13 | 2013-12-15 | Hueck Folien Gmbh | PROCESS FOR PARTIAL MATTING OF UV VARNISH LAYERS |
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