EP2722445A1 - Electric and electronic compensation device for multifunctional levelling and compacting tool - Google Patents
Electric and electronic compensation device for multifunctional levelling and compacting tool Download PDFInfo
- Publication number
- EP2722445A1 EP2722445A1 EP13189181.4A EP13189181A EP2722445A1 EP 2722445 A1 EP2722445 A1 EP 2722445A1 EP 13189181 A EP13189181 A EP 13189181A EP 2722445 A1 EP2722445 A1 EP 2722445A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- frame
- leveling
- pads
- blade
- hydraulic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/76—Graders, bulldozers, or the like with scraper plates or ploughshare-like elements; Levelling scarifying devices
- E02F3/7622—Scraper equipment with the scraper blade mounted on a frame to be hitched to the tractor by bars, arms, chains or the like, the frame having no ground supporting means of its own, e.g. drag scrapers
- E02F3/7631—Scraper equipment with the scraper blade mounted on a frame to be hitched to the tractor by bars, arms, chains or the like, the frame having no ground supporting means of its own, e.g. drag scrapers with the scraper blade adjustable relative to the frame about a horizontal axis
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/12—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for distributing granular or liquid materials
- E01C19/15—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for distributing granular or liquid materials for laying-down uncoated stone or similar materials, or for striking-off or spreading same without compacting, e.g. for crushed rock base courses, sand cushions for paving
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/23—Rollers therefor; Such rollers usable also for compacting soil
- E01C19/28—Vibrated rollers or rollers subjected to impacts, e.g. hammering blows
- E01C19/288—Vibrated rollers or rollers subjected to impacts, e.g. hammering blows adapted for monitoring characteristics of the material being compacted, e.g. indicating resonant frequency, measuring degree of compaction, by measuring values, detectable on the roller; using detected values to control operation of the roller, e.g. automatic adjustment of vibration responsive to such measurements
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/30—Tamping or vibrating apparatus other than rollers ; Devices for ramming individual paving elements
- E01C19/34—Power-driven rammers or tampers, e.g. air-hammer impacted shoes for ramming stone-sett paving; Hand-actuated ramming or tamping machines, e.g. tampers with manually hoisted dropping weight
- E01C19/40—Power-driven rammers or tampers, e.g. air-hammer impacted shoes for ramming stone-sett paving; Hand-actuated ramming or tamping machines, e.g. tampers with manually hoisted dropping weight adapted to impart a smooth finish to the paving, e.g. tamping or vibrating finishers
- E01C19/405—Power-driven rammers or tampers, e.g. air-hammer impacted shoes for ramming stone-sett paving; Hand-actuated ramming or tamping machines, e.g. tampers with manually hoisted dropping weight adapted to impart a smooth finish to the paving, e.g. tamping or vibrating finishers with spreading-out, levelling or smoothing means other than the tamping or vibrating means for compacting or smoothing, e.g. with screws for spreading-out the previously dumped material, with non-vibratory lengthwise reciprocated smoothing beam
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/76—Graders, bulldozers, or the like with scraper plates or ploughshare-like elements; Levelling scarifying devices
- E02F3/80—Component parts
- E02F3/815—Blades; Levelling or scarifying tools
- E02F3/8155—Blades; Levelling or scarifying tools provided with movable parts, e.g. cutting discs, vibrating teeth or the like
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/76—Graders, bulldozers, or the like with scraper plates or ploughshare-like elements; Levelling scarifying devices
- E02F3/80—Component parts
- E02F3/84—Drives or control devices therefor, e.g. hydraulic drive systems
- E02F3/844—Drives or control devices therefor, e.g. hydraulic drive systems for positioning the blade, e.g. hydraulically
- E02F3/845—Drives or control devices therefor, e.g. hydraulic drive systems for positioning the blade, e.g. hydraulically using mechanical sensors to determine the blade position, e.g. inclinometers, gyroscopes, pendulums
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/76—Graders, bulldozers, or the like with scraper plates or ploughshare-like elements; Levelling scarifying devices
- E02F3/80—Component parts
- E02F3/84—Drives or control devices therefor, e.g. hydraulic drive systems
- E02F3/844—Drives or control devices therefor, e.g. hydraulic drive systems for positioning the blade, e.g. hydraulically
- E02F3/847—Drives or control devices therefor, e.g. hydraulic drive systems for positioning the blade, e.g. hydraulically using electromagnetic, optical or acoustic beams to determine the blade position, e.g. laser beams
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/96—Dredgers; Soil-shifting machines mechanically-driven with arrangements for alternate or simultaneous use of different digging elements
- E02F3/962—Mounting of implements directly on tools already attached to the machine
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/96—Dredgers; Soil-shifting machines mechanically-driven with arrangements for alternate or simultaneous use of different digging elements
- E02F3/967—Dredgers; Soil-shifting machines mechanically-driven with arrangements for alternate or simultaneous use of different digging elements of compacting-type tools
Definitions
- the technical field of the invention is the field of public works and the manufacture of equipment and machinery for this work.
- the invention relates to machines for leveling and compaction in both directions for the construction of road embankments and others. It concerns machines with a front multifunction tool consisting of a blade moving materials in both directions by ensuring their leveling and vibrating pads to compact them.
- One of the main applications of the invention is the realization of road embankments, airports, earth embankments, railways, stabilized soil foundations.
- the grader complementary guide means such as laser, TPS or GPS to spread the layers of materials that are in the soft state. These layers are subjected to compression action by the weight of the grader, while the passage of the wheels causes distortions in the leveling. Therefore, it is necessary to proceed to compression and grooming operations.
- This operation is carried out by specific means such as vibrating plates or vibrating rollers which compact the spread and compressed layers.
- the operation is only considered complete when a prescribed value of the density of the layer is reached.
- the conventional method described above requires the use of various machines that must pass several times to ensure a leveling removing distortions created by the passage of the wheels of the grader. Full execution takes a long time.
- An object of the invention is to provide embankments following the operations described above but by means of a single machine equipped with a multifunction tool that can successively or simultaneously the functions of leveling and compacting according to the needs of the work, said machine being equipped with electrical and electronic compensation means.
- the document EP1914352 describes a leveling machine whose blade supports a laser receiver detecting a laser beam emitted by a stationary transmitter, this receiver being connected to control means controlling the operation of the hydraulic means regulating the position of the leveling blade relative to the reference plane defined by the laser beam.
- Another object of the invention is to improve the control of a leveling and compacting operation.
- the leveling blade carries, in height, a sensor cell of a laser beam defining a leveling plane, and, in the lower part, the skates door frame, articulated on the blade and articulated on hydraulic means, themselves hinged on the first frame, this chassis carries skates carrying, with vibrators, a vibration sensor, said sensor being connected to a computer, also connected to the sensor cell of the laser beam , to a display, to the multifunction handle and to stroke sensors arranged on the hydraulic means for controlling the orientation of the blade so that it can control the leveling and compaction operations.
- the machine performs only the leveling and compaction functions and these are controlled by a single operator from the multifunction handle and simultaneously controlled by the operator. computer.
- This machine comprises several frames 22, 6 and 37 which, solid and independent, are actuated by independent hydraulic means from each other, and are mounted on pivot pins.
- the assembly is guided by an operator who is in the cab and provided with a multifunction handle 12 and a control display 19 which remote control the opening or closing of the hydraulic distribution pressurized by the hydraulic pump of the machine called loader.
- the operator performs the earthwork according to the data provided by the display to follow the plan of earthwork and compaction in a plane parallel to the laser reference plane.
- the operator carries out the manual or automatic operation with the computer which regulates the hydraulic flows to exert pressure with the pads on the materials, and to raise or lower the tool with the arm of the machine.
- the arm 2 of the loader 1 are actuated by the hydraulic means 3 and 4 and receive by two reversed hooks 5 a second frame 6, containing the multifunction tool and a hydraulic means of rotation 7 to
- the frame 6 supports a computer 9 connected to a hydraulic block 10, provided with a valve 11 for regulating the pressure.
- These positions are materialized by luminous means on this display. They correspond to positions of the hydraulic means 20 integral with the connecting rod 21 and secured to the second frame 6 by the central ball 8 and the rod 21 hinged to the blade 22 by a pivot 23.
- the blade is held by hydraulic means 24 articulated on the blade by pivot pins 25 and the second frame 6 by a hinge 26.
- a second hydraulic means 27 mounted on ball joints 28 and 29 between the blade and frame 6 ensures the orientation of the blade.
- the operator operates all the hydraulic means 7, 24, 20 and 27 with the hydraulic pressures that come through the pipes 30 put under pressure by the hydraulic pump 31 of the machine 1.
- the multifunction tool is in compacting position with the pads 32.
- These are linked to the blade 22 which carry them in the lower part by a frame 37 hinged at 33 on the blade and at 36 on the end of a means hydraulic 34, articulated by its other end 35 on the top of the blade
- the vibrating pads 32 are connected to the frame 37 by elastic means 38 which support them and, themselves, support the vibrators 39 and a vibration sensor 40, disposed on the sole of a pad and connected by a circuit 41 to the computer 9.
- the operator actuates the switch 42 of the hydraulic means 34 which are provided with a stroke sensor 43 connected by a circuit 44 to the computer 9, itself connected by a circuit 45 to the display 19 carrying LEDs 46 indicating the position of the opening of the pads 32, represented by the arrow 47.
- This opening is done gradually by gradients of 5 mm, 25 mm, 35mm, 50mm, depending on the thickness 55 of the materials leveled by the blade 22 according to the leveling plane defined by the laser beam 16 emitted by the laser 17.
- leveling can be combined with compaction.
- the operator puts the vibrators 39 into operation by operating the switch 48 of the handle 12 connected by a wired circuit 49 to the display 19 comprising an indicator 50 for indicating the operation of the vibrators. He chooses the speed of operation of the vibrators then actuates by the button 51 of the handle the automatic operation. According to the variation of the height 13 and the position of the regulating valve 11, connected by a circuit 52 to the computer 9, the latter regulates the opening of the pads 32 in the forward direction, as shown by the arrow 47 at the figure 2 .
- the compaction rate is determined by the vibration sensor 40 connected by the circuit 41 to the display 9, itself connected to the buttons with indicators 54 of the display 19.
- the settings vary according to the thickness 55 of the leveled materials, for example it can be indicated that for a first pass the compaction rate is 10% with an opening of the pads of 50 millimeters, represented in 47 figure 2 , while for a second pass the compaction rate is 50% and the opening 35 mm. For a third pass, the compaction rate is 75%, the opening 25 mm, then 100% with an opening of 5 mm. If the compaction rate exceeds 100% the computer 9 stops the vibrators 39.
- the calculator and the means of the invention provide precise control of the leveling height and uniform compaction.
- the pads 32 are in a horizontal position to perform the compactions forward or backward, as shown by the arrows 53 and 57.
- the frame is mounted on pivots 33 and is supported by hydraulic means 34 mounted on pivots 35.
- the operator triggers the compaction by operating the switch 18 of the handle 12 so that the indicator lights of the display 19 change from position A to position B.
- the computer 9 actuates the hydraulic means 20 for raising the blade 22 and those 34 plating of the pads on the ground, and receives the data of vibration sensors 40 and stroke sensors 60.
- the operator actuates the switch 50 to choose the speed of the vibrators 39, namely small or large, then actuates the switch 48 to start the vibrators 39, then actuates the switch 51 to put the device into automatic operation.
- This allows the computer 9 to position the pads 32 horizontally and the blade in the open position, as shown by the arrows 56, to disengage it from the compaction surface 61.
- the computer 9 analyzes the vibrations by the sensor 40, and the harvested data are transmitted to the indicator lights 54 of the display 19 indicating the compaction percentages 10%, 50%, 75%, 100%. The last light indicates to stop the vibrator 39.
- the blade 22 of the multifunction tool is lowered to earth and leveling with the pads 32 raised.
- the operator controls the tool from the handle 12. It brings the switch 18 to position C, which lights the indicator light C on the display 19.
- the computer 9 is thus programmed to intervene on the hydraulic means 20 and 34 and regulate their operation, with the help of the sensors 43 and 60 which are pre-recorded at this position.
- the operator performs the earthwork and the leveling of the materials 49 with the blade 22, in the closed position shown by the arrow 56, in the forward direction and the pads 32 raised above the leveling profile 49.
- the blade 22 in the closed position is pivoted forwards, as shown by the arrow 56 by the hydraulic means 24 mounted on pivot pins 25 and 26.
- the blade 22 is pivoted by the hydraulic means 20, mounted on the pivots 58 and 59.
- the connecting rod 21 is articulated on the blade 22 by its pivot 23 and the pivot 8 is articulated on the second frame 6.
- the pivot 8 pivots along the arrow 62 under the action of the hydraulic means 20, when these These are controlled by the handle 12.
- the blade 22 is in the rearward open position thanks to the retraction of the rod 64 of the hydraulic means 20 and pivoting on its pivot 8 of the connecting rod 21, according to the arrow 63.
- the movement bringing the blade into this position is controlled from the multifunction handle 12 with the help of the computer 9 and the control of the display 19.
- the multifunction tool which has just been described with reference to the figures, is not limited to the embodiments described.
- the hydraulic movement control means which may be cylinders, may be replaced by equivalent pneumatic or electrical means performing the same functions.
- the sensors described as integrated linear sensors, can be replaced by sensors wire, laser beam, ultrasound, TPS or GPS, without departing from the scope of the invention which relates to the improvement the control of electrical and electronic means of a multifunctional tool for leveling and compaction.
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- Mechanical Engineering (AREA)
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- General Engineering & Computer Science (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Electromagnetism (AREA)
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Abstract
Description
Dispositif de compensation électrique et électronique pour outil multifonction de nivellement et de compactage.Electrical and electronic compensation device for multifunction leveling and compaction tool.
Le secteur technique de l'invention est le domaine des travaux publics et la fabrication de matériel et machine pour ces travaux.The technical field of the invention is the field of public works and the manufacture of equipment and machinery for this work.
L'invention est relative aux machines pour le nivèlement et le compactage dans les deux sens pour la construction de remblais routiers et autres. Elle concerne les machines comportant à l'avant un outil multifonction composé d'une lame déplaçant les matériaux dans les deux sens en assurant leur nivellement et de patins vibrants pour les compacter.The invention relates to machines for leveling and compaction in both directions for the construction of road embankments and others. It concerns machines with a front multifunction tool consisting of a blade moving materials in both directions by ensuring their leveling and vibrating pads to compact them.
Une des applications principales de l'invention est la réalisation des remblais routiers, des aéroports, des digues en terre, des voies ferrées, des fondations de sols stabilisés.One of the main applications of the invention is the realization of road embankments, airports, earth embankments, railways, stabilized soil foundations.
Pour cela, dans la construction de terre-plein, de terrains de sports, et tous autres travaux de chaussée, travaux publics on procède à l'épandage des matériaux par des couches successives et pour les étaler on utilise une machine appeler «bouteur ou bulldozer» qui est un tracteur à chenille ou une chargeuse à roues caoutchoutées avec une lame niveleuse disposée à l'avant du bras, ou un godet permettant de dresser et de régler couche par couche les matériaux pour avoir une planimétrie parfaite.For this, in the construction of the median, sports fields, and all other road works, public works are spreading the materials by successive layers and for spreading they use a machine called "bulldozer or bulldozer "Which is a crawler tractor or a wheeled wheel loader with a grader blade placed at the front of the arm, or a bucket for setting and adjusting layer by layer the materials to have a perfect planimetry.
Pour procéder à l'opération de finition, on utilise une niveleuse. En raison de sa conception la niveleuse est longue et braque mal. Il arrive fréquemment que cette machine ne puisse pas être utilisée à cause de son encombrement et de son poids.To carry out the finishing operation, a grader is used. Because of its design the grader is long and stalks badly. It often happens that this machine can not be used because of its size and weight.
Quand il est nécessaire d'aplanir les matériaux avec précision, on utilise sur les niveleuses des moyens de guidage complémentaires tels que laser, TPS ou GPS pour étaler les couches de matériaux qui se trouvent à l'état mou. Ces couches sont soumises à une action compression par le poids de la niveleuse, tandis que le passage des roues provoque des distorsions dans le nivèlement. C'est pourquoi, il faut ensuite procéder à des opérations de compression et de damage.When it is necessary to flatten the materials accurately, it is used on the grader complementary guide means such as laser, TPS or GPS to spread the layers of materials that are in the soft state. These layers are subjected to compression action by the weight of the grader, while the passage of the wheels causes distortions in the leveling. Therefore, it is necessary to proceed to compression and grooming operations.
Cette opération est réalisée par des moyens spécifiques tels que des plaques vibrantes ou rouleaux vibrants qui assurent un compactage des couches étalées et compressées. L'opération n'est considérée achevée que lorsqu'est atteinte une valeur prescrite de la densité de la couche.This operation is carried out by specific means such as vibrating plates or vibrating rollers which compact the spread and compressed layers. The operation is only considered complete when a prescribed value of the density of the layer is reached.
Le procédé classique ci-dessus exposé nécessite d'avoir recours à diverses machines qui doivent passer plusieurs fois pour assurer un nivèlement supprimant les distorsions créer par le passage des roues de la niveleuse. L'exécution complète demande un temps important.The conventional method described above requires the use of various machines that must pass several times to ensure a leveling removing distortions created by the passage of the wheels of the grader. Full execution takes a long time.
Un objet de l'invention est de réaliser des remblais suivant les opérations décrites ci-dessus mais au moyen d'une seule machine équipée d'un outil multifonction pouvant assurer successivement ou simultanément les fonctions de nivèlement et de compactage suivant les besoins des travaux, la dite machine étant équipée de moyens de compensation électrique et électronique.An object of the invention is to provide embankments following the operations described above but by means of a single machine equipped with a multifunction tool that can successively or simultaneously the functions of leveling and compacting according to the needs of the work, said machine being equipped with electrical and electronic compensation means.
On connait dans l'état de la technique, par le document
- une machine de travaux publics avec un groupe hydraulique, des bras et leurs moyens hydrauliques de commande,
- un premier châssis avec lame de nivellement,
- un second châssis rattaché à la machine par des crochets et constituant l'outil multifonction,
- une poignée multifonction commandant les mouvements des divers moyens hydrauliques et électriques,
- un afficheur des fonctions commandées,
- et des patins vibrants,
- le premier châssis étant lié au second châssis par des moyens articulés,
- et des capteurs de course disposés sur les moyens hydrauliques, tels que vérins, pour contrôler les mouvements de ces moyens dans les phases de montée ou descente du premier châssis et du second châssis.
- a public works machine with a hydraulic unit, arms and their hydraulic control means,
- a first chassis with leveling blade,
- a second frame attached to the machine by hooks and constituting the multifunction tool,
- a multifunction handle controlling the movements of the various hydraulic and electrical means,
- a display of the functions ordered,
- and vibrating pads,
- the first frame being connected to the second frame by articulated means,
- and stroke sensors arranged on the hydraulic means, such as cylinders, for controlling the movements of these means in the rising or falling phases of the first frame and the second frame.
Le document
Un autre objet de l'invention est d'améliorer le contrôle d'une opération de nivellement et de compactage.Another object of the invention is to improve the control of a leveling and compacting operation.
A cette fin, dans le dispositif selon l'invention la lame de nivellement porte, en hauteur, une cellule de captage d'un rayon laser définissant un plan de nivellement, et, en partie basse, le châssis porte patins, articulé sur la lame et articulé sur des moyens hydrauliques, eux-mêmes articulés sur le premier châssis, ce châssis porte patins portant, avec des vibrateurs, un capteur de vibrations, le dit capteur étant relié à un calculateur, également relié à la cellule de captage du rayon laser, à un afficheur, à la poignée multifonction et à des capteurs de course disposés sur les moyens hydrauliques de commande d'orientation de la lame, afin que pouvoir contrôler les opérations de nivellement et de compactage.To this end, in the device according to the invention the leveling blade carries, in height, a sensor cell of a laser beam defining a leveling plane, and, in the lower part, the skates door frame, articulated on the blade and articulated on hydraulic means, themselves hinged on the first frame, this chassis carries skates carrying, with vibrators, a vibration sensor, said sensor being connected to a computer, also connected to the sensor cell of the laser beam , to a display, to the multifunction handle and to stroke sensors arranged on the hydraulic means for controlling the orientation of the blade so that it can control the leveling and compaction operations.
Grace à cet agencement la machine assure seule les fonctions de nivellement et de compactage et celles-ci sont commandées, par un seul opérateur, depuis la poignée multifonction et contrôlées simultanément par le calculateur.Thanks to this arrangement, the machine performs only the leveling and compaction functions and these are controlled by a single operator from the multifunction handle and simultaneously controlled by the operator. computer.
Dans une forme d'exécution, l'afficheur comprend :
- des voyants lumineux correspondants à trois positions de la lame, respectivement, centrale A, ouverte B et fermée C ;
- de voyants lumineux indiquant la position de l'ouverture des patins ;
- de voyants lumineux indiquant le taux de compactage ;
- et un interrupteur de détermination de la vitesse de vibration, grande ou petite,
- un interrupteur de commande de la lame dans ses trois positions, A, B et C,
- un interrupteur) commandant l'ouverture des patins selon les voyants ;
- un interrupteur de commande du compactage ;
- et un interrupteur de passage en fonctionnement automatique sous le contrôle du calculateur.
- corresponding indicator lights at three positions of the blade, respectively, central A, open B and closed C;
- indicator lights indicating the position of the opening of the pads;
- lights indicating the rate of compaction;
- and a switch for determining the speed of vibration, large or small,
- a switch controlling the blade in its three positions, A, B and C,
- a switch) controlling the opening of the pads according to the lights;
- a compacting control switch;
- and a switch to switch to automatic operation under the control of the computer.
Le dessin schématique annexé représente une forme d'exécution du dispositif selon l'invention, dans le cas de son application à une chargeuse.
- La
figure 1 est une vue de coté de l'ensemble de l'avant d'une machine et de l'outil multifonction quand la lame est en position de nivellement ; - La
figure 2 est une vue partielle de coté du seul outil multifonction, avec sa poignées de conduite reliée à son afficheur, pendant une phase de nivellement avec compactage par les patins ; - La
figure 3 est une vue partielle de coté de l'outil multifonction dans une phase de compactage, lame ouverte et relevée ; - La
figure 4 est une vue de coté de l'outil multifonction avec la lame abaissée pour faire du terrassement et du nivellement avec les patins relevés ; - Les
figures 5 et 6 sont des vues partielles de coté de la lame celle- ci étant, respectivement, pivotée vers l'avant et pivotée vers l'arrière.
- The
figure 1 is a side view of the entire front of a machine and the multifunction tool when the blade is in the leveling position; - The
figure 2 is a partial view of the side of the only multifunction tool, with its handles connected to its display, during a leveling phase with compaction by the pads; - The
figure 3 is a partial side view of the multifunction tool in a compaction phase, blade open and raised; - The
figure 4 is a side view of the multi-function tool with the blade lowered for terracing and leveling with the skates raised; - The
Figures 5 and 6 are partial side views of the blade which is, respectively, pivoted forwards and pivoted rearwardly.
Cette machine comprend plusieurs châssis 22, 6 et 37 qui, solidaires et indépendants, sont actionnés par des moyens hydrauliques indépendants les uns des autres, et sont montés sur des pivots à rotules. L'ensemble est guidé par un opérateur qui est dans la cabine et muni d'une poignée multifonction 12 et d'un afficheur 19 de contrôle qui télécommande l'ouverture ou la fermeture de la distribution hydraulique mise sous pression par la pompe hydraulique de la machine appelée chargeuse.This machine comprises
L'opérateur effectue le terrassement selon les données fournies par l'afficheur pour suivre le plan de terrassement et de compactage selon un plan parallèle au plan de référence laser. L'opérateur effectue la conduite en manuelle ou en automatique avec le calculateur qui régule les flux hydrauliques pour exercer des pressions avec les patins sur les matériaux, et monter ou descendre l'outil avec le bras de la machine.The operator performs the earthwork according to the data provided by the display to follow the plan of earthwork and compaction in a plane parallel to the laser reference plane. The operator carries out the manual or automatic operation with the computer which regulates the hydraulic flows to exert pressure with the pads on the materials, and to raise or lower the tool with the arm of the machine.
Dans la forme d'exécution représentée, le bras 2 de la chargeuse 1, sont actionnés par les moyens hydrauliques 3 et 4 et reçoivent par deux crochets renversés 5 un second châssis 6, contenant l'outil multifonction et un moyen hydraulique de rotation 7 au dessus d'une rotule 8. Le châssis 6 supporte un calculateur 9 relié à un bloc hydraulique 10, muni d'une valve 11 de régulation de la pression.In the embodiment shown, the
L'opérateur pilote l'outil avec une poignée multifonction 12 qui télécommande les moyens hydrauliques 4 pour faire monter ou descendre l'outil multifonction, selon la flèche 13. La lame 22 constituant le premier châssis porte un support 14 pour un détecteur 15 de faisceau laser 16 émis par un émetteur 17 à poste fixe. L'outil est piloté par l'opérateur avec la poignée 12 qui est équipée d'un interrupteur à bascule 18 à trois positions indiquées sur l'afficheur 19 à savoir :
- position centrale A,
- position B pour l'ouverture de la lame, montrée dans la
figure 3 , - et position C, pour la fermeture de la lame.
- central position A,
- position B for the opening of the blade, shown in the
figure 3 , - and position C, for closing the blade.
Ces positions, montrées sur l'afficheur de la
L'opérateur fait fonctionner tous les moyens hydrauliques 7, 24, 20 et 27 avec les pressions hydrauliques qui arrivent par les canalisations 30 mises sous pression par la pompe hydraulique 31 de la machine 1.The operator operates all the
A la
Les patins vibrants 32 sont liés au châssis 37 par des moyens élastique 38 qui les supportent et, eux-mêmes, supportent les vibrateurs 39 et un capteur 40 de vibrations, disposé sur la semelle d'un patin et relié par un circuit 41 au calculateur 9.The vibrating
Avec la pognée 12 l'opérateur actionne l'interrupteur 42 des moyens hydrauliques 34 qui sont munis d'un capteur 43 de course relié par un circuit 44 au calculateur 9, lui-même relié par un circuit 45 à l'afficheur 19 portant des voyants 46 indiquant la position de l'ouverture des patins 32, représentée par la flèche 47.With the
Cette ouverture s'effectue graduellement par gradients de 5 mm, 25 mm, 35mm, 50mm, en fonction de l'épaisseur 55 des matériaux nivelés par la lame 22 selon le plan de nivellement défini par le rayon laser 16 émis par le laser 17.This opening is done gradually by gradients of 5 mm, 25 mm, 35mm, 50mm, depending on the thickness 55 of the materials leveled by the
L'observation des témoins lumineux de la cellule de captage laser 15, permet de vérifier que le niveau de travail de la lame 22 est parallèle au plan de nivellement.The observation of the LEDs of the
Dans cette configuration, le nivellement peut se combiner avec le compactage. A cette fin l'opérateur met en fonctionnement les vibrateurs 39 en actionnant l'interrupteur 48 de la poignée 12 reliée par un circuit câblé 49 à l'afficheur 19 comportant un voyant 50 d'indication du fonctionnement des vibrateurs. Il choisit la vitesse de fonctionnement des vibrateurs puis actionne par le bouton 51 de la poignée le fonctionnement automatique. Selon la variation de la hauteur 13 et la position de la valve de régulation 11, reliée par un circuit 52 au calculateur 9, celui-ci régule l'ouverture des patins 32 en marche avant, comme montré par la flèche 47 à la
Bien que les réglages varient selon l'épaisseur 55 des matériaux nivelés, à titre d'exemple on peut indiquer que pour un premier passage le taux de compactage est de 10% avec une ouverture des patins de 50 millimètres, représentée en 47
Le calculateur et les moyens de l'invention assurent un contrôle précis de la hauteur du nivelage et un compactage uniforme.The calculator and the means of the invention provide precise control of the leveling height and uniform compaction.
A la
Les patins 32 sont en position horizontale pour effectuer les compactages en avant ou en marche arrière, comme montré par les flèches 53 et 57.The
Ils sont reliés au châssis 37 par des amortisseurs élastiques 38. Le châssis est monté sur les pivots 33 et est soutenu par les moyens hydrauliques 34 montés sur des pivots 35.They are connected to frame 37 by
L'opérateur déclenche le compactage en actionnant l'interrupteur 18 de la poignée 12 afin que les voyants de l'afficheur 19 passent de la position A à la position B. Le calculateur 9 actionne les moyens hydrauliques 20 de relevage de la lame 22 et ceux 34 de placage des patins sur le sol, et reçoit les données des capteurs de vibrations 40 et des capteurs de course 60.The operator triggers the compaction by operating the
L'opérateur actionne l'interrupteur 50 pour choisir la vitesse des vibrateurs 39, à savoir petite ou grande, puis actionne l'interrupteur 48 pour démarrer les vibrateurs 39, puis actionne l'interrupteur 51 pour mettre le dispositif en fonctionnement automatique. Cela permet au calculateur 9 de positionner les patins 32 à l'horizontal et la lame en position ouverte, comme montré par les flèches 56, pour la dégager de la surface de compactage 61. Par la suite, le calculateur 9 analyse les remontés des vibrations par le capteur 40, et les données récoltées sont transmises aux témoins lumineux 54 de l'afficheur 19 indiquant les pourcentages de compactage 10%, 50%, 75%, 100%. Le dernier témoin lumineux indique d'arrêter le vibrateur 39.The operator actuates the
A la
L'opérateur, pour effectuer le terrassement le nivèlement, pilote l'outil à partir de la poignée 12. Il amène l'interrupteur 18 en position C, ce qui allume le témoin lumineux C sur l'afficheur 19. Le calculateur 9 est ainsi programmé pour intervenir sur les moyens hydrauliques 20 et 34 et réguler leur fonctionnement, avec l'aide des capteurs 43 et 60 qui sont préenregistrés à cette position. Ainsi, l'opérateur effectue le terrassement et le nivèlement des matériaux 49 avec la lame 22, en position fermée montrée par la flèche 56, en marche avant et les patins 32 relevés au dessus du profil du nivèlement 49.The operator, to carry out the earthwork leveling, controls the tool from the
A la
A la
Il est évident que l'outil multifonction qui vient d'être décrit en référence aux figures, ne se limite pas aux réalisations décrites. Ainsi, les moyens hydrauliques de commande des mouvements, qui peuvent être des vérins, peuvent être remplacés par des moyens équivalents pneumatiques ou électriques remplissant les mêmes fonctions. De même les capteurs, décrits comme étant des capteurs linéaires intégrés, peuvent être remplacés par des capteurs à fil, à faisceau laser, à ultrason, T.P.S ou G.P.S, sans que l'on sorte du cadre de l'invention qui concerne l'amélioration du contrôle des moyens électriques et électroniques d'un outil multifonction de nivèlement et de compactage.It is obvious that the multifunction tool which has just been described with reference to the figures, is not limited to the embodiments described. Thus, the hydraulic movement control means, which may be cylinders, may be replaced by equivalent pneumatic or electrical means performing the same functions. Similarly, the sensors, described as integrated linear sensors, can be replaced by sensors wire, laser beam, ultrasound, TPS or GPS, without departing from the scope of the invention which relates to the improvement the control of electrical and electronic means of a multifunctional tool for leveling and compaction.
Claims (4)
le premier châssis (22) étant lié au second châssis(6) par des moyens hydrauliques (20, 24 et 27), avec articulations (23, 8), ce second châssis comprenant un bloc hydraulique (10), alimenté par le groupe hydraulique (31) de la machine,
caractérisé en ce que la lame de nivellement (22) porte, en hauteur, une cellule (15) de captage d'un rayon laser (16) définissant un plan de nivellement, et, en partie basse, le châssis porte patins (37), articulé sur elle (en 33) et articulé (en 36) sur des moyens hydrauliques (34), eux-mêmes articulés sur le premier châssis en (35), ce châssis porte patins (37) portant, avec des vibrateurs (39), un capteur de vibrations (40), le dit capteur étant relié à un calculateur (9), également relié à la cellule (15) de captage du rayon laser, à l'afficheur (19), à la poignée multifonction (12) et à des capteurs de course (60) disposés sur les moyens hydrauliques (24 et 20), afin que pouvoir contrôler les opérations de nivellement et de compactage.
the first frame (22) being connected to the second frame (6) by hydraulic means (20, 24 and 27), with hinges (23, 8), the second frame comprising a hydraulic unit (10), powered by the hydraulic unit (31) of the machine,
characterized in that the leveling blade (22) carries, in height, a cell (15) for picking up a laser beam (16) defining a leveling plane, and, in the lower part, the chassis carrying pads (37) articulated on it (at 33) and articulated (at 36) on hydraulic means (34), themselves hinged to the first frame at (35), this chassis carries skates (37) carrying, with vibrators (39) , a vibration sensor (40), said sensor being connected to a computer (9), also connected to the cell (15) for picking up the laser beam, to the display (19), to the multifunction handle (12) and stroke sensors (60) disposed on the hydraulic means (24 and 20) to control leveling and compaction operations.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1202763A FR2996865B1 (en) | 2012-10-17 | 2012-10-17 | DEVICE FOR ELECTRICAL AND ELECTRONIC COMPENSATIONS FOR LEVELING AND COMPACTING |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2722445A1 true EP2722445A1 (en) | 2014-04-23 |
Family
ID=48170507
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13189181.4A Withdrawn EP2722445A1 (en) | 2012-10-17 | 2013-10-17 | Electric and electronic compensation device for multifunctional levelling and compacting tool |
Country Status (2)
Country | Link |
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EP (1) | EP2722445A1 (en) |
FR (1) | FR2996865B1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9567731B2 (en) | 2015-05-18 | 2017-02-14 | Caterpillar Inc. | Implement position calibration using compaction factor |
CN111996877A (en) * | 2020-08-19 | 2020-11-27 | 安徽伟基基础工程有限公司 | Ground leveling device for foundation construction |
US10988913B2 (en) | 2019-02-21 | 2021-04-27 | Deere & Company | Blade for work vehicle |
US10995471B2 (en) | 2019-02-21 | 2021-05-04 | Deere & Company | Dozer blade for work vehicle |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10458077B2 (en) | 2014-08-28 | 2019-10-29 | Daniel Sorg | Vibratory plate compactor with grading means |
CN105586997A (en) * | 2014-10-23 | 2016-05-18 | 保定市科奇电子科技开发有限公司 | Laser measurement and control groove cleaning machine |
CN111395428A (en) * | 2020-03-18 | 2020-07-10 | 中电建十一局工程有限公司 | Rapid construction method for earthwork in coastal lake plain wetland area |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1995026445A1 (en) * | 1994-03-29 | 1995-10-05 | Yves Blandin | Levelling blade with vibrating shoes for making road embankments |
EP1914352A2 (en) | 2006-10-16 | 2008-04-23 | Caterpillar Trimble Control Technologies LLC | Control and method of control for an earthmoving system |
FR2920793A1 (en) | 2007-09-11 | 2009-03-13 | Yves Blandin | Earthwork device for constructing e.g. road embankment, has jacks driven by handle and controlled by indicators, so that bulldozer blade is raised or lowered, inclined to right or left and pivoted to move material compressing line |
WO2010119186A1 (en) * | 2009-04-15 | 2010-10-21 | Yves Blandin | Multifunctional device for earthmoving, leveling, and compacting |
-
2012
- 2012-10-17 FR FR1202763A patent/FR2996865B1/en active Active
-
2013
- 2013-10-17 EP EP13189181.4A patent/EP2722445A1/en not_active Withdrawn
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1995026445A1 (en) * | 1994-03-29 | 1995-10-05 | Yves Blandin | Levelling blade with vibrating shoes for making road embankments |
EP1914352A2 (en) | 2006-10-16 | 2008-04-23 | Caterpillar Trimble Control Technologies LLC | Control and method of control for an earthmoving system |
FR2920793A1 (en) | 2007-09-11 | 2009-03-13 | Yves Blandin | Earthwork device for constructing e.g. road embankment, has jacks driven by handle and controlled by indicators, so that bulldozer blade is raised or lowered, inclined to right or left and pivoted to move material compressing line |
WO2010119186A1 (en) * | 2009-04-15 | 2010-10-21 | Yves Blandin | Multifunctional device for earthmoving, leveling, and compacting |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9567731B2 (en) | 2015-05-18 | 2017-02-14 | Caterpillar Inc. | Implement position calibration using compaction factor |
US10988913B2 (en) | 2019-02-21 | 2021-04-27 | Deere & Company | Blade for work vehicle |
US10995471B2 (en) | 2019-02-21 | 2021-05-04 | Deere & Company | Dozer blade for work vehicle |
CN111996877A (en) * | 2020-08-19 | 2020-11-27 | 安徽伟基基础工程有限公司 | Ground leveling device for foundation construction |
Also Published As
Publication number | Publication date |
---|---|
FR2996865B1 (en) | 2015-03-27 |
FR2996865A1 (en) | 2014-04-18 |
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