Classifications

• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D11/00—Inks
  • C09D11/02—Printing inks
  • C09D11/03—Printing inks characterised by features other than the chemical nature of the binder
  • C09D11/037—Printing inks characterised by features other than the chemical nature of the binder characterised by the pigment
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D11/00—Inks
  • C09D11/30—Inkjet printing inks
  • C09D11/32—Inkjet printing inks characterised by colouring agents
  • C09D11/324—Inkjet printing inks characterised by colouring agents containing carbon black
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D11/00—Inks
  • C09D11/52—Electrically conductive inks
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D129/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal, or ketal radical; Coating compositions based on hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Coating compositions based on derivatives of such polymers
  • C09D129/14—Homopolymers or copolymers of acetals or ketals obtained by polymerisation of unsaturated acetals or ketals or by after-treatment of polymers of unsaturated alcohols
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  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
  • C09D5/24—Electrically-conducting paints
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
  • C09D7/40—Additives
  • C09D7/60—Additives non-macromolecular
  • C09D7/61—Additives non-macromolecular inorganic
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
  • C09D7/40—Additives
  • C09D7/60—Additives non-macromolecular
  • C09D7/63—Additives non-macromolecular organic
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
  • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
  • C09D7/40—Additives
  • C09D7/70—Additives characterised by shape, e.g. fibres, flakes or microspheres
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
  • C08K3/00—Use of inorganic substances as compounding ingredients
  • C08K3/02—Elements
  • C08K3/04—Carbon
  • C08K3/042—Graphene or derivatives, e.g. graphene oxides
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
  • C08K5/00—Use of organic ingredients
  • C08K5/04—Oxygen-containing compounds

Definitions

• the present invention relates to compositions comprising graphene and at least one aromatic compound.
• graphene Due to its many excellent properties, graphene is increasingly being used in myriad practical applications, electrically conductive inks and coatings, polymer composites, sensors (such as gas sensors biosensors, etc.), electrodes, thermal transfer applications, energy storage devices (such as batteries and supercapacitors), solar cells, etc.
• graphene is used in compositions with other components (such as polymeric binders, which can, among other advantages, improve the
• composition comprising graphene sheets and at least one aromatic compound.
• ink or coating comprising a composition comprising graphene sheets and at least one aromatic compound.
• the aromatic compounds used in the present invention comprise at least one aromatic ring. They may comprise two or more aromatic rings. When two or more aromatic rings are present, they may be fused, bonded directly to each other, bonded using a spacer of one or more atoms, etc.
• the aromatic rings can be all-carbon based or can contain heteroatoms (heteroaromatics).
• rings systems the aromatic compounds can be based on (derivatives of) include benzene, naphthalene, anthracene, tetracene, pentacene, phenanthrene, pyrene, pyrene, benzo[a]pyrene, coronene, chryrsene, triphenylene, perylene, corannulene, ovalene, acenaphthylene, fluorine, biphenyl, bisphenols, etc.
• heteroaromatic ring systems the aromatic compounds can be based on include furan, thiophene, pyrrole, pyridine, indole, imidazole, pyrimidine, purine, etc. They preferably have a molecular weight of less than about 2000 or more preferably of less than about 1000 of yet more preferably of less than about 500.
• the aromatic ring systems may be functionalized or multifunctional compounds that are substituted with one, two, or more functional groups.
• the functional groups are preferably nucleophilic or electrophilic. In some cases, they are capable of reacting with hydroxyl groups, carboxylic acids or carboxylic acid derivates, and/or epoxy groups.
• Examples of functional groups include, but are not limited to, hydroxyls, hydroperoxy and peroxy groups, carboxylic acids, carboxylic acid salts (e.g. Li, Na, K, Mg, Ca, Zn, etc. salts), esters, anhydrides, acid halides (including acid chlorides), aldehydes (e.g.
• substituents present can be a functional group or be substituted with a functional group.
• substituents can be H, hydrocarbon groups (including alkyl, alkenyl, alkynyl, aryl, alicyclic, etc. groups), halides (e.g. chlorides, bromides, iodides, fluorides), etc.
• the functional groups can be directly bonded to the aromatic ring. In some embodiments, when there are two or more aromatic rings, there can be at least one functional group is present on two different rings.
• aromatic compounds include benozoic acid and benzoic acid derivatives, hydroxybenzoic acids (including 4-hydroxybenzoic acid),
• hydroxybenzaldehydes including 4-hydroxybenzaldehyde
• formylbenzoic acids including 4-formylbenzoic acid
• terephthaldehyde isophthaldehyde, phthaldialdehyde, terephthalic acid (and esters such as methyl terephthalate, dimethyl terephthalate, etc.), isophthalic acid (and esters such as methyl isophthalate, dimethyl isophthalate, etc.), phthalic acid (and esters such as methyl phthalate, dimethyl phthalate, etc.), phthalic anhydride, bisphenols (such as bisphenol A), biphenyl, 4,4'-biphenol, 3,3'-biphenol, 2,2'- biphenol, 4-hydroxybiphenyl, 3-hydroxybiphenyl, 2-hydroxybiphenyl, naphthalene, hydroxynaphthalenes, dihydroxynaphthalenes (including 2,6-dihydroxynaphthalene, 1
• naphthalenedicarboxylic acid esters anthracene, pyrene, pentacene phenol
• hydroquinone hydroquinone, catechol, resorcinol, etc.
• the aromatic compounds can be present relative to graphene sheets in weight ratio of from about 0.1 :99.9 to about 75:25, or of from about 0.5:99.5 to about 75:25, or of from about 0.5:99.5 to about 50:50, or of from about 0.5:99.5 to about 25:75, or of from about 0.5:99.5 to about 15:85, or of from about 0.5:99.5 to about 10:90, or of from about 0.5:99.5 to about 5:95, or of from about 1 :99 to about 75:25, or of from about 1 :99 to about 50:50, or of from about 1 :99 to about 25:75, or of from about 1 :99 to about 15:85, or of from about 1 :99 to about 10:90, or of from about 1 :99 to about 5:95, or of from about 2:98 to about 75:25, or of from about 2:98 to about 50:50, or of from about 2:98 to about 25:75, or of from about 2:98
• the aromatic compounds may react with the graphene sheets and/or any polymeric binder that is present.
• the aromatic compound can serve to crosslink the graphene sheets to itself and/or to the binder and/or crosslink the polymeric binder to itself.
• the formulations can have improved electrical conductivity and mechanical properties (such as improved adhesion when formed into inks or coatings and printed).
• compositions may further comprise one or more acid catalysts.
• the acids can be organic acids or mineral acids.
• the pKa in water of the acid is preferably less than about 4, or more preferably less than about 3, or yet more preferably less than about 2.5.
• the pKa in water may be less than about 2, or less than about 1 , or less than about 0.
• the acids may be in a blocked form. In such cases, the pKa is based on the unblocked acid.
• the acid may be a curing catalyst.
• mineral acids examples include sulfuric acid, hydrochloric acid, nitric acid, nitrous acid, phosphoric acid, boric acid, hydrobromic acid, perchloric acid, etc.
• acids include sulfur-based acids such as sulfonic acids, polysulfonic acids (such as disulfonic acids), sulfinic acids, including monomeric and polymeric organic sulfonic acids such as aromatic sulfonic acids such as benzenesulfonic acids, alkylbenzene sulfonic acids, alkyl and aliphatic sulfonic acids, toluenesulfonic acids, and naphthalenesulfonic acids.
• sulfur-based acids such as sulfonic acids, polysulfonic acids (such as disulfonic acids), sulfinic acids, including monomeric and polymeric organic sulfonic acids such as aromatic sulfonic acids such as benzenesulfonic acids, alkylbenzene sulfonic acids, alkyl and aliphatic sulfonic acids, toluenesulfonic acids, and naphthalenesulfonic acids.
• sulfonic acids include p-toluenesulfonic acid, benzenesulfonic acid, cresol sulfonic acid, 4-ethylbenzenesulfonic acid, xylenesulfonic acid, dimethylbenzenesulfonic acid, pehnolsulfonic acid, dinonylnaphthalenesulfonic acid (DNNSA), dinonylnaphthalenedisulfonic acid (DNNDSA), dodecylbenzenesulfonic acid (DDBSA), methanesulfonic acid, etc.
• sulfonic acid resins such as poly(stryenesulfonic acid), sulfonated fluoropolymers (such as sulfonated
• tetrafluoroethylene e.g., Nafion®
• the acids may be phosphorous-based acids, such as phosphoric acid and its derivatives, phosphorous acid and its derivatives, organic phosphorous and phosphate- based acids, such as alkyl and dialkyi acid phosphates, etc.
• phosphorous-based acids such as phosphoric acid and its derivatives, phosphorous acid and its derivatives, organic phosphorous and phosphate- based acids, such as alkyl and dialkyi acid phosphates, etc.
• Examples include amyl acid phosphate, diamyl acid phosphate, butyl acid phosphate , dibutyl acid phosphate, ethyl acid phosphate, diethyl acid phosphate, octyl acid phosphate, dioctyl acid phosphate, etc.
• They may be metal salts of phosphorous-based acids, such as metal salts of phosphoric acid and phosphoric acid esters.
• the acids can be present in the compositions in about 5 to about 95 weight percent, or about 10 to about 90 weight percent, or about 10 to about 70 weight percent, or about 20 to about 70 weight percent, or about 30 to about 70 weight percent, or about 40 to about 60 weight percent, based on the total weight of acid and aromatic compound.
• the graphene sheets are graphite sheets preferably having a surface area of from about 100 to about 2630 m 2 /g.
• the graphene sheets primarily, almost completely, or completely comprise fully exfoliated single sheets of graphite (these are approximately ⁇ 1 nm thick and are often referred to as "graphene"), while in other embodiments, at least a portion of the graphene sheets may comprise partially exfoliated graphite sheets, in which two or more sheets of graphite have not been exfoliated from each other.
• the graphene sheets may comprise mixtures of fully and partially exfoliated graphite sheets.
• Graphene sheets are distinct from carbon nanotubes. Graphene sheets may have a "platey" (e.g.
• the two longest dimensions of the graphene sheets may each be at least about 10 times greater, or at least about 50 times greater, or at least about 100 times greater, or at least about 1000 times greater, or at least about 5000 times greater, or at least about 10,000 times greater than the shortest dimension (i.e. thickness) of the sheets.
• Graphene sheets may be made using any suitable method. For example, they may be obtained from graphite, graphite oxide, expandable graphite, expanded graphite, etc.. They may be obtained by the physical exfoliation of graphite, by for example, peeling, grinding, or milling off graphene sheets. They may be made from inorganic precursors, such as silicon carbide. They may be made by chemical vapor deposition (such as by reacting a methane and hydrogen on a metal surface). They may be may by the reduction of an alcohol, such ethanol, with a metal (such as an alkali metal like sodium) and the subsequent pyrolysis of the alkoxide product (such a method is reported in Nature Nanotechnology (2009), 4, 30-33).
• Graphene sheets may be made by the exfoliation of expandable graphite, followed by intercalation, and
• ultrasonication or other means of separating the intercalated sheets see, for example, Nature Nanotechnology (2008), 3, 538-542. They may be made by the intercalation of graphite and the subsequent exfoliation of the product in suspension, thermally, etc.
• Graphene sheets may be made from graphite oxide (also known as graphitic acid or graphene oxide). Graphite may be treated with oxidizing and/or intercalating agents and exfoliated. Graphite may also be treated with intercalating agents and
• Graphene sheets may be formed by ultrasonically exfoliating suspensions of graphite and/or graphite oxide in a liquid (which may contain surfactants and/or intercalants). Exfoliated graphite oxide dispersions or suspensions can be subsequently reduced to graphene sheets. Graphene sheets may also be formed by mechanical treatment (such as grinding or milling) to exfoliate graphite or graphite oxide (which would subsequently be reduced to graphene sheets).
• Reduction of graphite oxide to graphene may be by means of chemical reduction and may be carried out on graphite oxide in a dry form, in a dispersion, etc.
• useful chemical reducing agents include, but are not limited to, hydrazines (such as hydrazine, ⁇ /,/V-dimethylhydrazine, etc.), sodium borohydride, citric acid, hydroquinone, isocyanates (such as phenyl isocyanate), hydrogen, hydrogen plasma, etc.
• a dispersion or suspension of exfoliated graphite oxide in a carrier can be made using any suitable method (such as ultrasonication and/or mechanical grinding or milling) and reduced to graphene sheets.
• Graphite oxide may be produced by any method known in the art, such as by a process that involves oxidation of graphite using one or more chemical oxidizing agents and, optionally, intercalating agents such as sulfuric acid.
• oxidizing agents include nitric acid, nitrates (such as sodium and potassium nitrates), perchlorates, potassium chlorate, sodium chlorate, chromic acid, potassium chromate, sodium chromate, potassium dichromate, sodium dichromate, hydrogen peroxide, sodium and potassium permanganates, phosphoric acid (H 3 P0 4 ), phosphorus pentoxide, bisulfites, etc.
• Preferred oxidants include KCI0 4 ; HN0 3 and KCI0 3 ; KMn0 4 and/or NaMn0 4 ;
• Preferred intercalation agents include sulfuric acid.
• Graphite may also be treated with intercalating agents and electrochemically oxidized. Examples of methods of making graphite oxide include those described by Staudenmaier (Ber. Stsch. Chem. Ges.
• graphene sheets are oxidize graphite to graphite oxide, which is then thermally exfoliated to form graphene sheets (also known as thermally exfoliated graphite oxide), as described in US 2007/0092432, the disclosure of which is hereby incorporated herein by reference.
• the thusly formed graphene sheets may display little or no signature corresponding to graphite or graphite oxide in their X-ray diffraction pattern.
• the thermal exfoliation may be carried out in a continuous, semi-continuous batch, etc. process.
• Heating can be done in a batch process or a continuous process and can be done under a variety of atmospheres, including inert and reducing atmospheres (such as nitrogen, argon, and/or hydrogen atmospheres). Heating times can range from under a few seconds or several hours or more, depending on the temperatures used and the characteristics desired in the final thermally exfoliated graphite oxide. Heating can be done in any appropriate vessel, such as a fused silica, mineral, metal, carbon (such as graphite), ceramic, etc. vessel. Heating may be done using a flash lamp or with microwaves. During heating, the graphite oxide may be contained in an essentially constant location in single batch reaction vessel, or may be transported through one or more vessels during the reaction in a continuous or batch mode. Heating may be done using any suitable means, including the use of furnaces and infrared heaters.
• atmospheres including inert and reducing atmospheres (such as nitrogen, argon, and/or hydrogen atmospheres). Heating times can range from under a few seconds or several hours or more, depending on
• temperatures at which the thermal exfoliation and/or reduction of graphite oxide can be carried out are at least about 150 °C, at least about 200 °C, at least about 300 °C, at least about 400 °C, at least about 450 °C, at least about 500 °C, at least about 600 °C, at least about 700 °C, at least about 750 °C, at least about 800 °C, at least about 850 °C, at least about 900 °C, at least about 950 °C, at least about 1000 °C, at least about 1 100 °C, at least about 1500 °C, at least about 2000 °C, and at least about 2500 °C.
• Preferred ranges include between about 750 about and 3000 °C, between about 850 and 2500 °C, between about 950 and about 2500 °C, between about 950 and about 1500 °C, between about 750 about and 3100 °C, between about 850 and 2500 °C, or between about 950 and about 2500 °C.
• the time of heating can range from less than a second to many minutes.
• the time of heating can be less than about 0.5 seconds, less than about 1 second, less than about 5 seconds, less than about 10 seconds, less than about 20 seconds, less than about 30 seconds, or less than about 1 min.
• the time of heating can be at least about 1 minute, at least about 2 minutes, at least about 5 minutes, at least about 15 minutes, at least about 30 minutes, at least about 45 minutes, at least about 60 minutes, at least about 90 minutes, at least about 120 minutes, at least about 150 minutes, at least about 240 minutes, from about 0.01 seconds to about 240 minutes, from about 0.5 seconds to about 240 minutes, from about 1 second to about 240 minutes, from about 1 minute to about 240 minutes, from about 0.01 seconds to about 60 minutes, from about 0.5 seconds to about 60 minutes, from about 1 second to about 60 minutes, from about 1 minute to about 60 minutes, from about 0.01 seconds to about 10 minutes, from about 0.5 seconds to about 10 minutes, from about 1 second to about 10 minutes, from about 1 minute to about 10 minutes, from about 0.01 seconds to about 1 minute, from about 0.5 seconds to about 1 minute, from about 1 second to about 1 minute, no more than about 600 minutes, no more than about 450 minutes, no more than about 300 minutes, no more than about 180 minutes, no more than about 120
• Examples of the rate of heating include at least about 120 °C/min, at least about 200 °C/min, at least about 300 °C/min, at least about 400 °C/min, at least about 600 °C/min, at least about 800 °C/min, at least about 1000 °C/min, at least about 1200 °C/min, at least about 1500 °C/min, at least about 1800 °C/min, and at least about 2000 °C/min.
• Graphene sheets may be annealed or reduced to graphene sheets having higher carbon to oxygen ratios by heating under reducing atmospheric conditions (e.g., in systems purged with inert gases or hydrogen).
• Reduction/annealing temperatures are preferably at least about 300 °C, or at least about 350 °C, or at least about 400 °C, or at least about 500 °C, or at least about 600 °C, or at least about 750 °C, or at least about 850 °C, or at least about 950 °C, or at least about 1000 °C.
• the temperature used may be, for example, between about 750 about and 3000 °C, or between about 850 and 2500 °C, or between about 950 and about 2500 °C.
• the time of heating can be for example, at least about 1 second, or at least about 10 second, or at least about 1 minute, or at least about 2 minutes, or at least about 5 minutes. In some embodiments, the heating time will be at least about 15 minutes, or about 30 minutes, or about 45 minutes, or about 60 minutes, or about 90 minutes, or about 120 minutes, or about 150 minutes. During the course of annealing/reduction, the temperature may vary within these ranges.
• the heating may be done under a variety of conditions, including in an inert atmosphere (such as argon or nitrogen) or a reducing atmosphere, such as hydrogen (including hydrogen diluted in an inert gas such as argon or nitrogen), or under vacuum.
• the heating may be done in any appropriate vessel, such as a fused silica or a mineral or ceramic vessel or a metal vessel.
• the materials being heated including any starting materials and any products or intermediates) may be contained in an essentially constant location in single batch reaction vessel, or may be transported through one or more vessels during the reaction in a continuous or batch reaction. Heating may be done using any suitable means, including the use of furnaces and infrared heaters.
• the graphene sheets preferably have a surface area of at least about 100 m 2 /g to, or of at least about 200 m 2 /g, or of at least about 300 m 2 /g, or of least about 350 m 2 /g, or of least about 400 m 2 /g, or of least about 500 m 2 /g, or of least about 600 m 2 /g., or of least about 700 m 2 /g, or of least about 800 m 2 /g, or of least about 900 m 2 /g, or of least about 700 m 2 /g.
• the surface area may be about 400 to about 1 100 m 2 /g.
• the theoretical maximum surface area can be calculated to be 2630 m 2 /g.
• the surface area includes all values and subvalues therebetween, especially including 400, 500, 600, 700, 800, 900, 1000, 1 100, 1200, 1300, 1400, 1500, 1600, 1700, 1800, 1900, 2000, 2100, 2200, 2300, 2400, 2500, and 2630 m 2 /g.
• the graphene sheets can have number average aspect ratios of about 100 to about 100,000, or of about 100 to about 50,000, or of about 100 to about 25,000, or of about 100 to about 10,000 (where "aspect ratio" is defined as the ratio of the longest dimension of the sheet to the shortest).
• Surface area can be measured using either the nitrogen adsorption/BET method at 77 K or a methylene blue (MB) dye method in liquid solution.
• the difference between the amount of MB that was initially added and the amount present in solution as determined by UV-vis spectrophotometry is assumed to be the amount of MB that has been adsorbed onto the surface of the graphene sheets.
• the surface area of the graphene sheets are then calculated using a value of 2.54 m 2 of surface covered per one mg of MB adsorbed.
• the graphene sheets may have a bulk density of from about 0.01 to at least about 200 kg/m 3 .
• the bulk density includes all values and subvalues therebetween, especially including 0.05, 0.1 , 0.5, 1 , 5, 10, 15, 20, 25, 30, 35, 50, 75, 100, 125, 150, and 175 kg/m 3 .
• the graphene sheets may be functionalized with, for example, oxygen-containing functional groups (including, for example, hydroxyl, carboxyl, and epoxy groups) and typically have an overall carbon to oxygen molar ratio (C/O ratio), as determined by bulk elemental analysis, of at least about 1 :1 , or more preferably, at least about 3:2.
• oxygen-containing functional groups including, for example, hydroxyl, carboxyl, and epoxy groups
• C/O ratio carbon to oxygen molar ratio
• Examples of carbon to oxygen ratios include about 3:2 to about 85:15; about 3:2 to about 20:1 ; about 3:2 to about 30:1 ; about 3:2 to about 40:1 ; about 3:2 to about 60:1 ; about 3:2 to about 80:1 ; about 3:2 to about 100:1 ; about 3:2 to about 200:1 ; about 3:2 to about 500:1 ; about 3:2 to about 1000:1 ; about 3:2 to greater than 1000:1 ; about 10:1 to about 30:1 ; about 80:1 to about 100:1 ; about 20:1 to about 100:1 ; about 20:1 to about 500:1 ; about 20:1 to about 1000:1 ; about 50:1 to about 300:1 ; about 50:1 to about 500:1 ; and about 50:1 to about 1000:1 .
• the carbon to oxygen ratio is at least about 10:1 , or at least about 15:1 , or at least about 20:1 , or at least about 35:1 , or at least about 50:1 , or at least about 75:1 , or at least about 100:1 , or at least about 200:1 , or at least about 300:1 , or at least about 400:1 , or at least 500:1 , or at least about 750:1 , or at least about 1000:1 ; or at least about 1500:1 , or at least about 2000:1.
• the carbon to oxygen ratio also includes all values and subvalues between these ranges.
• the graphene sheets may contain atomic scale kinks. These kinks may be caused by the presence of lattice defects in, or by chemical functionalization of the two- dimensional hexagonal lattice structure of the graphite basal plane.
• compositions may further comprise graphite (including natural, Kish, and synthetic, annealed, pyrolytic, highly oriented pyrolytic, etc. graphites).
• the ratio by weight of graphite to graphene sheets may be from about 2:98 to about 98:2, or from about 5:95 to about 95:5, or from about 10:90 to about 90:10, or from about 20:80 to about 80:20, or from about 30:70 to 70:30, or from about 40:60 to about 90:10, or from about 50:50 to about 85:15, or from about 60:40 to about 85:15, or from about 70:30 to about 85:15.
• the graphene sheets may comprise two or more graphene powders having different particle size distributions and/or morphologies.
• the graphite may also comprise two or more graphite powders having different particle size distributions and/or morphologies.
• They graphene sheets and aromatic compound can be combined with polymers to make composites (including polymer composites), etc. They can be dispersed in one or more solvents with or without a polymer binder. They can be used in thermal transfer applications. They can be used in electrodes, such as those used in solar cells
• compositions can be in the form of adhesives.
• compositions may be in the form of inks and coatings.
• ink and “coating” are meant composition that are in a form that is suitable for application to a substrate as well as the material after it is applied to the substrate, while it is being applied to the substrate, and both before and after any post-application treatments (such as evaporation, cross-linking, curing, etc.).
• the components of the ink and coating compositions may vary during these stages.
• the inks and coatings may optionally further comprise a polymeric binder.
• the graphene sheets and aromatic compound can be combined with polymers using any suitable method, including melt processing (using, for example, a single or twin-screw extruder, a blender, a kneader, a Banbury mixer, etc.) and solution/dispersion blending.
• the polymers can be used as binders. When used, the polymers can be thermosets, thermoplastics, non-melt processible polymers, etc. Polymers can also comprise monomers that can be polymerized before, during, or after the application of the coating to the substrate. Polymeric binders can be crosslinked or otherwise cured after the coating has been applied to the substrate.
• polymers include, but are not limited to polyolefins (such as polyethylene, linear low density polyethylene (LLDPE), low density polyethylene (LDPE), high density polyethylene, polypropylene, and olefin copolymers), styrene/butadiene rubbers (SBR),
• polyolefins such as polyethylene, linear low density polyethylene (LLDPE), low density polyethylene (LDPE), high density polyethylene, polypropylene, and olefin copolymers
• SBR styrene/butadiene rubbers
• SEBS styrene/ethylene/butadiene/styrene copolymers
• EPR ethylene/propylene copolymers
• EPDM ethylene/propylene/diene monomer copolymers
• EVA polystyrene (including high impact polystyrene)
• EVA polyvinyl acetates
• EVA polyvinyl alcohols
• EVOH ethylene/vinyl alcohol copolymers
• PVB polyvinyl formal
• poly(methyl methacrylate) and other acrylate polymers and copolymers such as methyl
• methacrylate polymers methacrylate copolymers, polymers derived from one or more acrylates, methacrylates, ethyl acrylates, ethyl methacrylates, butyl acrylates, butyl methacrylates, glycidyl acrylates and methacrylates and the like), olefin and styrene copolymers, acrylonitrile/butadiene/styrene (ABS), styrene/acrylonitrile polymers (SAN), styrene/maleic anhydride copolymers, isobutylene/maleic anhydride copolymers, ethylene/acrylic acid copolymers, poly(acrylonitrile), polyvinyl acetate) and polyvinyl acetate) copolymers, polyvinyl pyrrolidone) and polyvinyl pyrrolidone) copolymers, vinyl acetate and vinyl pyrrolidone copolymers
• epoxy polymers including crosslinked epoxy polymers such as those crosslinked with polysulfones, amines, etc.
• polyureas alkyds
• cellulosic polymers such as
• nitrocellulose ethyl cellulose, ethyl hydroxyethyl cellulose, carboxymethyl cellulose, cellulose acetate, cellulose acetate propionates, and cellulose acetate butyrates
• polyethers such as poly(ethylene oxide), poly(propylene oxide), poly(propylene glycol), oxide/propylene oxide copolymers, etc.
• acrylic latex polymers polyester acrylate oligomers and polymers, polyester diol diacrylate polymers, UV-curable resins, etc.
• elastomers include, but are not limited to, polyurethanes, copolyetheresters, rubbers (including butyl rubbers and natural rubbers),
• styrene/butadiene copolymers styrene/ethylene/butadiene/styrene copolymer (SEBS), polyisoprene, ethylene/propylene copolymers (EPR), ethylene/propylene/diene monomer copolymers (EPDM), polysiloxanes, and polyethers (such as poly(ethylene oxide), poly(propylene oxide), and their copolymers).
• SEBS styrene/ethylene/butadiene/styrene copolymer
• EPR ethylene/propylene copolymers
• EPDM ethylene/propylene/diene monomer copolymers
• polyethers such as poly(ethylene oxide), poly(propylene oxide), and their copolymers.
• polyamides include, but are not limited to, aliphatic polyamides (such as polyamide 4,6; polyamide 6,6; polyamide 6; polyamide 1 1 ; polyamide 12; polyamide 6,9; polyamide 6,10; polyamide 6,12; polyamide 10,10; polyamide 10,12; and polyamide 12,12), alicyclic polyamides, and aromatic polyamides (such as poly(m- xylylene adipamide) (polyamide MXD,6)) and polyterephthalamides such as
• poly(dodecamethylene terephthalamide) (polyamide 12,T), poly(decamethylene terephthalamide) (polyamide 10,T), poly(nonamethylene terephthalamide) (polyamide 9,T), the polyamide of hexamethylene terephthalamide and hexamethylene adipamide, the polyamide of hexamethyleneterephthalamide, and 2- methylpentamethyleneterephthalamide), etc.
• the polyamides may be polymers and copolymers (i.e., polyamides having at least two different repeat units) having melting points between about 120 and 255 °C including aliphatic copolyamides having a melting point of about 230 °C or less, aliphatic copolyamides having a melting point of about 210 °C or less, aliphatic copolyamides having a melting point of about 200 °C or less, aliphatic copolyamides having a melting point of about 180 °C or less, etc. Examples of these include those sold under the trade names Macromelt by Henkel and Versamid by Cognis.
• acrylate polymers include those made by the polymerization of one or more acrylic acids (including acrylic acid, methacrylic acid, etc.) and their derivatives, such as esters. Examples include methyl acrylate polymers, methyl methacrylate polymers, and methacrylate copolymers.
• Examples include polymers derived from one or more acrylates, methacrylates, acrylic acid, methacrylic acid, methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, butyl acrylate, butyl methacrylate, glycidyl acrylate, glycidyl methacrylates, 2-ethylhexyl acrylate, 2-ethylhexyl methacrylate, hydroxyethyl acrylate, hydroxyethyl (meth)acrylate, acrylonitrile, and the like.
• the polymers may comprise repeat units derived from other monomers such as olefins (e.g. ethylene, propylene, etc.), vinyl acetates, vinyl alcohols, vinyl pyrrolidones, etc. They may include partially neutralized acrylate polymers and copolymers (such as ionomer resins).
• polymers examples include Elvacite® polymers supplied by Lucite
• polyesters include, but are not limited to, poly(butylene
• PBT poly(ethylene terephthalate)
• PET poly(1 ,3-propylene
• PPT poly(ethylene naphthalate)
• PEN poly(cyclohexanedimethanol terephthalate)
• the polymer has a acid number of at least about 5, or at least about 10, or at least about 15, or at least about 20.
• the glass transition temperature of at least one polymer is no greater than about 100 °C, 90 °C, or no greater than about 80 °C, or no greater than about 70 °C, or no greater than about 60 °C, or no greater than about 50 °C, or no greater than about 40 °C.
• a binder when used, it can be present relative to graphene sheets and graphite, when used, in from about 1 to about 99 weight percent, or from about 1 to about 50 weight percent, or from about 1 to about 30 weight percent, or from about 1 to about 20 weight percent, or from about 5 to about 80 weight percent, or from about 5 to about 60 weight percent, or from about 5 to about 30 weight percent, or from about 15 to about 85 weight percent, or from about 15 to about 60 weight percent, or from about 15 to about 30 weight percent, or from about 25 to about 80 weight percent, or from about 25 to about 50 weight percent, or from about 40 to about 90 weight percent, or from about 50 to about 90 weight percent, or from about 70 to about 95 weight percent, based on the total weight of binder and graphene plus graphite when present.
• solvents into which the graphene sheets and aromatic compounds can be dispersed include water, distilled or synthetic isoparaffinic hydrocarbons (such Isopar® and Norpar® (both manufactured by Exxon) and Dowanol® (manufactured by Dow), citrus terpenes and mixtures containing citrus terpenes (such as Purogen, Electron, and Positron (all manufactured by Ecolink)), terpenes and terpene alcohols (including terpineols, including alpha-terpineol), limonene, aliphatic petroleum distillates, alcohols (such as methanol, ethanol, n-propanol, /-propanol, n-butanol, /-butanol, sec- butanol, ie f-butanol, pentanols, i-amyl alcohol, hexanols, heptanols, octanols, di
• esters such as methyl acetate, ethyl acetate, n-propyl acetate, / ' -propyl acetate, n-butyl acetate, / ' -butyl acetate, ie f-butyl acetate, carbitol acetate, etc.
• glycol ethers, ester and alcohols such as 2-(2- ethoxyethoxy)ethanol, propylene glycol monomethyl ether and other propylene glycol ethers; ethylene glycol monobutyl ether, 2-methoxyethyl ether (diglyme), propylene glycol methyl ether (PGME); and other ethylene glycol ethers; ethylene and propylene glycol ether acetates, diethylene glycol monoethyl ether acetate, 1 -me
• compositions can contain additives such as dispersion aids (including surfactants, emulsifiers, and wetting aids), adhesion promoters, thickening agents (including clays), defoamers and antifoamers, biocides, additional fillers, flow enhancers, stabilizers, crosslinking and curing agents, conductive additives, etc.
• dispersion aids including surfactants, emulsifiers, and wetting aids
• adhesion promoters including clays
• thickening agents including clays
• defoamers and antifoamers include biocides
• additional fillers including flow enhancers, stabilizers, crosslinking and curing agents, conductive additives, etc.
• dispersing aids include glycol ethers (such as poly(ethylene oxide), block copolymers derived from ethylene oxide and propylene oxide (such as those sold under the trade name Pluronic® by BASF), acetylenic diols (such as 2,5,8,1 1 - tetramethyl-6-dodecyn-5,8-diol ethoxylate and others sold by Air Products under the trade names Surfynol® and Dynol®), salts of carboxylic acids (including alkali metal and ammonium salts), and polysiloxanes.
• glycol ethers such as poly(ethylene oxide), block copolymers derived from ethylene oxide and propylene oxide (such as those sold under the trade name Pluronic® by BASF), acetylenic diols (such as 2,5,8,1 1 - tetramethyl-6-dodecyn-5,8-diol ethoxylate and others sold by Air Products under the trade names Surfy
• grinding aids include stearates (such as Al, Ca, Mg, and Zn stearates) and acetylenic diols (such as those sold by Air Products under the trade names Surfynol® and Dynol®).
• adhesion promoters include titanium chelates and other titanium compounds such as titanium phosphate complexes (including butyl titanium phosphate), titanate esters, diisopropoxy titanium bis(ethyl-3-oxobutanoate, isopropoxy titanium acetylacetonate, and others sold by Johnson-Matthey Catalysts under the trade name Vertec.
• titanium phosphate complexes including butyl titanium phosphate
• titanate esters diisopropoxy titanium bis(ethyl-3-oxobutanoate, isopropoxy titanium acetylacetonate, and others sold by Johnson-Matthey Catalysts under the trade name Vertec.
• compositions may optionally comprise at least one "multi-chain lipid", by which term is meant a naturally-occurring or synthetic lipid having a polar head group and at least two nonpolar tail groups connected thereto.
• polar head groups include oxygen-, sulfur-, and halogen-containing, phosphates, amides, ammonium groups, amino acids (including a-amino acids), saccharides, polysaccharides, esters (Including glyceryl esters), zwitterionic groups, etc.
• the tail groups may be the same or different.
• Examples of tail groups include alkanes, alkenes, alkynes, aromatic compounds, etc. They may be hydrocarbons, functionalized hydrocarbons, etc.
• the tail groups may be saturated or unsaturated. They may be linear or branched.
• the tail groups may be derived from fatty acids, such as oleic acid, palmitic acid, stearic acid, arachidic acid, erucic acid, arachadonic acid, linoleic acid, linolenic acid, oleic acid, etc.
• multi-chain lipids include, but are not limited to, lecithin and other phospholipids (such as phosphatidylcholine, phosphoglycerides (including phosphatidylserine, phosphatidylinositol, phosphatidylethanolamine (cephalin), and phosphatidylglycerol) and sphingomyelin); glycolipids (such as glucosyl-cerebroside); saccharolipids; sphingolipids (such as ceramides, di- and triglycerides,
• phosphosphingolipids and glycosphingolipids); etc. They may be amphoteric, including zwitterionic.
• thickening agents examples include glycol ethers (such as poly(ethylene oxide), block copolymers derived from ethylene oxide and propylene oxide (such as those sold under the trade name Pluronic® by BASF), long-chain carboxylate salts (such aluminum, calcium, zinc, etc. salts of stearates, oleats, palmitates, etc.), aluminosilicates (such as those sold under the Minex® name by Unimin Specialty Minerals and Aerosil® 9200 by Evonik Degussa), fumed silica, natural and synthetic zeolites, etc.
• glycol ethers such as poly(ethylene oxide), block copolymers derived from ethylene oxide and propylene oxide (such as those sold under the trade name Pluronic® by BASF)
• long-chain carboxylate salts such aluminum, calcium, zinc, etc. salts of stearates, oleats, palmitates, etc.
• aluminosilicates such as those sold under
• Compositions may contain electrically and/or thermally conductive components, such as metals (including metal alloys), conductive metal oxides, conductive carbons, polymers, metal-coated materials, etc. These components can take a variety of forms, including particles, powders, flakes, foils, needles, etc.
• metals include, but are not limited to silver, copper, aluminum, platinum, palladium, nickel, chromium, gold, zinc, tin, iron, gold, lead, steel, stainless steel, rhodium, titanium, tungsten, magnesium, brass, bronze, colloidal metals, etc.
• metal oxides include antimony tin oxide and indium tin oxide and materials such as fillers coated with metal oxides.
• Metal and metal-oxide coated materials include, but are not limited to metal coated carbon and graphite fibers, metal coated glass fibers, metal coated glass beads, metal coated ceramic materials (such as beads), etc. These materials can be coated with a variety of metals, including nickel.
• electrically conductive polymers include, but are not limited to, polyacetylene, polyethylene dioxythiophene (PEDOT), poly(styrenesulfonate) (PSS), PEDOT:PSS copolymers, polythiophene and polythiophenes, poly(3-alkylthiophenes), poly(2,5-bis(3-tetradecylthiophen-2-yl)thieno[3,2-b]thiophene) (PBTTT),
• the conductive polymers may be doped or undoped. They may be doped with boron, phosphorous, iodine, etc. Examples of conductive carbons include, but are not limited to, graphite
• Inks and coatings can be formed by blending the graphene sheets and aromatic compounds with at least one solvent and/or binder, and, optionally, other additives. Blending can be done using one or more of the preceding methods.
• the compositions may be made using any suitable method, including wet or dry methods and batch, semi- continuous, and continuous methods. Dispersions, suspensions, solutions, etc.
• graphene sheets and one or more aromatic compounds can be made or processed (e.g., milled/ ground, blended, dispersed, suspended, etc.) by using suitable mixing, dispersing, and/or compounding techniques
• components of the compositions such as one or more of the graphene sheets, aromatic compounds, graphite (if used), binders, carriers, and/or other components can be processed (e.g., milled/ ground, blended, etc.
• Processing (including grinding) technologies can be wet or dry and can be continuous or discontinuous.
• suitable materials for use as grinding media include metals, carbon steel, stainless steel, ceramics, stabilized ceramic media (such as cerium yttrium stabilized zirconium oxide), PTFE, glass, tungsten carbide, etc. Methods such as these can be used to change the particle size and/or morphology of the graphite, graphene sheets, other components, and blends or two or more components.
• Components may be processed together or separately and may go through multiple processing (including mixing/blending) stages, each involving one or more components (including blends).
• graphene sheets, graphite (if used), the aromatic compounds, and other components are processed and combined.
• graphene sheets and/or graphite may be processed into given particle size distributions and/or morphologies separately and then combined for further processing with or without the presence of additional components.
• Unprocessed graphene sheets and/or graphite may be combined with processed graphene sheets and/or graphite and further processed with or without the presence of additional components.
• Processed and/or unprocessed graphene sheets and/or processed and/or unprocessed graphite may be combined with other components, such as one or more binders and then combined with processed and/or unprocessed graphene sheets and/or processed and/or unprocessed graphite.
• Two or more combinations of processed and/or unprocessed graphene sheets and/or processed and/or unprocessed graphite that have been combined with other components may be further combined or processed. Any of the foregoing processing steps can be done in the presence of at least one aromatic compound.
• a multi-chain lipid if used, it can be added to graphene sheets (and/or graphite if present) before processing.
• compositions After blending and/or grinding steps, additional components may be added to the compositions, including, but not limited to, thickeners, viscosity modifiers, binders, etc.
• compositions may also be diluted by the addition of more carrier.
• Inks and coatings can be applied to a wide variety of substrates, including, but not limited to, flexible and/or stretchable materials, silicones and other elastomers and other polymeric materials, metals (such as aluminum, copper, steel, stainless steel, etc.), adhesives, heat-sealable materials (such as cellulose, biaxially oriented polypropylene
• Substrates can in the form of films, papers, wafers, larger three-dimensional objects, etc.
• the substrates may have been treated with other coatings (such as paints) or similar materials before the inks and coatings are applied.
• examples include substrates (such as PET) coated with indium tin oxide, antimony tin oxide, etc. They may be woven, nonwoven, in mesh form; etc. They may be woven, nonwoven, in mesh form; etc.
• the substrates may be paper-based materials generally (including paper, paperboard, cardboard, glassine, etc.). Paper-based materials can be surface treated. Examples of surface treatments include coatings such as polymeric coatings, which can include PET, polyethylene, polypropylene, acetates, nitrocellulose, etc. Coatings may be adhesives. Paper based materials may be sized.
• polymeric materials include, but are not limited to, those comprising thermoplastics and thermosets, including elastomers and rubbers (including
• thermoplastics and thermosets silicones, fluorinated polysiloxanes, natural rubber, butyl rubber, chlorosulfonated polyethylene, chlorinated polyethylene, styrene/butadiene copolymers (SBR), styrene/ethylene/butadiene/stryene copolymers (SEBS),
• styrene/ethylene/butadiene/stryene copolymers grafted with maleic anhydride styrene/isoprene/styrene copolymers (SIS), polyisoprene, nitrile rubbers, hydrogenated nitrile rubbers, neoprene, ethylene/propylene copolymers (EPR),
• EPDM ethylene/propylene/diene copolymers
• EVA ethylene/vinyl acetate copolymer
• polyesters such as poly(ethylene terephthalate), poly(butylene terephthalate), poly(ethylene naphthalate), liquid crystalline polyesters, poly(lactic acid), etc).
• polystyrene such as poly(ethylene terephthalate), poly(butylene terephthalate), poly(ethylene naphthalate), liquid crystalline polyesters, poly(lactic acid), etc).
• polystyrene such as poly(ethylene terephthalate), poly(butylene terephthalate), poly(ethylene naphthalate), liquid crystalline polyesters, poly(lactic acid), etc).
• polystyrene such as poly(ethylene terephthalate), poly(butylene terephthalate), poly(ethylene naphthalate), liquid crystalline polyesters, poly(lactic acid), etc).
• polystyrene such as poly(ethylene terephthalate), poly(butylene terephthalate), poly(ethylene naphthalate), liquid crystalline polyesters, poly(lactic acid), etc).
• PTFE polytetrafluoroethylene
• polyvinyl fluoride polyvinylidene fluoride
• poly(vinylidene fluoride) etc.
• polyetherimides polyvinyl chloride); poly(vinylidene chloride); polyurethanes (such as thermoplastic polyurethanes (TPU); spandex, cellulosic polymers (such as nitrocellulose, cellulose acetate, etc.); styrene/acrylonitriles polymers (SAN);
• TPU thermoplastic polyurethanes
• SAN styrene/acrylonitriles polymers
• ABS arcrylonitrile/butadiene/styrene polymers
• the substrate may be a transparent or translucent or optical material, such as glass, quartz, polymer (such as polycarbonate or poly(meth)acrylates (such as poly(methyl methacrylate).
• the inks and coatings may be applied to the substrate using any suitable method, including, but not limited to, painting, pouring, spin casting, solution casting, dip coating, powder coating, by syringe or pipette, spray coating, curtain coating, lamination, co-extrusion, electrospray deposition, ink-jet printing, spin coating, thermal transfer (including laser transfer) methods, doctor blade printing, screen printing, rotary screen printing, gravure printing, lithographic printing, intaglio printing, digital printing, capillary printing, offset printing, electrohydrodynamic (EHD) printing (a method of which is described in WO 2007/053621 , which is hereby incorporated herein by reference), microprinting, pad printing, tampon printing, stencil printing, wire rod coating, drawing, flexographic printing, stamping, xerography, microcontact printing, dip pen
• any suitable method including, but not limited to, painting, pouring, spin casting, solution casting, dip coating, powder coating, by syringe or pipette, spray coating
• compositions can be applied in multiple layers.
• the inks and coatings may be cured using any suitable technique, including drying and oven-drying (in air or another inert or reactive atmosphere), UV curing, IR curing, drying, crosslinking, thermal curing, laser curing, IR curing, microwave curing or drying, sintering, and the like.
• the cured inks and coatings can have a variety of thicknesses. For example, they can optionally have a thickness of at least about 2 nm, or at least about 5 nm. In various embodiments, the coatings can optionally have a thickness of about 2 nm to 2 mm, about 5 nm to 1 mm, about 2 nm to about 100 nm, about 2 nm to about 200 nm, about 2 nm to about 500 nm, about 2 nm to about 1 micrometer, about 5 nm to about 200 nm, about 5 nm to about 500 nm, about 5 nm to about 1 micrometer, about 5 nm to about 50 micrometers, about 5 nm to about 200 micrometers, about 10 nm to about 200 nm, about 50 nm to about 500 nm, about 50 nm to about 1 micrometer, about 100 nm to about 10 micrometers, about 1 micrometer to about 2 mm, about 1 micrometer to about 1
• the inks and coatings can have a variety of forms.
• the inks and coatings can be covered in whole or in part with additional material, such as overcoatings, varnishes, polymers, fabrics, etc.
• additional material such as overcoatings, varnishes, polymers, fabrics, etc.
• the inks and coatings can be applied to the same substrate in varying thicknesses at different points and can be used to build up three-dimensional structures on the substrate.
• the inks and coatings can be used for the passivation of surfaces, such as metal (e.g. steel, aluminum, etc.) surfaces, including exterior structures such as bridges and buildings.
• surfaces such as metal (e.g. steel, aluminum, etc.) surfaces, including exterior structures such as bridges and buildings.
• examples of other uses of the inks and coatings include: UV radiation resistant coatings, abrasion resistant coatings, coatings having permeation resistance to liquids (such as hydrocarbon, alcohols, water, etc.) and/or gases, electrically conductive coatings, static dissipative coatings, and blast and impact resistant coatings. They can be used to make fabrics having electrical conductivity.
• the inks and coatings can be used in solar cell applications; solar energy capture applications; signage, flat panel displays; flexible displays, including light-emitting diode, organic light-emitting diode, and polymer light-emitting diode displays; backplanes and frontplanes for displays; and lighting, including electroluminescent and OLED lighting.
• the displays may be used as components of portable electronic devices, such as computers, cellular telephones, games, GPS receivers, personal digital assistants, music players, games, calculators, artificial "paper” and reading devices, etc.
• They may be used in packaging and/or to make labels. They may be used in inventory control and anti-counterfeiting applications (such as for pharmaceuticals), including package labels. They may be used to make smart packaging and labels (such as for marketing and advertisement, information gathering, inventory control, information display, etc.). They may be used to form a Faraday cage in packaging, such as for electronic components.
• the inks and coatings can be used on electrical and electronic devices and components, such as housings etc., to provide EMI shielding properties. They made be used in microdevices (such as microelectromechanical systems (MEMS) devices) including to provide antistatic coatings.
• MEMS microelectromechanical systems
• housings, antennas, and other components of portable electronic devices such as computers, cellular telephones, games, navigation systems, personal digital assistants, music players, games, calculators, radios, artificial "paper” and reading devices, etc.
• the inks and coatings can be used to form thermally conductive channels on substrates or to form membranes having desired flow properties and porosities. Such materials could have highly variable and tunable porosities and porosity gradients can be formed.
• the inks and coatings can be used to form articles having anisotropic thermal and/or electrical conductivities.
• the coatings can be used to form three- dimensional printed prototypes.
• the inks and coatings can be used to make printed electronic devices (also referred to as "printed electronics) that may be in the form of complete devices, parts or sub elements of devices, electronic components, etc.
• Printed electronics may be prepared by applying the inks and coatings to the substrate in a pattern comprising an electrically conductive pathway designed to achieve the desired electronic device.
• the pathway may be solid, mostly solid, in a liquid or gel form, etc.
• the printed electronic devices may take on a wide variety of forms and be used in a large array of applications. They may contain multiple layers of electronic components (e.g. circuits) and/or substrates. All or part of the printed layer(s) may be covered or coated with another material such as a cover coat, varnish, cover layer, cover films, dielectric coatings, electrolytes and other electrically conductive materials, etc. There may also be one or more materials between the substrate and printed circuits. Layers may include semiconductors, metal foils, dielectric materials, etc.
• the printed electronics may further comprise additional components, such as processors, memory chips, other microchips, batteries, resistors, diodes, capacitors, transistors, etc.
• Other applications include, but are not limited to: passive and active devices and components; electrical and electronic circuitry, integrated circuits; flexible printed circuit boards; transistors; field-effect transistors; microelectromechanical systems (MEMS) devices; microwave circuits; antennas; diffraction gratings; indicators; chipless tags (e.g. for theft deterrence from stores, libraries, etc.); security and theft deterrence devices for retail, library, and other settings; key pads; smart cards; sensors (including gas and biosensors); liquid crystalline displays (LCDs); signage; lighting; flat panel displays; flexible displays, including light-emitting diode, organic light-emitting diode, and polymer light-emitting diode displays; backplanes and frontplanes for displays;
• MEMS microelectromechanical systems
• electroluminescent and OLED lighting are electroluminescent and OLED lighting; photovoltaic devices, including backplanes;
• product identifying chips and devices membrane switches, batteries, including thin film batteries; electrodes; indicators; printed circuits in portable electronic devices (for example, cellular telephones, computers, personal digital assistants, global positioning system devices, music players, games, calculators, etc.); electronic connections made through hinges or other movable/bendable junctions in electronic devices such as cellular telephones, portable computers, folding keyboards, etc.); wearable electronics; and circuits in vehicles, medical devices, diagnostic devices, instruments, etc.
• portable electronic devices for example, cellular telephones, computers, personal digital assistants, global positioning system devices, music players, games, calculators, etc.
• electronic connections made through hinges or other movable/bendable junctions in electronic devices such as cellular telephones, portable computers, folding keyboards, etc.
• wearable electronics wearable electronics
• the electronic devices may be radiofrequency identification (RFID) devices and/or components thereof and/or radiofrequency communication device. Examples include, but are not limited to, RFID tags, chips, and antennas.
• RFID devices may be ultrahigh frequency RFID devices, which typically operate at frequencies in the range of about 868 to about 928 MHz. Examples of uses for RFIDs are for tracking shipping containers, products in stores, products in transit, and parts used in manufacturing processes; passports; barcode replacement applications; inventory control applications; pet identification; livestock control; contactless smart cards; automobile key fobs; etc.
• the electronic devices may also be elastomeric (such as silicone) contact pads and keyboards.
• Such devices can be used in portable electronic devices, such as calculators, cellular telephones, GPS devices, keyboards, music players, games, etc. They may also be used in myriad other electronic applications, such as remote controls, touch screens, automotive buttons and switches, etc.
• compositions including those in the form of polymer composites, dispersions, inks and coatings, etc. can be electrically and/or thermally conductive.
• the composition can have a conductivity of at least about 10 "8 S/m. It can have a conductivity of about 10 "6 S/m to about 10 5 S/m, or of about 10 "5 S/m to about 10 5 S/m.
• the coating has conductivities of at least about 0.001 S/m, of at least about 0.01 S/m, of at least about 0.1 S/m, of at least about 1 S/m, of at least about 10 S/m, of at least about 100 S/m, or at least about 1000 S/m, or at least about 10,000 S/m, or at least about 20,000 S/m, or at least about 30,000 S/m, or at least about 40,000 S/m, or at least about 50,000 S/m, or at least about 60,000 S/m, or at least about 75,000 S/m, or at least about 10 5 S/m, or at least about 10 6 S/m.
• the surface resistivity of the composition may be no greater than about 10000 ⁇ /square/mil, or no greater than about 5000 ⁇ /square/mil, or no greater than about 1000 ⁇ /square/mil or no greater than about 700 ⁇ /square/mil, or no greater than about 500 ⁇ /square/mil, or no greater than about 350 ⁇ /square/mil, or no greater than about 200 ⁇ /square/mil, or no greater than about 200 ⁇ /square/mil, or no greater than about 150 ⁇ /square/mil, or no greater than about 100 ⁇ /square/mil, or no greater than about 75 ⁇ /square/mil, or no greater than about 50 ⁇ /square/mil, or no greater than about 30 ⁇ /square/mil, or no greater than about 20 ⁇ /square/mil, or no greater than about 10 ⁇ /square/mil, or no greater than about 5 ⁇ /square/m
• the composition can have a thermal conductivity of about
• 0.1 to about 50 W/nvK or of about 0.5 to about 30 W/nvK, or of about 0.1 to about 0.5 W/nvK, or of about 0.1 to about 1 W/nvK, or of about 0.1 to about 5 W/nvK, or of about 0.5 to about 2 W/nvK, or of about 1 to about 5 W/nvK, or of about 0.1 to about 0.5 W/nvK, or of about 0.1 to about 50 W/nvK, or of about 1 to about 30 W/nvK, or of about 1 to about 20 W/nvK, or of about 1 to about 10 W/nvK, or of about 1 to about 5 W/nvK, or of about 2 to about 25 W/nvK, or of about 5 to about 25 W/nvK, or of at least about 0.7 W/nvK, or of at least 1 W/nvK, or of at least 1 .5 W/nvK, or of at least 3 W/nvK, or of at least
• Pigment graphene sheets and graphite
• binder polyvinyl butyral
• the catalyst p-toluenesulfonic acid
• the solid components comprise about 10 weight percent of the coatings.
• the nonvolatile components are present relative to each other by weight in the amounts given in Tables 1 and 2. Comparative Example 2 and Examples 10 and 1 1
• Pigment graphene sheets and graphite
• 4,4'dihydroxybiphenyl and the catalyst (p-toluenesulfonic acid) are combined in a solvent system of hexanol and N- methylpyrrolidone to form a coating.
• the non-volatile components comprise about 2.5 weight percent of the coatings.
• the solid components are present relative to each other by weight in the amounts given in Table 3.
• Pigment graphene sheets and graphite
• binder polyvinyl butyral
• aromatic compound indicated in Table 4 are combined in a solvent system of hexanol and /V-methylpyrrolidone to form a coating.
• the solid components comprise about 9 weight percent of the coatings.
• the non-volatile components are present relative to each other by weight in the amounts given in Table 4. Examples 12-15 showed significantly better adhesion than Comparative Example 3.
• the coatings are applied to PET films using a #28 wire rod. Each coating is applied in two layers and is cured at 130 °C between coats and after the second coat.
• the adhesion (pull) of the prints is measured by firmly applying a piece of 3M Scotch® #810 tape to the surface of a print and rapidly pulling the tape off the surface using a yanking motion perpendicular to the surface of the prints.
• the adhesion of the print is graded on a scale of 1 to 5 (where one is the best) based on the appearance of the tape after pulling. Samples having almost no ink transferred to the tape are given a grade of 1 . Samples where the tape is completely dark after being pulled from the print are given a grade of 5.
• the adhesion (peel) of the prints is measured by firmly applying a piece of 3M Scotch® #810 tape to the surface of a print and gently pulling it off in a direction parallel to the surface of the print.
• the surface resistivity of the print is measured before the tape is applied and again after the tape is pulled off.
• the percent increase in resistivity after the tape pull is given in Table 3.
• Ingredients quantities are in weight percentages based on the total weight of the given ingredients. Table 2
• Ingredients quantities are in weight percentages based on the total weight of the given ingredients.
• Ingredients quantities are in weight percentages based on the total weight of the given ingredients.

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• 2012
  • 2012-11-14 WO PCT/US2012/065135 patent/WO2013074712A1/en active Application Filing
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